WO2009148255A2 - Motive-power generating device using electromagnet - Google Patents
Motive-power generating device using electromagnet Download PDFInfo
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- WO2009148255A2 WO2009148255A2 PCT/KR2009/002940 KR2009002940W WO2009148255A2 WO 2009148255 A2 WO2009148255 A2 WO 2009148255A2 KR 2009002940 W KR2009002940 W KR 2009002940W WO 2009148255 A2 WO2009148255 A2 WO 2009148255A2
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- electromagnet
- power
- electromagnets
- motor
- generating device
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K53/00—Alleged dynamo-electric perpetua mobilia
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/05—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using AC supply for both the rotor and the stator circuits, the frequency of supply to at least one circuit being variable
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P2207/00—Indexing scheme relating to controlling arrangements characterised by the type of motor
- H02P2207/07—Doubly fed machines receiving two supplies both on the stator only wherein the power supply is fed to different sets of stator windings or to rotor and stator windings
- H02P2207/073—Doubly fed machines receiving two supplies both on the stator only wherein the power supply is fed to different sets of stator windings or to rotor and stator windings wherein only one converter is used, the other windings being supplied without converter, e.g. doubly-fed induction machines
Definitions
- the present invention relates to a power generator using an electromagnet, and more particularly, by alternately installing a plurality of electromagnets having a predetermined phase difference on the motor, the electromagnet power generator rotates at a constant speed or more due to the magnetic force generated in the internal and external electromagnets. It is possible to maintain a long time, and control the internal and external electromagnets sequentially through the control unit to reduce the phase difference, increase the rotation force by increasing the arrangement, and relates to a power generating device using an electromagnet that can reduce energy loss.
- the generator In general, in the case of thermal power generation or nuclear power generation, the generator is operated by using heat generated by combustion of a natural resource or a nuclear reaction, and thus the power generation energy conversion efficiency is not only lowered due to the loss of thermal energy according to the second law of thermodynamics.
- Many environmental problems that accompany power generation are emerging, such as global warming due to the generation of carbon dioxide by combustion and radioactive leakage due to nuclear reactions, and disposal of nuclear waste.
- Korean Patent Laid-Open Publication No. 1987-0006313 attempts to generate power by using an electromagnet, but due to the low degree of completeness of the invention, it is not expected to be feasible and useful.
- Korean Patent No. 0816421 is, "An electromagnet 40 and each electromagnet 40 to be installed in the magnetic field influence zone of the adjacent rotating body 30 to drive the rotating body 30 by the attraction force or repulsive force of the magnetic force, ), The control unit 50 to be sequentially excited.
- this corresponds to a kind of motor for the purpose of low production cost, it is difficult to ensure the reliability of the rotational speed-torque control.
- Patent 1 Korean Patent Publication No. 1987-0006313 "Electronic Engine”
- the present invention devised to solve the above problems by alternately installing a plurality of electromagnets having a predetermined phase difference on the motor, by the magnetic force generated in the internal and external electromagnets for a long time to maintain the rotation of a certain speed or more It is an object of the present invention to provide a power generator using an electromagnet capable of controlling internal and external electromagnets sequentially through a control unit, thereby reducing phase differences, increasing rotational force by increasing an arrangement, and reducing energy loss.
- the present invention comprises a power unit for arranging a plurality of internal electromagnets on the shaft to form a rotating part, and a plurality of external electromagnets outside the rotating part to form a fixed part;
- An assisting device having a start motor for initially starting the motor;
- a controller which detects the rotational position of the rotating unit with a photosensor and energizes the electromagnet at the corresponding position.
- the shaft of the motor is characterized in that it comprises a wiring harness, a locking groove, a center jaw, a bolt mount for receiving the electric wire.
- the rotary unit of the motor unit according to the present invention is arranged at an even interval between the inner electromagnet on the inner support fixed to the outer peripheral surface of the radial plate, the fixed portion of the motor is uniform external electromagnet on the outer support fixed to the outer peripheral surface of the ring plate It is characterized in that arranged at intervals.
- the fixing unit of the motor according to the present invention is arranged in an axial direction alternately with an odd number of external electromagnets and even rows of external electromagnets in a constant phase difference, characterized in that the phase difference is maintained at 1/2 of the pitch angle in the radial direction .
- the motor according to the present invention is characterized in that the interval between the internal electromagnet and the external electromagnet in the range of 0.3 to 15mm.
- the motor according to the present invention is characterized in that the end of the iron core corresponding to the inner and outer electromagnets are wide and bent, and fixed using a key and a bolt.
- the motor according to the present invention is characterized in that to supply power to the internal electromagnet via a power connection portion corresponding to the copper brush and carbon brush.
- the electromagnet of the motor according to the present invention is a structure that is repeated over 4 to 50 rows in the axial direction, the inner electromagnet of each row is characterized in that arranged in the form of one of 4, 8, 16, 32 in the radial direction. .
- the radial plate, the inner support, the ring-shaped plate, the outer support of the motor according to the present invention is characterized in that it uses a material that is well current without affecting the magnetic force.
- the electromagnet of the motor according to the present invention is a structure that is repeated over 4 to 50 rows in the axial direction, the outer electromagnet of each row is characterized in that arranged in the form of one of 16, 32, 64, 128, 256 in the radial direction It is done.
- start motor of the auxiliary according to the invention is characterized in that the DC motor.
- the photosensor of the control unit according to the invention is installed on the fixed plate at intervals corresponding to the radial phase difference of the external electromagnet, characterized in that for generating a signal by the index groove of the rotation sensing plate connected to the shaft.
- the shaft of the motor is characterized in that it comprises a wiring port 115, a locking groove, a central jaw, a bolt mount for receiving the electric wire.
- control unit performs a one-cycle sequential control by energizing the electromagnets of each row step by step at the same time in response to the signal of the photosensor, in each step to apply power to the DC power supply unit via the driver IC and IGBT It is characterized by.
- the control unit 1, 9, 17,...
- the signal is generated from the first step of operating the external electromagnet of the position and the photo sensor of the second group, 2, 10, 18,.
- the second step of operating the external electromagnet of the position and when a signal is generated from the photo sensor of the third group, the number 3, 11, 19,...
- the signal is generated from the third step of operating the external electromagnet of the position and the fourth group of photosensors, 4, 12, 20,.
- the fourth step of operating the external electromagnet at the position and when a signal is generated from the photo sensor of the fifth group, 5, 13, 21,.
- the eighth step of operating the external electromagnet at the position and the first to eighth groups receive signals to the driver ICs U1 to U8, respectively, and send currents to the IGBT Q1 to Q8 to turn the gate of the IGBT ON and OFF to supply DC power.
- the odd-numbered photosensor in the control unit is connected to supply power to the internal electromagnet odd-numbered rows simultaneously through the driver IC U9 and IGBT Q9 on one path, and the even-numbered photosensor is connected to the driver IC U10 and IGBT Q10 on the other path. It is characterized in that it is connected to supply to the inner electromagnet even-numbered through at once.
- control unit is characterized in that it uses a diode to prevent the counter current along with the driver IC and the output terminal IGBT connected to the electromagnet.
- the DC power supply of the control unit according to the invention is characterized in that for providing a power in the range of DC12 ⁇ 1200V.
- the electromagnet of the electromagnet power generator is sequentially supplied with a current to generate a magnetic field by controlling the signal of the rotation of the electromagnet power generator started by the start motor and detecting the rotation state of the electromagnet power generator. While the electromagnet motor is operated, the rotation of the motor is strongly promoted, and the rotation of the electromagnet motor is further increased by the sequential control of the current supplied to each electromagnet, or the electromagnet motor is maintained at a predetermined speed or more for a predetermined period of time. When the current is supplied to the internal and external electromagnets sequentially, the magnet is stopped at the magnet clutch of the start motor to stop the start motor.
- the power generator using the electromagnet by arranging a plurality of electromagnets alternately so as to have a predetermined phase difference on the electromagnet power generator, continuous power from the rotational movement of the electromagnet power generator for a certain period of time by supplying energy from an external power source. As it occurs, the output power is reduced by reducing the phase difference with the same power.
- the power generator using the magnet of the present invention by controlling the signal sent from the photosensor in order to supply current to the internal and external electromagnet at the same time to contribute to the prevention of environmental pollution and noise due to the improvement of energy efficiency It is effective.
- FIG. 1 is a perspective view showing the power generator skeleton of the apparatus according to the present invention
- Figure 2 is a perspective view showing a skeleton of the rotating part in the motor according to the present invention
- FIG. 3 is a configuration diagram showing various embodiments of the radial plate of the rotating part of FIG.
- 4 and 5 is a configuration diagram showing the skeleton of the fixing unit in the motor according to the present invention.
- FIGS. 5 and 6 are configuration diagrams showing an arrangement state of an electromagnet according to the present invention.
- FIG. 7 is an enlarged perspective view of an electromagnet of a motor according to the present invention.
- FIG. 8 is a perspective view showing a shaft of a power unit rotating unit according to the present invention.
- FIG. 9 is an exploded perspective view showing a brush power connection according to the present invention.
- FIG. 10 is a configuration diagram showing a photosensor arrangement state of the motor according to the present invention.
- FIG. 12 is a configuration diagram showing the index groove of the rotation sensing plate of the motor according to the present invention.
- FIG. 13 is a block diagram showing the schematic circuit configuration of the apparatus according to the present invention.
- 14 to 16 are detailed circuit diagrams of a control unit of the apparatus according to the present invention.
- start motor 220 DC power supply
- control unit 312 rotation detection plate
- driver IC 360 IGBT
- A1 to A5 odd rows
- B1 to B5 even columns
- FIG. 1 is a perspective view showing a skeleton of the power unit of the apparatus according to the present invention
- Figure 2 is a perspective view showing a skeleton of the rotating unit in the motor according to the present invention
- Figure 3 is a configuration diagram showing various embodiments of the radial plate of the rotating part of Figure 1 4 and 5 are schematic views showing the skeleton of the fixing unit in the motor according to the present invention
- FIGS. 5 and 6 are structural views showing the arrangement of the electromagnet according to the present invention
- FIG. 8 is a perspective view showing an enlarged electromagnet
- FIG. 8 is a perspective view showing a shaft of a power unit rotating unit according to the present invention
- FIG. 9 is a perspective view showing an exploded view of the brush power connection unit according to the present invention.
- the power generator using the electromagnet according to the present invention is the power generator 100, the auxiliary device 200, the control unit 300 as a main component, the DC power supply unit 220 and the start motor 210, power transmission It is configured to include a gear 250 auxiliary.
- the motor 100 of the present invention comprises a plurality of internal electromagnets 130 on the shaft 110 to configure the rotating unit 120, and by placing a plurality of external electromagnets 160 to the outside of the rotating unit 120 This is how the government 150 is constructed.
- the state in which the external electromagnet 160 of the fixing part 150 is disposed in the radial direction is more apparent with reference to FIG. 5.
- the inner electromagnet 130 rotating together with the rotating part 120 is connected to a power source and an electric wire through the power connection part 170 and the shaft 110.
- the auxiliary machine 200 of the present invention is provided with a start motor 210 for initially starting the motor 100.
- the start motor 210 uses a high torque generation type, and preferably uses a DC motor in terms of efficiency of circuit configuration. Using the DC motor as described above blocks the connection of the power supply of the start motor 210 when the electromagnet motor 100 rotates at a predetermined rotation speed after starting the electromagnet motor 100 by an initial external power source. This is to facilitate the operation.
- the start rotation speed of the motor 210 is preferably in the range of about 200 to 1000rpm.
- the power generated from the motor 100 may be used as a power source through an alternator (not shown), or may be used as an output for directly driving another device through the power transmission gear 250.
- the power transmission gear 250 is shown to be formed inside the start motor 210, but may be formed to be connected to the shaft 110 by being installed outside the ring-shaped plate 152.
- control unit 300 detects the rotation position of the rotating unit 120 by the photosensor 320 and performs the function of energizing the electromagnets 130, 160 of the corresponding position.
- the control unit 300 receives the signal for detecting the rotation from the photosensor 320 to be described later while the electromagnet power generator 100 rotates in sequence by the control unit 300 to control the electromagnet power generator ( Control the rotational speed-torque of the electromagnet power generator 100 by controlling the electric current to be sequentially supplied from the DC power supply unit 220 to each of the electromagnets 130 and 160 provided in the 100 to form a magnetic field. Acts as a
- reference numeral 152a is a hole that can be used by assisting an alternator (not shown) through the power transmission gear 250
- reference numeral 152b denotes a start motor 210, a photo sensor 320, and a power connection part. Holes for connecting electric wires on 170.
- the rotating part 120 of the power generator 100 arranges the inner electromagnet 130 at uniform intervals on the inner support 125 which is fixed to the outer circumferential surface of the radial plate 122.
- the fixing part 150 of the power generator 100 arranges the external electromagnets 160 on the external support 155 fixed to the outer circumferential surface of the ring-shaped plate 152 at uniform intervals.
- the ring-shaped plate 152 is configured with 64 planes on the drawing, but the number may vary depending on the intended use, and the number is not limited.
- the radial plate 122 is formed in a uniform angular interval in the radial direction, and combines the inner support 125, which is a straight plate of the same length on the outer peripheral surface.
- the amount of installation of the radial plate 122 is related to the capacity of the motor 100, but three is fine, depending on the design capacity can be increased or decreased.
- the internal electromagnet 130 is installed on the inner support 125 to be overlapped at uniform intervals without a phase difference.
- the radial plate 122 of the rotating part 120 may be branched into four places as in (a), eight places as in (b), and 16 places as in (c).
- the inner support 125 is fixed to the outer circumferential surface, and one inner electromagnet 130 is provided for each branch point of the radial plate 122.
- the bearing 111 is installed in the ring-shaped plate 152 of the fixing part 150.
- the bearing 111 rotates and supports the shaft 110 of the rotating unit 120 stably.
- Reference numeral 152c is a bolt hole for fixing the external electromagnet 160 via the external support 155.
- the amount of installation of the ring-shaped plate 152 is also related to the capacity of the motor 100, but 4 to 8 can be increased depending on the design capacity.
- the fixing part 150 of the power generator 100 is arranged in a constant phase difference ( ⁇ ) alternating the external electromagnet 160 in an odd number of rows and the external electromagnet 160 in an even number in the axial direction,
- the phase difference ⁇ is kept at 1/2 of the pitch angle in the radial direction.
- the odd-numbered fixing parts 150 such as columns A1, A2, A3, A4, and A5 are formed in the same phase and interval, and the even-numbered fixing parts 150 such as the columns B1, B2, B3, B4, and B5 are the same phase and interval. Is formed.
- the odd-numbered fixing part 150 group and the even-numbered fixing part 150 group are disposed to have a phase difference ⁇ based on the vertical center line CL.
- the pitch angle means an angular interval in which the fixing parts 150 are arranged in a specific row.
- the phase difference ⁇ between the odd-numbered fixing part 150 group and the even-numbered fixing part 150 group is 1/2 of the pitch angle, which can be clearly understood with reference to the following embodiments.
- the external electromagnet 160 is provided with 32 odd rows and 32 even rows, and the phase difference is 1/2 the pitch angle of the rotation radius.
