WO2011018374A1 - Oxygen scavengers - Google Patents
Oxygen scavengers Download PDFInfo
- Publication number
- WO2011018374A1 WO2011018374A1 PCT/EP2010/061187 EP2010061187W WO2011018374A1 WO 2011018374 A1 WO2011018374 A1 WO 2011018374A1 EP 2010061187 W EP2010061187 W EP 2010061187W WO 2011018374 A1 WO2011018374 A1 WO 2011018374A1
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- WIPO (PCT)
- Prior art keywords
- aluminosilicates
- precursor composition
- comprised
- composition according
- scavenger
- Prior art date
Links
- 229940123973 Oxygen scavenger Drugs 0.000 title claims abstract description 15
- 229910000323 aluminium silicate Inorganic materials 0.000 claims abstract description 35
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000000203 mixture Substances 0.000 claims abstract description 20
- 239000001301 oxygen Substances 0.000 claims abstract description 20
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 20
- 239000002243 precursor Substances 0.000 claims abstract description 19
- 150000001455 metallic ions Chemical class 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 229910001868 water Inorganic materials 0.000 claims description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 17
- 239000002516 radical scavenger Substances 0.000 claims description 15
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 10
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- 239000010457 zeolite Substances 0.000 claims description 8
- 239000011159 matrix material Substances 0.000 claims description 7
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 6
- 239000012013 faujasite Substances 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 4
- 239000003814 drug Substances 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 2
- 125000000962 organic group Chemical group 0.000 claims 1
- 238000007725 thermal activation Methods 0.000 claims 1
- 238000007669 thermal treatment Methods 0.000 claims 1
- 230000004913 activation Effects 0.000 abstract description 7
- 238000001994 activation Methods 0.000 description 13
- 239000011651 chromium Substances 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- 239000006096 absorbing agent Substances 0.000 description 4
- 230000003197 catalytic effect Effects 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 150000002500 ions Chemical class 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 230000004580 weight loss Effects 0.000 description 4
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 3
- 229910021536 Zeolite Inorganic materials 0.000 description 3
- 229910052748 manganese Inorganic materials 0.000 description 3
- 239000011572 manganese Substances 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 230000002000 scavenging effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 229910001430 chromium ion Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 229920000831 ionic polymer Polymers 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 229920005615 natural polymer Polymers 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- -1 polysiloxanes Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920006132 styrene block copolymer Polymers 0.000 description 1
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 230000004584 weight gain Effects 0.000 description 1
- 235000019786 weight gain Nutrition 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/70—Preservation of foods or foodstuffs, in general by treatment with chemicals
- A23B2/704—Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor
- A23B2/708—Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor in a controlled atmosphere, e.g. partial vacuum, comprising only CO2, N2, O2 or H2O
- A23B2/712—Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor in a controlled atmosphere, e.g. partial vacuum, comprising only CO2, N2, O2 or H2O in which an absorbent is placed or used
- A23B2/717—Oxygen absorbent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/10—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
- B01J20/16—Alumino-silicates
- B01J20/18—Synthetic zeolitic molecular sieves
- B01J20/186—Chemical treatments in view of modifying the properties of the sieve, e.g. increasing the stability or the activity, also decreasing the activity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28014—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
- B01J20/28026—Particles within, immobilised, dispersed, entrapped in or on a matrix, e.g. a resin
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J7/00—Details not provided for in the preceding groups and common to two or more basic types of discharge tubes or lamps
- H01J7/14—Means for obtaining or maintaining the desired pressure within the vessel
- H01J7/18—Means for absorbing or adsorbing gas, e.g. by gettering
- H01J7/183—Composition or manufacture of getters
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K30/00—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
- H10K30/80—Constructional details
- H10K30/88—Passivation; Containers; Encapsulations
Definitions
- the present invention refers to a new type of oxygen absorbers, a method for their activation and the use of such absorbers in anaerobic environments.
