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WO2010068990A1 - Matériaux composites riches en protéines pour alimentation d'aquaculture - Google Patents

Matériaux composites riches en protéines pour alimentation d'aquaculture Download PDF

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Publication number
WO2010068990A1
WO2010068990A1 PCT/AU2009/001641 AU2009001641W WO2010068990A1 WO 2010068990 A1 WO2010068990 A1 WO 2010068990A1 AU 2009001641 W AU2009001641 W AU 2009001641W WO 2010068990 A1 WO2010068990 A1 WO 2010068990A1
Authority
WO
WIPO (PCT)
Prior art keywords
protein
lupin
wheat gluten
rich material
content
Prior art date
Application number
PCT/AU2009/001641
Other languages
English (en)
Inventor
Robert John Pearce
Peter Richard Simpson
Salah Salem
Original Assignee
Shoalhaven Starches Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2008906503A external-priority patent/AU2008906503A0/en
Application filed by Shoalhaven Starches Pty Ltd filed Critical Shoalhaven Starches Pty Ltd
Publication of WO2010068990A1 publication Critical patent/WO2010068990A1/fr

Links

Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K40/00—Shaping or working-up of animal feeding-stuffs
    • A23K40/20—Shaping or working-up of animal feeding-stuffs by moulding, e.g. making cakes or briquettes
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K50/00—Feeding-stuffs specially adapted for particular animals
    • A23K50/80—Feeding-stuffs specially adapted for particular animals for aquatic animals, e.g. fish, crustaceans or molluscs
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J1/00—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
    • A23J1/12—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00—Working-up of proteins for foodstuffs
    • A23J3/22—Working-up of proteins for foodstuffs by texturising
    • A23J3/26—Working-up of proteins for foodstuffs by texturising using extrusion or expansion
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K10/00—Animal feeding-stuffs
    • A23K10/30—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K20/00—Accessory food factors for animal feeding-stuffs
    • A23K20/10—Organic substances
    • A23K20/142—Amino acids; Derivatives thereof
    • A23K20/147—Polymeric derivatives, e.g. peptides or proteins
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K40/00—Shaping or working-up of animal feeding-stuffs
    • A23K40/25—Shaping or working-up of animal feeding-stuffs by extrusion
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/17—Amino acids, peptides or proteins
    • A23L33/185—Vegetable proteins
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
    • Y02A40/81—Aquaculture, e.g. of fish
    • Y02A40/818—Alternative feeds for fish, e.g. in aquacultures

