WO2011004807A1 - Organic photoelectric conversion element, solar cell using same, and optical sensor array - Google Patents
Organic photoelectric conversion element, solar cell using same, and optical sensor array Download PDFInfo
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- WO2011004807A1 WO2011004807A1 PCT/JP2010/061445 JP2010061445W WO2011004807A1 WO 2011004807 A1 WO2011004807 A1 WO 2011004807A1 JP 2010061445 W JP2010061445 W JP 2010061445W WO 2011004807 A1 WO2011004807 A1 WO 2011004807A1
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- photoelectric conversion
- layer
- organic photoelectric
- compound
- conversion element
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Images
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/60—Organic compounds having low molecular weight
- H10K85/649—Aromatic compounds comprising a hetero atom
- H10K85/657—Polycyclic condensed heteroaromatic hydrocarbons
- H10K85/6572—Polycyclic condensed heteroaromatic hydrocarbons comprising only nitrogen in the heteroaromatic polycondensed ring system, e.g. phenanthroline or carbazole
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K30/00—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
- H10K30/30—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation comprising bulk heterojunctions, e.g. interpenetrating networks of donor and acceptor material domains
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K30/00—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
- H10K30/50—Photovoltaic [PV] devices
- H10K30/57—Photovoltaic [PV] devices comprising multiple junctions, e.g. tandem PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
Definitions
- the present invention relates to an organic photoelectric conversion element, a solar cell, and an optical sensor array, and more particularly to a bulk heterojunction type organic photoelectric conversion element, a solar cell using the organic photoelectric conversion element, and an optical array sensor.
- these bulk heterojunction solar cells are formed by a coating process except for the anode and cathode, it is expected that they can be manufactured at high speed and at low cost, and may solve the above-mentioned problem of power generation cost. . Furthermore, unlike the Si solar cells, compound semiconductor solar cells, and dye-sensitized solar cells described above, there is no process at a temperature higher than 160 ° C., so it can be formed on a cheap and lightweight plastic substrate. Is done.
- Non-Patent Document 1 in order to efficiently absorb the solar spectrum, a long wavelength is used. By using an organic polymer capable of absorbing up to 5%, conversion efficiency exceeding 5% has been achieved.
- the photoelectric conversion efficiency is calculated by the product of short-circuit current (Jsc) ⁇ open-circuit voltage (Voc) ⁇ fill factor (FF), but generally includes organic photoelectric conversion elements including the above-described high-efficiency organic thin-film solar cells. Voc remains as low as about 0.55, and if these can be further improved, it is expected that further photoelectric conversion efficiency can be obtained.
- Voc is generally said to be determined by the difference between the donor's HOMO level and the acceptor's LUMO level, but it is closely related to the built-in potential of the photoelectric conversion element and the selectivity of the charge. It is known that it is effective to optimize the charge transport layer.
- a TiOx layer is disclosed as a hole blocking layer that can be produced by a coating process (see, for example, Patent Document 3 and Non-Patent Document 1), moisture and titanium alkoxide are reacted to form a TiOx layer.
- a coating process see, for example, Patent Document 3 and Non-Patent Document 1
- moisture and titanium alkoxide are reacted to form a TiOx layer.
- an organic photoelectric conversion element that needs to be deteriorated by moisture, it cannot be said to be a preferable production method, and has a problem in durability.
- a carboline derivative or a diazacarbazole derivative is used for the hole blocking layer in order to improve the light emission efficiency.
- a hole blocking layer functions as a hole blocking layer is determined by the relationship with the HOMO level of an adjacent layer. Any block layer is not necessarily applicable to an organic photoelectric conversion element.
- HOMO and LUMO of fullerene derivatives which are n-type semiconductors included in a bulk heterojunction photoelectric conversion layer (also referred to as a bulk heterojunction layer) Since it is relatively deep, it can be effectively applied to organic photoelectric conversion elements with a non-aqueous coating method. Development of the hole blocking layer which can be formed has been awaited.
- An object of the present invention is to provide an organic photoelectric conversion element or solar cell having high fill factor, open circuit voltage, photoelectric conversion efficiency and durability, and an organic semiconductor material constituting the organic photoelectric conversion element.
- an LUMO level is present between the cathode and the bulk heterojunction photoelectric conversion layer.
- An organic photoelectric conversion element comprising a layer containing a material shallower than ⁇ 1.4 eV and having a Tg (glass transition temperature) of 50 ° C. or higher and 280 ° C. or lower.
- each of Z 1 and Z 2 represents an atomic group that forms a substituted or unsubstituted aromatic heterocycle with a nitrogen atom.
- 3. 3 The organic photoelectric conversion device as described in 1 or 2 above, wherein the compound having a partial structure represented by the general formula (1) is a compound having a partial structure represented by the following general formula (2) .
- Z 1 and Z 3 each represent a group of atoms forming a substituted or unsubstituted nitrogen-containing aromatic 6-membered ring together with —C ⁇ C—, and Z 2 and Z 4 each represent —C ⁇ C— (Represents a group of atoms forming a substituted or unsubstituted aromatic hydrocarbon ring or aromatic heterocyclic ring.) 4).
- the compound having a partial structure represented by the general formula (1) is a compound having a partial structure represented by the following general formula (3): Organic photoelectric conversion element.
- a solar cell comprising the organic photoelectric conversion element as described in any one of 1 to 6 above.
- An optical sensor array comprising the organic photoelectric conversion elements according to any one of 1 to 6 arranged in an array.
- the inventors of the present invention have made extensive studies on the above problems and have a cathode, an anode, and a bulk heterojunction photoelectric conversion layer (also referred to as a bulk heterojunction layer) in which a p-type semiconductor material and an n-type semiconductor material are mixed.
- a layer made of a material having a LUMO level shallower than ⁇ 1.4 eV and a Tg (glass transition temperature) of 50 ° C. or higher and 280 ° C. or lower exists between the bulk heterojunction layer and the cathode. It has been found that the above problems can be achieved.
- the general formula (1) preferably It has been found that the effect appears more remarkably by using a compound having a partial structure represented by the general formula (2), more preferably the general formula (3).
- FIG. 1 is a cross-sectional view showing an example of a solar cell composed of a bulk heterojunction organic photoelectric conversion element.
- a bulk heterojunction type organic photoelectric conversion element 10 includes a transparent electrode (generally an anode) 12, a hole transport layer 17, a bulk heterojunction type photoelectric conversion layer 14, and an electron transport layer 18 on one surface of a substrate 11.
- a counter electrode (generally a cathode) 13 are sequentially stacked.
- the substrate 11 is a member that holds the transparent electrode 12, the photoelectric conversion layer 14, and the counter electrode 13 that are sequentially stacked. In the present embodiment, since light that is photoelectrically converted enters from the substrate 11 side, the substrate 11 can transmit the light that is photoelectrically converted, that is, with respect to the wavelength of the light to be photoelectrically converted. It is a transparent member.
- the substrate 11 for example, a glass substrate or a resin substrate is used.
- the substrate 11 is not essential.
- the bulk heterojunction type organic photoelectric conversion element 10 may be configured by forming the transparent electrode 12 and the counter electrode 13 on both surfaces of the photoelectric conversion layer 14.
- the photoelectric conversion layer 14 is a layer that converts light energy into electric energy, and includes a bulk heterojunction layer in which a p-type semiconductor material and an n-type semiconductor material are uniformly mixed.
- the p-type semiconductor material functions relatively as an electron donor (donor)
- the n-type semiconductor material functions relatively as an electron acceptor (acceptor).
- the electron donor and the electron acceptor are “an electron donor in which, when light is absorbed, electrons move from the electron donor to the electron acceptor to form a hole-electron pair (charge separation state)”.
- an electron acceptor which does not simply donate or accept electrons like an electrode, but donates or accepts electrons by a photoreaction.
- FIG. 1 light incident from the transparent electrode 12 through the substrate 11 is absorbed by the electron acceptor or electron donor in the bulk heterojunction layer of the photoelectric conversion layer 14, and electrons move from the electron donor to the electron acceptor.
- a hole-electron pair charge separation state
- the generated electric charge is caused by an internal electric field, for example, when the work functions of the transparent electrode 12 and the counter electrode 13 are different, the electrons pass between the electron acceptors due to the potential difference between the transparent electrode 12 and the counter electrode 13, and the holes are The photocurrent is detected as it passes between the donors and is carried to different electrodes.
- the transport direction of electrons and holes can be controlled.
- a hole blocking layer an electron blocking layer, an electron injection layer, a hole injection layer, or a smoothing layer may be further included.
- FIG. 2 is a cross-sectional view showing a solar cell composed of an organic photoelectric conversion element including a tandem type bulk heterojunction layer.
- the transparent electrode 12 and the first photoelectric conversion layer 14 ' are sequentially stacked on the substrate 11, the charge recombination layer 15 is stacked, the second photoelectric conversion layer 16, and then the counter electrode.
- stacking 13 a tandem configuration can be obtained.
- the second photoelectric conversion layer 16 may be a layer that absorbs the same spectrum as the absorption spectrum of the first photoelectric conversion layer 14 'or may be a layer that absorbs a different spectrum, but is preferably a layer that absorbs a different spectrum. is there.
- the electron transport layer having a HOMO level deeper than the HOMO level of the p-type semiconductor material used for the bulk heterojunction layer has a rectifying effect so that holes generated in the bulk heterojunction layer do not flow to the cathode side.
- the hole blocking function is imparted.
- Such an electron transport layer is also called a hole blocking layer, and it is preferable to use an electron transport layer having such a function.
- a conventionally used material may be used in combination.
- materials include phenanthrene compounds such as bathocuproine, n-type semiconductor materials such as naphthalenetetracarboxylic acid anhydride, naphthalenetetracarboxylic acid diimide, perylenetetracarboxylic acid anhydride, perylenetetracarboxylic acid diimide, and titanium oxide.
- n-type semiconductor materials such as naphthalenetetracarboxylic acid anhydride, naphthalenetetracarboxylic acid diimide, perylenetetracarboxylic acid anhydride, perylenetetracarboxylic acid diimide, and titanium oxide.
- n-type inorganic oxides such as zinc oxide and gallium oxide
- alkali metal compounds such as lithium fluoride, sodium fluoride, and cesium fluoride.
- a single n-type semiconductor material used for the bulk heterojunction layer can be used.
- the means for forming these layers may be either a vacuum vapor deposition method or a solution coating method, but is preferably a solution coating method.
- the film thickness of the electron transport layer is 5 nm to 5 ⁇ m, preferably 5 nm to 200 nm.
- Voc is generally said to be determined by the difference between the donor's HOMO level and the acceptor's LUMO level, but it is closely related to the built-in potential of the photoelectric conversion element and the selectivity of the charge. It is known that it is effective to optimize the level of HOMO or LUMO of the charge transport layer.
- the charge separation efficiency can be improved and the photoelectric conversion efficiency can be improved by inserting an electron transport layer made of bathocuproine (BCP) between the bulk heterojunction layer and the cathode as in the organic EL element.
- BCP bathocuproine
- these materials have high crystallinity and low solubility, it is difficult to apply them to a coating method with high productivity. Therefore, the present inventors have conducted various studies on a material that has a lower glass transition point that can be expected to improve solubility and a weak crystallization tendency and that is optimized for the LUMO level.
- the LUMO level of the electron transport layer is close to the LUMO level of the fullerene derivative contained in the photoelectric conversion layer (the LUMO level in the molecular orbital calculation in the case of PCBM used in the example is ⁇ 3.13 eV).
- the electron transport layer containing an electron transport material having a shallow LUMO level as in the present invention is referred to as a photoelectric conversion layer.
- the organic photoelectric conversion element 10 of the present invention can extract charges generated in the bulk heterojunction layer more efficiently by forming the electron transport layer 18 according to the present invention between the bulk heterojunction layer and the cathode. Become.
- a compound having a LUMO level shallower than ⁇ 1.4 eV is used as the electron transport layer 18, and these compounds are simultaneously HOMO deeper than the HOMO level of the p-type semiconductor material used for the bulk heterojunction layer. It has a level and has a rectifying effect that prevents holes generated in the bulk heterojunction layer from flowing to the cathode side, that is, a hole blocking function is provided.
- the compound having a partial structure represented by the general formulas (1) to (3) of the present invention having a shallow LUMO level and high electron mobility is used as an electron transporting layer (also serving as a hole blocking layer).
- an electron transporting layer also serving as a hole blocking layer.
- the HOMO and LUMO levels of a molecule can be determined from photoelectron emission measurement (UPS), UV-Vis spectrum measurement results, molecular orbital calculation (B3LYP / 6-31G * ), and the like.
- the LUMO level is a value obtained by molecular orbital calculation (B3LYP / 6-31G * ).
- the LUMO level being shallow means that the LUMO level has a numerical value larger than ⁇ 1.4 eV and a small absolute value.
- glass transition point (Tg) is measured using a differential scanning calorimeter.
- the measurement conditions are 0-300 ° C, temperature increase rate 10 ° C / min, temperature decrease rate 10 ° C / min, with heat-cool-heat control, and analysis based on the 2nd heat data. went.
- the glass transition temperature is obtained by drawing an extension of the baseline before the rise of the first endothermic peak and a tangent line indicating the maximum slope between the rising portion of the first peak and the peak apex, and the intersection is defined as the glass transition point. did.
- the material according to the present invention is a material having a LUMO level shallower than ⁇ 1.4 eV and a Tg (glass transition temperature) of 50 ° C. or higher and 280 ° C. or lower, preferably 50 ° C. or higher and 150 ° C. or lower. It is.
- the electron transport layer (hole block layer) material is preferably a low-molecular compound from the viewpoint that high-purity purification is possible and that a thin film with high mobility can be obtained.
- a compound having a molecular weight of 3000 or less is preferably classified as a low molecular compound. More preferably, it is 2500 or less, More preferably, it is 2000 or less.
- a compound having a molecular weight of 2000 or more, more preferably 3000 or more, and further preferably 5000 or more is classified as a polymer compound.
- the molecular weight can be measured by gel permeation chromatography (GPC).
- the means for forming these layers may be either a vacuum vapor deposition method or a solution coating method, but is preferably a solution coating method.
- Z 1 and Z 2 each represent an atomic group that forms a substituted or unsubstituted aromatic heterocyclic ring together with a nitrogen atom, and the formed rings may be different from each other.
- the aromatic heterocycle formed by Z 1 and Z 2 in the general formula (1) preferably has a nitrogen atom number in the range of 1 to 3, but from the stability of the compound, the nitrogen atom number is 1 to 2. Preferably one.
- the general formula (1) is preferably represented by the general formula (2).
- Z 1 and Z 3 each represent an atomic group forming a substituted or unsubstituted nitrogen-containing aromatic 6-membered ring together with —C ⁇ C—
- Z 2 and Z 4 are each —C ⁇ A group of atoms forming a substituted or unsubstituted aromatic hydrocarbon ring or aromatic heterocyclic ring together with C-.
- the general formula (2) nitrogen-containing aromatic 6-membered ring formed respectively at Z1, Z 3 in, the number of nitrogen atoms is preferably in the range of 1-3, nitrogen atoms from the viewpoint of stability of the compound is 1 - 2, more preferably one.
- the positions occupied by nitrogen atoms are the ⁇ -position and ⁇ -position from the viewpoint of stability of the compound when the ⁇ -position, ⁇ -position, ⁇ -position, and ⁇ -position from the side close to the nitrogen atom of the central nitrogen-containing 5-membered ring are used. It is preferable that More preferred is a structure in which a nitrogen atom is substituted at the ⁇ position in the general formula (3).
- Z 2 and Z 4 each represents an atomic group that forms a substituted or unsubstituted aromatic hydrocarbon ring or aromatic heterocyclic ring together with —C ⁇ C—
- examples of the aromatic heterocyclic ring include Z 1 , Z 3 is preferable
- examples of the aromatic hydrocarbon ring include a benzene ring and a naphthalene ring.
- the general formula (1) is more preferably represented by the general formula (3).
- X 1 to X 7 each represent a substituted or unsubstituted carbon atom or nitrogen atom.
- the general formulas (1) to (3) are partial structures, and the general formulas (1) to (3) may be substituted with various substituents. Examples of these groups include halogen atoms. Represents a substituent selected from a substituted or unsubstituted alkyl group, a cycloalkyl group, an aryl group, and a heteroaryl group.
- the low molecular weight compound is as defined above.
- the photoelectric conversion layer 14 described above is a layer that converts light energy into electrical energy, and has a so-called bulk heterojunction structure in which at least a p-type semiconductor material and an n-type semiconductor material are mixed.
- the p-type semiconductor material functions relatively as an electron donor (donor), and the n-type semiconductor material functions relatively as an electron acceptor (acceptor).
- the electron donor and the electron acceptor are “an electron donor in which, when light is absorbed, electrons move from the electron donor to the electron acceptor to form a hole-electron pair (charge separation state)”.
- an electron acceptor which does not simply donate or accept electrons like an electrode, but donates or accepts electrons by a photoreaction.
- Examples of a method for forming a bulk heterojunction layer in which an electron acceptor and an electron donor are mixed include a vapor deposition method and a coating method (including a casting method and a spin coating method). It is characterized by being formed by a coating method.
- a coating method in order to form a bulk heterojunction structure and improve photoelectric conversion efficiency, it is preferably annealed at a predetermined temperature in a step after coating and partially crystallized microscopically.
- FIG. 1 light incident from the anode 12 through the substrate 11 is absorbed by the electron acceptor or electron donor in the bulk heterojunction layer of the photoelectric conversion layer 14, and electrons move from the electron donor to the electron acceptor.
- a hole-electron pair charge separation state
- the generated electric charges have different internal electric fields, for example, when the work functions of the anode 12 and the cathode 13 are different, due to the potential difference between the anode 12 and the cathode 13, electrons pass between electron acceptors and holes are electron donors.
- the photocurrent is detected by being carried to different electrodes.
- the transport direction of electrons and holes can be controlled by applying a potential between the anode 12 and the cathode 13.
- n-type semiconductor materials include fullerene, octaazaporphyrin, p-type semiconductor perfluoro compounds (perfluoropentacene, perfluorophthalocyanine, etc.), naphthalenetetracarboxylic anhydride, naphthalenetetracarboxylic diimide, perylenetetracarboxylic acid
- n-type semiconductor materials include fullerene, octaazaporphyrin, p-type semiconductor perfluoro compounds (perfluoropentacene, perfluorophthalocyanine, etc.), naphthalenetetracarboxylic anhydride, naphthalenetetracarboxylic diimide, perylenetetracarboxylic acid
- Examples of the p-type semiconductor material used in the present invention include various condensed polycyclic aromatic compounds and conjugated compounds.
- condensed polycyclic aromatic compound for example, anthracene, tetracene, pentacene, hexacene, heptacene, chrysene, picene, fluorene, pyrene, peropyrene, perylene, terylene, quaterylene, coronene, ovalene, sarkham anthracene, bisanthene, zestrene, heptazelene, Examples thereof include compounds such as pyranthrene, violanthene, isoviolanthene, cacobiphenyl, anthradithiophene, and derivatives and precursors thereof.
- conjugated compound examples include polythiophene and its oligomer, polypyrrole and its oligomer, polyaniline, polyphenylene and its oligomer, polyphenylene vinylene and its oligomer, polythienylene vinylene and its oligomer, polyacetylene, polydiacetylene, tetrathiafulvalene compound, quinone Compounds, cyano compounds such as tetracyanoquinodimethane, fullerenes and derivatives or mixtures thereof.
- thiophene hexamer ⁇ -seccithiophene ⁇ , ⁇ -dihexyl- ⁇ -sexualthiophene, ⁇ , ⁇ -dihexyl- ⁇ -kinkethiophene, ⁇ , ⁇ -bis (3- An oligomer such as butoxypropyl) - ⁇ -sexithiophene can be preferably used.
- polymer p-type semiconductor examples include polyacetylene, polyparaphenylene, polypyrrole, polyparaphenylene sulfide, polythiophene, polyphenylene vinylene, polycarbazole, polyisothianaphthene, polyheptadiyne, polyquinoline, polyaniline, and the like.
- Substituted-unsubstituted alternating copolymer polythiophenes such as JP-A-2006-36755, JP-A-2007-51289, JP-A-2005-76030, J. Pat. Amer. Chem. Soc. , 2007, p4112, J.A. Amer. Chem. Soc.