- Oxygen absorbers also commonly referred to in the technical field with the term “oxygen scavengers” have a variety of applications. Among the most common ones there are food and medicine preservation. At industrial level there is a wide spectrum of other possible applications, spanning from the use within metallic piping in order to prevent corrosion, such as the ones for oil transportation, to the use within solid state or organic electronic systems, in order to prevent oxidation and degradation of the components installed therein. The most important devices of this latter category are OLED screens (Organic Light Emitting Display) and Organic Solar Cells (OSC). Another field of application of particular relevance is given by chemical syntheses or preparations that in intermediate process phases may be subject to the undesired generation of oxygen, which leads to the needing of its removal.
- OLED screens Organic Light Emitting Display
- OSC Organic Solar Cells
- the oxygen scavenger remains essentially inert to oxygen until it is exposed to a meaningful concentration of humidity, which activates its function of O 2 scavenger.
- US 5,798,055 discloses a preferred mode of use that provides for heating of the scavenger precursor once installed within the device in order to ease the H 2 O generation in the anaerobic environment and therefore trigger the functionality of the activated scavenger.
- This type of solution has two different problems, the first one regarding the necessity of the presence of H 2 O in the closed environment for an effective O 2 sorption that is incompatible with many final application.
- a typical example in this case is provided by the organo-electronic devices, where the presence of H 2 O is detrimental to the features of the device and therefore cannot be guarantee.
- the second problem is related to the scavenger preservation, that must be made in an anhydrous environment in order to avoid its premature activation and the consequent loss of capacity.
- This oxygen scavenger precursor composition comprise microporous aluminosilicates exchanged with bivalent metallic ions having a silica to alumina molar ratio comprised between 1.5 and 5 characterized in that said bivalent exchanged aluminosilicates are in their hydrated form.
- scavenger precursor composition of the invention there is the possibility of storing and shipping them without particularly caring about the exposure to air.
- These scavengers are inert to air because, being pre-saturated with H 2 O as a consequence of the production process of the exchanged aluminosilicates.
- H 2 O occupies essentially all the sites active for the removal of O 2 .
- H 2 O molecules occupy a number of active sites that is consequence of the thermodynamical equilibrium with the environmental humidity (generally equivalent to a water content comprise between 3.2 and 28% respect the total weight of the aluminosilicates) resulting in a limitated reactivity of the composition respect oxygen moleules until its activation treatment.
- zeolites having a molar ratio silica to alumina lower than 2 require particular solutions in order to be manufactured. For this reason, in a preferred embodiment, such molar ratio is comprised between 2 and 2.5.
- aluminosilicates also encompasses structures that may optionally comprise other metals/substituents such as e.g. germanium as substituent within the reticular structure of some silicon atoms, or gallium as substituent of some aluminum atoms.
- Faujasite X Faujasite Y
- LTA also known with the term Linde type A, X, Y are particularly suitable to carry out the invention.
- Patent US 3,503,901 describes the catalytic use of aluminosilicates exchanged with divalent ions, preferably in association with a noble metal loading (i.e. Palladium). Differently to the present invention, it describes material suitable for manufacturing catalytic systems useful for organic chemistry reactions, with particular reference to hydrocarbon conversion reaction.
- a noble metal loading i.e. Palladium
- the inventors have instead focused their studies on a different application and technical problem, namely the oxygen removal, for which they have found that the use of aluminosilicates having a molar ratio between silica (SiO 2 ) and alumina
- aluminosilicates exchanged with bivalent ions that are the object of the present invention, are typically used in the form of micrometric powders dispersed in a suitable polymeric matrix.
- aluminosilicates are used in nanometric form, also in this case dispersed in a suitable polymeric matrix, the single elements of the matrix having a size below 400 nm.
- the expression "single element” means the single particle of the aluminosilicates.
- Polymers with thermoplastic or thermosetting characteristics or, more generally, polymers and their precursors that do not interfere with the oxygen absorbing function of the dispersed material can be employed as polymeric matrix.
- Suitable polymeric materials for carrying out the invention are, as a non- limiting example, vinyl polymers, polyesters, polyethers, polyamides, polymers deriving from condensation of phenolformaldehyde, polysiloxanes, ionic polymers, polyurethanes, epoxy resins, acrylates, styrene block copolymers (SBS or SEBS gums) and natural polymers such as cellulose.
