WO2008029760A1 - Novel resin, method for producing the same, novel composition, and cured product obtained by curing the composition - Google Patents
Novel resin, method for producing the same, novel composition, and cured product obtained by curing the composition Download PDFInfo
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- WO2008029760A1 WO2008029760A1 PCT/JP2007/067127 JP2007067127W WO2008029760A1 WO 2008029760 A1 WO2008029760 A1 WO 2008029760A1 JP 2007067127 W JP2007067127 W JP 2007067127W WO 2008029760 A1 WO2008029760 A1 WO 2008029760A1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3203—Polyhydroxy compounds
- C08G18/3212—Polyhydroxy compounds containing cycloaliphatic groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/44—Polycarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/751—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
Definitions
- Novel resin process for producing the same, novel composition, and cured product obtained by curing the composition
- the present invention relates to a novel resin, a method for producing the same, a novel composition, and a cured product obtained by curing the composition. More specifically, the present invention relates to a novel resin that does not contain halogen or phosphorus and can exhibit VTM-0 flame retardancy in a flame retardancy test by UL94 V TM method, and the flame retardancy The present invention relates to a method for producing a resin. In addition, the present invention provides a novel composition capable of obtaining a cured product capable of exhibiting flame retardancy of VTM-0 in a flame retardancy test by UL94 VTM method, and flame retardancy formed by curing the composition. Relates to the cured product.
- the adhesive comprising the resin composition used for the coverlay or covercoat has strong adhesion between the polyimide film or polyethylene terephthalate film and the copper foil, as well as repeated bending and displacement. It is required that the insulation properties of the wiring circuit made of the copper foil can be maintained, moisture and flaws from the outside can be prevented, and that the flame resistance should pass the UL standard. For this reason, the adhesive based on epoxy resin is appropriately combined with a flame retardant, a rogen-based flame retardant, a metal hydrate, a phosphorus compound, and the like to obtain flame retardancy.
- a flame retardant mechanism using a halogen-based flame retardant exhibits flame retardancy by trapping radicals in the gas phase generated during combustion.
- halogen-based flame retardants generate toxic gas (hydrogen halide gas) during combustion, and there are environmental problems such as dioxin generated due to incomplete combustion during incineration. It has been pointed out.
- the flame retardant mechanism using metal hydrate is a force S that expresses flame retardancy by releasing water when the metal hydrate burns, and it is actually necessary to add a large amount. Therefore, there is a problem that the mechanical properties and adhesiveness are deteriorated.
- Patent Document 1 and Patent Document 2 have proposed to improve the migration property when a phosphorus compound is used as a flame retardant.
- the addition of NBR rubber with low ionic impurities or the use of a phenolic curing agent as a curing agent for epoxy resin is intended to prevent a decrease in migration resistance.
- Patent Document 3 describes that the migration resistance is improved by adding a polyester resin to the adhesive composition.
- Patent Document 1 JP 2001-339131 A
- Patent Document 2 JP 2001-339132 A
- Patent Document 3 JP 2001-31940 A
- Patent Document 3 when an adhesive composition to which a polyester resin is added is used, there is a problem that heat resistance is lowered.
- flame retardancy can be expressed with a new flame retardant mechanism different from the above flame retardant mechanism.
- a resin and a composition capable of obtaining a cured product having excellent electrical insulation are desired.
- an object of the present invention is to solve the problems of the prior art. More specifically, the object of the present invention is to obtain a cured product that exhibits flame retardancy and is excellent in electrical insulation by a new flame retardant mechanism that is different from conventional flame retardant technologies such as the use of phosphorus compounds. It is to provide a novel flame retardant resin and a novel composition. Another object of the present invention is to provide a cured product excellent in flame retardancy and electrical insulation obtained by these novel flame retardant resins and novel compositions.
- [1] It has a molecular chain in which a plurality of organic groups represented by the following formula (I) are bonded, and has a weight average molecular weight.
- C is a divalent organic group having a divalent hydrocarbon chain having 30 to 50 carbon atoms
- ⁇ is an amide bond, an ester bond, a urethane bond, a urea bond, or a carbonate bond.
- the C is a polyol having a hydrocarbon chain having 30 to 50 carbon atoms, a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms, or a poly having a hydrocarbon chain having 30 to 50 carbon atoms.
- the resin according to [1] which is derived from an acid anhydride, a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms, or a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms. .
- a composition comprising as essential components a resin as described in [1] to [3] above, and a curing agent having a functional group capable of reacting with the resin.
- the resin is at least one functional group selected from the group consisting of a hydroxyl group, a carboxyl group, an acid anhydride group, an isocyanate group and a primary or secondary amino group, and has reactivity with the curing agent.
- a resin consisting of molecules with m functional groups in one molecule
- the curing agent is a curing agent composed of molecules having n functional groups capable of reacting with the resin in one molecule and having a hydrocarbon chain having 30 to 50 carbon atoms.
- the average value of m and n is 2 or more respectively, and the sum of the average value of m and the average value of n is 5 or more.
- a hydrocarbon chain having 30 to 50 carbon atoms, a polyol having 3 or more hydroxyl groups in one molecule, and a hydrocarbon chain having 30 to 50 carbon atoms in one molecule Polycarboxylic acid having 3 or more carboxyl groups, polyanhydride having a hydrocarbon chain of 30 to 50 carbon atoms, hydrocarbon chain having 30 to 50 carbon atoms, and 3 or more isocyanates in one molecule
- An essential component is at least one curing agent having two or more functional groups capable of reacting with the compound in a molecule and a hydrocarbon chain having 30 to 50 carbon atoms.
- composition characterized by the above-mentioned.
- any resin that is soluble in an organic solvent is defined as "resin” even if it is crosslinked.
- a product that has increased cross-linking density and as a result insolubilized in an organic solvent is defined as a “cured product”.
- the resin of the present invention can exhibit UL-94 VTM-0 level flame retardancy even when no halogen-containing flame retardant or phosphorus flame retardant is used. According to this resin, a cured product having flame retardancy of UL-94 VTM-0 level can be easily obtained.
- a cured product having flame resistance of UL-94 VTM-0 level is easily obtained.
- UL-94 VTM A relatively simple composition that does not require the addition of many ingredients in order to obtain a cured product having flame retardancy of 0 level.
- the cured product of the present invention exhibits UL-94 VTM-0 level flame retardancy and is excellent in electrical insulation.
- Examples of the compound used in the present invention include a polyol having a hydrocarbon chain having 30 to 50 carbon atoms, a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms, and a hydrocarbon chain having 30 to 50 carbon atoms.
- the polyamine which has is mentioned.
- the resin and the cured product of the present invention can exhibit excellent flame retardancy.
- Combustion generally takes place in the gas phase, so if the molecular chain becomes small (ie, the molecular weight of the molecule is small) due to the cleavage (decomposition reaction) and the molecular chain is low enough to be gasified, Force that will continue to burn in the gas phase If the molecular chain that has been decomposed exceeds a certain molecular weight, if the gas chain does not gasify, the combustion will continue at that point Does not generate flammable gas. So Therefore, the combustion action cannot be continued. In order to continue the combustion, the molecules having a certain molecular weight or more generated by thermal decomposition are further thermally decomposed to a molecular weight that can be gasified, and then burned in the gas phase. It is necessary to supply new heat energy and cause the next decomposition reaction.
- the decomposition reaction is an endothermic reaction, heat in the system can be absorbed. Therefore, if bonds that are easy to decompose break and molecular chains formed by decomposition do not gasify! / If the molecular chain can be stopped at such molecular weight, the endothermic heat generated by the decomposition reaction will increase the temperature in the system. As a result, combustion cannot be continued.
- the hydrocarbon structural unit has a carbon number in the range of 30 to 50, and the structural units are connected to each other through a bond that can be easily cleaved. In such a case, it is considered that the mechanism described above appears.
- the hydrocarbon structural unit has less than 29 carbon atoms, part or all of the molecular chain formed by decomposition tends to gasify and easily cause a combustion action. Further, when the hydrocarbon structural unit has 51 or more carbon atoms, the number of bond sites that are easily cleaved in the resin decreases, and as a result, the endothermic amount generated by the decomposition reaction becomes insufficient. It is difficult to suppress the temperature rise in the system.
- the hydrocarbon chain having 30 to 50 carbon atoms may have an epoxy ring.
- polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms include the following compounds (1) to (2).
- polyol having a hydrocarbon chain having 30 to 50 carbon atoms include the following compounds (3) to (5).
- polyamine having a hydrocarbon chain having 30 to 50 carbon atoms include the following compound (6).
- polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms include the following compound (7).
- the novel resin (A) of the present invention has a repeating unit represented by the following formula (I), and exhibits VTM-0 flame retardancy in a flame retardancy test by UL94 V TM method.
- C is a divalent hydrocarbon chain having 30 to 50 carbon atoms as a main component.
- Each A is independently an amide bond, an ester bond, a urethane bond, a urea bond or a carbonate bond.
- the resin (A) has a molecular chain in which a plurality of organic groups represented by the above formula (I) are bonded.
- Resin (A) is, for example, C is a divalent hydrocarbon chain having 30 carbon atoms, and C is a divalent hydrocarbon chain having 35 carbon atoms next to the structural unit in which A is an amide bond. Multiple structural units may be bonded, such as a structural unit where A is an ester bond.
- A includes both —OCO— and —COO— in the case of an ester bond.
- NHCO—CONH— in the case of an amide bond, NHCO—CONH— and in the case of a urethane bond, both NHCO 2 O— and —OCONH— are included.
- hydrocarbon chain does not include carbon in the amide bond, ester bond, urethane bond, urea bond, and carbonate bond.
- the total amount of carbon contained in all hydrocarbon chain units in one molecule is a divalent hydrocarbon chain having 30 to 50 carbon atoms. If the total amount of carbon contained in all hydrocarbon chain units in one molecule is a divalent hydrocarbon chain of 30 to 50% by mass, VTM— 0 in the flame resistance test of UL94 VTM method Whether to exhibit the flame retardancy of this depends on the structure of the resin and cannot be generally stated, but is preferably within the above range. From the viewpoint of flame retardancy, all of C is a divalent hydrocarbon chain having 30 to 50 carbon atoms (that is, a divalent organic group having a divalent hydrocarbon chain having 30 to 50 carbon atoms). I like it.
- divalent hydrocarbon chain having 30 to 50 carbon atoms dimer acid or hydrogenated dimer acid, and polyols, polyamines, and polyisocyanates derived from these compounds are preferable from the viewpoint of availability.
- A is preferably a urethane bond or a carbonate bond from the viewpoint of easy development of flame retardancy and solubility in an organic solvent.
- the divalent hydrocarbon chain having 30 to 50 carbon atoms may have an epoxy ring which may have a substituent such as a hydroxyl group.
- C is a polyol having a hydrocarbon chain having 30 to 50 carbon atoms, a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms, or a polyanhydride having a hydrocarbon chain having 30 to 50 carbon atoms. It is preferably derived from a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms or a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms. This is due to the ease of synthesis and the degree of freedom in molecular design. Further, C is preferably an organic group having a cyclohexane ring and / or a cyclohexene ring.
- repeating unit represented by the formula (I) include the following repeating units (8) to (8)
- the resin (A) has a repeating unit as described above, it is excellent in flame retardancy even when a halogen-containing flame retardant and a phosphorus flame retardant are not used.
- the flame retardancy test of UL94 VTM shows the flame retardancy of VTM-0 without using phosphorus flame retardant. The flame retardancy test method will be described in detail in the examples.
- the (A) has a number average molecular weight of preferably 3,000-40,000, more preferably 4,000 0-30,000.
- the weight average molecular weight power is preferably 10,000 to 300,000, more preferably 15,000 to 100,000.
- the weight average molecular weight of the resin (A) is not particularly limited, but in general, when it is necessary to reduce the tack of the resin, the weight average molecular weight is 10,000 or more. It is preferable.
- the weight average molecular weight described in the present specification is a value calculated from a calibration curve prepared using a polystyrene standard substance by gel permeation chromatography (hereinafter referred to as GPC). is there.
- the method for producing the resin (A) of the present invention is characterized by using at least one of the following reactions (a) to (a).
- Reaction (a) is a polycondensation reaction between a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms or an ester of a lower alcohol of the polycarboxylic acid ( Esterification or transesterification reaction).
- a polycondensation reaction between the dicarboxylic acid represented by the formula (1) and / or the formula (2) and the diol represented by the formula (3) and / or the formula (4) is performed.
- the polyol represented by the formula (5) may be used in combination with a diol within a range that does not gel.
- the esterification reaction (polycondensation reaction) is a method generally used in the production of polyethylene terephthalate, or the solvent is refluxed in the presence of an acid catalyst in an organic solvent such as benzene or toluene. You may carry out by distilling off the water to produce
- Reaction (b) is a polycondensation reaction (amidation reaction) between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms.
- the amidation reaction (polycondensation reaction) is carried out in a low-temperature organic solvent by using a method used when producing 6, 6-nylon or a condensing agent such as dicyclohexyl carpositimide. You may go. [0093] [Reaction (c)]
- Reaction (c) is a polyaddition reaction involving decarboxylation of a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms.
- This amidation reaction involving decarboxylation is generally carried out by heating using a catalyst such as dibutyltin dilaurate or tertiary amine. If necessary, the reaction may be carried out after diluting with an organic solvent! /.
- a catalyst such as dibutyltin dilaurate or tertiary amine. If necessary, the reaction may be carried out after diluting with an organic solvent! /.
- Reaction (d) is a polyaddition reaction of a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms.
- the diisocyanate represented by the formula (7) can be mentioned.
- the polyol represented by the above formula (5) can be used in combination with a diol as long as the gel is not gelled.
- This polyaddition reaction is generally carried out by heating using a catalyst such as dibutyltin dilaurate, tertiary amine or carboxylic acid. If necessary, it may be diluted with an organic solvent to react fi.
- a catalyst such as dibutyltin dilaurate, tertiary amine or carboxylic acid. If necessary, it may be diluted with an organic solvent to react fi.
- Reaction (e) is a polyaddition reaction between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms.
- This polyaddition reaction is generally carried out at room temperature or with heating in the absence of a catalyst. Also
- reaction may be carried out by diluting with an organic solvent.
- Reaction (f) is a reaction between a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and a dialkyl carbonate or diaryl carbonate, or a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and phosgene. It is a polycarbonate production
- the reaction of a polyol having a hydrocarbon chain having 30 to 50 carbon atoms with a dialkyl carbonate or diaryl carbonate is represented by, for example, the above (3) and / or (4) Examples include transesterification of diols with dialkyl carbonates such as dimethyl carbonate, jetyl carbonate, di- ⁇ -butylene carbonate or diaryl carbonates such as diphenyl carbonate.
- this polycarbonate-forming reaction is heated in the presence of a catalyst such as lead dioxide, tetraisopropoxytitan, or potassium carbonate to remove the generated alcohol or phenol out of the system. While done.
- a catalyst such as lead dioxide, tetraisopropoxytitan, or potassium carbonate
- reaction between a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and phosgene is, for example, by reacting the diol represented by (3) and / or (4) with phosgene, This is done while removing the hydrochloric acid produced.
- Reaction is a polyurea formation reaction by the reaction of a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms with phosgene.
- reaction is carried out while reacting diamine represented by the above formula)) with phosgene to remove the generated hydrochloric acid.
- Reaction (h) is a polyamidation reaction between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid anhydride having a hydrocarbon chain having 30 to 50 carbon atoms.
- the diamine represented by the formula (6) and the polycarboxylic acid anhydride having a hydrocarbon chain having 30 to 50 carbon atoms are reacted at room temperature or with heating.
- Reaction (i) is a polyaddition reaction involving decarboxylation of a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid anhydride having a hydrocarbon chain having 30 to 50 carbon atoms. It is. [0111]
- the diisocyanate represented by the formula (7) and a polycarboxylic anhydride having a hydrocarbon chain having 30 to 50 carbon atoms are reacted by heating in the absence of a catalyst or in the presence of a catalyst.
- Reaction (j) is an ester amide exchange reaction between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid ester having a hydrocarbon chain having 30 to 50 carbon atoms.
- a dicarboxylic acid ester is produced by an esterification reaction of the dicarboxylic acid represented by the formula (1) and / or the formula (2) with an alcohol such as allylic alcohol.
- This dicarboxylic acid ester and the diamine represented by the formula (6) are reacted by heating in the absence of a catalyst or in the presence of a catalyst.
- a polyamide compound can be obtained by distilling off the alcohol to the outside of the reaction system.
- (1) C has a structural unit derived from a diol having a hydrocarbon chain having 30 to 50 carbon atoms and a structural unit derived from a diisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms.
- A a resin (A) having a urethane bond is preferable from the viewpoint of easy development of flame retardancy and solubility in an organic solvent.
- This resin is obtained by a polyaddition reaction of a diol having a hydrocarbon chain having 30 to 50 carbon atoms and a diisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms (reaction (d)).
- reaction (d) it is preferable to use 80 to 130 parts by mass of diisocyanate with respect to 100 parts by mass of the diol.
- (2) C has a structural unit derived from a diol having a hydrocarbon chain having 30 to 50 carbon atoms and a structural unit derived from a diisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms.
- the resin (A) having a carbonate bond and a urethane bond as A is preferable from the viewpoint of easy development of flame retardancy and solubility in an organic solvent. Also, And pair the sum of the derived structural unit from structural units and Jiisoshianeto derived from Honoré, 60-80 mol of structural units diol force is also induced 0/0, the structural units derived from Jiisoshianeto 20-40 It is preferable to have mol%. It is preferable to have a carbonate bond of 60 to 80 mol% and a urethane bond of 20 to 40 mol% based on the total of the carbonate bond and the urethane bond! /.
- This resin is obtained as follows. First, by using a diol having a hydrocarbon chain having 30 to 50 carbon atoms and dialkyl carbonate or diaryl carbonate, a polycarbonate having hydroxyl groups at both ends is produced (reaction (f)).
- the amount of dialkyl carbonate or dialyl carbonate relative to 100 parts by weight of diol varies depending on the type of dialkyl carbonate or dialyl carbonate S, for example, when dimethyl carbonate is used, Generally, it is 1.5 to 4 parts by mass with respect to parts.
- the jetyl carbonate may be added to the reaction vessel before the reaction all at once, or may be intermittently added as the reaction proceeds.
- a resin (A) is obtained by a polyaddition reaction between the obtained polycarbonate and a diisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms (reaction (d)).
- reaction (d) it is preferable to use 17 to 55 parts by mass of diisocyanate with respect to 100 parts by mass of polycarbonate.
- a resin (A) having a structural unit derived from a diisocyanate having 30 to 50 hydrocarbon chains and having an ester bond and a urethane bond as A is preferable from the viewpoint of solubility in an organic solvent.
- This resin is obtained as follows. First, it has a hydrocarbon chain with 30 to 50 carbon atoms A polyester diol having hydroxyl groups at both ends is produced by a polycondensation reaction of the diol with a dicarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms (reaction (a)). Here, it is preferable to use 50 to 85 parts by mass of the dicarboxylic acid with respect to 100 parts by mass of the diol.
- a resin ( ⁇ ⁇ ⁇ ⁇ ) is obtained by a polyaddition reaction of the obtained polyester diol with a diisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms (reaction (d)).
- reaction (d) it is preferable to use 17 to 55 parts by mass of diisocyanate with respect to 100 parts by mass of polyester diol.
- a structural unit derived from a diol having a hydrocarbon chain having 30 to 50 carbon atoms a structural unit derived from diamine having a hydrocarbon chain having 30 to 50 carbon atoms, and carbon
- a resin having a structural unit derived from a diisocyanate having a hydrocarbon chain of several 30 to 50, and having a urethane bond obtained from diol and diisocyanate and a urea bond obtained from diamine and diisocyanate as A (A ) Is preferable from the viewpoint of flame retardancy.
- the structural unit relative to the total amount of the structural units derived from the structural units of and Jiisoshianeto derived Jiamin force, 15 to 35 mol of structural units induction diol 0/0 derived from a diol, Jiamin It is preferable to have 15 to 35 mol% of structural units derived from bismuth and 50 to 70 mol% of structural units derived from diisocyanate.