Definitions

  • the present invention relates to protein-rich materials manufactured from wheat protein ingredients and lupin protein ingredients that have been prepared as a composite material to provide complementary nutrition and functionality suited to use in aquaculture feeds, to a process for manufacturing said materials and to the application of said materials in aquaculture feed products.
  • Yeast cells are a potential rich source of nutrients.
  • US Patent No. 5, 158,788 describes a process wherein a highly digestible feed for aquaculture use involves a treatment wherein yeast cells are the external layer of the cell wall is at least partially hydrolysed without damaging the wall itself.
  • the majority of seafood species are carnivorous which implies that fat and protein are the major constituents of their diets. Protein is required for structural growth, for metabolism and as a source of energy. In natural feed organisms the protein content typically constitutes about half the dry matter. In fish and other species raised in aquaculture as in other animals, the quality of dietary protein is determined by its constituent amino acids and by their digestibility and availability.
  • US Patent No 6,303,175 describes a gel-like feed for aquatic animals that contains a gel former which may be one of several substituted cellulose ethers, polysaccharides, vegetable gum, collagens or mixtures thereof.
  • a gel former which may be one of several substituted cellulose ethers, polysaccharides, vegetable gum, collagens or mixtures thereof.
  • US Patent No 6,168,815 describes a method for continuous production of dry feed for fish and shell fish based on fresh fish and addition of dry carbohydrate materials, vitamins, antioxidants and binding agents.
  • US Patent No 5,863,586 provides for a fish feed in the form of pellets with a high fat content and superior physical properties made by immersing feed pellets in a hot oil bath to achieve drying and fat absorption followed by cooling to give dry free flowing particles.
  • US Patent 4,981,71 1 describes the use of extrusion cooking as a means to producing a sinking shrimp and fish food in which the cooked mass contains up to 60% vegetable protein. During extrusion the protein within the mixture is developed into laminar striations that ultimately develop into a layered, open celled high protein product with specific gravity greater than 1.00 and which will not decompose in water.
  • British Patent No 2,217,175 describes the use of gelatine or caseinate as the proteinaceous ingredient.
  • US Patent No 6,685,980 provides for a low pigmented, highly digestible white protein meal from corn gluten to be used in aquafeed.
  • Norwegian Patent 179 731 utilises the binding characteristics produced by the coagulation of native proteins.
  • US Patent No 6,399,117 describes a process using the enzyme transglutaminase to catalyse cross-linking between proteins in the feed ingredients.
  • US Patent No 6,528, 100 claims an aquafeed product obtained by the use of the transglutaminase enzyme-based process.
  • Wheat gluten can act both as a source of protein nutrient and a functional pellet binder.
  • farinaceous binders cannot be utilised to any great extent ( Hemre 1995a,b).
  • Use of indigestible hydrocolloid binders results in reduced digestibility of protein and fat ( Storebakken, 1985 , Storrebaken et al 1987).
  • the use of wheat gluten as a binder does not cause such problems as it is substantially digestible. (Fagbenro and Jauncey, 1995; Yamamoto and Akiyama, 1995).
  • US Patent No 5, 102,671 describes a feed pellet manufacturing process without heat using wheat gluten to act as both binder and nutrient.
  • Wheat gluten is highly digestible and can replace a large proportion offish meal in diets of rainbow trout, provided that the diets are supplemented with lysine, the first limiting amino acid in gluten, as demonstrated by Pfeffer et al (1992, 1994) who found an apparent digestibility of 99% for crude protein when feeding a diet of 92.7% gluten and 1.45% lysine to rainbow trout. Wheat gluten had the numerically highest value with respect to apparent digestibility of dry matter and protein when compared to several fish meals, poultry by-products, and vegetable sources in rainbow trout.
  • wheat gluten is a suitable replacement protein source for fish meal at a high inclusion level of 20% of Atlantic halibut diet. Further increase should be done with caution up to 30% wheat gluten unless the diet is supplemented with lysine.
  • the lysine content of the diets were 4.0, 3.6 ,3.1 and 2.6% respectively at 0, 10, 20 and 30% wheat gluten.