- SBS or SEBS gums styrene block copolymers
- Particularly interesting are also polymers chosen from the polyolefm family, also comprising block co-polymers of the same, among which butyl rubber and ethyl-vinyl-acetate copolymers have a particular importance.
- the invention in a second aspect thereof, relates to an activation process for oxygen scavenger precursor, which can overcome the problems of the prior art.
- This activation process consist in a thermal heating of the oxygen scavenger precursor composition comprising hydrated aluminosilicates exchanged with bivalent metallic ions having a silica to alumina molar ratio comprised between 1.5 and 5 and characterized in that the water amount removed by said activation process is comprised between 3 and 25 wt % respect to the aluminosilicate weight.
- the aluminosilicates object of the present invention it has been found that an efficient activation process leads to a weight loss comprised between 5 and 20% after they have been saturated with H 2 O.
- the estimation of the percentage weight loss shall be made with respect to the whole amount of aluminosilicates.
- Such weight loss may be achieved by means of a suitable heating, typically carried out in vacuum or inert gas, for example by heating for a time ranging between 5 and 30 minutes and temperatures between 120 0 C and 300 0 C. Obviously, when low activation temperatures are used the corresponding activation times are longer. Atypical example of suitable activation process leading to a 7% weight loss can be achieved by heating at 200 0 C for 10-15 minutes. In alternative, when heating is carried out in no inert conditions, scavenger properties can be substantially preserved simply limiting the exposure to the environment before its complete cooling.
- the invention in a third aspect thereof relates to the use of aluminosilicates exchanged with bivalent metallic ions having a molar ratio between silica and alumina comprised between 1.5 and 5 for the removal of O 2 from anaerobic environments, characterized in that said aluminosilicates have a water amount comprised between 0.2 and 3 wt% respect the aluminosilicates weight.
- aluminosilicates are in fact the activated form of the oxygen precursor composition described above by the previous described aspect of the invention.
- the method provides for the use of aluminosilicates exchanged with bivalent ions of chromium, manganese or combinations of bivalent ions of chromium and manganese.
- the aluminosilicates are used in the form of powder dispersed in a suitable polymeric matrix, although the aluminosilicates may also possibly be used within suitable permeable containers or in pill form, in which a suitable binder is added to the zeolite in order to grant mechanical integrity.
- the method may advantageously be applied in the case of food and medicine packaging, or used for oxygen removal from the internal atmosphere of electronic or organo-electronic devices, such as OLED screens and organic solar cells.
- a batch of oxygen scavenger was prepared by exchanging a Faujasite X with
- the ion exchange reaction was performed in degassed, oxygen free water under inert atmosphere (Argon) by using Cr(Cl) 2 at a concentration of 1 mol/liter for 10 minutes under stirring.
- the solid was rinsed with degassed deionized water under inert gas atmosphere using schlenk equipment. It was dried at ambient temperature overnight.
- the Zeolite changed is color from white to light blue.
- 500 mg of sample was the heated under dynamic vacuum at 200 0 C for 60 minutes, naturally cooled to room temperature and then exposed to dry air. The sample gained about 3.5 % wt, and turned its color to brown.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Zoology (AREA)
- Inorganic Chemistry (AREA)
- Polymers & Plastics (AREA)
- Food Science & Technology (AREA)
- Wood Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
Abstract
The invention relates to novel precursor composition for oxygen scavengers made with aluminosilicates exchanged with bivalent metallic ions, a method for their activation and their use as oxygen sorber within anaerobic environments.
Description
OXYGEN SCAVENGERS
The present invention refers to a new type of oxygen absorbers, a method for their activation and the use of such absorbers in anaerobic environments.
Oxygen absorbers, also commonly referred to in the technical field with the term "oxygen scavengers", have a variety of applications. Among the most common ones there are food and medicine preservation. At industrial level there is a wide spectrum of other possible applications, spanning from the use within metallic piping in order to prevent corrosion, such as the ones for oil transportation, to the use within solid state or organic electronic systems, in order to prevent oxidation and degradation of the components installed therein. The most important devices of this latter category are OLED screens (Organic Light Emitting Display) and Organic Solar Cells (OSC). Another field of application of particular relevance is given by chemical syntheses or preparations that in intermediate process phases may be subject to the undesired generation of oxygen, which leads to the needing of its removal.