- No. 1 of the external electromagnet 160 and No. 1 of the internal electromagnet 130 meet each other, current is simultaneously supplied to eight surfaces facing the inner and outer electromagnets 130 and 160 in an odd number of rows and 64 external electromagnets ( 160) Since the currents are simultaneously supplied to Nos. 1, 9, 17, 25, 33, 41, 49, and 57 among the odd columns A1, A2, A3, A4, and A5, the number 1 It is called a group, and currents are generated in 2, 10, 18, 26, 34, 42, 50 and 58 of even columns B1, B2, B3, B4 and B5 of the external electromagnet 160. This number is called a second group because it is supplied simultaneously.
- One side of the radial plate 122 of the rotating part 120 installed on the shaft 200 is preferably provided with a ground bolt (not shown) for fixing the ground line of the internal electromagnet 130.
- the external electromagnet 160 is grounded on the bolt 180 and used.
- the power generator 100 configures an interval between 0.3 and 15 mm of the inner electromagnet 130 and the outer electromagnet 160, and the iron core 132 corresponding to the inner electromagnet 130 and the outer electromagnet 160.
- the electromagnets 130 and 160 of the present invention are composed of iron cores 132 and 162, coils 134 and 164 and outer covers 136 and 166 as usual.
- the outer cover 136, 166 is to be made of a material that does not affect the magnetic field, for example, may be composed of aluminum, stainless steel, plastic or the like. As such, it is preferable that the bolt or nut for fixing each component is made of the same material.
- An appropriate range of the interval between the inner electromagnet 130 and the outer electromagnet 160 is 0.3 to 15 mm, and if it exceeds 15 mm, the efficiency rapidly decreases.
- Reference numeral 132a denotes a convex curved surface formed on the iron core 132 of the inner electromagnet 130
- reference numeral 162a denotes a concave curved surface formed on the iron core 162 of the external electromagnet 160.
- the magnetic force is pushed out by mutual force, and when the inner electromagnet 130 rotates counterclockwise to approach the outer electromagnet 160 where the next current does not flow, the iron core 132 162 and the attraction force to increase or maintain the rotation.
- the iron cores 132 and 162 are fixed by using the keys 138 and 168 and the bolts 180 to prevent rocking or deviation due to vibration while the rotation is continued.
- the ends of the iron cores 132 and 162 corresponding to each other in the inner electromagnet 130 and the outer electromagnet 160 are bent so that the inner electromagnet 130 is formed in the same shape as the angle of the rotation radius. It is formed to increase the repulsive force.
- the shaft 110 of the motor 100 includes a wiring harness 115, a catching groove 116, a center jaw 117, and a bolt 118 for accommodating electric wires.
- the shaft 110 is installed to be rotatable through a bearing at both ends.
- the shaft 110 constituting the rotating part 120 accommodates an electric wire 116 for supplying power to the internal electromagnet 130 on the wiring port 115.
- the wiring tool 115 may be formed in a plural in a symmetrical position in the form of a groove cut in the axial direction.
- the shaft 110 includes a key groove 112 for fixing the radial plate 122 of the rotating unit 120, the rotor of the start motor 210, the rotation sensing plate 312, and the housing 174.
- the locking groove 116 allows the radial plate 122 to be fixed and rotated, and the central jaw 117 serves to prevent the radial plate 122 from escaping to the outside.
- the key groove 112 and the locking groove 116 is a radial plate 122, the rotation sensing plate 312, the housing 174, the rotor of the start motor 210, the power transmission gear 250 and the shaft 110 )
- the bolt mount 118 is a radial plate 122 and the rotation sensing plate 321, the housing 174, the rotor of the start motor 210, the power transmission gear 250, to prevent the external separation of the hub ring. The nut to secure it.
- the power generator 100 of the present invention in Figure 9 is a structure for supplying power to the internal electromagnet 130 via the power connection portion 170 corresponding to the copper brush 172 and the carbon brush 176.
- the copper brush 172 having two ring shapes is installed at one side of the shaft 110 via a housing 174 formed of an insulator, and rotates together with the shaft 110 to have an odd number of rows of the inner electromagnet 130. It is electrically connected to the wires accommodated in the wiring port 115 so as to supply power to even rows.
- the carbon brush 176 is connected in contact with the holder 178 due to the elasticity of the spring so as not to restrain the rotation of the copper brush 172, IGBT (from the DC power supply 220 by the control unit 300)
- the current is supplied to odd rows and even rows of the internal electromagnet 130 through 360. Since the copper brush 172 and the carbon brush 176 supply power in an engaged state, the housing 174 and the holder 178 are fixed with bolts and nuts in consideration of ease of replacement when worn.
- the radial plate 122, the inner support 125, the ring-shaped plate 152, the outer support 155 of the power generator 100 according to the present invention uses a material that is well current without affecting the magnetic force.
- Such materials may be aluminum alloy, brass, stainless steel, and the like.
- the electromagnets 130 and 160 of the motor 100 have a structure that is repeated over 4 to 50 rows in the axial direction, and the inner electromagnets 130 of each row are 4, 8, 16, and 32 places in the radial direction. It is arranged in one of the forms.
- the electromagnets 130 and 160 of the motor 100 have a structure that is repeated over 4 to 50 rows in the axial direction, and the outer electromagnets 160 of each row are 16, 32, 64, 128, It is arranged in one of 256 places.
- the electromagnets 130 and 160 are arranged in ten rows (A1 to B5), the internal electromagnets 130 are arranged in eight places, and the external electromagnets 160 are odd rows 32 through FIGS.
- the pitch angle is 11.25 °, but the phase difference ⁇ is 5.625 ° because it is 1/2 of the pitch angle in the radial direction. That is, the odd-numbered and even-numbered external electromagnets 160 maintain a pitch angle of 11.25 °, but maintain a phase difference ⁇ shifted to 5.625 ° alternately as shown in FIG. 6 (b).
- the electromagnets 130 and 160 may be installed in more than 4 to 50 rows in the axial direction, and the inner electromagnets 130 of each row may be installed to extend in 4, 8, 16, 32, etc. in the radial direction. .
- the inner and outer electromagnets 130 and 160 are arranged in ten rows (A1 to B5) to supply current, but when arranged in ten or more rows, they are grouped in ten rows (for example, ten columns, ten columns, and ten columns). ..)
- the current can be supplied in each ten-row unit, and the phase difference can be given in ten-row unit to increase the rotational force and to further improve the torque.
- the hovering it is preferable to intervene the hovering to maintain the installation interval of the power supply connection unit 170, the start motor rotor (not shown), the power transmission gear 250, the rotation sensing plate 312.
- FIG. 10 is a configuration diagram showing the photosensor arrangement of the motor according to the present invention
- Figure 11 is a configuration diagram showing the index groove of the rotation sensing plate of the motor according to the present invention
- the photosensor 320 of the control unit 300 is installed on the fixed plate 314 at intervals corresponding to the radial phase difference ( ⁇ ) of the external electromagnet 160, the rotation is connected to the shaft 110
- the index groove 316 of the sensing plate 312 performs a function of generating a signal. Since the position is detected at 64 points when the phase difference ⁇ is 5.625 ° as described above, 64 photosensors 320 need to be installed on the fixed plate 314, but 32 to solve the problem that the installation space becomes narrow.
- the photosensor 320 may be used. As shown in FIG. 11, it is necessary to install the index grooves 316 of the rotation sensing plate 312 that interlock with the shaft 110 at two locations at 180 ° intervals. As shown in FIG.
- sixteen photosensors 320 are installed at odd intervals from the symbol 320-1 to the counter 320-31 in the counterclockwise direction, and again at even intervals from the symbol 320-2 to the counter 320-32 in the counterclockwise direction. Sixteen photosensors 320 are installed. After the signal is detected at 320-1, the shaft 110 is rotated by an angle of 5.625 °, which is the phase difference ⁇ , to detect the signal at 320-2. Accordingly, signals are generated from the 32 photosensors 320 while the shaft 110 is rotated 1/2, and signals are generated from the 32 photosensors 320 while the other 1/2 is rotated. It can be grasped.
- the starting point of the electromagnet power generator 100 is the photosensor 320 shown in FIG. 10 centering on the center line CL corresponding to the inner and outer electromagnets 130 and 160 of the column A1 shown in FIG. 6.
- the detection start point S of the pair of index grooves 316 is formed at a position shifted from the center line CL, and the detection end point E is also formed to extend backward as much as the shifted position. This is to allow the signal of the photosensor 320 to continue continuously without interruption, and when the internal and external electromagnets 130 and 160 coincide with each other, the current is sequentially supplied.
- the detection starting point S of the index groove 316 is formed to be shifted from the center line CL to prevent the rotation part 120 of the electromagnet power generator 100 from rotating in the reverse direction rather than the forward direction.
- This configuration when the shaft 110 is rotated once, by supplying the power supply to each of the inner and outer electromagnets 130, 160 twice, not only increases the rotational speed, but also improves the torque, and decreases the rotational speed It has a blocking effect.
- FIG. 10 illustrates an embodiment in which the shaft 110 rotates in the counterclockwise direction, and controls driving by an algorithm determined for the rotation position of the shaft 110 and the internal electromagnet 130.
- Odd numbers of the photosensors 320-1 to 320-31 installed on one side of the fixing plate 314 by excluding one of the numbers facing the two index grooves 316 (high numbers) are shown in FIGS.
- J1 to J31 correspond to each other
- even numbers of the photosensors 320-2 to 320-32 installed on one side of the opposite side correspond to J2 to J32 of FIGS. 13 to 16.
- the control unit 300 conducts one cycle sequential control by simultaneously energizing the electromagnets 130 and 160 in each row in response to the signal of the photosensor 320, and in each step, the driver IC ( It performs the function of applying the power of the DC power supply unit 220 via the 350 and the IGBT (360).
- the controller 300 is configured as a first controller for controlling the internal electromagnet 130 and a second controller for controlling the external electromagnet 160.
- an IGBT Insulated Gate Bipolar Transistor
- Reference numeral 225 denotes a DC which provides stable 12V to the electronic control unit (including the first control unit and the second control unit), the power supply unit 355 of the driver IC 350, the IGBT 360 gate, the circuit, and the photosensor 320.
- Reference numeral 215 denotes a constant voltage unit, and a magnet clutch 215 for intermittently connecting the start motor 210 before and after starting.
- the control unit 300 if a signal occurs in the photosensor 320 of the first group 1, 9, 17, ...
- the signal is generated from the first step of operating the external electromagnet 160 of the position, and the photo sensor 320 of the second group, 2, 10, 18,.
- the signal is generated from the second step of operating the external electromagnet 160 of the position, and the photo sensor 320 of the third group, 3, 11, 19,...
- the signal is generated from the third step of operating the external electromagnet 160 of the position and the fourth group of photosensor 320, 4, 12, 20,...
- the signal is generated from the fourth step of operating the external electromagnet 160 of the position and the photo sensor 320 of the fifth group, 5, 13, 21,...
- the odd-numbered photosensor 320 simultaneously supplies power to an odd number of internal electromagnets 130 through the driver IC 350 U9 and the IGBT 360 Q9 on one path.
- the even-numbered photosensor 320 is connected to supply the even-numbered rows of internal electromagnets 130 through the driver IC 350 U10 and the IGBT 360 Q10 on the other path.
- the electromagnet power generator 100 by detecting a rotation in the plurality of photosensor 320 of the electromagnet power generator 100 generates a control signal to input a current to the internal electromagnet 130 and the external electromagnet 160 corresponding to each position, By simultaneously inputting current to the inner and outer electromagnets at the corresponding positions by the control signal, a magnetic field is formed to rotate the inner electromagnet 130 and the shaft 110, but to rotate more strongly or maintain the rotation speed.
- the magnitude of the current input to each of the electromagnets 130 and 160 varies depending on the thickness of the coils of the inner and outer electromagnets 130 and 160 and the number of times the coil is wound on the iron core 162, and the controller 300 To be applied according to the algorithm of.
- each of the terminals J1 to J32 is a portion connecting to the photosensor 320, and the power circuits of the DC power supply 220 are illustrated in one embodiment (12V and 24V, but higher than 1200V).
- the electric current supplied from the electronic device 130 may be intermittently input to the internal electromagnet 130 and the external electromagnet 160 through the IGBTs Q1 to Q10.
- the symbols IN1 to IN8 represent the first to eighth groups, and the external electromagnet 160 supplies the current passed through the driver IC 350 U1 through U8 and the IGBT 360 Q1 through Q8. Supply the odd and even rows sequentially. This function is in charge of the second control unit.
- the first control unit When the odd number group signal occurs at IN9, the first control unit simultaneously transmits odd signals of codes M1 to M31 to IN9 and transmits the internal electromagnet 130 through the driver IC 350 U9 and the IGBT 360 Q9.
- the power is supplied to the odd columns at the same time, and IN10 sends the even signals from M2 to M32 at the same time when the signals of even-numbered groups occur, and internalizes the current passed through the driver IC (350) U10 and IGBT (360) Q10.
- the electromagnets 130 are simultaneously supplied to even rows.
- the individual power supply unit 355 of each of the 10 driver ICs for the driving of the driver IC 350 is denoted by T1 to T10, and the DC constant voltage unit 225 for supplying DC 12V power to the controller is provided. It is indicated by the symbol U19.
- D1 to D124 are LEDs (luminescent diodes), and when each of the photosensors 320 J1 to J32 sends a detection signal, the LEDs D1 to D124 sequentially. Lights up. This is formed in order to confirm the operation of the photosensor 320 in the control unit 300.
- U11 and U12 which are not described in FIG. 15 are driver IC buffers, and these driver IC buffers U11 and U12 serve to amplify a signal from the controller 300.
- U17 which is not described in FIG. 16 is a switching IC (SMPS). The switching IC U17 serves to turn on and off individual power supplies T1 to T10 of the driver IC 350.
- SMPS switching IC
- the control unit 300 of the present invention uses a diode 365 to prevent the counter current along with the driver IC 350 and the output terminal IGBT connected to the electromagnets 130 and 160.
- the IGBT is prepared for the high current electromagnets 130 and 160 and is advantageous in maintaining a stable output state.
- the diode 365 cuts back electromotive force generated from the electromagnets 130 and 160, which is advantageous in preventing circuit damage and malfunction.
- the DC power supply 220 of the control unit 300 provides a power in the range of 12 to 1200V DC. It is considered that the power capacity is increased or decreased according to the quantity and strength of the electromagnets 130 and 160.
- the start motor 210 is preferably configured to drive the electromagnet power generator 100 in the range of at least 200 to 1000 rpm.
- Such a power generator using an electromagnet is a generator including a portable small generator, an electric vehicle such as a general vehicle or a golf car, an air comp including a portable small compressor, a home or industrial power supply, a generator for a small power plant, a street lamp It can be applied to a communication facility or a power supply such as a lighthouse or an electric forklift.
