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WO2011125727A1 - Female terminal - Google Patents

Female terminal Download PDF

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Publication number
WO2011125727A1
WO2011125727A1 PCT/JP2011/057994 JP2011057994W WO2011125727A1 WO 2011125727 A1 WO2011125727 A1 WO 2011125727A1 JP 2011057994 W JP2011057994 W JP 2011057994W WO 2011125727 A1 WO2011125727 A1 WO 2011125727A1
Authority
WO
WIPO (PCT)
Prior art keywords
convex portion
convex
tab
width direction
elastic contact
Prior art date
Application number
PCT/JP2011/057994
Other languages
French (fr)
Japanese (ja)
Inventor
吉田 和生
幸大 川村
Original Assignee
古河電気工業株式会社
古河As株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 古河電気工業株式会社, 古河As株式会社 filed Critical 古河電気工業株式会社
Priority to CN201180016995.5A priority Critical patent/CN102834981B/en
Priority to JP2012509511A priority patent/JP5435516B2/en
Publication of WO2011125727A1 publication Critical patent/WO2011125727A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/10Sockets for co-operation with pins or blades
    • H01R13/11Resilient sockets
    • H01R13/113Resilient sockets co-operating with pins or blades having a rectangular transverse section

Definitions

  • a female terminal to be attached to a connector or the like for connecting an automobile wire harness.
  • Such a crimp terminal has a pair of a male terminal with a flat insertion tab and a female terminal with a box part that allows insertion of the insertion tab, and each connector is connected to a covered electric wire. It is installed inside.
  • the box portion of the female terminal sandwiches the inserted insertion tab between the elastic contact portion that elastically contacts the inserted insertion tab and the fixed contact portion that faces the elastic contact portion. It is the structure which connects electrically and physically and fits.
  • the contact load is reduced with an emphasis on facilitating the connector mating operation, there is a problem that the connection reliability in the mated state is lowered. Specifically, if the contact load is low, the terminal surface may be oxidized, micro-sliding friction may occur, the contact resistance of both terminals may increase due to the effects of heat or vibration, and the energized state may be momentarily disconnected. .
  • the female terminal of Patent Document 1 has a plurality of convex portions provided in the box portion, so that the inserted insertion tab is difficult to rotate and vibration resistance characteristics are improved. Therefore, it is not necessary to improve the spring performance of the elastic contact portion and increase the contact load between the convex portion and the insertion tab, and the insertion force of the insertion tab to the box portion of the female terminal does not increase, and the It is said that the fitted state can be realized.
  • the convex portion on the front side in the insertion direction slides on the insertion tab where the convex portion on the rear side in the insertion direction has already slid.
  • the sliding resistance of the convex portion in the insertion tab increases, and there is a problem that the insertion force becomes high.
  • An object of the present invention is to provide a female terminal that can reliably conduct electricity while suppressing an increase in insertion force of the male terminal into the fitting means of the insertion tab.
  • the present invention is a female terminal provided with fitting means for allowing insertion of an insertion tab in a male terminal, wherein the fitting means elastically contacts with the inserted insertion tab. And an opposing contact portion that opposes the elastic contact portion and fits the inserted insertion tab sandwiched between the elastic contact portions. The opposing contact portion faces the elastic contact portion side. Two or more projecting portions that protrude in the manner described above, and one of the two or more projecting portions intersects the other projecting portion with respect to the insertion direction of the insertion tab into the fitting means.
  • two of the convex portions are formed as a convex portion set, at least one convex portion set is in the width direction perpendicular to the insertion direction in the surface of the opposed contact portion. Are arranged so as to cross each other.
  • the fitting means is referred to as a so-called box portion, and is a means that allows insertion of an insertion tab of a male terminal, and can be electrically and physically connected and fitted.
  • the said female terminal provided with the fitting means can be used as the crimp terminal provided with the crimp part which crimps
  • the crimping part may be a crimping part of any type such as an open barrel type or a closed barrel type, and may be configured to be electrically and physically connected by, for example, ultrasonic welding. .
  • the opposing contact portion may be a part of a fixed portion in a fitting means such as a box portion of a female terminal or a movable portion provided in the fixed portion.
  • the convex part is a convex part formed in a part of a shape having a length in the insertion direction, such as a substantially semicircular cross-sectional bar shape called a bead or a substantially rectangular cross-sectional bar shape, or a convex part formed independently of each other. Part.
  • Arranging another convex portion with respect to one convex portion of the two or more convex portions at a position intersecting the insertion direction of the insertion tab into the fitting means means that two convex portions
  • the direction line connecting the centers of the parts on the opposing contact part is arranged at a position where it intersects the insertion direction.
  • At least one convex portion set is arranged so as to intersect the width direction orthogonal to the insertion direction in the opposing contact portion plane.
  • three convex part sets can be configured, and since the arrangement direction of one of the convex part sets intersects the width direction, at least three convex parts Of these, the two convex portions are arranged at different positions with respect to the insertion direction.
  • the present invention it is possible to reliably conduct electricity while suppressing an increase in insertion force of the male terminal into the fitting means of the insertion tab.
  • two or more convex portions are formed in the opposed contact portion, and the insertion tab is sandwiched and fitted between the opposed contact portion and the elastic contact portion, so that a contact area is ensured and reliable conductivity is realized. Can do.
  • the contact load can be designed to be as large as possible.
  • a female terminal that is excellent against fine sliding wear caused by vibration during traveling of an automobile is provided. Can be configured. Therefore, even if the number of terminals increases with the complexity of the circuit configuration or the like, both terminals can be reliably fitted and connected to ensure a stable connection state.
  • the width direction position which is the position of each convex part in the width direction, is defined as the contact width where the convex part and the insertion tab are in contact with each other. It can be set to be more than half.
  • the center in the width direction can be a center with respect to the outermost both sides in the width direction of the convex portion.
  • the width direction interval between the width direction centers can be the distance in the width direction between the width direction centers of the respective convex portions.
  • the locus due to the location where each convex portion slides is shifted in the width direction, even if the convex portion is arranged at a different position in the insertion direction, the portion where the other convex portion has already slid is slid again. By doing so, it is possible to prevent a problem that the insertion force increases.
  • the locus of the convex part on the front side in the insertion direction and the locus of the convex part on the rear side in the insertion direction are more than half. Overlap.
  • the insertion force is increased when the convex portion on the rear side in the insertion direction overlaps with the portion where the convex portion on the rear side in the insertion direction has already slid, and the convex portion on the front side in the insertion direction slides again. Further, when the width direction interval is less than half of the contact width and narrow, the insertion direction front projection is guided to the place where the insertion projection rear side projection has already slid. Will increase.
  • the position in the width direction of the convex portion is set so that the width direction interval between the centers in the width direction is more than half of the contact width, the locus by each convex portion is shifted in the width direction, and the sliding resistance is increased. It is possible to prevent an increase in insertion force due to.
  • the opposing contact portion is long in a direction intersecting the insertion direction, protrudes toward the elastic contact portion side, and has a predetermined length of recess at least in the intermediate portion.
  • An overhang part is provided, and the convex part can be formed on both outer sides of the concave part on the overhang part.
  • the projecting portion by forming the projecting portion, it is possible to form convex portions on both sides of the concave portion formed in the intermediate portion, and it is possible to form convex portions having high shape stability.
  • the convex portions formed on both sides of the concave portion formed in the intermediate portion are formed integrally with the overhang portion, the convex portions that are independent from each other at the opposing contact portion of the miniaturized female terminal Compared with the case of forming the protrusion, it is possible to reliably form a convex portion having a high strength, for example, having a height for reliably contacting the insertion tab. Therefore, reliable conductive performance can be ensured.
  • the opposing contact portion is constituted by an elastic opposing contact portion having elasticity in the direction of the opposing elastic contact portion, and the elastic contact portion and the elasticity are inserted into the inserted tab. It can be set as the structure which pinches
  • the elastic facing contact portion may be a contact portion having the same structure as the elastic contact portion and symmetrically arranged with respect to the insertion tab to be inserted. According to the present invention, since the elastic contact portion and the elastic facing contact portion are sandwiched and fitted to the inserted insertion tab while being biased in the opposite direction, in addition to the above effect, more reliable conductive performance Can be secured. Further, since the elastic contact portion and the elastic counter contact portion are sandwiched and fitted while being urged in the opposite direction, they can be urged and fitted with a desired urging force.
  • a front position convex portion disposed at a front position in the insertion direction by the insertion tab may be provided for half or less of the plurality of convex portions.
  • the front position convex portion may be a convex portion having the same shape as the convex portion or a convex portion having a different shape.
  • positioned in the front position on the said insertion direction by the said insertion tab with respect to the above-mentioned convex part is the front position convex part arrange
  • the width-direction interval between the width-direction centers of the convex portions is arranged at the front position convex portion arranged at the front position where the convex portion and the insertion tab are not more than half of the contact width or the front position. It can be a front position convex part.
  • the insertion tab is used for the projections that are less than half of the plurality of projections provided.
  • a tip position that contacts the vicinity of the tip of the insertion tab to be inserted, and a tip position convex portion arranged in the insertion direction with respect to the convex portion can be provided.
  • the tip position convex portion may be a convex portion having the same shape as the convex portion or a convex portion having a different shape.
  • the tip position convex portion arranged at the tip position in the insertion direction by the insertion tab is a tip position convex portion arranged at a tip position whose width direction position matches the convex portion, Or the front-end position convex part arranged at the front-end position where the width-direction interval between the width-direction centers in the convex part is less than or equal to half of the contact width where the convex part and the insertion tab contact, or the front-end arranged at the front end position It can be a position convex part.
  • the present invention it is possible to improve the degree of freedom with respect to the arrangement of the convex portions while having an effect of suppressing an increase in insertion force of the male terminal into the fitting means of the insertion tab. Specifically, for example, even if it is necessary to further increase the contact area due to an increase in the required energization amount, the tip position convex portion in the insertion direction with respect to the convex portion at the tip position in the insertion direction by the insertion tab By arranging the insertion tab, freedom in arrangement can be obtained while ensuring the minimum effect of suppressing the increase in insertion force by the two or more convex portions arranged at positions intersecting with the insertion direction of the insertion tab into the fitting means.
  • the contact area can be increased by the tip position convex portion having a high degree.
  • the exposed portion of the electric wire conductor in which the female terminal is exposed for a predetermined length from the tip of the covering body in the covered electric wire in which the outer periphery of the electric wire conductor is covered with an insulating covering body is crimped. It comprises a crimping part and the fitting means, It is a connection structure in which the covered electric wire and the female terminal are connected by the crimping portion. According to the present invention, the insertion tab in the male terminal can be easily inserted, and a reliable and stable electrical connection can be realized.
  • the present invention is a connector in which at least one female terminal in the above connection structure is disposed in a connector housing.
  • a connector in which at least one female terminal is arranged in a connector housing is one of a plurality of female terminals in which all of the plurality of female terminals to be attached to the connector are female terminals in the connection structure described above.
  • This is a concept that includes making the portion a female terminal in the connection structure described above, or mounting only one female terminal in the connection structure described above on the connector.
  • the crimp terminal and the wire conductor can be configured to be in a fitted state ensuring stable conductivity.
  • Explanatory drawing about a female terminal Explanatory drawing about a female terminal. Explanatory drawing about a female terminal. Explanatory drawing about the locus
  • FIG. 1A shows a cross-sectional perspective view of the female crimp terminal 1 divided at the center in the width direction Y
  • FIG. 1B shows a perspective view of the female crimp terminal 1 in the middle of assembly
  • FIG. 1C shows a perspective view of the female crimp terminal 1 in a state where the covered electric wire 200 is crimped to the wire barrel portion 4.
  • FIG. 2A is a side view of the female crimp terminal 1
  • FIG. 2B is a cross-sectional view of the female crimp terminal 1 at the center in the width direction Y
  • FIG. The top view of the female crimp terminal 1 of the state before an assembly shown to (b) is shown.
  • FIG. 2 (d) shows a front view of the female crimp terminal 1
  • FIG. 2 (e) shows a cross-sectional view from the front side in the zz section shown in FIG. 2 (c).
  • FIG. 3 shows an explanatory diagram of the trajectory of the oblique bead 80
  • FIG. 4 shows an explanatory diagram of the trajectory of the oblique bead 80 in the width direction position.
  • FIG. 3A shows a schematic diagram of the trajectories of the direct beads 180 and the oblique beads 80
  • FIG. 3B shows a comparison graph of the respective static friction forces.
  • FIG. 4 (a) and 4 (b) show a schematic diagram of the trajectory of the oblique bead 80 in the width direction
  • FIG. 4 (c) shows a schematic diagram of the trajectory of the direct bead 180
  • FIG. ) Shows a schematic diagram of the contact width a between the hemispherical convex portion 81 and the insertion tab 300.
  • FIG. 5 shows a partial plan view and a front view of the bead pattern of the oblique bead 80
  • FIG. 6 shows a partial plan view of the bead pattern of the independent hemispherical convex portion 91 (independent flat convex portion 93). The explanatory view by a front view is shown.
  • the female crimp terminal 1 includes a box portion 2 that allows insertion of an insertion tab of a male crimp terminal (not shown) in the male connector 400b (see FIG. 11) from the rear to the front in the insertion direction X, and a box Wire barrel part 4 disposed in front of part 2 via first transition 3 having a predetermined length, and insulator disposed in front of wire barrel part 4 via second transition 5 having a predetermined length
  • the construction barrel portion 6 is integrally formed.
  • the insertion direction X is the direction in which the insertion tab 300 (FIG. 2) is inserted into the box portion 2, and is the direction that coincides with the longitudinal direction of the female crimp terminal 1.
  • the covered electric wire 200 to be crimped and connected to the female crimp terminal 1 is configured by covering a core wire 202 in which copper wires are bundled with an insulating coating 201 made of an insulating resin.
  • the female crimp terminal 1 is formed by subjecting a copper alloy strip such as brass having a thickness of approximately 0.2 mm, the surface of which is tin-plated (Sn plated) to a thickness of approximately 0.001 mm, to form and bending the copper alloy strip. This is an open barrel type terminal.
  • the Sn plating applied to the surface is applied to improve the weldability of the solder and the slidability by inserting the insertion tab 300.
  • the female crimp terminal 1 is not limited to the open barrel type, and may be a closed barrel type.
  • the core wire 202 of the covered electric wire 200 and the female crimp terminal 1 may be electrically and physically connected by, for example, welding such as ultrasonic welding.
  • the female crimp terminal 1 may be a three-dimensional structure obtained by processing an aluminum alloy strip.
  • the wire barrel portion 4 before crimping extends obliquely outward and upward from both sides in the width direction Y of the barrel bottom portion 7 and includes a rectangular wire barrel piece 41 in a side view. It is formed in a U shape.
  • the insulation barrel portion 6 before the crimping is also provided with an insulation barrel piece 61 extending obliquely outward and upward from both sides in the width direction Y of the barrel bottom portion 7, and is formed in a substantially U shape when viewed from the front.
  • the wire barrel portion 4 configured as described above is crimped by crimping the core wire 202 of the covered electric wire 200, and the insulation barrel portion 6 is crimped by crimping the insulating coating 201 of the covered electric wire 200 to cover the female crimp terminal 1 and the sheath.
  • the electric wire 200 can be electrically and physically connected.
  • the box part 2 is composed of an inverted hollow square column body, and is dimpled that is bent toward the front in the insertion direction X and contacts the insertion tab 300 (see FIG. 2) of the male crimp terminal to be inserted.
  • the elastic contact piece 21 which has 21a is provided.
  • the ceiling part 22 (22a, 22b) of the box part 2 which is a hollow quadrangular prism body is formed by bending an extended part of the side part 23 (23a, 23b) so as to overlap.
  • the upper half portion that is an extension of the right side surface 23b on the right side when viewed from the front is bent at a substantially right angle in the direction of the left side surface 23a to form the inner ceiling portion 22b, and overlaps the upper side of the inner ceiling portion 22b.
  • the upper half portion, which is an extension of the left side surface 23a, is bent at a substantially right angle to the right side surface 23b side to constitute the outer ceiling portion 22a, and the outer ceiling portion 22a and the inner ceiling portion 22b constitute the ceiling portion 22. .
  • the oblique beads 80 are long in the insertion direction X and are arranged in a direction intersecting the insertion direction X, and hemispherical convex portions 81 are formed at both ends of the insertion direction X.
  • the oblique bead 80 has a semicircular cross-section bar shape formed so as to protrude toward the elastic contact piece 21 side in the bent inner ceiling portion 22b.
  • An intermediate recess 82 is formed by denting the portion upward. Then, both end portions of the intermediate recess 82 are protruded downward in a hemispherical shape to form a hemispherical convex portion 81.
  • the two oblique beads 80 are arranged in a direction and a position intersecting the insertion direction X so that the positions in the width direction of the respective hemispherical convex portions 81 do not overlap.
  • the said width direction position is a position of the width direction Y of the hemispherical convex part 81 in the inner side ceiling part 22b.
  • the hemispherical convex part 81 is formed with a radius of approximately 0.1 mm or more
  • the intermediate concave part 82 is formed by being recessed with a thickness of 0.01 mm or more and less than the thickness of the inner ceiling part 22b.
  • the two oblique beads 80 arranged so that the positions in the width direction of the respective hemispherical convex portions 81 do not overlap each other are 5 degrees from the insertion direction X. It arrange
  • the crossing angle with respect to X is ⁇
  • the center-to-center distance between the rear hemispherical convex portion 81a and the front hemispherical convex portion 81b is bead length b.
  • the width direction interval c is equal to or larger than the contact width a, as shown in FIG. 4A, the sliding locus R1 of the rear hemispherical convex portion 81a with respect to the insertion tab 300 and the sliding of the front hemispherical convex portion 81b.
  • the moving trajectory R2 does not overlap in the width direction Y, and a different trajectory interval T1 is formed therebetween.
  • the sliding locus R1 of the rear hemispherical convex portion 81a and the front hemisphere overlaps in the width direction Y, and a track overlapping portion T2 having a width equal to or less than half of the contact width a is formed.
  • the sliding locus R (R1, R2) formed by sliding the hemispherical convex portion 81 is a locus formed on the insertion tab 300 inserted from the front side of the box portion 2. is there. Then, the rear hemispherical convex portion 81a, which is the rear of the insertion direction X, slides in contact with the insertion tab 300 before the front hemispherical convex portion 81b, and the insertion tab 300 up to the position of the front hemispherical convex portion 81b is inserted. After that, the sliding to the insertion tab 300 by the front hemispherical convex portion 81b starts.
  • the Sn plating applied to the surfaces of the insertion tab 300 and the hemispherical convex portion 81 is deformed or peeled off by sliding between the insertion tab 300 and the hemispherical convex portion 81, and the hemispherical convex portion 81 in the sliding locus R The slidability with the insertion tab 300 is lowered.
  • the width direction interval c of the hemispherical convex portions 81 is not limited to the rear hemispherical convex portion 81a and the front hemispherical convex portion 81b on the same oblique bead 80, but also the rear hemispherical convex portion 81a of different oblique beads 80.
  • the position in the width direction with respect to the front hemispherical convex portion 81b needs to be in the same range.
  • FIG. 3A which is a schematic diagram, in the case of an orthogonal bead 180 parallel to the insertion direction X, the position after movement from the initial position A with respect to the insertion tab 300 by insertion of the insertion tab 300.
  • the front hemispherical convex portion 181b of the direct bead 180 that relatively moves to B moves on the sliding locus R ′ where the rear hemispherical convex portion 181a has already slid.
  • the oblique bead 80 that moves relative to the insertion tab 300 from the initial position A to the post-movement position B is a front hemisphere. Since the convex portion 81b does not move on the sliding locus R1 of the rear hemispherical convex portion 81a, the slidability between the hemispherical convex portion 81 and the insertion tab 300 does not deteriorate, and the insertion tab 300 into the box portion 2 does not fall. Insertion force does not change.
  • an orthogonal bead 180 (indicated at 0 degree in the graph) having an insertion force of 3.6 N was used.
  • the oblique bead 80 (displayed at 10 degrees in the graph) becomes 2.9 N, and the insertion force, that is, the frictional force can be reduced by about 20%.
  • the angle ⁇ is set to 10 degrees. However, even if the angle ⁇ is set to 5 degrees, if the bead length is 3 mm and the contact diameter is 0.14 mm as described above, it becomes a different track. It is considered that there is no substantial difference between the angle ⁇ of 5 degrees and 10 degrees.
  • the oblique bead 80 is formed in a semicircular cross-section bar shape
  • the intermediate concave portion 82 is formed in the intermediate portion
  • the hemispherical convex portions 81 are provided on both sides thereof.
  • the projection may be protruded downward in a substantially flat plate shape
  • an intermediate recess 82 may be formed at an intermediate portion thereof
  • flat protrusions 83 may be formed on both sides thereof.
  • the insertion tab 300 and the female crimp terminal 1 may be configured with one oblique bead 80 (FIG. 5D).
  • the flat convex portion 83 may also be formed by forming a substantially square shape as shown in FIG.
  • hemispherical convex portions 81 and flat convex portions 83 are formed on both sides of the intermediate concave portion 82 in the semicircular cross-section rod-shaped or substantially flat plate-shaped oblique bead 80.
  • the convex part 91 and the independent flat convex part 93 may be formed.
  • an independent hemispherical convex portion 91 (independent flat convex portion 93) is formed at the same position as the hemispherical convex portion 81 formed on the above-described oblique bead 80 (see FIG. 2). ing.
  • the independent hemispherical convex portion 91 may be formed at the same position as the hemispherical convex portion 81 of the oblique bead 80 arranged as shown in FIGS. 5 (b) to 5 (d).
  • the independent hemispherical convex portion 91 may be formed with a radius of about 0.1 mm or more, like the hemispherical convex portion 81.
  • an independent hemispherical convex portion 91 (independent flat convex portion 93) may be arranged in an inverted V shape with respect to the insertion direction X, and further in FIG. As shown, an independent hemispherical convex portion 91 (independent flat convex portion 93) may be arranged in a V shape with respect to the insertion direction X. Further, as shown in FIG. 6D, an independent hemispherical convex portion 91 (independent flat convex portion 93) may be arranged in the shape of a letter toward the width direction Y.
  • a pattern (FIG. 5 (b)) arranged in a C shape with respect to X is an arrangement type B
  • a pattern (FIG. 5 (c)) arranged in an inverted C shape with respect to the insertion direction X is an arrangement type C
  • a pattern (FIG. 5D) in which one oblique bead 80 is arranged is an arrangement type D.
  • positioned in reverse V shape with respect to the insertion direction X is arrange
  • a pattern (FIG. 6C) arranged in a V shape with respect to the insertion direction X is set as a type E.
  • a pattern in which two orthogonal beads 180 are arranged is an arrangement type X, and a pattern in which one orthogonal bead 180 is arranged in the center in the width direction Y is an arrangement type Y.
  • one oblique bead 80 (arrangement pattern D) and one orthogonal bead 180 (arrangement pattern Y) are compared for the hemispherical convex portion 81 and the flat convex portion 83, respectively, and further, the position in the width direction is compared.
  • the test was conducted using ⁇ as a parameter. The results are shown in Table 2.
  • the hemispherical projection 81 (Invention Examples 21 and 22) rather than the flat projection 83 (Invention Examples 19 and 20) is disposed by arranging the width direction interval c to be half or more of the contact width a. It was confirmed that the reduction effect on the direct beads 180 (Comparative Examples 9 and 11) was high. Moreover, when the width direction space
  • the insertion force of the insertion tab 300 is reduced compared to the direct bead 180 by setting the hemispherical convex portion 81 and the flat convex portion 83 so that the width direction interval c is half or more of the contact width a. It was confirmed.
  • the box portion 2 is elastic with respect to the insertion tab 300 inserted therein.
  • Two or more hemispherical convex portions 81 projecting toward the elastic contact piece 21 side are formed, and the front hemispherical convex portion 81b is inserted into the box portion 2 of the insertion tab 300 with respect to the rear hemispherical convex portion 81a.
  • two or more hemispherical convex portions 81 are formed on the inner ceiling portion 22b, and the insertion tab 300 is sandwiched and fitted between the inner ceiling portion 22b and the elastic contact piece 21, thus ensuring a contact area and ensuring Can be realized.
  • the front hemispherical convex portion 81b is arranged at a position intersecting the insertion direction X of the insertion tab 300 into the box portion 2 with respect to the rear hemispherical convex portion 81a, and the two hemispherical convex portions 81 are arranged. Since the formed bead 80 is arranged so as to intersect the width direction Y orthogonal to the insertion direction X in the surface of the inner ceiling portion 22b, the hemispherical convex portions 81 arranged at different positions in the insertion direction X have a width. The direction position is also different.
  • the front hemispherical convex portion 81b slides on a smooth unslidable portion on the insertion tab 300, which is different from the portion where the rear hemispherical convex portion 81a slides on the insertion tab 300. Therefore, an increase in insertion force can be prevented as compared with a case where sliding resistance is increased by further sliding the already slid portion.
  • the contact load can be designed to be as large as possible without increasing the insertion force.
  • the female crimp terminal 1 is excellent against fine sliding wear caused by vibration during traveling of an automobile. Can be configured.
  • such a female crimp terminal 1 is configured by crimping and connecting a covered electric wire 200 to the wire barrel portion 4 to form a crimp connection structure 500a.
  • a female connector 400a By mounting the female crimp terminal 1 on the female connector housing 401a, it is possible to configure a female connector 400a having reliable conductivity while suppressing an increase in insertion force.
  • the insulated wire 200 is connected to a male crimp terminal (not shown) to form the crimp connection structure 500b, and the male crimp terminal of the crimp connection structure 500b is attached to the male connector housing 401b to connect the male connector. 400b is configured.
  • the connector 400 can be configured so as to be conductive.
  • the female crimp terminal 1 to be attached to the female connector housing 401a is configured as described above, even if the connector 400 (400a, 400b) has an increased number of terminals due to a complicated circuit configuration, etc. While suppressing an increase in force, it is possible to securely connect and secure a stable connection state.
  • a plurality of female crimp terminals are mounted on the female connector housing 401a, but not all the female crimp terminals are configured as the female crimp terminals 1 of the present invention, and at least one of them is configured by the female crimp terminals 1. The increase in insertion force can be suppressed.
  • the width direction position which is the position of each hemispherical convex portion 81 in the width direction Y, is set such that the width direction interval c between the width direction centers of each hemispherical convex portion 81 is the hemispherical convex portion 81 and the insertion tab 300.
  • each hemispherical convex portion 81 when the position in the width direction of each hemispherical convex portion 81 is set so that the widthwise interval c is less than or equal to half of the contact width a, the sliding locus R2 of the front hemispherical convex portion 81b and the rear hemispherical convexity The sliding trajectory R1 of the portion 81a overlaps more than half. In this way, the insertion force is increased when the front hemispherical convex portion 81b slides again so that the rear hemispherical convex portion 81a already overlaps the sliding locus R1 that has already slid.
  • the front hemispherical convex portion 81b is guided to the sliding locus R1 in which the rear hemispherical convex portion 81a has already slid, so that the sliding resistance is reduced. Increases the insertion force.
  • the sliding locus R by each hemispherical convex portion 81 is It is possible to prevent an increase in insertion force due to an increase in sliding resistance by shifting in the width direction Y.
  • an oblique bead 80 that is long in the direction intersecting the insertion direction X and protrudes toward the elastic contact piece 21 side and has an intermediate recess 82 corresponding to a predetermined length at least in the intermediate portion is formed on the inner ceiling portion 22b.
  • the hemispherical convex portions 81 formed on both sides of the intermediate concave portion 82 in the intermediate portion are integrally formed with the oblique bead 80, the hemispherical convex portions 81 are respectively formed on the inner ceiling portion 22 b of the downsized female crimp terminal 1.
  • the hemispherical convex portion 81 having a high strength, for example, having a height for reliably contacting the insertion tab 300 can be reliably formed. Therefore, reliable conductive performance can be ensured.
  • the hemispherical convex portion 81 is formed in a hemispherical shape with a radius of 0.1 mm or more on both sides of the intermediate concave portion 82 in the oblique bead 80, but is an explanatory view of another oblique bead 80 ′.
  • the hemispherical convex portion 81 (flat convex portion 83) and the intermediate concave portion 82 may be continuously formed with a smooth curve in the insertion direction X.
  • the continuous portion with the intermediate concave portion 82 in the rear of the insertion direction X of the front hemispherical convex portion 81b and the continuous portion with the inner ceiling portion 22b in the rear of the insertion direction X of the rear hemispherical convex portion 81a are approximately 0. It may be formed with a radius of 1 mm or more.
  • the insertion tab 300 inserted into the box part 2 is formed into a hemispherical convex portion 81 (flat convex portion) in the oblique bead 80 ′. 83), it is possible to prevent the occurrence of the problem that the insertion force increases due to being caught in the rear portion in the insertion direction X.
  • the oblique beads 80 ′ may be formed asymmetrically in the insertion direction X. Specifically, a continuous portion of the front hemispherical convex portion 81b with the intermediate concave portion 82 in the rear of the insertion direction X and a continuous portion of the rear hemispherical convex portion 81a with the inner ceiling portion 22b in the rear of the insertion direction X have radius 0.
  • a continuous portion Formed with a smooth curve of 1 mm or more, a continuous portion with the inner ceiling portion 22b in front of the insertion direction X of the front hemispherical convex portion 81b, and an intermediate concave portion 82 in front of the insertion direction X of the rear hemispherical convex portion 81a
  • the continuous portion may be formed by a curve having a radius of 0.1 mm or less. The effect similar to the said effect can be acquired also by this.
  • the slanted bead 80 having the hemispherical convex portion 81 and the flat convex portion 83 and the independent hemispherical convex portion 91 (independent flat convex portion 93) are the inner sides constituting the ceiling portion 22 of the box portion 2.
  • the inner side ceiling portion 22b is provided with a ceiling-side elastic contact piece 24 having spring characteristics similarly to the elastic contact piece 21, and the oblique beads 80 having the hemispherical convex portion 81 and the flat convex portion 83
  • the female crimp terminal 1 may be a double elastic contact piece type in which the independent hemispherical convex portion 91 (independent flat convex portion 93) is formed on the ceiling-side elastic contact piece 24 (see FIG. 8).
  • the female crimp terminal 1 of the double elastic contact piece type has the elastic contact piece 21 and the ceiling-side elastic contact piece 24, and the elastic contact piece 21 and the insertion tab 300 inserted into the box portion 2.
  • the urging forces of the ceiling-side elastic contact pieces 24 are caused to act in opposite directions, and the insertion tab 300 can be sandwiched to be electrically and physically connected.
  • the width direction interval c is the contact width.
  • the oblique beads 80 are arranged according to the arrangement type D described above (Invention Example 25), and the independent hemispherical convex portion 91 (independent flat convex portion 93) is disposed as described above.
  • the arrangement types E and F were used (Invention Examples 26 and 27), and the direct beads 180 were arranged using the above-described arrangement type Y (Comparative Examples 13 and 14).
  • the ceiling-side elastic contact can be obtained by setting the width direction interval c to more than half of the contact width a. It was confirmed that the insertion force of the insertion tab 300 was reduced as compared with the direct bead 180 formed on the piece 24.
  • the double elastic contact piece type female crimp terminal 1 has a ceiling-side elastic contact piece 24 having elasticity in the direction of the opposing elastic contact piece 21 in addition to the effect of suppressing an increase in the insertion force of the insertion tab 300.
  • the elastic contact piece 21 and the ceiling-side elastic contact piece 24 are sandwiched and fitted to the inserted insertion tab 300 while urging each other in the opposite direction.
  • the elastic contact piece 21 and the ceiling-side elastic contact piece 24 are sandwiched and fitted to the inserted insertion tab 300 while urging each other in the opposite direction, thereby ensuring more reliable conductive performance. . Further, since the elastic contact piece 21 and the ceiling-side elastic contact piece 24 are sandwiched and fitted while being urged in the opposite direction, they can be urged and fitted with a desired urging force.
  • the inner ceiling portion 22b may be provided with an additional convex portion arranged in the insertion direction X direction with respect to the convex portions (81, 83, 91, 93).
  • the contact area between the insertion tab 300 and the female crimp terminal 1 can be enlarged while ensuring the minimum.
  • FIGS. 9 and 10 which are partial plan views and front views.
  • the front position convex portion 101 may be arranged on the insertion direction X of the convex portions (81, 83, 91, 93) while ensuring.
  • the front position convex portion 101 and the tip position convex portion 102 are shown as squares, but this only shows the positions of the front position convex portion 101 and the tip position convex portion 102.
  • the independent hemispherical convex portion 91 and the independent flat convex portion 93 may be formed in the same shape, or may be formed in different shapes.
  • the front position convex portion 101 can be arranged with respect to the convex portions (81, 83, 91, 93) of less than half of the plurality of convex portions (81, 83, 91, 93).
  • FIG. 9A in which four independent hemispherical convex portions 91 (93) are arranged, two front position convex portions 101 are inserted into the independent hemispherical convex portions 91 (93) behind the insertion direction X. It is arranged in front of the insertion direction X on the direction X.
  • FIGS. 9B, 9C, and 9D in which three independent hemispherical convex portions 91 (93) are arranged, one or less half of the front position convex portions 101 are independent hemispherical in the rear of the insertion direction X. It arrange
  • the contact area increase effect by the front position convex portion 101 is obtained while ensuring the increase suppression effect of the insertion force of the insertion tab 300 by the arrangement shifted in the insertion direction X of the independent hemispherical convex portion 91 (93). be able to.
  • the tip position convex portion 102 may be arranged at a position near the tip of the inserted insertion tab 300.
  • the position near the tip of the insertion tab 300 where the tip position convex portion 102 is arranged is a position related to the tip of the insertion tab 300 and may be a position from the tip to about 1/5 of the length of the insertion tab 300. That's fine.
  • the distal end position convex portion 102 and the insertion tab 300 have little influence on the insertion force in the insertion direction X because the insertion tab 300 and the distal end position convex portion 102 come into contact immediately before the insertion of the insertion tab 300 is completed.
  • the insertion tab 300 is provided even if two tip position convex portions 102 that are more than half of the three convex portions (81, 83, 91, 93) are arranged. The effect of suppressing the increase in the insertion force can be minimized.
  • the front position convex portion 101 and the tip position convex portion 102 may be provided side by side.
  • the fitting means of the present invention corresponds to the box portion 2
  • the female terminal corresponds to the female crimp terminal 1
  • the elastic contact portion corresponds to the elastic contact piece 21
  • the opposing contact portion corresponds to the inner ceiling portion 22b
  • the convex parts correspond to the hemispherical convex part 81, the rear hemispherical convex part 81a, the front hemispherical convex part 81b, the flat convex part 83, the independent hemispherical convex part 91 and the independent flat convex part 93
  • the convex group corresponds to the diagonal bead 80
  • the recess corresponds to the intermediate recess 82
  • the overhang corresponds to the diagonal bead 80
  • the elastic facing contact portion corresponds to the ceiling-side elastic contact piece 24,
  • the crimping part corresponds to the wire barrel part 4,
  • the wire barrel part 4 The

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  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

Disclosed is a female terminal that can reliably conduct electricity while suppressing an increase in the insertion force on the fitting means of an insertion tab on a male terminal. The female crimp terminal (1) is equipped with a box (2) that permits the insertion of the insertion tab (300) on the male terminal, wherein the box (2) is equipped with an elastic contact piece (21) that elastically comes into contact with the inserted insertion tab (300) and an inner roof section (22b) that faces the elastic contact piece (21) and fits the inserted insertion tab (300) by sandwiching the tab with the elastic contact piece (21), semispherical projections (81) that project toward the elastic contact piece (21) are formed on the inner roof section (22b), front semispherical projections (81b) are disposed relative to rear semispherical projections (81a) in positions intersecting the insertion direction (X) of the insertion tab (300), and diagonal beads (80) having semispherical projections (81) formed on both ends thereof are disposed in the surface of the inner roof section (22b) in a manner intersecting with the width direction (Y).