- the total of the urethane bond and Urea bond, 50 to 70 mol% of the urethane bond, the Urea bond preferably has 30 to 50 mole 0/0.
- This resin is prepared by mixing a diol having a hydrocarbon chain having 30 to 50 carbon atoms, a diamine having a hydrocarbon chain having 30 to 50 carbon atoms, and a diisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms.
- the polyaddition reactions (d) and (e) can be performed simultaneously.
- a structural unit derived from a dicarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms and a structural unit derived from diamine having a hydrocarbon chain having 30 to 50 carbon atoms And A as the resin (A) having an amide bond is preferable from the viewpoint of high ability to form a self-supporting film. It is also derived from structural units derived from dicarboxylic acid power and diamine. The total of the electrically the structural units, the structural units derived from dicarboxylic acids 45-55 mole 0/0, it is preferred to have from 45 to 55 mol% of structural units derived from Jiamin.
- This resin is obtained as follows. First, a dicarboxylic acid ester is produced by an esterification reaction between a dicarboxylic acid having a hydrocarbon chain of 30 to 50 carbon atoms and an alcohol such as allylic alcohol. Here, it is preferable to use 2.;! To 3 moles of alcohol with respect to 1.0 mole of dicarboxylic acid.
- the dicarboxylic acid ester is reacted with diamine having a hydrocarbon chain having 30 to 50 carbon atoms to obtain a resin (A) (reaction).
- a resin (A) reaction
- composition (B) of the present invention is a composition comprising the above-described resin and a curing agent having a functional group capable of reacting with the resin as essential components,
- the resin is at least one functional group selected from the group consisting of a hydroxyl group, a carboxyl group, an acid anhydride group, an isocyanate group and a primary or secondary amino group, and has reactivity with the curing agent.
- a resin composed of molecules having m functional groups in one molecule, and the curing agent has n functional groups capable of reacting with the resin in one molecule, and is carbonized with 30 to 50 carbon atoms. It is a curing agent consisting of molecules with hydrogen chains
- the average value of m and n is 2 or more respectively, and the sum of the average value of m and the average value of n is 5 or more.
- the composition (B) of the present invention contains a resin ( ⁇ ') and a curing agent (E).
- the resin ( ⁇ ′) is at least one functional group selected from the group consisting of a hydroxyl group, a carboxyl group, an acid anhydride group, an isocyanate group, and a primary or secondary amino group in the resin ( ⁇ ) described above. It is a resin composed of molecules having m functional groups in one molecule that can react with the functional groups of the curing agent ( ⁇ ).
- the curing agent (E) is a curing composed of molecules having n functional groups capable of reacting with the functional group of the resin ( ⁇ ') per molecule and having a hydrocarbon chain of 30 to 50 carbon atoms. It is an agent. It is preferably selected from the compounds used in the present invention described above.
- each m of the molecules forming the resin ( ⁇ ′) is preferably an integer of 2 to 8, more preferably 2 to 6, and each n of the molecules forming the curing agent (E) is , Preferably an integer of 2-8, more preferably 2-6.
- the average value of m is preferably 2 to 8, more preferably 2 to 6.
- the average value of n is preferably 2 to 8, more preferably 2 to 6.
- the sum of the average value of m and the average value of n is preferably in the range of 5 to 12; more preferably 6
- the curing agent (E) may be a single molecular weight compound or a compound having a molecular weight distribution.
- the curing agent (E) is a single molecular weight compound having four hydroxyl groups.
- n 4.
- the average value of n is also 4 as it is.
- a molecular weight distribution for example, in the case of a curing agent (E) obtained by reacting a diisocyanate compound and triol in a molar ratio of 4: 5, the average functional group present in one molecule of the curing agent (E).
- the composition (B) has a force that makes it difficult to roughly define the compounding ratio by the combination of the resin ( ⁇ ') and the curing agent ( ⁇ ).
- the curing agent ( ⁇ ) contains phosphorus.
- the mass ratio of the resin ( ⁇ ′) and the curing agent ( ⁇ ) is This is not a problem, and only the ratio of the number of functional groups contained in the resin ( ⁇ ') and the curing agent ( ⁇ ) has a significant effect.
- the composition ( ⁇ ) preferably has a ratio of the number of functional groups of the resin ( ⁇ ′) to the number of functional groups of the curing agent ( ⁇ ) in the range of 0.6 to 65-2, more preferably 0.8 to ; It is desirable to be in the range of 1.5.
- the mass ratio of the resin ( ⁇ ') to the curing agent ( ⁇ ) It becomes important in expression. That is, It is preferably 10 parts by mass or less and more preferably 7 parts by mass or less with respect to 100 parts by mass of the resin ( ⁇ ′). Further, as described above, it is preferable to set the ratio of the functional group number of the resin ( ⁇ ′) to the functional group number of the curing agent ( ⁇ ) within the range of 0.65 to 2, more preferably 0.8 to; 1. The range of 5 is desirable.
- the resin ( ⁇ ′), which is an essential component of the composition ( ⁇ ), is, for example, a reaction product of a polyhydric alcohol represented by the structural formula 5 and a diisocyanate represented by the structural formula 7. Resin composed of molecules having 4 or more hydroxyl groups in one molecule ( ⁇ '-1), diisocyanate represented by the structural formula 7 and diamine of the structural formula 6, wherein the number of isocyanate groups is larger than the number of amines. It is possible to cite the reaction product obtained by reacting with (1) or (2) a resin having two isocyanate groups in one molecule. In this case, in the resin ( ⁇ ′-1), the average value of m is preferably 4 to 8. In the resin ( ⁇ '-2), the average value of m is 2.
- the average value of ⁇ is 2, and a urethane bond is generated by the reaction between the functional groups of the resin ( ⁇ ′-1) and the curing agent ( ⁇ ), and a cured product is obtained by crosslinking.
- the resin ( ⁇ ′-2) is used as the resin ( ⁇ ′), for example, an government capable of reacting with an isocyanate group in one molecule such as a polyol represented by the structural formula 5 above. Examples thereof include compounds having a functional group.
- the average value of ⁇ is 4, and a urethane bond is formed by the reaction between the functional groups of the resin ( ⁇ ′-2) and the curing agent ( ⁇ ), and a cured product is obtained by crosslinking.
- composition (C) of the present invention has a hydrocarbon chain having 30 to 50 carbon atoms, a polyol having 3 or more hydroxyl groups in one molecule, a hydrocarbon chain having 30 to 50 carbon atoms, A polycarboxylic acid having 3 or more carboxyl groups in the molecule, a polyanhydride having a hydrocarbon chain having 30 to 50 carbon atoms, a hydrocarbon chain having 30 to 50 carbon atoms, and 3 in one molecule Selected from the group of polyisocyanates having at least one isocyanate group and polyamines having a hydrocarbon chain of 30 to 50 carbon atoms and having at least 3 primary or secondary amino groups in one molecule At least one compound which is a compound and whose functional group can react with the curing agent described below. Seeds,
- An essential component is at least one curing agent having two or more functional groups capable of reacting with the compound in a molecule and a hydrocarbon chain having 30 to 50 carbon atoms.
- the composition (C) of the present invention contains at least one compound (F) and a curing agent (G).
- Compound (F) has a hydrocarbon chain having 30 to 50 carbon atoms, a polyol having 3 or more hydroxyl groups in one molecule, a hydrocarbon chain having 30 to 50 carbon atoms, and one molecule
- the functional group of this compound can react with the functional group of the curing agent (G).
- the curing agent (G) has at least one functional group capable of reacting with the functional group of the compound (F) in one molecule, and has at least one kind of hydrocarbon chain having 30 to 50 carbon atoms. It is a curing agent.
- the compound (F) and the curing agent (G) are preferably selected from the compounds used in the present invention described above.
- the composition (C) has a force that makes it difficult to generally define the compounding ratio by the combination of the compound (F) and the curing agent (G).
- the curing agent (G) contains phosphorus.
- the curing agent itself such as a compound or a compound having a hydrocarbon chain having 30 to 50 carbon atoms, has a structure that can contribute to flame retardancy, the mass ratio of the compound (F) and the curing agent (G) is not so much. This is not a problem, and only the ratio of the number of functional groups contained in the compound (F) and the curing agent (G) has a great influence.
- composition (C) preferably has a ratio of the number of functional groups of the compound (F) to the number of functional groups of the curing agent (G) in the range of 0.65 to 2, more preferably 0.8 to; 1. Desirable to be in the range of 5
- the mass ratio of the compound (F) and the curing agent (G) increases the flame retardancy. It becomes important in. That is, it is preferably 10 parts by mass or less and more preferably 7 parts by mass or less with respect to 100 parts by mass of the compound (F).
- the functional number of the compound (F) and the curing agent (G) The ratio of the number of functional groups is preferably in the range of 0.65 to 2, more preferably in the range of 0.8 to 1.5.
- the compound (F), which is an essential component of the composition (C) when the compound represented by the structural formula 5 is used, as the curing agent (G), for example,
- the compound represented by the structural formula 1, the compound represented by the structural formula 2, the compound represented by the structural formula 7, and the like can be exemplified.
- the compound represented by the structural formula 5 is combined with the compound represented by the structural formula 1 or the compound represented by the structural formula 2, the compound (F) and the curing agent (G) An ester bond is formed by the reaction between the functional groups, and a cured product is obtained by crosslinking.
- composition (i) or the composition (C) of the present invention has excellent flame retardancy and electrical insulation even when it does not contain a phosphorus-containing organic compound. It may contain a contained organic compound.
- the phosphorus-containing organic compound used in the present invention is not particularly limited as long as it is an organic compound that exhibits flame retardancy and contains phosphorus in the molecule.
- Examples of the phosphorus-containing organic compound include the following compounds.
- R 2 is a monovalent linear or branched alkyl group having 1 to 6 carbon atoms or aryl groups which may be the same or different from each other, and M is Mg, Ca, A 1, Sb, Sn, Ge, Ti, Zn, Fe, Zr, Ce, Bi, Sr, Mn, U, Na, K force, metal selected from at least one of the group consisting of m, It is an integer of 4. )
- R 4 and R 5 in the general formula (2) are a monovalent linear or branched alkyl group having 1 to 6 carbon atoms or an aryl group which may be the same or different from each other.
- R 3 is a divalent linear or branched carbon number;! To 10 alkylene group, or 6 to 6 carbon atom; arylene group, alkylarylene group or arylene alkylene group.
- M is Mg, Ca, Al, Sb, Sn, Ge, Ti, Zn, Fe, Zr, Ce, Bi, Sr, Mn, Li, Na, K force, at least one of the group
- n is an integer from;! To 4 and
- X is an integer from;! To 4.
- the following phosphorus-containing epoxy group-containing compounds and the following phosphorus-containing alcohol-containing organic compounds such as phosphorus-containing alcohols can be used.
- the phosphinic acid salt represented by the general formula (1) or the general formula (2) there are diphosphinates and reactive phosphorus-containing organic compounds.
- the phosphinate represented by the general formula (1) or the diphosphinate represented by the general formula (2) include OP-930 (trade name) or OP-935 manufactured by Clariant Japan Co., Ltd. It hits it.
- the reactive phosphorus-containing organic compound include the phosphorus-containing epoxy group-containing compound and the phosphorus-containing alcohol.
- the mixing ratio of the phosphorus-containing organic compound in the composition (B) or (C) of the present invention is in the range of 5 to 50% by mass relative to the total amount of the composition (B) or (C). From the balance of film strength and flame retardancy, it is preferable.
- the composition (B) or (C) of the present invention may further contain a catalyst in order to accelerate the curing reaction for producing the cured product (E) of the present invention described later.
- the catalyst has different forces depending on the reaction mode of the curing reaction. For example, when a curing reaction is performed by a reaction between a hydroxyl group and an isocyanate group, an organic tin compound such as dibutyltin dilaurate, or 2, 4, 6-tris (N , N-dimethylaminomethyl) phenol can be used as a catalyst.
- the curing reaction is an addition reaction between an epoxy group and a carboxylic acid, for example, melamine, acetoguanamine, benzoguanamine, 2,4-diamino-6-methacryloyllochetyl S-triazine, 2,4-methacryloyloxychee.
- a carboxylic acid for example, melamine, acetoguanamine, benzoguanamine, 2,4-diamino-6-methacryloyllochetyl S-triazine, 2,4-methacryloyloxychee.
- composition (B) in composition (B) is 100 masses in composition (B).
- the amount is preferably 0.1 part by mass to 5 parts by mass with respect to the part.
- composition (C) it is preferable that it is 0.1-5 mass parts with respect to 100 mass parts of composition (C) whole quantity.
- compositions (B) and (C) of the present invention may further contain an antifoaming agent in order to improve workability.
- the antifoaming agent is literally not particularly limited as long as it has an action of eliminating bubbles generated when the compositions (B) and (C) of the present invention are printed.
- antifoaming agent examples include, for example, BYK-077 (manufactured by Big Chemie Japan), SN deformer 470 (manufactured by San Nopco), TSA750S (manufactured by GE Toshiba Silicone), silicone Silicone defoaming agent such as Oil SH-203 (Toray Silicone), Dappo SN-348 (San Nopco), Dappo SN-354 (San Nopco), Dappo SN- Acrylic polymer antifoaming agents such as 368 (manufactured by Sannopco), acetylene such as Surfynol DF 110D (manufactured by Nisshin Chemical Industry), Surfynol DF—37 (manufactured by Nisshin Chemical Industry) Examples include diol-based antifoaming agents, fluorine-containing silicone-based antifoaming agents such as FA-630.
- preferred antifoaming agents are silicone antifoaming agents and fluorine-containing silicone antifoaming agents, and more preferred are silicone antifoaming agents.
- the amount of the antifoaming agent used in the composition (B) is preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the total amount of the composition (B). In composition (C), it is preferable that it is 0.1-5 mass parts with respect to 100 mass parts of composition (C) whole quantity.
- compositions (B) and (C) of the present invention may be used, if necessary, for example, ketones such as methylethylketone and cyclohexanone, aromatic hydrocarbons such as toluene and xylene, and methanol.
- Alcohols such as isopropanol and cyclohexanol, cycloaliphatic hydrocarbons such as cyclohexane and methylcyclohexane, petroleum solvents such as petroleum ether and petroleum naphtha, cellosolves such as ethyl sucrose solve and butyl sucrose solve, Carbitols such as ethyl carbitol and butyl carbitol, ethers such as dimethoxyethane and diethoxyethane, ethyl acetate, butyl acetate, methoxyethyl acetate, propylene group Acetic esters such as recall monomethyl ether acetate, ethyl acetate sorb acetate, butyl cello soleb acetate, diethylene glycol eno methino oleate acetate, diethylene glycol mono butyl ether acetate, cyclic esters such as ⁇ -butyl rataton,
- composition (C) which is preferably 10 parts by mass to 60 parts by mass with respect to parts by mass, it is 10 parts by mass to 60 parts by mass with respect to 100 parts by mass of the total amount of composition (C). It is preferable.
- compositions ( ⁇ ) and (C) of the present invention may contain, as necessary, phthalocyanine blue, phthalocyanine 'green, eye gin' green, diso yellow, crystal violet, titanium oxide, carbon black, It may contain a known colorant such as naphthalene black.
- the amount of the colorant used in the composition ( ⁇ ) is 100 parts by mass when the mass of the organic solvent is removed from the total mass of the composition ( ⁇ ). 0 to; 3.0 to 3.0 parts by mass is preferable.
- the mass excluding the mass of the organic solvent from the total mass of the composition (C) is 100 parts by mass, it is preferably 0.;! To 3.0 parts by mass
- compositions (C) and (C) of the present invention may contain an inorganic compound such as silica, if necessary.
- the amount used is in the case of the composition ( ⁇ ) when the mass obtained by subtracting the mass of the organic solvent from the total mass of the composition ( ⁇ ) is 100 parts by mass. 0.1 mass part to 30 mass parts is preferred!
- compositions (i) and (C) of the present invention can be obtained by uniformly kneading and mixing a part or all of the compounding components by a kneading mill, a bead mill or the like.
- the cured product (D) of the present invention is obtained by curing one or more of the compositions (B) and (C) of the present invention.
- the As described above, the cured product (D) does not require the addition of many components and can be easily obtained by a composition having a relatively simple composition.
- the curing conditions for obtaining the cured product (D) differ depending on the curing type.
- the curing reaction when the curing reaction is performed by the reaction of a hydroxyl group and an isocyanate group, the curing can be performed by heating without using a catalyst, It is hardened by heating at room temperature or by using an organotin compound such as dibutyltin dilaurate or a tertiary amine such as 2,4,6-tris (N, N-dimethylaminomethyl) phenol as a catalyst. You can be tricked.
- the cured product (D) thus obtained is bonded through a plurality of divalent hydrocarbon chains having 30 to 50 carbon atoms, amide bonds, ester bonds, urethane bonds, urea bonds, or carbonate bonds. is doing. That is, the cured product (D) is formed by crosslinking the structure of the formula (I). Therefore, the cured product (D) of the present invention can exhibit UL-94 VTM-0 level flame retardancy even when no halogen-containing flame retardant or phosphorus flame retardant is used.
- the flame retardancy test method will be described in detail in the examples.
- the cured product (D) is excellent in electrical insulation!
- the GPC measurement conditions are as follows.
- Sample concentration 0.1 Prepared at around 1% by mass
- Hydrogenated dimer diol (trade name: SOVERMOL908 COGNIS, 36 carbon atoms in hydrocarbon chain) 510 g as a polymer polyol in a reaction vessel equipped with a stirrer, thermometer, Vigreux rectification tube with a distillation tube at the top of the column 510 g , 725 g of dimethyl carbonate (manufactured by Ube Industries) and 0.1 lg of tetraethoxytitanium were charged and heated, and methanol produced by transesterification and dimethyl carbonate azeotroped with methanol were refluxed at a bath temperature of 130 ° C for 3 hours. Reacted. Subsequently, the temperature was gradually raised to 190 ° C.
- dimerdiol-based polycarbonate diol 333 ⁇ 37g obtained in this way, dimerisocyanate compound as diisocyanate compound (trade name: DDI1 410 COGNIS hydrocarbon chain carbon number 36) 100.18g, Dibutyltin oxide (made by Apia Corporation) 0 ⁇ lg as catalyst and dimethoxyethane (made by Wako Pure Chemical Industries, Ltd.) 433. 6 g as a solvent, stirrer, thermometer, and distillation tube at the top of the tower The reaction vessel equipped with the attached Vigreux rectification tube was charged and reacted at 70 ° C for 5 hours.
- DDI1410 COGNIS hydrocarbon chain, carbon number 36
- Hydrogenation dimer diol (trade name: SOVERMOL908 COGNIS hydrocarbon number 36 carbons) 40 ⁇ 61g as polymer polyol, dimer diamine (trade name: Versamine 551) as a polymer polyol in a reaction vessel equipped with a stirrer, thermometer and condenser COGNIS hydrocarbon chain carbon number 36) 12.9g, dimerisocyanate compound as diisocyanate compound (trade name: DDI1410 COGNIS hydrocarbon chain carbon number 36) 60.
- Hydrogenation dimer diol (trade name: SOVERMOL908 COGNIS hydrocarbon number 36 carbon atoms) 136.9 g as a polymer polyol in a reaction vessel equipped with a stirrer, a thermometer, and a condenser, dimerized isocyanate conversion as a diisocyanate compound
- Compound product name: DDI1410 COGNIS, hydrocarbon chain 36 carbon atoms
- dibutyltin oxide catalyst made by Apia Corporation
- Kuraray polyol (trade name: Polycarbonate diol made from Kuraray, a polycarbonate diol made of 9 carbon atoms of Kuraray) is used as a polymer polyol. 130. 3g, Dismodule W (13 carbon atoms of Sumika Bayer Urethane hydrocarbon chain) as diisocyanate compound 262.4g, and propylene glycol monomethyl etherate (Daicel Chemical Co., Ltd.) 165.8g as solvent The reaction was conducted for 3 hours at 100 ° C, 3 hours at 110 ° C, and 3 hours at 120 ° C!