- organic compounds such as porphyrin, copper phthalocyanine, tetrathiafulvalene (TTF) -tetracyanoquinodimethane (TCNQ) complex, bisethylenetetrathiafulvalene (BEDTTTTF) -perchloric acid complex, BEDTTTTF-iodine complex, TCNQ-iodine complex, etc.
- Molecular complexes such as C 60 , C 70 , C 76 , C 78 and C 84 , carbon nanotubes such as SWNT, dyes such as merocyanine dyes and hemicyanine dyes, and ⁇ -conjugated systems such as polysilane and polygermane Polymers and organic / inorganic hybrid materials described in JP 2000-260999 A can also be used.
- Examples of a method for forming a bulk heterojunction layer in which an electron acceptor and an electron donor are mixed include a vapor deposition method and a coating method (including a casting method and a spin coating method).
- the coating method is preferable in order to increase the area of the interface where charges and electrons are separated from each other as described above and to produce a device having high photoelectric conversion efficiency.
- the coating method is also excellent in production speed.
- annealing is performed at a predetermined temperature during the manufacturing process, a part of the particles is microscopically aggregated or crystallized, and the bulk heterojunction layer can have an appropriate phase separation structure. As a result, the carrier mobility of the bulk heterojunction layer is improved and high efficiency can be obtained.
- the photoelectric conversion layer (bulk heterojunction layer) 14 may be composed of a single layer in which the electron acceptor and the electron donor are uniformly mixed, but a plurality of the mixture ratios of the electron acceptor and the electron donor are changed. It may consist of layers. In this case, it can be formed by using a material that can be insolubilized after coating as described above.
- the hole transport layer 17 can be taken out between the bulk heterojunction layer and the anode, and charges generated in the bulk heterojunction layer can be taken out more efficiently. It is preferable to have.
- the hole transport layer 17 PEDOT such as trade name BaytronP, polyaniline and its doped material, cyan compound described in WO2006019270, etc. Can be used.
- the hole transport layer having a LUMO level shallower than the LUMO level of the n-type semiconductor material used for the bulk heterojunction layer has a rectifying effect that prevents electrons generated in the bulk heterojunction layer from flowing to the anode side. It has an electronic block function.
- Such a hole transport layer is also called an electron block layer, and it is preferable to use a hole transport layer having such a function.
- triarylamine compounds described in JP-A-5-271166 metal oxides such as molybdenum oxide, nickel oxide, and tungsten oxide can be used.
- a layer made of a single p-type semiconductor material used for the bulk heterojunction layer can also be used.
- the means for forming these layers may be either a vacuum deposition method or a solution coating method, but is preferably a solution coating method. Forming the coating film in the lower layer before forming the bulk heterojunction layer is preferable because it has the effect of leveling the coating surface and reduces the influence of leakage and the like.
- the intermediate layer include a hole block layer, an electron block layer, a hole injection layer, an electron injection layer, an exciton block layer, a UV absorption layer, a light reflection layer, and a wavelength conversion layer.
- the photoelectric conversion element according to the present invention has at least an anode and a cathode. Further, when a tandem configuration is adopted, the tandem configuration can be achieved by using an intermediate electrode.
- an electrode through which holes mainly flow is called an anode
- an electrode through which electrons mainly flow is called a cathode.
- the translucent electrode is called a transparent electrode and the non-translucent electrode is called a counter electrode.
- the anode is a translucent transparent electrode
- the cathode is a non-translucent counter electrode.
- the anode of the present invention is preferably an electrode that transmits light of 380 to 800 nm.
- the material for example, transparent conductive metal oxides such as indium tin oxide (ITO), SnO 2 and ZnO, metal thin films such as gold, silver and platinum, metal nanowires and carbon nanotubes can be used.
- a conductive material selected from the group consisting of polypyrrole, polyaniline, polythiophene, polythienylene vinylene, polyazulene, polyisothianaphthene, polycarbazole, polyacetylene, polyphenylene, polyphenylene vinylene, polyacene, polyphenylacetylene, polydiacetylene and polynaphthalene.
- a functional polymer can also be used. Further, a plurality of these conductive compounds can be combined to form an anode.
- the cathode may be a single layer of a conductive material, but in addition to a conductive material, a resin that holds these may be used in combination.
- a conductive material for the cathode a material having a work function (4 eV or less) metal, alloy, electrically conductive compound, and a mixture thereof as an electrode material is used.
- electrode materials include sodium, sodium-potassium alloy, magnesium, lithium, magnesium / copper mixture, magnesium / silver mixture, magnesium / aluminum mixture, magnesium / indium mixture, aluminum / aluminum oxide (Al 2 O 3 ) Mixtures, indium, lithium / aluminum mixtures, rare earth metals and the like.
- a mixture of these metals and a second metal which is a stable metal having a larger work function value than this for example, a magnesium / silver mixture, magnesium / Aluminum mixtures, magnesium / indium mixtures, aluminum / aluminum oxide (Al 2 O 3 ) mixtures, lithium / aluminum mixtures, aluminum and the like are preferred.
- the cathode can be produced by forming a thin film of these electrode materials by a method such as vapor deposition or sputtering.
- the film thickness is usually selected in the range of 10 nm to 5 ⁇ m, preferably 50 to 200 nm.
- the light coming to the cathode side is reflected and reflected to the first electrode side, and this light can be reused and absorbed again by the photoelectric conversion layer, further improving the photoelectric conversion efficiency. It is preferable.
- the cathode 13 may be a metal (for example, gold, silver, copper, platinum, rhodium, ruthenium, aluminum, magnesium, indium, etc.), a nanoparticle made of carbon, a nanowire, or a nanostructure.
- a dispersion is preferable because a transparent and highly conductive cathode can be formed by a coating method.
- the cathode side is made light transmissive, for example, a conductive material suitable for the cathode such as aluminum and aluminum alloy, silver and silver compound is made thin with a film thickness of about 1 to 20 nm, and then the anode By providing a film of the conductive light-transmitting material mentioned in the description, a light-transmitting cathode can be obtained.
- a conductive material suitable for the cathode such as aluminum and aluminum alloy
- silver and silver compound is made thin with a film thickness of about 1 to 20 nm
- the intermediate electrode material required in the case of the tandem structure as shown in FIG. 2 is preferably a layer using a compound having both transparency and conductivity.
- Transparent metal oxides such as ITO, AZO, FTO and titanium oxide, very thin metal layers such as Ag, Al and Au, or layers containing nanoparticles / nanowires, conductive polymer materials such as PEDOT: PSS and polyaniline Etc.
- PEDOT: PSS and polyaniline Etc. conductive polymer materials
- the substrate is preferably a member that can transmit the light that is photoelectrically converted, that is, a member that is transparent to the wavelength of the light to be photoelectrically converted.
- a transparent resin film from the viewpoint of light weight and flexibility.
- the material, a shape, a structure, thickness, etc. can be suitably selected from well-known things.
- polyester resins such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN) modified polyester, polyethylene (PE) resin film, polypropylene (PP) resin film, polystyrene resin film, polyolefin resins such as cyclic olefin resin Film, vinyl resin film such as polyvinyl chloride, polyvinylidene chloride, polyether ether ketone (PEEK) resin film, polysulfone (PSF) resin film, polyether sulfone (PES) resin film, polycarbonate (PC) resin film, A polyamide resin film, a polyimide resin film, an acrylic resin film, a triacetyl cellulose (TAC) resin film, and the like can be given.
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- PE polyethylene
- PP polypropylene
- polystyrene resin film polyolefin resins such as cyclic olefin resin Film
- the resin film transmittance of 80% or more in ⁇ 800 nm can be preferably applied to a transparent resin film according to the present invention.
- a transparent resin film according to the present invention is preferably a biaxially stretched polyethylene terephthalate film, a biaxially stretched polyethylene naphthalate film, a polyethersulfone film, or a polycarbonate film, and biaxially stretched. More preferred are polyethylene terephthalate films and biaxially stretched polyethylene naphthalate films.
- the transparent substrate used in the present invention can be subjected to a surface treatment or an easy adhesion layer in order to ensure the wettability and adhesion of the coating solution.
- a surface treatment or an easy adhesion layer in order to ensure the wettability and adhesion of the coating solution.
- a conventionally well-known technique can be used about a surface treatment or an easily bonding layer.
- the surface treatment includes surface activation treatment such as corona discharge treatment, flame treatment, ultraviolet treatment, high frequency treatment, glow discharge treatment, active plasma treatment, and laser treatment.
- Examples of the easy adhesion layer include polyester, polyamide, polyurethane, vinyl copolymer, butadiene copolymer, acrylic copolymer, vinylidene copolymer, and epoxy copolymer.
- a barrier coat layer may be formed in advance on the transparent substrate, or a hard coat layer may be formed in advance on the opposite side to which the transparent conductive layer is transferred. Good.
- the organic photoelectric conversion element of the present invention may have various optical functional layers for the purpose of more efficient reception of sunlight.
- a light condensing layer such as an antireflection film or a microlens array, or a light diffusion layer that can scatter light reflected by the cathode and enter the power generation layer again may be provided. .
- the antireflection layer can be provided as the antireflection layer.
- the refractive index of the easy adhesion layer adjacent to the film is 1.57. It is more preferable to set it to ⁇ 1.63 because the transmittance can be improved by reducing the interface reflection between the film substrate and the easy adhesion layer.
- the method for adjusting the refractive index can be carried out by appropriately adjusting the ratio of the oxide sol having a relatively high refractive index such as tin oxide sol or cerium oxide sol and the binder resin.
- the easy adhesion layer may be a single layer, but may be composed of two or more layers in order to improve adhesion.
- the condensing layer for example, it is processed so as to provide a structure on the microlens array on the sunlight receiving side of the support substrate, or the amount of light received from a specific direction is increased by combining with a so-called condensing sheet. Conversely, the incident angle dependency of sunlight can be reduced.
- quadrangular pyramids having a side of 30 ⁇ m and an apex angle of 90 degrees are arranged two-dimensionally on the light extraction side of the substrate.
- One side is preferably 10 to 100 ⁇ m. If it becomes smaller than this, the effect of diffraction will generate
- examples of the light scattering layer include various antiglare layers, layers in which nanoparticles or nanowires such as metals or various inorganic oxides are dispersed in a colorless and transparent polymer, and the like.
- the method and process for patterning the electrode, the power generation layer, the hole transport layer, the electron transport layer, and the like according to the present invention are not particularly limited, and known methods can be appropriately applied.
- the electrode can be patterned by a known method such as mask vapor deposition during vacuum deposition or etching or lift-off.
- the pattern may be formed by transferring a pattern formed on another substrate.
- the produced organic photoelectric conversion element 10 does not deteriorate with oxygen, moisture, etc. in the environment, it is preferable to seal not only the organic photoelectric conversion element but also an organic electroluminescence element by a known method.
- optical sensor array Next, an optical sensor array to which the bulk heterojunction type organic photoelectric conversion element 10 described above is applied will be described in detail.
- the optical sensor array is produced by arranging the photoelectric conversion elements in a fine pixel form by utilizing the fact that the bulk heterojunction type organic photoelectric conversion elements generate a current upon receiving light, and projected onto the optical sensor array.
- FIG. 4 is a diagram showing the configuration of the optical sensor array. 4A is a top view, and FIG. 4B is a cross-sectional view taken along line A-A ′ of FIG. 4A.
- an optical sensor array 20 is paired with an anode 22 as a lower electrode, a photoelectric conversion layer 24 that converts light energy into electric energy, and an anode 22 on a substrate 21 as a holding member.
- the cathode 23 is sequentially laminated.
- the photoelectric conversion layer 24 includes two layers, a photoelectric conversion layer 24b having a bulk hetero junction layer in which a p-type semiconductor material and an n-type semiconductor material are uniformly mixed, and a buffer layer 24a. In the example shown in FIG. 4, six bulk heterojunction type organic photoelectric conversion elements are formed.
- the substrate 21, the anode 22, the photoelectric conversion layer 24b, and the cathode 23 have the same configuration and role as the anode 12, the photoelectric conversion layer 14, and the cathode 13 in the bulk heterojunction photoelectric conversion element 10 described above.
- the buffer layer 24a is made of PEDOT (poly-3,4-ethylenedioxythiophene) -PSS (polystyrene sulfonic acid) conductive polymer (trade name BaytronP, manufactured by Stark Vitec).
- PEDOT poly-3,4-ethylenedioxythiophene
- PSS polystyrene sulfonic acid
- Such an optical sensor array 20 was manufactured as follows.
- An ITO film was formed on the glass substrate by sputtering and processed into a predetermined pattern shape by photolithography.
- the thickness of the glass substrate was 0.7 mm
- the thickness of the ITO film was 200 nm
- the measurement area (light receiving area) of the ITO film after photolithography was 0.5 mm ⁇ 0.5 mm.
- P3HT and PCBM were mixed with a chlorobenzene solvent in a ratio of 1: 1, and a mixture obtained by stirring (5 minutes) was used.
- annealing was performed by heating in an oven at 180 ° C. for 30 minutes in a nitrogen gas atmosphere.
- the thickness of the mixed film of P3HT and PCBM after the annealing treatment was 70 nm.
- the optical sensor array 20 was produced as described above.
- Example 1 Preparation of organic photoelectric conversion element SC-101>
- the transparent electrode patterned on the glass substrate is cleaned in the order of ultrasonic cleaning with surfactant and ultrapure water, then ultrasonic cleaning with ultrapure water, dried with nitrogen blow, and finally UV ozone cleaning. It was.
- the glass substrate having this transparent electrode was spin-coated with a conductive polymer, Baytron P4083 (manufactured by Starck Vitec), with a film thickness of 30 nm, and then heat-dried at 140 ° C. for 10 minutes in the air.
- a conductive polymer Baytron P4083 (manufactured by Starck Vitec)
- the substrate was brought into the glove box and worked in a nitrogen atmosphere.
- the substrate was heat-treated at 140 ° C. for 3 minutes in a nitrogen atmosphere.
- a solution was prepared by dissolving 1.5% by mass of Plexcore OS2100 manufactured by Plextronics as p-type semiconductor material and 1.5% by mass of E100 (PCBM) manufactured by Frontier Carbon as n-type semiconductor material in chlorobenzene. While being filtered through a 45 ⁇ m filter, spin coating was performed at 500 rpm for 60 seconds, then at 2200 rpm for 1 second, and left at room temperature for 30 minutes.
- the substrate on which the series of organic layers was formed was placed in a vacuum deposition apparatus without being exposed to the atmosphere.
- the element was set so that the shadow mask with a width of 2 mm was orthogonal to the transparent electrode, and the inside of the vacuum deposition apparatus was depressurized to 10 ⁇ 3 Pa or less, and then Al was deposited with a thickness of 100 nm.
- heating was performed at 120 ° C. for 30 minutes to obtain an organic photoelectric conversion element SC-101.
- the vapor deposition rate was 2 nm / second, and the size was 2 mm square.
- the obtained organic photoelectric conversion element 1 was sealed using an aluminum cap and a UV curable resin (manufactured by Nagase ChemteX Corporation, UV RESIN XNR5570-B1) in a nitrogen atmosphere, and then taken out into the atmosphere.
- a UV curable resin manufactured by Nagase ChemteX Corporation, UV RESIN XNR5570-B1
- Comparative Organic Photoelectric Conversion Device SC-112 ⁇ Production of Comparative Organic Photoelectric Conversion Device SC-112>
- the comparative organic photoelectric conversion element SC-111 instead of a 0.5% 2,2,3,3-tetrafluoro-1-propanol solution of bathocuproine (BCP), 25 mmol / l of Ti-isopropoxide was added to ethanol. After the electrode portion was masked and spin-coated at 2000 rpm, it was taken out into the atmosphere and left for 60 minutes to hydrolyze Ti-isopropoxide to obtain a film thickness of 10 nm.
- a comparative organic photoelectric conversion element SC-112 was produced in the same manner except that a TiOx layer was formed and this was used as a hole blocking layer (electron transport layer). Although not an organic material, the energy levels were HOMO; -8.1 (eV), LUMO; -4.4 eV.
- Photoelectric conversion elements prepared above was irradiated with light having an intensity of 100 mW / cm 2 solar simulator (AM1.5G filter), a superposed mask in which the effective area 4.0 mm 2 on the light receiving portion, the short circuit current density Jsc ( The four light-receiving portions formed on the same element were measured for mA / cm 2 ), open-circuit voltage Voc (V), and fill factor (fill factor) FF, and the average value was obtained. Further, energy conversion efficiency ⁇ (%) was obtained from Jsc, Voc, and FF according to Equation 1.
- Relative reduction efficiency (%) (1 ⁇ conversion efficiency after exposure / conversion efficiency before exposure) ⁇ 100
- the LUMO value can also be obtained from photoelectron emission measurement (UPS) and UV-Vis spectrum measurement results. In the present invention, the LUMO value was obtained by molecular orbital calculation (B3LYP / 6-31G *).
- the glass transition point (Tg) was measured using a differential scanning calorimeter, DSC-7 manufactured by PerkinElmer. The glass transition point was measured at an increase rate of 10 ° C./min, and was defined as the glass transition point at the intersection of the extended line of the baseline and the tangent line indicating the maximum slope from the peak rising portion to the peak apex.
- the photoelectric conversion element according to the present invention has a large release voltage (Voc) and a high photoelectric conversion efficiency. Moreover, in durability evaluation, there is little fall of conversion efficiency and relative retention is high.
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Abstract
Disclosed are: an organic photoelectric conversion element or solar cell, which has high fill factor, high open circuit voltage, high photoelectric conversion efficiency and durability; and an organic semiconductor material which constitutes the organic photoelectric conversion element. Specifically disclosed is an organic photoelectric conversion element which comprises a negative electrode, a positive electrode, and a bulk heterojunction layer wherein a p-type semiconductor material and an n-type semiconductor material are mixed together. The organic photoelectric conversion element is characterized by having a layer, which is formed from a material that has a LUMO level lower than -1.4 eV and a glass transition temperature (Tg) of 50-280°C (inclusive), between the negative electrode and the bulk heterojunction layer.
Description
本発明は、有機光電変換素子、太陽電池及び光センサアレイに関し、さらに詳しくは、バルクヘテロジャンクション型の有機光電変換素子、この有機光電変換素子を用いた太陽電池、および光アレイセンサに関する。
The present invention relates to an organic photoelectric conversion element, a solar cell, and an optical sensor array, and more particularly to a bulk heterojunction type organic photoelectric conversion element, a solar cell using the organic photoelectric conversion element, and an optical array sensor.
近年の化石エネルギーの高騰によって、自然エネルギーから直接電力を発電できるシステムが求められており、単結晶・多結晶・アモルファスのSiを用いた太陽電池、GaAsやCIGSなどの化合物系の太陽電池、あるいは色素増感型光電変換素子(グレッツェルセル)などが提案・実用化されている。
Due to the recent rise in fossil energy, a system that can generate electric power directly from natural energy has been demanded. Solar cells using monocrystalline, polycrystalline, or amorphous Si, compound-based solar cells such as GaAs and CIGS, or Dye-sensitized photoelectric conversion elements (Gretzel cells) have been proposed and put into practical use.
しかしながら、これらの太陽電池で発電するコストは未だ化石燃料を用いて発電・送電される電気の価格よりも高いものとなっており、普及の妨げとなっていた。また、基板に重いガラスを用いなければならないため、設置時に補強工事が必要であり、これらも発電コストが高くなる一因であった。
However, the cost of generating electricity with these solar cells is still higher than the price of electricity generated and transmitted using fossil fuels, which has hindered widespread use. In addition, since heavy glass must be used for the substrate, reinforcement work is required at the time of installation, which is one of the causes that increase the power generation cost.
このような状況に対し、化石燃料による発電コストよりも低コストな発電コストを達成しうる太陽電池として、陽極と陰極との間に電子供与体層(p型半導体層)と電子受容体層(n型半導体層)とが混合されたバルクヘテロジャンクション層を挟んだバルクヘテロジャンクション型光電変換素子が提案されて(例えば、特許文献1、非特許文献1参照)いる。
In this situation, as a solar cell that can achieve a power generation cost lower than that of fossil fuel, an electron donor layer (p-type semiconductor layer) and an electron acceptor layer ( A bulk heterojunction photoelectric conversion element having a bulk heterojunction layer mixed with an n-type semiconductor layer is proposed (see, for example, Patent Document 1 and Non-Patent Document 1).