  • Fish growth and feed efficiency were not influenced by dietary wheat gluten level. The whole-body protein concentration and crude lipid concentration increased with dietary wheat gluten.. It was concluded that the diet containing 2.6% lysine was deficient in this amino acid.
  • lupin protein is one that has been shown to provide some potential as a valuable ingredient in aquaculture diets due to its significant level of lysine but is limited in its use by the low level of methionine.
  • Lupin meals are being used in commercial diets and especially that of lupin kernel meal because of the higher protein content and reduced fibre.
  • lupin protein concentrates made from lupin kernel flour have been described as prototypes with further increase in protein content to about 70% and further reduction of fibre (Glencross et al (2005). These lupin protein concentrates were produced by a method mimicking the production of soy protein concentrates.
  • the protein content was increased by extracting the oligosaccharides from lupin flour using 70% aqueous ethanol. When included at up to 40 % into a typical salmonid diet formulation and supplied to rainbow trout, no significant effects of inclusion of such lupin protein concentrate on any fish performance criteria such as feed intake or growth was identified relative to a reference diet. Lupin protein concentrate was highly palatable at inclusion levels up to 40% of the diet. Manrique (1977) described extensively parameters that affect the extractability of soluble components from lupin. King et al (1983) described an aqueous extraction method for solubilising much of the protein from lupin meal which can be used as the basis for preparing lupin protein concentrates and isolates.
  • novel manufacturing technology includes an alternative procedure for preparing lupin protein concentrate with low fibre content and procedures for blending the protein-rich components and for drying and pelletising a composite product.
  • Another object of the present invention is to provide novel composite protein-rich materials from ingredients rich in wheat protein and deficient in insoluble fibre and ingredients rich in lupin protein and deficient in insoluble fibre that provide a source of complementary nutrition and desirable functionality in feeds designed and constituted for aquaculture.
  • a further object of the invention is to provide a novel process for the manufacture of novel composite protein-rich materials from ingredients rich in wheat protein and ingredients rich in lupin protein that provide a source of complementary nutrition and desirable functionality in feeds designed and constituted for aquaculture.
  • a further object of the invention is to provide applications for the novel composite protein-rich materials from ingredients rich in wheat protein and ingredients rich in lupin protein that provide a source of complementary nutrition and desirable functionality in feeds designed and constituted for aquaculture.
  • a protein-rich composite material for use in aquaculture feed including wheat gluten and lupin protein concentrate which are combined in proportions to provide nutrition as ingredients rich in protein and functions of cohesion and integrity in said feed.
  • the invention also discloses an aquaculture feed which includes the aforementioned protein rich composite material.
  • said feed is in a compacted or pelleted form.
  • said wheat gluten in vital wheat gluten has a protein content greater than about 65% (N x 5.7) and an insoluble fibre content less than about 10% wherein and hereinafter such contents of protein and fibre should be construed to refer to estimations on a weight-for-weight basis in relation to dry solids content. .
  • said vital wheat gluten has a protein content greater than about
  • said vital wheat gluten is of a grade manufactured for and suited to the baking industry having protein content greater than about 75% (N x 5.7) and an insoluble fibre content of less than 1%
  • said lupin protein concentrate has a protein content greater than about 50% (N x 6.25) and an insoluble fibre content of less than about 20%.
  • said lupin protein concentrate has a protein content of greater than about 60% (N x 6.25) and an insoluble fibre content of less than about 5%.
  • said lupin protein concentrate has a protein content of greater than about 65% (N x 6.25) and an insoluble fibre content of less than about 5% and has been manufactured from lupin seed or dehulled lupin meal that has an alkaloid content less than 200mg/kg considered suitable as a human food ingredient.
  • said vital wheat gluten and lupin protein concentrate are mixed in about equal quantities.