- SN deformer 4 As a defoaming agent, SN deformer 4 was added to 50 parts by mass of the resin solution (L1) produced in Example 1. 70 (manufactured by San Nopco Co., Ltd.) 0 ⁇ 34 parts by mass were added and mixed uniformly using a spatula to prepare a resin solution 1A.
- the resin solution (L1) produced in Example 1 was added to 15 parts by mass of OP935 (trade name) manufactured by Clariant Japan Co., Ltd. as a phosphorus-containing organic compound and 50 parts by mass of the resin solution. Name: 2 Kneading was performed using a 30-type transmission-type bench roll BR-230V (manufactured by IMETTAS). Furthermore, 0.34 parts by mass of SN deformer 470 (manufactured by San Nopco Co., Ltd.) was added to this kneaded mixture, and mixed uniformly using a spatula to prepare composition 1B.
- composition 1C did.
- the molecule having four hydroxyl groups in one molecule contained in the compound produced in Synthesis Example 1 corresponds to "at least one kind of compound (F)", that is, this molecule is a curing agent ( As a functional group capable of reacting with the functional group of G), it has 4 hydroxyl groups in one molecule.
- DDI1410 corresponds to the hardener (G) and has two isocyanate groups in one molecule.
- Compositions as shown in Table 2 were prepared in the same manner as described above to prepare Composition 2C to Composition 5C.
- Compositions as shown in Table 2 were prepared in the same manner as described above to prepare Composition 6C.
- the resin synthesized in Example 8 corresponds to the resin ( ⁇ ′), the average value of m is 2, the compound manufactured in Synthesis Example 1 corresponds to the curing agent (E), and the average value of n was 3.6.
- each of the compositions 1C to 6C was printed on a polyimide film (trade name: Kapton) using a 200-mesh stainless steel screen by a screen printing method so that the thickness was 20 m on one side (after drying). 100H, Toray 'applied to DuPont Co., Ltd.), 1 2 0 min 1 2 0 ° C, and dried using a hot-air circulating dryer. Next, apply it on the opposite side of the polyimide film (trade name: Kapton 100H, manufactured by Toray DuPont Co., Ltd.) in the same way, and dry it using a hot air circulation dryer at 120 ° C for 120 minutes. A test piece applied to both sides of the polyimide film was obtained. Using this test piece, it was evaluated according to the UL94 VTM method. The results are also shown in Table 2.
- VTM-0 meets flame retardant standards.
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Abstract
Disclosed is a resin which is characterized by having a molecular chain wherein a plurality of organic groups represented by the formula (I) below are bound together, and having a weight average molecular weight of 10,000-300,000. (I) (In the formula, C represents a divalent organic group having a divalent hydrocarbon chain with 30-50 carbon atoms; and A represents an amide bond, an ester bond, a urethane bond, a urea bond or a carbonate bond.) This resin is able to exhibit flame retardancy of UL-94 VTM-0 grade without using a halogen-containing flame retardant or a phosphorus flame retardant, and enables to easily obtain a cured product having flame retardancy of UL-94 VTM-0 grade.
Description
明 細 書 Specification
新規樹脂、その製造方法、新規組成物、及び該組成物を硬化してなる硬 化物 Novel resin, process for producing the same, novel composition, and cured product obtained by curing the composition
技術分野 Technical field
[0001] 本発明は、新規樹脂、その製造方法、新規組成物、及び該組成物を硬化してなる 硬化物に関する。より詳細には、本発明は、ハロゲンやリンを含有せずに、 UL94 V TM法による難燃性試験で VTM— 0の難燃性を発現することのできる新規樹脂、お よび該難燃性樹脂の製造方法に関する。また、本発明は、 UL94 VTM法による難 燃性試験で VTM— 0の難燃性を発現することのできる硬化物が得られる、新規組成 物、および該組成物を硬化してなる難燃性の硬化物に関する。 The present invention relates to a novel resin, a method for producing the same, a novel composition, and a cured product obtained by curing the composition. More specifically, the present invention relates to a novel resin that does not contain halogen or phosphorus and can exhibit VTM-0 flame retardancy in a flame retardancy test by UL94 V TM method, and the flame retardancy The present invention relates to a method for producing a resin. In addition, the present invention provides a novel composition capable of obtaining a cured product capable of exhibiting flame retardancy of VTM-0 in a flame retardancy test by UL94 VTM method, and flame retardancy formed by curing the composition. Relates to the cured product.
背景技術 Background art
[0002] 近年、通信用、民生用や産業用等の電子機器は、その高密度化、高機能化や環 境面等から、材料面においてもその要求特性が厳しくなつてきている。例えば、フレ キシブルプリント配線基板、その接着剤、カバーレイ、カバーコート等については、難 燃性、機械的特性、耐薬品性、耐マイグレーション性等の電気的特性が要求されて いる。 [0002] In recent years, electronic devices for communication, consumer use, industrial use, and the like have become stricter in required properties in terms of materials because of their higher density, higher functionality, and environmental aspects. For example, flexible printed wiring boards, their adhesives, coverlays, covercoats, etc. are required to have electrical properties such as flame retardancy, mechanical properties, chemical resistance, and migration resistance.
[0003] 前記カバーレイやカバーコートに使用される樹脂組成物からなる接着剤は、ポリイミ ドフィルムやポリエチレンテレフタレートフィルムと銅箔との密着性が強固であることの ほか、反復継続の屈曲や変位を受けた際に、前記銅箔からなる配線回路の絶縁性 を保持でき、外部からの湿気や鯖を防止できると共に、 UL規格に合格する難燃性で あることが要求されている。このためエポキシ樹脂をベースとする前記接着剤には、 ノ、ロゲン系の難燃剤、金属水和物、リン系化合物等を、適切に組み合わせて難燃性 を得るようにしている。 [0003] The adhesive comprising the resin composition used for the coverlay or covercoat has strong adhesion between the polyimide film or polyethylene terephthalate film and the copper foil, as well as repeated bending and displacement. It is required that the insulation properties of the wiring circuit made of the copper foil can be maintained, moisture and flaws from the outside can be prevented, and that the flame resistance should pass the UL standard. For this reason, the adhesive based on epoxy resin is appropriately combined with a flame retardant, a rogen-based flame retardant, a metal hydrate, a phosphorus compound, and the like to obtain flame retardancy.
[0004] 一般的に、ハロゲン系の難燃剤を用いた難燃機構は、燃焼時に発生する気相中の ラジカルをトラップすることによって難燃性を発現している。この難燃機構は汎用性に 富むものの、ハロゲン系の難燃剤は燃焼時に有毒ガス (ハロゲン化水素ガス)を発生 し、また、焼却処理時に不完全燃焼によりダイォキシンを発生する等環境上問題が
指摘されている。 [0004] In general, a flame retardant mechanism using a halogen-based flame retardant exhibits flame retardancy by trapping radicals in the gas phase generated during combustion. Although this flame retardant mechanism is versatile, halogen-based flame retardants generate toxic gas (hydrogen halide gas) during combustion, and there are environmental problems such as dioxin generated due to incomplete combustion during incineration. It has been pointed out.
[0005] また、金属水和物を用いた難燃機構は、金属水和物が燃焼時に水を放出すること によって難燃性を発現するものである力 S、実際には大量に添加する必要があるので、 機械的特性や接着性が低下する問題がある。 [0005] Further, the flame retardant mechanism using metal hydrate is a force S that expresses flame retardancy by releasing water when the metal hydrate burns, and it is actually necessary to add a large amount. Therefore, there is a problem that the mechanical properties and adhesiveness are deteriorated.
[0006] また、リン系化合物を用いた難燃機構は、リン系化合物の存在によって、燃焼物の 表層にチヤ一と呼ばれる炭化被膜が形成し、その結果、難燃性が発現するものであ り、難燃性からは好ましいが、接着性を低下させると共に耐マイグレーション性が低下 する問題が指摘されている。 [0006] Further, in the flame retardant mechanism using a phosphorus compound, the presence of the phosphorus compound forms a carbonized film called "chia" on the surface layer of the combustion product, and as a result, flame retardancy is exhibited. Thus, although it is preferable from the viewpoint of flame retardancy, it has been pointed out that there is a problem that the adhesion resistance is lowered and the migration resistance is lowered.
[0007] そこでリン系化合物を難燃剤として使用した場合の、マイグレーション性を改善する 提案が特許文献 1や特許文献 2でなされている。すなわち、イオン性不純物が少ない NBRゴムを添加することによって、或いはエポキシ樹脂の硬化剤としてフエノール系 硬化剤を使用することによって、耐マイグレーション性の低下を防止しょうとするもの である。 [0007] In view of this, Patent Document 1 and Patent Document 2 have proposed to improve the migration property when a phosphorus compound is used as a flame retardant. In other words, the addition of NBR rubber with low ionic impurities or the use of a phenolic curing agent as a curing agent for epoxy resin is intended to prevent a decrease in migration resistance.
[0008] また、特許文献 3では、ポリエステル樹脂を接着剤組成物に添加することによって、 耐マイグレーション性が改善されると記載されている。 [0008] Further, Patent Document 3 describes that the migration resistance is improved by adding a polyester resin to the adhesive composition.
特許文献 1 :特開 2001— 339131号公報 Patent Document 1: JP 2001-339131 A
特許文献 2:特開 2001— 339132号公報 Patent Document 2: JP 2001-339132 A
特許文献 3:特開 2001— 31940号公報 Patent Document 3: JP 2001-31940 A
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0009] しかしながら、銅マイグレーションは、水分やエポキシ樹脂中の塩素イオン、 NBR 中のイオン性不純物などによる銅の腐食現象等に起因する。このため、特許文献 1の ように、リン系化合物のような吸水性を有し、イオン化し易い化合物が添加されている 場合では、耐マイグレーション性を改善するために、イオン性不純物が少ない NBR ゴムを添加したとしても限界があった。 [0009] However, copper migration is caused by corrosion of copper due to moisture, chlorine ions in epoxy resin, ionic impurities in NBR, and the like. For this reason, as in Patent Document 1, in the case where a compound having a water absorption property such as a phosphorus compound and easily ionized is added, an NBR rubber with a small amount of ionic impurities is added to improve the migration resistance. Even if added, there was a limit.
[0010] また、特許文献 3のように、ポリエステル樹脂を添加した接着剤組成物を用いると、 耐熱性が低くなるという問題があった。 [0010] Further, as in Patent Document 3, when an adhesive composition to which a polyester resin is added is used, there is a problem that heat resistance is lowered.
[0011] これに対して、前記の難燃機構とは異なる新しい難燃機構で難燃性を発現できると
ともに、電気絶縁性に優れる硬化物が得られる、樹脂および組成物が望まれている。 [0011] On the other hand, flame retardancy can be expressed with a new flame retardant mechanism different from the above flame retardant mechanism. In both cases, a resin and a composition capable of obtaining a cured product having excellent electrical insulation are desired.
[0012] したがって、本発明の目的は、前記従来技術の問題点を解決することにある。より 特定すれば、本発明の目的は、リン系化合物の使用等の従来の難燃技術とは異なる 新たな難燃機構によって、難燃性を発現するとともに電気絶縁性に優れた硬化物が 得られる、新規な難燃性樹脂および新規な組成物を提供することにある。また、本発 明の目的は、これらの新規な難燃性樹脂および新規な組成物によって得られる、難 燃性および電気絶縁性に優れた硬化物を提供することにある。 [0012] Therefore, an object of the present invention is to solve the problems of the prior art. More specifically, the object of the present invention is to obtain a cured product that exhibits flame retardancy and is excellent in electrical insulation by a new flame retardant mechanism that is different from conventional flame retardant technologies such as the use of phosphorus compounds. It is to provide a novel flame retardant resin and a novel composition. Another object of the present invention is to provide a cured product excellent in flame retardancy and electrical insulation obtained by these novel flame retardant resins and novel compositions.
課題を解決するための手段 Means for solving the problem
[0013] 本発明者らは、前記課題に対して鋭意検討した結果、樹脂または硬化物中に特定 の繰り返し単位を有すると、燃焼が持続しにくくなることを見出し、本発明を完成する に至った。 [0013] As a result of intensive studies on the above problems, the present inventors have found that if a specific repeating unit is contained in a resin or a cured product, it becomes difficult to sustain combustion, and the present invention has been completed. It was.
[0014] すなわち、本発明は以下の事項に要約される。 [0014] That is, the present invention is summarized as follows.
[0015] [1]下記式 (I)で表される有機基が複数結合した分子鎖を有し、重量平均分子量が [1] [1] It has a molecular chain in which a plurality of organic groups represented by the following formula (I) are bonded, and has a weight average molecular weight.
10, 000-300, 000であることを特 ί毁とする樹月旨。 A special note of the moon that is 10,000-300,000.
[0017] (式中、 Cは、炭素数 30〜50の 2価の炭化水素鎖を有する 2価の有機基であり、 Αは 、アミド結合、エステル結合、ウレタン結合、ゥレア結合またはカーボネート結合である (In the formula, C is a divalent organic group having a divalent hydrocarbon chain having 30 to 50 carbon atoms, and Α is an amide bond, an ester bond, a urethane bond, a urea bond, or a carbonate bond. is there
[0018] [2]前記 Cが、炭素数 30〜50の炭化水素鎖を有するポリオール、炭素数 30〜50 の炭化水素鎖を有するポリカルボン酸、炭素数 30〜50の炭化水素鎖を有するポリ 酸無水物、炭素数 30〜50の炭化水素鎖を有するポリイソシァネート、または炭素数 30〜50の炭化水素鎖を有するポリアミンから誘導されることを特徴とする前記 [1]に 記載の樹脂。 [2] The C is a polyol having a hydrocarbon chain having 30 to 50 carbon atoms, a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms, or a poly having a hydrocarbon chain having 30 to 50 carbon atoms. The resin according to [1], which is derived from an acid anhydride, a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms, or a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms. .
[0019] [3]前記 C力 シクロへキサン環および/またはシクロへキセン環を有する有機基 であることを特徴とする前記 [1]または [2]に記載の樹脂。 [3] The resin according to [1] or [2] above, which is an organic group having the C force cyclohexane ring and / or cyclohexene ring.
[0020] [4]以下の(a)〜 (j)の少なくとも 1つの反応を伴うことを特徴とする前記 [;!]〜 [3]
の!/、ずれかに記載の樹脂の製造方法。 [0020] [4] The above [;!, Which is accompanied by at least one reaction of the following ( a ) to (j): ] ~ [3] The process for producing a resin as described in any of the above.
[0021] (a)炭素数 30〜50の炭化水素鎖を有するポリオールと、炭素数 30〜50の炭化水 素鎖を有するポリカルボン酸またはポリカルボン酸の低級アルコールのエステルとの
[0021] ( a ) a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms or an ester of a lower alcohol of the polycarboxylic acid.
[0022] (b)炭素数 30〜50の炭化水素鎖を有するポリアミンと、炭素数 30〜50の炭化水 素鎖を有するポリカルボン酸との重縮合反応。 [0022] (b) A polycondensation reaction between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms.
[0023] (c)炭素数 30〜50の炭化水素鎖を有するポリイソシァネートと、炭素数 30〜50の 炭化水素鎖を有するポリカルボン酸との脱炭酸反応を伴う重付加反応。 [0023] (c) A polyaddition reaction involving a decarboxylation reaction between a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms.
[0024] (d)炭素数 30〜50の炭化水素鎖を有するポリオールと、炭素数 30〜50の炭化水 素鎖を有するポリイソシァネートとの重付加反応。 [0024] (d) A polyaddition reaction between a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms.
[0025] (e)炭素数 30〜50の炭化水素鎖を有するポリアミンと、炭素数 30〜50の炭化水 素鎖を有するポリイソシァネートとの重付加反応。 [0025] (e) A polyaddition reaction between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms.
[0026] (f)炭素数 30〜50の炭化水素鎖を有するポリオールと、ジアルキルカーボネートま たはジァリールカーボネートとの反応、あるいは、炭素数 30〜50の炭化水素鎖を有 するポリオールとホスゲンとの反応によるポリカーボネート生成反応。 [0026] (f) Reaction of a polyol having a hydrocarbon chain having 30 to 50 carbon atoms with a dialkyl carbonate or diaryl carbonate, or a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and phosgene Polycarbonate formation reaction by reaction with.
[0027] (g)炭素数 30〜50の炭化水素鎖を有するポリアミンと、ホスゲンとの反応によるポリ 尿素生成反応。 [0027] (g) Polyurea production reaction by reaction of polyamine having a hydrocarbon chain having 30 to 50 carbon atoms with phosgene.
[0028] (h)炭素数 30〜50の炭化水素鎖を有するポリアミンと、炭素数 30〜50の炭化水 素鎖を有するポリカルボン酸無水物との重縮合反応。 [0028] (h) A polycondensation reaction between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid anhydride having a hydrocarbon chain having 30 to 50 carbon atoms.
[0029] (i)炭素数 30〜50の炭化水素鎖を有するポリイソシァネートと、炭素数 30〜50の 炭化水素鎖を有するポリカルボン酸無水物との脱炭酸反応を伴う重付加反応。 [0029] (i) A polyaddition reaction involving a decarboxylation reaction between a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid anhydride having a hydrocarbon chain having 30 to 50 carbon atoms.
[0030] (j)炭素数 30〜50の炭化水素鎖を有するポリアミンと、炭素数 30〜50の炭化水素 鎖を有するポリカルボン酸エステルとのエステル アミド交換反応。 [0030] (j) An ester amide exchange reaction between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid ester having a hydrocarbon chain having 30 to 50 carbon atoms.
[0031] [5]前記 [1]〜 [3]の!/、ずれかに記載の樹脂と、該樹脂と反応することのできる官 能基を有する硬化剤を必須成分とする組成物であって、 [0031] [5] A composition comprising as essential components a resin as described in [1] to [3] above, and a curing agent having a functional group capable of reacting with the resin. And
前記樹脂が、水酸基、カルボキシル基、酸無水物基、イソシァネート基及び 1級又 は 2級のアミノ基の群より選ばれる少なくとも 1種の官能基であり、かつ前記硬化剤と の反応性を有する官能基を 1分子中に m個有する分子からなる樹脂であり、
前記硬化剤が、前記樹脂と反応することのできる官能基を 1分子中に n個有し、炭 素数 30〜50の炭化水素鎖を有する分子からなる硬化剤である The resin is at least one functional group selected from the group consisting of a hydroxyl group, a carboxyl group, an acid anhydride group, an isocyanate group and a primary or secondary amino group, and has reactivity with the curing agent. A resin consisting of molecules with m functional groups in one molecule, The curing agent is a curing agent composed of molecules having n functional groups capable of reacting with the resin in one molecule and having a hydrocarbon chain having 30 to 50 carbon atoms.
ことを特徴とする組成物(m及び nの平均値は、それぞれ 2以上であり、 mの平均値と nの平均値の和は 5以上である。)。 (The average value of m and n is 2 or more respectively, and the sum of the average value of m and the average value of n is 5 or more.)
[0032] [6]炭素数 30〜50の炭化水素鎖を有し、 1分子中に 3個以上の水酸基を有するポ リオール、炭素数 30〜50の炭化水素鎖を有し、 1分子中に 3個以上のカルボキシル 基を有するポリカルボン酸、炭素数 30〜50の炭化水素鎖を有するポリ酸無水物、炭 素数 30〜50の炭化水素鎖を有し、 1分子中に 3個以上のイソシァネート基を有する ポリイソシァネート及び炭素数 30〜50の炭化水素鎖を有し、 1分子中に 3個以上の 1 級又は 2級のアミノ基を有するポリアミンの群より選ばれる化合物であって、かつ官能 基が後記硬化剤と反応することのできる化合物の少なくとも 1種と、 [0032] [6] A hydrocarbon chain having 30 to 50 carbon atoms, a polyol having 3 or more hydroxyl groups in one molecule, and a hydrocarbon chain having 30 to 50 carbon atoms in one molecule Polycarboxylic acid having 3 or more carboxyl groups, polyanhydride having a hydrocarbon chain of 30 to 50 carbon atoms, hydrocarbon chain having 30 to 50 carbon atoms, and 3 or more isocyanates in one molecule A compound selected from the group consisting of a polyisocyanate having a group and a hydrocarbon chain having 30 to 50 carbon atoms, and having 3 or more primary or secondary amino groups in one molecule, And at least one compound whose functional group can react with the curing agent described below,
該化合物と反応することのできる官能基を 1分子中に 2個以上有し、炭素数 30〜5 0の炭化水素鎖を有する少なくとも 1種の硬化剤を必須成分とする An essential component is at least one curing agent having two or more functional groups capable of reacting with the compound in a molecule and a hydrocarbon chain having 30 to 50 carbon atoms.