In this technical field, the use of zeolites exchanged with a metallic element is known, as disclosed in patent US 5,798,055, which describes a manufacturing process for zeolites exchanged with various metals brought to the zero valence state by means of a reduction phase in hydrogen.
In this case the oxygen scavenger remains essentially inert to oxygen until it is exposed to a meaningful concentration of humidity, which activates its function of O2 scavenger. In particular, US 5,798,055 discloses a preferred mode of use that provides for heating of the scavenger precursor once installed within the device in order to ease the H2O generation in the anaerobic environment and therefore trigger the functionality of the activated scavenger.
This type of solution has two different problems, the first one regarding the necessity of the presence of H2O in the closed environment for an effective O2 sorption that is incompatible with many final application. A typical example in this case is provided by the organo-electronic devices, where the presence of H2O is detrimental to the features of the device and therefore cannot be guarantee.
The second problem is related to the scavenger preservation, that must be made in an anhydrous environment in order to avoid its premature activation and the consequent loss of capacity.
Both the above described problems are common to several oxygen scavengers described in the prior art. As example, the international patent application published as WO 99/47351 discloses an alternative oxygen scavenging composition based on hydroxosulfϊtometalate on inorganic support. Also in this case it is pointed out that the oxygen scavenging composition must be maintained in the absence of oxygen or moisture during storage.
Similarly, the international patent application published as WO 97/06104 describes the use of metallic mixture, as for example iron and manganese both in their zero valence state and supported on porous means. A reduction step in the production process is required in order to guarantee the absence of water in the purified gas and the oxygen scavenger is used mixed to a drying material.
Object of the present invention is to provide a new and efficient oxygen scavenger precursor composition, which can overcome the problems of the prior art. This oxygen scavenger precursor composition comprise microporous aluminosilicates exchanged with bivalent metallic ions having a silica to alumina molar ratio comprised between 1.5 and 5 characterized in that said bivalent exchanged aluminosilicates are in their hydrated form.
Among the advantages deriving from the use of the scavenger precursor composition of the invention, there is the possibility of storing and shipping them without particularly caring about the exposure to air. These scavengers are inert to air because, being pre-saturated with H2O as a consequence of the production process of the exchanged aluminosilicates. H2O occupies essentially all the sites active for the removal of O2. In other words, H2O molecules occupy a number of active sites that is consequence of the thermodynamical equilibrium with the environmental humidity (generally equivalent to a water content comprise between 3.2 and 28% respect the total weight of the aluminosilicates) resulting in a limitated reactivity of the composition respect oxygen moleules until its activation treatment.
Although they are suitable to carry out the present invention, zeolites having a
molar ratio silica to alumina lower than 2 require particular solutions in order to be manufactured. For this reason, in a preferred embodiment, such molar ratio is comprised between 2 and 2.5.
In the present description the definition "aluminosilicates" also encompasses structures that may optionally comprise other metals/substituents such as e.g. germanium as substituent within the reticular structure of some silicon atoms, or gallium as substituent of some aluminum atoms.
Among the aluminosilicates, zeolites known in the field as Faujasite X, Faujasite Y and LTA, also known with the term Linde type A, X, Y are particularly suitable to carry out the invention.
The use of aluminosilicates exchanged with chromium or copper and chromium as catalysts is disclosed in patent US 5,234,876, which teaches the use of aluminosilicates exchanged with trivalent chromium ions having a molar ratio silica to alumina comprised between 3 and 200. Differently from the present invention, US 5,234,876 discloses materials suitable for the manufacturing of honeycomb catalytic systems, that also exhibit different properties, with particular reference to thermal stability at very high temperatures that can reach even 10000C.
Patent US 3,503,901 describes the catalytic use of aluminosilicates exchanged with divalent ions, preferably in association with a noble metal loading (i.e. Palladium). Differently to the present invention, it describes material suitable for manufacturing catalytic systems useful for organic chemistry reactions, with particular reference to hydrocarbon conversion reaction.