これらのバルクヘテロジャンクション型太陽電池においては、陽極・陰極以外は塗布プロセスで形成されているため、高速かつ安価な製造が可能であると期待され、前述の発電コストの課題を解決できる可能性がある。さらに、上記のSi系太陽電池・化合物半導体系太陽電池・色素増感太陽電池などと異なり、160℃より高温のプロセスがないため、安価かつ軽量なプラスチック基板上への形成も可能であると期待される。
Since these bulk heterojunction solar cells are formed by a coating process except for the anode and cathode, it is expected that they can be manufactured at high speed and at low cost, and may solve the above-mentioned problem of power generation cost. . Furthermore, unlike the Si solar cells, compound semiconductor solar cells, and dye-sensitized solar cells described above, there is no process at a temperature higher than 160 ° C., so it can be formed on a cheap and lightweight plastic substrate. Is done.
なお発電コストには、初期の製造コスト以外にも発電効率及び素子の耐久性も含めて算出されなければならないが、前記非特許文献1では、太陽光スペクトルを効率よく吸収するために、長波長まで吸収可能な有機高分子を用いることによって、5%を超える変換効率を達成するにいたっている。
In addition to the initial manufacturing cost, the power generation cost must be calculated including the power generation efficiency and the durability of the element. In Non-Patent Document 1, in order to efficiently absorb the solar spectrum, a long wavelength is used. By using an organic polymer capable of absorbing up to 5%, conversion efficiency exceeding 5% has been achieved.
なお光電変換効率は、短絡電流(Jsc)×開放電圧(Voc)×曲線因子(FF)の積で算出されるが、上記のような高効率の有機薄膜太陽電池を含めて一般に有機光電変換素子はVocが0.55程度と低いものに留まっており、これらをさらに向上できれば一層の光電変換効率を得られるものと期待される。
The photoelectric conversion efficiency is calculated by the product of short-circuit current (Jsc) × open-circuit voltage (Voc) × fill factor (FF), but generally includes organic photoelectric conversion elements including the above-described high-efficiency organic thin-film solar cells. Voc remains as low as about 0.55, and if these can be further improved, it is expected that further photoelectric conversion efficiency can be obtained.
Vocは一般的にはドナーのHOMO準位とアクセプタのLUMO準位の差で決まると言われているが、光電変換素子のビルトインポテンシャルや電荷の選択性と密接に関わっており、Voc向上のためには電荷輸送層を最適化させることが有効であることが知られている。
Voc is generally said to be determined by the difference between the donor's HOMO level and the acceptor's LUMO level, but it is closely related to the built-in potential of the photoelectric conversion element and the selectivity of the charge. It is known that it is effective to optimize the charge transport layer.
有機EL素子と同様にバソキュプロイン(BCP)からなる正孔ブロック層を挿入することで電荷の分離効率が向上し、光電変換効率を向上できるとの開示があるが(例えば、特許文献2参照)、これらの材料は結晶性が高く溶解性が低いため、生産性の高い塗布方式に適用することは困難であるといった課題を有していた。
There is a disclosure that by inserting a hole blocking layer made of bathocuproine (BCP) as in the organic EL element, the charge separation efficiency can be improved and the photoelectric conversion efficiency can be improved (for example, see Patent Document 2). Since these materials have high crystallinity and low solubility, there is a problem that it is difficult to apply them to a coating method with high productivity.
また、塗布プロセスで作製できる正孔ブロック層としてTiOx層が開示されているが(例えば、特許文献3、非特許文献1参照)、TiOx層を形成するためには水分とチタニウムアルコキシド類を反応させる必要があり、水分によって劣化が起きる有機光電変換素子においては好ましい作製法であるとは言えず、耐久性において課題を有している。
Moreover, although a TiOx layer is disclosed as a hole blocking layer that can be produced by a coating process (see, for example, Patent Document 3 and Non-Patent Document 1), moisture and titanium alkoxide are reacted to form a TiOx layer. In an organic photoelectric conversion element that needs to be deteriorated by moisture, it cannot be said to be a preferable production method, and has a problem in durability.
また、類似の構成を有しながら、逆の機能を有する有機エレクトロルミネッセンス素子(OLED)においては、同様に発光効率向上のために、カルボリン誘導体やジアザカルバゾール誘導体を正孔ブロック層に用いるとの開示があるが(例えば、特許文献4、5参照)、一般に正孔ブロック層が正孔ブロック層として機能するかどうかは隣接する層のHOMOレベルとの関係で決まるため、OLEDにおいて用いられる正孔ブロック層がどのようなものでも有機光電変換素子に適用できるとは限らず、特にバルクヘテロジャンクション型の光電変換層(バルクヘテロジャンクション層ともいう)に含まれるn型半導体であるフラーレン誘導体のHOMOおよびLUMOが比較的深いため、有機光電変換素子にも効果的に非水系の塗布法で形成することのできる正孔ブロック層の開発が待ち望まれていた。
In addition, in an organic electroluminescence device (OLED) having a similar structure but having the opposite function, a carboline derivative or a diazacarbazole derivative is used for the hole blocking layer in order to improve the light emission efficiency. Although there is a disclosure (see, for example, Patent Documents 4 and 5), generally, whether a hole blocking layer functions as a hole blocking layer is determined by the relationship with the HOMO level of an adjacent layer. Any block layer is not necessarily applicable to an organic photoelectric conversion element. In particular, HOMO and LUMO of fullerene derivatives which are n-type semiconductors included in a bulk heterojunction photoelectric conversion layer (also referred to as a bulk heterojunction layer) Since it is relatively deep, it can be effectively applied to organic photoelectric conversion elements with a non-aqueous coating method. Development of the hole blocking layer which can be formed has been awaited.
本発明の目的は、高い曲線因子、開放電圧、および光電変換効率を有し、かつ耐久性を有する有機光電変換素子または太陽電池、およびそれを構成する有機半導体材料を提供することにある。
An object of the present invention is to provide an organic photoelectric conversion element or solar cell having high fill factor, open circuit voltage, photoelectric conversion efficiency and durability, and an organic semiconductor material constituting the organic photoelectric conversion element.
本発明の上記課題は以下の手段により達成される。
The above object of the present invention is achieved by the following means.
1.陰極、陽極、およびp型半導体材料とn型半導体材料が混合されたバルクヘテロジャンクション型の光電変換層を有する有機光電変換素子において、前記陰極とバルクヘテロジャンクション型の光電変換層の間にLUMO準位が-1.4eVより浅く、かつTg(ガラス転移温度)が50℃以上280℃以下である材料を含む層を有することを特徴とする有機光電変換素子。
1. In an organic photoelectric conversion device having a cathode, an anode, and a bulk heterojunction photoelectric conversion layer in which a p-type semiconductor material and an n-type semiconductor material are mixed, an LUMO level is present between the cathode and the bulk heterojunction photoelectric conversion layer. An organic photoelectric conversion element comprising a layer containing a material shallower than −1.4 eV and having a Tg (glass transition temperature) of 50 ° C. or higher and 280 ° C. or lower.
2.前記陰極とバルクヘテロジャンクション型の光電変換層の間の層を構成する材料が、少なくとも下記一般式(1)で表される部分構造を有する化合物であることを特徴とする前記1に記載の有機光電変換素子。
2. 2. The organic photoelectric device according to 1 above, wherein the material constituting the layer between the cathode and the bulk heterojunction photoelectric conversion layer is a compound having at least a partial structure represented by the following general formula (1): Conversion element.
(式中、Z1、Z2はそれぞれ、窒素原子とともに置換または無置換の芳香族複素環を形成する原子群を表す。)
3.前記一般式(1)で表される部分構造を有する化合物が、下記一般式(2)で表される部分構造を有する化合物であることを特徴とする前記1または2に記載の有機光電変換素子。 (In the formula, each of Z 1 and Z 2 represents an atomic group that forms a substituted or unsubstituted aromatic heterocycle with a nitrogen atom.)
3. 3. The organic photoelectric conversion device as described in 1 or 2 above, wherein the compound having a partial structure represented by the general formula (1) is a compound having a partial structure represented by the following general formula (2) .
3.前記一般式(1)で表される部分構造を有する化合物が、下記一般式(2)で表される部分構造を有する化合物であることを特徴とする前記1または2に記載の有機光電変換素子。 (In the formula, each of Z 1 and Z 2 represents an atomic group that forms a substituted or unsubstituted aromatic heterocycle with a nitrogen atom.)
3. 3. The organic photoelectric conversion device as described in 1 or 2 above, wherein the compound having a partial structure represented by the general formula (1) is a compound having a partial structure represented by the following general formula (2) .
(式中、Z1、Z3はそれぞれ-C=C-とともに置換または無置換の含窒素芳香族6員環を形成する原子群を表し、Z2、Z4はそれぞれ-C=C-とともに置換または無置換の芳香族炭化水素環または芳香族複素環を形成する原子群を表す。)
4.前記一般式(1)で表される部分構造を有する化合物が、下記一般式(3)で表される部分構造を有する化合物であることを特徴とする前記1~3のいずれか1項に記載の有機光電変換素子。 (Wherein Z 1 and Z 3 each represent a group of atoms forming a substituted or unsubstituted nitrogen-containing aromatic 6-membered ring together with —C═C—, and Z 2 and Z 4 each represent —C═C— (Represents a group of atoms forming a substituted or unsubstituted aromatic hydrocarbon ring or aromatic heterocyclic ring.)
4). 4. The compound according to any one of items 1 to 3, wherein the compound having a partial structure represented by the general formula (1) is a compound having a partial structure represented by the following general formula (3): Organic photoelectric conversion element.
4.前記一般式(1)で表される部分構造を有する化合物が、下記一般式(3)で表される部分構造を有する化合物であることを特徴とする前記1~3のいずれか1項に記載の有機光電変換素子。 (Wherein Z 1 and Z 3 each represent a group of atoms forming a substituted or unsubstituted nitrogen-containing aromatic 6-membered ring together with —C═C—, and Z 2 and Z 4 each represent —C═C— (Represents a group of atoms forming a substituted or unsubstituted aromatic hydrocarbon ring or aromatic heterocyclic ring.)
4). 4. The compound according to any one of items 1 to 3, wherein the compound having a partial structure represented by the general formula (1) is a compound having a partial structure represented by the following general formula (3): Organic photoelectric conversion element.
(式中、X1~X7は置換または無置換の炭素原子または窒素原子を表す。)
5.前記一般式(1)~(3)で表される部分構造を有する化合物が、低分子化合物であることを特徴とする前記1~4のいずれか1項に記載の有機光電変換素子。 (Wherein X 1 to X 7 represent a substituted or unsubstituted carbon atom or a nitrogen atom.)
5. 5. The organic photoelectric conversion element as described in any one of 1 to 4 above, wherein the compound having a partial structure represented by the general formulas (1) to (3) is a low molecular compound.
5.前記一般式(1)~(3)で表される部分構造を有する化合物が、低分子化合物であることを特徴とする前記1~4のいずれか1項に記載の有機光電変換素子。 (Wherein X 1 to X 7 represent a substituted or unsubstituted carbon atom or a nitrogen atom.)
5. 5. The organic photoelectric conversion element as described in any one of 1 to 4 above, wherein the compound having a partial structure represented by the general formulas (1) to (3) is a low molecular compound.
6.前記一般式(1)~(3)で表される部分構造を有する化合物を含有する層が、溶液塗布法によって作製されたことを特徴とする前記1~5のいずれか1項に記載の有機光電変換素子。
6. 6. The organic material according to any one of 1 to 5, wherein the layer containing the compound having a partial structure represented by the general formulas (1) to (3) is produced by a solution coating method. Photoelectric conversion element.
7.前記1~6のいずれか1項に記載の有機光電変換素子からなることを特徴とする太陽電池。
7. 7. A solar cell comprising the organic photoelectric conversion element as described in any one of 1 to 6 above.
8.前記1~6のいずれか1項に記載の有機光電変換素子がアレイ状に配置されてなることを特徴とする光センサアレイ。
8. 7. An optical sensor array comprising the organic photoelectric conversion elements according to any one of 1 to 6 arranged in an array.
本発明の実施によって、高い曲線因子、開放電圧、および光電変換効率を有し、かつ耐久性を有する有機薄膜太陽電池を提供することができる。
By implementing the present invention, it is possible to provide an organic thin film solar cell having high fill factor, open circuit voltage, photoelectric conversion efficiency, and durability.
本発明者らは、上記課題に対して鋭意検討したところ、陰極、陽極、およびp型半導体材料とn型半導体材料が混合されたバルクヘテロジャンクション型の光電変換層(バルクヘテロジャンクション層ともいう)を有する有機光電変換素子においては、LUMO準位が-1.4eVより浅く、かつTg(ガラス転移温度)が50℃以上280℃以下である材料からなる層が、バルクヘテロジャンクション層と陰極の間に存在していることで上記課題が達成できることを見出した。更に、バルクヘテロジャンクション層と陰極の間の、LUMO準位が-1.4eVより浅く、かつTg(ガラス転移温度)が50℃以上280℃以下である材料として、前記一般式(1)、好ましくは一般式(2)、さらに好ましくは一般式(3)で表される部分構造を有する化合物を用いることで、より効果が顕著に表れることを見いだした。
The inventors of the present invention have made extensive studies on the above problems and have a cathode, an anode, and a bulk heterojunction photoelectric conversion layer (also referred to as a bulk heterojunction layer) in which a p-type semiconductor material and an n-type semiconductor material are mixed. In an organic photoelectric conversion element, a layer made of a material having a LUMO level shallower than −1.4 eV and a Tg (glass transition temperature) of 50 ° C. or higher and 280 ° C. or lower exists between the bulk heterojunction layer and the cathode. It has been found that the above problems can be achieved. Further, as a material having a LUMO level between −1.4 eV and a Tg (glass transition temperature) of 50 ° C. or higher and 280 ° C. or lower between the bulk heterojunction layer and the cathode, the general formula (1), preferably It has been found that the effect appears more remarkably by using a compound having a partial structure represented by the general formula (2), more preferably the general formula (3).
以下、本発明について更に詳しく説明する。
Hereinafter, the present invention will be described in more detail.
(有機光電変換素子および太陽電池の構成)
図1は、バルクヘテロジャンクション型の有機光電変換素子からなる太陽電池の一例を示す断面図である。図1において、バルクヘテロジャンクション型の有機光電変換素子10は、基板11の一方面上に、透明電極(一般に陽極)12、正孔輸送層17、バルクヘテロジャンクション型の光電変換層14、電子輸送層18及び対極(一般に陰極)13が順次積層されている。 (Configuration of organic photoelectric conversion element and solar cell)
FIG. 1 is a cross-sectional view showing an example of a solar cell composed of a bulk heterojunction organic photoelectric conversion element. In FIG. 1, a bulk heterojunction type organicphotoelectric conversion element 10 includes a transparent electrode (generally an anode) 12, a hole transport layer 17, a bulk heterojunction type photoelectric conversion layer 14, and an electron transport layer 18 on one surface of a substrate 11. And a counter electrode (generally a cathode) 13 are sequentially stacked.
図1は、バルクヘテロジャンクション型の有機光電変換素子からなる太陽電池の一例を示す断面図である。図1において、バルクヘテロジャンクション型の有機光電変換素子10は、基板11の一方面上に、透明電極(一般に陽極)12、正孔輸送層17、バルクヘテロジャンクション型の光電変換層14、電子輸送層18及び対極(一般に陰極)13が順次積層されている。 (Configuration of organic photoelectric conversion element and solar cell)
FIG. 1 is a cross-sectional view showing an example of a solar cell composed of a bulk heterojunction organic photoelectric conversion element. In FIG. 1, a bulk heterojunction type organic
基板11は、順次積層された透明電極12、光電変換層14及び対極13を保持する部材である。本実施形態では、基板11側から光電変換される光が入射するので、基板11は、この光電変換される光を透過させることが可能な、すなわち、この光電変換すべき光の波長に対して透明な部材である。基板11は、例えば、ガラス基板や樹脂基板等が用いられる。この基板11は、必須ではなく、例えば、光電変換層14の両面に透明電極12及び対極13を形成することでバルクヘテロジャンクション型の有機光電変換素子10が構成されてもよい。
The substrate 11 is a member that holds the transparent electrode 12, the photoelectric conversion layer 14, and the counter electrode 13 that are sequentially stacked. In the present embodiment, since light that is photoelectrically converted enters from the substrate 11 side, the substrate 11 can transmit the light that is photoelectrically converted, that is, with respect to the wavelength of the light to be photoelectrically converted. It is a transparent member. As the substrate 11, for example, a glass substrate or a resin substrate is used. The substrate 11 is not essential. For example, the bulk heterojunction type organic photoelectric conversion element 10 may be configured by forming the transparent electrode 12 and the counter electrode 13 on both surfaces of the photoelectric conversion layer 14.
光電変換層14は、光エネルギーを電気エネルギーに変換する層であって、p型半導体材料とn型半導体材料とを一様に混合したバルクヘテロジャンクション層を有して構成される。p型半導体材料は、相対的に電子供与体(ドナー)として機能し、n型半導体材料は、相対的に電子受容体(アクセプタ)として機能する。ここで、電子供与体及び電子受容体は、“光を吸収した際に、電子供与体から電子受容体に電子が移動し、正孔と電子のペア(電荷分離状態)を形成する電子供与体及び電子受容体”であり、電極のように単に電子を供与あるいは受容するものではなく、光反応によって、電子を供与あるいは受容するものである。
The photoelectric conversion layer 14 is a layer that converts light energy into electric energy, and includes a bulk heterojunction layer in which a p-type semiconductor material and an n-type semiconductor material are uniformly mixed. The p-type semiconductor material functions relatively as an electron donor (donor), and the n-type semiconductor material functions relatively as an electron acceptor (acceptor). Here, the electron donor and the electron acceptor are “an electron donor in which, when light is absorbed, electrons move from the electron donor to the electron acceptor to form a hole-electron pair (charge separation state)”. And an electron acceptor ”, which does not simply donate or accept electrons like an electrode, but donates or accepts electrons by a photoreaction.
図1において、基板11を介して透明電極12から入射された光は、光電変換層14のバルクヘテロジャンクション層における電子受容体あるいは電子供与体で吸収され、電子供与体から電子受容体に電子が移動し、正孔と電子のペア(電荷分離状態)が形成される。発生した電荷は、内部電界、例えば、透明電極12と対極13の仕事関数が異なる場合では透明電極12と対極13との電位差によって、電子は、電子受容体間を通り、また正孔は、電子供与体間を通り、それぞれ異なる電極へ運ばれ、光電流が検出される。例えば、透明電極12の仕事関数が対極13の仕事関数よりも大きい場合では、電子は、透明電極12へ、正孔は、対極13へ輸送される。なお、仕事関数の大小が逆転すれば電子と正孔は、これとは逆方向に輸送される。また、透明電極12と対極13との間に電位をかけることにより、電子と正孔の輸送方向を制御することもできる。
In FIG. 1, light incident from the transparent electrode 12 through the substrate 11 is absorbed by the electron acceptor or electron donor in the bulk heterojunction layer of the photoelectric conversion layer 14, and electrons move from the electron donor to the electron acceptor. Thus, a hole-electron pair (charge separation state) is formed. The generated electric charge is caused by an internal electric field, for example, when the work functions of the transparent electrode 12 and the counter electrode 13 are different, the electrons pass between the electron acceptors due to the potential difference between the transparent electrode 12 and the counter electrode 13, and the holes are The photocurrent is detected as it passes between the donors and is carried to different electrodes. For example, when the work function of the transparent electrode 12 is larger than the work function of the counter electrode 13, electrons are transported to the transparent electrode 12 and holes are transported to the counter electrode 13. If the magnitude of the work function is reversed, electrons and holes are transported in the opposite direction. In addition, by applying a potential between the transparent electrode 12 and the counter electrode 13, the transport direction of electrons and holes can be controlled.
なお図1には記載していないが、さらに、正孔ブロック層、電子ブロック層、電子注入層、正孔注入層、あるいは平滑化層等の他の層を有していてもよい。
Although not shown in FIG. 1, other layers such as a hole blocking layer, an electron blocking layer, an electron injection layer, a hole injection layer, or a smoothing layer may be further included.