ことを特徴とする組成物。 The composition characterized by the above-mentioned.
[0033] [7]さらにリン含有有機化合物を含有することを特徴とする前記 [5]または [6]に記 載の組成物。 [0033] [7] The composition described in [5] or [6] above, further containing a phosphorus-containing organic compound.
[0034] [8]前記 [5]〜 [7]の!/、ずれか 1項に記載の組成物を硬化してなる硬化物。 [0034] [8] A cured product obtained by curing the composition according to [1] above, [5] to [7].
[0035] [9]UL94 VTM法による難燃性試験で VTM— 0の難燃性を発現することを特徴 とする前記 [8]に記載の硬化物。 [0035] [9] The cured product according to [8], wherein the flame retardancy of VTM-0 is exhibited in a flame retardancy test by UL94 VTM method.
[0036] なお、本明細書においては、有機溶媒に溶解するものであれば、たとえ、架橋して いるものであっても、「樹脂」と定義する。また、架橋密度が高くなり、その結果、有機 溶媒に不溶化したものを「硬化物」と定義する。 [0036] In this specification, any resin that is soluble in an organic solvent is defined as "resin" even if it is crosslinked. In addition, a product that has increased cross-linking density and as a result insolubilized in an organic solvent is defined as a “cured product”.
発明の効果 The invention's effect
[0037] 本発明の樹脂、組成物及び硬化物によれば、下記の利点が得られる。 [0037] According to the resin, composition and cured product of the present invention, the following advantages are obtained.
(1)本発明の樹脂は、ハロゲン含有難燃剤、リン系難燃剤を使用しない場合であつ ても、 UL- 94 VTM— 0レベルの難燃性を発現することができる。この樹脂によれ ば、 UL- 94 VTM— 0レベルの難燃性を有する硬化物が容易に得られる。 (1) The resin of the present invention can exhibit UL-94 VTM-0 level flame retardancy even when no halogen-containing flame retardant or phosphorus flame retardant is used. According to this resin, a cured product having flame retardancy of UL-94 VTM-0 level can be easily obtained.
(2)本発明の組成物によれば、 UL— 94 VTM— 0レベルの難燃性を有する硬化物
が容易に得られる。 UL- 94 VTM— 0レベルの難燃性を有する硬化物を得るため に、多くの成分の添加を必要とせず、比較的簡単な組成である。 (2) According to the composition of the present invention, a cured product having flame resistance of UL-94 VTM-0 level. Is easily obtained. UL-94 VTM—A relatively simple composition that does not require the addition of many ingredients in order to obtain a cured product having flame retardancy of 0 level.
(3)本発明の硬化物は、 UL— 94 VTM— 0レベルの難燃性を発現するとともに、電 気絶縁性に優れている。 (3) The cured product of the present invention exhibits UL-94 VTM-0 level flame retardancy and is excellent in electrical insulation.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0038] 以下、本発明を具体的に説明する。 [0038] The present invention will be specifically described below.
[0039] <本発明に用いられる化合物〉 <Compound used in the present invention>
本発明に用いられる化合物としては、炭素数 30〜50の炭化水素鎖を有するポリオ ール、炭素数 30〜50の炭化水素鎖を有するポリカルボン酸、炭素数 30〜50の炭 化水素鎖を有するポリカルボン酸の低級エステル、炭素数 30〜 50の炭化水素鎖を 有するポリ酸無水物、炭素数 30〜50の炭化水素鎖を有するポリイソシァネート、炭 素数 30〜50の炭化水素鎖を有するポリアミンが挙げられる。 Examples of the compound used in the present invention include a polyol having a hydrocarbon chain having 30 to 50 carbon atoms, a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms, and a hydrocarbon chain having 30 to 50 carbon atoms. A polycarboxylic acid lower ester, a polyanhydride having a hydrocarbon chain having 30 to 50 carbon atoms, a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms, and a hydrocarbon chain having 30 to 50 carbon atoms. The polyamine which has is mentioned.
[0040] これらの化合物から得られる本発明の樹脂および硬化物では、複数の炭素数 30〜 [0040] In the resin and cured product of the present invention obtained from these compounds, a plurality of carbon atoms of 30 to
50の 2価以上の炭化水素鎖が、アミド結合、エステル結合、ウレタン結合、ウレァ結 合またはカーボネート結合を介して結合している。このため、本発明の樹脂および硬 化物では、優れた難燃性を発現できる。 50 divalent or higher-valent hydrocarbon chains are bonded through an amide bond, an ester bond, a urethane bond, a urea bond, or a carbonate bond. For this reason, the resin and the cured product of the present invention can exhibit excellent flame retardancy.
[0041] 本発明の樹脂および硬化物が、 UL94 VTM法の難燃性試験で VTM— 0の難燃 性を発現する理由は完全には定かではないが、以下のような機構によるものであると 推測される。 [0041] The reason why the resin and cured product of the present invention exhibit VTM-0 flame retardancy in the UL94 VTM flame retardancy test is not completely clear, but is due to the following mechanism. It is guessed.
[0042] 一般に、樹脂が火炎により熱せられることによって、まず分子鎖の解裂し易い部分 が解裂する。例えば、アミド結合、エステル結合部位、カーボネート結合部位、ウレタ ン結合部位に比べ、炭化水素鎖の炭素 炭素結合は解裂しにくい。従って、まず、 解裂し易い、アミド結合、エステル結合部位、カーボネート結合部位、ウレタン結合部 位等の結合部位が解裂することになる。燃焼は、一般に気相中で起こるので、解裂( 分解反応)によって分子鎖が小さく(即ち、分子の分子量が小さく)なり、その分子鎖 がガス化可能な程に低分子量であれば、ガス化して気相にて燃焼を継続的に持続 することになる力 分解してできた分子鎖が一定の分子量以上のものば力、りでガス化 しない場合には、その時点で、燃焼を継続させるための可燃性ガスを発生しない。そ
のために、燃焼作用を継続することが出来なくなる。燃焼を継続するためには、熱分 解してできた一定分子量以上の分子が更に熱分解して、ガス化できる分子量まで分 解し、それが気相で燃焼することにより、更に系内に新たに熱エネルギーを供給し、 次の分解反応を引き起こす必要がある。 [0042] In general, when a resin is heated by a flame, first, a portion of the molecular chain that is easily cleaved is cleaved. For example, carbon-carbon bonds of hydrocarbon chains are less likely to be cleaved than amide bonds, ester bond sites, carbonate bond sites, and urethane bond sites. Therefore, binding sites such as an amide bond, an ester bond site, a carbonate bond site, and a urethane bond site that are easily cleaved are first cleaved. Combustion generally takes place in the gas phase, so if the molecular chain becomes small (ie, the molecular weight of the molecule is small) due to the cleavage (decomposition reaction) and the molecular chain is low enough to be gasified, Force that will continue to burn in the gas phase If the molecular chain that has been decomposed exceeds a certain molecular weight, if the gas chain does not gasify, the combustion will continue at that point Does not generate flammable gas. So Therefore, the combustion action cannot be continued. In order to continue the combustion, the molecules having a certain molecular weight or more generated by thermal decomposition are further thermally decomposed to a molecular weight that can be gasified, and then burned in the gas phase. It is necessary to supply new heat energy and cause the next decomposition reaction.
[0043] 一方、分解反応は吸熱反応なので、系内の熱を吸収することが出来る。従って、分 解し易い結合が解裂して、分解してできた分子鎖がガス化しな!/、ような分子量のもの で止まることが出来れば、分解反応による吸熱で系内の温度上昇を抑制し、その結 果、燃焼を継続することができなくなる。 On the other hand, since the decomposition reaction is an endothermic reaction, heat in the system can be absorbed. Therefore, if bonds that are easy to decompose break and molecular chains formed by decomposition do not gasify! / If the molecular chain can be stopped at such molecular weight, the endothermic heat generated by the decomposition reaction will increase the temperature in the system. As a result, combustion cannot be continued.
[0044] 本発明の樹脂および硬化物のように、炭化水素の構造単位の炭素数が 30〜50の 範囲であり、さらに、その構造単位同士が解裂し易い結合を介してつながっている場 合には、前記で説明したような機構が発現するものと考えられる。 [0044] Like the resin and cured product of the present invention, the hydrocarbon structural unit has a carbon number in the range of 30 to 50, and the structural units are connected to each other through a bond that can be easily cleaved. In such a case, it is considered that the mechanism described above appears.
[0045] 炭化水素の構造単位の炭素数が 29未満の場合には、分解してできた分子鎖の一 部或いは全部がガス化して燃焼作用を引き起こしやすくなる。また、炭化水素の構造 単位の炭素数が 51以上の場合には、樹脂中に存在する解裂し易い結合部位の数 が少なくなり、その結果、分解反応によって生じる吸熱量が不足してしまい、系内の 温度上昇を抑制しがたくなる。 [0045] When the hydrocarbon structural unit has less than 29 carbon atoms, part or all of the molecular chain formed by decomposition tends to gasify and easily cause a combustion action. Further, when the hydrocarbon structural unit has 51 or more carbon atoms, the number of bond sites that are easily cleaved in the resin decreases, and as a result, the endothermic amount generated by the decomposition reaction becomes insufficient. It is difficult to suppress the temperature rise in the system.
[0046] また、本発明に用いられる化合物において、炭素数 30〜50の炭化水素鎖はェポ キシ環を有していてもよい。 [0046] In the compound used in the present invention, the hydrocarbon chain having 30 to 50 carbon atoms may have an epoxy ring.
[0047] 炭素数 30〜50の炭化水素鎖を有するポリカルボン酸としては、具体的には以下の 化合物(1)〜(2)が挙げられる。 [0047] Specific examples of the polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms include the following compounds (1) to (2).
[0048] [化 2] [0048] [Chemical 2]
(2) (2)
[0050] 炭素数 30〜50の炭化水素鎖を有するポリオールとしては.具体的には以下の化 合物(3)〜(5)が挙げられる。 [0050] Specific examples of the polyol having a hydrocarbon chain having 30 to 50 carbon atoms include the following compounds (3) to (5).
[0051] [化 4] [0051] [Chemical 4]
(4) (Four)
[0053] [化 6] [0053] [Chemical 6]
[0054] 炭素数 30〜50の炭化水素鎖を有するポリアミンとしては、具体的には以下の化合 物(6)が挙げられる。 [0054] Specific examples of the polyamine having a hydrocarbon chain having 30 to 50 carbon atoms include the following compound (6).
(CH2) 7CH2NH2 (CH 2 ) 7 CH 2 NH 2
[0056] 炭素数 30〜50の炭化水素鎖を有するポリイソシァネートとしては、具体的には以 下の化合物(7)が挙げられる。 [0056] Specific examples of the polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms include the following compound (7).
[0057] [化 8] [0057] [Chemical 8]
[0058] <本発明の樹脂 (A)〉 <Resin of the present invention (A)>
本発明の新規な樹脂 (A)は、下記式 (I)で表される繰り返し単位を有し、 UL94 V TM法による難燃性試験で VTM— 0の難燃性を発現する。 The novel resin (A) of the present invention has a repeating unit represented by the following formula (I), and exhibits VTM-0 flame retardancy in a flame retardancy test by UL94 V TM method.
[0060] 前記式 (I)中、 Cは、主成分が、それぞれ独立に炭素数 30〜50の 2価の炭化水素 鎖である。 Aは、それぞれ独立にアミド結合、エステル結合、ウレタン結合、ウレァ結 合またはカーボネート結合である。言い換えると、樹脂 (A)は、上記式 (I)で表される 有機基が複数結合した分子鎖を有する。樹脂 (A)は、たとえば、 Cが炭素数 30の 2 価の炭化水素鎖であり、 Aがアミド結合である構成単位の隣に、 Cが炭素数 35の 2価 の炭化水素鎖であり、 Aがエステル結合である構成単位が結合しているなど、異なる 構成単位が複数結合してレ、てもよレ、。 [0060] In the formula (I), C is a divalent hydrocarbon chain having 30 to 50 carbon atoms as a main component. Each A is independently an amide bond, an ester bond, a urethane bond, a urea bond or a carbonate bond. In other words, the resin (A) has a molecular chain in which a plurality of organic groups represented by the above formula (I) are bonded. Resin (A) is, for example, C is a divalent hydrocarbon chain having 30 carbon atoms, and C is a divalent hydrocarbon chain having 35 carbon atoms next to the structural unit in which A is an amide bond. Multiple structural units may be bonded, such as a structural unit where A is an ester bond.
[0061] ここで、 Aは、エステル結合の場合、—OCO—、—COO—の何れも含む。同様に、
アミド結合の場合、 NHCO— CONH—、ウレタン結合の場合には、 NHCO O—、— OCONH—の何れも含む。 [0061] Here, A includes both —OCO— and —COO— in the case of an ester bond. Similarly, In the case of an amide bond, NHCO—CONH— and in the case of a urethane bond, both NHCO 2 O— and —OCONH— are included.
[0062] なお、本明細書中、「炭化水素鎖」には、アミド結合、エステル結合、ウレタン結合、 ゥレア結合およびカーボネート結合中の炭素は含まれない。 In the present specification, the “hydrocarbon chain” does not include carbon in the amide bond, ester bond, urethane bond, urea bond, and carbonate bond.
[0063] また、 1分子中の全炭化水素鎖単位に含まれる炭素の合計量のうち、 90質量%以 上が炭素数 30〜50の 2価の炭化水素鎖であることが望ましい。 1分子中の全炭化水 素鎖単位に含まれる炭素の合計量のうち、何質量%が 30〜50の 2価の炭化水素鎖 であれば、 UL94 VTM法の難燃性試験で VTM— 0の難燃性を発現するかについ ては、樹脂の構造にも依存するので一概には言えないが、前記範囲にあることが好 ましい。 Cの全てが炭素数 30〜50の 2価の炭化水素鎖(すなわち、炭素数 30〜50 の 2価の炭化水素鎖を有する 2価の有機基)であることが難燃性の観点からより好まし い。 [0063] Further, it is desirable that 90% by mass or more of the total amount of carbon contained in all hydrocarbon chain units in one molecule is a divalent hydrocarbon chain having 30 to 50 carbon atoms. If the total amount of carbon contained in all hydrocarbon chain units in one molecule is a divalent hydrocarbon chain of 30 to 50% by mass, VTM— 0 in the flame resistance test of UL94 VTM method Whether to exhibit the flame retardancy of this depends on the structure of the resin and cannot be generally stated, but is preferably within the above range. From the viewpoint of flame retardancy, all of C is a divalent hydrocarbon chain having 30 to 50 carbon atoms (that is, a divalent organic group having a divalent hydrocarbon chain having 30 to 50 carbon atoms). I like it.
[0064] 炭素数 30〜50の 2価の炭化水素鎖としては、入手の容易さの観点から、ダイマー 酸或いは水添ダイマー酸、及びそれらの化合物由来のポリオール、ポリアミン、ポリイ ソシァネートが好ましい。 [0064] As the divalent hydrocarbon chain having 30 to 50 carbon atoms, dimer acid or hydrogenated dimer acid, and polyols, polyamines, and polyisocyanates derived from these compounds are preferable from the viewpoint of availability.
[0065] Aとしては、難燃性の発現しやすさ及び有機溶媒への溶解性の観点から、ウレタン 結合或いはカーボネート結合であることが好ましレ、。 [0065] A is preferably a urethane bond or a carbonate bond from the viewpoint of easy development of flame retardancy and solubility in an organic solvent.
[0066] また、炭素数 30〜50の 2価の炭化水素鎖は、水酸基などの置換基を有していても よぐエポキシ環を有していてもよい。 [0066] Further, the divalent hydrocarbon chain having 30 to 50 carbon atoms may have an epoxy ring which may have a substituent such as a hydroxyl group.
[0067] Cは、炭素数 30〜50の炭化水素鎖を有するポリオール、炭素数 30〜50の炭化水 素鎖を有するポリカルボン酸、炭素数 30〜50の炭化水素鎖を有するポリ酸無水物、 炭素数 30〜50の炭化水素鎖を有するポリイソシァネート、または炭素数 30〜50の 炭化水素鎖を有するポリアミンから誘導されることが好ましい。これは、合成の容易さ 及び分子設計上の自由度の観点による。さらに、 Cは、シクロへキサン環および/ま たはシクロへキセン環を有する有機基であることが好ましい。 [0067] C is a polyol having a hydrocarbon chain having 30 to 50 carbon atoms, a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms, or a polyanhydride having a hydrocarbon chain having 30 to 50 carbon atoms. It is preferably derived from a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms or a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms. This is due to the ease of synthesis and the degree of freedom in molecular design. Further, C is preferably an organic group having a cyclohexane ring and / or a cyclohexene ring.
[0068] 前記式 (I)で表される繰り返し単位としては、具体的には以下の繰り返し単位(8)〜 [0068] Specific examples of the repeating unit represented by the formula (I) include the following repeating units (8) to (8)
(19)が挙げられる。 (19).
[0074] [化 15]
[0074] [Chemical 15]
[0081] 樹脂 (A)は、上述したような繰り返し単位を有するため、ハロゲン含有難燃剤、リン 系難燃剤を使用しない場合であっても難燃性に優れている。すなわち、リン系難燃 剤等を使用しなくても、 UL94 VTM法による難燃性試験で VTM— 0の難燃性を発 現する。なお、難燃性試験方法については実施例において詳述する。 [0081] Since the resin (A) has a repeating unit as described above, it is excellent in flame retardancy even when a halogen-containing flame retardant and a phosphorus flame retardant are not used. In other words, the flame retardancy test of UL94 VTM shows the flame retardancy of VTM-0 without using phosphorus flame retardant. The flame retardancy test method will be described in detail in the examples.
[0082] 前記(A)は、数平均分子量が好ましくは 3, 000-40, 000、より好ましくは、 4, 00 0—30, 000であることカ望ましい。重量平均分子量力好ましくは 10, 000—300, 0 00、より好ましくは、 15, 000—100, 000であることカ望ましい。
[0083] また、樹脂 (A)の重量平均分子量については、特に制限はないが、一般的には、 樹脂のタックを軽減することが必要な場合には、重量平均分子量が 10000以上であ ることが好ましい。 [0082] The (A) has a number average molecular weight of preferably 3,000-40,000, more preferably 4,000 0-30,000. The weight average molecular weight power is preferably 10,000 to 300,000, more preferably 15,000 to 100,000. [0083] The weight average molecular weight of the resin (A) is not particularly limited, but in general, when it is necessary to reduce the tack of the resin, the weight average molecular weight is 10,000 or more. It is preferable.
[0084] なお、本明細書に記載の重量平均分子量は、ゲルパーミネーシヨンクロマトグラフ 法(以下、 GPCと記す。)で、ポリスチレンの標準物質を使用して作成した検量線から 算出した値である。 [0084] The weight average molecular weight described in the present specification is a value calculated from a calibration curve prepared using a polystyrene standard substance by gel permeation chromatography (hereinafter referred to as GPC). is there.
[0085] 次に、樹脂 (A)の製造方法につ!/、て説明する。 Next, a method for producing the resin (A) will be described.
[0086] 本発明の樹脂 (A)の製造方法は、以下の(a)〜 の少なくとも 1つの反応を用いる ことを特徴とする。 [0086] The method for producing the resin (A) of the present invention is characterized by using at least one of the following reactions (a) to (a).
[0087] 〔反応(a)〕 [Reaction (a)]
反応(a)は、炭素数 30〜50の炭化水素鎖を有するポリオールと、炭素数 30〜50 の炭化水素鎖を有するポリカルボン酸またはポリカルボン酸の低級アルコールのエス テルとの重縮合反応(エステル化もしくはエステル交換反応)である。 Reaction (a) is a polycondensation reaction between a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms or an ester of a lower alcohol of the polycarboxylic acid ( Esterification or transesterification reaction).