Description

雌型端子Female terminal
 例えば、自動車用ワイヤーハーネスの接続を担うコネクタ等に装着される雌型端子に関する。 For example, it relates to a female terminal to be attached to a connector or the like for connecting an automobile wire harness.
 従来より、自動車には、多数のワイヤーハーネスが配索され、それらワイヤーハーネスは、コネクタによって接続されている。このようなコネクタには、ワイヤーハーネスを構成する被覆電線のそれぞれに対して圧着固定された圧着端子が内在されている。 Conventionally, a large number of wire harnesses are routed in an automobile, and these wire harnesses are connected by connectors. In such a connector, a crimp terminal that is crimped and fixed to each of the covered electric wires constituting the wire harness is included.
 このような圧着端子は、平板状の挿入タブを備えた雄型端子と、挿入タブの挿入を許容するボックス部を備えた雌型端子とが一対となり、それぞれを被覆電線に接続した状態でコネクタ内部に装着している。 Such a crimp terminal has a pair of a male terminal with a flat insertion tab and a female terminal with a box part that allows insertion of the insertion tab, and each connector is connected to a covered electric wire. It is installed inside.
 なお、雌型端子のボックス部は、挿入された挿入タブに対して弾性的に接触する弾性接触部と、該弾性接触部に対向する固定接触部とで、挿入された挿入タブを挟み込んで、電気的かつ物理的に接続して嵌合する構成である。 The box portion of the female terminal sandwiches the inserted insertion tab between the elastic contact portion that elastically contacts the inserted insertion tab and the fixed contact portion that faces the elastic contact portion. It is the structure which connects electrically and physically and fits.
 近年では、自動車における回路構成の複雑化等に伴いコネクタにおける端子数が増える傾向にある。このようにして端子数が増加すると、上述のような端子を内在させたコネクタ同士の嵌合接続には大きな挿入力が必要となる。よって、コネクタの嵌合作業を容易化するために、雌型端子への雄型端子の挿入力を低減させることが強く望まれている。 In recent years, the number of terminals in connectors tends to increase as the circuit configuration of automobiles becomes more complex. When the number of terminals is increased in this way, a large insertion force is required for the fitting connection between the connectors having the terminals as described above. Therefore, in order to facilitate the connector fitting operation, it is strongly desired to reduce the insertion force of the male terminal into the female terminal.
 しかし、コネクタ嵌合作業の容易化を重視して接触荷重の低減を図ると、嵌合状態における接続信頼性の低下を招くという問題がある。詳しくは、接触荷重が低いと端子表面の酸化や微摺動摩擦の発生、熱あるいは振動等の影響によって両端子の接触抵抗の増大や、瞬間的に通電状態が切断されるといった事態を引き起こしてしまう。 However, if the contact load is reduced with an emphasis on facilitating the connector mating operation, there is a problem that the connection reliability in the mated state is lowered. Specifically, if the contact load is low, the terminal surface may be oxidized, micro-sliding friction may occur, the contact resistance of both terminals may increase due to the effects of heat or vibration, and the energized state may be momentarily disconnected. .
 このような問題に対し、弾性接触部に形成するディンプルを多点化する雌型端子が提案されている(特許文献1)。 
 この雌型端子では、ボックス部に挿入された挿入タブに対して、固定接触部とともに、挿入タブを挟み込んで嵌合する弾性接触部に形成するディンプルとなる凸部を幅方向の異なる位置に複数備えるとともに、固定接触部に形成するビードとなる凸部を幅方向の異なる位置に複数備える構成である。
In order to solve such a problem, a female terminal has been proposed in which the dimples formed in the elastic contact portion are multipointed (Patent Document 1).
In this female terminal, with respect to the insertion tab inserted into the box portion, a plurality of convex portions as dimples formed on the elastic contact portion that sandwiches and fits the insertion tab together with the fixed contact portion are provided at different positions in the width direction. And a plurality of convex portions serving as beads formed in the fixed contact portion at different positions in the width direction.
 この構成により、特許文献1の雌型端子は、ボックス部に備えた複数の凸部によって、挿入された挿入タブが回転しにくく、耐振動特性が向上する。したがって、弾性接触部のバネ性能を向上させて、凸部と挿入タブとの接触荷重を増大させる必要がなくなり、雌型端子のボックス部への挿入タブの挿入力が増大せずに、確実な嵌合状態を実現できるとされている。 With this configuration, the female terminal of Patent Document 1 has a plurality of convex portions provided in the box portion, so that the inserted insertion tab is difficult to rotate and vibration resistance characteristics are improved. Therefore, it is not necessary to improve the spring performance of the elastic contact portion and increase the contact load between the convex portion and the insertion tab, and the insertion force of the insertion tab to the box portion of the female terminal does not increase, and the It is said that the fitted state can be realized.
 しかし、昨今の自動車は、省エネ化に伴う軽量化が求められており、ワイヤーハーネスの細線化とともに、端子の小型化が進んでいる。このように、端子の小型化が進むと、先行文献1のように、幅方向の異なる位置に複数の凸部を形成することはスペース的に困難となる。 However, recent automobiles are required to be lighter in light of energy saving, and the miniaturization of terminals is progressing along with the thinning of wire harnesses. As described above, when miniaturization of the terminal proceeds, it becomes difficult in terms of space to form a plurality of convex portions at different positions in the width direction as in the prior art document 1.
 また、幅方向の異なる位置に複数の凸部が形成できた場合であっても、自動車における回路構成の複雑化や高電流化等に対応する接触面積を確保するだけの凸部をすべて幅方向の異なる位置に配置することは困難である。そのため、挿入タブの雌型端子のボックス部への挿入方向の異なる位置に凸部を配置する必要がある。 In addition, even when a plurality of protrusions can be formed at different positions in the width direction, all the protrusions that secure a contact area corresponding to the complexity of the circuit configuration and the increase in current in the automobile are all in the width direction. It is difficult to arrange them at different positions. Therefore, it is necessary to arrange convex portions at different positions in the insertion direction of the female terminal of the insertion tab into the box portion.
 しかし、単に挿入方向に添って凸部を配置した場合、挿入方向前側の凸部は、挿入タブにおいて挿入方向後側の凸部が既に摺動した箇所を摺動することとなる。このように、他の凸部が既に摺動した箇所を凸部がさらに摺動すると、挿入タブにおける凸部の摺動抵抗が増すため、挿入力が高くなるといった問題がある。 However, when the convex portion is simply arranged along the insertion direction, the convex portion on the front side in the insertion direction slides on the insertion tab where the convex portion on the rear side in the insertion direction has already slid. As described above, when the convex portion further slides at the position where the other convex portion has already slid, the sliding resistance of the convex portion in the insertion tab increases, and there is a problem that the insertion force becomes high.
特開2009-37741号公報JP 2009-37741 A
 この発明は、雄型端子の挿入タブの嵌合手段への挿入力の増大を抑制しながら、確実に導電できる雌型端子を提供することを目的とする。 An object of the present invention is to provide a female terminal that can reliably conduct electricity while suppressing an increase in insertion force of the male terminal into the fitting means of the insertion tab.
 この発明は、雄型端子における挿入タブの挿入を許容する嵌合手段を備えた雌型端子であって、前記嵌合手段に、挿入された前記挿入タブに対して弾性的に接触する弾性接触部と、該弾性接触部に対向するとともに、挿入された前記挿入タブを前記弾性接触部とで挟み込んで嵌合する対向接触部とを備え、該対向接触部に、前記弾性接触部側に向かって突出する2つ以上の凸部を形成し、2つ以上の凸部のうち一の凸部に対して他の凸部を、前記挿入タブの前記嵌合手段への挿入方向に対して交差する位置に配置するとともに、前記凸部のうち2つを凸部組とした際に、少なくとも1つの凸部組が、前記対向接触部面内において前記挿入方向に対して直交する幅方向に対して交差するよう配置したことを特徴とする。 The present invention is a female terminal provided with fitting means for allowing insertion of an insertion tab in a male terminal, wherein the fitting means elastically contacts with the inserted insertion tab. And an opposing contact portion that opposes the elastic contact portion and fits the inserted insertion tab sandwiched between the elastic contact portions. The opposing contact portion faces the elastic contact portion side. Two or more projecting portions that protrude in the manner described above, and one of the two or more projecting portions intersects the other projecting portion with respect to the insertion direction of the insertion tab into the fitting means. When two of the convex portions are formed as a convex portion set, at least one convex portion set is in the width direction perpendicular to the insertion direction in the surface of the opposed contact portion. Are arranged so as to cross each other.
 前記嵌合手段はいわゆるボックス部とよばれ、雄型端子の挿入タブの挿入を許容し、電気的かつ物理的に接続して嵌合することができる手段である。また、嵌合手段を備えた前記雌型端子は、ワイヤーハーネスを構成する被覆電線の露出する露出電線部分と被覆部分を圧着する圧着部を備えた圧着端子とすることができる。なお、圧着部は、オープンバレル形式あるいはクローズバレル形式等のいずれの形式による圧着部であってもよく、さらには、例えば超音波溶接等で電気的かつ物理的に接続する構成であってもよい。 The fitting means is referred to as a so-called box portion, and is a means that allows insertion of an insertion tab of a male terminal, and can be electrically and physically connected and fitted. Moreover, the said female terminal provided with the fitting means can be used as the crimp terminal provided with the crimp part which crimps | bonds the exposed electric wire part which the covered electric wire which comprises a wire harness exposes, and a coating | coated part. The crimping part may be a crimping part of any type such as an open barrel type or a closed barrel type, and may be configured to be electrically and physically connected by, for example, ultrasonic welding. .
 前記対向接触部は、雌型端子のボックス部等の嵌合手段における一部の固定部分や、固定部分に備えられた可動部分とすることができる。 
 前記凸部は、ビードと称する略半円断面棒状や略矩形断面棒状のように、挿入方向に長さを有する形状の一部に形成された凸部や、それぞれが独立して形成された凸部とすることができる。
The opposing contact portion may be a part of a fixed portion in a fitting means such as a box portion of a female terminal or a movable portion provided in the fixed portion.
The convex part is a convex part formed in a part of a shape having a length in the insertion direction, such as a substantially semicircular cross-sectional bar shape called a bead or a substantially rectangular cross-sectional bar shape, or a convex part formed independently of each other. Part.
 前記2つ以上の凸部のうち一の凸部に対して他の凸部を、前記挿入タブの前記嵌合手段への挿入方向に対して交差する位置に配置するということは、2つの凸部の中心を対向接触部上で結んだ方向線が挿入方向と交差する位置に配置することである。 Arranging another convex portion with respect to one convex portion of the two or more convex portions at a position intersecting the insertion direction of the insertion tab into the fitting means means that two convex portions The direction line connecting the centers of the parts on the opposing contact part is arranged at a position where it intersects the insertion direction.
 前記凸部のうち2つを凸部組とした際に、少なくとも1つの凸部組が、前記対向接触部面内において前記挿入方向に対して直交する幅方向に対して交差するよう配置するということは、例えば、3つの凸部を有する場合3つの凸部組を構成することができ、そのうちのひとつの凸部組の配置方向が幅方向に対して交差するため、少なくとも3つの凸部のうち、2つの凸部が挿入方向に対して異なる位置に配置することである。 When two of the convex portions are formed as a convex portion set, at least one convex portion set is arranged so as to intersect the width direction orthogonal to the insertion direction in the opposing contact portion plane. For example, when there are three convex parts, three convex part sets can be configured, and since the arrangement direction of one of the convex part sets intersects the width direction, at least three convex parts Of these, the two convex portions are arranged at different positions with respect to the insertion direction.
 したがって、2つ以上の凸部のうち一の凸部に対して他の凸部を、前記挿入タブの前記嵌合手段への挿入方向に対して交差する位置に配置するとともに、前記凸部のうち2つを凸部組とした際に、少なくとも1つの凸部組が、前記対向接触部面内において前記挿入方向に対して直交する幅方向に対して交差するよう配置するということは、例えば、挿入方向に対する斜め方向に配置した2つの凸部、或いは、挿入方向に対するV字状、逆V字状または幅方向に対するへの字状に配置した3つの凸部、さらには、挿入方向に対する斜体N字状、ハの字状、または逆ハの字状に配置した4つの凸部とすることができる。 Therefore, while arranging another convex part with respect to one convex part among two or more convex parts in the position which intersects with the insertion direction to the fitting means of the insertion tab, When two of them are formed as a convex portion set, at least one convex portion set is arranged so as to intersect with the width direction orthogonal to the insertion direction in the opposed contact portion plane. , Two convex portions arranged in an oblique direction with respect to the insertion direction, or three convex portions arranged in a V shape, an inverted V shape or a width shape with respect to the width direction with respect to the insertion direction, and an italic type with respect to the insertion direction It can be set as four convex parts arrange | positioned at N character shape, C shape, or reverse C shape.
 この発明により、雄型端子の挿入タブの嵌合手段への挿入力の増大を抑制しながら、確実に導電することができる。 
 詳しくは、2つ以上の凸部を対向接触部に形成し、対向接触部と弾性接触部とで挿入タブを挟み込んで嵌合するため、接触面積を確保し、確実な導電性を実現することができる。
According to the present invention, it is possible to reliably conduct electricity while suppressing an increase in insertion force of the male terminal into the fitting means of the insertion tab.
Specifically, two or more convex portions are formed in the opposed contact portion, and the insertion tab is sandwiched and fitted between the opposed contact portion and the elastic contact portion, so that a contact area is ensured and reliable conductivity is realized. Can do.
 また、2つ以上の凸部のうち一の凸部に対して他の凸部を、前記挿入タブの前記嵌合手段への挿入方向に対して交差する位置に配置するとともに、前記凸部のうち2つを凸部組とした際に、少なくとも1つの凸部組が、前記対向接触部面内において前記挿入方向に対して直交する幅方向に対して交差するよう配置したため、挿入方向の異なる位置に配置した凸部は幅方向位置も異なり、挿入方向前側の凸部は挿入方向の後ろ側の凸部が挿入タブに摺動した箇所と異なる、挿入タブにおける平滑な未摺動箇所を摺動することになる。したがって、既に摺動した箇所をさらに摺動することによって摺動抵抗が増す場合と比較して、挿入力の増加を防止することができる。 Moreover, while arrange | positioning another convex part with respect to one convex part among two or more convex parts in the position which cross | intersects with respect to the insertion direction to the said fitting means of the said insertion tab, When two of them are formed as a convex part set, at least one convex part set is arranged so as to intersect with the width direction orthogonal to the insertion direction in the surface of the opposed contact part, so that the insertion direction is different. The convex part arranged in the position is also different in the width direction, and the convex part on the front side in the insertion direction is different from the part where the convex part on the rear side in the insertion direction slides on the insertion tab. Will move. Therefore, an increase in insertion force can be prevented as compared with a case where sliding resistance is increased by further sliding the already slid portion.
 このような上記構成により、挿入力が増加しないため、接触荷重を最大限大きく設計することができ、例えば、自動車走行中の振動に起因する微摺動摩耗に対しても優れた雌型端子を構成することができる。よって、回路構成の複雑化等に伴って端子数が増えたコネクタであっても、確実に両端子を嵌合接続し、安定した接続状態を確保することができる。 With such a configuration, since the insertion force does not increase, the contact load can be designed to be as large as possible.For example, a female terminal that is excellent against fine sliding wear caused by vibration during traveling of an automobile is provided. Can be configured. Therefore, even if the number of terminals increases with the complexity of the circuit configuration or the like, both terminals can be reliably fitted and connected to ensure a stable connection state.
 この発明の態様として、前記幅方向における各凸部の位置である幅方向位置を、各凸部における幅方向中心同士の幅方向間隔が、前記凸部と前記挿入タブとが接触する接触幅の半分以上となるように設定することができる。 As an aspect of the present invention, the width direction position, which is the position of each convex part in the width direction, is defined as the contact width where the convex part and the insertion tab are in contact with each other. It can be set to be more than half.
 前記幅方向中心は、凸部における幅方向の最外両側に対する中心とすることができる。 
 前記幅方向中心同士の幅方向間隔は、各凸部の幅方向中心同士の幅方向における距離とすることができる。
The center in the width direction can be a center with respect to the outermost both sides in the width direction of the convex portion.
The width direction interval between the width direction centers can be the distance in the width direction between the width direction centers of the respective convex portions.
 この発明により、各凸部が摺動した箇所による軌跡が幅方向にずれるため、挿入方向において異なる位置に配置した凸部であっても、既に他の凸部が摺動した箇所を再度摺動することで挿入力が増加するという不具合が生じることを防止することができる。 According to the present invention, since the locus due to the location where each convex portion slides is shifted in the width direction, even if the convex portion is arranged at a different position in the insertion direction, the portion where the other convex portion has already slid is slid again. By doing so, it is possible to prevent a problem that the insertion force increases.
 詳しくは、各凸部の幅方向位置を幅方向間隔が接触幅の半分以下となるようにした場合、挿入方向前側の凸部の軌跡と、挿入方向後側の凸部の軌跡とが半分以上重なる。 Specifically, when the width direction position of each convex part is set so that the width direction interval is half or less of the contact width, the locus of the convex part on the front side in the insertion direction and the locus of the convex part on the rear side in the insertion direction are more than half. Overlap.
 このように、既に、挿入方向後側の凸部が既に摺動した箇所に重なるようにして、挿入方向前側の凸部が再度摺動することで挿入力が増加する。さらには、幅方向間隔が接触幅の半分以下で狭い場合、挿入方向後側の凸部が既に摺動した箇所に挿入方向前側の凸部は誘導されるため、摺動抵抗が増し、挿入力が高まる。 In this way, the insertion force is increased when the convex portion on the rear side in the insertion direction overlaps with the portion where the convex portion on the rear side in the insertion direction has already slid, and the convex portion on the front side in the insertion direction slides again. Further, when the width direction interval is less than half of the contact width and narrow, the insertion direction front projection is guided to the place where the insertion projection rear side projection has already slid. Will increase.
 しかし、幅方向中心同士の幅方向間隔が接触幅の半分以上となるように、凸部の幅方向位置を設定するため、各凸部による軌跡が幅方向にずれて、摺動抵抗が増すことによる挿入力の増加を防止することができる。 However, since the position in the width direction of the convex portion is set so that the width direction interval between the centers in the width direction is more than half of the contact width, the locus by each convex portion is shifted in the width direction, and the sliding resistance is increased. It is possible to prevent an increase in insertion force due to.
