WO2010007015A1 - Source module of an euv lithographic apparatus, lithographic apparatus, and method for manufacturing a device - Google Patents
Source module of an euv lithographic apparatus, lithographic apparatus, and method for manufacturing a device Download PDFInfo
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- WO2010007015A1 WO2010007015A1 PCT/EP2009/058894 EP2009058894W WO2010007015A1 WO 2010007015 A1 WO2010007015 A1 WO 2010007015A1 EP 2009058894 W EP2009058894 W EP 2009058894W WO 2010007015 A1 WO2010007015 A1 WO 2010007015A1
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- Prior art keywords
- radiation
- source module
- gas
- euv
- buffer gas
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 238000000034 method Methods 0.000 title description 4
- 230000005855 radiation Effects 0.000 claims abstract description 91
- 238000010521 absorption reaction Methods 0.000 claims abstract description 23
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- 238000000059 patterning Methods 0.000 claims description 21
- 239000011888 foil Substances 0.000 claims description 10
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- HSFWRNGVRCDJHI-UHFFFAOYSA-N Acetylene Chemical compound C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 claims description 4
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 claims description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 4
- 229910003826 SiH3Cl Inorganic materials 0.000 claims description 4
- 229910003824 SiH3F Inorganic materials 0.000 claims description 4
- FTYZKCCJUXJFLT-UHFFFAOYSA-N bromosilicon Chemical compound Br[Si] FTYZKCCJUXJFLT-UHFFFAOYSA-N 0.000 claims description 4
- SLLGVCUQYRMELA-UHFFFAOYSA-N chlorosilicon Chemical compound Cl[Si] SLLGVCUQYRMELA-UHFFFAOYSA-N 0.000 claims description 4
- ZHPNWZCWUUJAJC-UHFFFAOYSA-N fluorosilicon Chemical compound [Si]F ZHPNWZCWUUJAJC-UHFFFAOYSA-N 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000007789 gas Substances 0.000 description 74
- 230000003287 optical effect Effects 0.000 description 10
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- 230000003068 static effect Effects 0.000 description 2
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
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- 238000001900 extreme ultraviolet lithography Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2002—Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image
- G03F7/2004—Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image characterised by the use of a particular light source, e.g. fluorescent lamps or deep UV light
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70908—Hygiene, e.g. preventing apparatus pollution, mitigating effect of pollution or removing pollutants from apparatus
- G03F7/70916—Pollution mitigation, i.e. mitigating effect of contamination or debris, e.g. foil traps
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70008—Production of exposure light, i.e. light sources
- G03F7/70033—Production of exposure light, i.e. light sources by plasma extreme ultraviolet [EUV] sources
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70058—Mask illumination systems
- G03F7/70191—Optical correction elements, filters or phase plates for controlling intensity, wavelength, polarisation, phase or the like
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70483—Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
- G03F7/7055—Exposure light control in all parts of the microlithographic apparatus, e.g. pulse length control or light interruption
- G03F7/70575—Wavelength control, e.g. control of bandwidth, multiple wavelength, selection of wavelength or matching of optical components to wavelength
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70908—Hygiene, e.g. preventing apparatus pollution, mitigating effect of pollution or removing pollutants from apparatus
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
- H01L21/0274—Photolithographic processes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05G—X-RAY TECHNIQUE
- H05G2/00—Apparatus or processes specially adapted for producing X-rays, not involving X-ray tubes, e.g. involving generation of a plasma
- H05G2/001—Production of X-ray radiation generated from plasma
- H05G2/003—Production of X-ray radiation generated from plasma the plasma being generated from a material in a liquid or gas state
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05G—X-RAY TECHNIQUE
- H05G2/00—Apparatus or processes specially adapted for producing X-rays, not involving X-ray tubes, e.g. involving generation of a plasma
- H05G2/001—Production of X-ray radiation generated from plasma
- H05G2/008—Production of X-ray radiation generated from plasma involving an energy-carrying beam in the process of plasma generation
Definitions
- the present invention relates to a source module of an EUV lithography apparatus, a lithography apparatus comprising the same and a method for manufacturing a device.
- a lithographic apparatus is a machine that applies a desired pattern onto a substrate, usually onto a target portion of the substrate.