[0088] 例えば、前記式(1)及び/又は前記式(2)で表されるジカルボン酸と前記式(3)及 び/又は前記式 (4)で表されるジオールとの重縮合反応を挙げることができる。場合 によっては、前記式(5)で表されるようなポリオールをゲル化しない範囲で、ジオール と併用することあでさる。 [0088] For example, a polycondensation reaction between the dicarboxylic acid represented by the formula (1) and / or the formula (2) and the diol represented by the formula (3) and / or the formula (4) is performed. Can be mentioned. In some cases, the polyol represented by the formula (5) may be used in combination with a diol within a range that does not gel.
[0089] エステル化反応(重縮合反応)は、一般的にポリエチレンテレフタレートを製造する 際に行われている手法、或いは、ベンゼン、トルエン等の有機溶媒中で酸触媒の存 在下で、溶媒を還流させながら生成する水を留去することによって行ってもよい。 [0089] The esterification reaction (polycondensation reaction) is a method generally used in the production of polyethylene terephthalate, or the solvent is refluxed in the presence of an acid catalyst in an organic solvent such as benzene or toluene. You may carry out by distilling off the water to produce | generate.
[0090] 〔反応 (b)〕 [0090] [Reaction (b)]
反応(b)は、炭素数 30〜50の炭化水素鎖を有するポリアミンと炭素数 30〜50の 炭化水素鎖を有するポリカルボン酸との重縮合反応(アミド化反応)である。 Reaction (b) is a polycondensation reaction (amidation reaction) between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms.
[0091] 例えば、前記式(1)及び/又は前記式(2)で表されるジカルボン酸と、前記式(6) で表されるジァミンとの重縮合反応を挙げることができる。 [0091] For example, a polycondensation reaction between the dicarboxylic acid represented by the formula (1) and / or the formula (2) and the diamine represented by the formula (6) can be exemplified.
[0092] アミド化反応(重縮合反応)は、 6, 6—ナイロンを製造する際に行われている手法、 或いは、ジシクロへキシルカルポジイミド等の縮合剤を用いて、低温の有機溶媒中で 行ってもよい。
[0093] 〔反応 (c)〕 [0092] The amidation reaction (polycondensation reaction) is carried out in a low-temperature organic solvent by using a method used when producing 6, 6-nylon or a condensing agent such as dicyclohexyl carpositimide. You may go. [0093] [Reaction (c)]
反応(c)は、炭素数 30〜50の炭化水素鎖を有するポリイソシァネートと炭素数 30 〜50の炭化水素鎖を有するポリカルボン酸との脱炭酸反応を伴う重付加反応である Reaction (c) is a polyaddition reaction involving decarboxylation of a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms.
〇 Yes
[0094] 例えば、前記式(1)及び/又は前記式(2)で表されるジカルボン酸と、前記式(7) で表されるジジイソシァネートとの脱炭酸反応を伴うアミド化反応を挙げることができ [0094] For example, an amidation reaction involving a decarboxylation reaction between the dicarboxylic acid represented by the formula (1) and / or the formula (2) and the didiisocyanate represented by the formula (7) is performed. Can mention
[0095] この脱炭酸反応を伴うアミド化反応は、一般的にジブチル錫ジラウレート或いは 3級 ァミンのような触媒を使用して、加熱することによって行われる。必要に応じて、有機 溶媒で希釈して反応を行ってもよ!/、。 [0095] This amidation reaction involving decarboxylation is generally carried out by heating using a catalyst such as dibutyltin dilaurate or tertiary amine. If necessary, the reaction may be carried out after diluting with an organic solvent! /.
[0096] 〔反応(d)〕 [0096] [Reaction (d)]
反応(d)は、炭素数 30〜50の炭化水素鎖を有するポリオールと炭素数 30〜50の 炭化水素鎖を有するポリイソシァネートとの重付加反応である。 Reaction (d) is a polyaddition reaction of a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms.
[0097] 例えば、前記式(7)で表されるジイソシァネートと前記式(3)及び/又は前記式(4 )で表されるジオールとの重付加反応を挙げることができる。場合によっては、前記式 (5)で表されるようなポリオールをゲル化しな!/、範囲で、ジオールと併用することもで きる。 For example, a polyaddition reaction between the diisocyanate represented by the formula (7) and the diol represented by the formula (3) and / or the formula (4) can be mentioned. In some cases, the polyol represented by the above formula (5) can be used in combination with a diol as long as the gel is not gelled.
[0098] この重付加反応は、一般にはジブチル錫ジラウレート、 3級ァミン或いはカルボン酸 のような触媒を使用して、加温して行われる。必要に応じて、有機溶媒で希釈して反 応を fiつてもよい。 [0098] This polyaddition reaction is generally carried out by heating using a catalyst such as dibutyltin dilaurate, tertiary amine or carboxylic acid. If necessary, it may be diluted with an organic solvent to react fi.
[0099] 〔反応(e)〕 [0099] [Reaction (e)]
反応(e)は、炭素数 30〜50の炭化水素鎖を有するポリアミンと炭素数 30〜50の炭 化水素鎖を有するポリイソシァネートとの重付加反応である。 Reaction (e) is a polyaddition reaction between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms.
[0100] 例えば、前記式(7)で表されるジイソシァネートと前記式(6)で表されるジァミンとの 重付加反応を挙げることができる。 [0100] For example, a polyaddition reaction of the diisocyanate represented by the formula (7) and the diamine represented by the formula (6) can be mentioned.
[0101] この重付加反応は、一般的には、無触媒下で、室温或いは加熱して行われる。また[0101] This polyaddition reaction is generally carried out at room temperature or with heating in the absence of a catalyst. Also
、必要に応じて、有機溶媒で希釈して反応を行ってもよい。 If necessary, the reaction may be carried out by diluting with an organic solvent.
[0102] 〔反応 (f)〕
反応(f)は、炭素数 30〜50の炭化水素鎖を有するポリオールと、ジアルキルカー ボネートまたはジァリールカーボネートとの反応、あるいは、炭素数 30〜50の炭化水 素鎖を有するポリオールとホスゲンとの反応によるポリカーボネート生成反応である。 [0102] [Reaction (f)] Reaction (f) is a reaction between a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and a dialkyl carbonate or diaryl carbonate, or a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and phosgene. It is a polycarbonate production | generation reaction by reaction of these.
[0103] まず、炭素数 30〜50の炭化水素鎖を有するポリオールと、ジアルキルカーボネー トまたはジァリールカーボネートとの反応は、例えば、前記(3)及び/又は前記(4) で表されるジオールと、ジメチルカーボネート、ジェチルカーボネート、ジー η—ブチ ノレカーボネート等のジアルキルカーボネート或いはジフエ二ルカーボネートのような ジァリールカーボネートとのエステル交換反応を挙げることができる。 [0103] First, the reaction of a polyol having a hydrocarbon chain having 30 to 50 carbon atoms with a dialkyl carbonate or diaryl carbonate is represented by, for example, the above (3) and / or (4) Examples include transesterification of diols with dialkyl carbonates such as dimethyl carbonate, jetyl carbonate, di-η-butylene carbonate or diaryl carbonates such as diphenyl carbonate.
[0104] このポリカーボネート生成反応は、一般的には、二酸化鉛、テトライソプロボキシチ タン、炭酸カリウム等の触媒の存在下、加温して、生成するアルコール或いはフエノ 一ル類を系外に除去しながら行われる。 [0104] In general, this polycarbonate-forming reaction is heated in the presence of a catalyst such as lead dioxide, tetraisopropoxytitan, or potassium carbonate to remove the generated alcohol or phenol out of the system. While done.
[0105] また、炭素数 30〜50の炭化水素鎖を有するポリオールとホスゲンとの反応は、例 えば、前記(3)及び/又は前記 (4)で表されるジオールと、ホスゲンと反応させ、生 成する塩酸を除去しながら行われる。 [0105] Further, the reaction between a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and phosgene is, for example, by reacting the diol represented by (3) and / or (4) with phosgene, This is done while removing the hydrochloric acid produced.
[0106] 〔反応 (g)〕 [0106] [Reaction (g)]
反応 )は、炭素数 30〜50の炭化水素鎖を有するポリアミンと、ホスゲンとの反応 によるポリ尿素生成反応である。 Reaction) is a polyurea formation reaction by the reaction of a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms with phosgene.
[0107] 例えば、前記式 ½)で表されるジァミンとホスゲンとを反応させ、生成する塩酸を除 去しながら行われる。 [0107] For example, the reaction is carried out while reacting diamine represented by the above formula)) with phosgene to remove the generated hydrochloric acid.
[0108] 〔反応 (h)〕 [Reaction (h)]
反応(h)は、炭素数 30〜50の炭化水素鎖を有するポリアミンと炭素数 30〜50の 炭化水素鎖を有するポリカルボン酸無水物とのポリアミド化反応である。 Reaction (h) is a polyamidation reaction between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid anhydride having a hydrocarbon chain having 30 to 50 carbon atoms.
[0109] 例えば、前記式(6)で表されるジァミンと炭素数 30〜50の炭化水素鎖を有するポリ カルボン酸無水物とを常温或いは加熱して反応させる。 [0109] For example, the diamine represented by the formula (6) and the polycarboxylic acid anhydride having a hydrocarbon chain having 30 to 50 carbon atoms are reacted at room temperature or with heating.
[0110] 〔反応 (i)〕 [0110] [Reaction (i)]
反応(i)は、炭素数 30〜50の炭化水素鎖を有するポリイソシァネートと炭素数 30 〜50の炭化水素鎖を有するポリカルボン酸無水物との脱炭酸反応を伴う重付加反 J心である。
[0111] 例えば、前記式(7)で表されるジイソシァネートと炭素数 30〜50の炭化水素鎖を 有するポリカルボン酸無水物とを、無触媒或いは触媒の存在下、加熱して反応させるReaction (i) is a polyaddition reaction involving decarboxylation of a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid anhydride having a hydrocarbon chain having 30 to 50 carbon atoms. It is. [0111] For example, the diisocyanate represented by the formula (7) and a polycarboxylic anhydride having a hydrocarbon chain having 30 to 50 carbon atoms are reacted by heating in the absence of a catalyst or in the presence of a catalyst.
〇 Yes
[0112] 〔反応 〕 [0112] [Reaction]
反応 (j)は、炭素数 30〜50の炭化水素鎖を有するポリアミンと炭素数 30〜50の炭 化水素鎖を有するポリカルボン酸エステルとのエステル アミド交換反応である。 Reaction (j) is an ester amide exchange reaction between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid ester having a hydrocarbon chain having 30 to 50 carbon atoms.
[0113] 例えば、前記式(1)及び/又は前記式(2)で表されるジカルボン酸とァリルアルコ ール等のアルコール類とのエステル化反応でジカルボン酸エステルを生成する。こ のジカルボン酸エステルと前記式(6)で表されるジァミンとを、無触媒或いは触媒の 存在下、加熱して反応させる。アルコールを反応系外に留去することによって、ポリア ミド化合物を得ることができる。 [0113] For example, a dicarboxylic acid ester is produced by an esterification reaction of the dicarboxylic acid represented by the formula (1) and / or the formula (2) with an alcohol such as allylic alcohol. This dicarboxylic acid ester and the diamine represented by the formula (6) are reacted by heating in the absence of a catalyst or in the presence of a catalyst. A polyamide compound can be obtained by distilling off the alcohol to the outside of the reaction system.
[0114] これらのうちで、好ましい樹脂 (A)とその製造方法について、以下に、より具体的に 述べ。。 [0114] Among these, the preferred resin (A) and the production method thereof will be described in more detail below. .
[0115] (1) Cとして、炭素数 30〜50の炭化水素鎖を有するジオールから誘導される構造 単位および炭素数 30〜50の炭化水素鎖を有するジイソシァネートから誘導される構 造単位を有し、 Aとして、ウレタン結合を有する樹脂 (A)は、難燃性の発現しやすさ 及び有機溶媒への溶解性の観点から好ましい。また、ジオール力も誘導される構造 単位とジイソシァネートから誘導される構造単位との合計に対して、ジオール力 誘 導される構造単位を 45〜55モル%、ジイソシァネートから誘導される構造単位を 45 〜55モル0 /0有することが好ましい。 [0115] (1) C has a structural unit derived from a diol having a hydrocarbon chain having 30 to 50 carbon atoms and a structural unit derived from a diisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms. As A, a resin (A) having a urethane bond is preferable from the viewpoint of easy development of flame retardancy and solubility in an organic solvent. In addition, 45 to 55 mol% of structural units derived from diol force and 45 to 55 structural units derived from diisocyanate based on the sum of structural units derived from diol force and structural units derived from diisocyanate. it is preferred to have mole 0/0.
[0116] この樹脂は、炭素数 30〜50の炭化水素鎖を有するジオールと炭素数 30〜50の 炭化水素鎖を有するジイソシァネートとの重付加反応によって得られる(反応(d) )。 ここで、ジオール 100質量部に対して、ジイソシァネートを 80〜; 130質量部用いるこ とが好ましい。 [0116] This resin is obtained by a polyaddition reaction of a diol having a hydrocarbon chain having 30 to 50 carbon atoms and a diisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms (reaction (d)). Here, it is preferable to use 80 to 130 parts by mass of diisocyanate with respect to 100 parts by mass of the diol.
[0117] (2) Cとして、炭素数 30〜50の炭化水素鎖を有するジオールから誘導される構造 単位および炭素数 30〜50の炭化水素鎖を有するジイソシァネートから誘導される構 造単位を有し、 Aとして、カーボネート結合およびウレタン結合を有する樹脂 (A)は、 難燃性の発現しやすさ及び有機溶媒への溶解性の観点から好ましい。また、ジォー
ノレから誘導される構造単位とジイソシァネートから誘導される構造単位との合計に対 して、ジオール力も誘導される構造単位を 60〜80モル0 /0、ジイソシァネートから誘導 される構造単位を 20〜40モル%有することが好ましい。カーボネート結合およびウレ タン結合の合計に対して、カーボネート結合を 60〜80モル%、ウレタン結合を 20〜 40モル%有することが好まし!/、。 [0117] (2) C has a structural unit derived from a diol having a hydrocarbon chain having 30 to 50 carbon atoms and a structural unit derived from a diisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms. The resin (A) having a carbonate bond and a urethane bond as A is preferable from the viewpoint of easy development of flame retardancy and solubility in an organic solvent. Also, And pair the sum of the derived structural unit from structural units and Jiisoshianeto derived from Honoré, 60-80 mol of structural units diol force is also induced 0/0, the structural units derived from Jiisoshianeto 20-40 It is preferable to have mol%. It is preferable to have a carbonate bond of 60 to 80 mol% and a urethane bond of 20 to 40 mol% based on the total of the carbonate bond and the urethane bond! /.
[0118] この樹脂は以下のようにして得られる。まず、炭素数 30〜50の炭化水素鎖を有す るジオールと、ジアルキルカーボネート或いはジァリールカーボネートとを用いて、両 末端が水酸基であるポリカーボネートを生成する(反応(f) )。ここで、ジオール 100質 量部に対するジアルキルカーボネート或いはジァリールカーボネートの量は、ジアル キルカーボネート或いはジァリールカーボネートの種類によって異なる力 S、例えば、 ジェチルカーボネートを使用した場合には、ジオール 100質量部に対して、 1. 5〜4 質量部であることが一般的である。また、ジェチルカーボネートは、一括で反応前に 反応容器に仕込まれる場合も、反応の進行に伴い断続的に添加される場合もある。 [0118] This resin is obtained as follows. First, by using a diol having a hydrocarbon chain having 30 to 50 carbon atoms and dialkyl carbonate or diaryl carbonate, a polycarbonate having hydroxyl groups at both ends is produced (reaction (f)). Here, the amount of dialkyl carbonate or dialyl carbonate relative to 100 parts by weight of diol varies depending on the type of dialkyl carbonate or dialyl carbonate S, for example, when dimethyl carbonate is used, Generally, it is 1.5 to 4 parts by mass with respect to parts. Further, the jetyl carbonate may be added to the reaction vessel before the reaction all at once, or may be intermittently added as the reaction proceeds.
[0119] 次に、得られたポリカーボネートと炭素数 30〜50の炭化水素鎖を有するジイソシァ ネートとの重付加反応によって樹脂 (A)を得る(反応(d) )。ここで、ポリカーボネート 1 00質量部に対して、ジイソシァネートを 17〜55質量部用いることが好ましい。 Next, a resin (A) is obtained by a polyaddition reaction between the obtained polycarbonate and a diisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms (reaction (d)). Here, it is preferable to use 17 to 55 parts by mass of diisocyanate with respect to 100 parts by mass of polycarbonate.
[0120] (3) Cとして、炭素数 30〜50の炭化水素鎖を有するジオールから誘導される構造 単位、炭素数 30〜 50の炭化水素鎖を有するジカルボン酸力も誘導される構造単位 および炭素数 30〜50の炭化水素鎖を有するジイソシァネートから誘導される構造単 位を有し、 Aとして、エステル結合およびウレタン結合を有する樹脂 (A)は、有機溶媒 への溶解性の観点から好ましい。また、ジオール力 誘導される構造単位、ジカルボ ン酸力 誘導される構造単位およびジイソシァネートから誘導される構造単位の合計 に対して、ジオールから誘導される構造単位を 50〜 70モル%、ジカルボン酸から誘 導される構造単位を 15〜35モル%、ジイソシァネートから誘導される構造単位を 15 〜35モル%有することが好まし!/、。エステル結合およびウレタン結合の合計に対して 、エステル結合を 30〜70モル%、ウレタン結合を 30〜70モル%有することが好まし い。 [0120] (3) A structural unit derived from a diol having a hydrocarbon chain having 30 to 50 carbon atoms as C, a structural unit derived from a dicarboxylic acid power having a hydrocarbon chain having 30 to 50 carbon atoms, and the number of carbon atoms A resin (A) having a structural unit derived from a diisocyanate having 30 to 50 hydrocarbon chains and having an ester bond and a urethane bond as A is preferable from the viewpoint of solubility in an organic solvent. In addition, 50 to 70 mol% of structural units derived from diol and 50% to 70 mol% of structural units derived from diol with respect to the total of structural units derived from diol power, structural units derived from dicarboxylic acid power, and structural units derived from diisocyanate. It is preferred to have 15 to 35 mol% of derived structural units and 15 to 35 mol% of structural units derived from diisocyanate! /. It is preferable to have 30 to 70 mol% of ester bonds and 30 to 70 mol% of urethane bonds with respect to the total of ester bonds and urethane bonds.
[0121] この樹脂は以下のようにして得られる。まず、炭素数 30〜50の炭化水素鎖を有す
るジオールと、炭素数 30〜50の炭化水素鎖を有するジカルボン酸との重縮合反応 によって、両末端が水酸基であるポリエステルジオールを生成する(反応(a) )。ここ で、ジオール 100質量部に対して、ジカルボン酸を 50〜85質量部用いることが好ま しい。 [0121] This resin is obtained as follows. First, it has a hydrocarbon chain with 30 to 50 carbon atoms A polyester diol having hydroxyl groups at both ends is produced by a polycondensation reaction of the diol with a dicarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms (reaction (a)). Here, it is preferable to use 50 to 85 parts by mass of the dicarboxylic acid with respect to 100 parts by mass of the diol.
[0122] 次に、得られたポリエステルジオールと炭素数 30〜50の炭化水素鎖を有するジィ ソシァネートとの重付加反応によって樹脂 (Α)を得る(反応(d) )。ここで、ポリエステ ルジオール 100質量部に対して、ジイソシァネートを 17〜55質量部用いることが好 ましい。 [0122] Next, a resin (に よ っ て) is obtained by a polyaddition reaction of the obtained polyester diol with a diisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms (reaction (d)). Here, it is preferable to use 17 to 55 parts by mass of diisocyanate with respect to 100 parts by mass of polyester diol.