 また、この発明の態様として、前記対向接触部に、前記挿入方向に対して交差する方向に長く、前記弾性接触部側に向かって突出するとともに、所定長さ分の凹部を少なくとも中間部に有する張出部を備え、前記凸部を、前記張出部上における前記凹部の両外側で構成することができる。 As an aspect of the present invention, the opposing contact portion is long in a direction intersecting the insertion direction, protrudes toward the elastic contact portion side, and has a predetermined length of recess at least in the intermediate portion. An overhang part is provided, and the convex part can be formed on both outer sides of the concave part on the overhang part.
 この発明により、張出部を形成することによって、中間部分に形成された凹部の両側に凸部を形成することができ、形状安定性の高い凸部を形成することができる。 According to the present invention, by forming the projecting portion, it is possible to form convex portions on both sides of the concave portion formed in the intermediate portion, and it is possible to form convex portions having high shape stability.
 詳しくは、中間部分に形成された凹部の両側に形成された凸部は張出部に一体的に形成されているため、小型化された雌型端子の対向接触部にそれぞれを独立した凸部を形成する場合と比較して、強度が高く、例えば挿入タブに確実に接触するための高さを有する凸部を確実に形成することができる。したがって、確実な導電性能を確保することができる。 Specifically, since the convex portions formed on both sides of the concave portion formed in the intermediate portion are formed integrally with the overhang portion, the convex portions that are independent from each other at the opposing contact portion of the miniaturized female terminal Compared with the case of forming the protrusion, it is possible to reliably form a convex portion having a high strength, for example, having a height for reliably contacting the insertion tab. Therefore, reliable conductive performance can be ensured.
 また、この発明の態様として、前記対向接触部を、対向する前記弾性接触部方向の弾性を有する弾性対向接触部で構成し、挿入された前記挿入タブに対して、前記弾性接触部と前記弾性対向接触部とが互いに対向方向に付勢しながら挟み込んで嵌合する構成とすることができる。 Further, as an aspect of the present invention, the opposing contact portion is constituted by an elastic opposing contact portion having elasticity in the direction of the opposing elastic contact portion, and the elastic contact portion and the elasticity are inserted into the inserted tab. It can be set as the structure which pinches | interposes and fits while facing an opposing contact part in the opposing direction.
 前記弾性対向接触部は、弾性接触部と同構造で、挿入される挿入タブに対して、対称配置した接触部とすることができる。 
 この発明により、挿入された挿入タブに対して、弾性接触部と弾性対向接触部とが互いに対向方向に付勢しながら挟み込んで嵌合するため、上述の効果に加えて、より確実な導電性能を確保することができる。また、弾性接触部と弾性対向接触部とで互いに対向方向に付勢しながら挟み込んで嵌合するため、所望の付勢力で付勢して嵌合することができる。
The elastic facing contact portion may be a contact portion having the same structure as the elastic contact portion and symmetrically arranged with respect to the insertion tab to be inserted.
According to the present invention, since the elastic contact portion and the elastic facing contact portion are sandwiched and fitted to the inserted insertion tab while being biased in the opposite direction, in addition to the above effect, more reliable conductive performance Can be secured. Further, since the elastic contact portion and the elastic counter contact portion are sandwiched and fitted while being urged in the opposite direction, they can be urged and fitted with a desired urging force.
 また、この発明の態様として、複数備えた前記凸部のうち半数以下の前記凸部に対して、前記挿入タブによる前記挿入方向上の前側位置に配置した前位置凸部を備えることができる。 Further, as an aspect of the present invention, a front position convex portion disposed at a front position in the insertion direction by the insertion tab may be provided for half or less of the plurality of convex portions.
 上記前位置凸部は、上記凸部と同形状の凸部、あるいは異形状の凸部とすることができる。 
 また、上述の凸部に対して、前記挿入タブによる前記挿入方向上の前側位置に配置した前位置凸部は、凸部に対して幅方向位置が一致する前側位置に配置した前位置凸部、あるいは凸部における幅方向中心同士の幅方向間隔が、前記凸部と前記挿入タブとが接触する接触幅の半分以下である前側位置に配置した前位置凸部、あるいは、前側位置に配置した前位置凸部とすることができる。
The front position convex portion may be a convex portion having the same shape as the convex portion or a convex portion having a different shape.
Moreover, the front position convex part arrange | positioned in the front position on the said insertion direction by the said insertion tab with respect to the above-mentioned convex part is the front position convex part arrange | positioned in the front side position where the width direction position corresponds with respect to a convex part. Alternatively, the width-direction interval between the width-direction centers of the convex portions is arranged at the front position convex portion arranged at the front position where the convex portion and the insertion tab are not more than half of the contact width or the front position. It can be a front position convex part.
 この発明により、雄型端子の挿入タブの嵌合手段への挿入力の増大抑制効果を有しながら、凸部の配置についての自由度を向上することができる。 
 詳しくは、例えば、必要通電量増大のため、接触面積のさらなる増加が必要となる場合であっても、複数備えた前記凸部のうち半数以下の前記凸部に対して、前記挿入タブによる前記挿入方向上の前側位置に前位置凸部を配置することにより、挿入タブの前記嵌合手段への挿入方向に対して交差する位置に配置した2つ以上の凸部による挿入力の増大抑制効果を最低限確保しながら、配置についての自由度が高い前位置凸部により接触面積を増大することができる。
According to the present invention, it is possible to improve the degree of freedom with respect to the arrangement of the convex portions while having an effect of suppressing an increase in insertion force of the male terminal into the fitting means of the insertion tab.
Specifically, for example, even when it is necessary to further increase the contact area due to an increase in the required energization amount, the insertion tab is used for the projections that are less than half of the plurality of projections provided. By arranging the front position convex portion at the front position in the insertion direction, the effect of suppressing an increase in insertion force by two or more convex portions arranged at a position intersecting with the insertion direction of the insertion tab to the fitting means. The minimum contact area can be increased by the front position convex portion having a high degree of freedom in arrangement.
 また、この発明の態様として、挿入される前記挿入タブの先端付近に接触する先端位置、且つ前記凸部に対して前記挿入方向上に配置した先端位置凸部を備えることができる。 Also, as an aspect of the present invention, a tip position that contacts the vicinity of the tip of the insertion tab to be inserted, and a tip position convex portion arranged in the insertion direction with respect to the convex portion can be provided.
 上記先端位置凸部は、上記凸部と同形状の凸部、あるいは異形状の凸部とすることができる。 
 また、上述の凸部に対して、前記挿入タブによる前記挿入方向の先端位置に配置した先端位置凸部は、凸部に対して幅方向位置が一致する先端位置に配置した先端位置凸部、あるいは凸部における幅方向中心同士の幅方向間隔が、前記凸部と前記挿入タブとが接触する接触幅の半分以下である先端位置に配置した先端位置凸部、あるいは、先端位置に配置した先端位置凸部とすることができる。
The tip position convex portion may be a convex portion having the same shape as the convex portion or a convex portion having a different shape.
Further, with respect to the above-described convex portion, the tip position convex portion arranged at the tip position in the insertion direction by the insertion tab is a tip position convex portion arranged at a tip position whose width direction position matches the convex portion, Or the front-end position convex part arranged at the front-end position where the width-direction interval between the width-direction centers in the convex part is less than or equal to half of the contact width where the convex part and the insertion tab contact, or the front-end arranged at the front end position It can be a position convex part.
 この発明により、雄型端子の挿入タブの嵌合手段への挿入力の増大抑制効果を有しながら、凸部の配置についての自由度を向上することができる。 
 詳しくは、例えば、必要通電量増大のため、接触面積のさらなる増加が必要となる場合であっても、前記挿入タブによる前記挿入方向の先端位置において、前記凸部に対する挿入方向に先端位置凸部を配置することにより、挿入タブの前記嵌合手段への挿入方向に対して交差する位置に配置した2つ以上の凸部による挿入力の増大抑制効果を最低限確保しながら、配置についての自由度が高い先端位置凸部により接触面積を増大することができる。
According to the present invention, it is possible to improve the degree of freedom with respect to the arrangement of the convex portions while having an effect of suppressing an increase in insertion force of the male terminal into the fitting means of the insertion tab.
Specifically, for example, even if it is necessary to further increase the contact area due to an increase in the required energization amount, the tip position convex portion in the insertion direction with respect to the convex portion at the tip position in the insertion direction by the insertion tab By arranging the insertion tab, freedom in arrangement can be obtained while ensuring the minimum effect of suppressing the increase in insertion force by the two or more convex portions arranged at positions intersecting with the insertion direction of the insertion tab into the fitting means. The contact area can be increased by the tip position convex portion having a high degree.
 また、この発明は、上述の雌型端子を、電線導体の外周を絶縁性の被覆体で被覆した被覆電線における前記被覆体の先端より所定長さ露出させた前記電線導体の露出部分を圧着する圧着部と、前記嵌合手段とで構成し、
前記圧着部によって、前記被覆電線と前記雌型端子とを接続した接続構造体であることを特徴とする。 
 この発明により、雄型端子における挿入タブを容易に挿入し、確実、且つ安定した電気的接続を実現することができる。
Further, according to the present invention, the exposed portion of the electric wire conductor in which the female terminal is exposed for a predetermined length from the tip of the covering body in the covered electric wire in which the outer periphery of the electric wire conductor is covered with an insulating covering body is crimped. It comprises a crimping part and the fitting means,
It is a connection structure in which the covered electric wire and the female terminal are connected by the crimping portion.
According to the present invention, the insertion tab in the male terminal can be easily inserted, and a reliable and stable electrical connection can be realized.
 さらにまた、この発明は、上述の接続構造体における雌型端子を少なくともひとつコネクタハウジング内に配置したコネクタであることを特徴とする。 
 上述の雌型端子を少なくともひとつコネクタハウジング内に配置したコネクタは、コネクタに装着する複数の雌型端子のうち全てを上述の接続構造体における雌型端子とする、複数の雌型端子のうち一部を上述の接続構造体における雌型端子とする、あるいは、コネクタに上述の接続構造体における雌型端子をひとつだけ装着するということを含む概念である。 
 この発明により、圧着端子と電線導体を、安定した導電性を確保した嵌合状態を構成することができる。
Furthermore, the present invention is a connector in which at least one female terminal in the above connection structure is disposed in a connector housing.
A connector in which at least one female terminal is arranged in a connector housing is one of a plurality of female terminals in which all of the plurality of female terminals to be attached to the connector are female terminals in the connection structure described above. This is a concept that includes making the portion a female terminal in the connection structure described above, or mounting only one female terminal in the connection structure described above on the connector.
According to the present invention, the crimp terminal and the wire conductor can be configured to be in a fitted state ensuring stable conductivity.
 この発明によれば、雄型端子の挿入タブの嵌合手段への挿入力の増大を抑制しながら、確実に導電できる雌型端子を提供することができる。 According to the present invention, it is possible to provide a female terminal that can reliably conduct electricity while suppressing an increase in insertion force of the male terminal into the fitting means of the insertion tab.
雌型端子についての説明図。Explanatory drawing about a female terminal. 雌型端子についての説明図。Explanatory drawing about a female terminal. ビードの軌跡についての説明図。Explanatory drawing about the locus | trajectory of a bead. ビードの幅方向位置における軌跡についての説明図。Explanatory drawing about the locus | trajectory in the width direction position of a bead. ビードパターンについての説明図。Explanatory drawing about a bead pattern. 独立ビードパターンについての説明図。Explanatory drawing about an independent bead pattern. 別のビードについての説明図。Explanatory drawing about another bead. 二重弾性接触片タイプの雌型端子の縦断面図。The longitudinal cross-sectional view of the female terminal of a double elastic contact piece type. 前位置凸部についての説明図。Explanatory drawing about a front position convex part. 先端凸部についての説明図。Explanatory drawing about a front-end | tip convex part. コネクタについての説明斜視図。The explanation perspective view about a connector.
 この発明の一実施形態を以下図面とともに説明する。 
 なお、図1および図2は雄型圧着端子1についての説明図を示している。ここで、図1(a)は幅方向Yの中央で分断した雌型圧着端子1の断面斜視図を示し、図1(b)は組立途中状態の雌型圧着端子1の斜視図を示し、図1(c)はワイヤーバレル部4に被覆電線200を圧着した状態の雌型圧着端子1の斜視図を示している。
An embodiment of the present invention will be described below with reference to the drawings.
1 and 2 are explanatory views of the male crimp terminal 1. FIG. Here, FIG. 1A shows a cross-sectional perspective view of the female crimp terminal 1 divided at the center in the width direction Y, FIG. 1B shows a perspective view of the female crimp terminal 1 in the middle of assembly, FIG. 1C shows a perspective view of the female crimp terminal 1 in a state where the covered electric wire 200 is crimped to the wire barrel portion 4.
 また、図2(a)は雌型圧着端子1の側面図を示し、図2(b)は幅方向Yの中央における雌型圧着端子1の断面図を示し、図2(c)は図1(b)に示す組立前状態の雌型圧着端子1の平面図を示している。さらに、図2(d)は雌型圧着端子1の正面図を示し、図2(e)は図2(c)で示すz-z断面における正面側からの断面図を示している。 2A is a side view of the female crimp terminal 1, FIG. 2B is a cross-sectional view of the female crimp terminal 1 at the center in the width direction Y, and FIG. The top view of the female crimp terminal 1 of the state before an assembly shown to (b) is shown. Further, FIG. 2 (d) shows a front view of the female crimp terminal 1, and FIG. 2 (e) shows a cross-sectional view from the front side in the zz section shown in FIG. 2 (c).
 図3は斜めビード80の軌跡についての説明図を示し、図4は斜めビード80の幅方向位置における軌跡についての説明図を示している。なお、図3(a)は直行ビード180と斜めビード80のそれぞれの軌跡についての概略図を示し、図3(b)はそれぞれの静摩擦力の比較グラフを示している。 FIG. 3 shows an explanatory diagram of the trajectory of the oblique bead 80, and FIG. 4 shows an explanatory diagram of the trajectory of the oblique bead 80 in the width direction position. FIG. 3A shows a schematic diagram of the trajectories of the direct beads 180 and the oblique beads 80, and FIG. 3B shows a comparison graph of the respective static friction forces.
 また、図4(a),(b)は斜めビード80における幅方向位置による軌跡についての概略図を示し、図4(c)は直行ビード180の軌跡についての概略図を示し、図4(d)は半球状凸部81と挿入タブ300との接触幅aについての概略図を示している。 4 (a) and 4 (b) show a schematic diagram of the trajectory of the oblique bead 80 in the width direction, FIG. 4 (c) shows a schematic diagram of the trajectory of the direct bead 180, and FIG. ) Shows a schematic diagram of the contact width a between the hemispherical convex portion 81 and the insertion tab 300.
 図5は斜めビード80のビードパターンについての一部平面図と正面図による説明図を示し、図6は独立半球状凸部91(独立フラット凸部93)のビードパターンについての一部平面図と正面図による説明図を示している。 5 shows a partial plan view and a front view of the bead pattern of the oblique bead 80, and FIG. 6 shows a partial plan view of the bead pattern of the independent hemispherical convex portion 91 (independent flat convex portion 93). The explanatory view by a front view is shown.
 まずは、雌型圧着端子1について説明する。雌型圧着端子1は、挿入方向Xの後方から前方に向かって、雄型コネクタ400b(図11参照)における雄型圧着端子(図示省略)の挿入タブの挿入を許容するボックス部2と、ボックス部2の前方で、所定の長さの第1トランジション3を介して配置されたワイヤーバレル部4と、ワイヤーバレル部4の前方で所定の長さの第2トランジション5を介して配置されたインシュレーションバレル部6とを一体に構成している。なお、挿入方向Xとは、挿入タブ300(図2)のボックス部2への挿入方向であり、雌型圧着端子1の長手方向と一致する方向である。 First, the female crimp terminal 1 will be described. The female crimp terminal 1 includes a box portion 2 that allows insertion of an insertion tab of a male crimp terminal (not shown) in the male connector 400b (see FIG. 11) from the rear to the front in the insertion direction X, and a box Wire barrel part 4 disposed in front of part 2 via first transition 3 having a predetermined length, and insulator disposed in front of wire barrel part 4 via second transition 5 having a predetermined length The construction barrel portion 6 is integrally formed. The insertion direction X is the direction in which the insertion tab 300 (FIG. 2) is inserted into the box portion 2, and is the direction that coincides with the longitudinal direction of the female crimp terminal 1.
 雌型圧着端子1に圧着接続する被覆電線200は、銅電線を束ねた芯線202を、絶縁樹脂で構成する絶縁被覆201で被覆して構成している。 
 雌型圧着端子1は、表面がおよそ0.001mmの厚みで錫メッキ(Snメッキ)された、およそ0.2mmの厚みの黄銅等の銅合金条に、形状加工及び折曲加工を施して立体構成したオープンバレル型端子である。
The covered electric wire 200 to be crimped and connected to the female crimp terminal 1 is configured by covering a core wire 202 in which copper wires are bundled with an insulating coating 201 made of an insulating resin.
The female crimp terminal 1 is formed by subjecting a copper alloy strip such as brass having a thickness of approximately 0.2 mm, the surface of which is tin-plated (Sn plated) to a thickness of approximately 0.001 mm, to form and bending the copper alloy strip. This is an open barrel type terminal.
 なお、表面に施されたSnメッキは、ハンダの溶着性の向上及び、挿入タブ300の挿入による摺動性の向上のために施している。また、雌型圧着端子1は、オープンバレル形式に限定されず、クローズバレル形式であってもよい。 Note that the Sn plating applied to the surface is applied to improve the weldability of the solder and the slidability by inserting the insertion tab 300. Further, the female crimp terminal 1 is not limited to the open barrel type, and may be a closed barrel type.
 さらには、被覆電線200の芯線202と雌型圧着端子1とを、例えば、超音波溶接のような溶接によって、電気的かつ物理的に接続する構成であってもよい。また、雌型圧着端子1は、アルミ合金条に加工を施して立体構成したものであってもよい。 Furthermore, the core wire 202 of the covered electric wire 200 and the female crimp terminal 1 may be electrically and physically connected by, for example, welding such as ultrasonic welding. Moreover, the female crimp terminal 1 may be a three-dimensional structure obtained by processing an aluminum alloy strip.
 圧着前のワイヤーバレル部4は、図1(b)に示すように、バレル底部7の幅方向Yの両側から斜め外側上方に延出し、側面視長方形のワイヤーバレル片41を備え、前方視略U型に形成している。 As shown in FIG. 1 (b), the wire barrel portion 4 before crimping extends obliquely outward and upward from both sides in the width direction Y of the barrel bottom portion 7 and includes a rectangular wire barrel piece 41 in a side view. It is formed in a U shape.
 また、圧着前のインシュレーションバレル部6も、バレル底部7の幅方向Yの両側から斜め外側上方に延出するインシュレーションバレル片61を備え、前方視略U型に形成している。 Further, the insulation barrel portion 6 before the crimping is also provided with an insulation barrel piece 61 extending obliquely outward and upward from both sides in the width direction Y of the barrel bottom portion 7, and is formed in a substantially U shape when viewed from the front.