さらに、太陽光利用率(光電変換効率)の向上を目的として、このような光電変換素子を積層した、タンデム型の構成としてもよい。図2は、タンデム型のバルクヘテロジャンクション層を備える有機光電変換素子からなる太陽電池を示す断面図である。タンデム型構成の場合、基板11上に、順次透明電極12、第1の光電変換層14′を積層した後、電荷再結合層15を積層した後、第2の光電変換層16、次いで対電極13を積層することで、タンデム型の構成とすることができる。第2の光電変換層16は、第1の光電変換層14′の吸収スペクトルと同じスペクトルを吸収する層でもよいし、異なるスペクトルを吸収する層でもよいが、好ましくは異なるスペクトルを吸収する層である。
Furthermore, for the purpose of improving the sunlight utilization rate (photoelectric conversion efficiency), a tandem configuration in which such photoelectric conversion elements are stacked may be employed. FIG. 2 is a cross-sectional view showing a solar cell composed of an organic photoelectric conversion element including a tandem type bulk heterojunction layer. In the case of the tandem configuration, the transparent electrode 12 and the first photoelectric conversion layer 14 'are sequentially stacked on the substrate 11, the charge recombination layer 15 is stacked, the second photoelectric conversion layer 16, and then the counter electrode. By stacking 13, a tandem configuration can be obtained. The second photoelectric conversion layer 16 may be a layer that absorbs the same spectrum as the absorption spectrum of the first photoelectric conversion layer 14 'or may be a layer that absorbs a different spectrum, but is preferably a layer that absorbs a different spectrum. is there.
〔電子輸送層(正孔ブロック層)〕
本発明者らは鋭意検討の中で、前記電子輸送層(正孔ブロック層)に前記の様な有機化合物材料を用いることで、開放電圧Voc(V)が大きく、光電変換効率の高い優れた有機光電変換素子となることを見いだした。 [Electron transport layer (hole blocking layer)]
The inventors of the present invention have made extensive studies, and by using the organic compound material as described above for the electron transport layer (hole blocking layer), the open circuit voltage Voc (V) is large and the photoelectric conversion efficiency is excellent. It has been found that it becomes an organic photoelectric conversion element.
本発明者らは鋭意検討の中で、前記電子輸送層(正孔ブロック層)に前記の様な有機化合物材料を用いることで、開放電圧Voc(V)が大きく、光電変換効率の高い優れた有機光電変換素子となることを見いだした。 [Electron transport layer (hole blocking layer)]
The inventors of the present invention have made extensive studies, and by using the organic compound material as described above for the electron transport layer (hole blocking layer), the open circuit voltage Voc (V) is large and the photoelectric conversion efficiency is excellent. It has been found that it becomes an organic photoelectric conversion element.
電子輸送層18を形成することで、バルクヘテロジャンクション層で発生した電荷をより効率的に取り出すことが可能となる。
By forming the electron transport layer 18, it is possible to extract charges generated in the bulk heterojunction layer more efficiently.
またバルクヘテロジャンクション層に用いられるp型半導体材料のHOMO準位よりも深いHOMO準位を有する電子輸送層には、バルクヘテロジャンクション層で生成した正孔を陰極側には流さないような整流効果を有する、正孔ブロック機能が付与される。このような電子輸送層は、正孔ブロック層とも呼ばれ、このような機能を有する電子輸送層を使用するほうが好ましい。
In addition, the electron transport layer having a HOMO level deeper than the HOMO level of the p-type semiconductor material used for the bulk heterojunction layer has a rectifying effect so that holes generated in the bulk heterojunction layer do not flow to the cathode side. The hole blocking function is imparted. Such an electron transport layer is also called a hole blocking layer, and it is preferable to use an electron transport layer having such a function.
本発明においては本発明に係る材料に加えて、従来用いられる材料を併用して用いても良い。このような材料としては、バソキュプロイン等のフェナントレン系化合物、ナフタレンテトラカルボン酸無水物、ナフタレンテトラカルボン酸ジイミド、ペリレンテトラカルボン酸無水物、ペリレンテトラカルボン酸ジイミド等のn型半導体材料、及び酸化チタン、酸化亜鉛、酸化ガリウム等のn型無機酸化物及びフッ化リチウム、フッ化ナトリウム、フッ化セシウム等のアルカリ金属化合物等を挙げることができる。また、バルクヘテロジャンクション層に用いたn型半導体材料単体を用いることもできる。
In the present invention, in addition to the material according to the present invention, a conventionally used material may be used in combination. Examples of such materials include phenanthrene compounds such as bathocuproine, n-type semiconductor materials such as naphthalenetetracarboxylic acid anhydride, naphthalenetetracarboxylic acid diimide, perylenetetracarboxylic acid anhydride, perylenetetracarboxylic acid diimide, and titanium oxide. Examples thereof include n-type inorganic oxides such as zinc oxide and gallium oxide, and alkali metal compounds such as lithium fluoride, sodium fluoride, and cesium fluoride. Alternatively, a single n-type semiconductor material used for the bulk heterojunction layer can be used.
これらの層を形成する手段としては、真空蒸着法、溶液塗布法のいずれであってもよいが、好ましくは溶液塗布法である。
The means for forming these layers may be either a vacuum vapor deposition method or a solution coating method, but is preferably a solution coating method.
電子輸送層(正孔ブロック層)の膜厚は5nm~5μm、好ましくは5nm~200nmである。
The film thickness of the electron transport layer (hole blocking layer) is 5 nm to 5 μm, preferably 5 nm to 200 nm.
Vocは一般的にはドナーのHOMO準位とアクセプタのLUMO準位の差で決まると言われているが、光電変換素子のビルトインポテンシャルや電荷の選択性と密接に関わっており、Voc向上のためには電荷輸送層のHOMOまたLUMO等の準位についても最適化させることが有効であることは知られている。
Voc is generally said to be determined by the difference between the donor's HOMO level and the acceptor's LUMO level, but it is closely related to the built-in potential of the photoelectric conversion element and the selectivity of the charge. It is known that it is effective to optimize the level of HOMO or LUMO of the charge transport layer.
また、例えば、有機EL素子と同様にバソキュプロイン(BCP)からなる電子輸送層をバルクヘテロジャンクション層と陰極の間に挿入することで電荷の分離効率が向上し、光電変換効率を向上できるとの開示があるが、これらの材料は結晶性が高く溶解性が低いため、生産性の高い塗布方式に適用することは困難である。従って、電子輸送層として、より溶解性の向上が望めるガラス転移点がより低い、結晶化傾向の弱い材料であって、LUMO準位について最適化した材料について、本発明者らは種々検討した結果、LUMO準位が-1.4eVより浅く、かつTg(ガラス転移温度)が比較的低い50℃以上280℃以下である有機材料からなる層を用いることで光電変換効率の高い優れた有機光電変換素子となることを見いだしたものである。
Further, for example, it is disclosed that the charge separation efficiency can be improved and the photoelectric conversion efficiency can be improved by inserting an electron transport layer made of bathocuproine (BCP) between the bulk heterojunction layer and the cathode as in the organic EL element. However, since these materials have high crystallinity and low solubility, it is difficult to apply them to a coating method with high productivity. Therefore, the present inventors have conducted various studies on a material that has a lower glass transition point that can be expected to improve solubility and a weak crystallization tendency and that is optimized for the LUMO level. Excellent organic photoelectric conversion with a high photoelectric conversion efficiency by using a layer made of an organic material having a LUMO level shallower than −1.4 eV and a relatively low Tg (glass transition temperature) of 50 ° C. or higher and 280 ° C. or lower. It has been found that it becomes an element.
従来の技術では、電子輸送層のLUMO準位は光電変換層に含まれるフラーレン誘導体のLUMO準位(実施例で使用のPCBMの場合分子軌道計算でのLUMO準位は-3.13eV)に近い方が電荷の輸送の妨げとなる界面障壁が低減することから好ましいと考えられてきたが、本発明にあるように浅いLUMO準位を有する電子輸送材料を含有する電子輸送層を光電変換層と電極の間に有した場合にも、界面の障壁からくると予想される、曲線因子FFの低下などはほとんどなく、前述のように開放電圧Vocが向上するため、結果として全体の効率は向上することを見出した。
In the conventional technique, the LUMO level of the electron transport layer is close to the LUMO level of the fullerene derivative contained in the photoelectric conversion layer (the LUMO level in the molecular orbital calculation in the case of PCBM used in the example is −3.13 eV). Has been considered preferable because the interface barrier that hinders the transport of charges is reduced, but the electron transport layer containing an electron transport material having a shallow LUMO level as in the present invention is referred to as a photoelectric conversion layer. Even when it is provided between the electrodes, there is almost no decrease in the fill factor FF, which is expected to come from the barrier of the interface, and the open circuit voltage Voc is improved as described above. As a result, the overall efficiency is improved. I found out.
これらの特性を持つ有機材料の幾つかの例を以下に挙げる。
Some examples of organic materials with these characteristics are listed below.
これらの材料としては、さらに前記一般式(1)、(2)、(3)で表される部分構造を有する化合物を用いることがより好ましい。
As these materials, it is more preferable to use a compound having a partial structure represented by the general formulas (1), (2), and (3).
本発明の有機光電変換素子10は、バルクヘテロジャンクション層と陰極との中間に本発明に係る電子輸送層18を形成することで、バルクヘテロジャンクション層で発生した電荷をより効率的に取り出すことが可能となる。
The organic photoelectric conversion element 10 of the present invention can extract charges generated in the bulk heterojunction layer more efficiently by forming the electron transport layer 18 according to the present invention between the bulk heterojunction layer and the cathode. Become.
本発明においては、電子輸送層18として、LUMO準位が-1.4eVより浅い化合物を用いるが、これらの化合物は同時に、バルクヘテロジャンクション層に用いられるp型半導体材料のHOMO準位よりも深いHOMO準位を有し、バルクヘテロジャンクション層で生成した正孔を陰極側には流さないような整流効果を有する、即ち正孔ブロック機能が付与される。
In the present invention, a compound having a LUMO level shallower than −1.4 eV is used as the electron transport layer 18, and these compounds are simultaneously HOMO deeper than the HOMO level of the p-type semiconductor material used for the bulk heterojunction layer. It has a level and has a rectifying effect that prevents holes generated in the bulk heterojunction layer from flowing to the cathode side, that is, a hole blocking function is provided.
本発明においては、前記LUMO準位が浅く電子移動度の高い本発明の一般式(1)~(3)で表される部分構造を有する化合物を電子輸送層(兼正孔ブロック層)として用いることで、曲線因子および光電変換効率の向上といった効果を得ることができる。
In the present invention, the compound having a partial structure represented by the general formulas (1) to (3) of the present invention having a shallow LUMO level and high electron mobility is used as an electron transporting layer (also serving as a hole blocking layer). Thus, effects such as improvement of the fill factor and photoelectric conversion efficiency can be obtained.
なお、分子のHOMO、LUMO準位については、光電子放出測定(UPS)とUV-Visスペクトルの測定結果や分子軌道計算(B3LYP/6-31G*)等から求めることができるが、本発明のHOMO、LUMO準位は分子軌道計算(B3LYP/6-31G*)により求めたもの値を用いている。なお、ここでLUMO準位が浅いとはLUMO準位が-1.4eVより数値として大きく、絶対値が小さい値を持つことをいう。
The HOMO and LUMO levels of a molecule can be determined from photoelectron emission measurement (UPS), UV-Vis spectrum measurement results, molecular orbital calculation (B3LYP / 6-31G * ), and the like. The LUMO level is a value obtained by molecular orbital calculation (B3LYP / 6-31G * ). Here, the LUMO level being shallow means that the LUMO level has a numerical value larger than −1.4 eV and a small absolute value.
また、ガラス転移点(Tg)については、測定は、示差走査熱量計を用い行う。
In addition, the glass transition point (Tg) is measured using a differential scanning calorimeter.
測定条件としては、測定温度0~300℃、昇温速度10℃/分、降温速度10℃/分で、Heat-Cool-Heatの温度制御で行い、その2nd Heatにおけるデータをもとに解析を行った。ガラス転移温度は、第1の吸熱ピークの立ち上がり前のベースラインの延長線と、第1のピークの立ち上がり部分からピーク頂点までの間で最大傾斜を示す接線を引き、その交点をガラス転移点とした。
The measurement conditions are 0-300 ° C, temperature increase rate 10 ° C / min, temperature decrease rate 10 ° C / min, with heat-cool-heat control, and analysis based on the 2nd heat data. went. The glass transition temperature is obtained by drawing an extension of the baseline before the rise of the first endothermic peak and a tangent line indicating the maximum slope between the rising portion of the first peak and the peak apex, and the intersection is defined as the glass transition point. did.
本発明にかかる材料は、LUMO準位が-1.4eVより浅く、且つ、Tg(ガラス転移温度)が50℃以上280℃以下である材料であるが、好ましくは、50℃以上、150℃以下である。
The material according to the present invention is a material having a LUMO level shallower than −1.4 eV and a Tg (glass transition temperature) of 50 ° C. or higher and 280 ° C. or lower, preferably 50 ° C. or higher and 150 ° C. or lower. It is.
また本発明においては、高純度の精製が可能な点と、高い移動度の薄膜が得られるといった観点から、電子輸送層(正孔ブロック層)材料は低分子化合物であることが好ましい。実用上分子量によって定義をする際には、好ましくは分子量が3000以下の化合物を低分子化合物と区分する。より好ましくは2500以下、さらに好ましくは2000以下である。他方、分子量が2000以上、より好ましくは3000以上、さらに好ましくは5000以上の化合物を高分子化合物と区分する。なお、分子量はゲルパーミエーションクロマトグラフィー(GPC)で測定することができる。
In the present invention, the electron transport layer (hole block layer) material is preferably a low-molecular compound from the viewpoint that high-purity purification is possible and that a thin film with high mobility can be obtained. When defining by molecular weight for practical use, a compound having a molecular weight of 3000 or less is preferably classified as a low molecular compound. More preferably, it is 2500 or less, More preferably, it is 2000 or less. On the other hand, a compound having a molecular weight of 2000 or more, more preferably 3000 or more, and further preferably 5000 or more is classified as a polymer compound. The molecular weight can be measured by gel permeation chromatography (GPC).
これらの層を形成する手段としては、真空蒸着法、溶液塗布法のいずれであってもよいが、好ましくは溶液塗布法である。
The means for forming these layers may be either a vacuum vapor deposition method or a solution coating method, but is preferably a solution coating method.
本発明において、好ましく用いられる前記一般式(1)、(2)、(3)で表される部分構造を有する化合物について説明する。
The compound having a partial structure represented by the general formulas (1), (2), and (3) that are preferably used in the present invention will be described.
一般式(1)において、Z1、Z2はそれぞれ、窒素原子とともに置換または無置換の芳香族複素環を形成する原子群を表し、形成する環はそれぞれ異なっていてもよい。
In the general formula (1), Z 1 and Z 2 each represent an atomic group that forms a substituted or unsubstituted aromatic heterocyclic ring together with a nitrogen atom, and the formed rings may be different from each other.
一般式(1)中のZ1、Z2で形成される芳香族複素環としては、窒素原子数が1~3の範囲が好ましいが、化合物の安定性から窒素原子数は1~2、より好ましくは1つである。
The aromatic heterocycle formed by Z 1 and Z 2 in the general formula (1) preferably has a nitrogen atom number in the range of 1 to 3, but from the stability of the compound, the nitrogen atom number is 1 to 2. Preferably one.
また、一般式(1)は好ましくは前記一般式(2)で表される。
The general formula (1) is preferably represented by the general formula (2).
一般式(2)において、Z1、Z3はそれぞれ-C=C-とともに置換または無置換の含窒素芳香族6員環を形成する原子群を表し、Z2、Z4はそれぞれ-C=C-とともに置換または無置換の芳香族炭化水素環または芳香族複素環を形成する原子群を表す。
In the general formula (2), Z 1 and Z 3 each represent an atomic group forming a substituted or unsubstituted nitrogen-containing aromatic 6-membered ring together with —C═C—, and Z 2 and Z 4 are each —C═ A group of atoms forming a substituted or unsubstituted aromatic hydrocarbon ring or aromatic heterocyclic ring together with C-.
一般式(2)中のZ1、Z3でそれぞれ形成される含窒素芳香族6員環としては、窒素原子数が1~3の範囲が好ましいが、化合物の安定性から窒素原子数は1~2、より好ましくは1つである。また窒素原子が占める位置としては、中央の含窒素5員環の窒素原子に近い側からα位、β位、γ位、δ位とした場合、化合物の安定性の観点からγ位およびδ位であることが好ましい。より好ましくは一般式(3)において、δ位を窒素原子が置換する構造である。
The general formula (2) nitrogen-containing aromatic 6-membered ring formed respectively at Z1, Z 3 in, the number of nitrogen atoms is preferably in the range of 1-3, nitrogen atoms from the viewpoint of stability of the compound is 1 - 2, more preferably one. The positions occupied by nitrogen atoms are the γ-position and δ-position from the viewpoint of stability of the compound when the α-position, β-position, γ-position, and δ-position from the side close to the nitrogen atom of the central nitrogen-containing 5-membered ring are used. It is preferable that More preferred is a structure in which a nitrogen atom is substituted at the δ position in the general formula (3).
また、Z2、Z4はそれぞれ-C=C-とともに置換または無置換の芳香族炭化水素環または芳香族複素環を形成する原子群を表すが、芳香族複素環としては前記Z1、Z3で形成される含窒素芳香族6員環が好ましく、また、芳香族炭化水素環としては、ベンゼン環、ナフタレン環等があげられる。
Z 2 and Z 4 each represents an atomic group that forms a substituted or unsubstituted aromatic hydrocarbon ring or aromatic heterocyclic ring together with —C═C—, and examples of the aromatic heterocyclic ring include Z 1 , Z 3 is preferable, and examples of the aromatic hydrocarbon ring include a benzene ring and a naphthalene ring.
また一般式(1)はさらに好ましくは一般式(3)で表される。
The general formula (1) is more preferably represented by the general formula (3).
一般式(3)において、X1~X7は置換または無置換の炭素原子または窒素原子を表す。
In the general formula (3), X 1 to X 7 each represent a substituted or unsubstituted carbon atom or nitrogen atom.
なお高い開放電圧を得るためには、一般式(3)におけるカルバゾール様の環の炭素原子を多数の窒素原子で置換するほど高い効果が得られるが、他方で化合物の安定性が低下するため、高い開放電圧と化合物の安定性を両立するためには-C=C-とX1~X4で形成される環および-C=C-N=とX5~X7で形成される環にそれぞれ1つずつ窒素原子を含有した芳香族6員環とすることが好ましい。この場合も窒素原子が置換する位置としてはγ位とδ位が好ましいが、中でも双方のδ位を窒素原子が置換された構造である事が好ましい。
In order to obtain a high open-circuit voltage, a higher effect can be obtained by replacing carbon atoms of the carbazole-like ring in the general formula (3) with a large number of nitrogen atoms. On the other hand, since the stability of the compound is reduced, In order to achieve both high open-circuit voltage and stability of the compound, a ring formed by —C═C— and X 1 to X 4 and a ring formed by —C═C—N = and X 5 to X 7 It is preferable to use aromatic 6-membered rings each containing one nitrogen atom. In this case as well, the γ-position and the δ-position are preferred as the position where the nitrogen atom is substituted, and among them, a structure in which both the δ-position is substituted with the nitrogen atom is preferred.
なお、一般式(1)~(3)は部分構造であり、一般式(1)~(3)は、種々の置換基で置換されていてもよく、これらの基としては、例えば、ハロゲン原子、置換または無置換のアルキル基、シクロアルキル基、アリール基、ヘテロアリール基から選ばれる置換基を表す。
The general formulas (1) to (3) are partial structures, and the general formulas (1) to (3) may be substituted with various substituents. Examples of these groups include halogen atoms. Represents a substituent selected from a substituted or unsubstituted alkyl group, a cycloalkyl group, an aryl group, and a heteroaryl group.
以下、本発明の一般式(1)~(3)で表される部分構造を有する化合物の具体例を挙げる。
Hereinafter, specific examples of the compound having a partial structure represented by the general formulas (1) to (3) of the present invention will be given.
前記化合物例1および2のほか、以下の化合物が挙げられるが本発明はこれらに限定されない。
In addition to the compound examples 1 and 2, the following compounds may be mentioned, but the present invention is not limited thereto.