- a lithographic apparatus can be used, for example, in the manufacture of integrated circuits (ICs).
- a patterning device which is alternatively referred to as a mask or a reticle, may be used to generate a circuit pattern to be formed on an individual layer of the IC.
- This pattern can be transferred onto a target portion (e.g. comprising part of, one, or several dies) on a substrate (e.g. a silicon wafer). Transfer of the pattern is typically via imaging onto a layer of radiation- sensitive material (resist) provided on the substrate.
- a single substrate will contain a network of adjacent target portions that are successively patterned.
- lithographic apparatus include so-called steppers, in which each target portion is irradiated by exposing an entire pattern onto the target portion at one time, and so-called scanners, in which each target portion is irradiated by scanning the pattern through a radiation beam in a given direction (the "scanning"-direction) while synchronously scanning the substrate parallel or anti-parallel to this direction.
- An embodiment of the lithographic apparatus constructed to generate an extreme ultra violet (EUV) light is known from United States Patent Application Publication No. 2007/0012889.
- EUV extreme ultra violet
- a gaseous spectral purity filter comprising ZrCl 4 is provided in the known apparatus in order to enrich the EUV beam propagating from an EUV source towards illumination system of the lithographic apparatus.
- the spectral purity filter of the known lithographic apparatus may be located in a region that receives a beam of EUV-containing light from the EUV source and delivers the beam to a suitable downstream EUV optical system, wherein the beam from the source is arranged to pass through the spectral purity filter prior to entering the optical system.
- the ZrCl 4 based gaseous spectral purity filter is configured to enrich the beam in at least one EUV wavelength as the beam passes through it.
- the known spectral purity filter may not effectively mitigate particulate debris propagating from the EUV source into the optical system of the lithographic apparatus.
- the known gaseous spectral purity filter may not be able to substantially suppress wavelengths outside the EUV range, like ultra-violet light, visible light and infra-red radiation.
- a source module for use in a lithographic apparatus is provided.
- the source module is constructed to generate extreme ultra violet (EUV) radiation and secondary radiation.
- the source module includes a buffer gas configured to cooperate with a source of the EUV radiation.
- the buffer gas has at least 50% transmission for the EUV radiation and at least 70% absorption for the secondary radiation.
- the EUV radiation may be generated using a laser-produced plasma (LPP) source.
- LPP laser-produced plasma
- a lithographic apparatus arranged to project a pattern from a patterning device onto a substrate.
- the lithographic apparatus includes a source module constructed to generate extreme ultra violet (EUV) radiation and secondary radiation.
- the source module includes a buffer gas configured to cooperate with a source of the EUV radiation.
- the buffer gas has at least 50% transmission for the EUV radiation and at least 70% absorption for the secondary radiation.
- the buffer gas may have at least 90%, or even 95% transmission for the EUV radiation.
- the buffer gas may have at least 90% absorption for the secondary radiation.
- the buffer gas may be cooled.
- the source may comprise a passive element constructed and arranged to cool the buffer gas.
- the source may comprise a circulation unit constructed and arranged to cool the buffer gas.
- the buffer gas comprises light atomic weight elements.
- a device manufacturing method includes projecting a patterned beam of extreme ultra violet (EUV) radiation onto a substrate.
- EUV radiation as well as secondary radiation, is generated by a source module.
- the source module includes a buffer gas configured to cooperate with a source of the EUV radiation.
- the buffer gas has at least 50% transmission for the EUV radiation and at least 70% absorption for the secondary radiation.
- a device manufacturing method that includes generating extreme ultraviolet radiation and secondary radiation with a radiation source, providing a buffer gas to the radiation source, the buffer gas having at least 50% transmission for the extreme ultraviolet radiation, and at least 70% absorption for the secondary radiation, and projecting a patterned beam of the extreme ultraviolet radiation onto a substrate.
- Figure 1 schematically depicts a lithographic apparatus according to an embodiment of the invention
- Figure 2 schematically depicts a source module according to an embodiment of the invention.
- Figure 3 schematically depicts a source module according to an embodiment of the invention.
- FIG. 1 schematically depicts a lithographic apparatus according to one embodiment of the invention.