 このように構成したワイヤーバレル部4は、被覆電線200の芯線202をかしめて圧着し、インシュレーションバレル部6は被覆電線200の絶縁被覆201をかしめて圧着して、雌型圧着端子1と被覆電線200とを、電気的且つ物理的に接続することができる。 The wire barrel portion 4 configured as described above is crimped by crimping the core wire 202 of the covered electric wire 200, and the insulation barrel portion 6 is crimped by crimping the insulating coating 201 of the covered electric wire 200 to cover the female crimp terminal 1 and the sheath. The electric wire 200 can be electrically and physically connected.
 ボックス部2は、倒位の中空四角柱体で構成され、内部に、挿入方向Xの前方に向かって折り曲げられ、挿入される雄型圧着端子の挿入タブ300(図2参照)に接触するディンプル21aを有する弾性接触片21を備えている。 
 中空四角柱体であるボックス部2の天井部22(22a,22b)は、側面部分23(23a,23b)の延長部分を重なるように折り曲げて構成している。
The box part 2 is composed of an inverted hollow square column body, and is dimpled that is bent toward the front in the insertion direction X and contacts the insertion tab 300 (see FIG. 2) of the male crimp terminal to be inserted. The elastic contact piece 21 which has 21a is provided.
The ceiling part 22 (22a, 22b) of the box part 2 which is a hollow quadrangular prism body is formed by bending an extended part of the side part 23 (23a, 23b) so as to overlap.
 詳しくは、正面視右側の右側面23bの延長部分である上半部分を左側面23aの方向に略直角に折り曲げて内側天井部22bを構成し、その内側天井部22bの上側に重なるように、左側面23aの延長部分である上半部分を右側面23b側に略直角に折り曲げて外側天井部22aを構成し、この外側天井部22aと内側天井部22bとで天井部22を構成している。 Specifically, the upper half portion that is an extension of the right side surface 23b on the right side when viewed from the front is bent at a substantially right angle in the direction of the left side surface 23a to form the inner ceiling portion 22b, and overlaps the upper side of the inner ceiling portion 22b. The upper half portion, which is an extension of the left side surface 23a, is bent at a substantially right angle to the right side surface 23b side to constitute the outer ceiling portion 22a, and the outer ceiling portion 22a and the inner ceiling portion 22b constitute the ceiling portion 22. .
 そして、内側天井部22bには、幅方向Yに平行な2本の斜めビード80を形成している。 
 斜めビード80は、挿入方向Xに長く、挿入方向Xに対して交差する方向に配置され、その挿入方向Xの両端に半球状凸部81を形成している。
Then, two oblique beads 80 parallel to the width direction Y are formed on the inner ceiling portion 22b.
The oblique beads 80 are long in the insertion direction X and are arranged in a direction intersecting the insertion direction X, and hemispherical convex portions 81 are formed at both ends of the insertion direction X.
 詳しくは、斜めビード80は、図1(b)に示すように、折曲状態の内側天井部22bにおいて、弾性接触片21側へ突出するように形成された半円断面棒状であり、その中間部分を上方向にへこませて中間凹部82を形成している。そして、その中間凹部82の両端部分を半球状に下方へ突出させて半球状凸部81を形成している。 
 さらに、2本の斜めビード80は、各半球状凸部81の幅方向位置が重ならないように、挿入方向Xに対して交差する方向及び位置で配置している。
Specifically, as shown in FIG. 1B, the oblique bead 80 has a semicircular cross-section bar shape formed so as to protrude toward the elastic contact piece 21 side in the bent inner ceiling portion 22b. An intermediate recess 82 is formed by denting the portion upward. Then, both end portions of the intermediate recess 82 are protruded downward in a hemispherical shape to form a hemispherical convex portion 81.
Further, the two oblique beads 80 are arranged in a direction and a position intersecting the insertion direction X so that the positions in the width direction of the respective hemispherical convex portions 81 do not overlap.
 なお、上記幅方向位置とは、内側天井部22bにおける半球状凸部81の幅方向Yの位置である。 
 また、およそ0.1mm以上の半径で半球状凸部81を形成し、0.01mm以上内側天井部22bの厚み以下でへこませて中間凹部82を形成している。
In addition, the said width direction position is a position of the width direction Y of the hemispherical convex part 81 in the inner side ceiling part 22b.
Moreover, the hemispherical convex part 81 is formed with a radius of approximately 0.1 mm or more, and the intermediate concave part 82 is formed by being recessed with a thickness of 0.01 mm or more and less than the thickness of the inner ceiling part 22b.
 そして、図2(d),(e)に示すように、各半球状凸部81の幅方向位置が重ならないように配置した2本の斜めビード80は、挿入方向Xに対して5度正面視右側に交差する配置方向Sで配置している。この配置方向Sについて以下で詳述する。 2D and 2E, the two oblique beads 80 arranged so that the positions in the width direction of the respective hemispherical convex portions 81 do not overlap each other are 5 degrees from the insertion direction X. It arrange | positions with the arrangement | positioning direction S which cross | intersects the view right side. The arrangement direction S will be described in detail below.
 図4(a)に示すように、挿入方向Xの後方である後方半球状凸部81aの中心と、挿入方向Xの前方である前方半球状凸部81bの中心を結ぶ配置方向Sの挿入方向Xに対する交差角度をθとし、後方半球状凸部81aと前方半球状凸部81bの中心間距離をビード長bとする。 As shown in FIG. 4A, the insertion direction in the arrangement direction S connecting the center of the rear hemispherical convex portion 81a that is the rear of the insertion direction X and the center of the front hemispherical convex portion 81b that is the front of the insertion direction X. The crossing angle with respect to X is θ, and the center-to-center distance between the rear hemispherical convex portion 81a and the front hemispherical convex portion 81b is bead length b.
 また、図4(d)に示すように、半球状凸部81と挿入タブ300とが接触する接触部分における幅方向Yの幅を接触幅aとする。 
 したがって、後方半球状凸部81aに対する前方半球状凸部81bの幅方向間隔cは、ビード長bと交差角度θとを用いて表すと、c=b×sinθとなる。
Further, as shown in FIG. 4D, the width in the width direction Y at the contact portion where the hemispherical convex portion 81 and the insertion tab 300 are in contact is defined as a contact width a.
Therefore, the distance c in the width direction of the front hemispherical convex portion 81b with respect to the rear hemispherical convex portion 81a is c = b × sinθ when expressed using the bead length b and the intersection angle θ.
 ここで幅方向間隔cが接触幅a以上であれば、図4(a)に示すように、挿入タブ300に対する後方半球状凸部81aの摺動軌跡R1と、前方半球状凸部81bの摺動軌跡R2とが幅方向Yにおいて重ならず、その間に異軌道間隔T1が形成される。 Here, if the width direction interval c is equal to or larger than the contact width a, as shown in FIG. 4A, the sliding locus R1 of the rear hemispherical convex portion 81a with respect to the insertion tab 300 and the sliding of the front hemispherical convex portion 81b. The moving trajectory R2 does not overlap in the width direction Y, and a different trajectory interval T1 is formed therebetween.
 これに対し、幅方向間隔cが接触幅aより短く接触幅aの半分以上であれば、図4(b)に示すように、後方半球状凸部81aの摺動軌跡R1と、前方半球状凸部81bの摺動軌跡R2とが幅方向Yにおいて重なり、接触幅aの半分以下の幅の軌道重複部T2が形成される。 On the other hand, when the width direction interval c is shorter than the contact width a and more than half of the contact width a, as shown in FIG. 4B, the sliding locus R1 of the rear hemispherical convex portion 81a and the front hemisphere The sliding locus R2 of the convex portion 81b overlaps in the width direction Y, and a track overlapping portion T2 having a width equal to or less than half of the contact width a is formed.
 なお、上述の説明において、半球状凸部81が摺動して形成される摺動軌跡R(R1,R2)は、ボックス部2の正面側から挿入される挿入タブ300に形成される軌跡である。そして、挿入方向Xの後方である後方半球状凸部81aが前方半球状凸部81bより先に挿入タブ300に接触して摺動し、前方半球状凸部81b位置までの挿入タブ300が挿入されてから前方半球状凸部81bによる挿入タブ300への摺動が始まることとなる。 In the above description, the sliding locus R (R1, R2) formed by sliding the hemispherical convex portion 81 is a locus formed on the insertion tab 300 inserted from the front side of the box portion 2. is there. Then, the rear hemispherical convex portion 81a, which is the rear of the insertion direction X, slides in contact with the insertion tab 300 before the front hemispherical convex portion 81b, and the insertion tab 300 up to the position of the front hemispherical convex portion 81b is inserted. After that, the sliding to the insertion tab 300 by the front hemispherical convex portion 81b starts.
 また、挿入タブ300と半球状凸部81との摺動により、挿入タブ300及び半球状凸部81の表面に施されたSnメッキは変形もしくは剥がれ、摺動軌跡Rにおける半球状凸部81と挿入タブ300との摺動性が低下することになる。 Further, the Sn plating applied to the surfaces of the insertion tab 300 and the hemispherical convex portion 81 is deformed or peeled off by sliding between the insertion tab 300 and the hemispherical convex portion 81, and the hemispherical convex portion 81 in the sliding locus R The slidability with the insertion tab 300 is lowered.
 さらには、半球状凸部81の幅方向間隔cは、同じ斜めビード80上の後方半球状凸部81aと前方半球状凸部81bだけでなく、異なる斜めビード80の後方半球状凸部81aと前方半球状凸部81bとの幅方向位置についても同様の範囲とする必要がある。 Further, the width direction interval c of the hemispherical convex portions 81 is not limited to the rear hemispherical convex portion 81a and the front hemispherical convex portion 81b on the same oblique bead 80, but also the rear hemispherical convex portion 81a of different oblique beads 80. The position in the width direction with respect to the front hemispherical convex portion 81b needs to be in the same range.
 このように、上記範囲で後方半球状凸部81aと前方半球状凸部81bとの幅方向位置をずらして斜めビード80を配置したことにより、ボックス部2への挿入タブ300の挿入力を低減することができる。詳しくは、模式図で表した図3(a)に示すように、挿入方向Xに平行な直行ビード180の場合、挿入タブ300の挿入により、挿入タブ300に対して当初位置Aから移動後位置Bまで相対移動する直行ビード180の前方半球状凸部181bは、既に後方半球状凸部181aが摺動した摺動軌跡R’上を移動することになる。 Thus, the insertion force of the insertion tab 300 to the box part 2 is reduced by shifting the position in the width direction of the rear hemispherical convex part 81a and the front hemispherical convex part 81b within the above range. can do. Specifically, as shown in FIG. 3A, which is a schematic diagram, in the case of an orthogonal bead 180 parallel to the insertion direction X, the position after movement from the initial position A with respect to the insertion tab 300 by insertion of the insertion tab 300. The front hemispherical convex portion 181b of the direct bead 180 that relatively moves to B moves on the sliding locus R ′ where the rear hemispherical convex portion 181a has already slid.
 このように、前方半球状凸部181bが、後方半球状凸部181aの摺動軌跡R’上を移動するため、半球状凸部181と挿入タブ300との摺動性はますます低下し、ボックス部2への挿入タブ300の挿入力が高まることとなる。 Thus, since the front hemispherical convex portion 181b moves on the sliding locus R ′ of the rear hemispherical convex portion 181a, the slidability between the hemispherical convex portion 181 and the insertion tab 300 is further reduced. The insertion force of the insertion tab 300 to the box part 2 will increase.
 これに対し、挿入方向Xに対して交差する配置方向Sに配置した斜めビード80の場合、挿入タブ300に対して当初位置Aから移動後位置Bまで相対移動する斜めビード80は、前方半球状凸部81bが後方半球状凸部81aの摺動軌跡R1上を移動しないため、半球状凸部81と挿入タブ300との摺動性が低下することなく、ボックス部2への挿入タブ300の挿入力が変化しない。 On the other hand, in the case of the oblique bead 80 arranged in the arrangement direction S that intersects the insertion direction X, the oblique bead 80 that moves relative to the insertion tab 300 from the initial position A to the post-movement position B is a front hemisphere. Since the convex portion 81b does not move on the sliding locus R1 of the rear hemispherical convex portion 81a, the slidability between the hemispherical convex portion 81 and the insertion tab 300 does not deteriorate, and the insertion tab 300 into the box portion 2 does not fall. Insertion force does not change.
 例えば、この実施例において、1本ビードの模擬サンプルを用いて測定した図3(b)に示すように、挿入力が3.6Nであった直行ビード180(グラフ中0度で表示)に対して、斜めビード80(グラフ中10度で表示)は2.9Nとなり、およそ挿入力、すなわち摩擦力をおよそ20%低減することができる。 For example, in this example, as shown in FIG. 3 (b) measured using a simulated sample of one bead, an orthogonal bead 180 (indicated at 0 degree in the graph) having an insertion force of 3.6 N was used. Thus, the oblique bead 80 (displayed at 10 degrees in the graph) becomes 2.9 N, and the insertion force, that is, the frictional force can be reduced by about 20%.
 なお、ここでは角度θを10度に設定して実施したが、仮に5度に設定した場合であっても、上述のようにビード長3mm、接触径0.14mmであれば異軌道となるので角度θが5度と10度とでは実質的な差異はないと考える。 Here, the angle θ is set to 10 degrees. However, even if the angle θ is set to 5 degrees, if the bead length is 3 mm and the contact diameter is 0.14 mm as described above, it becomes a different track. It is considered that there is no substantial difference between the angle θ of 5 degrees and 10 degrees.
 また、斜めビード80における半球状凸部81及び中間凹部82を備えていない通常の半円断面棒状のビードを挿入方向Xに対して単に斜めに配置した場合は、挿入方向Xに対して直交する幅方向Yにおける摺動幅が広がるため、半球状凸部81や中間凹部82を備えた斜めビード80に比べて、挿入力が増大することは明らかである。 In addition, when a normal semicircular cross-section rod-shaped bead that does not include the hemispherical convex portion 81 and the intermediate concave portion 82 in the oblique bead 80 is simply disposed obliquely with respect to the insertion direction X, it is orthogonal to the insertion direction X. Since the sliding width in the width direction Y is widened, it is clear that the insertion force is increased as compared with the oblique bead 80 provided with the hemispherical convex portion 81 and the intermediate concave portion 82.
 なお、斜めビード80は、上述のように、半円断面棒状に形成するとともに、中間部分に中間凹部82を形成して、その両側に半球状凸部81を備えたが、図5(a)に示すように、略平板状に下方へ突出させ、その中間部分に中間凹部82を形成し、その両側に、フラット凸部83を形成してもよい。 As described above, the oblique bead 80 is formed in a semicircular cross-section bar shape, the intermediate concave portion 82 is formed in the intermediate portion, and the hemispherical convex portions 81 are provided on both sides thereof. As shown in FIG. 4, the projection may be protruded downward in a substantially flat plate shape, an intermediate recess 82 may be formed at an intermediate portion thereof, and flat protrusions 83 may be formed on both sides thereof.
 また、上述の説明では、挿入方向Xに対して同じ方向に交差させた配置方向Sで配置した2本の80を平行配置したが、斜めビード80を、挿入方向Xに対してハの字状(図5(b))、或いは逆ハの字状(図5(c))に配置してもよい。さらには、挿入タブ300と雌型圧着端子1との必要な導電性能を満足すれば、1本の斜めビード80で構成してもよい(図5(d))。なお、ハの字状、逆ハの字状或いは1本の斜めビード80も、図5(a)に示すような略平板状に形成して、フラット凸部83を構成してもよい。 In the above description, two 80s arranged in the arrangement direction S intersecting in the same direction with respect to the insertion direction X are arranged in parallel. (FIG. 5 (b)), or an inverted C shape (FIG. 5 (c)). Furthermore, as long as the necessary conductive performance between the insertion tab 300 and the female crimp terminal 1 is satisfied, the insertion tab 300 and the female crimp terminal 1 may be configured with one oblique bead 80 (FIG. 5D). The flat convex portion 83 may also be formed by forming a substantially square shape as shown in FIG.
 また、半円断面棒状あるいは略平板状の斜めビード80における中間凹部82の両側に半球状凸部81やフラット凸部83を形成したが、図6に示すように、それぞれが独立した独立半球状凸部91や独立フラット凸部93を形成してもよい。 Further, hemispherical convex portions 81 and flat convex portions 83 are formed on both sides of the intermediate concave portion 82 in the semicircular cross-section rod-shaped or substantially flat plate-shaped oblique bead 80. However, as shown in FIG. The convex part 91 and the independent flat convex part 93 may be formed.
 例えば、図6(a)に示すように、上述の斜めビード80(図2参照)に形成した半球状凸部81と同じ位置に独立半球状凸部91(独立フラット凸部93)を形成している。もちろん、同様に、図5(b)~(d)に示す配置の斜めビード80の半球状凸部81と同じ位置に独立半球状凸部91を形成してもよい。 
 なお、独立半球状凸部91も、半球状凸部81と同様におよそ0.1mm以上の半径で形成すればよい。
For example, as shown in FIG. 6A, an independent hemispherical convex portion 91 (independent flat convex portion 93) is formed at the same position as the hemispherical convex portion 81 formed on the above-described oblique bead 80 (see FIG. 2). ing. Of course, similarly, the independent hemispherical convex portion 91 may be formed at the same position as the hemispherical convex portion 81 of the oblique bead 80 arranged as shown in FIGS. 5 (b) to 5 (d).
The independent hemispherical convex portion 91 may be formed with a radius of about 0.1 mm or more, like the hemispherical convex portion 81.
 また、図6(b)に示すように、挿入方向Xに対して逆V字状に独立半球状凸部91(独立フラット凸部93)を配してもよく、さらに図6(c)に示すように、挿入方向Xに対してV字状に独立半球状凸部91(独立フラット凸部93)を配してもよい。 
 さらには、図6(d)に示すように、幅方向Yに対してへの字状に独立半球状凸部91(独立フラット凸部93)を配置してもよい。
Further, as shown in FIG. 6B, an independent hemispherical convex portion 91 (independent flat convex portion 93) may be arranged in an inverted V shape with respect to the insertion direction X, and further in FIG. As shown, an independent hemispherical convex portion 91 (independent flat convex portion 93) may be arranged in a V shape with respect to the insertion direction X.
Further, as shown in FIG. 6D, an independent hemispherical convex portion 91 (independent flat convex portion 93) may be arranged in the shape of a letter toward the width direction Y.
 このように、斜めビード80や独立半球状凸部91(独立フラット凸部93)の配置パターンはさまざまなパターンが考えられるが、少なくとも、幅方向Yにおいて隣り合う半球状凸部81(フラット凸部83)或いは独立半球状凸部91(独立フラット凸部93)の幅方向間隔cが、半球状凸部81(フラット凸部83)や独立半球状凸部91(独立フラット凸部93)と挿入タブ300との接触する接触幅aの半分以上とすることにより、直行ビード180のように挿入方向Xに沿った半球状凸部181の配置に比べて、挿入力の低減効果を得ることができる。 Thus, various arrangement patterns of the oblique beads 80 and the independent hemispherical convex portions 91 (independent flat convex portions 93) can be considered, but at least the hemispherical convex portions 81 (flat convex portions) adjacent in the width direction Y are considered. 83) or the width direction interval c of the independent hemispherical convex portion 91 (independent flat convex portion 93) is inserted with the hemispherical convex portion 81 (flat convex portion 83) or the independent hemispherical convex portion 91 (independent flat convex portion 93). By setting it to more than half of the contact width a in contact with the tab 300, an effect of reducing the insertion force can be obtained as compared with the arrangement of the hemispherical convex portions 181 along the insertion direction X like the straight beads 180. .
 次に、このような斜めビード80や独立半球状凸部91(独立フラット凸部93)による挿入タブ300の挿入力の低減効果に関する効果確認試験を行った結果について説明する。 Next, the results of an effect confirmation test regarding the effect of reducing the insertion force of the insertion tab 300 by the oblique bead 80 or the independent hemispherical convex portion 91 (independent flat convex portion 93) will be described.