[0123] (4) Cとして、炭素数 30〜50の炭化水素鎖を有するジオールから誘導される構造 単位、炭素数 30〜 50の炭化水素鎖を有するジァミンから誘導される構造単位およ び炭素数 30〜50の炭化水素鎖を有するジイソシァネートから誘導される構造単位を 有し、 Aとして、ジオールとジイソシァネートとから得られるウレタン結合、およびジアミ ンとジイソシァネートとから得られるゥレア結合を有する樹脂 (A)は、難燃性の観点か ら好ましい。また、ジオールから誘導される構造単位、ジァミン力 誘導される構造単 位およびジイソシァネートから誘導される構造単位の合計に対して、ジオールから誘 導される構造単位を 15〜35モル0 /0、ジァミンから誘導される構造単位を 15〜35モ ル%、ジイソシァネートから誘導される構造単位を 50〜70モル%有することが好まし い。ウレタン結合およびウレァ結合の合計に対して、ウレタン結合を 50〜70モル%、 ゥレア結合を 30〜50モル0 /0有することが好ましい。 [0123] (4) As C, a structural unit derived from a diol having a hydrocarbon chain having 30 to 50 carbon atoms, a structural unit derived from diamine having a hydrocarbon chain having 30 to 50 carbon atoms, and carbon A resin having a structural unit derived from a diisocyanate having a hydrocarbon chain of several 30 to 50, and having a urethane bond obtained from diol and diisocyanate and a urea bond obtained from diamine and diisocyanate as A (A ) Is preferable from the viewpoint of flame retardancy. Further, the structural unit, relative to the total amount of the structural units derived from the structural units of and Jiisoshianeto derived Jiamin force, 15 to 35 mol of structural units induction diol 0/0 derived from a diol, Jiamin It is preferable to have 15 to 35 mol% of structural units derived from bismuth and 50 to 70 mol% of structural units derived from diisocyanate. The total of the urethane bond and Urea bond, 50 to 70 mol% of the urethane bond, the Urea bond preferably has 30 to 50 mole 0/0.
[0124] この樹脂は、炭素数 30〜50の炭化水素鎖を有するジオール、炭素数 30〜50の 炭化水素鎖を有するジァミン、および炭素数 30〜50の炭化水素鎖を有するジイソシ ァネートを混合して、重付加反応(d)および (e)を同時に行って得られる。ここで、ジ オール 100質量部に対して、ジァミンを 40〜; 100質量部、ジイソシァネートを 140〜 470質量部用いることが好まし!/、。 [0124] This resin is prepared by mixing a diol having a hydrocarbon chain having 30 to 50 carbon atoms, a diamine having a hydrocarbon chain having 30 to 50 carbon atoms, and a diisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms. The polyaddition reactions (d) and (e) can be performed simultaneously. Here, it is preferable to use 40 to 40 mass parts of diamine and 140 to 470 mass parts of diisocyanate with respect to 100 mass parts of diol! /.
[0125] (5) Cとして、炭素数 30〜50の炭化水素鎖を有するジカルボン酸から誘導される構 造単位、および炭素数 30〜 50の炭化水素鎖を有するジァミンから誘導される構造 単位を有し、 Aとして、アミド結合を有する樹脂 (A)は、自立膜の形成力の高さの観 点から好ましい。また、ジカルボン酸力 誘導される構造単位、およびジァミンから誘
導される構造単位の合計に対して、ジカルボン酸から誘導される構造単位を 45〜55 モル0 /0、ジァミンから誘導される構造単位を 45〜55モル%有することが好ましい。 [0125] (5) As C, a structural unit derived from a dicarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms and a structural unit derived from diamine having a hydrocarbon chain having 30 to 50 carbon atoms And A as the resin (A) having an amide bond is preferable from the viewpoint of high ability to form a self-supporting film. It is also derived from structural units derived from dicarboxylic acid power and diamine. The total of the electrically the structural units, the structural units derived from dicarboxylic acids 45-55 mole 0/0, it is preferred to have from 45 to 55 mol% of structural units derived from Jiamin.
[0126] この樹脂は以下のようにして得られる。まず、炭素数 30〜50の炭化水素鎖を有す るジカルボン酸とァリルアルコール等のアルコール類とのエステル化反応でジカルボ ン酸エステルを生成する。ここで、ジカルボン酸 1. 0モルに対して、アルコール類を 2 . ;!〜 3モル用いることが好ましい。 [0126] This resin is obtained as follows. First, a dicarboxylic acid ester is produced by an esterification reaction between a dicarboxylic acid having a hydrocarbon chain of 30 to 50 carbon atoms and an alcohol such as allylic alcohol. Here, it is preferable to use 2.;! To 3 moles of alcohol with respect to 1.0 mole of dicarboxylic acid.
[0127] 次に、このジカルボン酸エステルと炭素数 30〜50の炭化水素鎖を有するジァミンと を反応させて、樹脂 (A)を得る(反応 )。ここで、ジカルボン酸エステル 1. 0モルに 対して、ジァミンを 1. 05- 1. 3モル用いることが好ましい。 Next, the dicarboxylic acid ester is reacted with diamine having a hydrocarbon chain having 30 to 50 carbon atoms to obtain a resin (A) (reaction). Here, it is preferable to use 1.005-1.3 mol of diamine with respect to 1.0 mol of dicarboxylic acid ester.
[0128] <組成物(B)〉 [0128] <Composition (B)>
本発明の組成物 (B)は、上述した樹脂と、該樹脂と反応することのできる官能基を 有する硬化剤を必須成分とする組成物であって、 The composition (B) of the present invention is a composition comprising the above-described resin and a curing agent having a functional group capable of reacting with the resin as essential components,
前記樹脂が、水酸基、カルボキシル基、酸無水物基、イソシァネート基及び 1級又 は 2級のアミノ基の群より選ばれる少なくとも 1種以上の官能基であり、かつ前記硬化 剤との反応性を有する官能基を 1分子中に m個有する分子からなる樹脂であり、 前記硬化剤が、前記樹脂と反応することのできる官能基を 1分子中に n個有し、炭 素数 30〜50の炭化水素鎖を有する分子からなる硬化剤である The resin is at least one functional group selected from the group consisting of a hydroxyl group, a carboxyl group, an acid anhydride group, an isocyanate group and a primary or secondary amino group, and has reactivity with the curing agent. A resin composed of molecules having m functional groups in one molecule, and the curing agent has n functional groups capable of reacting with the resin in one molecule, and is carbonized with 30 to 50 carbon atoms. It is a curing agent consisting of molecules with hydrogen chains
ことを特徴とする組成物(m及び nの平均値は、それぞれ 2以上であり、 mの平均値と nの平均値の和は 5以上である。)。 (The average value of m and n is 2 or more respectively, and the sum of the average value of m and the average value of n is 5 or more.)
[0129] すなわち、本発明の組成物 (B)は、樹脂 (Α' )と硬化剤 (E)とを含む。樹脂 (Α' )は 、上述した樹脂 (Α)の中で、水酸基、カルボキシル基、酸無水物基、イソシァネート 基及び 1級又は 2級のアミノ基の群より選ばれる少なくとも 1種の官能基であり、かつ 硬化剤(Ε)の有する官能基と反応しうる官能基を 1分子中に m個有する分子からなる 樹脂である。 [0129] That is, the composition (B) of the present invention contains a resin (硬化 ') and a curing agent (E). The resin (Α ′) is at least one functional group selected from the group consisting of a hydroxyl group, a carboxyl group, an acid anhydride group, an isocyanate group, and a primary or secondary amino group in the resin (Α) described above. It is a resin composed of molecules having m functional groups in one molecule that can react with the functional groups of the curing agent (Ε).
[0130] 硬化剤(E)は、樹脂 (Α' )の有する官能基と反応しうる官能基を 1分子中に n個有し 、炭素数 30〜 50の炭化水素鎖を有する分子からなる硬化剤である。上述した本発 明に用いられる化合物から好適に選ばれる。 [0130] The curing agent (E) is a curing composed of molecules having n functional groups capable of reacting with the functional group of the resin (Α ') per molecule and having a hydrocarbon chain of 30 to 50 carbon atoms. It is an agent. It is preferably selected from the compounds used in the present invention described above.
[0131] m及び nの平均値は、それぞれ 2以上であり、 mの平均値と nの平均値の和は 5以上
である。その理由は、 mの平均値と nの平均値の和力 未満のときは、 3次元架橋構 造を有することが出来なくなるからである。なお、樹脂 (Α' )を形成する分子のそれぞ れの mは、好ましくは 2〜8、より好ましくは 2〜6の整数であり、硬化剤(E)を形成する 分子のそれぞれの nは、好ましくは 2〜8、より好ましくは 2〜6の整数である。 mの平 均値は好ましくは 2〜8、より好ましくは 2〜6である。 nの平均値は好ましくは好ましく は 2〜8、より好ましくは 2〜6である。 [0131] The average value of m and n is 2 or more respectively, and the sum of the average value of m and the average value of n is 5 or more It is. The reason is that when the average value of m and the average value of n are less than the sum, it is impossible to have a three-dimensional bridge structure. In addition, each m of the molecules forming the resin (Α ′) is preferably an integer of 2 to 8, more preferably 2 to 6, and each n of the molecules forming the curing agent (E) is , Preferably an integer of 2-8, more preferably 2-6. The average value of m is preferably 2 to 8, more preferably 2 to 6. The average value of n is preferably 2 to 8, more preferably 2 to 6.
[0132] また、 mの平均値と nの平均値との和は、好ましくは 5〜; 12の範囲、より好ましくは 6[0132] Further, the sum of the average value of m and the average value of n is preferably in the range of 5 to 12; more preferably 6
〜; 10の範囲である。 ~; In the range of 10.
[0133] mの平均値と nの平均値は、それぞれ以下のように定義される。 [0133] The average value of m and the average value of n are defined as follows.
[0134] mは、樹脂 (Α' )の原料の官能基数から計算されるものであり、例えば、ジオールと トリイソシァネート化合物を 4: 5のモル比で反応させた場合、樹脂 (Α' ) 1分子中に存 在する平均の官能基(イソシァネート基)の数は、 3 X 5— 2 X 4 = 7、即ち、 mの平均 ィ直は 7となる。 [0134] m is calculated from the number of functional groups of the raw material of the resin (Α '). For example, when the diol and the triisocyanate compound are reacted at a molar ratio of 4: 5, the resin (Α' ) The average number of functional groups (isocyanate groups) present in one molecule is 3 X 5-2 X 4 = 7, that is, the average length of m is 7.
[0135] 硬化剤(E)は、単一の分子量の化合物の場合も、分子量分布を有する化合物の場 合もある力 硬化剤(E)が、 4つの水酸基を有する単一分子量の化合物の場合には 、構造式からわかるように、 n = 4となり、この場合には nの平均値もそのまま 4となる。 また、分子量分布を有する場合には、例えば、ジイソシァネート化合物とトリオールを 4: 5のモル比で反応させた硬化剤(E)の場合、硬化剤(E) 1分子中に存在する平均 の官能基 (水酸基)の数は、 3 X 5— 2 X 4 = 7、即ち、 nの平均値は 7となる。 [0135] The curing agent (E) may be a single molecular weight compound or a compound having a molecular weight distribution. The curing agent (E) is a single molecular weight compound having four hydroxyl groups. As can be seen from the structural formula, n = 4. In this case, the average value of n is also 4 as it is. In the case of a molecular weight distribution, for example, in the case of a curing agent (E) obtained by reacting a diisocyanate compound and triol in a molar ratio of 4: 5, the average functional group present in one molecule of the curing agent (E). The number of (hydroxyl groups) is 3 × 5−2 × 4 = 7, that is, the average value of n is 7.
[0136] 組成物(B)は、樹脂 (Α' )と硬化剤(Ε)の組み合わせによって、その配合比をー概 に規定することは困難である力 例えば、硬化剤(Ε)がリン含有の化合物或いは炭 素数 30〜50の炭化水素鎖を有する化合物のような硬化剤自身が難燃性能に寄与 できる構造を有する場合には、樹脂 (Α' )と硬化剤 (Ε)の質量比はあまり問題になら ず、樹脂 (Α' )と硬化剤 (Ε)中に含まれる官能基数の比のみが大きく影響する。即ち 、組成物(Β)は、樹脂 (Α' )の官能基数と硬化剤(Ε)の官能基数の比を 0· 65〜2の 範囲にすることが好ましぐより好ましくは 0. 8〜; 1. 5の範囲であることが望ましい。 [0136] The composition (B) has a force that makes it difficult to roughly define the compounding ratio by the combination of the resin (Α ') and the curing agent (Ε). For example, the curing agent (Ε) contains phosphorus. When the curing agent itself has a structure that can contribute to the flame retardant performance, such as a compound having a hydrocarbon chain of 30 to 50 carbon atoms, the mass ratio of the resin (Α ′) and the curing agent (Ε) is This is not a problem, and only the ratio of the number of functional groups contained in the resin (Α ') and the curing agent (Ε) has a significant effect. That is, the composition (Β) preferably has a ratio of the number of functional groups of the resin (Α ′) to the number of functional groups of the curing agent (Ε) in the range of 0.6 to 65-2, more preferably 0.8 to ; It is desirable to be in the range of 1.5.
[0137] また、硬化剤(Ε)が、難燃性能に寄与できる構造を有していない化合物の場合に は、樹脂 (Α' )と硬化剤(Ε)の質量比が、難燃性の発現において重要になる。即ち、
樹脂 (Α' ) 100質量部に対して、 10質量部以下であることが好ましぐ更に好ましくは 、 7質量部以下である。また、前述のように、樹脂 (Α' )の官能基数と硬化剤 (Ε)の官 能基数の比を 0. 65〜2の範囲にすることが好ましぐより好ましくは 0. 8〜; 1. 5の範 囲であることが望ましい。 [0137] When the curing agent (Ε) is a compound that does not have a structure that can contribute to flame retardancy, the mass ratio of the resin (Α ') to the curing agent (Ε) It becomes important in expression. That is, It is preferably 10 parts by mass or less and more preferably 7 parts by mass or less with respect to 100 parts by mass of the resin (Α ′). Further, as described above, it is preferable to set the ratio of the functional group number of the resin (Α ′) to the functional group number of the curing agent (Ε) within the range of 0.65 to 2, more preferably 0.8 to; 1. The range of 5 is desirable.
[0138] 組成物(Β)の必須成分である、樹脂 (Α' )は、例えば、前記構造式 5で表される多 価アルコールと前記構造式 7で表されるジイソシァネートの反応物である、 1分子中 に 4個以上の水酸基を有する分子からなる樹脂 (Α'— 1)、前記構造式 7で表される ジイソシァネートと前記構造式 6のジァミンを、イソシァネート数がアミン数よりも多レヽ 条件で反応させた反応物である、 1分子中に 2個のイソシァネート基を有する樹脂 (Α , 一 2)等を挙げること力 Sできる。この場合、樹脂 (Α'—1)において、 mの平均値は 4 〜8であることが好ましい。また、樹脂 (Α'—2)において、 mの平均値は 2となる。 The resin (Α ′), which is an essential component of the composition (Β), is, for example, a reaction product of a polyhydric alcohol represented by the structural formula 5 and a diisocyanate represented by the structural formula 7. Resin composed of molecules having 4 or more hydroxyl groups in one molecule (Α'-1), diisocyanate represented by the structural formula 7 and diamine of the structural formula 6, wherein the number of isocyanate groups is larger than the number of amines. It is possible to cite the reaction product obtained by reacting with (1) or (2) a resin having two isocyanate groups in one molecule. In this case, in the resin (Α′-1), the average value of m is preferably 4 to 8. In the resin (樹脂 '-2), the average value of m is 2.
[0139] また、組成物(B)の必須成分である、硬化剤(E)としては、例えば、樹脂 (Α' )とし て樹脂 (Α'— 1)が用いられたときは、前記構造式 7で表されるジイソシァネート等を 挙げることが出来る。この場合、 ηの平均値は 2となり、樹脂 (Α'—1)および硬化剤( Ε)の官能基同士の反応によってウレタン結合が生成し、架橋して硬化物が得られる 。また、樹脂 (Α' )として樹脂 (Α'—2)が使用された場合には、例えば、前記構造式 5で表されるポリオールのような 1分子中にイソシァネート基と反応することのできる官 能基を有する化合物等を挙げることが出来る。この場合、 ηの平均値は 4となり、樹脂 (Α'—2)および硬化剤(Ε)の官能基同士の反応によってウレタン結合が生成し、架 橋して硬化物が得られる。 [0139] Further, as the curing agent (E), which is an essential component of the composition (B), for example, when the resin (Α'-1) is used as the resin ('), the structural formula The diisocyanate represented by 7 can be mentioned. In this case, the average value of η is 2, and a urethane bond is generated by the reaction between the functional groups of the resin (Α′-1) and the curing agent (Ε), and a cured product is obtained by crosslinking. Further, when the resin (Α′-2) is used as the resin (Α ′), for example, an government capable of reacting with an isocyanate group in one molecule such as a polyol represented by the structural formula 5 above. Examples thereof include compounds having a functional group. In this case, the average value of η is 4, and a urethane bond is formed by the reaction between the functional groups of the resin (Α′-2) and the curing agent (Ε), and a cured product is obtained by crosslinking.
[0140] <組成物(C)〉 [0140] <Composition (C)>
本発明の組成物(C)は、炭素数 30〜50の炭化水素鎖を有し、 1分子中に 3個以上 の水酸基を有するポリオール、炭素数 30〜50の炭化水素鎖を有し、 1分子中に 3個 以上のカルボキシル基を有するポリカルボン酸、炭素数 30〜50の炭化水素鎖を有 するポリ酸無水物、炭素数 30〜50の炭化水素鎖を有し、 1分子中に 3個以上のイソ シァネート基を有するポリイソシァネート及び炭素数 30〜50の炭化水素鎖を有し、 1 分子中に 3個以上の 1級又は 2級のアミノ基を有するポリアミンの群より選ばれる化合 物であって、かつ官能基が後記硬化剤と反応することのできる化合物の少なくとも 1
種と、 The composition (C) of the present invention has a hydrocarbon chain having 30 to 50 carbon atoms, a polyol having 3 or more hydroxyl groups in one molecule, a hydrocarbon chain having 30 to 50 carbon atoms, A polycarboxylic acid having 3 or more carboxyl groups in the molecule, a polyanhydride having a hydrocarbon chain having 30 to 50 carbon atoms, a hydrocarbon chain having 30 to 50 carbon atoms, and 3 in one molecule Selected from the group of polyisocyanates having at least one isocyanate group and polyamines having a hydrocarbon chain of 30 to 50 carbon atoms and having at least 3 primary or secondary amino groups in one molecule At least one compound which is a compound and whose functional group can react with the curing agent described below. Seeds,
該化合物と反応することのできる官能基を 1分子中に 2個以上有し、炭素数 30〜5 0の炭化水素鎖を有する少なくとも 1種の硬化剤を必須成分とする An essential component is at least one curing agent having two or more functional groups capable of reacting with the compound in a molecule and a hydrocarbon chain having 30 to 50 carbon atoms.
ことを特徴とする。 It is characterized by that.
[0141] すなわち、本発明の組成物(C)は、化合物(F)の少なくとも 1種と硬化剤(G)とを含 む。化合物(F)は、炭素数 30〜50の炭化水素鎖を有し、 1分子中に 3個以上の水酸 基を有するポリオール、炭素数 30〜50の炭化水素鎖を有し、 1分子中に 3個以上の カルボキシル基を有するポリカルボン酸、炭素数 30〜50の炭化水素鎖を有するポリ 酸無水物、炭素数 30〜50の炭化水素鎖を有し、 1分子中に 3個以上のイソシァネー ト基を有するポリイソシァネート及び炭素数 30〜50の炭化水素鎖を有し、 1分子中に 3個以上の 1級又は 2級のアミノ基を有するポリアミンの群より選ばれる化合物であつ て、この化合物の有する官能基が硬化剤(G)の有する官能基と反応することのできる 化合物である。硬化剤(G)は、化合物(F)が有する官能基と反応することのできる官 能基を 1分子中に 2個以上有し、炭素数 30〜50の炭化水素鎖を有する少なくとも 1 種の硬化剤である。化合物(F)と硬化剤(G)とは、上述した本発明に用いられる化合 物から好適に選ばれる。 [0141] That is, the composition (C) of the present invention contains at least one compound (F) and a curing agent (G). Compound (F) has a hydrocarbon chain having 30 to 50 carbon atoms, a polyol having 3 or more hydroxyl groups in one molecule, a hydrocarbon chain having 30 to 50 carbon atoms, and one molecule A polycarboxylic acid having 3 or more carboxyl groups, a polyanhydride having a hydrocarbon chain having 30 to 50 carbon atoms, a hydrocarbon chain having 30 to 50 carbon atoms, and 3 or more in one molecule A compound selected from the group of polyisocyanates having an isocyanate group and polyamines having a hydrocarbon chain of 30 to 50 carbon atoms and having three or more primary or secondary amino groups in one molecule. Thus, the functional group of this compound can react with the functional group of the curing agent (G). The curing agent (G) has at least one functional group capable of reacting with the functional group of the compound (F) in one molecule, and has at least one kind of hydrocarbon chain having 30 to 50 carbon atoms. It is a curing agent. The compound (F) and the curing agent (G) are preferably selected from the compounds used in the present invention described above.