The inventors have instead focused their studies on a different application and technical problem, namely the oxygen removal, for which they have found that the use of aluminosilicates having a molar ratio between silica (SiO2) and alumina
(Al2O3) comprised between 1.5 and 5 exchanged with bivalent metallic ions is particularly advantageous
The aluminosilicates exchanged with bivalent ions, that are the object of the present invention, are typically used in the form of micrometric powders dispersed in a suitable polymeric matrix. In a preferred embodiment aluminosilicates are used in nanometric form, also in this case dispersed in a suitable polymeric matrix, the
single elements of the matrix having a size below 400 nm. The expression "single element" means the single particle of the aluminosilicates.
Polymers with thermoplastic or thermosetting characteristics or, more generally, polymers and their precursors that do not interfere with the oxygen absorbing function of the dispersed material can be employed as polymeric matrix.
Suitable polymeric materials for carrying out the invention are, as a non- limiting example, vinyl polymers, polyesters, polyethers, polyamides, polymers deriving from condensation of phenolformaldehyde, polysiloxanes, ionic polymers, polyurethanes, epoxy resins, acrylates, styrene block copolymers (SBS or SEBS gums) and natural polymers such as cellulose. Particularly interesting are also polymers chosen from the polyolefm family, also comprising block co-polymers of the same, among which butyl rubber and ethyl-vinyl-acetate copolymers have a particular importance.
In a second aspect thereof, the invention relates to an activation process for oxygen scavenger precursor, which can overcome the problems of the prior art. This activation process consist in a thermal heating of the oxygen scavenger precursor composition comprising hydrated aluminosilicates exchanged with bivalent metallic ions having a silica to alumina molar ratio comprised between 1.5 and 5 and characterized in that the water amount removed by said activation process is comprised between 3 and 25 wt % respect to the aluminosilicate weight.
This mechanism is exploited for a quick and simple activation in situ, because the removal of H2O reinstates the activity of the absorber versus oxygen. In this case it is very important to determine the correct characteristics of the activation process. If a small amount of H2O is removed in fact, the competing mechanism between H2O and oxygen on the active sites leads to a scavenger having a reduced capacity, whereas an activation process that removes an excessive amount of H2O jeopardizes the O2 removal ability due to the catalytic action of the water in its absorption mechanism.
In particular, by employing the aluminosilicates object of the present invention, it has been found that an efficient activation process leads to a weight loss comprised between 5 and 20% after they have been saturated with H2O.
Obviously, in case of composite systems that comprise the aluminosilicates of the present invention, the estimation of the percentage weight loss shall be made with respect to the whole amount of aluminosilicates.
Such weight loss may be achieved by means of a suitable heating, typically carried out in vacuum or inert gas, for example by heating for a time ranging between 5 and 30 minutes and temperatures between 1200C and 3000C. Obviously, when low activation temperatures are used the corresponding activation times are longer. Atypical example of suitable activation process leading to a 7% weight loss can be achieved by heating at 2000C for 10-15 minutes. In alternative, when heating is carried out in no inert conditions, scavenger properties can be substantially preserved simply limiting the exposure to the environment before its complete cooling.
In a third aspect thereof the invention relates to the use of aluminosilicates exchanged with bivalent metallic ions having a molar ratio between silica and alumina comprised between 1.5 and 5 for the removal of O2 from anaerobic environments, characterized in that said aluminosilicates have a water amount comprised between 0.2 and 3 wt% respect the aluminosilicates weight. These aluminosilicates are in fact the activated form of the oxygen precursor composition described above by the previous described aspect of the invention.
In a preferred embodiment the method provides for the use of aluminosilicates exchanged with bivalent ions of chromium, manganese or combinations of bivalent ions of chromium and manganese.
In another preferred embodiment the aluminosilicates are used in the form of powder dispersed in a suitable polymeric matrix, although the aluminosilicates may also possibly be used within suitable permeable containers or in pill form, in which a suitable binder is added to the zeolite in order to grant mechanical integrity.