  • a process for the manufacture of a protein-rich composite material for use in aquaculture feed, said process including the step of combining wheat gluten and lupin protein concentrate in proportions to provide nutrition as ingredients rich in protein and functions of cohesion and integrity in said feed.
  • vital wheat gluten powder and lupin protein concentrate powder are blended with for example a ribbon blender and the mixture provided as a powder or preferably delivered to forming or extrusion machinery to achieve the desired form of product.
  • vital wheat gluten powder and liquid lupin protein concentrate dispersion are blended in a suitable mixer and the blend introduced into a drier suitable for drying wheat gluten products such as a ring drier.
  • a drier suitable for drying wheat gluten products such as a ring drier.
  • Such dried composite protein-rich product is preferably delivered to forming or extrusion machinery to achieve the desired form of product.
  • the method of preparation of liquid lupin protein concentrate dispersion or its dried form is not limited other than that that it is rich in protein and deficient in insoluble fibre having a protein content greater than 50% (N x 6.25) and preferably greater than 65% (N x 6.25) and an insoluble fibre content of less than 20%, preferably less than 10% and most preferably less than 5%.
  • the feedstock for preparation of lupin protein concentrate is not limited and may be from any of whole lupin seeds or meals or de-hulled lupin seeds or meals. Efficiency of preparation may be optimised by selection of average particle size in the meal suited to the processing machinery.
  • a suitable method for the preparation of liquid lupin protein concentrate is provided in one of the following non- limiting Examples,
  • De-hulled lupin flour from Lupimis angustifolia having protein content of approximately 36% on a dry basis determined on a Nitrogen content x 6.25 was selected and dispersed with vigorous agitation into aqueous suspension with the addition of sodium hydroxide solution to maintain the pH in the range 8.5 to 9.0.
  • the dispersion was extracted through a 3 -tank counter-current extraction system with intermediate decanters to separate heavy and light phases.
  • the initial flour solids to water extraction ratio was 5: 1.
  • Solids content of final lupin extract 18% w/w
  • Lupin protein concentrate (5000kg) as prepared in Example 1 was continuously introduced into a swept surface vacuum evaporator.
  • the operating conditions of the vacuum evaporator were selected so that the vapor temperature in the evaporator was in the range of 45 to 55°C. Water was continuously removed until the evaporated product would still flow at about 50C and then collected continuously.
  • Solids content of evaporated lupin protein concentrate 36% w/w
  • Example 3 Preparation of a composite dispersion rich in wheat gluten and lupin proteins.
  • Liquid lupin protein concentrate ( 5000kg) prepared as in Example 1 was stirred with high shear in a tank and the pH adjusted to 7.0 by addition of hydrochloric acid (16%w/w). To this mix was added vital wheat gluten ( 900kg on a dry basis, 7% moisture content) until uniformly mixed.
  • the thick, highly hydrated paste was supplied continuously to a high speed pin worker acting as a blender in the re-cycle loop of a ring drier such that the wet paste was vigorously mixed with almost dry material being returned to the blender.
  • the product was recovered continuously from the ring drier and continuously milled and sieved to provide a uniform powder product.
  • Solids content of final wet lupin extract-wheat gluten mix 30% w/w
  • Example 4 Preparation of a composite dispersion rich in wheat gluten and lupin proteins.
  • Liquid lupin protein concentrate ( 2500kg) prepared as in Example 2 was stirred with high shear in a tank and the pH adjusted to 7.0 by addition of hydrochloric acid (16% w/w). To this mix was added wet vital wheat gluten ( 900kg on a dry basis, 68% moisture content) until uniformly mixed.
  • the thick, highly hydrated paste was supplied continuously to the blender of a ring dryer as in Example 3 and to yield a uniform powder product
  • Solids content of final wet lupin extract-wheat gluten mix 36% w/w
  • a composite dispersion of liquid lupin protein concentrate and wheat gluten was prepared as in Example 4.
  • the lupin-wheat gluten composite powder was supplied with steam to a pelletising press and formed into 5mm diameter rigid pellets that were cooled on a perforated belt and then packaged.
  • Binders in fish feeds I Effect of alginate and guar gum on growth, digestibility, feed intake and passage through the gastrointestinal tract of rainbow trout. Aquaculture 47: 11 - 26.