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Abstract
The present invention comprises: a motive-power mechanism (100) having a rotor (120) in which a plurality of inner electromagnets (130) are placed on a shaft (110), and a stator (150) in which a plurality of outer electromagnets (160) are placed on the outside of the rotor (120); an auxiliary mechanism (200) having a starter motor (210) for initial start-up of the motive-power mechanism (100); and a control unit (300) for applying an electrical current to the electromagnets (130) and (160) in positions corresponding to the rotational position of the rotor (120) detected by a photosensor (320). In the rotor (120) of the motive-power mechanism (100), the inner electromagnets (130) are disposed at uniform intervals on an inner support (125) secured to the outer circumferential surface of a radial plate (122), and, in the stator (150) of the motive-power mechanism (100), the outer electromagnets (160) are disposed at a uniform interval on an outer support (155) secured to the outer circumferential surface of a ring-shaped plate (152). This arrangement has the advantageous effect of generating constant power from the rotational movement of the electromagnet motive-power mechanism and reducing the phase difference using the uniform electric power, thereby multiplying output power.
Description
본 발명은 전자석을 이용한 동력발생 장치에 관한 것으로, 더욱 상세하게는 동력기 상에 일정 위상차를 갖는 다수 개의 전자석을 교번으로 설치함으로써, 내부 및 외부전자석에 발생하는 자력에 의하여 전자석 동력기가 일정 속도 이상의 회전을 장시간 유지하고, 제어부를 통하여 순차적으로 내부 및 외부전자석의 제어가 가능하여 위상차를 줄이고, 배열을 늘림으로 회전력을 증가시키며, 에너지 손실을 줄일 수 있는 전자석을 이용한 동력발생 장치에 관한 것이다.The present invention relates to a power generator using an electromagnet, and more particularly, by alternately installing a plurality of electromagnets having a predetermined phase difference on the motor, the electromagnet power generator rotates at a constant speed or more due to the magnetic force generated in the internal and external electromagnets. It is possible to maintain a long time, and control the internal and external electromagnets sequentially through the control unit to reduce the phase difference, increase the rotation force by increasing the arrangement, and relates to a power generating device using an electromagnet that can reduce energy loss.
일반적으로 화력발전이나 원자력발전의 경우에 천연자원의 연소나 핵반응에 의하여 발생되는 열을 이용하여 발전기를 가동시키게 되므로 열역학 제2법칙에 따른 열 에너지 손실로 인하여 발전 에너지 변환효율이 저하될 뿐만 아니라 연료의 연소에 따른 이산화탄소의 발생으로 인한 지구의 온난화 및 핵반응에 따른 방사능 누출, 핵폐기물의 처리 문제 등 발전에 부수되는 많은 환경 관련 문제점 등이 대두되고 있는 실정이다.In general, in the case of thermal power generation or nuclear power generation, the generator is operated by using heat generated by combustion of a natural resource or a nuclear reaction, and thus the power generation energy conversion efficiency is not only lowered due to the loss of thermal energy according to the second law of thermodynamics. Many environmental problems that accompany power generation are emerging, such as global warming due to the generation of carbon dioxide by combustion and radioactive leakage due to nuclear reactions, and disposal of nuclear waste.
또한 석탄, 석유등과 같은 대표적 화석연료인 천연자원의 매장량도 일정한 한계가 있어 그 이용 가능한 에너지의 양이 거의 고갈되어 새로운 대체에너지를 개발하거나 에너지 효율이 뛰어난 동력기의 개발이 절실히 요구되고 있다.In addition, the reserves of natural resources, which are representative fossil fuels such as coal and petroleum, have a certain limit, and the amount of available energy is almost depleted, and thus, there is an urgent need to develop new alternative energy or develop an energy efficient motor.
선행기술에 있어서, 한국 공개특허 제1987-0006313호는 전자석을 이용하여 동력을 발생하려는 시도가 있지만 발명의 완성도가 낮아 실현 가능성 및 효용성이 기대되지 않는다. 이 보다 진보된 형태로서 한국 등록특허 제0816421호는 『인접한 회전체(30)의 자장 영향권 내에 설치되어 회전체(30)를 자력의 인력 또는 반발력으로 구동시키는 전자석(40)과, 각 전자석(40)에 순차적으로 여자(勵磁)되도록 하는 제어부(50)를 포함』하는 구성을 개시한다. 그러나 이는 저렴한 생산 단가를 목적으로 하는 일종의 모터에 해당하므로 회전속도-토크 제어의 신뢰성을 보장하기 곤란한 단점이 있다.In the prior art, Korean Patent Laid-Open Publication No. 1987-0006313 attempts to generate power by using an electromagnet, but due to the low degree of completeness of the invention, it is not expected to be feasible and useful. As a more advanced form, Korean Patent No. 0816421 is, "An electromagnet 40 and each electromagnet 40 to be installed in the magnetic field influence zone of the adjacent rotating body 30 to drive the rotating body 30 by the attraction force or repulsive force of the magnetic force, ), The control unit 50 to be sequentially excited. However, since this corresponds to a kind of motor for the purpose of low production cost, it is difficult to ensure the reliability of the rotational speed-torque control.
종래기술의 문헌정보Literature Information of the Prior Art
[문헌1] 한국 공개특허 제1987-0006313호 "전자식 엔진"[Patent 1] Korean Patent Publication No. 1987-0006313 "Electronic Engine"
[문헌2] 한국 등록특허 제0816421호 "자력회전장치"[Document 2] Korean Registered Patent No. 0816421 "Magnetic Rotating Device"
상기와 같은 문제점을 해결하기 위해 안출된 본 발명은동력기 상에 일정 위상차를 갖는 다수 개의 전자석을 교번으로 설치함으로써, 내부 및 외부전자석에 발생하는 자력에 의하여 전자석 동력기가 일정 속도 이상의 회전을 장시간 유지하고, 제어부를 통하여 순차적으로 내부 및 외부전자석의 제어가 가능하여 위상차를 줄이고, 배열을 늘림으로 회전력을 증가시키며, 에너지 손실을 줄일 수 있는 전자석을 이용한 동력발생 장치를 제공하는 것을 목적으로 한다.The present invention devised to solve the above problems by alternately installing a plurality of electromagnets having a predetermined phase difference on the motor, by the magnetic force generated in the internal and external electromagnets for a long time to maintain the rotation of a certain speed or more It is an object of the present invention to provide a power generator using an electromagnet capable of controlling internal and external electromagnets sequentially through a control unit, thereby reducing phase differences, increasing rotational force by increasing an arrangement, and reducing energy loss.
본 발명은 샤프트 상에 다수의 내부전자석을 배치하여 회전부를 구성하고, 회전부의 외측으로 다수의 외부전자석을 배치하여 고정부를 구성하는 동력기; 상기 동력기를 초기 기동하기 위한 스타트모터를 구비하는 보조기; 및 상기 회전부의 회전 위치를 포토센서로 검출하여 대응된 위치의 전자석에 통전하는 제어부;를 포함하여 이루어지는 것을 특징으로 한다. The present invention comprises a power unit for arranging a plurality of internal electromagnets on the shaft to form a rotating part, and a plurality of external electromagnets outside the rotating part to form a fixed part; An assisting device having a start motor for initially starting the motor; And a controller which detects the rotational position of the rotating unit with a photosensor and energizes the electromagnet at the corresponding position.
또한 상기 동력기의 샤프트는 전선을 수용하기 위한 배선구, 걸림홈, 중심턱, 볼트산을 구비하는 것을 특징으로 한다.In addition, the shaft of the motor is characterized in that it comprises a wiring harness, a locking groove, a center jaw, a bolt mount for receiving the electric wire.
또한 본 발명에 따른 상기 동력기의 회전부는 방사형판의 외주면에 고정되는 내부지지대 상에 내부전자석을 균일 간격으로 배치하고, 상기 동력기의 고정부는 링형판의 외주면에 고정되는 외부지지대 상에 외부전자석을 균일 간격으로 배치한 것을 특징으로 한다.In addition, the rotary unit of the motor unit according to the present invention is arranged at an even interval between the inner electromagnet on the inner support fixed to the outer peripheral surface of the radial plate, the fixed portion of the motor is uniform external electromagnet on the outer support fixed to the outer peripheral surface of the ring plate It is characterized in that arranged at intervals.
또한 본 발명에 따른 상기 동력기의 고정부는 축방향으로 홀수열의 외부전자석과 짝수열의 외부전자석을 교호로 일정한 위상차로 배치하되, 상기 위상차는 반경방향의 피치각도의 1/2로 유지하는 것을 특징으로 한다.In addition, the fixing unit of the motor according to the present invention is arranged in an axial direction alternately with an odd number of external electromagnets and even rows of external electromagnets in a constant phase difference, characterized in that the phase difference is maintained at 1/2 of the pitch angle in the radial direction .
또한 본 발명에 따른 상기 동력기는 내부전자석과 외부전자석의 간격을 0.3∼15㎜ 범위로 구성하는 것을 특징으로 한다.In addition, the motor according to the present invention is characterized in that the interval between the internal electromagnet and the external electromagnet in the range of 0.3 to 15mm.
또한 본 발명에 따른 상기 동력기는 내부전자석과 외부전자석에서 대응하는 철심의 끝단을 넓고 굴곡지게 형성하고, 키와 볼트를 이용하여 고정하는 것을 특징으로 한다.In addition, the motor according to the present invention is characterized in that the end of the iron core corresponding to the inner and outer electromagnets are wide and bent, and fixed using a key and a bolt.
또한 본 발명에 따른 상기 동력기는 구리브러쉬와 카본브러쉬를 대응시킨 전원 연결부를 개재하여 내부전자석에 전원을 공급하는 것을 특징으로 한다.In addition, the motor according to the present invention is characterized in that to supply power to the internal electromagnet via a power connection portion corresponding to the copper brush and carbon brush.
또한 본 발명에 따른 상기 동력기의 전자석은 축방향으로 4∼50열에 걸쳐 반복되는 구조로서, 각열의 내부전자석은 반경방향으로 4, 8, 16, 32개소 중 하나의 형태로 배치되는 것을 특징으로 한다.In addition, the electromagnet of the motor according to the present invention is a structure that is repeated over 4 to 50 rows in the axial direction, the inner electromagnet of each row is characterized in that arranged in the form of one of 4, 8, 16, 32 in the radial direction. .
또한 본 발명에 따른 상기 동력기의 방사형판, 내부지지대, 링형판, 외부지지대는 자력에 영향을 주지 않고 전류가 잘 통하는 소재를 사용하는 것을 특징으로 한다.In addition, the radial plate, the inner support, the ring-shaped plate, the outer support of the motor according to the present invention is characterized in that it uses a material that is well current without affecting the magnetic force.
또한 본 발명에 따른 상기 동력기의 전자석은 축방향으로 4∼50열에 걸쳐 반복되는 구조로서, 각열의 외부전자석은 반경방향으로 16, 32, 64, 128, 256개소 중 하나의 형태로 배치되는 것을 특징으로 한다.In addition, the electromagnet of the motor according to the present invention is a structure that is repeated over 4 to 50 rows in the axial direction, the outer electromagnet of each row is characterized in that arranged in the form of one of 16, 32, 64, 128, 256 in the radial direction It is done.
또한 본 발명에 따른 상기 보조기의 스타트모터는 DC 모터인 것을 특징으로 한다.In addition, the start motor of the auxiliary according to the invention is characterized in that the DC motor.
또한 본 발명에 따른 상기 제어부의 포토센서는 고정판 상에 외부전자석의 반경방향 위상차에 해당하는 간격으로 설치되고, 샤프트에 연결되는 회전감지판의 인덱스홈에 의해 신호를 발생하는 것을 특징으로 한다.제1항에 있어서, In addition, the photosensor of the control unit according to the invention is installed on the fixed plate at intervals corresponding to the radial phase difference of the external electromagnet, characterized in that for generating a signal by the index groove of the rotation sensing plate connected to the shaft. According to claim 1,
상기 동력기의 샤프트는 전선을 수용하기 위한 배선구(115), 걸림홈, 중심턱, 볼트산을 구비하는 것을 특징으로 한다.The shaft of the motor is characterized in that it comprises a wiring port 115, a locking groove, a central jaw, a bolt mount for receiving the electric wire.
또한 본 발명에 따른 상기 제어부는 포토센서의 신호에 대응하여 각열의 전자석에 단계적으로 동시에 통전하여 1사이클 순차제어를 수행하되, 각 단계에서 드라이버IC와 IGBT를 개재하여 DC 전원공급부의 전원을 인가하는 것을 특징으로 한다.In addition, the control unit according to the present invention performs a one-cycle sequential control by energizing the electromagnets of each row step by step at the same time in response to the signal of the photosensor, in each step to apply power to the DC power supply unit via the driver IC and IGBT It is characterized by.
이때, 상기 제어부는 제1그룹의 포토센서에서 신호가 발생하면 홀수열 중 1, 9, 17번, … 위치의 외부전자석을 작동하는 제1단계와, 제2그룹의 포토센서에서 신호가 발생하면 짝수열 중 2, 10, 18번, … 위치의 외부전자석을 작동하는 제2단계와, 제3그룹의 포토센서에서 신호가 발생하면 홀수열 중 3, 11, 19번, … 위치의 외부전자석을 작동하는 제3단계와, 제4그룹의 포토센서에서 신호가 발생하면 짝수열 중 4, 12, 20번, … 위치의 외부전자석을 작동하는 제4단계와, 제5그룹의 포토센서에서 신호가 발생하면 홀수열 중 5, 13, 21번, … 위치의 외부전자석을 작동하는 제5단계와, 제6그룹의 포토센서에서 신호가 발생하면 짝수열 중 6, 14, 22번, … 위치의 외부전자석을 작동하는 제6단계와, 제7그룹의 포토센서에서 신호가 발생하면 홀수열 중 7, 15, 23번, … 위치의 외부전자석을 작동하는 제7단계와, 제8그룹의 포토센서에서 신호가 발생하면 짝수열 중 8, 16, 24번, … 위치의 외부전자석을 작동하는 제8단계와, 상기 제1그룹 내지 제8그룹은 드라이버IC U1~U8번으로 각각 신호를 받아 IGBT Q1~Q8까지 전류를 보내어 IGBT의 게이트를 ON, OFF 시켜 DC 전원공급부에서의 전류를 통전하여 내부 및 외부전자석에 전류를 순차적으로 공급하는 제9단계; 등을 구비하는 것을 특징으로 한다.In this case, when the signal is generated from the photosensors of the first group, the control unit 1, 9, 17,... When the signal is generated from the first step of operating the external electromagnet of the position and the photo sensor of the second group, 2, 10, 18,. In the second step of operating the external electromagnet of the position, and when a signal is generated from the photo sensor of the third group, the number 3, 11, 19,... When the signal is generated from the third step of operating the external electromagnet of the position and the fourth group of photosensors, 4, 12, 20,. In the fourth step of operating the external electromagnet at the position, and when a signal is generated from the photo sensor of the fifth group, 5, 13, 21,. In the fifth step of operating the external electromagnet at the position, and when a signal is generated from the sixth group of photosensors, 6, 14, 22,. The sixth step of operating the external electromagnet at the position, and when the signal is generated from the seventh group of photosensors, the number 7, 15, 23, ... In the seventh step of operating the external electromagnet of the position, and when the signal is generated from the eighth group of photoelectric sensors, the 8, 16, 24,. The eighth step of operating the external electromagnet at the position and the first to eighth groups receive signals to the driver ICs U1 to U8, respectively, and send currents to the IGBT Q1 to Q8 to turn the gate of the IGBT ON and OFF to supply DC power. A ninth step of sequentially supplying current to the internal and external electromagnets by energizing the current in the supply unit; And the like.