- the apparatus comprises: an illumination system (illuminator) IL configured to condition a radiation beam B of EUV radiation.
- illumination system illumination system
- 'EUV' radiation relates to any electromagnetic radiation having wavelength in the range of 6.7 - 20 nanometers.
- the apparatus also includes a support structure (e.g. a mask table) MT constructed to support a patterning device (e.g. a mask) MA and connected to a first positioner PM configured to accurately position the patterning device in accordance with certain parameters; a substrate table (e.g. a wafer table) WT constructed to hold a substrate (e.g.
- a resist-coated wafer W and connected to a second positioner PW configured to accurately position the substrate in accordance with certain parameters; and a projection system (e.g. a refractive projection lens system) PS configured to project a pattern imparted to the radiation beam B by patterning device MA onto a target portion C (e.g. comprising one or more dies) of the substrate W.
- a projection system e.g. a refractive projection lens system
- the illumination system may include various types of optical components, such as refractive, reflective, magnetic, electromagnetic, electrostatic or other types of optical components, or any combination thereof, for directing, shaping, or controlling radiation.
- the support structure supports, i.e. bears the weight of, the patterning device. It holds the patterning device in a manner that depends on the orientation of the patterning device, the design of the lithographic apparatus, and other conditions, such as for example whether or not the patterning device is held in a vacuum environment.
- the support structure can use mechanical, vacuum, electrostatic or other clamping techniques to hold the patterning device.
- the support structure may be a frame or a table, for example, which may be fixed or movable as required. The support structure may ensure that the patterning device is at a desired position, for example with respect to the projection system. Any use of the terms "reticle” or “mask” herein may be considered synonymous with the more general term "patterning device.”
- patterning device used herein should be broadly interpreted as referring to any device that can be used to impart a radiation beam with a pattern in its cross- section such as to create a pattern in a target portion of the substrate. It should be noted that the pattern imparted to the radiation beam may not exactly correspond to the desired pattern in the target portion of the substrate, for example if the pattern includes phase-shifting features or so called assist features. Generally, the pattern imparted to the radiation beam will correspond to a particular functional layer in a device being created in the target portion, such as an integrated circuit.
- the patterning device may be reflective.
- Examples of patterning devices include masks, programmable mirror arrays, and programmable LCD panels.
- Masks are well known in lithography, and include mask types such as binary, alternating phase-shift, and attenuated phase-shift, as well as various hybrid mask types.
- An example of a programmable mirror array employs a matrix arrangement of small mirrors, each of which can be individually tilted so as to reflect an incoming radiation beam in different directions. The tilted mirrors impart a pattern in a radiation beam which is reflected by the mirror matrix.
- projection system used herein should be broadly interpreted as encompassing any type of projection system, including refractive, reflective, catadioptric, magnetic, electromagnetic and electrostatic optical systems, or any combination thereof, as appropriate for the exposure radiation being used. Any use of the term “projection lens” herein may be considered as synonymous with the more general term “projection system”.
- the apparatus is of a reflective type (e.g. employing a reflective mask).
- the lithographic apparatus may be of a type having two (dual stage) or more substrate tables (and/or two or more mask tables). In such "multiple stage" machines the additional tables may be used in parallel, or preparatory steps may be carried out on one or more tables while one or more other tables are being used for exposure.
- the illuminator IL receives a radiation beam from a radiation source SO.
- the source and the lithographic apparatus may be separate entities, for example when the source is a CO 2 laser.
- the source is not considered to form part of the lithographic apparatus and the radiation beam is passed from the source SO to the illuminator IL with the aid of a beam delivery system comprising, for example, suitable directing mirrors and/or a beam expander.
- the source may be an integral part of the lithographic apparatus.
- the source SO and the illuminator IL, together with the beam delivery system if required, may be referred to as a radiation system.
- the illuminator IL may comprise an adjuster for adjusting the angular intensity distribution of the radiation beam.
- the illuminator IL may comprise various other components, such as an integrator and a condenser.
- the illuminator may be used to condition the radiation beam, to have a desired uniformity and intensity distribution in its cross-section.