 なお、この効果確認試験において、斜めビード80の配置パターン(ビード配置タイプ)について、図1,2に示すように、2本の斜めビード80を平行に配置したパターンを配置タイプAとし、挿入方向Xに対してハの字状に配置したパターン(図5(b))を配置タイプB、挿入方向Xに対して逆ハの字状に配置したパターン(図5(c))を配置タイプC、1本の斜めビード80を配置したパターン(図5(d))を配置タイプDとしている。 In this effect confirmation test, with respect to the arrangement pattern of the oblique beads 80 (bead arrangement type), a pattern in which two oblique beads 80 are arranged in parallel as shown in FIGS. A pattern (FIG. 5 (b)) arranged in a C shape with respect to X is an arrangement type B, and a pattern (FIG. 5 (c)) arranged in an inverted C shape with respect to the insertion direction X is an arrangement type C. A pattern (FIG. 5D) in which one oblique bead 80 is arranged is an arrangement type D.
 また、独立半球状凸部91(独立フラット凸部93)の配置パターン(ビード配置タイプ)について、挿入方向Xに対して逆V字状に3個配置したパターン(図6(b))を配置タイプEとし、挿入方向Xに対してV字状に配置したパターン(図6(c))を配置タイプFとしている。 
 さらに、2本の直行ビード180を配置したパターンを配置タイプX、及び幅方向Yの中央に1本の直行ビード180を配置したパターンを配置タイプYとしている。
Moreover, about the arrangement pattern (bead arrangement type) of the independent hemispherical convex part 91 (independent flat convex part 93), the pattern (FIG.6 (b)) arrange | positioned in reverse V shape with respect to the insertion direction X is arrange | positioned. A pattern (FIG. 6C) arranged in a V shape with respect to the insertion direction X is set as a type E.
Furthermore, a pattern in which two orthogonal beads 180 are arranged is an arrangement type X, and a pattern in which one orthogonal bead 180 is arranged in the center in the width direction Y is an arrangement type Y.
 まずは、2本の斜めビード80について配置パターンA,B,Cと、直行ビード180とを、半球状凸部81及びフラット凸部83についてそれぞれ比較し、さらには、幅方向位置についてθをパラメータとして試験を行った。その結果を表1に示す。 First, the arrangement patterns A, B, and C with respect to the two oblique beads 80 and the orthogonal bead 180 are compared with each other with respect to the hemispherical convex portion 81 and the flat convex portion 83, and further, θ is used as a parameter for the width direction position. A test was conducted. The results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 この表1から、幅方向間隔cが接触幅aの半分以上となるように配置することにより、半球状凸部81及びフラット凸部83の両方ともに(発明例1~14)、直行ビード180(比較例1,3)に比べて挿入力の低減効果を確認できた。逆に、幅方向間隔cが接触幅aの半分より狭い場合(比較例2,4)は、直行ビード180に比べて挿入力が低減されないことを確認した。 From Table 1, by arranging the gap c in the width direction to be half or more of the contact width a, both the hemispherical convex portion 81 and the flat convex portion 83 (Invention Examples 1 to 14), the direct bead 180 ( Compared with Comparative Examples 1 and 3), the effect of reducing the insertion force was confirmed. On the other hand, when the width direction interval c is narrower than half of the contact width a (Comparative Examples 2 and 4), it was confirmed that the insertion force was not reduced compared to the direct bead 180.
 次に、1本の斜めビード80(配置パターンD)と1本の直行ビード180(配置パターンY)とを、半球状凸部81及びフラット凸部83についてそれぞれ比較し、さらには、幅方向位置についてθをパラメータとして試験を行った。その結果を表2に示す。 Next, one oblique bead 80 (arrangement pattern D) and one orthogonal bead 180 (arrangement pattern Y) are compared for the hemispherical convex portion 81 and the flat convex portion 83, respectively, and further, the position in the width direction is compared. The test was conducted using θ as a parameter. The results are shown in Table 2.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 この表2から、幅方向間隔cが接触幅aの半分以上となるように配置することにより、半球状凸部81及びフラット凸部83の両方ともに(発明例15~18)、直行ビード180(比較例5,7)に比べて挿入力の低減効果を確認できた。逆に、幅方向間隔cが接触幅aの半分より狭い場合(比較例6,8)は、直行ビード180に比べて挿入力がわずかにしか低減されないことを確認した。 From Table 2, by arranging the width direction interval c to be half or more of the contact width a, both the hemispherical convex portion 81 and the flat convex portion 83 (Invention Examples 15 to 18), the direct bead 180 ( The effect of reducing the insertion force was confirmed as compared with Comparative Examples 5 and 7). Conversely, when the width direction interval c is narrower than half of the contact width a (Comparative Examples 6 and 8), it was confirmed that the insertion force was reduced only slightly compared to the direct bead 180.
 さらに、1本の斜めビード80(配置パターンD)と1本の直行ビード180(配置パターンY)との比較において、接触幅aを増加させた場合についてそれぞれ比較し、その結果を表3に示す。 Further, in the comparison between one oblique bead 80 (arrangement pattern D) and one orthogonal bead 180 (arrangement pattern Y), the cases where the contact width a is increased are compared, and the results are shown in Table 3. .
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
 この表3から、幅方向間隔cが接触幅aの半分以上となるように配置することにより、フラット凸部83(発明例19,20)よりも半球状凸部81(発明例21,22)の直行ビード180(比較例9,11)に対する低減効果が高いことが確認できた。また、幅方向間隔cが接触幅aの半分より狭い場合(比較例10,12)は、直行ビード180に比べてほとんど挿入力が低減されないことを確認した。 From Table 3, the hemispherical projection 81 (Invention Examples 21 and 22) rather than the flat projection 83 (Invention Examples 19 and 20) is disposed by arranging the width direction interval c to be half or more of the contact width a. It was confirmed that the reduction effect on the direct beads 180 (Comparative Examples 9 and 11) was high. Moreover, when the width direction space | interval c was narrower than the half of the contact width a (comparative examples 10 and 12), it confirmed that insertion force was hardly reduced compared with the orthogonal bead 180. FIG.
 このように、半球状凸部81やフラット凸部83を、幅方向間隔cが接触幅aの半分以上に設定することにより、直行ビード180に比べて、挿入タブ300の挿入力が低減することを確認した。 Thus, the insertion force of the insertion tab 300 is reduced compared to the direct bead 180 by setting the hemispherical convex portion 81 and the flat convex portion 83 so that the width direction interval c is half or more of the contact width a. It was confirmed.
 このような雄型端子における挿入タブ300の嵌合入口部からの挿入を許容するボックス部2を備えた雌型圧着端子1において、ボックス部2に、挿入された挿入タブ300に対して弾性的に接触する弾性接触片21と、弾性接触片21に対向するとともに、挿入された挿入タブ300を弾性接触片21とで挟み込んで嵌合する内側天井部22bとを備え、内側天井部22bに、弾性接触片21側に向かって突出する2つ以上の半球状凸部81を形成し、後方半球状凸部81aに対して前方半球状凸部81bを、挿入タブ300のボックス部2への挿入方向Xに対して交差する位置に配置するとともに、2つの半球状凸部81を形成した斜めビード80を、内側天井部22bの面内において幅方向Yに対して交差するよう配置したことにより、雄型端子の挿入タブ300のボックス部2への挿入力の増大を抑制しながら、確実に導電することができる。 In the female crimp terminal 1 having the box portion 2 that allows insertion from the fitting entrance portion of the insertion tab 300 in such a male terminal, the box portion 2 is elastic with respect to the insertion tab 300 inserted therein. An elastic contact piece 21 that contacts the elastic contact piece 21 and an inner ceiling portion 22b that is inserted and inserted into the insertion tab 300 between the elastic contact piece 21 and is fitted to the inner ceiling portion 22b. Two or more hemispherical convex portions 81 projecting toward the elastic contact piece 21 side are formed, and the front hemispherical convex portion 81b is inserted into the box portion 2 of the insertion tab 300 with respect to the rear hemispherical convex portion 81a. By arranging the bead 80 having the two hemispherical convex portions 81 so as to intersect the width direction Y in the plane of the inner ceiling portion 22b while being disposed at a position intersecting the direction X. , While suppressing an increase in the insertion force to the box portion 2 of the insertion tabs 300 of the male terminal can be reliably electrically conductive.
 詳しくは、2つ以上の半球状凸部81を内側天井部22bに形成し、内側天井部22bと弾性接触片21とで挿入タブ300を挟み込んで嵌合するため、接触面積を確保し、確実な導電性を実現することができる。 Specifically, two or more hemispherical convex portions 81 are formed on the inner ceiling portion 22b, and the insertion tab 300 is sandwiched and fitted between the inner ceiling portion 22b and the elastic contact piece 21, thus ensuring a contact area and ensuring Can be realized.
 また、後方半球状凸部81aに対して前方半球状凸部81bを、挿入タブ300のボックス部2への挿入方向Xに対して交差する位置に配置するとともに、2つの半球状凸部81を形成した斜めビード80を、内側天井部22b面内において挿入方向Xに対して直交する幅方向Yに対して交差するよう配置したため、挿入方向Xの異なる位置に配置した半球状凸部81は幅方向位置も異なる。 Further, the front hemispherical convex portion 81b is arranged at a position intersecting the insertion direction X of the insertion tab 300 into the box portion 2 with respect to the rear hemispherical convex portion 81a, and the two hemispherical convex portions 81 are arranged. Since the formed bead 80 is arranged so as to intersect the width direction Y orthogonal to the insertion direction X in the surface of the inner ceiling portion 22b, the hemispherical convex portions 81 arranged at different positions in the insertion direction X have a width. The direction position is also different.
 したがって、前方半球状凸部81bは後方半球状凸部81aが挿入タブ300に摺動した箇所と異なる、挿入タブ300において平滑な未摺動箇所を摺動することになる。よって、既に摺動した箇所をさらに摺動することによって摺動抵抗が増す場合と比較して、挿入力の増加を防止することができる。 Therefore, the front hemispherical convex portion 81b slides on a smooth unslidable portion on the insertion tab 300, which is different from the portion where the rear hemispherical convex portion 81a slides on the insertion tab 300. Therefore, an increase in insertion force can be prevented as compared with a case where sliding resistance is increased by further sliding the already slid portion.
 このようにして、挿入力が増加することなく、接触荷重を最大限大きく設計することができ、例えば、自動車走行中の振動に起因する微摺動摩耗に対しても優れた雌型圧着端子1を構成することができる。 In this way, the contact load can be designed to be as large as possible without increasing the insertion force. For example, the female crimp terminal 1 is excellent against fine sliding wear caused by vibration during traveling of an automobile. Can be configured.
 このような雌型圧着端子1は、図1(c)に示すように、ワイヤーバレル部4に被覆電線200を圧着して接続し、圧着接続構造体500aを構成し、圧着接続構造体500aの雌型圧着端子1を雌型コネクタハウジング401aに装着することによって、挿入力の増大を抑制しつつ、確実な導電性を有する雌型コネクタ400aを構成することができる。 As shown in FIG. 1C, such a female crimp terminal 1 is configured by crimping and connecting a covered electric wire 200 to the wire barrel portion 4 to form a crimp connection structure 500a. By mounting the female crimp terminal 1 on the female connector housing 401a, it is possible to configure a female connector 400a having reliable conductivity while suppressing an increase in insertion force.
 なお、図示省略する雄型圧着端子に被覆電線200を接続して圧着接続構造体500bを構成するとともに、圧着接続構造体500bの雄型圧着端子を雄型コネクタハウジング401bに装着して雄型コネクタ400bを構成する。 The insulated wire 200 is connected to a male crimp terminal (not shown) to form the crimp connection structure 500b, and the male crimp terminal of the crimp connection structure 500b is attached to the male connector housing 401b to connect the male connector. 400b is configured.
 そして、図11に示すように、雌型コネクタ400aと雄型コネクタ400bとを嵌合させることで、雌型圧着端子1に接続された被覆電線200と、雄型圧着端子に接続した被覆電線200aとを導通可能に接続するコネクタ400を構成することができる。 Then, as shown in FIG. 11, by fitting the female connector 400a and the male connector 400b, the covered electric wire 200 connected to the female crimp terminal 1 and the covered electric wire 200a connected to the male crimp terminal. The connector 400 can be configured so as to be conductive.
 なお、雌型コネクタハウジング401aに装着する雌型圧着端子1を上述の構成で構成したため、回路構成の複雑化等に伴って端子数が増えたコネクタ400(400a,400b)であっても、挿入力の増大を抑制しつつ、確実に嵌合接続し、安定した接続状態を確保することができる。 Since the female crimp terminal 1 to be attached to the female connector housing 401a is configured as described above, even if the connector 400 (400a, 400b) has an increased number of terminals due to a complicated circuit configuration, etc. While suppressing an increase in force, it is possible to securely connect and secure a stable connection state.
 また、雌型コネクタハウジング401aに複数の雌型圧着端子を装着するが、全ての雌型圧着端子を本発明の雌型圧着端子1とせず、少なくともひとつを雌型圧着端子1で構成することで、挿入力の増大を抑制することができる。 Further, a plurality of female crimp terminals are mounted on the female connector housing 401a, but not all the female crimp terminals are configured as the female crimp terminals 1 of the present invention, and at least one of them is configured by the female crimp terminals 1. The increase in insertion force can be suppressed.
 また、幅方向Yにおける各半球状凸部81の位置である幅方向位置を、各半球状凸部81における幅方向中心同士の幅方向間隔cが、半球状凸部81と挿入タブ300とが接触する接触幅aの半分以上となるように設定することにより、各半球状凸部81が摺動した箇所による摺動軌跡Rがずれるため、既に後方半球状凸部81aが摺動した摺動軌跡R1を前方半球状凸部81bが再度摺動することで挿入力が増加するという不具合が生じることを防止できる。 Further, the width direction position, which is the position of each hemispherical convex portion 81 in the width direction Y, is set such that the width direction interval c between the width direction centers of each hemispherical convex portion 81 is the hemispherical convex portion 81 and the insertion tab 300. By setting the contact width a to be half or more of the contact width a, the sliding trajectory R due to the location where each hemispherical convex portion 81 has slid is shifted, so that the rear hemispherical convex portion 81a has already slid. It is possible to prevent a problem that the insertion force is increased due to the forward hemispherical convex portion 81b sliding again on the locus R1.
 詳しくは、各半球状凸部81の幅方向位置を幅方向間隔cが接触幅aの半分以下となるように設定した場合、前方半球状凸部81bの摺動軌跡R2と、後方半球状凸部81aの摺動軌跡R1とが半分以上重なる。このように、既に、後方半球状凸部81aが既に摺動した摺動軌跡R1に重なるようにして、前方半球状凸部81bが再度摺動することで挿入力が増加する。 Specifically, when the position in the width direction of each hemispherical convex portion 81 is set so that the widthwise interval c is less than or equal to half of the contact width a, the sliding locus R2 of the front hemispherical convex portion 81b and the rear hemispherical convexity The sliding trajectory R1 of the portion 81a overlaps more than half. In this way, the insertion force is increased when the front hemispherical convex portion 81b slides again so that the rear hemispherical convex portion 81a already overlaps the sliding locus R1 that has already slid.
 さらには、幅方向間隔cが接触幅aの半分以下で狭い場合、後方半球状凸部81aが既に摺動した摺動軌跡R1に前方半球状凸部81bは誘導されるため、摺動抵抗が増し、挿入力が高まる。しかし、幅方向中心同士の幅方向間隔cが接触幅aの半分以上となるように、半球状凸部81の幅方向位置を設定することにより、各半球状凸部81による摺動軌跡Rが幅方向Yにずれて、摺動抵抗が増すことによる挿入力の増加を防止することができる。 Furthermore, when the width direction interval c is less than half of the contact width a and is narrow, the front hemispherical convex portion 81b is guided to the sliding locus R1 in which the rear hemispherical convex portion 81a has already slid, so that the sliding resistance is reduced. Increases the insertion force. However, by setting the position in the width direction of the hemispherical convex portion 81 so that the width direction interval c between the centers in the width direction becomes more than half of the contact width a, the sliding locus R by each hemispherical convex portion 81 is It is possible to prevent an increase in insertion force due to an increase in sliding resistance by shifting in the width direction Y.
 また、内側天井部22bに、挿入方向Xに対して交差する方向に長く、弾性接触片21側に向かって突出するとともに、所定長さ分の中間凹部82を少なくとも中間部に有する斜めビード80を形成し、半球状凸部81を、斜めビード80上における中間凹部82の両外側で構成することにより、形状安定性の高い半球状凸部81を形成することができる。 In addition, an oblique bead 80 that is long in the direction intersecting the insertion direction X and protrudes toward the elastic contact piece 21 side and has an intermediate recess 82 corresponding to a predetermined length at least in the intermediate portion is formed on the inner ceiling portion 22b. By forming and forming the hemispherical convex portions 81 on both outer sides of the intermediate concave portion 82 on the oblique bead 80, the hemispherical convex portions 81 having high shape stability can be formed.
 詳しくは、中間部分における中間凹部82の両側に形成された半球状凸部81は斜めビード80に一体的に形成されているため、小型化された雌型圧着端子1の内側天井部22bにそれぞれを独立した半球状凸部81を形成する場合と比較して、強度が高く、例えば挿入タブ300に確実に接触するための高さを有する半球状凸部81を確実に形成することができる。したがって、確実な導電性能を確保することができる。 Specifically, since the hemispherical convex portions 81 formed on both sides of the intermediate concave portion 82 in the intermediate portion are integrally formed with the oblique bead 80, the hemispherical convex portions 81 are respectively formed on the inner ceiling portion 22 b of the downsized female crimp terminal 1. Compared with the case where the independent hemispherical convex portion 81 is formed, the hemispherical convex portion 81 having a high strength, for example, having a height for reliably contacting the insertion tab 300 can be reliably formed. Therefore, reliable conductive performance can be ensured.
 次に、3つの独立半球状凸部91を逆V字状に配置した配置タイプE、V字状に配置した配置タイプFと、中央に1本の直行ビード180を配置した配置タイプYを比較し、さらには、独立半球状凸部91の点間長さをパラメータとして試験を行った。その結果を表4に示す。 Next, the arrangement type E in which three independent hemispherical convex portions 91 are arranged in an inverted V shape, the arrangement type F in which the V shape is arranged, and the arrangement type Y in which one orthogonal bead 180 is arranged in the center are compared. Furthermore, a test was performed using the length between points of the independent hemispherical convex portion 91 as a parameter. The results are shown in Table 4.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 この表4から、幅方向間隔cが接触幅aの半分以上となるように配置することにより、独立半球状凸部91(発明例23,24)は、内側天井部22bに形成した直行ビード180(比較例9,11)に対して挿入力の低減効果が確認できた。 From Table 4, the independent hemispherical convex portions 91 (Invention Examples 23 and 24) are arranged in the inner ceiling portion 22b so that the width direction interval c is half or more of the contact width a. The effect of reducing the insertion force was confirmed with respect to (Comparative Examples 9 and 11).
 なお、上述の説明においては、半球状凸部81は、斜めビード80における中間凹部82の両側において0.1mm以上の半径で半球状に形成したが、別の斜めビード80’についての説明図である図7(a)に示すように、半球状凸部81(フラット凸部83)及び中間凹部82を挿入方向Xの滑らかな曲線で連続的に形成してもよい。この場合も、前方半球状凸部81bの挿入方向Xの後方における中間凹部82との連続部分、及び後方半球状凸部81aの挿入方向Xの後方における内側天井部22bとの連続部分をおよそ0.1mm以上の半径で形成すればよい。 In the above description, the hemispherical convex portion 81 is formed in a hemispherical shape with a radius of 0.1 mm or more on both sides of the intermediate concave portion 82 in the oblique bead 80, but is an explanatory view of another oblique bead 80 ′. As shown in FIG. 7A, the hemispherical convex portion 81 (flat convex portion 83) and the intermediate concave portion 82 may be continuously formed with a smooth curve in the insertion direction X. Also in this case, the continuous portion with the intermediate concave portion 82 in the rear of the insertion direction X of the front hemispherical convex portion 81b and the continuous portion with the inner ceiling portion 22b in the rear of the insertion direction X of the rear hemispherical convex portion 81a are approximately 0. It may be formed with a radius of 1 mm or more.