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Zoology (AREA)
  • Animal Husbandry (AREA)
  • Proteomics, Peptides & Aminoacids (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Mycology (AREA)
  • Biochemistry (AREA)
  • Birds (AREA)
  • Insects & Arthropods (AREA)
  • Marine Sciences & Fisheries (AREA)
  • Biotechnology (AREA)
  • Botany (AREA)
  • Molecular Biology (AREA)
  • Physiology (AREA)
  • Fodder In General (AREA)
  • Feed For Specific Animals (AREA)

Abstract

La présente invention concerne un matériau riche en protéines fabriqué à partir d'au moins un composant de protéine de blé et au moins un composant de protéine de lupin, ledit matériau riche en protéines étant élaboré sous forme d'un matériau composite pour obtenir une fonctionnalité et une capacité de nutrition complémentaire adaptées à l'alimentation d'aquaculture.
PCT/AU2009/001641 2008-12-18 2009-12-17 Matériaux composites riches en protéines pour alimentation d'aquaculture WO2010068990A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2008906503 2008-12-18
AU2008906503A AU2008906503A0 (en) 2008-12-18 Composite Protein Rich Materials For Aquaculture Feeds

Publications (1)

Publication Number Publication Date
WO2010068990A1 true WO2010068990A1 (fr) 2010-06-24

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9226515B2 (en) 2004-02-03 2016-01-05 Cargill, Incorporated Protein concentrate and an aqueous stream containing water-soluble carbohydrates
KR102279637B1 (ko) * 2020-12-04 2021-07-21 대한민국 육상수조식 양식장 육성기 넙치용 배합사료의 물성조절 제조방법
WO2023141558A1 (fr) * 2022-01-20 2023-07-27 Cargill, Incorporated Procédé de préparation d'un produit grossier de gluten de blé dénaturé

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050130261A1 (en) * 2003-12-16 2005-06-16 Daniel Wils Process for crosslinking proteins with a ketose containing 3 to 5 carbon atoms
WO2005096835A1 (fr) * 2004-03-31 2005-10-20 Cargill Incorporated Composition proteique pouvant etre dispersee
WO2007044943A1 (fr) * 2005-10-13 2007-04-19 Archer-Daniels-Midland Company Produits alimentaires contenant des produits a base de legumes et processus destinés à produire les produits alimentaires
WO2007070616A2 (fr) * 2005-12-13 2007-06-21 Archer-Daniels-Midland Company Produits alimentaires et leurs procedes de production et de distribution, et ingredients de ces produits
WO2007073903A1 (fr) * 2005-12-23 2007-07-05 Nestec S.A. Aliment pour animaux de compagnie et procedes de production de ce dernier

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050130261A1 (en) * 2003-12-16 2005-06-16 Daniel Wils Process for crosslinking proteins with a ketose containing 3 to 5 carbon atoms
WO2005096835A1 (fr) * 2004-03-31 2005-10-20 Cargill Incorporated Composition proteique pouvant etre dispersee
WO2007044943A1 (fr) * 2005-10-13 2007-04-19 Archer-Daniels-Midland Company Produits alimentaires contenant des produits a base de legumes et processus destinés à produire les produits alimentaires
WO2007070616A2 (fr) * 2005-12-13 2007-06-21 Archer-Daniels-Midland Company Produits alimentaires et leurs procedes de production et de distribution, et ingredients de ces produits
WO2007073903A1 (fr) * 2005-12-23 2007-07-05 Nestec S.A. Aliment pour animaux de compagnie et procedes de production de ce dernier

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
GLENCROSS, B. D.: "Feeding lupins to fish: A review of the nutrional and biological value of lupins in aquaculture feeds", DEPARTMENT OF FISHERIES - RESEARCH DIVISION WESTERN AUSTRALIA, 2001, Retrieved from the Internet <URL:http://www.fish.wa.gov.au/docs/op/op031/index.php70306> [retrieved on 20100114] *
GLENCROSS, B.: "'Assessment'ofthe nutritional variability of lupins as an aquaculture feed ingredient'", FINAL REPORT FOR THE GRAINS RESEARCH COMMITTEE OF WA PROJECT, 2003, Retrieved from the Internet <URL:http://www.fish.wa.gov.au/docs/frr/frcr006> [retrieved on 20100114] *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9226515B2 (en) 2004-02-03 2016-01-05 Cargill, Incorporated Protein concentrate and an aqueous stream containing water-soluble carbohydrates
US10154679B2 (en) 2004-02-03 2018-12-18 Cargill, Incorporated Protein concentrate and an aqueous stream containing water-soluble carbohydrates
KR102279637B1 (ko) * 2020-12-04 2021-07-21 대한민국 육상수조식 양식장 육성기 넙치용 배합사료의 물성조절 제조방법
WO2023141558A1 (fr) * 2022-01-20 2023-07-27 Cargill, Incorporated Procédé de préparation d'un produit grossier de gluten de blé dénaturé

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