[0142] 組成物(C)は、化合物(F)と硬化剤(G)の組み合わせによって、その配合比を一 概に規定することは困難である力 例えば、硬化剤(G)がリン含有の化合物或いは 炭素数 30〜50の炭化水素鎖を有する化合物のような硬化剤自身が難燃性能に寄 与できる構造を有する場合には、化合物 (F)と硬化剤 (G)の質量比はあまり問題に ならず、化合物 (F)と硬化剤 (G)中に含まれる官能基数の比のみが大きく影響する。 即ち、組成物(C)は、化合物(F)の官能数と硬化剤(G)の官能基数の比を 0. 65〜 2の範囲にすることが好ましぐより好ましくは 0. 8〜; 1. 5の範囲であることが望ましい [0142] The composition (C) has a force that makes it difficult to generally define the compounding ratio by the combination of the compound (F) and the curing agent (G). For example, the curing agent (G) contains phosphorus. When the curing agent itself, such as a compound or a compound having a hydrocarbon chain having 30 to 50 carbon atoms, has a structure that can contribute to flame retardancy, the mass ratio of the compound (F) and the curing agent (G) is not so much. This is not a problem, and only the ratio of the number of functional groups contained in the compound (F) and the curing agent (G) has a great influence. That is, the composition (C) preferably has a ratio of the number of functional groups of the compound (F) to the number of functional groups of the curing agent (G) in the range of 0.65 to 2, more preferably 0.8 to; 1. Desirable to be in the range of 5
〇 Yes
[0143] また、硬化剤(G)が、難燃性能に寄与できる構造を有していない化合物の場合に は、化合物(F)と硬化剤(G)の質量比が、難燃性の発現において重要になる。即ち 、化合物(F) 100質量部に対して、 10質量部以下であることが好ましぐ更に好ましく は、 7質量部以下である。また、前述のように、化合物(F)の官能数と硬化剤(G)の
官能基数の比を 0· 65〜2の範囲にすることが好ましぐより好ましくは 0. 8〜; 1. 5の 範囲であることが望ましい。 [0143] In addition, when the curing agent (G) is a compound that does not have a structure that can contribute to flame retardancy, the mass ratio of the compound (F) and the curing agent (G) increases the flame retardancy. It becomes important in. That is, it is preferably 10 parts by mass or less and more preferably 7 parts by mass or less with respect to 100 parts by mass of the compound (F). As described above, the functional number of the compound (F) and the curing agent (G) The ratio of the number of functional groups is preferably in the range of 0.65 to 2, more preferably in the range of 0.8 to 1.5.
[0144] 組成物(C)の必須成分である、化合物(F)の例として、前記構造式 5で表される化 合物を使用した場合には、硬化剤(G)としては、例えば、前記構造式 1で表される化 合物、前記構造式 2で表される化合物、前記構造式 7で表される化合物等を挙げるこ と力できる。前記構造式 5で表される化合物と、前記構造式 1で表される化合物、また は前記構造式 2で表される化合物とを組み合わせたときは、化合物(F)および硬化 剤(G)の官能基同士の反応によってエステル結合が生成し、架橋して硬化物が得ら れる。前記構造式 5で表される化合物と、前記構造式 7で表される化合物とを組み合 わせたときは、化合物(F)および硬化剤(G)の官能基同士の反応によってウレタン結 合が生成し、架橋して硬化物が得られる。 [0144] As an example of the compound (F), which is an essential component of the composition (C), when the compound represented by the structural formula 5 is used, as the curing agent (G), for example, The compound represented by the structural formula 1, the compound represented by the structural formula 2, the compound represented by the structural formula 7, and the like can be exemplified. When the compound represented by the structural formula 5 is combined with the compound represented by the structural formula 1 or the compound represented by the structural formula 2, the compound (F) and the curing agent (G) An ester bond is formed by the reaction between the functional groups, and a cured product is obtained by crosslinking. When the compound represented by the structural formula 5 and the compound represented by the structural formula 7 are combined, a urethane bond is formed by the reaction between the functional groups of the compound (F) and the curing agent (G). Generated and cross-linked to obtain a cured product.
[0145] 本発明の組成物(Β)又は本発明の組成物(C)は、リン含有有機化合物を含まない 場合であっても、優れた難燃性および電気絶縁性を有するが、さらにリン含有有機化 合物を含有していてもよい。 [0145] The composition (i) or the composition (C) of the present invention has excellent flame retardancy and electrical insulation even when it does not contain a phosphorus-containing organic compound. It may contain a contained organic compound.
[0146] 本発明に用いられるリン含有有機化合物は、難燃性を発現するものでリンを分子中 に含有する有機化合物であれば、特に制限はない。 [0146] The phosphorus-containing organic compound used in the present invention is not particularly limited as long as it is an organic compound that exhibits flame retardancy and contains phosphorus in the molecule.
[0147] 前記リン含有有機化合物としては、例えば、以下の化合物を挙げることができる。 [0147] Examples of the phosphorus-containing organic compound include the following compounds.
[0148] [化 22] [0148] [Chemical 22]
[0154] (一般式(1)
R2は互いに同一でも異なっていてもよぐ一価の直鎖状のまた は枝分かれした炭素数 1〜6のアルキル基またはァリール基であり、 Mは Mg、 Ca、 A 1、 Sb、 Sn、 Ge、 Ti、 Zn、 Fe、 Zr、 Ce、 Bi、 Sr、 Mn、 U、 Na、 K力、らなる群の少ヽなくと も 1種より選択される金属類であり、 mは;!〜 4の整数である。 ) [0154] (General formula (1) R 2 is a monovalent linear or branched alkyl group having 1 to 6 carbon atoms or aryl groups which may be the same or different from each other, and M is Mg, Ca, A 1, Sb, Sn, Ge, Ti, Zn, Fe, Zr, Ce, Bi, Sr, Mn, U, Na, K force, metal selected from at least one of the group consisting of m, It is an integer of 4. )
[0155] [化 28] [0155] [Chemical 28]
2-2-
0 0 0 0
n 一般式 (2 ) n General formula (2)
[0156] (一般式(2)中の R4、 R5は互いに同一でも異なっていてもよぐ一価の直鎖状のまた は枝分かれした炭素数 1〜6のアルキル基またはァリール基であり、 R3は二価の直鎖 状のまたは枝分かれした炭素数;!〜 10のアルキレン基、又は炭素数 6〜; 10のァリ一 レン基、又はアルキルァリーレン基、又はァリールアルキレン基であり、 Mは Mg、 Ca 、 Al、 Sb、 Sn、 Ge、 Ti、 Zn、 Fe、 Zr、 Ce、 Bi、 Sr、 Mn、 Li, Na、 K力、らなる群の少ヽな くとも 1種より選択される金属類であり、 nは;!〜 4の整数であり、そして、 Xは;!〜 4の整 数である。 ) (R 4 and R 5 in the general formula (2) are a monovalent linear or branched alkyl group having 1 to 6 carbon atoms or an aryl group which may be the same or different from each other. R 3 is a divalent linear or branched carbon number;! To 10 alkylene group, or 6 to 6 carbon atom; arylene group, alkylarylene group or arylene alkylene group. Yes, M is Mg, Ca, Al, Sb, Sn, Ge, Ti, Zn, Fe, Zr, Ce, Bi, Sr, Mn, Li, Na, K force, at least one of the group And n is an integer from;! To 4 and X is an integer from;! To 4.)
また、例えば、下記のリン含有のエポキシ基含有化合物や下記のリン含有のアルコ ール等の反応性リン含有有機化合物を使用することもできる。 Also, for example, the following phosphorus-containing epoxy group-containing compounds and the following phosphorus-containing alcohol-containing organic compounds such as phosphorus-containing alcohols can be used.
[0157] [化 29]
[0157] [Chemical 29]
[0159] これらのリン含有有機化合物の中では、組成物中の耐熱性を落とさないものが好ま しぐ具体的には、一般式(1)で表されるホスフィン酸塩又は一般式(2)で表されるジ ホスフィン酸塩や反応性リン含有有機化合物がある。一般式(1)で表されるホスフィ ン酸塩又は一般式(2)で表されるジホスフィン酸塩の例としては、クラリアントジャパン (株)製 OP— 930 (商品名)或いは OP— 935等がそれに当たる。また、反応性リン含 有有機化合物としては、前記リン含有のエポキシ基含有化合物や前記リン含有のァ ルコールがそれに当たる。 [0159] Among these phosphorus-containing organic compounds, those that do not deteriorate the heat resistance in the composition are preferred. Specifically, the phosphinic acid salt represented by the general formula (1) or the general formula (2) There are diphosphinates and reactive phosphorus-containing organic compounds. Examples of the phosphinate represented by the general formula (1) or the diphosphinate represented by the general formula (2) include OP-930 (trade name) or OP-935 manufactured by Clariant Japan Co., Ltd. It hits it. Examples of the reactive phosphorus-containing organic compound include the phosphorus-containing epoxy group-containing compound and the phosphorus-containing alcohol.
[0160] 本発明の組成物(B)または(C)におけるリン含有有機化合物の配合比率は、組成 物(B)または(C)の全量に対して 5〜50質量%の範囲であることが、被膜強度と難燃 性のバランスから好ましい。 [0160] The mixing ratio of the phosphorus-containing organic compound in the composition (B) or (C) of the present invention is in the range of 5 to 50% by mass relative to the total amount of the composition (B) or (C). From the balance of film strength and flame retardancy, it is preferable.
[0161] 本発明の組成物(B)または(C)は、後述の本発明の硬化物(E)を製造するための 硬化反応を促進するために、さらに触媒を含んでいてもよい。その触媒は、硬化反応 の反応形式によって異なる力 例えば、水酸基とイソシァネート基の反応によって硬 化反応を行う場合には、ジブチル錫ジラウレート等の有機錫化合物、或いは、 2, 4, 6—トリス(N, N—ジメチルアミノメチル)フエノール等の 3級ァミンを触媒に用いること 力 Sできる。また、硬化反応が、エポキシ基とカルボン酸との付加反応の場合には、例 えば、メラミン、ァセトグアナミン、ベンゾグアナミン、 2, 4—ジアミノー 6—メタクリロイ ルォキシェチルー S—トリァジン、 2, 4—メタクリロイルォキシェチルー s—トリァジン、 2, 4—ジァミノ一 6—ビュル一 s—トリァジン、 2, 4—ジァミノー 6—ビュル一 s—トリア
ジン'イソシァヌル酸付加物等のトリアジン環を有する化合物、イミダゾール、 2—メチ ノレイミダゾーノレ、 2 ェチル 4 メチルイミダゾール、 2 フエ二ルイミダゾ一ノレ、 2- ゥンデシルイミダゾール、 2—へプタデシルイミダゾール、 1一べンジルー 2—メチルイ ミダゾール、 2 フエ二ルー 4ーメチルイミダゾール、 1ーシァノエチルー 2 メチルイミ ダゾーノレ、 1ーシァノエチノレー 2 ェチノレー 4ーメチノレイミダゾーノレ、 1 アミノエチノレ 一 2 ェチルー 4ーメチルイミダゾール、 1 アミノエチルー 2 メチルイミダゾール、 1 (シァノエチノレアミノェチノレ) 2—メチノレイミダゾーノレ、 N— [2—(2—メチノレー 1 イミダゾリル)ェチル]尿素、 1ーシァノエチルー 2—ゥンデシルイミダゾール、 1ーシァ ノエチル一 2—メチルイミダゾリゥムトリメリテート、 1—シァノエチル一 2—フエニルイミ ダゾリゥムトリメリテート、 1ーシァノエチルー 2—ェチルー 4ーメチルイミダゾリゥムトリメ リテート、 1ーシァノエチルー 2 ゥンデシルイミダゾリゥムトリメリテート、 2, 4 ジアミ ノ一 6— [2,一メチルイミダゾリル一(1,)]—ェチル s トリァジン、 2, 4—ジァミノ一 6— [2,ーゥンデシルイミダゾリルー(1,)]ーェチルー s—トリァジン、 2, 4 ジァミノ 一 6— [ 2,一ェチル一 4 'ーメチルイミダゾリルー( 1,) ]一ェチル一 s トリアジン、 1一 ドデシルー 2 メチルー 3 べンジルイミダゾリゥムクロライド、 N, N,一ビス(2 メチ ルー 1 イミダゾリルェチル)尿素、 N, N' ビス(2—メチルー 1 イミダゾリルェチル )アジポアミド、 2 フエ二ルー 4ーメチルー 5 ヒドロキシメチルイミダゾール、 2 フエ ニノレー 4. 5 ジヒドロキシメチルイミダゾール、 2 メチルイミダゾーノレ'イソシァヌル 酸付加物、 2 フエ二ルイミダゾ一ル'イソシァヌル酸付加物、 2, 4 ジアミノー 6— [ 2'ーメチルイミダゾリルー(1 ' ) ]ーェチルー s—トリアジン'イソシァヌル酸付加物、 2 ーメチルー 4ーフオノレミノレイミダゾーノレ、 2 -ェチルー 4 -メチルー 5 -フオルミルイミ ダゾール、 2 フエ二ルー 4 メチルフオルミルイミダゾール、 1—ベンジノレ一 2 フエ 二ルイミダゾール、 1 , 2—ジメチルイミダゾール、 1一(2—ヒドロキシェチル)イミダゾ 一ノレ、ビュルイミダゾール、 1ーメチルイミダゾール、 1ーァリルイミダゾール、 2—ェチ ノレイミダゾーノレ、 2 ブチルイミダゾーノレ、 2 ブチルー 5 ヒドロキシメチルイミダゾー ノレ、 2, 3—ジヒドロ一 1H—ピロ口 [1 , 2— a]ベンズイミダゾール、 1—ベンジル一 2— フエ二ルイミダゾ一ル臭化水素塩、 1ードデシルー 2 メチルー 3 べンジルイミダゾリ ゥムクロライド等のイミダゾール及びその誘導体、ジシアンジアジド、トリフエニルフォス
フィン等の触媒を用いることができる。 [0161] The composition (B) or (C) of the present invention may further contain a catalyst in order to accelerate the curing reaction for producing the cured product (E) of the present invention described later. The catalyst has different forces depending on the reaction mode of the curing reaction. For example, when a curing reaction is performed by a reaction between a hydroxyl group and an isocyanate group, an organic tin compound such as dibutyltin dilaurate, or 2, 4, 6-tris (N , N-dimethylaminomethyl) phenol can be used as a catalyst. In addition, when the curing reaction is an addition reaction between an epoxy group and a carboxylic acid, for example, melamine, acetoguanamine, benzoguanamine, 2,4-diamino-6-methacryloyllochetyl S-triazine, 2,4-methacryloyloxychee. Chiru s—Triazine, 2, 4—Diamino 1—Bulu 1 s—Triadine, 2, 4—Diamino 6—Bulu 1 s—Tria Compounds having a triazine ring, such as gin'isocyanuric acid adduct, imidazole, 2-methinoreidamidazolene, 2-ethyl 4-methylimidazole, 2-phenylimidazonole, 2-undecylimidazole, 2-heptadecylimidazole 1 Benzylue 2—Methyl imidazole, 2 Phenyl leu 4-Methylimidazole, 1-Cyanethyl 2 Methyl imidazole, 1-Cyan Etinore 2 Ethinore 4-Metinoreidamidole, 1 Aminoethinore , 1 aminoethyl-2 methylimidazole, 1 (cyanethinoreaminoethinole) 2-methinoreidamidole, N— [2- (2-methinoreyl 1 imidazolyl) ethyl] urea, 1-cianoethyl-2-undecylimidazole 1-sianoethyl 2-methylimidazo 1-cyanethyl 1-cyanethyl 1-cyanethyl trimellitate, 1-cyanethyl 2-methyl 4-methyl imidazolium trimetrate 1-cyanethyl 2-undecyl imidazolium trimellitate 2, 4, 6— [2,1-Methylimidazolyl 1 (1,)] — Ethyl s triazine, 2, 4—Diamino 1 6— [2, Undecyl imidazolyl (1,)] ethyl s—Triazine, 2, 4 Diamino 1-6- [2, 1-ethyl-1 4'-methylimidazolyl (1,)] 1-ethyltris, 1- 1 dodecyl-2-methyl-3 3-benzylimidazolium chloride, N, N, 1bis (2 methyl) 1 imidazolylethyl) urea, N, N 'bis (2-methyl-1 imidazolylethyl) adipamide, 2 phenyl 4-methyl-5 hydroxymethylimi Dazole, 2 phenolinore 4.5 dihydroxymethylimidazole, 2 methylimidazole 'isocyanuric acid adduct, 2 phenylimidazole' isocyanuric acid adduct, 2, 4 diamino-6— [2'-methylimidazolyl (1 ')] -Etilru s-triazine' isocyanuric acid adduct, 2-methyl-4-phenoloremino imidazole, 2-ethyl-4-methyl-5-formylimidazole, 2-phenyl-4-methylformylimidazole, 1-benzenore 2 Phenylimidazole, 1,2-Dimethylimidazole, 1- (2-Hydroxyethyl) imidazo monole, Burimidazole, 1-Methylimidazole, 1-Alilimidazole, 2-Ethenoreidamidole, 2 Butylimidazole, 2-Butyl-5-hydroxymethylimidazole, 2, 3-di Dro 1H-pyro-mouth [1, 2, a] benzimidazole, 1-benzyl 1-phenylene hydrazol hydrobromide, 1-dodecyl-2 methyl-3-benzimidazole and its derivatives, dicyandiazide, trif Enilphos A catalyst such as a fin can be used.
[0162] これら触媒の使用量は、触媒の種類及び硬化形式によって異なるが、触媒を使用 する場合には、組成物(B)では、組成物(B)では、組成物(B)全量 100質量部に対 して、 0. 1質量部〜 5質量部であることが好ましい。組成物(C)では、組成物(C)全 量 100質量部に対して、 0. 1質量部〜 5質量部であることが好ましい。 [0162] The amount of these catalysts used varies depending on the type of catalyst and the type of curing, but when a catalyst is used, the total amount of composition (B) in composition (B) is 100 masses in composition (B). The amount is preferably 0.1 part by mass to 5 parts by mass with respect to the part. In composition (C), it is preferable that it is 0.1-5 mass parts with respect to 100 mass parts of composition (C) whole quantity.
[0163] また、本発明の組成物(B)および (C)は、作業性を改善するために、さらに、消泡 剤を含んでいてもよい。消泡剤は、文字通り、本発明の組成物(B)および (C)を印刷 する際に、発生する気泡を消す作用を有するものであれば、特に制限はない。 [0163] The compositions (B) and (C) of the present invention may further contain an antifoaming agent in order to improve workability. The antifoaming agent is literally not particularly limited as long as it has an action of eliminating bubbles generated when the compositions (B) and (C) of the present invention are printed.