高純度の精製が可能な点と、高い移動度の薄膜が得られるといった観点から、これらについても低分子合物であることが好ましい。低分子化合物については前述の定義通りである。
From the viewpoint of being able to purify with high purity and obtaining a thin film with high mobility, these are also preferably low molecular weight compounds. The low molecular weight compound is as defined above.
このような構造を有する化合物は、WO2004-95891、Tetrahedron vol.51,No.44(1995)、p12127等を参考として合成することができる。
Compounds having such a structure are disclosed in WO 2004-95891, Tetrahedron vol. 51, no. 44 (1995), p12127 and the like can be synthesized.
〔光電変換層〕
本発明の実施において、上述の光電変換層14は光エネルギーを電気エネルギーに変換する層であって、少なくともp型半導体材料とn型半導体材料とを混合した、所謂バルクヘテロジャンクション構造である。 [Photoelectric conversion layer]
In the practice of the present invention, thephotoelectric conversion layer 14 described above is a layer that converts light energy into electrical energy, and has a so-called bulk heterojunction structure in which at least a p-type semiconductor material and an n-type semiconductor material are mixed.
本発明の実施において、上述の光電変換層14は光エネルギーを電気エネルギーに変換する層であって、少なくともp型半導体材料とn型半導体材料とを混合した、所謂バルクヘテロジャンクション構造である。 [Photoelectric conversion layer]
In the practice of the present invention, the
p型半導体材料は相対的に電子供与体(ドナー)として機能し、n型半導体材料は、相対的に電子受容体(アクセプター)として機能する。ここで、電子供与体及び電子受容体は、“光を吸収した際に、電子供与体から電子受容体に電子が移動し、正孔と電子のペア(電荷分離状態)を形成する電子供与体及び電子受容体”であり、電極のように単に電子を供与あるいは受容するものではなく、光反応によって、電子を供与あるいは受容するものである。
The p-type semiconductor material functions relatively as an electron donor (donor), and the n-type semiconductor material functions relatively as an electron acceptor (acceptor). Here, the electron donor and the electron acceptor are “an electron donor in which, when light is absorbed, electrons move from the electron donor to the electron acceptor to form a hole-electron pair (charge separation state)”. And an electron acceptor ”, which does not simply donate or accept electrons like an electrode, but donates or accepts electrons by a photoreaction.
電子受容体と電子供与体とが混合されたバルクヘテロジャンクション層の形成方法としては、蒸着法、塗布法(キャスト法、スピンコート法を含む)等を例示することができるが、本発明においては特に塗布法によって形成されることが特徴である。塗布法で形成する場合、バルクヘテロジャンクション構造を形成して光電変換効率を向上させるために、塗布後の工程において所定の温度でアニール処理され、微視的に一部結晶化させることが好ましい。
Examples of a method for forming a bulk heterojunction layer in which an electron acceptor and an electron donor are mixed include a vapor deposition method and a coating method (including a casting method and a spin coating method). It is characterized by being formed by a coating method. In the case of forming by a coating method, in order to form a bulk heterojunction structure and improve photoelectric conversion efficiency, it is preferably annealed at a predetermined temperature in a step after coating and partially crystallized microscopically.
図1において、基板11を介して陽極12から入射された光は、光電変換層14のバルクヘテロジャンクション層における電子受容体あるいは電子供与体で吸収され、電子供与体から電子受容体に電子が移動し、正孔と電子のペア(電荷分離状態)が形成される。発生した電荷は、内部電界、例えば、陽極12と陰極13の仕事関数が異なる場合では、陽極12と陰極13との電位差によって、電子は、電子受容体間を通り、また正孔は電子供与体間を通り、それぞれ異なる電極へ運ばれ、光起電流が検出される。例えば、陽極12の仕事関数が陰極13の仕事関数よりも大きい場合では、電子は陽極12へ、正孔は陰極13へ輸送される。なお、仕事関数の大小が逆転すれば、電子と正孔はこれとは逆方向に輸送され易くなる。また、陽極12と陰極13との間に電位をかけることにより、電子と正孔の輸送方向を制御することもできる。
In FIG. 1, light incident from the anode 12 through the substrate 11 is absorbed by the electron acceptor or electron donor in the bulk heterojunction layer of the photoelectric conversion layer 14, and electrons move from the electron donor to the electron acceptor. A hole-electron pair (charge separation state) is formed. In the case where the generated electric charges have different internal electric fields, for example, when the work functions of the anode 12 and the cathode 13 are different, due to the potential difference between the anode 12 and the cathode 13, electrons pass between electron acceptors and holes are electron donors. The photocurrent is detected by being carried to different electrodes. For example, when the work function of the anode 12 is larger than that of the cathode 13, electrons are transported to the anode 12 and holes are transported to the cathode 13. If the magnitude of the work function is reversed, electrons and holes are easily transported in the opposite direction. In addition, the transport direction of electrons and holes can be controlled by applying a potential between the anode 12 and the cathode 13.
〔n型半導体材料〕
n型半導体材料の例としては、フラーレン、オクタアザポルフィリン、p型半導体のパーフルオロ体(パーフルオロペンタセンやパーフルオロフタロシアニン等)、ナフタレンテトラカルボン酸無水物、ナフタレンテトラカルボン酸ジイミド、ペリレンテトラカルボン酸無水物、ペリレンテトラカルボン酸ジイミド等の芳香族カルボン酸無水物やそのイミド化物を骨格として含む、高分子化合物が挙げられる。 [N-type semiconductor materials]
Examples of n-type semiconductor materials include fullerene, octaazaporphyrin, p-type semiconductor perfluoro compounds (perfluoropentacene, perfluorophthalocyanine, etc.), naphthalenetetracarboxylic anhydride, naphthalenetetracarboxylic diimide, perylenetetracarboxylic acid Examples thereof include polymer compounds containing an anhydride, an aromatic carboxylic acid anhydride such as perylenetetracarboxylic acid diimide, or an imidized product thereof as a skeleton.
n型半導体材料の例としては、フラーレン、オクタアザポルフィリン、p型半導体のパーフルオロ体(パーフルオロペンタセンやパーフルオロフタロシアニン等)、ナフタレンテトラカルボン酸無水物、ナフタレンテトラカルボン酸ジイミド、ペリレンテトラカルボン酸無水物、ペリレンテトラカルボン酸ジイミド等の芳香族カルボン酸無水物やそのイミド化物を骨格として含む、高分子化合物が挙げられる。 [N-type semiconductor materials]
Examples of n-type semiconductor materials include fullerene, octaazaporphyrin, p-type semiconductor perfluoro compounds (perfluoropentacene, perfluorophthalocyanine, etc.), naphthalenetetracarboxylic anhydride, naphthalenetetracarboxylic diimide, perylenetetracarboxylic acid Examples thereof include polymer compounds containing an anhydride, an aromatic carboxylic acid anhydride such as perylenetetracarboxylic acid diimide, or an imidized product thereof as a skeleton.
〔p型半導体材料〕
本発明に用いられるp型半導体材料としては、種々の縮合多環芳香族化合物や共役系化合物が挙げられる。 [P-type semiconductor materials]
Examples of the p-type semiconductor material used in the present invention include various condensed polycyclic aromatic compounds and conjugated compounds.
本発明に用いられるp型半導体材料としては、種々の縮合多環芳香族化合物や共役系化合物が挙げられる。 [P-type semiconductor materials]
Examples of the p-type semiconductor material used in the present invention include various condensed polycyclic aromatic compounds and conjugated compounds.
縮合多環芳香族化合物としては、例えば、アントラセン、テトラセン、ペンタセン、ヘキサセン、ヘプタセン、クリセン、ピセン、フルミネン、ピレン、ペロピレン、ペリレン、テリレン、クオテリレン、コロネン、オバレン、サーカムアントラセン、ビスアンテン、ゼスレン、ヘプタゼスレン、ピランスレン、ビオランテン、イソビオランテン、サーコビフェニル、アントラジチオフェン等の化合物、及びこれらの誘導体や前駆体が挙げられる。
As the condensed polycyclic aromatic compound, for example, anthracene, tetracene, pentacene, hexacene, heptacene, chrysene, picene, fluorene, pyrene, peropyrene, perylene, terylene, quaterylene, coronene, ovalene, sarkham anthracene, bisanthene, zestrene, heptazelene, Examples thereof include compounds such as pyranthrene, violanthene, isoviolanthene, cacobiphenyl, anthradithiophene, and derivatives and precursors thereof.
共役系化合物としては、例えば、ポリチオフェン及びそのオリゴマー、ポリピロール及びそのオリゴマー、ポリアニリン、ポリフェニレン及びそのオリゴマー、ポリフェニレンビニレン及びそのオリゴマー、ポリチエニレンビニレン及びそのオリゴマー、ポリアセチレン、ポリジアセチレン、テトラチアフルバレン化合物、キノン化合物、テトラシアノキノジメタン等のシアノ化合物、フラーレン及びこれらの誘導体あるいは混合物を挙げることができる。
Examples of the conjugated compound include polythiophene and its oligomer, polypyrrole and its oligomer, polyaniline, polyphenylene and its oligomer, polyphenylene vinylene and its oligomer, polythienylene vinylene and its oligomer, polyacetylene, polydiacetylene, tetrathiafulvalene compound, quinone Compounds, cyano compounds such as tetracyanoquinodimethane, fullerenes and derivatives or mixtures thereof.
また、特にポリチオフェン及びそのオリゴマーの内、チオフェン6量体であるα-セクシチオフェンα,ω-ジヘキシル-α-セクシチオフェン、α,ω-ジヘキシル-α-キンケチオフェン、α,ω-ビス(3-ブトキシプロピル)-α-セクシチオフェン、等のオリゴマーを好適に用いることができる。
In particular, among polythiophene and oligomers thereof, thiophene hexamer α-seccithiophene α, ω-dihexyl-α-sexualthiophene, α, ω-dihexyl-α-kinkethiophene, α, ω-bis (3- An oligomer such as butoxypropyl) -α-sexithiophene can be preferably used.
その他、高分子p型半導体の例としては、ポリアセチレン、ポリパラフェニレン、ポリピロール、ポリパラフェニレンスルフィド、ポリチオフェン、ポリフェニレンビニレン、ポリカルバゾール、ポリイソチアナフテン、ポリヘプタジイン、ポリキノリン、ポリアニリンなどが挙げられ、更には特開2006-36755号公報などの置換-無置換交互共重合ポリチオフェン、特開2007-51289号公報、特開2005-76030号公報、J.Amer.Chem.Soc.,2007,p4112、J.Amer.Chem.Soc.,2007,p7246などの縮環チオフェン構造を有するポリマー、WO2008/000664、Adv.Mater.,2007,p4160、Macromolecules,2007,Vol.40,p1981などのチオフェン共重合体などを挙げることができる。
Other examples of the polymer p-type semiconductor include polyacetylene, polyparaphenylene, polypyrrole, polyparaphenylene sulfide, polythiophene, polyphenylene vinylene, polycarbazole, polyisothianaphthene, polyheptadiyne, polyquinoline, polyaniline, and the like. Substituted-unsubstituted alternating copolymer polythiophenes such as JP-A-2006-36755, JP-A-2007-51289, JP-A-2005-76030, J. Pat. Amer. Chem. Soc. , 2007, p4112, J.A. Amer. Chem. Soc. , 2007, p7246, etc., polymers having a condensed ring thiophene structure, WO2008 / 000664, Adv. Mater. , 2007, p4160, Macromolecules, 2007, Vol. Examples thereof include thiophene copolymers such as 40 and p1981.
更にポルフィリンや銅フタロシアニン、テトラチアフルバレン(TTF)-テトラシアノキノジメタン(TCNQ)錯体、ビスエチレンテトラチアフルバレン(BEDTTTF)-過塩素酸錯体、BEDTTTF-ヨウ素錯体、TCNQ-ヨウ素錯体、等の有機分子錯体、C60、C70、C76、C78、C84等のフラーレン類、SWNT等のカーボンナノチューブ、メロシアニン色素類、ヘミシアニン色素類等の色素等、更にポリシラン、ポリゲルマン等のσ共役系ポリマーや特開2000-260999号公報に記載の有機・無機混成材料も用いることができる。
Further organic compounds such as porphyrin, copper phthalocyanine, tetrathiafulvalene (TTF) -tetracyanoquinodimethane (TCNQ) complex, bisethylenetetrathiafulvalene (BEDTTTTF) -perchloric acid complex, BEDTTTTF-iodine complex, TCNQ-iodine complex, etc. Molecular complexes, fullerenes such as C 60 , C 70 , C 76 , C 78 and C 84 , carbon nanotubes such as SWNT, dyes such as merocyanine dyes and hemicyanine dyes, and σ-conjugated systems such as polysilane and polygermane Polymers and organic / inorganic hybrid materials described in JP 2000-260999 A can also be used.
〔バルクヘテロジャンクション層の形成方法〕
電子受容体と電子供与体とが混合されたバルクヘテロジャンクション層の形成方法としては、蒸着法、塗布法(キャスト法、スピンコート法を含む)等を例示することができる。このうち、前述の正孔と電子が電荷分離する界面の面積を増大させ、高い光電変換効率を有する素子を作製するためには、塗布法が好ましい。また塗布法は、製造速度にも優れている。 [Method of forming bulk heterojunction layer]
Examples of a method for forming a bulk heterojunction layer in which an electron acceptor and an electron donor are mixed include a vapor deposition method and a coating method (including a casting method and a spin coating method). Among these, the coating method is preferable in order to increase the area of the interface where charges and electrons are separated from each other as described above and to produce a device having high photoelectric conversion efficiency. The coating method is also excellent in production speed.
電子受容体と電子供与体とが混合されたバルクヘテロジャンクション層の形成方法としては、蒸着法、塗布法(キャスト法、スピンコート法を含む)等を例示することができる。このうち、前述の正孔と電子が電荷分離する界面の面積を増大させ、高い光電変換効率を有する素子を作製するためには、塗布法が好ましい。また塗布法は、製造速度にも優れている。 [Method of forming bulk heterojunction layer]
Examples of a method for forming a bulk heterojunction layer in which an electron acceptor and an electron donor are mixed include a vapor deposition method and a coating method (including a casting method and a spin coating method). Among these, the coating method is preferable in order to increase the area of the interface where charges and electrons are separated from each other as described above and to produce a device having high photoelectric conversion efficiency. The coating method is also excellent in production speed.
塗布後は残留溶媒及び水分、ガスの除去、及び半導体材料の結晶化による移動度向上・吸収長波化を引き起こすために加熱を行うことが好ましい。製造工程中において所定の温度でアニール処理されると、微視的に一部が凝集または結晶化が促進され、バルクヘテロジャンクション層を適切な相分離構造とすることができる。その結果、バルクヘテロジャンクション層のキャリア移動度が向上し、高い効率を得ることができるようになる。
After application, it is preferable to perform heating in order to cause removal of residual solvent, moisture, and gas, and improvement of mobility and absorption of long wave by crystallization of the semiconductor material. When annealing is performed at a predetermined temperature during the manufacturing process, a part of the particles is microscopically aggregated or crystallized, and the bulk heterojunction layer can have an appropriate phase separation structure. As a result, the carrier mobility of the bulk heterojunction layer is improved and high efficiency can be obtained.
光電変換層(バルクヘテロジャンクション層)14は、電子受容体と電子供与体とが均一に混在された単一層で構成してもよいが、電子受容体と電子供与体との混合比を変えた複数層で構成してもよい。この場合、前述したような塗布後に不溶化できるような材料を用いることで形成することが可能となる。
The photoelectric conversion layer (bulk heterojunction layer) 14 may be composed of a single layer in which the electron acceptor and the electron donor are uniformly mixed, but a plurality of the mixture ratios of the electron acceptor and the electron donor are changed. It may consist of layers. In this case, it can be formed by using a material that can be insolubilized after coating as described above.
〔正孔輸送層・電子ブロック層〕
本発明の有機光電変換素子10は、バルクヘテロジャンクション層と陽極との中間には正孔輸送層17を、バルクヘテロジャンクション層で発生した電荷をより効率的に取り出すことが可能となるため、これらの層を有していることが好ましい。 [Hole Transport Layer / Electron Blocking Layer]
In the organicphotoelectric conversion element 10 of the present invention, the hole transport layer 17 can be taken out between the bulk heterojunction layer and the anode, and charges generated in the bulk heterojunction layer can be taken out more efficiently. It is preferable to have.
本発明の有機光電変換素子10は、バルクヘテロジャンクション層と陽極との中間には正孔輸送層17を、バルクヘテロジャンクション層で発生した電荷をより効率的に取り出すことが可能となるため、これらの層を有していることが好ましい。 [Hole Transport Layer / Electron Blocking Layer]
In the organic
これらの層を構成する材料としては、例えば、正孔輸送層17としては、スタルクヴイテック社製、商品名BaytronP等のPEDOT、ポリアニリン及びそのドープ材料、WO2006019270号公報等に記載のシアン化合物、などを用いることができる。なお、バルクヘテロジャンクション層に用いられるn型半導体材料のLUMO準位よりも浅いLUMO準位を有する正孔輸送層には、バルクヘテロジャンクション層で生成した電子を陽極側には流さないような整流効果を有する、電子ブロック機能が付与される。このような正孔輸送層は、電子ブロック層とも呼ばれ、このような機能を有する正孔輸送層を使用するほうが好ましい。このような材料としては、特開平5-271166号公報等に記載のトリアリールアミン系化合物、また酸化モリブデン、酸化ニッケル、酸化タングステン等の金属酸化物等を用いることができる。また、バルクヘテロジャンクション層に用いたp型半導体材料単体からなる層を用いることもできる。これらの層を形成する手段としては、真空蒸着法、溶液塗布法のいずれであってもよいが、好ましくは溶液塗布法である。バルクヘテロジャンクション層を形成する前に、下層に塗布膜を形成すると塗布面をレベリングする効果があり、リーク等の影響が低減するため好ましい。
As a material constituting these layers, for example, as the hole transport layer 17, PEDOT such as trade name BaytronP, polyaniline and its doped material, cyan compound described in WO2006019270, etc. Can be used. Note that the hole transport layer having a LUMO level shallower than the LUMO level of the n-type semiconductor material used for the bulk heterojunction layer has a rectifying effect that prevents electrons generated in the bulk heterojunction layer from flowing to the anode side. It has an electronic block function. Such a hole transport layer is also called an electron block layer, and it is preferable to use a hole transport layer having such a function. As such materials, triarylamine compounds described in JP-A-5-271166, metal oxides such as molybdenum oxide, nickel oxide, and tungsten oxide can be used. A layer made of a single p-type semiconductor material used for the bulk heterojunction layer can also be used. The means for forming these layers may be either a vacuum deposition method or a solution coating method, but is preferably a solution coating method. Forming the coating film in the lower layer before forming the bulk heterojunction layer is preferable because it has the effect of leveling the coating surface and reduces the influence of leakage and the like.
〔その他の層〕
エネルギー変換効率の向上や、素子寿命の向上を目的に、各種中間層を素子内に有する構成としてもよい。中間層の例としては、正孔ブロック層、電子ブロック層、正孔注入層、電子注入層、励起子ブロック層、UV吸収層、光反射層、波長変換層などを挙げることができる。 [Other layers]
For the purpose of improving energy conversion efficiency and improving the lifetime of the element, a structure having various intermediate layers in the element may be employed. Examples of the intermediate layer include a hole block layer, an electron block layer, a hole injection layer, an electron injection layer, an exciton block layer, a UV absorption layer, a light reflection layer, and a wavelength conversion layer.
エネルギー変換効率の向上や、素子寿命の向上を目的に、各種中間層を素子内に有する構成としてもよい。中間層の例としては、正孔ブロック層、電子ブロック層、正孔注入層、電子注入層、励起子ブロック層、UV吸収層、光反射層、波長変換層などを挙げることができる。 [Other layers]
For the purpose of improving energy conversion efficiency and improving the lifetime of the element, a structure having various intermediate layers in the element may be employed. Examples of the intermediate layer include a hole block layer, an electron block layer, a hole injection layer, an electron injection layer, an exciton block layer, a UV absorption layer, a light reflection layer, and a wavelength conversion layer.