이때, 상기 제어부에서 홀수번 포토센서는 일측 경로 상에서 드라이버IC U9번과 IGBT Q9번을 거쳐 내부전자석 홀수열에 동시에 전원을 공급하도록 연결되고, 짝수번 포토센서는 타측 경로 상에서 드라이버IC U10번과 IGBT Q10번을 거쳐 내부전자석 짝수열에 동시에 공급하도록 연결되는 것을 특징으로 한다.At this time, the odd-numbered photosensor in the control unit is connected to supply power to the internal electromagnet odd-numbered rows simultaneously through the driver IC U9 and IGBT Q9 on one path, and the even-numbered photosensor is connected to the driver IC U10 and IGBT Q10 on the other path. It is characterized in that it is connected to supply to the inner electromagnet even-numbered through at once.
또한 본 발명에 따른 상기 제어부는 전자석에 연결되는 드라이버IC와 출력단 IGBT와 함께 역기전류를 방지하는 다이오드를 사용하는 것을 특징으로 한다.In addition, the control unit according to the present invention is characterized in that it uses a diode to prevent the counter current along with the driver IC and the output terminal IGBT connected to the electromagnet.
또한, 본 발명에 따른 상기 제어부의 DC 전원공급부는 DC12∼1200V 범위의 전원을 제공하는 것을 특징으로 한다.In addition, the DC power supply of the control unit according to the invention is characterized in that for providing a power in the range of DC12 ~ 1200V.
이에 따라, 상기 스타트모터에 의하여 시동된 전자석 동력기가 회전함과 동시에 상기 전자석 동력기의 회전 상태를 감지한 신호의 제어에 의해 상기 전자석 동력기의 전자석이 순차적으로 전류를 공급받아 자기장을 발생시켜 상기 전자석 동력기의 회전을 강하게 추진시키고, 상기 전자석 동력기가 동작 중에는 상기 각 전자석에 공급하는 전류의 순차적 제어에 의해 회전을 더 증가시키거나 상기 전자석 동력기가 일정 주기 시간 동안에 일정 속도 이상의 회전을 유지하고, 전자석 동력기가 내부 및 외부 전자석에 순차적으로 전류가 공급되면 스타트모터의 마그네트 클러치에서 전류를 차단하여 스타트모터의 구동을 중단하도록 한다.Accordingly, the electromagnet of the electromagnet power generator is sequentially supplied with a current to generate a magnetic field by controlling the signal of the rotation of the electromagnet power generator started by the start motor and detecting the rotation state of the electromagnet power generator. While the electromagnet motor is operated, the rotation of the motor is strongly promoted, and the rotation of the electromagnet motor is further increased by the sequential control of the current supplied to each electromagnet, or the electromagnet motor is maintained at a predetermined speed or more for a predetermined period of time. When the current is supplied to the internal and external electromagnets sequentially, the magnet is stopped at the magnet clutch of the start motor to stop the start motor.
본 발명에 따른 전자석을 이용한 동력발생장치는 전자석 동력기 상에 일정 위상차를 갖도록 다수 개의 전자석을 교번으로 배열하여 설치함으로써, 외부 전원에 의한 에너지 공급으로 일정 주기 시간 동안에 전자석 동력기의 회전운동으로부터 지속적인 동력이 발생되면서 동일전력으로 위상차를 줄여 출력을 배가하는 효과가 있다.In the power generator using the electromagnet according to the present invention, by arranging a plurality of electromagnets alternately so as to have a predetermined phase difference on the electromagnet power generator, continuous power from the rotational movement of the electromagnet power generator for a certain period of time by supplying energy from an external power source. As it occurs, the output power is reduced by reducing the phase difference with the same power.
또한, 본 발명의 자석을 이용한 동력발생장치는 포토센서에서 보낸 신호를 순차적으로 제어부에서 제어하여 내부 및 외부 전자석상에 동시에 순차적으로 전류를 공급하여 에너지효율의 향상에 따른 환경오염 및 소음 방지에 기여하는 효과가 있다.In addition, the power generator using the magnet of the present invention by controlling the signal sent from the photosensor in order to supply current to the internal and external electromagnet at the same time to contribute to the prevention of environmental pollution and noise due to the improvement of energy efficiency It is effective.
도 1은 본 발명에 의한 장치의 동력기 골격을 나타내는 사시도,1 is a perspective view showing the power generator skeleton of the apparatus according to the present invention,
도 2는 본 발명에 의한 동력기에서 회전부의 골격을 나타내는 사시도,Figure 2 is a perspective view showing a skeleton of the rotating part in the motor according to the present invention,
도 3은 도 1의 회전부의 방사형판의 다양한 실시예를 나타내는 구성도,3 is a configuration diagram showing various embodiments of the radial plate of the rotating part of FIG.
도 4 및 도 5는 본 발명에 의한 동력기에서 고정부의 골격을 나타내는 구성도,4 and 5 is a configuration diagram showing the skeleton of the fixing unit in the motor according to the present invention,
도 5 및 도 6은 본 발명에 의한 전자석의 배치 상태를 나타내는 구성도,5 and 6 are configuration diagrams showing an arrangement state of an electromagnet according to the present invention;
도 7은 본 발명에 의한 동력기의 전자석을 확대하여 나타내는 사시도,7 is an enlarged perspective view of an electromagnet of a motor according to the present invention;
도 8은 본 발명에 의한 동력기 회전부의 샤프트를 나타내는 사시도,8 is a perspective view showing a shaft of a power unit rotating unit according to the present invention;
도 9는 본 발명에 의한 브러쉬 전원 연결부를 분해하여 나타내는 사시도,9 is an exploded perspective view showing a brush power connection according to the present invention;
도 10은 본 발명에 의한 동력기의 포토센서 배치상태를 나타내는 구성도,10 is a configuration diagram showing a photosensor arrangement state of the motor according to the present invention,
도 12는 본 발명에 의한 동력기의 회전감지판의 인덱스홈을 나타내는 구성도,12 is a configuration diagram showing the index groove of the rotation sensing plate of the motor according to the present invention,
도 13은 본 발명에 의한 장치의 개략적 회로구성을 나타내는 블록도,13 is a block diagram showing the schematic circuit configuration of the apparatus according to the present invention;
도 14 내지 도 16은 본 발명에 의한 장치의 제어부에 대한 세부 회로도이다.14 to 16 are detailed circuit diagrams of a control unit of the apparatus according to the present invention.
* 도면의 주요 부호에 대한 설명 *Description of the main symbols in the drawings
100: 동력기 110: 샤프트100: motor 110: shaft
112: 키홈 115: 배선구112: keyway 115: wiring harness
120: 회전부 122: 방사형판120: rotating part 122: radial plate
125: 내부지지대 130: 내부전자석125: internal support 130: internal electromagnet
132, 162: 철심 138,168: 키132, 162: Iron core 138, 168: Key
150: 고정부 152: 링형판150: fixed portion 152: ring-shaped plate
155: 외부지지대 160: 외부전자석155: external support 160: external electromagnet
170: 전원 연결부 172: 구리브러쉬170: power connection 172: copper brush
176: 카본브러쉬 200: 보조기176: carbon brush 200: brace
210: 스타트모터 220: DC 전원공급부210: start motor 220: DC power supply
240: 알터네이터 250: 동력전달기어240: alternator 250: power transmission gear
300: 제어부 312: 회전감지판300: control unit 312: rotation detection plate
314: 고정판 320: 포토센서314: fixed plate 320: photosensor
350: 드라이버IC 360: IGBT350: driver IC 360: IGBT
A1∼A5: 홀수열 B1∼B5: 짝수열A1 to A5: odd rows B1 to B5: even columns
S: 감지시작점 E: 감지끝점S: Detection start point E: Detection end point
본 발명을 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명에 의한 장치의 동력기 골격을 나타내는 사시도, 도 2는 본 발명에 의한 동력기에서 회전부의 골격을 나타내는 사시도, 도 3은 도 1의 회전부의 방사형판의 다양한 실시예를 나타내는 구성도이고, 도 4 및 도 5는 본 발명에 의한 동력기에서 고정부의 골격을 나타내는 구성도, 도 5 및 도 6은 본 발명에 의한 전자석의 배치 상태를 나타내는 구성도, 도 7은 본 발명에 의한 동력기의 전자석을 확대하여 나타내는 사시도, 도 8은 본 발명에 의한 동력기 회전부의 샤프트를 나타내는 사시도, 도 9는 본 발명에 의한 브러쉬 전원 연결부를 분해하여 나타내는 사시도이다.1 is a perspective view showing a skeleton of the power unit of the apparatus according to the present invention, Figure 2 is a perspective view showing a skeleton of the rotating unit in the motor according to the present invention, Figure 3 is a configuration diagram showing various embodiments of the radial plate of the rotating part of Figure 1 4 and 5 are schematic views showing the skeleton of the fixing unit in the motor according to the present invention, FIGS. 5 and 6 are structural views showing the arrangement of the electromagnet according to the present invention, and FIG. 8 is a perspective view showing an enlarged electromagnet, FIG. 8 is a perspective view showing a shaft of a power unit rotating unit according to the present invention, and FIG. 9 is a perspective view showing an exploded view of the brush power connection unit according to the present invention.
도시한 바와 같이, 본 발명에 따른 전자석을 이용한 동력발생장치는 동력기(100), 보조기(200), 제어부(300)를 주요 구성품으로 하고 DC 전원공급부(220)와 스타트모터(210), 동력전달기어(250)를 보조적으로 포함하여 구성된다.As shown, the power generator using the electromagnet according to the present invention is the power generator 100, the auxiliary device 200, the control unit 300 as a main component, the DC power supply unit 220 and the start motor 210, power transmission It is configured to include a gear 250 auxiliary.
본 발명의 동력기(100)는 샤프트(110) 상에 다수의 내부전자석(130)을 배치하여 회전부(120)를 구성하고, 회전부(120)의 외측으로 다수의 외부전자석(160)을 배치하여 고정부(150)를 구성하는 방식이다. 고정부(150)의 외부전자석(160)이 반경방향으로 배치된 상태는 도 5를 참조하면 보다 명확하다. 후술하는 것처럼 회전부(120)와 함께 회전하는 내부전자석(130)은 전원 연결부(170)와 샤프트(110)를 통하여 전원과 전선으로 연결된다.The motor 100 of the present invention comprises a plurality of internal electromagnets 130 on the shaft 110 to configure the rotating unit 120, and by placing a plurality of external electromagnets 160 to the outside of the rotating unit 120 This is how the government 150 is constructed. The state in which the external electromagnet 160 of the fixing part 150 is disposed in the radial direction is more apparent with reference to FIG. 5. As will be described later, the inner electromagnet 130 rotating together with the rotating part 120 is connected to a power source and an electric wire through the power connection part 170 and the shaft 110.
또한, 본 발명의 보조기(200)는 상기 동력기(100)를 초기 기동하기 위한 스타트모터(210)를 구비한다. 상기 스타트모터(210)는 고토크를 발생하는 형식을 사용하며, 회로구성의 효율성 측면에서 DC 모터를 사용함이 바람직하다. 이와 같이 DC 모터를 사용하는 것은 초기 외부 전원에 의하여 상기 전자석 동력기(100)를 시동한 이후에 상기 전자석 동력기(100)가 일정 회전 속도로 회전하게 되면 상기 스타트모터(210)의 전원의 연결을 차단하기 용이하게 하기 위함이다. 이때, 상기 스타트모터(210)의 일정 회전속도는 200 내지 1000rpm 정도의 범위인 것이 바람직하다. In addition, the auxiliary machine 200 of the present invention is provided with a start motor 210 for initially starting the motor 100. The start motor 210 uses a high torque generation type, and preferably uses a DC motor in terms of efficiency of circuit configuration. Using the DC motor as described above blocks the connection of the power supply of the start motor 210 when the electromagnet motor 100 rotates at a predetermined rotation speed after starting the electromagnet motor 100 by an initial external power source. This is to facilitate the operation. At this time, the start rotation speed of the motor 210 is preferably in the range of about 200 to 1000rpm.
한편, 동력기(100)에서 발생된 동력은 알터네이터(미도시)를 통하여 전원으로 사용될 수도 있고, 동력전달기어(250)를 통하여 다른 장치를 직접 기계적으로 구동하는 출력으로 활용할 수도 있다. 이때, 동력전달기어(250)는 스타트모터(210)의 내부에 형성되도록 도시되었지만 링형판(152)의 외부에 설치하여 샤프트(110)와 연결되도록 형성할 수 있다.On the other hand, the power generated from the motor 100 may be used as a power source through an alternator (not shown), or may be used as an output for directly driving another device through the power transmission gear 250. In this case, the power transmission gear 250 is shown to be formed inside the start motor 210, but may be formed to be connected to the shaft 110 by being installed outside the ring-shaped plate 152.
또한, 본 발명에 따른 제어부(300)는 상기 회전부(120)의 회전 위치를 포토센서(320)로 검출하여 대응된 위치의 전자석(130)(160)에 통전하는 기능을 수행한다. 제어부(300)는 상기 전자석 동력기(100)가 회전함과 동시에 이하에서 설명할 포토센서(320)로부터 회전을 감지하는 신호를 입력받아 제어부(300)에서 순차적으로 제어하여 이에 대응하는 상기 전자석 동력기(100)에 구비된 각 전자석(130)(160)에 상기 DC 전원공급부(220)로부터 순차적으로 전류를 공급하도록 제어하여 자기장을 형성하도록 함으로써 상기 전자석 동력기(100)의 회전속도-토크 제어하여 높은 효율로 수행하는 역할을 한다.In addition, the control unit 300 according to the present invention detects the rotation position of the rotating unit 120 by the photosensor 320 and performs the function of energizing the electromagnets 130, 160 of the corresponding position. The control unit 300 receives the signal for detecting the rotation from the photosensor 320 to be described later while the electromagnet power generator 100 rotates in sequence by the control unit 300 to control the electromagnet power generator ( Control the rotational speed-torque of the electromagnet power generator 100 by controlling the electric current to be sequentially supplied from the DC power supply unit 220 to each of the electromagnets 130 and 160 provided in the 100 to form a magnetic field. Acts as a
도 1에서, 미설명 부호 152a는 동력전달기어(250)를 통하여 알터네이터(미도시)를 보조적으로 결합하여 사용할 수 있는 구멍이고, 부호 152b는 스타트모터(210), 포토센서(320), 전원 연결부(170)상에 전선을 연결하기 위한 구멍이다.In FIG. 1, reference numeral 152a is a hole that can be used by assisting an alternator (not shown) through the power transmission gear 250, and reference numeral 152b denotes a start motor 210, a photo sensor 320, and a power connection part. Holes for connecting electric wires on 170.