 このように、斜めビード80’を形成することによって、上述の斜めビード80による効果に加えて、ボックス部2に挿入される挿入タブ300が斜めビード80’における半球状凸部81(フラット凸部83)の挿入方向Xの後方部分に引っ掛かって挿入力が増大するという問題の発生を防止することができる。 In this manner, by forming the oblique bead 80 ′, in addition to the effect of the oblique bead 80 described above, the insertion tab 300 inserted into the box part 2 is formed into a hemispherical convex portion 81 (flat convex portion) in the oblique bead 80 ′. 83), it is possible to prevent the occurrence of the problem that the insertion force increases due to being caught in the rear portion in the insertion direction X.
 また、斜めビード80’を挿入方向Xにおいて非対称に形成してもよい。詳しくは、前方半球状凸部81bの挿入方向Xの後方における中間凹部82との連続部分、及び後方半球状凸部81aの挿入方向Xの後方における内側天井部22bとの連続部分を半径0.1mm以上の滑らかな曲線で形成し、前方半球状凸部81bの挿入方向Xの前方における内側天井部22bとの連続部分、及び後方半球状凸部81aの挿入方向Xの前方における中間凹部82との連続部分を半径0.1mm以下の曲線で形成してもよい。これによっても、上記効果と同様の効果を得ることができる。 Alternatively, the oblique beads 80 ′ may be formed asymmetrically in the insertion direction X. Specifically, a continuous portion of the front hemispherical convex portion 81b with the intermediate concave portion 82 in the rear of the insertion direction X and a continuous portion of the rear hemispherical convex portion 81a with the inner ceiling portion 22b in the rear of the insertion direction X have radius 0. Formed with a smooth curve of 1 mm or more, a continuous portion with the inner ceiling portion 22b in front of the insertion direction X of the front hemispherical convex portion 81b, and an intermediate concave portion 82 in front of the insertion direction X of the rear hemispherical convex portion 81a The continuous portion may be formed by a curve having a radius of 0.1 mm or less. The effect similar to the said effect can be acquired also by this.
 また、上述の説明において、半球状凸部81やフラット凸部83を有する斜めビード80や、独立半球状凸部91(独立フラット凸部93)は、ボックス部2の天井部22を構成する内側天井部22bに形成したが、内側天井部22bに、弾性接触片21と同様にバネ特性を有する天井側弾性接触片24を備え、半球状凸部81やフラット凸部83を有する斜めビード80や、独立半球状凸部91(独立フラット凸部93)を天井側弾性接触片24に形成した二重弾性接触片タイプの雌型圧着端子1であってもよい(図8参照)。 In the above description, the slanted bead 80 having the hemispherical convex portion 81 and the flat convex portion 83 and the independent hemispherical convex portion 91 (independent flat convex portion 93) are the inner sides constituting the ceiling portion 22 of the box portion 2. Although formed in the ceiling portion 22b, the inner side ceiling portion 22b is provided with a ceiling-side elastic contact piece 24 having spring characteristics similarly to the elastic contact piece 21, and the oblique beads 80 having the hemispherical convex portion 81 and the flat convex portion 83, Alternatively, the female crimp terminal 1 may be a double elastic contact piece type in which the independent hemispherical convex portion 91 (independent flat convex portion 93) is formed on the ceiling-side elastic contact piece 24 (see FIG. 8).
 これにより、二重弾性接触片タイプの雌型圧着端子1は、弾性接触片21と天井側弾性接触片24とで、ボックス部2に挿入される挿入タブ300に対して、弾性接触片21と天井側弾性接触片24のそれぞれの付勢力を対向する方向に作用させて、挿入タブ300を挟み込んで電気的且つ物理的に接続することができる。 Thereby, the female crimp terminal 1 of the double elastic contact piece type has the elastic contact piece 21 and the ceiling-side elastic contact piece 24, and the elastic contact piece 21 and the insertion tab 300 inserted into the box portion 2. The urging forces of the ceiling-side elastic contact pieces 24 are caused to act in opposite directions, and the insertion tab 300 can be sandwiched to be electrically and physically connected.
 そして、天井側弾性接触片24に形成する半球状凸部81やフラット凸部83を有する斜めビード80や、独立半球状凸部91(独立フラット凸部93)を、幅方向間隔cが接触幅aの半分以上となるように配置することで、天井側弾性接触片24に直行ビード180を形成する場合と比較して挿入力を低減することができる。以下において、天井側弾性接触片24に斜めビード80や独立半球状凸部91(独立フラット凸部93)を形成した場合についての効果確認試験の結果を表5に示す。 And the slanted bead 80 having the hemispherical convex portion 81 and the flat convex portion 83 formed on the ceiling-side elastic contact piece 24, or the independent hemispherical convex portion 91 (independent flat convex portion 93), the width direction interval c is the contact width. By arranging so as to be at least half of a, the insertion force can be reduced compared to the case where the direct bead 180 is formed on the ceiling-side elastic contact piece 24. Table 5 shows the results of the effect confirmation test in the case where the oblique bead 80 and the independent hemispherical convex portion 91 (independent flat convex portion 93) are formed on the ceiling-side elastic contact piece 24 below.
 なお、この効果確認試験では、天井側弾性接触片24において、上述の配置タイプDで斜めビード80を配置し(発明例25)、独立半球状凸部91(独立フラット凸部93)を上述の配置タイプE,Fで配置し(発明例26,27)、さらには、直行ビード180を上述の配置タイプYで配置して行った(比較例13,14)。 In this effect confirmation test, in the ceiling-side elastic contact piece 24, the oblique beads 80 are arranged according to the arrangement type D described above (Invention Example 25), and the independent hemispherical convex portion 91 (independent flat convex portion 93) is disposed as described above. The arrangement types E and F were used (Invention Examples 26 and 27), and the direct beads 180 were arranged using the above-described arrangement type Y (Comparative Examples 13 and 14).
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 この表5から、斜めビード80における半球状凸部81、または独立半球状凸部91(独立フラット凸部93)の幅方向間隔cが接触幅aの半分以上となるように配置することにより、斜めビード80や独立半球状凸部91(発明例25~27)は、天井側弾性接触片24に形成した直行ビード180(比較例13,14)に対して挿入力の低減効果が確認できた。 From Table 5, by arranging so that the width direction interval c of the hemispherical convex part 81 or the independent hemispherical convex part 91 (independent flat convex part 93) in the oblique bead 80 becomes half or more of the contact width a, The oblique bead 80 and the independent hemispherical protrusion 91 (Invention Examples 25 to 27) were confirmed to have an effect of reducing the insertion force with respect to the direct bead 180 (Comparative Examples 13 and 14) formed on the ceiling-side elastic contact piece 24. .
 このように、天井側弾性接触片24に斜めビード80や独立半球状凸部91を形成した場合であっても、幅方向間隔cを接触幅aの半分以上とすることにより、天井側弾性接触片24に形成した直行ビード180に比べて、挿入タブ300の挿入力が低減することが確認できた。 In this way, even when the oblique bead 80 or the independent hemispherical convex portion 91 is formed on the ceiling-side elastic contact piece 24, the ceiling-side elastic contact can be obtained by setting the width direction interval c to more than half of the contact width a. It was confirmed that the insertion force of the insertion tab 300 was reduced as compared with the direct bead 180 formed on the piece 24.
 この二重弾性接触片タイプの雌型圧着端子1は、上述したように、挿入タブ300の挿入力の増加抑制効果に加え、対向する弾性接触片21方向の弾性を有する天井側弾性接触片24で構成し、挿入された挿入タブ300に対して、弾性接触片21と天井側弾性接触片24とが互いに対向方向に付勢しながら挟み込んで嵌合する。 As described above, the double elastic contact piece type female crimp terminal 1 has a ceiling-side elastic contact piece 24 having elasticity in the direction of the opposing elastic contact piece 21 in addition to the effect of suppressing an increase in the insertion force of the insertion tab 300. The elastic contact piece 21 and the ceiling-side elastic contact piece 24 are sandwiched and fitted to the inserted insertion tab 300 while urging each other in the opposite direction.
 したがって、挿入された挿入タブ300に対して、弾性接触片21と天井側弾性接触片24とが互いに対向方向に付勢しながら挟み込んで嵌合し、より確実な導電性能を確保することができる。また、弾性接触片21と天井側弾性接触片24とで互いに対向方向に付勢しながら挟み込んで嵌合するため、所望の付勢力で付勢して嵌合することができる。 Therefore, the elastic contact piece 21 and the ceiling-side elastic contact piece 24 are sandwiched and fitted to the inserted insertion tab 300 while urging each other in the opposite direction, thereby ensuring more reliable conductive performance. . Further, since the elastic contact piece 21 and the ceiling-side elastic contact piece 24 are sandwiched and fitted while being urged in the opposite direction, they can be urged and fitted with a desired urging force.
 なお、上述の構成に加え、凸部(81,83,91,93)に対して挿入方向X方向上に配置する付加凸部を内側天井部22bに備えてもよく、この場合も上述の効果を最低限確保しながら、挿入タブ300と雌型圧着端子1との接触面積を拡大することができる。詳しくは、付加凸部である前位置凸部101及び先端位置凸部102について、それぞれについての一部平面図と正面図による説明図である図9及び図10とともに説明する。 
 接続対象の増加に伴い、挿入される雄型コネクタ400bに装着された雄型圧着端子の挿入タブ300と雌型圧着端子1との電気的接続性の安定が望まれ、接触面積の増大が必要となっている。しかし、端子自体の小型化も進み、凸部(81,83,91,93)の配置が困難となっている。
In addition to the above-described configuration, the inner ceiling portion 22b may be provided with an additional convex portion arranged in the insertion direction X direction with respect to the convex portions (81, 83, 91, 93). The contact area between the insertion tab 300 and the female crimp terminal 1 can be enlarged while ensuring the minimum. Specifically, the front position convex portion 101 and the tip position convex portion 102 that are additional convex portions will be described with reference to FIGS. 9 and 10 which are partial plan views and front views.
As the number of objects to be connected increases, stable electrical connection between the insertion tab 300 of the male crimp terminal attached to the inserted male connector 400b and the female crimp terminal 1 is desired, and an increase in the contact area is required. It has become. However, the miniaturization of the terminals themselves has progressed, and the arrangement of the convex portions (81, 83, 91, 93) has become difficult.
 そこで、凸部(81,83,91,93)を上述のように挿入方向Xの前方と後方とで幅方向位置をずらして配置することによる挿入タブ300の挿入力の増大抑制効果を最小限確保しながら、前位置凸部101を凸部(81,83,91,93)の挿入方向X上に配置してもよい。 Therefore, the effect of suppressing the increase in the insertion force of the insertion tab 300 by disposing the convex portions (81, 83, 91, 93) by shifting the position in the width direction between the front and rear in the insertion direction X as described above is minimized. The front position convex portion 101 may be arranged on the insertion direction X of the convex portions (81, 83, 91, 93) while ensuring.
 なお、図9,10において前位置凸部101,先端位置凸部102は四角形で図示しているが、これは前位置凸部101,先端位置凸部102の位置を示しているに過ぎず、独立半球状凸部91や独立フラット凸部93と同形状で構成してもよく、異なる形状で形成してもよい。ただ、前位置凸部101は、複数の凸部(81,83,91,93)のうち半数以下の凸部(81,83,91,93)に対して配置することができる。 9 and 10, the front position convex portion 101 and the tip position convex portion 102 are shown as squares, but this only shows the positions of the front position convex portion 101 and the tip position convex portion 102. The independent hemispherical convex portion 91 and the independent flat convex portion 93 may be formed in the same shape, or may be formed in different shapes. However, the front position convex portion 101 can be arranged with respect to the convex portions (81, 83, 91, 93) of less than half of the plurality of convex portions (81, 83, 91, 93).
 例えば、独立半球状凸部91(93)を4つ配置した図9(a)では2つの前位置凸部101を、挿入方向X後方の独立半球状凸部91(93)に対して、挿入方向X上の挿入方向X前方に配置している。また、独立半球状凸部91(93)を3つ配置した図9(b),(c),(d)では半数以下の1つの前位置凸部101を、挿入方向X後方の独立半球状凸部91(93)に対して、挿入方向X上の挿入方向X前方に配置している。 For example, in FIG. 9A in which four independent hemispherical convex portions 91 (93) are arranged, two front position convex portions 101 are inserted into the independent hemispherical convex portions 91 (93) behind the insertion direction X. It is arranged in front of the insertion direction X on the direction X. Further, in FIGS. 9B, 9C, and 9D in which three independent hemispherical convex portions 91 (93) are arranged, one or less half of the front position convex portions 101 are independent hemispherical in the rear of the insertion direction X. It arrange | positions ahead of the insertion direction X on the insertion direction X with respect to the convex part 91 (93).
 これにより、独立半球状凸部91(93)の挿入方向Xにおいてずらした配置による挿入タブ300の挿入力の増大抑制効果を最小限確保しながら、前位置凸部101による接触面積増大効果を得ることができる。 Thereby, the contact area increase effect by the front position convex portion 101 is obtained while ensuring the increase suppression effect of the insertion force of the insertion tab 300 by the arrangement shifted in the insertion direction X of the independent hemispherical convex portion 91 (93). be able to.
 また、前位置凸部101の代わりに、挿入された挿入タブ300の先端付近となる位置に先端位置凸部102を配置してもよい。 
 なお、先端位置凸部102を配置する挿入タブ300の先端付近となる位置は、挿入タブ300の先端に係る位置であり、先端から挿入タブ300の長さの1/5程度までの位置であればよい。
Further, instead of the front position convex portion 101, the tip position convex portion 102 may be arranged at a position near the tip of the inserted insertion tab 300.
Note that the position near the tip of the insertion tab 300 where the tip position convex portion 102 is arranged is a position related to the tip of the insertion tab 300 and may be a position from the tip to about 1/5 of the length of the insertion tab 300. That's fine.
 この場合、先端位置凸部102と挿入タブ300とは、挿入タブ300の挿入完了直前に、挿入タブ300と先端位置凸部102とが接触するため、挿入方向Xの挿入力に与える影響は少なく、独立半球状凸部91(93)の挿入方向Xにおいてずらした配置による挿入タブ300の挿入力の増大抑制効果を最小限確保しながら、先端位置凸部102による接触面積増大効果を得ることができる。したがって、図10(b),(d)に示すように、3つの凸部(81,83,91,93)対して半数以上である2つの先端位置凸部102を配置しても挿入タブ300の挿入力の増大抑制効果を最小限確保することができる。なお、前位置凸部101と先端位置凸部102とを併設してもよい。 In this case, the distal end position convex portion 102 and the insertion tab 300 have little influence on the insertion force in the insertion direction X because the insertion tab 300 and the distal end position convex portion 102 come into contact immediately before the insertion of the insertion tab 300 is completed. In addition, it is possible to obtain the effect of increasing the contact area by the tip position convex portion 102 while ensuring the minimum effect of suppressing the increase of the insertion force of the insertion tab 300 due to the arrangement of the independent hemispherical convex portions 91 (93) shifted in the insertion direction X. it can. Therefore, as shown in FIGS. 10B and 10D, the insertion tab 300 is provided even if two tip position convex portions 102 that are more than half of the three convex portions (81, 83, 91, 93) are arranged. The effect of suppressing the increase in the insertion force can be minimized. The front position convex portion 101 and the tip position convex portion 102 may be provided side by side.
 この発明の構成と、上述の実施例との対応において、この発明の嵌合手段は、ボックス部2に対応し、
以下同様に、
雌型端子は、雌型圧着端子1に対応し、
弾性接触部は、弾性接触片21に対応し、
対向接触部は、内側天井部22bに対応し、
凸部は、半球状凸部81、後方半球状凸部81a、前方半球状凸部81b、フラット凸部83、独立半球状凸部91及び独立フラット凸部93対応し、
凸部組は、斜めビード80に対応し、
幅方向間隔は、c=b×sinθに対応し、
凹部は、中間凹部82に対応し、
張出部は、斜めビード80に対応し、
弾性対向接触部は、天井側弾性接触片24に対応し、
圧着部はワイヤーバレル部4に対応し、
電線導体は、芯線202に対応し、
被覆体は、絶縁被覆201に対応し、
被覆電線は、被覆電線200に対応し、
接続構造体は、圧着接続構造体500aに対応し、
コネクタハウジングは、雌型コネクタハウジング401aに対応し、
コネクタは、雌型コネクタ400aに対応するも、
この発明は、上述の実施形態の構成のみに限定されるものではなく、多くの実施の形態を得ることができる。
In the correspondence between the configuration of the present invention and the above-described embodiment, the fitting means of the present invention corresponds to the box portion 2,
Similarly,
The female terminal corresponds to the female crimp terminal 1,
The elastic contact portion corresponds to the elastic contact piece 21,
The opposing contact portion corresponds to the inner ceiling portion 22b,
The convex parts correspond to the hemispherical convex part 81, the rear hemispherical convex part 81a, the front hemispherical convex part 81b, the flat convex part 83, the independent hemispherical convex part 91 and the independent flat convex part 93,
The convex group corresponds to the diagonal bead 80,
The width direction interval corresponds to c = b × sin θ,
The recess corresponds to the intermediate recess 82,
The overhang corresponds to the diagonal bead 80,
The elastic facing contact portion corresponds to the ceiling-side elastic contact piece 24,
The crimping part corresponds to the wire barrel part 4,
The wire conductor corresponds to the core wire 202,
The covering corresponds to the insulating coating 201,
The covered wire corresponds to the covered wire 200,
The connection structure corresponds to the crimp connection structure 500a,
The connector housing corresponds to the female connector housing 401a,
The connector corresponds to the female connector 400a,
The present invention is not limited only to the configuration of the above-described embodiment, and many embodiments can be obtained.
1…雌型圧着端子
2…ボックス部
4…ワイヤーバレル部
21…弾性接触片
22b…内側天井部
24…天井側弾性接触片
80…斜めビード
81…半球状凸部
81a…後方半球状凸部
81b…前方半球状凸部
82…中間凹部
83…フラット凸部
91…独立半球状凸部
93…独立フラット凸部
100…付加凸部
101…前位置凸部
102…先端位置凸部
300…挿入タブ
201…絶縁被覆
200…被覆電線
202…芯線
400a…雌型コネクタ
401a…雌型コネクタハウジング
500a…圧着接続構造体
a…接触幅
c…幅方向間隔
X…挿入方向
Y…幅方向
DESCRIPTION OF SYMBOLS 1 ... Female type | mold crimp terminal 2 ... Box part 4 ... Wire barrel part 21 ... Elastic contact piece 22b ... Inner ceiling part 24 ... Ceiling side elastic contact piece 80 ... Diagonal bead 81 ... Hemispherical convex part 81a ... Back hemispherical convex part 81b ... front hemispherical convex part 82 ... intermediate concave part 83 ... flat convex part 91 ... independent hemispherical convex part 93 ... independent flat convex part 100 ... additional convex part 101 ... front position convex part 102 ... tip position convex part 300 ... insertion tab 201 ... insulation coating 200 ... covered electric wire 202 ... core wire 400a ... female connector 401a ... female connector housing 500a ... crimp connection structure a ... contact width c ... width direction interval X ... insertion direction Y ... width direction