〈電極〉
本発明に係る光電変換素子においては、少なくとも陽極と陰極とを有する。また、タンデム構成をとる場合には中間電極を用いることでタンデム構成を達成することができる。なお本発明においては主に正孔が流れる電極を陽極と呼び、主に電子が流れる電極を陰極と呼ぶ。 <electrode>
The photoelectric conversion element according to the present invention has at least an anode and a cathode. Further, when a tandem configuration is adopted, the tandem configuration can be achieved by using an intermediate electrode. In the present invention, an electrode through which holes mainly flow is called an anode, and an electrode through which electrons mainly flow is called a cathode.
本発明に係る光電変換素子においては、少なくとも陽極と陰極とを有する。また、タンデム構成をとる場合には中間電極を用いることでタンデム構成を達成することができる。なお本発明においては主に正孔が流れる電極を陽極と呼び、主に電子が流れる電極を陰極と呼ぶ。 <electrode>
The photoelectric conversion element according to the present invention has at least an anode and a cathode. Further, when a tandem configuration is adopted, the tandem configuration can be achieved by using an intermediate electrode. In the present invention, an electrode through which holes mainly flow is called an anode, and an electrode through which electrons mainly flow is called a cathode.
また透光性があるかどうかといった機能から、透光性のある電極を透明電極と呼び、透光性のない電極を対電極と呼び分ける場合がある。通常、陽極は透光性のある透明電極であり、陰極は透光性のない対電極である。
Also, because of the function of whether or not there is translucency, there is a case where the translucent electrode is called a transparent electrode and the non-translucent electrode is called a counter electrode. Usually, the anode is a translucent transparent electrode, and the cathode is a non-translucent counter electrode.
〔陽極〕
本発明の陽極は、好ましくは380~800nmの光を透過する電極である。材料としては、例えば、インジウムチンオキシド(ITO)、SnO2、ZnO等の透明導電性金属酸化物、金、銀、白金等の金属薄膜、金属ナノワイヤー、カーボンナノチューブ用いることができる。 〔anode〕
The anode of the present invention is preferably an electrode that transmits light of 380 to 800 nm. As the material, for example, transparent conductive metal oxides such as indium tin oxide (ITO), SnO 2 and ZnO, metal thin films such as gold, silver and platinum, metal nanowires and carbon nanotubes can be used.
本発明の陽極は、好ましくは380~800nmの光を透過する電極である。材料としては、例えば、インジウムチンオキシド(ITO)、SnO2、ZnO等の透明導電性金属酸化物、金、銀、白金等の金属薄膜、金属ナノワイヤー、カーボンナノチューブ用いることができる。 〔anode〕
The anode of the present invention is preferably an electrode that transmits light of 380 to 800 nm. As the material, for example, transparent conductive metal oxides such as indium tin oxide (ITO), SnO 2 and ZnO, metal thin films such as gold, silver and platinum, metal nanowires and carbon nanotubes can be used.
またポリピロール、ポリアニリン、ポリチオフェン、ポリチエニレンビニレン、ポリアズレン、ポリイソチアナフテン、ポリカルバゾール、ポリアセチレン、ポリフェニレン、ポリフェニレンビニレン、ポリアセン、ポリフェニルアセチレン、ポリジアセチレン及びポリナフタレンの各誘導体からなる群より選ばれる導電性高分子等も用いることができる。また、これらの導電性化合物を複数組み合わせて陽極とすることもできる。
Also, a conductive material selected from the group consisting of polypyrrole, polyaniline, polythiophene, polythienylene vinylene, polyazulene, polyisothianaphthene, polycarbazole, polyacetylene, polyphenylene, polyphenylene vinylene, polyacene, polyphenylacetylene, polydiacetylene and polynaphthalene. A functional polymer can also be used. Further, a plurality of these conductive compounds can be combined to form an anode.
〔陰極〕
陰極は導電材単独層であっても良いが、導電性を有する材料に加えて、これらを保持する樹脂を併用しても良い。陰極の導電材としては、仕事関数の小さい(4eV以下)金属、合金、電気伝導性化合物及びこれらの混合物を電極物質とするものが用いられる。このような電極物質の具体例としては、ナトリウム、ナトリウム-カリウム合金、マグネシウム、リチウム、マグネシウム/銅混合物、マグネシウム/銀混合物、マグネシウム/アルミニウム混合物、マグネシウム/インジウム混合物、アルミニウム/酸化アルミニウム(Al2O3)混合物、インジウム、リチウム/アルミニウム混合物、希土類金属等が挙げられる。これらの中で、電子の取り出し性能及び酸化等に対する耐久性の点から、これら金属とこれより仕事関数の値が大きく安定な金属である第二金属との混合物、例えば、マグネシウム/銀混合物、マグネシウム/アルミニウム混合物、マグネシウム/インジウム混合物、アルミニウム/酸化アルミニウム(Al2O3)混合物、リチウム/アルミニウム混合物、アルミニウム等が好適である。陰極はこれらの電極物質を蒸着やスパッタリング等の方法により薄膜を形成させることにより、作製することができる。また、膜厚は通常10nm~5μm、好ましくは50~200nmの範囲で選ばれる。 〔cathode〕
The cathode may be a single layer of a conductive material, but in addition to a conductive material, a resin that holds these may be used in combination. As a conductive material for the cathode, a material having a work function (4 eV or less) metal, alloy, electrically conductive compound, and a mixture thereof as an electrode material is used. Specific examples of such electrode materials include sodium, sodium-potassium alloy, magnesium, lithium, magnesium / copper mixture, magnesium / silver mixture, magnesium / aluminum mixture, magnesium / indium mixture, aluminum / aluminum oxide (Al 2 O 3 ) Mixtures, indium, lithium / aluminum mixtures, rare earth metals and the like. Among these, from the viewpoint of electron extraction performance and durability against oxidation, etc., a mixture of these metals and a second metal which is a stable metal having a larger work function value than this, for example, a magnesium / silver mixture, magnesium / Aluminum mixtures, magnesium / indium mixtures, aluminum / aluminum oxide (Al 2 O 3 ) mixtures, lithium / aluminum mixtures, aluminum and the like are preferred. The cathode can be produced by forming a thin film of these electrode materials by a method such as vapor deposition or sputtering. The film thickness is usually selected in the range of 10 nm to 5 μm, preferably 50 to 200 nm.
陰極は導電材単独層であっても良いが、導電性を有する材料に加えて、これらを保持する樹脂を併用しても良い。陰極の導電材としては、仕事関数の小さい(4eV以下)金属、合金、電気伝導性化合物及びこれらの混合物を電極物質とするものが用いられる。このような電極物質の具体例としては、ナトリウム、ナトリウム-カリウム合金、マグネシウム、リチウム、マグネシウム/銅混合物、マグネシウム/銀混合物、マグネシウム/アルミニウム混合物、マグネシウム/インジウム混合物、アルミニウム/酸化アルミニウム(Al2O3)混合物、インジウム、リチウム/アルミニウム混合物、希土類金属等が挙げられる。これらの中で、電子の取り出し性能及び酸化等に対する耐久性の点から、これら金属とこれより仕事関数の値が大きく安定な金属である第二金属との混合物、例えば、マグネシウム/銀混合物、マグネシウム/アルミニウム混合物、マグネシウム/インジウム混合物、アルミニウム/酸化アルミニウム(Al2O3)混合物、リチウム/アルミニウム混合物、アルミニウム等が好適である。陰極はこれらの電極物質を蒸着やスパッタリング等の方法により薄膜を形成させることにより、作製することができる。また、膜厚は通常10nm~5μm、好ましくは50~200nmの範囲で選ばれる。 〔cathode〕
The cathode may be a single layer of a conductive material, but in addition to a conductive material, a resin that holds these may be used in combination. As a conductive material for the cathode, a material having a work function (4 eV or less) metal, alloy, electrically conductive compound, and a mixture thereof as an electrode material is used. Specific examples of such electrode materials include sodium, sodium-potassium alloy, magnesium, lithium, magnesium / copper mixture, magnesium / silver mixture, magnesium / aluminum mixture, magnesium / indium mixture, aluminum / aluminum oxide (Al 2 O 3 ) Mixtures, indium, lithium / aluminum mixtures, rare earth metals and the like. Among these, from the viewpoint of electron extraction performance and durability against oxidation, etc., a mixture of these metals and a second metal which is a stable metal having a larger work function value than this, for example, a magnesium / silver mixture, magnesium / Aluminum mixtures, magnesium / indium mixtures, aluminum / aluminum oxide (Al 2 O 3 ) mixtures, lithium / aluminum mixtures, aluminum and the like are preferred. The cathode can be produced by forming a thin film of these electrode materials by a method such as vapor deposition or sputtering. The film thickness is usually selected in the range of 10 nm to 5 μm, preferably 50 to 200 nm.
陰極の導電材として金属材料を用いれば陰極側に来た光は反射されて第1電極側に反射され、この光が再利用可能となり、光電変換層で再度吸収され、より光電変換効率が向上し好ましい。
If a metal material is used as the conductive material of the cathode, the light coming to the cathode side is reflected and reflected to the first electrode side, and this light can be reused and absorbed again by the photoelectric conversion layer, further improving the photoelectric conversion efficiency. It is preferable.
また、陰極13は、金属(例えば金、銀、銅、白金、ロジウム、ルテニウム、アルミニウム、マグネシウム、インジウム等)、炭素からなるナノ粒子、ナノワイヤー、ナノ構造体であってもよく、ナノワイヤーの分散物であれば、透明で導電性の高い陰極を塗布法により形成でき好ましい。
Further, the cathode 13 may be a metal (for example, gold, silver, copper, platinum, rhodium, ruthenium, aluminum, magnesium, indium, etc.), a nanoparticle made of carbon, a nanowire, or a nanostructure. A dispersion is preferable because a transparent and highly conductive cathode can be formed by a coating method.
また、陰極側を光透過性とする場合は、例えば、アルミニウム及びアルミニウム合金、銀及び銀化合物等の陰極に適した導電性材料を薄く1~20nm程度の膜厚で作製した後、上記陽極の説明で挙げた導電性光透過性材料の膜を設けることで、光透過性陰極とすることができる。
Further, when the cathode side is made light transmissive, for example, a conductive material suitable for the cathode such as aluminum and aluminum alloy, silver and silver compound is made thin with a film thickness of about 1 to 20 nm, and then the anode By providing a film of the conductive light-transmitting material mentioned in the description, a light-transmitting cathode can be obtained.
〔中間電極〕
また、前記図2のようなタンデム構成の場合に必要となる中間電極の材料としては、透明性と導電性を併せ持つ化合物を用いた層であることが好ましく、前記陽極で用いたような材料(ITO、AZO、FTO、酸化チタン等の透明金属酸化物、Ag、Al、Au等の非常に薄い金属層またはナノ粒子・ナノワイヤーを含有する層、PEDOT:PSS、ポリアニリン等の導電性高分子材料等)を用いることができる。 [Intermediate electrode]
The intermediate electrode material required in the case of the tandem structure as shown in FIG. 2 is preferably a layer using a compound having both transparency and conductivity. Transparent metal oxides such as ITO, AZO, FTO and titanium oxide, very thin metal layers such as Ag, Al and Au, or layers containing nanoparticles / nanowires, conductive polymer materials such as PEDOT: PSS and polyaniline Etc.) can be used.
また、前記図2のようなタンデム構成の場合に必要となる中間電極の材料としては、透明性と導電性を併せ持つ化合物を用いた層であることが好ましく、前記陽極で用いたような材料(ITO、AZO、FTO、酸化チタン等の透明金属酸化物、Ag、Al、Au等の非常に薄い金属層またはナノ粒子・ナノワイヤーを含有する層、PEDOT:PSS、ポリアニリン等の導電性高分子材料等)を用いることができる。 [Intermediate electrode]
The intermediate electrode material required in the case of the tandem structure as shown in FIG. 2 is preferably a layer using a compound having both transparency and conductivity. Transparent metal oxides such as ITO, AZO, FTO and titanium oxide, very thin metal layers such as Ag, Al and Au, or layers containing nanoparticles / nanowires, conductive polymer materials such as PEDOT: PSS and polyaniline Etc.) can be used.
なお前述した正孔輸送層と電子輸送層の中には、適切に組み合わせて積層することで中間電極(電荷再結合層)として働く組み合わせもあり、このような構成とすると1層形成する工程を省くことができ好ましい。
In addition, in the hole transport layer and the electron transport layer described above, there is also a combination that works as an intermediate electrode (charge recombination layer) by appropriately combining and laminating, and with such a configuration, the process of forming one layer This is preferable because it can be omitted.
〔基板〕
基板側から光電変換される光が入射する場合、基板はこの光電変換される光を透過させることが可能な、即ちこの光電変換すべき光の波長に対して透明な部材であることが好ましい。基板は、例えば、ガラス基板や樹脂基板等が好適に挙げられるが、軽量性と柔軟性の観点から透明樹脂フィルムを用いることが望ましい。本発明で透明基板として好ましく用いることができる透明樹脂フィルムには特に制限がなく、その材料、形状、構造、厚み等については公知のものの中から適宜選択することができる。例えば、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)変性ポリエステル等のポリエステル系樹脂フィルム、ポリエチレン(PE)樹脂フィルム、ポリプロピレン(PP)樹脂フィルム、ポリスチレン樹脂フィルム、環状オレフィン系樹脂等のポリオレフィン類樹脂フィルム、ポリ塩化ビニル、ポリ塩化ビニリデン等のビニル系樹脂フィルム、ポリエーテルエーテルケトン(PEEK)樹脂フィルム、ポリサルホン(PSF)樹脂フィルム、ポリエーテルサルホン(PES)樹脂フィルム、ポリカーボネート(PC)樹脂フィルム、ポリアミド樹脂フィルム、ポリイミド樹脂フィルム、アクリル樹脂フィルム、トリアセチルセルロース(TAC)樹脂フィルム等を挙げることができるが、可視域の波長(380~800nm)における透過率が80%以上である樹脂フィルムであれば、本発明に係る透明樹脂フィルムに好ましく適用することができる。中でも透明性、耐熱性、取り扱いやすさ、強度及びコストの点から、二軸延伸ポリエチレンテレフタレートフィルム、二軸延伸ポリエチレンナフタレートフィルム、ポリエーテルサルホンフィルム、ポリカーボネートフィルムであることが好ましく、二軸延伸ポリエチレンテレフタレートフィルム、二軸延伸ポリエチレンナフタレートフィルムであることがより好ましい。 〔substrate〕
When light that is photoelectrically converted enters from the substrate side, the substrate is preferably a member that can transmit the light that is photoelectrically converted, that is, a member that is transparent to the wavelength of the light to be photoelectrically converted. As the substrate, for example, a glass substrate, a resin substrate and the like are preferably mentioned, but it is desirable to use a transparent resin film from the viewpoint of light weight and flexibility. There is no restriction | limiting in particular in the transparent resin film which can be preferably used as a transparent substrate by this invention, The material, a shape, a structure, thickness, etc. can be suitably selected from well-known things. For example, polyester resins such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN) modified polyester, polyethylene (PE) resin film, polypropylene (PP) resin film, polystyrene resin film, polyolefin resins such as cyclic olefin resin Film, vinyl resin film such as polyvinyl chloride, polyvinylidene chloride, polyether ether ketone (PEEK) resin film, polysulfone (PSF) resin film, polyether sulfone (PES) resin film, polycarbonate (PC) resin film, A polyamide resin film, a polyimide resin film, an acrylic resin film, a triacetyl cellulose (TAC) resin film, and the like can be given. If the resin film transmittance of 80% or more in ~ 800 nm), can be preferably applied to a transparent resin film according to the present invention. Among these, from the viewpoint of transparency, heat resistance, ease of handling, strength and cost, it is preferably a biaxially stretched polyethylene terephthalate film, a biaxially stretched polyethylene naphthalate film, a polyethersulfone film, or a polycarbonate film, and biaxially stretched. More preferred are polyethylene terephthalate films and biaxially stretched polyethylene naphthalate films.
基板側から光電変換される光が入射する場合、基板はこの光電変換される光を透過させることが可能な、即ちこの光電変換すべき光の波長に対して透明な部材であることが好ましい。基板は、例えば、ガラス基板や樹脂基板等が好適に挙げられるが、軽量性と柔軟性の観点から透明樹脂フィルムを用いることが望ましい。本発明で透明基板として好ましく用いることができる透明樹脂フィルムには特に制限がなく、その材料、形状、構造、厚み等については公知のものの中から適宜選択することができる。例えば、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)変性ポリエステル等のポリエステル系樹脂フィルム、ポリエチレン(PE)樹脂フィルム、ポリプロピレン(PP)樹脂フィルム、ポリスチレン樹脂フィルム、環状オレフィン系樹脂等のポリオレフィン類樹脂フィルム、ポリ塩化ビニル、ポリ塩化ビニリデン等のビニル系樹脂フィルム、ポリエーテルエーテルケトン(PEEK)樹脂フィルム、ポリサルホン(PSF)樹脂フィルム、ポリエーテルサルホン(PES)樹脂フィルム、ポリカーボネート(PC)樹脂フィルム、ポリアミド樹脂フィルム、ポリイミド樹脂フィルム、アクリル樹脂フィルム、トリアセチルセルロース(TAC)樹脂フィルム等を挙げることができるが、可視域の波長(380~800nm)における透過率が80%以上である樹脂フィルムであれば、本発明に係る透明樹脂フィルムに好ましく適用することができる。中でも透明性、耐熱性、取り扱いやすさ、強度及びコストの点から、二軸延伸ポリエチレンテレフタレートフィルム、二軸延伸ポリエチレンナフタレートフィルム、ポリエーテルサルホンフィルム、ポリカーボネートフィルムであることが好ましく、二軸延伸ポリエチレンテレフタレートフィルム、二軸延伸ポリエチレンナフタレートフィルムであることがより好ましい。 〔substrate〕
When light that is photoelectrically converted enters from the substrate side, the substrate is preferably a member that can transmit the light that is photoelectrically converted, that is, a member that is transparent to the wavelength of the light to be photoelectrically converted. As the substrate, for example, a glass substrate, a resin substrate and the like are preferably mentioned, but it is desirable to use a transparent resin film from the viewpoint of light weight and flexibility. There is no restriction | limiting in particular in the transparent resin film which can be preferably used as a transparent substrate by this invention, The material, a shape, a structure, thickness, etc. can be suitably selected from well-known things. For example, polyester resins such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN) modified polyester, polyethylene (PE) resin film, polypropylene (PP) resin film, polystyrene resin film, polyolefin resins such as cyclic olefin resin Film, vinyl resin film such as polyvinyl chloride, polyvinylidene chloride, polyether ether ketone (PEEK) resin film, polysulfone (PSF) resin film, polyether sulfone (PES) resin film, polycarbonate (PC) resin film, A polyamide resin film, a polyimide resin film, an acrylic resin film, a triacetyl cellulose (TAC) resin film, and the like can be given. If the resin film transmittance of 80% or more in ~ 800 nm), can be preferably applied to a transparent resin film according to the present invention. Among these, from the viewpoint of transparency, heat resistance, ease of handling, strength and cost, it is preferably a biaxially stretched polyethylene terephthalate film, a biaxially stretched polyethylene naphthalate film, a polyethersulfone film, or a polycarbonate film, and biaxially stretched. More preferred are polyethylene terephthalate films and biaxially stretched polyethylene naphthalate films.
本発明に用いられる透明基板には、塗布液の濡れ性や接着性を確保するために、表面処理を施すことや易接着層を設けることができる。表面処理や易接着層については従来公知の技術を使用できる。例えば、表面処理としては、コロナ放電処理、火炎処理、紫外線処理、高周波処理、グロー放電処理、活性プラズマ処理、レーザー処理等の表面活性化処理を挙げることができる。また、易接着層としては、ポリエステル、ポリアミド、ポリウレタン、ビニル系共重合体、ブタジエン系共重合体、アクリル系共重合体、ビニリデン系共重合体、エポキシ系共重合体等を挙げることができる。
The transparent substrate used in the present invention can be subjected to a surface treatment or an easy adhesion layer in order to ensure the wettability and adhesion of the coating solution. A conventionally well-known technique can be used about a surface treatment or an easily bonding layer. For example, the surface treatment includes surface activation treatment such as corona discharge treatment, flame treatment, ultraviolet treatment, high frequency treatment, glow discharge treatment, active plasma treatment, and laser treatment. Examples of the easy adhesion layer include polyester, polyamide, polyurethane, vinyl copolymer, butadiene copolymer, acrylic copolymer, vinylidene copolymer, and epoxy copolymer.