- the radiation beam B is incident on the patterning device (e.g., mask MA), which is held on the support structure (e.g., mask table MT), and is patterned by the patterning device. Having traversed the mask MA, the radiation beam B passes through the projection system PS, which focuses the beam onto a target portion C of the substrate W.
- the substrate table WT can be moved accurately, e.g. so as to position different target portions C in the path of the radiation beam B.
- the first positioner PM and another position sensor IFl can be used to accurately position the mask MA with respect to the path of the radiation beam B, e.g. after mechanical retrieval from a mask library, or during a scan.
- movement of the mask table MT may be realized with the aid of a long-stroke module (coarse positioning) and a short-stroke module (fine positioning), which form part of the first positioner PM.
- movement of the substrate table WT may be realized using a long-stroke module and a short-stroke module, which form part of the second positioner PW.
- the mask table MT may be connected to a short-stroke actuator only, or may be fixed.
- Mask MA and substrate W may be aligned using mask alignment marks Ml, M2 and substrate alignment marks Pl, P2. Although the substrate alignment marks as illustrated occupy dedicated target portions, they may be located in spaces between target portions (these are known as scribe- lane alignment marks). Similarly, in situations in which more than one die is provided on the mask MA, the mask alignment marks may be located between the dies. [0026]
- the depicted apparatus could be used in at least one of the following modes: [0027] 1. In step mode, the mask table MT and the substrate table WT are kept essentially stationary, while an entire pattern imparted to the radiation beam is projected onto a target portion C at one time (i.e. a single static exposure). The substrate table WT is then shifted in the X and/or Y direction so that a different target portion C can be exposed. In step mode, the maximum size of the exposure field limits the size of the target portion C imaged in a single static exposure.
- the mask table MT and the substrate table WT are scanned synchronously while a pattern imparted to the radiation beam is projected onto a target portion C (i.e. a single dynamic exposure).
- the velocity and direction of the substrate table WT relative to the mask table MT may be determined by the (de-)magnif ⁇ cation and image reversal characteristics of the projection system PS.
- the maximum size of the exposure field limits the width (in the non-scanning direction) of the target portion in a single dynamic exposure, whereas the length of the scanning motion determines the height (in the scanning direction) of the target portion.
- the mask table MT is kept essentially stationary holding a programmable patterning device, and the substrate table WT is moved or scanned while a pattern imparted to the radiation beam is projected onto a target portion C.
- a pulsed radiation source is employed and the programmable patterning device is updated as required after each movement of the substrate table WT or in between successive radiation pulses during a scan.
- This mode of operation can be readily applied to maskless lithography that utilizes programmable patterning device, such as a programmable mirror array of a type as referred to above.
- Combinations and/or variations on the above described modes of use or entirely different modes of use may also be employed.
- FIG. 2 schematically depicts a source module according to an embodiment of the invention.
- the source module 10 may comprise a container 2 arranged with a liquefied target material 3, for example with Sn or Gd.
- the container 2 may be arranged with a suitable mechanism or opening (not shown) for delivery of liquid droplets 4a, 4b, 4c, 4d of Sn or Gd to the region 1 wherein a droplet is configured to be impinged by a laser beam 6 provided by a laser 5.
- the laser beam 6 may relate to a CO 2 laser having a wavelength of 10.6 micrometer. Alternatively, other suitable lasers may be used having respective wavelengths in the range of 1 - 11 micrometers.
- the laser light is desirably focused in the region 1 using a suitable optical system (not shown).
- a suitable optical system not shown.
- the droplets 4a, 4b, 4c, 4d are transferred into plasma state which may emit a 6.7 nm radiation, or any other EUV radiation in the range of 5.0 - 20 nanometers.
- the emanating EUV beam 7 may be intercepted by a suitable debris mitigation system 8 configured to collect or to deflect particle debris emanating from the region 1.
- the EUV beam 7a substantially free of debris may then enter the illumination system 9 of the lithographic apparatus configured to suitably condition the beam 7a.
- the source module 10 may include a buffer gas for cooperating with a source of laser produced plasma.
- the buffer gas may have at least 50% transmission for the EUV radiation, and at least 70% absorption for the secondary radiation.