The method may advantageously be applied in the case of food and medicine packaging, or used for oxygen removal from the internal atmosphere of electronic or organo-electronic devices, such as OLED screens and organic solar cells.
The method can also be advantageously used for the oxygen removal in chemical syntheses or preparations.
EXAMPLE 1 :
A batch of oxygen scavenger was prepared by exchanging a Faujasite X with
Cr(II). The ion exchange reaction was performed in degassed, oxygen free water under inert atmosphere (Argon) by using Cr(Cl)2 at a concentration of 1 mol/liter for 10 minutes under stirring. The solid was rinsed with degassed deionized water under inert gas atmosphere using schlenk equipment. It was dried at ambient temperature overnight. The Zeolite changed is color from white to light blue.
Chemical analyses performed by means of ICP after dissolution of the exchanged zeolite in acidic media showed a Cr content of 7.5% by weight. The sample was stored in atmospheric air for one week.
500 mg of sample was the heated under dynamic vacuum at 2000C for 60 minutes, naturally cooled to room temperature and then exposed to dry air. The sample gained about 3.5 % wt, and turned its color to brown.
Other 100 mg were loaded in a Rubotherm microbalance, heated under dynamic vacuum for 60'. Then cooled to 25°C and exposed to different pressure/temperature conditions.
The capacity observed in the different conditions, in terms of oxygen weight gain with respect to the weight of the non activated material, have been summarized in the Table 1, showing that an effective sorption capacity is measurable also when sample is exposed to low oxygen concentrations.
Table 1
Claims
1. Oxygen scavenger precursor composition comprising aluminosilicates exchanged with bivalent metallic ions, having a silica to alumina molar ratio comprised between 1.5 and 5 characterized in that said aluminosilicates are in their hydrated form.
2. Scavenger precursor composition according to claim 1, wherein said hydrated form consist in a water content comprised between 3.2 and 28% with respect to the total weight of the aluminosilicates.
3. Scavenger precursor composition according to claim 1, wherein said molar ratio between silica and alumina is comprised between 2 and 2.5.
4. Scavenger precursor composition according to claim 1, wherein said bivalent metallic ions are Cr2+, Mn2+, or combinations thereof.
5. Scavenger precursor composition according to claim 1, wherein said aluminosilicates are zeolites.
6. Scavenger precursor composition according to claim 1, wherein said zeolites are selected from Faujasite X, Faujasite Y, LTA.
7. Scavenger precursor composition according to claim 1, wherein said aluminosilicates exchanged with bivalent metallic ions are used in the form of micrometric powders dispersed in a polymeric matrix.
8. Scavenger precursor composition according to claim 1, wherein said aluminosilicates exchanged with bivalent metallic ions are used in the form of nanometric powders with particle size less than 400 nm, dispersed in a polymeric matrix.
9. Process for the thermal activation of an oxygen scavenger precursor composition according to claim 1 wherein said oxygen scavenger precursor composition loses between 3% and 25% by weight with respect to the amount of aluminosilicate present in the scavenger.
10. Process according to claim 9, wherein said thermal treatment is carried out at a temperature comprised between 1200C and 3000C for times comprised between 5 and 30 minutes.
11. Use of aluminosilicates exchanged with bivalent metallic ions for the oxygen removal from anaerobic environments, having a molar ratio between silica and alumina comprised between 1.5 and 5 characterized in that said aluminosilicates have a water amount comprised between 0.2 and 3wt% respect the aluminosilicates weight.
12. Use according to claim 11, wherein said bivalent metallic ions are Cr2+, Mn , or combinations thereof.
13. Use according to claim 11, wherein said anaerobic environments are food or medicine packages.
14. Use according to claim 11, wherein said anaerobic environments are electronic or organo -electronic devices.
15. Use according to claim 14, wherein said organo-electronic devices are OLED screens.
16. Use according to claim 14, wherein said organo-electronic devices are organic solar cells.
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IT001465A ITMI20091465A1 (en) | 2009-08-12 | 2009-08-12 | OXYGEN ABSORBER |
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