また、酸素及び水蒸気の透過を抑制する目的で、透明基板にはバリアコート層が予め形成されていてもよいし、透明導電層を転写する反対側にはハードコート層が予め形成されていてもよい。
Further, for the purpose of suppressing the permeation of oxygen and water vapor, a barrier coat layer may be formed in advance on the transparent substrate, or a hard coat layer may be formed in advance on the opposite side to which the transparent conductive layer is transferred. Good.
〔光学機能層〕
本発明の有機光電変換素子は、太陽光のより効率的な受光を目的として、各種の光学機能層を有していて良い。光学機能層としては、たとえば、反射防止膜、マイクロレンズアレイ等の集光層、陰極で反射した光を散乱させて再度発電層に入射させることができるような光拡散層などを設けても良い。 (Optical function layer)
The organic photoelectric conversion element of the present invention may have various optical functional layers for the purpose of more efficient reception of sunlight. As the optical functional layer, for example, a light condensing layer such as an antireflection film or a microlens array, or a light diffusion layer that can scatter light reflected by the cathode and enter the power generation layer again may be provided. .
本発明の有機光電変換素子は、太陽光のより効率的な受光を目的として、各種の光学機能層を有していて良い。光学機能層としては、たとえば、反射防止膜、マイクロレンズアレイ等の集光層、陰極で反射した光を散乱させて再度発電層に入射させることができるような光拡散層などを設けても良い。 (Optical function layer)
The organic photoelectric conversion element of the present invention may have various optical functional layers for the purpose of more efficient reception of sunlight. As the optical functional layer, for example, a light condensing layer such as an antireflection film or a microlens array, or a light diffusion layer that can scatter light reflected by the cathode and enter the power generation layer again may be provided. .
反射防止層としては、各種公知の反射防止層を設けることができるが、例えば、透明樹脂フィルムが二軸延伸ポリエチレンテレフタレートフィルムである場合は、フィルムに隣接する易接着層の屈折率を1.57~1.63とすることで、フィルム基板と易接着層との界面反射を低減して透過率を向上させることができるのでより好ましい。屈折率を調整する方法としては、酸化スズゾルや酸化セリウムゾル等の比較的屈折率の高い酸化物ゾルとバインダー樹脂との比率を適宜調整して塗設することで実施できる。易接着層は単層でもよいが、接着性を向上させるためには2層以上の構成にしてもよい。
Various known antireflection layers can be provided as the antireflection layer. For example, when the transparent resin film is a biaxially stretched polyethylene terephthalate film, the refractive index of the easy adhesion layer adjacent to the film is 1.57. It is more preferable to set it to ˜1.63 because the transmittance can be improved by reducing the interface reflection between the film substrate and the easy adhesion layer. The method for adjusting the refractive index can be carried out by appropriately adjusting the ratio of the oxide sol having a relatively high refractive index such as tin oxide sol or cerium oxide sol and the binder resin. The easy adhesion layer may be a single layer, but may be composed of two or more layers in order to improve adhesion.
集光層としては、例えば、支持基板の太陽光受光側にマイクロレンズアレイ上の構造を設けるように加工したり、あるいは所謂集光シートと組み合わせたりすることにより特定方向からの受光量を高めたり、逆に太陽光の入射角度依存性を低減することができる。
As the condensing layer, for example, it is processed so as to provide a structure on the microlens array on the sunlight receiving side of the support substrate, or the amount of light received from a specific direction is increased by combining with a so-called condensing sheet. Conversely, the incident angle dependency of sunlight can be reduced.
マイクロレンズアレイの例としては、基板の光取り出し側に一辺が30μmでその頂角が90度となるような四角錐を2次元に配列する。一辺は10~100μmが好ましい。これより小さくなると回折の効果が発生して色付き、大きすぎると厚みが厚くなり好ましくない。
As an example of a microlens array, quadrangular pyramids having a side of 30 μm and an apex angle of 90 degrees are arranged two-dimensionally on the light extraction side of the substrate. One side is preferably 10 to 100 μm. If it becomes smaller than this, the effect of diffraction will generate | occur | produce and color, and if too large, thickness will become thick and is not preferable.
また光散乱層としては、各種のアンチグレア層、金属または各種無機酸化物などのナノ粒子・ナノワイヤー等を無色透明なポリマーに分散した層などを挙げることができる。
Also, examples of the light scattering layer include various antiglare layers, layers in which nanoparticles or nanowires such as metals or various inorganic oxides are dispersed in a colorless and transparent polymer, and the like.
〔パターニング〕
本発明に係る電極、発電層、正孔輸送層、電子輸送層等をパターニングする方法やプロセスには特に制限はなく、公知の手法を適宜適用することができる。 [Patterning]
The method and process for patterning the electrode, the power generation layer, the hole transport layer, the electron transport layer, and the like according to the present invention are not particularly limited, and known methods can be appropriately applied.
本発明に係る電極、発電層、正孔輸送層、電子輸送層等をパターニングする方法やプロセスには特に制限はなく、公知の手法を適宜適用することができる。 [Patterning]
The method and process for patterning the electrode, the power generation layer, the hole transport layer, the electron transport layer, and the like according to the present invention are not particularly limited, and known methods can be appropriately applied.
バルクヘテロジャンクション層、輸送層等の可溶性の材料であれば、ダイコート、ディップコート等の全面塗布後に不要部だけ拭き取っても良いし、インクジェット法やスクリーン印刷等の方法を使用して塗布時に直接パターニングしても良い。
If it is a soluble material such as a bulk heterojunction layer and a transport layer, only unnecessary portions may be wiped after the entire surface of die coating, dip coating, etc., or direct patterning at the time of coating using a method such as an ink jet method or screen printing. May be.
電極材料などの不溶性の材料の場合は、電極を真空堆積時にマスク蒸着を行ったり、エッチング又はリフトオフ等の公知の方法によってパターニングすることができる。また、別の基板上に形成したパターンを転写することによってパターンを形成しても良い。
In the case of an insoluble material such as an electrode material, the electrode can be patterned by a known method such as mask vapor deposition during vacuum deposition or etching or lift-off. Alternatively, the pattern may be formed by transferring a pattern formed on another substrate.
(封止)
また、作製した有機光電変換素子10が環境中の酸素、水分等で劣化しないために、有機光電変換素子だけでなく有機エレクトロルミネッセンス素子などで公知の手法によって封止することが好ましい。例えば、アルミまたはガラスでできたキャップを接着剤によって接着することによって封止する手法、アルミニウム、酸化ケイ素、酸化アルミニウム等のガスバリア層が形成されたプラスチックフィルムと有機光電変換素子上10を接着剤で貼合する手法、ガスバリア性の高い有機高分子材料(ポリビニルアルコール等)をスピンコートする方法、ガスバリア性の高い無機薄膜(酸化ケイ素、酸化アルミニウム等)または有機膜(パリレン等)を真空下で堆積する方法、及びこれらを複合的に積層する方法等を挙げることができる。 (Sealing)
Moreover, since the produced organicphotoelectric conversion element 10 does not deteriorate with oxygen, moisture, etc. in the environment, it is preferable to seal not only the organic photoelectric conversion element but also an organic electroluminescence element by a known method. For example, a method of sealing a cap made of aluminum or glass by bonding with an adhesive, a plastic film on which a gas barrier layer such as aluminum, silicon oxide, or aluminum oxide is formed and the organic photoelectric conversion element top 10 with an adhesive Method of bonding, spin coating of organic polymer materials with high gas barrier properties (polyvinyl alcohol, etc.), inorganic thin films with high gas barrier properties (silicon oxide, aluminum oxide, etc.) or organic films (parylene, etc.) deposited under vacuum And a method of laminating these in a composite manner.
また、作製した有機光電変換素子10が環境中の酸素、水分等で劣化しないために、有機光電変換素子だけでなく有機エレクトロルミネッセンス素子などで公知の手法によって封止することが好ましい。例えば、アルミまたはガラスでできたキャップを接着剤によって接着することによって封止する手法、アルミニウム、酸化ケイ素、酸化アルミニウム等のガスバリア層が形成されたプラスチックフィルムと有機光電変換素子上10を接着剤で貼合する手法、ガスバリア性の高い有機高分子材料(ポリビニルアルコール等)をスピンコートする方法、ガスバリア性の高い無機薄膜(酸化ケイ素、酸化アルミニウム等)または有機膜(パリレン等)を真空下で堆積する方法、及びこれらを複合的に積層する方法等を挙げることができる。 (Sealing)
Moreover, since the produced organic
(光センサアレイ)
次に、以上説明したバルクヘテロジャンクション型の有機光電変換素子10を応用した光センサアレイについて詳細に説明する。光センサアレイは、前記のバルクヘテロジャンクション型の有機光電変換素子が受光によって電流を発生することを利用して、前記の光電変換素子を細かく画素状に並べて作製し、光センサアレイ上に投影された画像を電気的な信号に変換する効果を有するセンサである。 (Optical sensor array)
Next, an optical sensor array to which the bulk heterojunction type organicphotoelectric conversion element 10 described above is applied will be described in detail. The optical sensor array is produced by arranging the photoelectric conversion elements in a fine pixel form by utilizing the fact that the bulk heterojunction type organic photoelectric conversion elements generate a current upon receiving light, and projected onto the optical sensor array. A sensor having an effect of converting an image into an electrical signal.
次に、以上説明したバルクヘテロジャンクション型の有機光電変換素子10を応用した光センサアレイについて詳細に説明する。光センサアレイは、前記のバルクヘテロジャンクション型の有機光電変換素子が受光によって電流を発生することを利用して、前記の光電変換素子を細かく画素状に並べて作製し、光センサアレイ上に投影された画像を電気的な信号に変換する効果を有するセンサである。 (Optical sensor array)
Next, an optical sensor array to which the bulk heterojunction type organic
図4は、光センサアレイの構成を示す図である。図4(A)は、上面図であり、図4(B)は、図4(A)のA-A’線断面図である。
FIG. 4 is a diagram showing the configuration of the optical sensor array. 4A is a top view, and FIG. 4B is a cross-sectional view taken along line A-A ′ of FIG. 4A.
図4において、光センサアレイ20は、保持部材としての基板21上に、下部電極としての陽極22、光エネルギーを電気エネルギーに変換する光電変換層24及び陽極22と対をなし、上部電極としての陰極23が順次積層されたものである。光電変換層24は、p型半導体材料とn型半導体材料とを一様に混合したバルクヘテロジャンクション層を有してなる光電変換層24bと、バッファ層24aとの2層で構成される。図4に示す例では、6個のバルクヘテロジャンクション型の有機光電変換素子が形成されている。
In FIG. 4, an optical sensor array 20 is paired with an anode 22 as a lower electrode, a photoelectric conversion layer 24 that converts light energy into electric energy, and an anode 22 on a substrate 21 as a holding member. The cathode 23 is sequentially laminated. The photoelectric conversion layer 24 includes two layers, a photoelectric conversion layer 24b having a bulk hetero junction layer in which a p-type semiconductor material and an n-type semiconductor material are uniformly mixed, and a buffer layer 24a. In the example shown in FIG. 4, six bulk heterojunction type organic photoelectric conversion elements are formed.
これら基板21、陽極22、光電変換層24b及び陰極23は、前述したバルクヘテロジャンクション型の光電変換素子10における陽極12、光電変換層14及び陰極13と同等の構成及び役割を示すものである。
The substrate 21, the anode 22, the photoelectric conversion layer 24b, and the cathode 23 have the same configuration and role as the anode 12, the photoelectric conversion layer 14, and the cathode 13 in the bulk heterojunction photoelectric conversion element 10 described above.
基板21には、例えば、ガラスが用いられ、陽極22には、例えば、ITOが用いられ、陰極23には、例えば、アルミニウムが用いられる。そして、光電変換層24bのp型半導体材料には、例えば、前記BP-1前駆体が用いられ、n型半導体材料には、例えば、前記例示化合物13が用いられる。また、バッファ層24aには、PEDOT(ポリ-3,4-エチレンジオキシチオフェン)-PSS(ポリスチレンスルホン酸)導電性高分子(スタルクヴイテック社製、商品名BaytronP)が用いられる。このような光センサアレイ20は、次のようにして製作された。
For example, glass is used for the substrate 21, ITO is used for the anode 22, and aluminum is used for the cathode 23, for example. For example, the BP-1 precursor is used for the p-type semiconductor material of the photoelectric conversion layer 24b, and for example, the exemplified compound 13 is used for the n-type semiconductor material. The buffer layer 24a is made of PEDOT (poly-3,4-ethylenedioxythiophene) -PSS (polystyrene sulfonic acid) conductive polymer (trade name BaytronP, manufactured by Stark Vitec). Such an optical sensor array 20 was manufactured as follows.
ガラス基板上にスパッタリングによりITO膜を形成し、フォトリソグラフィにより所定のパターン形状に加工した。ガラス基板の厚さは、0.7mm、ITO膜の厚さは、200nm、フォトリソグラフィ後のITO膜における測定部面積(受光面積)は、0.5mm×0.5mmであった。次に、このガラス基板21上に、スピンコート法(条件;回転数=1000rpm、フィルタ径=1.2μm)によりPEDOT-PSS膜を形成した。その後、該基板を、オーブンで140℃、10分加熱し、乾燥させた。乾燥後のPEDOT-PSS膜の厚さは30nmであった。
An ITO film was formed on the glass substrate by sputtering and processed into a predetermined pattern shape by photolithography. The thickness of the glass substrate was 0.7 mm, the thickness of the ITO film was 200 nm, and the measurement area (light receiving area) of the ITO film after photolithography was 0.5 mm × 0.5 mm. Next, a PEDOT-PSS film was formed on the glass substrate 21 by spin coating (conditions: rotational speed = 1000 rpm, filter diameter = 1.2 μm). Thereafter, the substrate was heated in an oven at 140 ° C. for 10 minutes and dried. The thickness of the PEDOT-PSS film after drying was 30 nm.
次に、上記PEDOT-PSS膜の上に、P3HT(ポリ-3ヘキシルチオフェン)とPCBMの1:1混合膜を、スピンコート法(条件;回転数=3300rpm、フィルタ径=0.8μm)により形成した。このスピンコートに際しては、P3HTおよびPCBMをクロロベンゼン溶媒に=1:1で混合し、これを攪拌(5分)して得た混合液を用いた。P3HTとPCBMの混合膜の形成後、窒素ガス雰囲気下においてオーブンで180℃、30分加熱しアニール処理を施した。アニール処理後のP3HTとPCBMの混合膜の厚さは70nmであった。
Next, a 1: 1 mixed film of P3HT (poly-3hexylthiophene) and PCBM is formed on the PEDOT-PSS film by spin coating (conditions: rotational speed = 3300 rpm, filter diameter = 0.8 μm). did. In this spin coating, P3HT and PCBM were mixed with a chlorobenzene solvent in a ratio of 1: 1, and a mixture obtained by stirring (5 minutes) was used. After forming the mixed film of P3HT and PCBM, annealing was performed by heating in an oven at 180 ° C. for 30 minutes in a nitrogen gas atmosphere. The thickness of the mixed film of P3HT and PCBM after the annealing treatment was 70 nm.
その後、所定のパターン開口を備えたメタルマスクを用い、P3HTとPCBMの混合膜の上に、電子輸送層として本発明の化合物16を5nm蒸着し、ついで陰極としてのアルミニウム層を蒸着法により形成(厚さ=10nm)した。その後、PVA(polyvinyl alcohol)をスピンコートで1μm形成し、150℃で焼成することで図略のパッシベーション層を作製した。以上により、光センサアレイ20が作製された。
Then, using a metal mask having a predetermined pattern opening, 5 nm of the compound 16 of the present invention is deposited as an electron transport layer on a mixed film of P3HT and PCBM, and then an aluminum layer as a cathode is formed by a deposition method ( (Thickness = 10 nm). Thereafter, 1 μm of PVA (polyvinyl alcohol) was formed by spin coating and baked at 150 ° C. to prepare a passivation layer (not shown). The optical sensor array 20 was produced as described above.
以下、本発明を実施例により具体的に説明するが本発明はこれにより限定されるものではない。
Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited thereto.
実施例1
〈有機光電変換素子SC-101の作製〉
ガラス基板上にパターン形成した透明電極を、界面活性剤と超純水による超音波洗浄、超純水による超音波洗浄、の順で洗浄後、窒素ブローで乾燥させ、最後に紫外線オゾン洗浄を行なった。 Example 1
<Preparation of organic photoelectric conversion element SC-101>
The transparent electrode patterned on the glass substrate is cleaned in the order of ultrasonic cleaning with surfactant and ultrapure water, then ultrasonic cleaning with ultrapure water, dried with nitrogen blow, and finally UV ozone cleaning. It was.
〈有機光電変換素子SC-101の作製〉
ガラス基板上にパターン形成した透明電極を、界面活性剤と超純水による超音波洗浄、超純水による超音波洗浄、の順で洗浄後、窒素ブローで乾燥させ、最後に紫外線オゾン洗浄を行なった。 Example 1
<Preparation of organic photoelectric conversion element SC-101>
The transparent electrode patterned on the glass substrate is cleaned in the order of ultrasonic cleaning with surfactant and ultrapure water, then ultrasonic cleaning with ultrapure water, dried with nitrogen blow, and finally UV ozone cleaning. It was.
この透明電極を有するガラス基板上に、導電性高分子であるBaytron P4083(スタルクヴィテック社製)を30nmの膜厚でスピンコートした後、140℃で大気中10分間加熱乾燥した。
The glass substrate having this transparent electrode was spin-coated with a conductive polymer, Baytron P4083 (manufactured by Starck Vitec), with a film thickness of 30 nm, and then heat-dried at 140 ° C. for 10 minutes in the air.
これ以降は、基板をグローブボックス中に持ち込み、窒素雰囲気下で作業した。まず、窒素雰囲気下で上記基板を140℃で3分間加熱処理した。クロロベンゼンにp型半導体材料として、プレクストロニクス社製プレックスコアOS2100を1.5質量%、n型半導体材料としてフロンティアカーボン社製E100(PCBM)を1.5質量%溶解した液を作製し、0.45μmのフィルタでろ過をかけながら500rpmで60秒、次いで2200rpmで1秒間のスピンコートを行い、室温で30分放置した。
After this, the substrate was brought into the glove box and worked in a nitrogen atmosphere. First, the substrate was heat-treated at 140 ° C. for 3 minutes in a nitrogen atmosphere. A solution was prepared by dissolving 1.5% by mass of Plexcore OS2100 manufactured by Plextronics as p-type semiconductor material and 1.5% by mass of E100 (PCBM) manufactured by Frontier Carbon as n-type semiconductor material in chlorobenzene. While being filtered through a 45 μm filter, spin coating was performed at 500 rpm for 60 seconds, then at 2200 rpm for 1 second, and left at room temperature for 30 minutes.
次に例示化合物2(下記表1記載)を0.5質量%の比率で2,2,3,3-テトラフルオロ-1-プロパノールと混合した溶液を1500rpmでスピンコートし、膜厚10nmの電子輸送(正孔ブロック)層を形成した。
Next, a solution prepared by mixing Exemplified Compound 2 (described in Table 1 below) with 2,2,3,3-tetrafluoro-1-propanol at a ratio of 0.5 mass% was spin-coated at 1500 rpm, and an electron having a thickness of 10 nm A transport (hole blocking) layer was formed.
次に、上記一連の有機層を成膜した基板を大気に晒すことなく真空蒸着装置内に設置した。2mm幅のシャドウマスクが透明電極と直交するように素子をセットし、10-3Pa以下にまでに真空蒸着機内を減圧した後、Alを100nmの厚みで蒸着した。最後に120℃で30分間の加熱を行い、有機光電変換素子SC-101を得た。なお蒸着速度は2nm/秒で蒸着し、2mm角のサイズとした。
Next, the substrate on which the series of organic layers was formed was placed in a vacuum deposition apparatus without being exposed to the atmosphere. The element was set so that the shadow mask with a width of 2 mm was orthogonal to the transparent electrode, and the inside of the vacuum deposition apparatus was depressurized to 10 −3 Pa or less, and then Al was deposited with a thickness of 100 nm. Finally, heating was performed at 120 ° C. for 30 minutes to obtain an organic photoelectric conversion element SC-101. The vapor deposition rate was 2 nm / second, and the size was 2 mm square.