- the buffer gas has at least 90% or at least 95% transmission for the EUV radiation. It is further desirable that the buffer gas has at least 90% absorption for the secondary radiation.
- a gas may be provided in region 1 of the source module, which gas acts as a buffer gas intercepting debris and simultaneously acts as a spectral purity filter enabling a due EUV enrichment of the incoming beam 7, by simultaneously having a high EUV transmittance and having a high absorption the pump laser wavelength (typical wavelength 10.6 ⁇ m for a CO 2 laser).
- the pressure integral of the gas may be 1 mbar»cm or higher. This is found to be sufficient to thermalize atomic and ionic debris and therefore to mitigate particulate debris propagating from the source.
- a pressure integral of the buffer gas is set to a value in the range of 0.5-5 mbar'cm.
- Suitable buffer gas is a gas having a light atomic weight elements and may be selected from a group consisting of: C 2 H 4 , NH 3 , O 3 , CH 3 OH, CO 2 , CH 4 , C 2 H 6 , C 2 H 2 , and NH 2 D.
- Further suitable gases which may be used for suppressing secondary radiation, like infra-red radiation, emanating from a CO 2 laser source are SiH 3 Cl, SiH 3 F, and SiH 3 Br.
- sources constructed to emit 6.7 nm radiation are particularly suitable to be combined with such gases, because the EUV transmittance of such gases in the range of about 6.7 nm is relatively high (typically > 95%) for a given suppression of unwanted wavelengths, like infra-red radiation. In this way a due EUV enrichment of the beam 7 is facilitated.
- embodiments of the invention may be used for any type of EUV source, including but not limited to a discharge produced plasma source (DPP source), or a laser produced plasma source (LPP source).
- DPP source discharge produced plasma source
- LPP source laser produced plasma source
- the invention may be particularly suited to suppress radiation from a laser source, which typically forms part of a laser produced plasma source. This is because a laser source has typically a small bandwidth and molecular absorption lines also typically have a limited bandwidth, unless a large number of absorption lines is available within a certain wavelength region. Thus, when radiation from a laser source is required to be suppressed the availability of suitable materials, desirably, gasses is much higher.
- the buffer gas may include a mixture of a first gas specimen and a second gas specimen.
- the second specimen may be selected to, for example, pressure broaden absorption peaks of the main buffer gas.
- a buffer gas like C 2 H 4 , NH 3 , NH 2 D, O 3 , CH 3 OH, CO 2 , CH 4 , C 2 H 6 , C 2 H 2 , SiH 3 Cl, SiH 3 F, or SiH 3 Br
- the second gas may not need to absorb infrared radiation, but the EUV transmittance of this second type of gas is desirably at least the same or higher than for the first gas specimen.
- An example of such combination is a mixture of CO 2 and He, where CO 2 is used to absorb infrared light, and He is used to pressure broaden the absorption lines of the CO 2 . It is also possible to use a gas with a high absorption strength for the secondary radiation as a second gas species and a gas with a high EUV transmittance as a first gas species. Examples of such second gas species may include H 2 , He, Ne or Ar.
- the buffer gas may relate to a suitable mixture comprising a first gas specimen having at least 50% transmission to the EUV radiation, and a second gas specimen having at least 70% absorption for said plurality of wavelengths.
- light of the laser 5 is configured to propagate through a first region Rl corresponding to a region wherein EUV is generated and a second region R2.
- the source module may include a pressure barrier 8 constructed to substantially confine the buffer gas to the second region R2.
- a suitable pressure barrier wherein the pressure barrier is constructed to maintain a higher (partial) pressure of the buffer gas in the second region R2, between the source and the collector, and a lower (partial) pressure of the buffer gas at the beam path of the pump laser in the first region Rl .
- the pressure barrier may relate to a tube that at least partly encloses the pump laser beam and has an opening that is small enough to enable differential pumping.
- a gas with a low absorption for infrared may be directed in a high-speed flow along the pump laser beam path.
- the pressure barrier may further relate to a foil trap or to a gas injected stationary foil trap. This particular embodiment will be discussed with reference to Figure 3.
- the source module 10 may be constructed to cool the buffer gas.