도 2에서, 본 발명에 의하면 상기 동력기(100)의 회전부(120)는 방사형판(122)의 외주면에 고정되는 내부지지대(125) 상에 내부전자석(130)을 균일 간격으로 배치한다. 도 5에서, 상기 동력기(100)의 고정부(150)는 링형판(152)의 외주면에 고정되는 외부지지대(155) 상에 외부전자석(160)을 균일 간격으로 배치한다. 상기 링형판(152)은 도면상에 64면으로 구성하였지만, 사용용도에 따라 개수의 차이는 발생할 수 있으며, 개수를 제한하는 것은 아니다. 그리고, 방사형판(122)은 직경방향으로 균일한 각도 간격으로 벌어지는 형태이며, 외주면에 동일한 길이의 일자형 판재인 내부지지대(125)를 결합한다. 방사형판(122)의 설치수량은 동력기(100)의 용량과 관련되는 것으로 3개가 무난하지만 설계용량에 따라 증감할 수 있다. 내부전자석(130)은 이러한 내부지지대(125) 상에 위상차 없이 균일한 간격으로 중복되도록 설치된다.In FIG. 2, according to the present invention, the rotating part 120 of the power generator 100 arranges the inner electromagnet 130 at uniform intervals on the inner support 125 which is fixed to the outer circumferential surface of the radial plate 122. In FIG. 5, the fixing part 150 of the power generator 100 arranges the external electromagnets 160 on the external support 155 fixed to the outer circumferential surface of the ring-shaped plate 152 at uniform intervals. The ring-shaped plate 152 is configured with 64 planes on the drawing, but the number may vary depending on the intended use, and the number is not limited. In addition, the radial plate 122 is formed in a uniform angular interval in the radial direction, and combines the inner support 125, which is a straight plate of the same length on the outer peripheral surface. The amount of installation of the radial plate 122 is related to the capacity of the motor 100, but three is fine, depending on the design capacity can be increased or decreased. The internal electromagnet 130 is installed on the inner support 125 to be overlapped at uniform intervals without a phase difference.
도 3에서, 회전부(120)의 방사형판(122)은 (a)처럼 4개소, (b)처럼 8개소, (c)처럼 16개소로 분기되는 형태로 할 수 있다. 어느 형태의 방사형판(122)에 있어서나 외주면에는 내부지지대(125)가 고정되고, 방사형판(122)의 분기 지점마다 각각 하나씩의 내부전자석(130)이 설치된다.In FIG. 3, the radial plate 122 of the rotating part 120 may be branched into four places as in (a), eight places as in (b), and 16 places as in (c). In the radial plate 122 of any form, the inner support 125 is fixed to the outer circumferential surface, and one inner electromagnet 130 is provided for each branch point of the radial plate 122.
도 4에서, 고정부(150)의 링형판(152)에 베어링(111)이 설치된 상태를 도시한다. 베어링(111)은 회전부(120)의 샤프트(110)를 안정적으로 회전시키고, 지지하는 역할을 수행한다. 미설명 부호 152c는 외부지지대(155)를 개재하여 외부전자석(160)을 고정하기 위한 볼트홀이다. 링형판(152)의 설치수량도 동력기(100)의 용량과 관련되는 것으로 4∼8개가 무난하지만 설계용량에 따라 증감할 수 있다.In FIG. 4, the bearing 111 is installed in the ring-shaped plate 152 of the fixing part 150. The bearing 111 rotates and supports the shaft 110 of the rotating unit 120 stably. Reference numeral 152c is a bolt hole for fixing the external electromagnet 160 via the external support 155. The amount of installation of the ring-shaped plate 152 is also related to the capacity of the motor 100, but 4 to 8 can be increased depending on the design capacity.
도 5 및 도 6에서, 상기 동력기(100)의 고정부(150)는 축방향으로 홀수열의 외부전자석(160)과 짝수열의 외부전자석(160)을 교호로 일정한 위상차(φ)로 배치하되, 상기 위상차(φ)는 반경방향의 피치각도의 1/2로 유지한다. A1, A2, A3, A4, A5열와 같은 홀수열의 고정부(150)는 동일한 위상과 간격으로 형성되고, B1, B2, B3, B4, B5열와 같은 짝수열의 고정부(150)는 동일한 위상과 간격으로 형성된다. 다만, 홀수열 고정부(150) 군과 짝수열 고정부(150) 군은 수직의 중심선(CL)을 기준으로 위상차(φ)를 두도록 배치한다. 피치각도는 특정의 열에서 고정부(150) 들이 배치된 각도 간격을 의미한다. 홀수열 고정부(150) 군과 짝수열 고정부(150) 군의 위상차(φ)는 피치각도의 1/2를 하는 바, 이는 후술하는 실시예를 참조하면 명확하게 이해할 수 있다.5 and 6, the fixing part 150 of the power generator 100 is arranged in a constant phase difference (φ) alternating the external electromagnet 160 in an odd number of rows and the external electromagnet 160 in an even number in the axial direction, The phase difference φ is kept at 1/2 of the pitch angle in the radial direction. The odd-numbered fixing parts 150 such as columns A1, A2, A3, A4, and A5 are formed in the same phase and interval, and the even-numbered fixing parts 150 such as the columns B1, B2, B3, B4, and B5 are the same phase and interval. Is formed. However, the odd-numbered fixing part 150 group and the even-numbered fixing part 150 group are disposed to have a phase difference φ based on the vertical center line CL. The pitch angle means an angular interval in which the fixing parts 150 are arranged in a specific row. The phase difference φ between the odd-numbered fixing part 150 group and the even-numbered fixing part 150 group is 1/2 of the pitch angle, which can be clearly understood with reference to the following embodiments.
고정부(150)의 각열에 설치되는 64개 외부전자석(160)의 배치를 보다 상세하게 나타내면 [표 1]과 같다.When the arrangement of the 64 external electromagnets 160 installed in each column of the fixing part 150 is shown in more detail as shown in Table 1 below.
외부전자석(160)은 홀수열 32면과 짝수열 32면으로 설치되어 있으며 위상차는 회전 반경의 피치각도 1/2인 점은 설명하였다. 외부전자석(160)의 1번과 내부전자석(130)의 1번이 마주쳤을 때 홀수열의 내ㆍ외부 전자석(130)(160)이 마주보는 8면에 전류가 동시에 공급되고 64면의 외부전자석(160) 홀수열인 A1, A2, A3, A4, A5열 중에서 1번, 9번, 17번, 25번, 33번, 41번, 49번, 57번에 전류가 동시에 공급되므로 상기 번호를 제1그룹이라고 하고, 외부전자석(160)의 짝수열인 B1, B2, B3, B4, B5열 중에서 2번, 10번, 18번, 26번, 34번, 42번, 50번, 58번에 전류가 동시에 공급되므로 상기 번호를 제2그룹이라고 한다.The external electromagnet 160 is provided with 32 odd rows and 32 even rows, and the phase difference is 1/2 the pitch angle of the rotation radius. When No. 1 of the external electromagnet 160 and No. 1 of the internal electromagnet 130 meet each other, current is simultaneously supplied to eight surfaces facing the inner and outer electromagnets 130 and 160 in an odd number of rows and 64 external electromagnets ( 160) Since the currents are simultaneously supplied to Nos. 1, 9, 17, 25, 33, 41, 49, and 57 among the odd columns A1, A2, A3, A4, and A5, the number 1 It is called a group, and currents are generated in 2, 10, 18, 26, 34, 42, 50 and 58 of even columns B1, B2, B3, B4 and B5 of the external electromagnet 160. This number is called a second group because it is supplied simultaneously.
이와 같은 내ㆍ외부 전자석(130)(160)과 포토센서(320)의 연계에 의한 세부 작동은 후술한다.Detailed operation by the connection between the internal and external electromagnets 130 and 160 and the photosensor 320 will be described later.
상기 샤프트(200)에 설치된 회전부(120)의 일측 방사형판(122)에는 내부전자석(130)의 접지선을 고정시키는 접지볼트(미도시)를 구비하는 것이 좋다. 그리고 외부전자석(160)은 볼트(180)상에 접지하여 사용한다.One side of the radial plate 122 of the rotating part 120 installed on the shaft 200 is preferably provided with a ground bolt (not shown) for fixing the ground line of the internal electromagnet 130. The external electromagnet 160 is grounded on the bolt 180 and used.
도 7에서, 상기 동력기(100)는 내부전자석(130)과 외부전자석(160)의 간격을 0.3∼15㎜ 범위로 구성하고, 내부전자석(130)과 외부전자석(160)에서 대응하는 철심(132)(162)의 끝단을 넓고 굴곡지게 형성한다. 본 발명의 전자석(130)(160)은 통상의 것과 같이 철심(132)(162), 코일(134)(164) 및 외부 커버(136)(166)로 구성된다. 외부 커버(136)(166)는 자기장에 영향을 끼치지 아니하는 재질로 구성하도록 하며, 일예로 알루미늄이나 스테인레스강, 플라스틱 등으로 구성할 수 있다. 이처럼 각 구성요소를 고정시키기 위한 볼트나 너트 등도 동일한 재질로 구성함이 바람직하다. 내부전자석(130)과 외부전자석(160)의 간격이 적절한 범위는 0.3∼15㎜이며 15㎜를 초과할 경우 효율이 급격하게 저하된다. 부호 132a는 내부전자석(130)의 철심(132)에 형성되는 볼록형 곡면이고, 부호 162a는 외부전자석(160)의 철심(162)에 형성되는 오목형 곡면이다. 철심(132)(162)의 끝단을 넓고 굴곡지게 형성하는 것은 회전부(120)가 회전시 방사형으로 형성되어 자력이 퍼져나가기 용이하여 회전력이 증가할 수 있고, 마주하는 내부전자석(130) 및 외부전자석(160)이 작용력을 오래 유지하여 토크를 최대한 많이 발생하도록 하기 위함이다. 즉, 전류가 입력되어 자기장이 생기면 상호 힘에 의한 척력으로 서로 밀어내고, 내부전자석(130)이 반시계 방향으로 회전하여 다음의 전류가 흐르지 않는 외부전자석(160)에 다가갈 경우에는 철심(132)(162)과 인력이 작용하게 되어 회전을 증가 또는 유지시키게 한다. 이러한 철심(132)(162)은 키(138)(168)와 볼트(180)를 이용하여 고정하여, 회전이 지속되는 동안 진동에 의한 요동이나 이탈현상을 방지하도록 한다. 이때, 내부전자석(130)과 외부전자석(160)에서 서로 대응하는 철심(132)(162)의 끝단이 굴곡되도록 하는 형태는 내부전자석(130)이 회전반경의 각도와 동일한 형태로 형성하여 회전력과 반발력이 증가하도록 형성하는 것이다.In FIG. 7, the power generator 100 configures an interval between 0.3 and 15 mm of the inner electromagnet 130 and the outer electromagnet 160, and the iron core 132 corresponding to the inner electromagnet 130 and the outer electromagnet 160. ) To form a wide and curved end of the (162). The electromagnets 130 and 160 of the present invention are composed of iron cores 132 and 162, coils 134 and 164 and outer covers 136 and 166 as usual. The outer cover 136, 166 is to be made of a material that does not affect the magnetic field, for example, may be composed of aluminum, stainless steel, plastic or the like. As such, it is preferable that the bolt or nut for fixing each component is made of the same material. An appropriate range of the interval between the inner electromagnet 130 and the outer electromagnet 160 is 0.3 to 15 mm, and if it exceeds 15 mm, the efficiency rapidly decreases. Reference numeral 132a denotes a convex curved surface formed on the iron core 132 of the inner electromagnet 130, and reference numeral 162a denotes a concave curved surface formed on the iron core 162 of the external electromagnet 160. Forming the ends of the iron core (132, 162) wide and bent is formed radially when the rotating part 120 is rotated to increase the magnetic force is easy to spread, the inner electromagnet 130 and the outer electromagnet facing This is to maintain the action force for 160 to generate as much torque as possible. That is, when a current is input and a magnetic field is generated, the magnetic force is pushed out by mutual force, and when the inner electromagnet 130 rotates counterclockwise to approach the outer electromagnet 160 where the next current does not flow, the iron core 132 162 and the attraction force to increase or maintain the rotation. The iron cores 132 and 162 are fixed by using the keys 138 and 168 and the bolts 180 to prevent rocking or deviation due to vibration while the rotation is continued. At this time, the ends of the iron cores 132 and 162 corresponding to each other in the inner electromagnet 130 and the outer electromagnet 160 are bent so that the inner electromagnet 130 is formed in the same shape as the angle of the rotation radius. It is formed to increase the repulsive force.
도 8에서, 본 발명에 의하면 상기 동력기(100)의 샤프트(110)는 전선을 수용하기 위한 배선구(115), 걸림홈(116), 중심턱(117), 볼트산(118)을 구비한다. 물론 샤프트(110)는 양단에서 베어링을 개재하여 회전가능하도록 설치된다. 회전부(120)를 구성하는 샤프트(110)는 배선구(115) 상에 내부전자석(130)으로 전원을 공급하기 위한 전선(116)을 수용한다. 배선구(115)는 축방향으로 절개된 홈형태이며 대칭적인 위치에 복수로 형성하는 것이 좋다. 이외에도 샤프트(110)는 회전부(120)의 방사형판(122), 스타트모터(210)의 회전자, 회전감지판(312), 하우징(174)을 고정하기 위해 키홈(112)을 구비한다. 그리고, 걸림홈(116)은 방사형판(122)이 고정하여 회전할 수 있도록 하고, 중심턱(117)은 상기 방사형판(122)이 외부로 이탈을 방지하는 역할을 수행한다. 또한, 키홈(112)과 걸림홈(116)은 방사형판(122)과 회전감지판(312), 하우징(174), 스타트모터(210)의 회전자, 동력전달기어(250)와 샤프트(110)의 동시 회전을 유도하기 위한 역할을 수행한다. 그리고, 볼트산(118)은 방사형판(122) 및 회전감지판(321), 하우징(174), 스타트모터(210)의 회전자, 동력전달기어(250), 허버링의 외부 이탈을 방지하기 위하여 너트로 고정한다.In FIG. 8, according to the present invention, the shaft 110 of the motor 100 includes a wiring harness 115, a catching groove 116, a center jaw 117, and a bolt 118 for accommodating electric wires. . Of course, the shaft 110 is installed to be rotatable through a bearing at both ends. The shaft 110 constituting the rotating part 120 accommodates an electric wire 116 for supplying power to the internal electromagnet 130 on the wiring port 115. The wiring tool 115 may be formed in a plural in a symmetrical position in the form of a groove cut in the axial direction. In addition, the shaft 110 includes a key groove 112 for fixing the radial plate 122 of the rotating unit 120, the rotor of the start motor 210, the rotation sensing plate 312, and the housing 174. In addition, the locking groove 116 allows the radial plate 122 to be fixed and rotated, and the central jaw 117 serves to prevent the radial plate 122 from escaping to the outside. In addition, the key groove 112 and the locking groove 116 is a radial plate 122, the rotation sensing plate 312, the housing 174, the rotor of the start motor 210, the power transmission gear 250 and the shaft 110 ) To induce simultaneous rotation of In addition, the bolt mount 118 is a radial plate 122 and the rotation sensing plate 321, the housing 174, the rotor of the start motor 210, the power transmission gear 250, to prevent the external separation of the hub ring. The nut to secure it.