Claims (8)

  1.  雄型端子における挿入タブの挿入を許容する嵌合手段を備えた雌型端子であって、
    前記嵌合手段に、挿入された前記挿入タブに対して弾性的に接触する弾性接触部と、該弾性接触部に対向するとともに、挿入された前記挿入タブを前記弾性接触部とで挟み込んで嵌合する対向接触部とを備え、
    該対向接触部に、前記弾性接触部側に向かって突出する2つ以上の凸部を形成し、
    2つ以上の凸部のうち一の凸部に対して他の凸部を、前記挿入タブの前記嵌合手段への挿入方向に対して交差する位置に配置するとともに、
    前記凸部のうち2つを凸部組とした際に、少なくとも1つの凸部組が、前記対向接触部面内において前記挿入方向に対して直交する幅方向に対して交差するよう配置した
    雌型端子。
    A female terminal provided with fitting means for allowing insertion of an insertion tab in a male terminal,
    An elastic contact portion that elastically contacts the inserted insertion tab and the elastic contact portion, and the inserted insertion tab is sandwiched between the elastic contact portion and fitted into the fitting means. An opposing contact portion to be mated,
    Forming two or more convex portions projecting toward the elastic contact portion on the opposing contact portion;
    While arranging another convex part with respect to one convex part among two or more convex parts in the position which intersects with the insertion direction to the fitting means of the insertion tab,
    When two of the convex portions are formed as a convex portion set, at least one convex portion set is disposed so as to intersect the width direction orthogonal to the insertion direction within the surface of the opposed contact portion. Type terminal.
  2.  前記幅方向における各凸部の位置である幅方向位置を、
    各凸部における幅方向中心同士の幅方向間隔が、前記凸部と前記挿入タブとが接触する接触幅の半分以上となるように設定した
    請求項1に記載の雌型端子。
    The width direction position, which is the position of each convex portion in the width direction,
    2. The female terminal according to claim 1, wherein a width direction interval between centers in the width direction of each convex portion is set to be not less than a half of a contact width where the convex portion and the insertion tab are in contact with each other.
  3.  前記対向接触部に、
    前記挿入方向に対して交差する方向に長く、前記弾性接触部側に向かって突出するとともに、所定長さ分の凹部を少なくとも中間部に有する張出部を備え、
    前記凸部を、前記張出部上における前記凹部の両外側で構成した
    請求項1又は2に記載の雌型端子。
    In the opposite contact portion,
    It is long in a direction intersecting the insertion direction, and protrudes toward the elastic contact portion side, and has a projecting portion having a concave portion for a predetermined length at least in the middle portion,
    The female terminal according to claim 1, wherein the convex portion is configured on both outer sides of the concave portion on the protruding portion.
  4.  前記対向接触部を、
    対向する前記弾性接触部方向の弾性を有する弾性対向接触部で構成し、
    挿入された前記挿入タブに対して、前記弾性接触部と前記弾性対向接触部とが互いに対向方向に付勢しながら挟み込んで嵌合する構成とした
    請求項1乃至3のうちいずれかに記載の雌型端子。
    The opposing contact portion,
    Consists of elastic opposing contact portions having elasticity in the direction of the elastic contact portions facing each other,
    4. The structure according to claim 1, wherein the elastic contact portion and the elastic counter contact portion are sandwiched and fitted to the inserted tab while being urged in the opposite direction. 5. Female terminal.
  5.  複数備えた前記凸部のうち半数以下の前記凸部に対して、前記挿入タブによる前記挿入方向上の前側位置に配置した前位置凸部を備えた
    請求項1乃至4のうちいずれかに記載の雌型端子。
    The front position convex part arrange | positioned in the front side position on the said insertion direction by the said insertion tab with respect to the convex part of the half or less among the said convex parts provided with two or more. Female terminal.
  6.  挿入される前記挿入タブの先端付近に接触する先端位置、且つ前記凸部に対して前記挿入方向上に配置した先端位置凸部を備えた
    請求項1乃至5のうちいずれかに記載の雌型端子。
    The female mold according to any one of claims 1 to 5, further comprising a distal end position that contacts a vicinity of a distal end of the insertion tab to be inserted, and a distal end position convex portion that is disposed in the insertion direction with respect to the convex portion. Terminal.
  7.  請求項1乃至6のうちいずれかに記載の雌型端子を、
    電線導体の外周を絶縁性の被覆体で被覆した被覆電線における前記被覆体の先端より所定長さ露出させた前記電線導体の露出部分を圧着する圧着部と、前記嵌合手段とで構成し、
    前記圧着部によって、前記被覆電線と前記雌型端子とを接続した
    接続構造体。
    The female terminal according to any one of claims 1 to 6,
    A crimping part that crimps an exposed portion of the wire conductor that is exposed for a predetermined length from the tip of the covering body in the covered electric wire in which the outer periphery of the wire conductor is covered with an insulating covering body, and the fitting means.
    A connection structure in which the covered electric wire and the female terminal are connected by the crimping portion.
  8.  請求項7に記載の接続構造体における雌型端子を少なくともひとつコネクタハウジング内に配置した
    コネクタ。
    A connector in which at least one female terminal in the connection structure according to claim 7 is arranged in a connector housing.
PCT/JP2011/057994 2010-03-31 2011-03-30 Female terminal WO2011125727A1 (en)