- the source module 10 may comprise a passive element 12 (see Figure 2) for cooling the buffer gas, like a stationary or rotatable plate having a large area, for example a foil trap.
- the source module 10 may further comprise a circulation unit 14 (see Figure 2) constructed to circulate the buffer gas for cooling of the buffer gas.
- the feature of cooling the buffer gas may be advantageous for maintaining efficiency of the buffer gas, as relative intensities of the absorption lines change with temperature. By maintaining the buffer gas at a suitable preselected operational temperature, overall performance of a lithographic apparatus that includes the source module 10 may not be compromised.
- FIG. 3 schematically depicts an embodiment of a portion of a source module according to an aspect of the invention, wherein a cross-section of an embodiment of a foil trap 60 provided with the buffer gas is depicted.
- the foil trap 60 may be arranged around an axis of rotation 62 near the source 61 of the EUV radiation, and may comprise a plurality of channel barriers 63 arranged for preventing material, i.e.
- the foil trap 60 may comprise a system 64 for retaining a buffer gas, arranged to provide the buffer gas substantially inside the channel barriers 63 for intercepting the particulate debris.
- the buffer gas may be supplied by a suitable plurality of conducts through which the buffer gas may flow inwardly and outwardly, as is schematically indicated by arrows 65 a, 67. By arranging the buffer gas in a circulatory fashion, cooling of the buffer gas may also be enabled.
- a pump-down chamber 65 may be provided for supplying the buffer gas to a suitable exit port (not shown).
- a further port 70 may be provided for supplementing the buffer gas with a further gas, for example for causing a pressure induced broadening of suitable absorption lines of the buffer gas.
- the system 64 may further comprise a supplementary cooling system 69 for cooling the foil trap.
- any use of the terms "wafer” or “die” herein may be considered as synonymous with the more general terms “substrate” or “target portion”, respectively.
- the substrate referred to herein may be processed, before or after exposure, in for example a track (a tool that typically applies a layer of resist to a substrate and develops the exposed resist), a metrology tool and/or an inspection tool. Where applicable, the disclosure herein may be applied to such and other substrate processing tools. Further, the substrate may be processed more than once, for example in order to create a multi-layer IC, so that the term substrate used herein may also refer to a substrate that already contains multiple processed layers.
- optical components may refer to any one or combination of various types of optical components, including refractive, reflective, magnetic, electromagnetic and electrostatic optical components.
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Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2009801260249A CN102084299B (en) | 2008-07-14 | 2009-07-13 | Source module of an EUV lithographic apparatus, lithographic apparatus and method for manufacturing a device |
US13/003,137 US9465306B2 (en) | 2008-07-14 | 2009-07-13 | Source module of an EUV lithographic apparatus, lithographic apparatus, and method for manufacturing a device |
JP2011517886A JP5341992B2 (en) | 2008-07-14 | 2009-07-13 | Radiation source module for EUV lithographic apparatus, lithographic apparatus, and device manufacturing method |
EP09780491.8A EP2300878B1 (en) | 2008-07-14 | 2009-07-13 | Device manufacturing method with EUV radiation |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US12971508P | 2008-07-14 | 2008-07-14 | |
US61/129,715 | 2008-07-14 |
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WO2010007015A1 true WO2010007015A1 (en) | 2010-01-21 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/EP2009/058894 WO2010007015A1 (en) | 2008-07-14 | 2009-07-13 | Source module of an euv lithographic apparatus, lithographic apparatus, and method for manufacturing a device |
Country Status (8)
Country | Link |
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US (1) | US9465306B2 (en) |