得られた有機光電変換素子1は、窒素雰囲気下でアルミニウムキャップとUV硬化樹脂(ナガセケムテックス株式会社製、UV RESIN XNR5570-B1)を用いて封止を行った後に大気下に取り出した。
The obtained organic photoelectric conversion element 1 was sealed using an aluminum cap and a UV curable resin (manufactured by Nagase ChemteX Corporation, UV RESIN XNR5570-B1) in a nitrogen atmosphere, and then taken out into the atmosphere.
〈有機光電変換素子SC-102~109の作製〉
有機光電変換素子SC-101において、電子輸送層を化合物2に代えて、化合物4、3、1、26、31、9、14、41にそれぞれ変更して有機光電変換素子SC-102~109を作製した。 <Production of organic photoelectric conversion elements SC-102 to 109>
In the organic photoelectric conversion element SC-101, the electron transport layer is changed tocompounds 4, 3, 1, 26, 31, 9, 14, 41, respectively, instead of the compound 2, and the organic photoelectric conversion elements SC-102 to 109 are changed. Produced.
有機光電変換素子SC-101において、電子輸送層を化合物2に代えて、化合物4、3、1、26、31、9、14、41にそれぞれ変更して有機光電変換素子SC-102~109を作製した。 <Production of organic photoelectric conversion elements SC-102 to 109>
In the organic photoelectric conversion element SC-101, the electron transport layer is changed to
〈有機光電変換素子SC-110の作製〉
有機光電変換素子SC-101において、電子輸送層を化合物2に代えて、化合物(C)に変更して有機光電変換素子SC-110を作製した。 <Preparation of organic photoelectric conversion element SC-110>
In the organic photoelectric conversion element SC-101, the electron transport layer was changed to the compound (C) instead of thecompound 2, and thus an organic photoelectric conversion element SC-110 was produced.
有機光電変換素子SC-101において、電子輸送層を化合物2に代えて、化合物(C)に変更して有機光電変換素子SC-110を作製した。 <Preparation of organic photoelectric conversion element SC-110>
In the organic photoelectric conversion element SC-101, the electron transport layer was changed to the compound (C) instead of the
〈有機光電変換素子SC-111(比較)の作製〉
有機光電変換素子SC-101において、電子輸送層をバソキュプロイン(BCP)に変更し、真空蒸着法により膜厚10nmのBCP層を形成し、電子輸送層とした以外は有機光電変換素子SC-101と同様にして、有機光電変換素子SC-111を作製した。なお、BCPについてはLUMO:-1.48(eV)、Tgについては287℃であった。 <Production of Organic Photoelectric Conversion Device SC-111 (Comparative)>
In the organic photoelectric conversion element SC-101, except that the electron transport layer is changed to bathocuproine (BCP) and a BCP layer having a film thickness of 10 nm is formed by vacuum deposition to form an electron transport layer, the organic photoelectric conversion element SC-101 Similarly, an organic photoelectric conversion element SC-111 was produced. The BCP was LUMO: -1.48 (eV), and the Tg was 287 ° C.
有機光電変換素子SC-101において、電子輸送層をバソキュプロイン(BCP)に変更し、真空蒸着法により膜厚10nmのBCP層を形成し、電子輸送層とした以外は有機光電変換素子SC-101と同様にして、有機光電変換素子SC-111を作製した。なお、BCPについてはLUMO:-1.48(eV)、Tgについては287℃であった。 <Production of Organic Photoelectric Conversion Device SC-111 (Comparative)>
In the organic photoelectric conversion element SC-101, except that the electron transport layer is changed to bathocuproine (BCP) and a BCP layer having a film thickness of 10 nm is formed by vacuum deposition to form an electron transport layer, the organic photoelectric conversion element SC-101 Similarly, an organic photoelectric conversion element SC-111 was produced. The BCP was LUMO: -1.48 (eV), and the Tg was 287 ° C.
〈比較の有機光電変換素子SC-112の作製〉
比較の有機光電変換素子SC-111において、バソキュプロイン(BCP)の0.5%2,2,3,3-テトラフルオロ-1-プロパノール溶液に代えて、エタノールにTi-イソプロポキシドを25mmol/lになるように溶解した液を調製し、取り出し電極部をマスキングした後に2000rpmでスピンコートした後、大気中に取り出して60分間放置してTi-イソプロポキシドを加水分解することによって、膜厚10nmのTiOx層を形成し、これを正孔ブロック層(電子輸送層)とした以外は同様にして、比較の有機光電変換素子SC-112を作製した。有機材料ではないが、エネルギー準位はHOMO;-8.1(eV)、LUMO;-4.4eVであった。 <Production of Comparative Organic Photoelectric Conversion Device SC-112>
In the comparative organic photoelectric conversion element SC-111, instead of a 0.5% 2,2,3,3-tetrafluoro-1-propanol solution of bathocuproine (BCP), 25 mmol / l of Ti-isopropoxide was added to ethanol. After the electrode portion was masked and spin-coated at 2000 rpm, it was taken out into the atmosphere and left for 60 minutes to hydrolyze Ti-isopropoxide to obtain a film thickness of 10 nm. A comparative organic photoelectric conversion element SC-112 was produced in the same manner except that a TiOx layer was formed and this was used as a hole blocking layer (electron transport layer). Although not an organic material, the energy levels were HOMO; -8.1 (eV), LUMO; -4.4 eV.
比較の有機光電変換素子SC-111において、バソキュプロイン(BCP)の0.5%2,2,3,3-テトラフルオロ-1-プロパノール溶液に代えて、エタノールにTi-イソプロポキシドを25mmol/lになるように溶解した液を調製し、取り出し電極部をマスキングした後に2000rpmでスピンコートした後、大気中に取り出して60分間放置してTi-イソプロポキシドを加水分解することによって、膜厚10nmのTiOx層を形成し、これを正孔ブロック層(電子輸送層)とした以外は同様にして、比較の有機光電変換素子SC-112を作製した。有機材料ではないが、エネルギー準位はHOMO;-8.1(eV)、LUMO;-4.4eVであった。 <Production of Comparative Organic Photoelectric Conversion Device SC-112>
In the comparative organic photoelectric conversion element SC-111, instead of a 0.5% 2,2,3,3-tetrafluoro-1-propanol solution of bathocuproine (BCP), 25 mmol / l of Ti-isopropoxide was added to ethanol. After the electrode portion was masked and spin-coated at 2000 rpm, it was taken out into the atmosphere and left for 60 minutes to hydrolyze Ti-isopropoxide to obtain a film thickness of 10 nm. A comparative organic photoelectric conversion element SC-112 was produced in the same manner except that a TiOx layer was formed and this was used as a hole blocking layer (electron transport layer). Although not an organic material, the energy levels were HOMO; -8.1 (eV), LUMO; -4.4 eV.
〈有機光電変換素子SC-113,114(比較)の作製〉
有機光電変換素子SC-111において、電子輸送層をバソキュプロイン(BCP)に変えて比較化合物(A)、(B)にそれぞれ変えた以外、真空蒸着法により同様に膜厚10nmの層を形成して電子輸送層とした有機光電変換素子SC-113,114を作製した。それぞれのLUMOまたTgについても表1に示した。 <Production of Organic Photoelectric Conversion Elements SC-113 and 114 (Comparative)>
In the organic photoelectric conversion element SC-111, a 10 nm-thick layer was similarly formed by a vacuum deposition method except that the electron transport layer was changed to bathocuproine (BCP) and changed to the comparative compounds (A) and (B). Organic photoelectric conversion elements SC-113 and 114 as electron transport layers were produced. The respective LUMO and Tg are also shown in Table 1.
有機光電変換素子SC-111において、電子輸送層をバソキュプロイン(BCP)に変えて比較化合物(A)、(B)にそれぞれ変えた以外、真空蒸着法により同様に膜厚10nmの層を形成して電子輸送層とした有機光電変換素子SC-113,114を作製した。それぞれのLUMOまたTgについても表1に示した。 <Production of Organic Photoelectric Conversion Elements SC-113 and 114 (Comparative)>
In the organic photoelectric conversion element SC-111, a 10 nm-thick layer was similarly formed by a vacuum deposition method except that the electron transport layer was changed to bathocuproine (BCP) and changed to the comparative compounds (A) and (B). Organic photoelectric conversion elements SC-113 and 114 as electron transport layers were produced. The respective LUMO and Tg are also shown in Table 1.
得られた、有機光電変換素子101~110について、下記の変換効率と開放電圧の評価、および耐久性評価を行った。
For the obtained organic photoelectric conversion elements 101 to 110, the following conversion efficiency and open circuit voltage evaluation and durability evaluation were performed.
(変換効率および曲線因子の評価)
上記作製した光電変換素子に、ソーラーシミュレーター(AM1.5Gフィルタ)の100mW/cm2の強度の光を照射し、有効面積を4.0mm2にしたマスクを受光部に重ね、短絡電流密度Jsc(mA/cm2)及び開放電圧Voc(V)、曲線因子(フィルファクター)FFを、同素子上に形成した4箇所の受光部をそれぞれ測定し、平均値を求めた。またJsc、Voc、FFから式1に従ってエネルギー変換効率η(%)を求めた。 (Evaluation of conversion efficiency and fill factor)
Photoelectric conversion elements prepared above, was irradiated with light having an intensity of 100 mW / cm 2 solar simulator (AM1.5G filter), a superposed mask in which the effective area 4.0 mm 2 on the light receiving portion, the short circuit current density Jsc ( The four light-receiving portions formed on the same element were measured for mA / cm 2 ), open-circuit voltage Voc (V), and fill factor (fill factor) FF, and the average value was obtained. Further, energy conversion efficiency η (%) was obtained from Jsc, Voc, and FF according to Equation 1.
上記作製した光電変換素子に、ソーラーシミュレーター(AM1.5Gフィルタ)の100mW/cm2の強度の光を照射し、有効面積を4.0mm2にしたマスクを受光部に重ね、短絡電流密度Jsc(mA/cm2)及び開放電圧Voc(V)、曲線因子(フィルファクター)FFを、同素子上に形成した4箇所の受光部をそれぞれ測定し、平均値を求めた。またJsc、Voc、FFから式1に従ってエネルギー変換効率η(%)を求めた。 (Evaluation of conversion efficiency and fill factor)
Photoelectric conversion elements prepared above, was irradiated with light having an intensity of 100 mW / cm 2 solar simulator (AM1.5G filter), a superposed mask in which the effective area 4.0 mm 2 on the light receiving portion, the short circuit current density Jsc ( The four light-receiving portions formed on the same element were measured for mA / cm 2 ), open-circuit voltage Voc (V), and fill factor (fill factor) FF, and the average value was obtained. Further, energy conversion efficiency η (%) was obtained from Jsc, Voc, and FF according to Equation 1.
式1 Jsc(mA/cm2)×Voc(V)×FF=η(%)
(耐久性評価)
ソーラシュミレーター(AM1.5G)の光を100mW/cm2の照射強度で照射して、電圧-電流特性を測定し、初期の変換効率を測定した。さらに、この時の初期変換効率を100とし、陽極と陰極の間に抵抗を接続したまま100mW/cm2の照射強度で100h照射し続けた後の変換効率を評価し、相対低下効率を算出した。 Formula 1 Jsc (mA / cm 2 ) × Voc (V) × FF = η (%)
(Durability evaluation)
A solar simulator (AM1.5G) was irradiated at an irradiation intensity of 100 mW / cm 2 , voltage-current characteristics were measured, and initial conversion efficiency was measured. Further, assuming that the initial conversion efficiency at this time was 100, the conversion efficiency after 100 hours of irradiation with 100 mW / cm 2 irradiation intensity with the resistance connected between the anode and the cathode was evaluated, and the relative reduction efficiency was calculated. .
(耐久性評価)
ソーラシュミレーター(AM1.5G)の光を100mW/cm2の照射強度で照射して、電圧-電流特性を測定し、初期の変換効率を測定した。さらに、この時の初期変換効率を100とし、陽極と陰極の間に抵抗を接続したまま100mW/cm2の照射強度で100h照射し続けた後の変換効率を評価し、相対低下効率を算出した。 Formula 1 Jsc (mA / cm 2 ) × Voc (V) × FF = η (%)
(Durability evaluation)
A solar simulator (AM1.5G) was irradiated at an irradiation intensity of 100 mW / cm 2 , voltage-current characteristics were measured, and initial conversion efficiency was measured. Further, assuming that the initial conversion efficiency at this time was 100, the conversion efficiency after 100 hours of irradiation with 100 mW / cm 2 irradiation intensity with the resistance connected between the anode and the cathode was evaluated, and the relative reduction efficiency was calculated. .
式2 相対低下効率(%)=(1-暴露後の変換効率/暴露前の変換効率)×100
なお、LUMOの値は光電子放出測定(UPS)とUV-Visスペクトルの測定結果からも求められるが、本発明においては分子軌道計算(B3LYP/6-31G*)により求めた。Formula 2 Relative reduction efficiency (%) = (1−conversion efficiency after exposure / conversion efficiency before exposure) × 100
The LUMO value can also be obtained from photoelectron emission measurement (UPS) and UV-Vis spectrum measurement results. In the present invention, the LUMO value was obtained by molecular orbital calculation (B3LYP / 6-31G *).
なお、LUMOの値は光電子放出測定(UPS)とUV-Visスペクトルの測定結果からも求められるが、本発明においては分子軌道計算(B3LYP/6-31G*)により求めた。
The LUMO value can also be obtained from photoelectron emission measurement (UPS) and UV-Vis spectrum measurement results. In the present invention, the LUMO value was obtained by molecular orbital calculation (B3LYP / 6-31G *).
また、ガラス転移点(Tg)の測定は、示差走査熱量計、パーキンエルマー社製のDSC-7を用い行った。昇温速度10℃/minで測定し、ベースラインの延長線と、ピークの立ち上がり部分からピークの頂点までの間での最大傾斜を示す接線との交点でガラス転移点とした。
The glass transition point (Tg) was measured using a differential scanning calorimeter, DSC-7 manufactured by PerkinElmer. The glass transition point was measured at an increase rate of 10 ° C./min, and was defined as the glass transition point at the intersection of the extended line of the baseline and the tangent line indicating the maximum slope from the peak rising portion to the peak apex.
本発明に係る光電変換素子が大きな解放電圧(Voc)と高い光電変換効率をもっていることが分かる。また、耐久性評価において、変換効率の低下が少なく相対保持率が高い。
It can be seen that the photoelectric conversion element according to the present invention has a large release voltage (Voc) and a high photoelectric conversion efficiency. Moreover, in durability evaluation, there is little fall of conversion efficiency and relative retention is high.
10 バルクヘテロジャンクション型の有機光電変換素子
11 基板
12 陽極
13 陰極
14 光電変換層
14′ 第1の光電変換部
15 電荷再結合層
16 第2の光電変換部
17 正孔輸送層
18 電子輸送層
20 光センサアレイ
21 基板
22 陽極
23 陰極
24 光電変換部
24a バッファ層
24b 光電変換層 DESCRIPTION OFSYMBOLS 10 Bulk heterojunction type organic photoelectric conversion element 11 Substrate 12 Anode 13 Cathode 14 Photoelectric conversion layer 14 '1st photoelectric conversion part 15 Charge recombination layer 16 2nd photoelectric conversion part 17 Hole transport layer 18 Electron transport layer 20 Light Sensor array 21 Substrate 22 Anode 23 Cathode 24 Photoelectric conversion unit 24a Buffer layer 24b Photoelectric conversion layer
11 基板
12 陽極
13 陰極
14 光電変換層
14′ 第1の光電変換部
15 電荷再結合層
16 第2の光電変換部
17 正孔輸送層
18 電子輸送層
20 光センサアレイ
21 基板
22 陽極
23 陰極
24 光電変換部
24a バッファ層
24b 光電変換層 DESCRIPTION OF
Claims (8)
- 陰極、陽極、およびp型半導体材料とn型半導体材料が混合されたバルクヘテロジャンクション型の光電変換層を有する有機光電変換素子において、前記陰極とバルクヘテロジャンクション型の光電変換層の間にLUMO準位が-1.4eVより浅く、かつTg(ガラス転移温度)が50℃以上280℃以下である材料を含む層を有することを特徴とする有機光電変換素子。 In an organic photoelectric conversion device having a cathode, an anode, and a bulk heterojunction photoelectric conversion layer in which a p-type semiconductor material and an n-type semiconductor material are mixed, an LUMO level is present between the cathode and the bulk heterojunction photoelectric conversion layer. An organic photoelectric conversion element comprising a layer containing a material shallower than −1.4 eV and having a Tg (glass transition temperature) of 50 ° C. or higher and 280 ° C. or lower.
- 前記陰極とバルクヘテロジャンクション型の光電変換層の間の層を構成する材料が、少なくとも下記一般式(1)で表される部分構造を有する化合物であることを特徴とする請求項1に記載の有機光電変換素子。
(式中、Z1、Z2はそれぞれ、窒素原子とともに置換または無置換の芳香族複素環を形成する原子群を表す。) 2. The organic material according to claim 1, wherein the material constituting the layer between the cathode and the bulk heterojunction photoelectric conversion layer is a compound having at least a partial structure represented by the following general formula (1). Photoelectric conversion element.
(In the formula, each of Z 1 and Z 2 represents an atomic group that forms a substituted or unsubstituted aromatic heterocycle with a nitrogen atom.) - 前記一般式(1)で表される部分構造を有する化合物が、下記一般式(2)で表される部分構造を有する化合物であることを特徴とする請求項1または2に記載の有機光電変換素子。
(式中、Z1、Z3はそれぞれ-C=C-とともに置換または無置換の含窒素芳香族6員環を形成する原子群を表し、Z2、Z4はそれぞれ-C=C-とともに置換または無置換の芳香族炭化水素環または芳香族複素環を形成する原子群を表す。) The organic photoelectric conversion according to claim 1 or 2, wherein the compound having a partial structure represented by the general formula (1) is a compound having a partial structure represented by the following general formula (2). element.
(Wherein Z 1 and Z 3 each represent a group of atoms forming a substituted or unsubstituted nitrogen-containing aromatic 6-membered ring together with —C═C—, and Z 2 and Z 4 each represent —C═C— (Represents a group of atoms forming a substituted or unsubstituted aromatic hydrocarbon ring or aromatic heterocyclic ring.) - 前記一般式(1)で表される部分構造を有する化合物が、下記一般式(3)で表される部分構造を有する化合物であることを特徴とする請求項1~3のいずれか1項に記載の有機光電変換素子。
(式中、X1~X7は置換または無置換の炭素原子または窒素原子を表す。) 4. The compound according to claim 1, wherein the compound having a partial structure represented by the general formula (1) is a compound having a partial structure represented by the following general formula (3). The organic photoelectric conversion element as described.
(Wherein X 1 to X 7 represent a substituted or unsubstituted carbon atom or a nitrogen atom.) - 前記一般式(1)~(3)で表される部分構造を有する化合物が、低分子化合物であることを特徴とする請求項1~4のいずれか1項に記載の有機光電変換素子。 5. The organic photoelectric conversion device according to claim 1, wherein the compound having a partial structure represented by the general formulas (1) to (3) is a low molecular compound.
- 前記一般式(1)~(3)で表される部分構造を有する化合物を含有する層が、溶液塗布法によって作製されたことを特徴とする請求項1~5のいずれか1項に記載の有機光電変換素子。 6. The layer according to claim 1, wherein the layer containing a compound having a partial structure represented by the general formulas (1) to (3) is produced by a solution coating method. Organic photoelectric conversion element.
- 請求項1~6のいずれか1項に記載の有機光電変換素子からなることを特徴とする太陽電池。 A solar cell comprising the organic photoelectric conversion element according to any one of claims 1 to 6.
- 請求項1~6のいずれか1項に記載の有機光電変換素子がアレイ状に配置されてなることを特徴とする光センサアレイ。 An optical sensor array comprising the organic photoelectric conversion elements according to any one of claims 1 to 6 arranged in an array.
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ES2738955A1 (en) * | 2018-07-27 | 2020-01-27 | Univ Alicante | TRANSPARENT AQUATIC SOLAR PANEL (Machine-translation by Google Translate, not legally binding) |
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