Priority Applications (2)

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CN201180016995.5A CN102834981B (en) 2010-03-31 2011-03-30 Female terminal
JP2012509511A JP5435516B2 (en) 2010-03-31 2011-03-30 Female terminal

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JP2013098088A (en) * 2011-11-02 2013-05-20 Sumitomo Wiring Syst Ltd Female type terminal fitting
WO2015111608A1 (en) * 2014-01-21 2015-07-30 矢崎総業株式会社 Terminal connection structure
WO2015115363A1 (en) * 2014-01-28 2015-08-06 矢崎総業株式会社 Terminal connection structure
WO2015159946A1 (en) * 2014-04-18 2015-10-22 矢崎総業株式会社 Contact-connection structure
JP2015207403A (en) * 2014-04-18 2015-11-19 矢崎総業株式会社 contact connection structure
JP2015207513A (en) * 2014-04-23 2015-11-19 矢崎総業株式会社 contact connection structure
JP2015207514A (en) * 2014-04-23 2015-11-19 矢崎総業株式会社 contact connection structure
JP2015210862A (en) * 2014-04-24 2015-11-24 矢崎総業株式会社 Contact connection structure
JP2015210946A (en) * 2014-04-25 2015-11-24 矢崎総業株式会社 Contact connection structure
JP2015210870A (en) * 2014-04-24 2015-11-24 矢崎総業株式会社 Contact connection structure
JP2016062710A (en) * 2014-09-17 2016-04-25 矢崎総業株式会社 Terminal
JP2016136542A (en) * 2016-04-28 2016-07-28 矢崎総業株式会社 Female terminal structure
JP2016225222A (en) * 2015-06-02 2016-12-28 矢崎総業株式会社 Female terminal fitting and connector with the same
JP2017084611A (en) * 2015-10-28 2017-05-18 矢崎総業株式会社 Terminal metal fitting and method of manufacturing the same
EP3232514A1 (en) * 2016-04-14 2017-10-18 Japan Aviation Electronics Industry, Ltd. Connector terminal
EP3236534A1 (en) * 2016-04-21 2017-10-25 Japan Aviation Electronics Industry, Ltd. Connector terminal
WO2017195568A1 (en) * 2016-05-12 2017-11-16 住友電装株式会社 Terminal
WO2017195569A1 (en) * 2016-05-12 2017-11-16 住友電装株式会社 Terminal
WO2017199765A1 (en) * 2016-05-18 2017-11-23 住友電装株式会社 Female terminal fitting
EP3477783A1 (en) * 2017-10-24 2019-05-01 Bals Elektrotechnik GmbH & Co. Kg Contact brush for an electrical connector
WO2020054390A1 (en) * 2018-09-12 2020-03-19 株式会社オートネットワーク技術研究所 Connection terminal and connector
CN113851872A (en) * 2020-06-26 2021-12-28 爱沛股份有限公司 Terminal with a terminal body
EP3996212A1 (en) * 2020-11-09 2022-05-11 Aptiv Technologies Limited Electrical connector assembly

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JP2006172877A (en) * 2004-12-15 2006-06-29 Sumitomo Wiring Syst Ltd Terminal fitting
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JP2013098088A (en) * 2011-11-02 2013-05-20 Sumitomo Wiring Syst Ltd Female type terminal fitting
WO2015111608A1 (en) * 2014-01-21 2015-07-30 矢崎総業株式会社 Terminal connection structure
WO2015115363A1 (en) * 2014-01-28 2015-08-06 矢崎総業株式会社 Terminal connection structure
WO2015159946A1 (en) * 2014-04-18 2015-10-22 矢崎総業株式会社 Contact-connection structure
JP2015207403A (en) * 2014-04-18 2015-11-19 矢崎総業株式会社 contact connection structure
US10056708B2 (en) 2014-04-18 2018-08-21 Yazaki Corporation Contact-connection structure
JP2015207514A (en) * 2014-04-23 2015-11-19 矢崎総業株式会社 contact connection structure
JP2015207513A (en) * 2014-04-23 2015-11-19 矢崎総業株式会社 contact connection structure
JP2015210862A (en) * 2014-04-24 2015-11-24 矢崎総業株式会社 Contact connection structure
JP2015210870A (en) * 2014-04-24 2015-11-24 矢崎総業株式会社 Contact connection structure
JP2015210946A (en) * 2014-04-25 2015-11-24 矢崎総業株式会社 Contact connection structure
JP2016062710A (en) * 2014-09-17 2016-04-25 矢崎総業株式会社 Terminal
US9490563B2 (en) 2014-09-17 2016-11-08 Yazaki Corporation Female connector with improved contact area
JP2016225222A (en) * 2015-06-02 2016-12-28 矢崎総業株式会社 Female terminal fitting and connector with the same
JP2017084611A (en) * 2015-10-28 2017-05-18 矢崎総業株式会社 Terminal metal fitting and method of manufacturing the same
US9966683B2 (en) 2016-04-14 2018-05-08 Japan Aviation Electronics Industry, Limited Connector terminal
EP3232514A1 (en) * 2016-04-14 2017-10-18 Japan Aviation Electronics Industry, Ltd. Connector terminal
EP3236534A1 (en) * 2016-04-21 2017-10-25 Japan Aviation Electronics Industry, Ltd. Connector terminal
JP2016136542A (en) * 2016-04-28 2016-07-28 矢崎総業株式会社 Female terminal structure
WO2017195568A1 (en) * 2016-05-12 2017-11-16 住友電装株式会社 Terminal
WO2017195569A1 (en) * 2016-05-12 2017-11-16 住友電装株式会社 Terminal
JP2017204397A (en) * 2016-05-12 2017-11-16 住友電装株式会社 Terminal
JP2017208223A (en) * 2016-05-18 2017-11-24 住友電装株式会社 Female terminal fitting
WO2017199765A1 (en) * 2016-05-18 2017-11-23 住友電装株式会社 Female terminal fitting
US10446962B2 (en) 2016-05-18 2019-10-15 Sumitomo Wiring Systems, Ltd. Female terminal fitting
EP3477783A1 (en) * 2017-10-24 2019-05-01 Bals Elektrotechnik GmbH & Co. Kg Contact brush for an electrical connector
WO2020054390A1 (en) * 2018-09-12 2020-03-19 株式会社オートネットワーク技術研究所 Connection terminal and connector
CN113851872A (en) * 2020-06-26 2021-12-28 爱沛股份有限公司 Terminal with a terminal body
EP3996212A1 (en) * 2020-11-09 2022-05-11 Aptiv Technologies Limited Electrical connector assembly

Also Published As

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CN102834981B (en) 2015-06-24
JP5435516B2 (en) 2014-03-05
CN102834981A (en) 2012-12-19
JPWO2011125727A1 (en) 2013-07-08

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