EP (1) | EP2300878B1 (en) |
JP (1) | JP5341992B2 (en) |
KR (1) | KR20110028659A (en) |
CN (1) | CN102084299B (en) |
NL (1) | NL2003181A1 (en) |
TW (1) | TW201007384A (en) |
WO (1) | WO2010007015A1 (en) |
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CN102231935A (en) * | 2011-05-31 | 2011-11-02 | 长春理工大学 | Method and apparatus for generating coherent extreme ultraviolet radiation |
WO2016112326A1 (en) * | 2015-01-09 | 2016-07-14 | Kla-Tencor Corporation | System and method for inhibiting radiative emission of a laser-sustained plasma source |
WO2017205198A1 (en) * | 2016-05-25 | 2017-11-30 | Kla-Tencor Corporation | System and method for inhibiting vuv radiative emission of a laser-sustained plasma source |
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US8158960B2 (en) * | 2007-07-13 | 2012-04-17 | Cymer, Inc. | Laser produced plasma EUV light source |
NL2004706A (en) * | 2009-07-22 | 2011-01-25 | Asml Netherlands Bv | RADIATION SOURCE. |
JP5778093B2 (en) | 2011-08-10 | 2015-09-16 | エーエスエムエル ネザーランズ ビー.ブイ. | Substrate table assembly, immersion lithographic apparatus and device manufacturing method |
NL2009359A (en) * | 2011-09-23 | 2013-03-26 | Asml Netherlands Bv | Radiation source. |
NL2009358A (en) * | 2011-09-23 | 2013-03-26 | Asml Netherlands Bv | Radiation source. |
WO2013174656A2 (en) * | 2012-05-21 | 2013-11-28 | Asml Netherlands B.V. | Lithographic apparatus |
WO2014127151A1 (en) | 2013-02-14 | 2014-08-21 | Kla-Tencor Corporation | System and method for producing an exclusionary buffer gas flow in an euv light source |
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- 2009-07-13 WO PCT/EP2009/058894 patent/WO2010007015A1/en active Application Filing
- 2009-07-13 KR KR1020117003284A patent/KR20110028659A/en not_active Application Discontinuation
- 2009-07-13 EP EP09780491.8A patent/EP2300878B1/en active Active
- 2009-07-13 JP JP2011517886A patent/JP5341992B2/en active Active
- 2009-07-13 CN CN2009801260249A patent/CN102084299B/en active Active
- 2009-07-14 TW TW098123778A patent/TW201007384A/en unknown
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Cited By (9)
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CN102231935A (en) * | 2011-05-31 | 2011-11-02 | 长春理工大学 | Method and apparatus for generating coherent extreme ultraviolet radiation |
WO2016112326A1 (en) * | 2015-01-09 | 2016-07-14 | Kla-Tencor Corporation | System and method for inhibiting radiative emission of a laser-sustained plasma source |
US9615439B2 (en) | 2015-01-09 | 2017-04-04 | Kla-Tencor Corporation | System and method for inhibiting radiative emission of a laser-sustained plasma source |
KR20170105043A (en) * | 2015-01-09 | 2017-09-18 | 케이엘에이-텐코 코포레이션 | System and method for suppressing radiation emission of a laser-maintained plasma source |
KR102356948B1 (en) * | 2015-01-09 | 2022-01-27 | 케이엘에이 코포레이션 | Systems and methods for suppressing radiation emission of a laser-maintained plasma source |
WO2017205198A1 (en) * | 2016-05-25 | 2017-11-30 | Kla-Tencor Corporation | System and method for inhibiting vuv radiative emission of a laser-sustained plasma source |
US9899205B2 (en) | 2016-05-25 | 2018-02-20 | Kla-Tencor Corporation | System and method for inhibiting VUV radiative emission of a laser-sustained plasma source |
KR20190001606A (en) * | 2016-05-25 | 2019-01-04 | 케이엘에이-텐코 코포레이션 | Systems and methods for inhibiting VUV radiation emission of laser-continuous plasma sources |
KR102228496B1 (en) * | 2016-05-25 | 2021-03-15 | 케이엘에이 코포레이션 | System and method for inhibiting VUV radiation emission of laser-sustained plasma source |
Also Published As
Publication number | Publication date |
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CN102084299A (en) | 2011-06-01 |
KR20110028659A (en) | 2011-03-21 |
US20110109892A1 (en) | 2011-05-12 |
CN102084299B (en) | 2013-09-11 |
JP5341992B2 (en) | 2013-11-13 |
EP2300878B1 (en) | 2014-11-12 |
EP2300878A1 (en) | 2011-03-30 |
US9465306B2 (en) | 2016-10-11 |
JP2011528180A (en) | 2011-11-10 |
TW201007384A (en) | 2010-02-16 |
NL2003181A1 (en) | 2010-01-18 |
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