이때, 도 9에서 본 발명의 상기 동력기(100)는 구리브러쉬(172)와 카본브러쉬(176)를 대응시킨 전원 연결부(170)를 개재하여 내부전자석(130)에 전원을 공급하는 구조이다. 2개의 링 형상으로 구성되는 구리브러쉬(172)는 절연체로 형성되는 하우징(174)을 개재하여 샤프트(110)의 일측에 설치되며, 샤프트(110)와 함께 회전하면서 내부전자석(130)의 홀수열과 짝수열에 전원 공급이 이루어지도록 배선구(115)에 수용되는 전선과 전기적으로 각각 연결된다. 카본브러쉬(176)는 상기 구리브러쉬(172)의 회전을 구속하지 않도록 홀더(178)를 스프링의 탄력으로 인해 접촉식으로 연결되고, 상기 제어부(300)에 의해 DC 전원공급부(220)로부터 IGBT(360)를 거쳐 내부전자석(130)의 홀수열, 짝수열에 전류를 공급한다. 구리브러쉬(172)와 카본브러쉬(176)는 맞물린 상태로 전원을 공급하므로 마모시 교체의 용이성을 고려하여 하우징(174)과 홀더(178)를 볼트, 너트로 고정시킨다.At this time, the power generator 100 of the present invention in Figure 9 is a structure for supplying power to the internal electromagnet 130 via the power connection portion 170 corresponding to the copper brush 172 and the carbon brush 176. The copper brush 172 having two ring shapes is installed at one side of the shaft 110 via a housing 174 formed of an insulator, and rotates together with the shaft 110 to have an odd number of rows of the inner electromagnet 130. It is electrically connected to the wires accommodated in the wiring port 115 so as to supply power to even rows. The carbon brush 176 is connected in contact with the holder 178 due to the elasticity of the spring so as not to restrain the rotation of the copper brush 172, IGBT (from the DC power supply 220 by the control unit 300) The current is supplied to odd rows and even rows of the internal electromagnet 130 through 360. Since the copper brush 172 and the carbon brush 176 supply power in an engaged state, the housing 174 and the holder 178 are fixed with bolts and nuts in consideration of ease of replacement when worn.
또한 본 발명에 따른 상기 동력기(100)의 방사형판(122), 내부지지대(125), 링형판(152), 외부지지대(155)는 자력에 영향을 주지 않고 전류가 잘 통하는 소재를 사용한다. 이러한 소재로는 알루미늄 합금, 황동, 스테인레스강 등을 사용할 수 있다.In addition, the radial plate 122, the inner support 125, the ring-shaped plate 152, the outer support 155 of the power generator 100 according to the present invention uses a material that is well current without affecting the magnetic force. Such materials may be aluminum alloy, brass, stainless steel, and the like.
본 발명에 의하면 상기 동력기(100)의 전자석(130)(160)은 축방향으로 4∼50열에 걸쳐 반복되는 구조로서, 각열의 내부전자석(130)은 반경방향으로 4, 8, 16, 32개소 중 하나의 형태로 배치된다. 본 발명에 의하면 상기 동력기(100)의 전자석(130)(160)은 축방향으로 4∼50열에 걸쳐 반복되는 구조로서, 각열의 외부전자석(160)은 반경방향으로 16, 32, 64, 128, 256개소 중 하나의 형태로 배치된다. 일예로, 도 5 및 도 6을 통하여 전자석(130)(160)이 10열(A1~B5)로 배치되고, 내부전자석(130)이 8개소에 배치되고, 외부전자석(160)이 홀수열 32개소, 짝수열 32개소에 배치되는 구조가 개시된다. 외부전자석(160)이 32개소에 배치되면 피치각도는 11.25°이나, 위상차(φ)는 반경방향의 피치각도의 1/2이므로 5.625°로 된다. 즉, 홀수열 및 짝수열의 외부전자석(160)은 모두 11.25°의 피치각도를 유지하지만 도 6(b)처럼 상호 교호로 5.625°로 어긋나는 위상차(φ)를 유지한다.According to the present invention, the electromagnets 130 and 160 of the motor 100 have a structure that is repeated over 4 to 50 rows in the axial direction, and the inner electromagnets 130 of each row are 4, 8, 16, and 32 places in the radial direction. It is arranged in one of the forms. According to the present invention, the electromagnets 130 and 160 of the motor 100 have a structure that is repeated over 4 to 50 rows in the axial direction, and the outer electromagnets 160 of each row are 16, 32, 64, 128, It is arranged in one of 256 places. For example, the electromagnets 130 and 160 are arranged in ten rows (A1 to B5), the internal electromagnets 130 are arranged in eight places, and the external electromagnets 160 are odd rows 32 through FIGS. 5 and 6. Disclosed is a structure disposed at 32 locations in even-numbered columns. When the external electromagnets 160 are disposed at 32 places, the pitch angle is 11.25 °, but the phase difference φ is 5.625 ° because it is 1/2 of the pitch angle in the radial direction. That is, the odd-numbered and even-numbered external electromagnets 160 maintain a pitch angle of 11.25 °, but maintain a phase difference φ shifted to 5.625 ° alternately as shown in FIG. 6 (b).
물론, 전자석(130)(160)은 축방향으로 4∼50열 이상으로 설치될 수도 있고, 각열의 내부전자석(130)은 반경방향으로 4, 8, 16, 32 등으로 연장되도록 설치될 수도 있다. 전자석(130)(160)의 축방향 및 반경방향 배치수량이 증가할수록 구조와 제어가 복잡화되는 반면 부드러운 회전력을 유지하거나 대출력을 발생하는 측면에서 유리하다. 이때, 내부, 외부전자석(130,160)이 10열로(A1~B5) 배치되어 전류를 공급하는 것을 도시하고 있지만, 10열 이상 배치할 경우 10열 단위로 묶어(예 10열, 10열, 10열...) 각각의 10열 단위로 전류를 각각 공급할 수 있고, 10열 단위로위상차를 주어 회전력을 증가하고, 토크를 더욱더 향상시킬 수 있다.Of course, the electromagnets 130 and 160 may be installed in more than 4 to 50 rows in the axial direction, and the inner electromagnets 130 of each row may be installed to extend in 4, 8, 16, 32, etc. in the radial direction. . As the number of axial and radial arrangements of the electromagnets 130 and 160 increases, the structure and the control become more complicated, but are advantageous in terms of maintaining smooth rotational force or generating a large output. At this time, the inner and outer electromagnets 130 and 160 are arranged in ten rows (A1 to B5) to supply current, but when arranged in ten or more rows, they are grouped in ten rows (for example, ten columns, ten columns, and ten columns). ..) The current can be supplied in each ten-row unit, and the phase difference can be given in ten-row unit to increase the rotational force and to further improve the torque.
한편, 전원 연결부(170), 스타트모터 회전자(도면부호 미부여), 동력전달기어(250), 회전감지판(312)의 설치 간격을 유지하기 위해 허버링을 개재하는 것이 좋다.On the other hand, it is preferable to intervene the hovering to maintain the installation interval of the power supply connection unit 170, the start motor rotor (not shown), the power transmission gear 250, the rotation sensing plate 312.
도 10는 본 발명에 의한 동력기의 포토센서 배치상태를 나타내는 구성도, 도 11는 본 발명에 의한 동력기의 회전감지판의 인덱스홈을 나타내는 구성도, 도 12은 본 발명에 의한 장치의 개략적 회로구성을 나타내는 블록도, 도 13 내지 도 16는 본 발명에 의한 장치의 제어부에 대한 세부 회로도이다.10 is a configuration diagram showing the photosensor arrangement of the motor according to the present invention, Figure 11 is a configuration diagram showing the index groove of the rotation sensing plate of the motor according to the present invention, Figure 12 is a schematic circuit configuration of the device according to the present invention 13 to 16 are detailed circuit diagrams of the control unit of the apparatus according to the present invention.
본 발명에 의하면 상기 제어부(300)의 포토센서(320)는 고정판(314) 상에 외부전자석(160)의 반경방향 위상차(φ)에 해당하는 간격으로 설치되고, 샤프트(110)에 연결되는 회전감지판(312)의 인덱스홈(316)에 의해 신호를 발생하는 기능을 수행한다. 전술한 구성처럼 위상차(φ)가 5.625°인 경우 64개 지점에서 위치를 검출하므로 고정판(314) 상에 64개의 포토센서(320)를 설치해야 하지만 설치공간이 협소해지는 문제를 해소하기 위해 32개의 포토센서(320)를 사용할 수도 있다. 도 11에 도시된 바와 같이 샤프트(110)와 연동하는 회전감지판(312)의 인덱스홈(316)을 180° 간격으로 2개소에 설치하는 것이 필요하다. 도 10처럼, 부호 320-1에서 반시계 방향으로 부호 320-31까지 홀수 간격으로 16개의 포토센서(320)가 설치되고, 다시 부호 320-2에서 반시계 방향으로 부호 320-32까지 짝수 간격으로 16개의 포토센서(320)가 설치된다. 부호 320-1에서 신호가 검출된 후 샤프트(110)가 위상차(φ)인 5.625° 각도만큼 회전하면 부호 320-2에서 신호가 검출된다. 이에 따라, 샤프트(110)가 1/2 회전하는 동안 32개의 포토센서(320)에서 신호가 발생되고, 다시 나머지 1/2 회전하는 동안 32개의 포토센서(320)에서 신호가 발생되므로 64개의 위치 파악이 가능하다.According to the present invention, the photosensor 320 of the control unit 300 is installed on the fixed plate 314 at intervals corresponding to the radial phase difference (φ) of the external electromagnet 160, the rotation is connected to the shaft 110 The index groove 316 of the sensing plate 312 performs a function of generating a signal. Since the position is detected at 64 points when the phase difference φ is 5.625 ° as described above, 64 photosensors 320 need to be installed on the fixed plate 314, but 32 to solve the problem that the installation space becomes narrow. The photosensor 320 may be used. As shown in FIG. 11, it is necessary to install the index grooves 316 of the rotation sensing plate 312 that interlock with the shaft 110 at two locations at 180 ° intervals. As shown in FIG. 10, sixteen photosensors 320 are installed at odd intervals from the symbol 320-1 to the counter 320-31 in the counterclockwise direction, and again at even intervals from the symbol 320-2 to the counter 320-32 in the counterclockwise direction. Sixteen photosensors 320 are installed. After the signal is detected at 320-1, the shaft 110 is rotated by an angle of 5.625 °, which is the phase difference φ, to detect the signal at 320-2. Accordingly, signals are generated from the 32 photosensors 320 while the shaft 110 is rotated 1/2, and signals are generated from the 32 photosensors 320 while the other 1/2 is rotated. It can be grasped.
이때, 상기 전자석 동력기(100)의 회전 시작점은 도 6에 도시된 A1열의 내, 외부 전자석(130,160) 1번과 33번이 대응되는 중심선(CL)을 중심으로 도 10에 도시된 포토센서(320) 1번의 중심과 도 11의 한 쌍의 인텍스홈(316)의 감지시작점(S)과 도 8에 도시된 중심 샤프트(110)의 키홈(112)의 중심과 수직선상으로 일치한 위치에 있다. 또한, 한쌍의 인텍스홈(316)의 감지시작점(S)은 중심선(CL)에서 어긋난 위치에 형성되고, 상기 어긋난 위치만큼 감지끝점(E) 또한 뒤로 연장하여 형성되는 것이 바람직하다. 이는, 포토센서(320)의 신호가 끊김없이 연속적으로 이어지도록 하고, 내, 외부전자석(130,160)이 일치하였을 때, 동시에 순차적으로 전류를 공급하기 위함이다. 그리고, 인텍스홈(316)의 감지시작점(S)을 중심선(CL)에서 어긋나도록 형성한 것은 전자석 동력기(100)의 회전부(120)가 정방향이 아닌 역방향으로 회전하는 것을 방지하는 역할을 수행한다. 이때, 상술한 감지시작점(S)와 감지끝점(E)은 인텍스홈(316)의 감지시작점(S)이 포토센서(320)의 중심점(CL)과 일치하였을 때, 감지를 시작하여 인텍스홈(316)의 감지끝점(E)과 일치하였을 때, 감지가 완료된다.At this time, the starting point of the electromagnet power generator 100 is the photosensor 320 shown in FIG. 10 centering on the center line CL corresponding to the inner and outer electromagnets 130 and 160 of the column A1 shown in FIG. 6. ) And the sensing start point S of the pair of index grooves 316 of FIG. 11 and the center of the key groove 112 of the central shaft 110 shown in FIG. In addition, the detection start point S of the pair of index grooves 316 is formed at a position shifted from the center line CL, and the detection end point E is also formed to extend backward as much as the shifted position. This is to allow the signal of the photosensor 320 to continue continuously without interruption, and when the internal and external electromagnets 130 and 160 coincide with each other, the current is sequentially supplied. In addition, the detection starting point S of the index groove 316 is formed to be shifted from the center line CL to prevent the rotation part 120 of the electromagnet power generator 100 from rotating in the reverse direction rather than the forward direction. At this time, when the detection start point (S) and the detection end point (E) described above coincide with the detection point (S) of the index groove 316 coincides with the center point (CL) of the photosensor 320, the detection starts to the index groove ( When the detection point E of 316 coincides with the detection, the detection is completed.
이와 같은 구성은 샤프트(110)가 1회전할 때, 각각의 내부 및 외부 전자석(130)(160)에 2번의 전원을 공급하도록 함으로써 회전속도를 높일 뿐만 아니라 토크를 향상시키고, 회전속도의 저하를 막는 효과가 있다.This configuration, when the shaft 110 is rotated once, by supplying the power supply to each of the inner and outer electromagnets 130, 160 twice, not only increases the rotational speed, but also improves the torque, and decreases the rotational speed It has a blocking effect.
한편, 도 10는 샤프트(110)가 반시계 방향으로 회전할 경우에 대한 실시 예를 도시한 것으로, 상기 샤프트(110) 및 내부전자석(130)의 회전 위치에 대하여 정해진 알고리즘으로 구동을 제어한다. 인덱스홈(316) 2개와 마주치는 숫자 중 1개(높은 숫자)를 제외시켜 고정판(314)의 한쪽면에 설치되는 포토센서(320) 320-1부터 320-31까지의 홀수번호는 도 13 내지 도 16에서 J1부터 J31번에 해당하고, 반대편 한쪽면에 설치되는 포토센서(320) 320-2부터 320-32까지의 짝수번호는 도 13 내지 도 16의 J2부터 J32번에 해당한다.Meanwhile, FIG. 10 illustrates an embodiment in which the shaft 110 rotates in the counterclockwise direction, and controls driving by an algorithm determined for the rotation position of the shaft 110 and the internal electromagnet 130. Odd numbers of the photosensors 320-1 to 320-31 installed on one side of the fixing plate 314 by excluding one of the numbers facing the two index grooves 316 (high numbers) are shown in FIGS. In FIG. 16, J1 to J31 correspond to each other, and even numbers of the photosensors 320-2 to 320-32 installed on one side of the opposite side correspond to J2 to J32 of FIGS. 13 to 16.
본 발명에 의하면, 상기 제어부(300)는 포토센서(320)의 신호에 대응하여 각열의 전자석(130)(160)에 단계적으로 동시에 통전하여 1사이클 순차제어를 수행하되, 각 단계에서 드라이버IC(350)와 IGBT(360)를 개재하여 DC 전원공급부(220)의 전원을 인가하는 기능을 수행한다. 도 12에서, 제어부(300)는 내부전자석(130)을 제어하기 위한 제1제어부로 구성되고, 외부전자석(160)을 제어하기 위한 제2제어부로 구성된다. 그리고 드라이버IC(350) 외에 IGBT(절연 게이트 양극성 트랜지스터; Insulated gate bipolar transistor)가 포함된다. 개략적으로 도 12과 도 13 내지 도 16를 연계하여 설명하면, 대부분의 IGBT(Q1 내지 Q8)는 외부전자석(160)에 전원을 공급하도록 연결되는 반면 2개의 IGBT(Q9, Q10)는 내부전자석(130)에 전원을 공급하도록 연결된다. 미설명 부호 225는 전자제어부(제1제어부 및 제2제어부 포함)와 드라이버IC(350)의 전원공급부(355)와 IGBT(360) 게이트와 회로 및 포토센서(320)에 안정적인 12V를 제공하는 DC정전압부이고, 부호 215는 스타트모터(210)의 기동전후 연결을 단속하기 위한 마그네트 클러치(215)이다.According to the present invention, the control unit 300 conducts one cycle sequential control by simultaneously energizing the electromagnets 130 and 160 in each row in response to the signal of the photosensor 320, and in each step, the driver IC ( It performs the function of applying the power of the DC power supply unit 220 via the 350 and the IGBT (360). In FIG. 12, the controller 300 is configured as a first controller for controlling the internal electromagnet 130 and a second controller for controlling the external electromagnet 160. In addition to the driver IC 350, an IGBT (Insulated Gate Bipolar Transistor) is included. 12 and 13 to 16, most of the IGBTs Q1 to Q8 are connected to supply power to the external electromagnet 160, while the two IGBTs Q9 and Q10 are internal electromagnets. 130 to supply power. Reference numeral 225 denotes a DC which provides stable 12V to the electronic control unit (including the first control unit and the second control unit), the power supply unit 355 of the driver IC 350, the IGBT 360 gate, the circuit, and the photosensor 320. Reference numeral 215 denotes a constant voltage unit, and a magnet clutch 215 for intermittently connecting the start motor 210 before and after starting.
하기의 [표 2]를 이용하여 본 발명의 구성을 보다 상세하게 설명하는 바, 전술한 도 5 및 도 6에 의한 구성을 기반으로 한다.The configuration of the present invention will be described in more detail with reference to Table 2 below, based on the configuration of FIGS. 5 and 6 described above.
[표 1]과 연계하여 설명하면, 제1그룹 내지 제8그룹의 좌우칸으로 각각 4개씩 구분되는 숫자가 포토센서(320) 번호이다. 각 포토센서(320) J1번, J9번, J17번, J25번에서 신호가 발생하면 A1, A2, A3, A4, A5열의 외부전자석(160) 1번, 9번, 17번, 25번, 33번, 41번, 49번, 57번에 전류가 동시에 공급되고, 각 포토센서(320) J2번, J10번, J18번, J26번에서 신호가 발생하면 B1, B2, B3, B4, B5열의 외부전자석(160) 2번, 10번, 18번, 26번, 34번, 42번, 50번, 58번에 전류가 동시에 공급됨을 알 수 있다.In connection with [Table 1], four numbers each divided into left and right columns of the first to eighth groups are photosensor 320 numbers. When signals occur at J1, J9, J17, and J25 of each photosensor 320, external electromagnets 160 in columns A1, A2, A3, A4, and A5 are No. 1, 9, 17, 25, and 33 Currents are supplied simultaneously at Nos., 41, 49, and 57, and when signals are generated from J2, J10, J18, and J26 of each photosensor 320, the outside of columns B1, B2, B3, B4, and B5. It can be seen that the current is simultaneously supplied to the electromagnet 160 2, 10, 18, 26, 34, 42, 50, 58.
본 발명에 따른 상기 제어부(300)는 제1그룹의 포토센서(320)에서 신호가 발생하면 홀수열 중 1, 9, 17번, … 위치의 외부전자석(160)을 작동하는 제1단계와, 제2그룹의 포토센서(320)에서 신호가 발생하면 짝수열 중 2, 10, 18번, … 위치의 외부전자석(160)을 작동하는 제2단계와, 제3그룹의 포토센서(320)에서 신호가 발생하면 홀수열 중 3, 11, 19번, … 위치의 외부전자석(160)을 작동하는 제3단계와, 제4그룹의 포토센서(320)에서 신호가 발생하면 짝수열 중 4, 12, 20번, … 위치의 외부전자석(160)을 작동하는 제4단계와, 제5그룹의 포토센서(320)에서 신호가 발생하면 홀수열 중 5, 13, 21번, … 위치의 외부전자석(160)을 작동하는 제5단계와, 제6그룹의 포토센서(320)에서 신호가 발생하면 짝수열 중 6, 14, 22번, … 위치의 외부전자석(160)을 작동하는 제6단계와, 제7그룹의 포토센서(320)에서 신호가 발생하면 홀수열 중 7, 15, 23번, … 위치의 외부전자석(160)을 작동하는 제7단계와, 제8그룹의 포토센서(320)에서 신호가 발생하면 짝수열 중 8, 16, 24번, … 위치의 외부전자석(160)을 작동하는 제8단계; 등을 시컨스로 구비한다. The control unit 300 according to the present invention, if a signal occurs in the photosensor 320 of the first group 1, 9, 17, ... When the signal is generated from the first step of operating the external electromagnet 160 of the position, and the photo sensor 320 of the second group, 2, 10, 18,. When the signal is generated from the second step of operating the external electromagnet 160 of the position, and the photo sensor 320 of the third group, 3, 11, 19,... When the signal is generated from the third step of operating the external electromagnet 160 of the position and the fourth group of photosensor 320, 4, 12, 20,... When the signal is generated from the fourth step of operating the external electromagnet 160 of the position and the photo sensor 320 of the fifth group, 5, 13, 21,... When the signal is generated in the fifth step of operating the external electromagnet 160 of the position, and the sixth group of photosensor 320, 6, 14, 22, ... When the signal is generated from the sixth step of operating the external electromagnet 160 of the position, and the seventh group of photosensor 320, 7, 15, 23, ... When the signal is generated in the seventh step of operating the external electromagnet 160 of the position, and the eighth group of photosensor 320, 8, 16, 24, ... An eighth step of operating the external electromagnet 160 in position; And the like in sequence.
또한, 본 발명에 따른 상기 제어부(300)에서 홀수번 포토센서(320)는 일측 경로 상에서 드라이버IC(350) U9번과 IGBT(360) Q9번을 거쳐 내부전자석(130) 홀수열에 동시에 전원을 공급하도록 연결되고, 짝수번 포토센서(320)는 타측 경로 상에서 드라이버IC(350) U10번과 IGBT(360) Q10번을 거쳐 내부전자석(130) 짝수열에 동시에 공급하도록 연결된다.In addition, in the control unit 300 according to the present invention, the odd-numbered photosensor 320 simultaneously supplies power to an odd number of internal electromagnets 130 through the driver IC 350 U9 and the IGBT 360 Q9 on one path. The even-numbered photosensor 320 is connected to supply the even-numbered rows of internal electromagnets 130 through the driver IC 350 U10 and the IGBT 360 Q10 on the other path.
물론 이는 도 5 및 도 6에 의한 구성을 기반으로 하므로 전자석(130)(160)의 설치 수량에 따라 동일한 방식으로 변동된다.Of course, since this is based on the configuration shown in Figures 5 and 6, it varies in the same manner according to the installation quantity of the electromagnets 130 and 160.
이에 따라, 상기 전자석 동력기(100)의 다수 개의 포토센서(320)에서 회전을 감지하여 각 위치에 해당하는 내부전자석(130) 및 외부전자석(160)에 전류를 입력되도록 제어신호를 발생하고, 상기 제어신호에 의하여 해당하는 위치에 있는 내부 및 외부 전자석에 전류가 동시에 입력됨으로써 자기장을 형성하여 내부전자석(130) 및 샤프트(110)를 회전시키되 더 강하게 회전시키거나 회전속도를 유지되도록 한다. 이때, 상기 각 전자석(130)(160)에 입력되는 전류 크기는 내부 및 외부전자석(130,160)의 코일의 굵기와 철심(162)에 코일을 감는 횟수에 따라 자력의 세기가 달라지고, 제어부(300)의 알고리즘에 따라 인가되도록 한다.Accordingly, by detecting a rotation in the plurality of photosensor 320 of the electromagnet power generator 100 generates a control signal to input a current to the internal electromagnet 130 and the external electromagnet 160 corresponding to each position, By simultaneously inputting current to the inner and outer electromagnets at the corresponding positions by the control signal, a magnetic field is formed to rotate the inner electromagnet 130 and the shaft 110, but to rotate more strongly or maintain the rotation speed. In this case, the magnitude of the current input to each of the electromagnets 130 and 160 varies depending on the thickness of the coils of the inner and outer electromagnets 130 and 160 and the number of times the coil is wound on the iron core 162, and the controller 300 To be applied according to the algorithm of.
도 13 내지 도 16에서, 각각의 단자(J1 내지 J32)는 포토센서(320)에 연결하는 부분이며, DC 전원공급부(220)의 전원회로(일실시 예로 12V 및 24V를 도시하였으나 이보다 높게 1200V까지 구성할 수도 있음)로부터 공급된 전류는 IGBT(Q1 내지 Q10)를 통하여 내부 전자석(130) 및 외부 전자석(160)으로 단속적으로 입력된다. 또한, 부호 IN1 내지 IN8은 제1그룹 내지 제8그룹을 표시한 것이며, 드라이버IC(350) U1번에서 U8번과 IGBT(360) Q1번에서 Q8번을 거쳐 통전한 전류를 외부전자석(160) 홀수열과 짝수열에 순차적으로 공급한다. 이러한 기능은 제2제어부에서 담당한다. 제1제어부는 IN9번에 홀수열 그룹의 신호가 발생할 때 부호 M1부터 부호 M31번의 홀수 신호를 IN9번에 동시에 보내어 드라이버IC(350) U9번과 IGBT(360) Q9번을 거쳐 내부전자석(130) 홀수열에 동시에 전원을 공급하고, IN10번은 짝수열 그룹의 신호가 발생할 때 부호 M2번부터 M32번의 짝수 신호를 동시에 보내어 드라이버IC(350) U10번과 IGBT(360) Q10번을 거쳐 통전한 전류를 내부전자석(130) 짝수열에 동시에 공급한다. 한편, 드라이버IC(350)의 구동을 위해 10개의 드라이버IC 각각의 개별 전원공급부(355)가 부호 T1번 내지 T10번으로 표시되고, 제어부에 DC 12V의 전원을 공급하는 DC정전압부(225)가 부호 U19로 표시된다.13 to 16, each of the terminals J1 to J32 is a portion connecting to the photosensor 320, and the power circuits of the DC power supply 220 are illustrated in one embodiment (12V and 24V, but higher than 1200V). The electric current supplied from the electronic device 130 may be intermittently input to the internal electromagnet 130 and the external electromagnet 160 through the IGBTs Q1 to Q10. In addition, the symbols IN1 to IN8 represent the first to eighth groups, and the external electromagnet 160 supplies the current passed through the driver IC 350 U1 through U8 and the IGBT 360 Q1 through Q8. Supply the odd and even rows sequentially. This function is in charge of the second control unit. When the odd number group signal occurs at IN9, the first control unit simultaneously transmits odd signals of codes M1 to M31 to IN9 and transmits the internal electromagnet 130 through the driver IC 350 U9 and the IGBT 360 Q9. The power is supplied to the odd columns at the same time, and IN10 sends the even signals from M2 to M32 at the same time when the signals of even-numbered groups occur, and internalizes the current passed through the driver IC (350) U10 and IGBT (360) Q10. The electromagnets 130 are simultaneously supplied to even rows. On the other hand, the individual power supply unit 355 of each of the 10 driver ICs for the driving of the driver IC 350 is denoted by T1 to T10, and the DC constant voltage unit 225 for supplying DC 12V power to the controller is provided. It is indicated by the symbol U19.
이때, 도 13 및 도 14에 도시된 바와 같이 D1~D124번은 LED(luminescent diode)이고, 각각의 포토센서(320) J1~J32번이 감지 신호를 보낼 때, LED(D1~D124)가 순차적으로 점등된다. 이는, 제어부(300)에서 포토센서(320)의 작동을 확인하기 위하여 형성되었다. 이때, 도 15에 미설명된 U11 및 U12는 드라이버IC버퍼이며 이러한 드라이버IC버퍼(U11,U12)는 제어부(300)에서 오는 신호를 증폭시키는 역할을 수행한다. 또한, 도 16에 미설명된 U17은 스위칭IC(SMPS)이며 이러한 스위칭IC(U17)는 드라이버IC(350)의 개별 전원공급부(T1~T10)를 ON, OFF 시키는 역할을 수행한다.In this case, as shown in FIGS. 13 and 14, D1 to D124 are LEDs (luminescent diodes), and when each of the photosensors 320 J1 to J32 sends a detection signal, the LEDs D1 to D124 sequentially. Lights up. This is formed in order to confirm the operation of the photosensor 320 in the control unit 300. In this case, U11 and U12 which are not described in FIG. 15 are driver IC buffers, and these driver IC buffers U11 and U12 serve to amplify a signal from the controller 300. In addition, U17 which is not described in FIG. 16 is a switching IC (SMPS). The switching IC U17 serves to turn on and off individual power supplies T1 to T10 of the driver IC 350.
전체적 작동에 있어서, 자동차의 동력발생장치 키와 같은 전원 입력스위치(미도시)의 전원 온(ON) 상태가 되면, 상기 DC 전원공급부(220)의 전원이 상기 스타트모터(210) 및 제어부(300)에 인가된다. 이후에 샤프트(110)가 회전하는 동안 상기의 표와 같은 순차적인 제어가 수행되는데, 도 6a 및 도 6b에서 하나의 내부전자석(130)이 각각 4칸씩 8칸(칸별 위상차 5.625°)을 회전하는 것을 1사이클 순차제어로 본다. 샤프트(110)의 최초의 위치에서 부호 320-1의 포토센서(J1)가 신호를 발생하면 홀수열에 있는 1, 9, 17, 25, 33, 41, 49, 57번 위치의 외부전자석(160)을 모두 온하는 동시에 홀수열 내부전자석(130)에 동시에 전원을 공급한다. 다음으로 샤프트(110)가 위상차 5.625°를 회전하여 부호 320-2의 포토센서(J2)가 신호를 발생하면 짝수열에 있는 2, 10, 18, 26, 34, 42, 50, 58번 위치의 외부전자석(160)을 모두 온하는 동시에 짝수열 내부전자석(130)에 동시에 전원을 공급하여 회전을 이어간다. 이와 같은 방식으로 부호 320-8의 포토센서(J8)가 신호를 발생하는 마지막 8단계를 거치면 샤프트(110)는 위상차(φ) 5.625°의 8배인 45°를 회전한다. 이후에는 상기한 순차제어를 반복함에 따라 총 64단계를 거치면서 샤프트(110)의 1회전이 완료된다. 물론 이는 도 5 및 도 6에 의한 구성을 기반으로 하는 것이므로 전자석(130)(160)의 수량이 달라지면 시컨스가 변화하고 이를 제어부(300)에 입력하여야 한다. 이때, 전자석 동력기(100)가 일정 RPM이 되면 스타트모터(210)의 전원을 OFF 시키게 된다.In the overall operation, when the power input switch (not shown) such as a power generator key of the vehicle is turned on (ON), the power of the DC power supply unit 220 is the start motor 210 and the control unit 300 Is applied). Subsequently, while the shaft 110 rotates, sequential control as shown in the above table is performed. In FIG. 6A and 6B, one internal electromagnet 130 rotates eight squares by four squares (5.625 ° of phase difference). Is regarded as one cycle sequential control. When the photosensor J1 of reference numeral 320-1 generates a signal at the initial position of the shaft 110, the external electromagnet 160 at positions 1, 9, 17, 25, 33, 41, 49, and 57 in odd rows At the same time supplying power to the inner electromagnet 130 at the same time all the on. Next, when the shaft 110 rotates the phase difference 5.625 ° and the photo sensor J2 having the sign 320-2 generates a signal, the outside of positions 2, 10, 18, 26, 34, 42, 50, 58 in even rows Both the electromagnets 160 are turned on and power is supplied to the even-numbered internal electromagnets 130 at the same time to continue the rotation. In this manner, when the photosensor J8 of reference numeral 320-8 undergoes the last eight steps of generating a signal, the shaft 110 rotates 45 °, which is eight times the phase difference φ 5.625 °. Thereafter, as the sequential control is repeated, one rotation of the shaft 110 is completed while going through a total of 64 steps. Of course, since this is based on the configuration shown in FIGS. 5 and 6, when the quantity of the electromagnets 130 and 160 is changed, the sequence is changed and the input to the controller 300 is performed. At this time, when the electromagnet power generator 100 reaches a predetermined RPM, the power of the start motor 210 is turned off.
이때, 본 발명의 상기 제어부(300)는 전자석(130)(160)에 연결되는 드라이버IC(350)와 출력단 IGBT와 함께 역기전류를 방지하는 다이오드(365)를 사용한다. IGBT는 고전류 전자석(130)(160)에 대비한 것으로 안정적인 출력 상태를 유지하는데 유리하다. 다이오드(365)는 전자석(130)(160)에서 발생하는 역기전력을 차단하는 것으로 회로손상 및 오작동을 방지하는데 유리하다.At this time, the control unit 300 of the present invention uses a diode 365 to prevent the counter current along with the driver IC 350 and the output terminal IGBT connected to the electromagnets 130 and 160. The IGBT is prepared for the high current electromagnets 130 and 160 and is advantageous in maintaining a stable output state. The diode 365 cuts back electromotive force generated from the electromagnets 130 and 160, which is advantageous in preventing circuit damage and malfunction.
또한, 본 발명에 의하면 상기 제어부(300)의 DC 전원공급부(220)는 DC12∼1200V 범위의 전원을 제공한다. 전자석(130)(160)의 수량 및 세기에 따라 동력용량이 증감되는 것을 고려함이다.In addition, according to the present invention, the DC power supply 220 of the control unit 300 provides a power in the range of 12 to 1200V DC. It is considered that the power capacity is increased or decreased according to the quantity and strength of the electromagnets 130 and 160.
한편, 상기 스타트모터(210)는 전자석 동력기(100)를 적어도 200∼1000 rpm의 범위 정도로 구동시킬 수 있도록 구성함이 바람직하다.On the other hand, the start motor 210 is preferably configured to drive the electromagnet power generator 100 in the range of at least 200 to 1000 rpm.
이와 같은 본 발명에 따른 전자석을 이용한 동력발생 장치는 이동식 소형발전기를 포함한 발전기, 일반차량이나 골프카와 같은 전기자동차, 이동식 소형콤프레셔를 포함한 에어콤프, 가정용이나 공업용 전원 공급장치, 소형 발전소용 발전기, 가로등이나 통신시설 또는 등대나 전동지게차 등의 전력 공급장치 등에 적용될 수 있다.Such a power generator using an electromagnet according to the present invention is a generator including a portable small generator, an electric vehicle such as a general vehicle or a golf car, an air comp including a portable small compressor, a home or industrial power supply, a generator for a small power plant, a street lamp It can be applied to a communication facility or a power supply such as a lighthouse or an electric forklift.
본 발명은 기재된 실시예에 한정되는 것은 아니고, 본 발명의 사상 및 범위를 벗어나지 않고 다양하게 수정 및 변형할 수 있음은 이 기술의 분야에서 통상의 지식을 가진 자에게 자명하다. 따라서 그러한 변형예 또는 수정예들은 본 발명의 특허청구범위에 속한다 해야 할 것이다.It is apparent to those skilled in the art that the present invention is not limited to the described embodiments, and that various modifications and variations can be made without departing from the spirit and scope of the present invention. Therefore, such modifications or variations will have to belong to the claims of the present invention.
Claims (15)
- 샤프트(110) 상에 다수의 내부전자석(130)을 배치하여 회전부(120)를 구성하고, 회전부(120)의 외측으로 다수의 외부전자석(160)을 배치하여 고정부(150)를 구성하는 동력기(100);A power unit constituting the rotating unit 120 by arranging a plurality of internal electromagnets 130 on the shaft 110, and constituting the fixing unit 150 by placing a plurality of external electromagnets 160 outside the rotating unit 120. 100;상기 동력기(100)를 초기 기동하기 위한 스타트모터(210)를 구비하는 보조기(200); 및An auxiliary device (200) having a start motor (210) for initially starting the motor (100); And상기 회전부(120)의 회전 위치를 포토센서(320)로 검출하여 대응된 위치의 전자석(130)(160)에 통전하는 제어부(300);를 포함하여 이루어지는 것을 특징으로 하는 전자석을 이용한 동력발생 장치.And a controller 300 which detects the rotational position of the rotating unit 120 by the photosensor 320 and energizes the electromagnets 130 and 160 at the corresponding positions. .
- 제1항에 있어서,The method of claim 1,상기 동력기(100)의 샤프트(110)는 전선을 수용하기 위한 배선구(115), 걸림홈(116), 중심턱(117), 볼트산(118)을 구비하는 것을 특징으로 하는 전자석을 이용한 동력발생 장치.The shaft 110 of the power generator 100 is a power source using an electromagnet, characterized in that it comprises a wiring port 115, a locking groove 116, a center jaw 117, a bolt mount 118 for receiving an electric wire Generating device.
- 제1항에 있어서,The method of claim 1,상기 동력기(100)의 회전부(120)는 방사형판(122)의 외주면에 고정되는 내부지지대(125) 상에 내부전자석(130)을 균일 간격으로 배치하고, 상기 동력기(100)의 고정부(150)는 링형판(152)의 외주면에 고정되는 외부지지대(155) 상에 외부전자석(160)을 균일 간격으로 배치한 것을 특징으로 하는 전자석을 이용한 동력발생 장치.The rotating part 120 of the motor 100 is disposed on the inner support 125 is fixed to the outer peripheral surface of the radial plate 122 at regular intervals, the fixing part 150 of the motor 100 ) Is a power generating device using an electromagnet, characterized in that the external electromagnet 160 is disposed on the outer support 155 is fixed to the outer peripheral surface of the ring-shaped plate 152 at uniform intervals.
- 제1항 또는 제2항에 있어서,The method according to claim 1 or 2,상기 동력기(100)의 고정부(150)는 축방향으로 홀수열의 외부전자석(160)과 짝수열의 외부전자석(160)을 교호로 일정한 위상차(φ)로 배치하되, 상기 위상차(φ)는 반경방향의 피치각도의 1/2로 유지하는 것을 특징으로 하는 전자석을 이용한 동력발생 장치.The fixed part 150 of the power generator 100 is arranged in an axial direction in an odd number of external electromagnets 160 and an even number of external electromagnets 160 alternately with a constant phase difference φ, the phase difference φ is a radial direction Power generating device using an electromagnet, characterized in that to maintain the pitch angle of 1/2.
- 제1항에 있어서,The method of claim 1,상기 동력기(100)는 내부전자석(130)과 외부전자석(160)의 간격을 0.3∼15㎜ 범위로 구성하는 것을 특징으로 하는 전자석을 이용한 동력발생 장치.The power generator 100 is a power generating device using an electromagnet, characterized in that for configuring the interval between the inner electromagnet 130 and the outer electromagnet 160 in the range of 0.3 to 15mm.
- 제1항에 있어서,The method of claim 1,상기 동력기(100)는 내부전자석(130)과 외부전자석(160)에서 대응하는 철심(132)(162)의 끝단을 넓고 굴곡지게 형성하고, 키(138)와 볼트(180)를 이용하여 고정하는 것을 특징으로 하는 전자석을 이용한 동력발생 장치.The motor 100 is formed to be wide and bent end of the corresponding iron core 132, 162 in the inner electromagnet 130 and the outer electromagnet 160, and fixed using the key 138 and the bolt 180 Power generating device using an electromagnet, characterized in that.
- 제1항에 있어서,The method of claim 1,상기 동력기(100)는 구리브러쉬(172)와 카본브러쉬(176)를 대응시킨 전원 연결부(170)를 개재하여 내부전자석(130)에 전원을 공급하는 것을 특징으로 하는 전자석을 이용한 동력발생 장치.The power generator 100 is a power generating device using an electromagnet, characterized in that for supplying power to the internal electromagnet 130 via a power connection portion 170 corresponding to the copper brush 172 and the carbon brush 176.
- 제1항에 있어서,The method of claim 1,상기 동력기(100)의 방사형판(122), 내부지지대(125), 링형판(152), 외부지지대(155)는 자력에 영향을 주지 않고 전류가 잘 통하는 소재를 사용하는 것을 특징으로 하는 전자석을 이용한 동력발생 장치.The radial plate 122, the inner support 125, the ring-shaped plate 152, the outer support 155 of the motor 100 is an electromagnet characterized in that using a material that is well current without affecting the magnetic force Power generating device used.
- 제1항 내지 제8항의 어느 한 항에 있어서,The method according to any one of claims 1 to 8,상기 동력기(100)의 전자석(130)(160)은 축방향으로 4∼50열에 걸쳐 반복되는 구조로서, 각열의 내부전자석(130)은 반경방향으로 4, 8, 16, 32개소 중 하나의 형태로 배치되는 것을 특징으로 하는 전자석을 이용한 동력발생 장치.The electromagnets 130 and 160 of the power generator 100 have a structure that is repeated over 4 to 50 rows in the axial direction, and the inner electromagnets 130 of each row have one of 4, 8, 16, and 32 locations in the radial direction. Power generating device using an electromagnet, characterized in that arranged in.
- 제1항에 있어서,The method of claim 1,상기 동력기(100)의 전자석(130)(160)은 축방향으로 4∼50열에 걸쳐 반복되는 구조로서, 각열의 외부전자석(160)은 반경방향으로 16, 32, 64, 128, 256개소 중 하나의 형태로 배치되는 것을 특징으로 하는 전자석을 이용한 동력발생 장치.The electromagnets 130 and 160 of the motor 100 have a structure repeating over 4 to 50 rows in the axial direction, and the outer electromagnet 160 of each row is one of 16, 32, 64, 128, and 256 places in the radial direction. Power generating device using an electromagnet, characterized in that arranged in the form of.
- 제1항에 있어서,The method of claim 1,상기 보조기(200)의 스타트모터(210)는 DC 모터인 것을 특징으로 하는 전자석을 이용한 동력발생 장치.The start motor 210 of the auxiliary device 200 is a power generating device using an electromagnet, characterized in that the DC motor.
- 제1항에 있어서,The method of claim 1,상기 제어부(300)의 포토센서(320)는 고정판(314) 상에 외부전자석(160)의 반경방향 위상차(φ)에 해당하는 간격으로 설치되고, 샤프트(110)에 연결되는 회전감지판(312)의 한쌍의 인덱스홈(316)에 의해 신호를 발생하는 것을 특징으로 하는 전자석을 이용한 동력발생 장치.The photosensor 320 of the control unit 300 is installed on the fixed plate 314 at intervals corresponding to the radial phase difference (φ) of the external electromagnet 160, the rotation sensing plate 312 is connected to the shaft 110 Power generation device using an electromagnet, characterized in that for generating a signal by a pair of index groove (316) of.
- 제1항에 있어서,The method of claim 1,상기 제어부(300)는 포토센서(320)의 신호에 대응하여 각열의 전자석(130)(160)에 단계적으로 동시에 통전하여 1사이클 순차제어를 수행하되, 각 단계에서 드라이버IC(350)와 IGBT(360)를 개재하여 DC 전원공급부(220)의 전원을 인가하는 것을 특징으로 하는 전자석을 이용한 동력발생 장치.The control unit 300 performs one cycle sequential control by simultaneously energizing the electromagnets 130 and 160 in each row in response to the signal of the photosensor 320, and in each step, the driver IC 350 and the IGBT ( 360 is a power generating device using an electromagnet, characterized in that for applying power to the DC power supply 220.
- 제1항에 있어서,The method of claim 1,상기 제어부(300)는 전자석(130)(160)에 연결되는 드라이버IC(350)와 출력단에 IGBT(360)와 함께 역기전력을 방지하는 다이오드(365)를 사용하는 것을 특징으로 하는 전자석을 이용한 동력발생 장치.The control unit 300 generates power using an electromagnet, characterized in that the driver IC 350 connected to the electromagnets 130 and 160 and the diode 365 for preventing back EMF together with the IGBT 360 at the output terminal. Device.
- 제1항에 있어서,The method of claim 1,상기 제어부(300)의 DC 전원공급부(220)는 DC12∼1200V 범위의 전원을 제공하는 것을 특징으로 하는 전자석을 이용한 동력발생 장치.DC power supply unit 220 of the control unit 300 is a power generating device using an electromagnet, characterized in that to provide a power supply of DC12 ~ 1200V range.
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KR20080052356 | 2008-06-03 | ||
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KR1020090043283A KR100934773B1 (en) | 2008-06-03 | 2009-05-18 | Power generator using electromagnet |
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JP2006246605A (en) * | 2005-03-03 | 2006-09-14 | Kohei Minato | Magnetic force rotating device |
JP2007306700A (en) * | 2006-05-11 | 2007-11-22 | Kohei Minato | Magnetic power generating device |
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JP2006246605A (en) * | 2005-03-03 | 2006-09-14 | Kohei Minato | Magnetic force rotating device |
JP2007306700A (en) * | 2006-05-11 | 2007-11-22 | Kohei Minato | Magnetic power generating device |
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