[0164] 消泡剤の具体例としては、例えば、 BYK— 077 (ビックケミー ·ジャパン (株)製)、 S Nデフォーマー 470 (サンノプコ(株)製)、 TSA750S (GE東芝シリコーン (株)製)、 シリコーンオイル SH— 203 (東レ 'シリコーン (株)製)等のシリコーン系消泡剤、ダッ ポー SN— 348 (サンノプコ(株)製)、ダッポー SN— 354 (サンノプコ(株)製)、ダッポ 一 SN— 368 (サンノプコ(株)製)等のアクリル重合体系消泡剤、サーフィノール DF 110D (日清化学工業 (株)製)、サーフィノール DF— 37 (日清化学工業 (株)製) 等のアセチレンジオール系消泡剤、 FA— 630等のフッ素含有シリコーン系消泡剤等 を挙げること力 Sでさる。 [0164] Specific examples of the antifoaming agent include, for example, BYK-077 (manufactured by Big Chemie Japan), SN deformer 470 (manufactured by San Nopco), TSA750S (manufactured by GE Toshiba Silicone), silicone Silicone defoaming agent such as Oil SH-203 (Toray Silicone), Dappo SN-348 (San Nopco), Dappo SN-354 (San Nopco), Dappo SN- Acrylic polymer antifoaming agents such as 368 (manufactured by Sannopco), acetylene such as Surfynol DF 110D (manufactured by Nisshin Chemical Industry), Surfynol DF—37 (manufactured by Nisshin Chemical Industry) Examples include diol-based antifoaming agents, fluorine-containing silicone-based antifoaming agents such as FA-630.
[0165] これらの中で好ましい消泡剤は、シリコーン系消泡剤やフッ素含有シリコーン系消 泡剤であり、さらに好ましくは、シリコーン系消泡剤である。 Of these, preferred antifoaming agents are silicone antifoaming agents and fluorine-containing silicone antifoaming agents, and more preferred are silicone antifoaming agents.
[0166] これら消泡剤の使用量は、組成物(B)では、組成物(B)全量 100質量部に対して、 0. 1質量部〜 5質量部であることが好ましい。組成物(C)では、組成物(C)全量 100 質量部に対して、 0. 1質量部〜 5質量部であることが好ましい。 [0166] The amount of the antifoaming agent used in the composition (B) is preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the total amount of the composition (B). In composition (C), it is preferable that it is 0.1-5 mass parts with respect to 100 mass parts of composition (C) whole quantity.
[0167] また、本発明の組成物(B)および (C)は、必要に応じて、例えば、メチルェチルケト ン、シクロへキサノンなどのケトン類、トルエン、キシレンなどの芳香族炭化水素類、メ タノール、イソプロパノール、シクロへキサノールなどのアルコール類、シクロへキサン 、メチルシクロへキサンなどの脂環式炭化水素、石油エーテル、石油ナフサなどの石 油系溶剤、ェチルセ口ソルブ、ブチルセ口ソルブなどのセロソルブ類、ェチルカルビト ール、ブチルカルビトールなどのカルビトール類、ジメトキシェタン、ジエトキシェタン 等のエーテル類、酢酸ェチル、酢酸ブチル、メトキシェチルアセテート、プロピレング
リコールモノメチルエーテルアセテート、ェチルセ口ソルブアセテート、ブチルセロソ ノレブアセテート、ジエチレングリコーノレモノェチノレエーテノレアセテート、ジエチレング リコールモノブチルエーテルアセテートなどの酢酸エステル類、 γ—ブチルラタトンな どの環状エステル類、 Ν—メチルピロリドン、 Ν, Ν—ジメチルァセトアミドなどのアミド 系溶媒等の公知の溶媒を含んでいてもよい。また、これらの溶媒は、単独で使用して も、 2種類以上の溶媒を混合して使用してもよい。 [0167] In addition, the compositions (B) and (C) of the present invention may be used, if necessary, for example, ketones such as methylethylketone and cyclohexanone, aromatic hydrocarbons such as toluene and xylene, and methanol. , Alcohols such as isopropanol and cyclohexanol, cycloaliphatic hydrocarbons such as cyclohexane and methylcyclohexane, petroleum solvents such as petroleum ether and petroleum naphtha, cellosolves such as ethyl sucrose solve and butyl sucrose solve, Carbitols such as ethyl carbitol and butyl carbitol, ethers such as dimethoxyethane and diethoxyethane, ethyl acetate, butyl acetate, methoxyethyl acetate, propylene group Acetic esters such as recall monomethyl ether acetate, ethyl acetate sorb acetate, butyl cello soleb acetate, diethylene glycol eno methino oleate acetate, diethylene glycol mono butyl ether acetate, cyclic esters such as γ-butyl rataton, Ν-methylpyrrolidone, Known solvents such as amide solvents such as Ν and ジ メ チ ル -dimethylacetamide may be contained. These solvents may be used alone or in combination of two or more solvents.
[0168] これら溶媒の使用量は、組成物の各成分に依存し一概には言えないが、溶媒の使 用が必要な場合には、組成物(Β)では、組成物(Β)全量 100質量部に対して、 10質 量部〜 60質量部であることが好ましぐ組成物(C)では、組成物(C)全量 100質量 部に対して、 10質量部〜 60質量部であることが好ましい。 [0168] The amount of these solvents used depends on each component of the composition and cannot be generally stated. However, when it is necessary to use a solvent, the total amount of the composition (Β) is 100%. In composition (C), which is preferably 10 parts by mass to 60 parts by mass with respect to parts by mass, it is 10 parts by mass to 60 parts by mass with respect to 100 parts by mass of the total amount of composition (C). It is preferable.
[0169] さらに、本発明の組成物(Β)および(C)は、必要に応じて、フタロシアニン.ブルー 、フタロシアニン'グリーン、アイ才ジン'グリーン、ジスァゾイェロー、クリスタルバイオ レット、酸化チタン、カーボンブラック、ナフタレンブラック等の公知の着色剤等を含ん でいてもよい。 [0169] Further, the compositions (Β) and (C) of the present invention may contain, as necessary, phthalocyanine blue, phthalocyanine 'green, eye gin' green, diso yellow, crystal violet, titanium oxide, carbon black, It may contain a known colorant such as naphthalene black.
[0170] これら着色剤を使用する場合には、その使用量は、組成物(Β)では、組成物(Β)の 全質量から有機溶媒の質量を除いた質量を 100質量部とした場合に、 0. ;!〜 3. 0質 量部であることが好ましい。組成物(C)では、組成物(C)の全質量から有機溶媒の質 量を除いた質量を 100質量部とした場合に、 0. ;!〜 3. 0質量部であることが好ましい [0170] When these colorants are used, the amount of the colorant used in the composition (Β) is 100 parts by mass when the mass of the organic solvent is removed from the total mass of the composition (Β). 0 to; 3.0 to 3.0 parts by mass is preferable. In the composition (C), when the mass excluding the mass of the organic solvent from the total mass of the composition (C) is 100 parts by mass, it is preferably 0.;! To 3.0 parts by mass
〇 Yes
[0171] さらに、本発明の組成物(Β)および (C)は、必要に応じて、シリカ等の無機化合物 を含んでいてもよい。 [0171] Furthermore, the compositions (C) and (C) of the present invention may contain an inorganic compound such as silica, if necessary.
[0172] これら無機化合物を使用する場合には、その使用量は、組成物(Β)では、組成物( Β)の全質量から有機溶媒の質量を除いた質量を 100質量部とした場合に、 0. 1質 量部〜 30質量部であることが好まし!/、。 [0172] In the case of using these inorganic compounds, the amount used is in the case of the composition (Β) when the mass obtained by subtracting the mass of the organic solvent from the total mass of the composition (Β) is 100 parts by mass. 0.1 mass part to 30 mass parts is preferred!
[0173] 本発明の組成物(Β)および(C)は、一般的には、配合成分の一部或いは全部を口 ールミル、ビーズミル等で均一に混練、混合することによって得ること力 Sできる。 [0173] In general, the compositions (i) and (C) of the present invention can be obtained by uniformly kneading and mixing a part or all of the compounding components by a kneading mill, a bead mill or the like.
[0174] <硬化物(D)〉 [0174] <Hardened product (D)>
本発明の硬化物(D)は、本発明の組成物(B)および(C)の!/、ずれかを硬化してな
る。このように、硬化物(D)は、多くの成分の添加を必要とせず、比較的簡単な組成 を有する組成物によって容易に得られる。 The cured product (D) of the present invention is obtained by curing one or more of the compositions (B) and (C) of the present invention. The As described above, the cured product (D) does not require the addition of many components and can be easily obtained by a composition having a relatively simple composition.
[0175] 硬化物(D)を得るための硬化条件は、硬化形式によって異なるが、例えば、水酸基 とイソシァネート基の反応によって硬化反応を行う場合には、無触媒で加熱すること により硬化したり、ジブチル錫ジラウレート等の有機錫化合物、或いは、 2, 4, 6—トリ ス(N, N—ジメチルアミノメチル)フエノール等の 3級ァミンを触媒に用いて、室温又 はカロ熱することによって硬ィ匕することカできる。 [0175] The curing conditions for obtaining the cured product (D) differ depending on the curing type. For example, when the curing reaction is performed by the reaction of a hydroxyl group and an isocyanate group, the curing can be performed by heating without using a catalyst, It is hardened by heating at room temperature or by using an organotin compound such as dibutyltin dilaurate or a tertiary amine such as 2,4,6-tris (N, N-dimethylaminomethyl) phenol as a catalyst. You can be tricked.
[0176] このようにして得られた硬化物(D)は、複数の炭素数 30〜50の 2価の炭化水素鎖 力 アミド結合、エステル結合、ウレタン結合、ゥレア結合またはカーボネート結合を 介して結合している。すなわち、硬化物(D)は、前記式 (I)の構造が架橋してなる。し たがって、本発明の硬化物(D)は、ハロゲン含有難燃剤、リン系難燃剤を使用しない 場合であっても、 UL— 94 VTM— 0レベルの難燃性を発現することができる。なお 、難燃性試験方法につ!/、ては実施例にお!/、て詳述する。 [0176] The cured product (D) thus obtained is bonded through a plurality of divalent hydrocarbon chains having 30 to 50 carbon atoms, amide bonds, ester bonds, urethane bonds, urea bonds, or carbonate bonds. is doing. That is, the cured product (D) is formed by crosslinking the structure of the formula (I). Therefore, the cured product (D) of the present invention can exhibit UL-94 VTM-0 level flame retardancy even when no halogen-containing flame retardant or phosphorus flame retardant is used. The flame retardancy test method will be described in detail in the examples.
[0177] また、硬化物(D)は、電気絶縁性に優れて!/、る。 [0177] Further, the cured product (D) is excellent in electrical insulation!
[0178] [実施例] [0178] [Example]
以下実施例により本発明を更に具体的に説明するが、本発明は以下の実施例に のみ制限されるものではない。 EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples.
[0179] <平均分子量の測定〉 [0179] <Measurement of average molecular weight>
GPCの測定条件は以下のとおりである。 The GPC measurement conditions are as follows.
[0180] 装置名:日本分光 (株)製 HPLCユニット HSS— 2000 [0180] Instrument name: HPLC unit HSS-2000 manufactured by JASCO Corporation
カラム: Shodexカラム: LF— 804 Column: Shodex column: LF—804
移動相:テトラヒドロフラン Mobile phase: tetrahydrofuran
流速: 1 . OmL/ min Flow rate: 1. OmL / min
検出器:日本分光 (株)製 RI— 2031 P1US Detector: manufactured by JASCO Corporation RI— 2031 P1US
温度: 40. 0°C Temperature: 40. 0 ° C
試料量:サンプルループ 100 リットル Sample volume: 100 liters of sample loop
試料濃度: 0. 1質量%前後に調製 Sample concentration: 0.1 Prepared at around 1% by mass
前記の測定条件で、ポリスチレンの標準物質を使用して作成した検量線を用いて
重量平均分子量を算出した。 Under the above measurement conditions, using a calibration curve created using polystyrene standards The weight average molecular weight was calculated.
[0181] [実施例 1] [0181] [Example 1]
攪拌装置、温度計、コンデンサーを備えた反応容器に、ポリマーポリオールとして 水素化ダイマージオール(商品名: SOVERMOL908 COGNIS製 炭化水素鎖 の炭素数 36個) 53. 71gと、ジイソシァネート化合物としてダイマージイソシァネート 化合物(商品名: DDI1410 COGNIS製) 60. 1 lgと、溶媒としてプロピレングリコー ルモノメチルエーテルアセテート(ダイセル化学株式会社製) 115. 4gとを仕込み、 1 00°Cで 3時間、 110°Cで 3時間、 120°Cで 3時間反応を行い、ほぼイソシァネートが 消失したことを確認した後、イソブタノール (和光純薬株式会社製) 2. 08gを滴下し、 更に 120°Cで 2時間反応を行った。これにより樹脂 (A)を含む溶液 (L1)が得られた 。生成したポリマーの分子量は、 GPCによる測定で Mn = 21600、 Mw= 89100で あった。 In a reaction vessel equipped with a stirrer, thermometer and condenser, hydrogenated dimer diol (trade name: SOVERMOL908 COGNIS hydrocarbon number 36 carbon atoms) 53. 71 g as polymer polyol and dimer isocyanate as diisocyanate compound Compound (trade name: DDI1410 manufactured by COGNIS) 60. 1 lg and propylene glycol monomethyl ether acetate (produced by Daicel Chemical Co., Ltd.) 115.4 g as a solvent were charged at 100 ° C for 3 hours and at 110 ° C for 3 hours. After 3 hours of reaction at 120 ° C for 3 hours and confirming that the isocyanate had almost disappeared, 2.08 g of isobutanol (manufactured by Wako Pure Chemical Industries, Ltd.) was added dropwise, and the reaction was further continued at 120 ° C for 2 hours. It was. As a result, a solution (L1) containing the resin (A) was obtained. The molecular weight of the polymer produced was Mn = 21600 and Mw = 89100 as measured by GPC.
[0182] [実施例 2] [0182] [Example 2]
攪拌装置、温度計、コンデンサーを備えた反応容器に、ポリマーポリオールとして 水素化ダイマージオール(商品名: SOVERMOL908 COGNIS製 炭化水素鎖 の炭素数 36個) 214· 8gと、ジイソシァネート化合物としてダイマージイソシァネート 化合物(商品名: DDI1410 COGNIS製 炭化水素鎖の炭素数 36個) 240gと、溶 媒としてジエチレングリコールモノメチルエーテルアセテート(ダイセル化学株式会社 製) 462gとを仕込み、 100°Cで 3時間、 110°Cで 3時間、 120°Cで 3時間反応を行い 、ほぼイソシァネートが消失したことを確認した後、イソブタノール (和光純薬株式会 社製) 2. 08gを滴下し、更に 120°Cで 2時間反応を行った。これにより樹脂 (A)を含 む溶液(L2)が得られた。生成したポリマーの分子量は、 GPCによる測定で Mn= 19 300、 Mw= 74600であった。 In a reaction vessel equipped with a stirrer, thermometer, and condenser, hydrogenated dimer diol (trade name: 36 carbon atoms of hydrocarbon chain made by SOVERMOL908 COGNIS) as polymer polyol, 214 · 8g, and dimer isocyanate as diisocyanate compound Compound (Product name: DDI1410 COGNIS hydrocarbon chain carbon number 36) 240g and diethylene glycol monomethyl ether acetate (made by Daicel Chemical) 462g as a solvent were charged at 100 ° C for 3 hours at 110 ° C After 3 hours of reaction at 120 ° C for 3 hours and confirming that the isocyanate had almost disappeared, add isobutanol (manufactured by Wako Pure Chemical Industries, Ltd.) 2.08 g, and further react at 120 ° C for 2 hours Went. As a result, a solution (L2) containing the resin (A) was obtained. The molecular weight of the produced polymer was Mn = 19300 and Mw = 74600 as measured by GPC.
[0183] [実施例 3] [0183] [Example 3]
攪拌装置、温度計、コンデンサーを備えた反応容器に、ポリマーポリオールとして 水素化ダイマージオール(商品名: SOVERMOL908 COGNIS製 炭化水素鎖 の炭素数 36個) 53. 71gと、ジイソシァネート化合物としてダイマージイソシァネート 化合物(商品名: DDI1410 COGNIS製 炭化水素鎖の炭素数 36個) 60. l lgと、
触媒としてジブチル錫オキサイド (エーピアイコーポレシヨン製) 0. lgと、溶媒としてジ メトキシェタン (和光純薬株式会社製) 80. 6gとを仕込み、 70°Cで 5時間反応を行い 、ほぼイソシァネートが消失したことを確認した後、イソブタノール (和光純薬株式会 社製) 2. 08gを滴下し、更に 70°Cで 1時間反応を行った。これにより樹脂 (A)を含む 溶液(L3)が得られた。生成したポリマーの分子量は、 GPCによる測定で Mn= 107 00、 Mw= 36700であった。 In a reaction vessel equipped with a stirrer, thermometer and condenser, hydrogenated dimer diol (trade name: SOVERMOL908 COGNIS hydrocarbon number 36 carbon atoms) 53. 71 g as polymer polyol and dimer isocyanate as diisocyanate compound Compound (Product name: DDI1410 COGNIS hydrocarbon chain carbon number 36) 60. l lg, Dibutyltin oxide (manufactured by Apia Corporation) as a catalyst 0. lg and dimethoxyethane (manufactured by Wako Pure Chemical Industries, Ltd.) 80.6 g as a catalyst were reacted at 70 ° C for 5 hours. After confirming this, 2.08 g of isobutanol (manufactured by Wako Pure Chemical Industries, Ltd.) was added dropwise, and the reaction was further carried out at 70 ° C for 1 hour. As a result, a solution (L3) containing the resin (A) was obtained. The molecular weight of the produced polymer was Mn = 10700 and Mw = 36700 as measured by GPC.
[0184] [実施例 4] [0184] [Example 4]
攪拌装置、温度計、塔頂部に分溜管を付けたビグリュー精溜管を備えた反応容器 に、ポリマーポリオールとして水素化ダイマージオール(商品名: SOVERMOL908 COGNIS製 炭化水素鎖の炭素数 36個) 510g、ジメチルカーボネート(宇部興産 製) 725g及びテトラエトキシチタン 0. lgを仕込み、加熱し、エステル交換により生成 するメタノール、及びメタノールと共沸するジメチルカーボネートを還流しながら、浴 温 130°Cで 3時間反応させた。次いで生成したメタノールと共沸するジメチルカーボ ネートを溜出させながら、 5時間かけて 190°Cまで徐々に昇温した。その後、ドライア イス一メタノールトラップを付けて、溜出液を凝縮出来るようにし、真空ポンプを用い て 5時間かけて徐々に減圧度を高め、最終的に 533. IPaの圧力まで減圧にし、そこ で 2時間更に反応させた。この後、 110°Cまで浴温を下げ、リン酸ジブチル (和光純 薬製) 0. lgを入れ、 2時間攪拌した。得られたポリカーボネートジオールの水酸基価 は 56. 5mg— KOH/gであった。 Hydrogenated dimer diol (trade name: SOVERMOL908 COGNIS, 36 carbon atoms in hydrocarbon chain) 510 g as a polymer polyol in a reaction vessel equipped with a stirrer, thermometer, Vigreux rectification tube with a distillation tube at the top of the column 510 g , 725 g of dimethyl carbonate (manufactured by Ube Industries) and 0.1 lg of tetraethoxytitanium were charged and heated, and methanol produced by transesterification and dimethyl carbonate azeotroped with methanol were refluxed at a bath temperature of 130 ° C for 3 hours. Reacted. Subsequently, the temperature was gradually raised to 190 ° C. over 5 hours while distilling out the dimethyl carbonate azeotroped with the produced methanol. After that, attach a dry ice-methanol trap to condense the distillate, and gradually increase the degree of decompression over 5 hours using a vacuum pump, and finally reduce the pressure to 533. IPa pressure. Further reaction was performed for 2 hours. Thereafter, the bath temperature was lowered to 110 ° C., 0.1 g of dibutyl phosphate (manufactured by Wako Pure Chemical Industries, Ltd.) was added, and the mixture was stirred for 2 hours. The obtained polycarbonate diol had a hydroxyl value of 56.5 mg-KOH / g.
[0185] このようにして得られたダイマージオールベースのポリカーボネートジオール 333· 37g、ジイソシァネート化合物としてダイマージイソシァネート化合物(商品名: DDI1 410 COGNIS製 炭化水素鎖の炭素数 36個) 100. 18g、触媒してジブチル錫ォ キサイド(エーピアイコーポレシヨン製) 0· lgと、溶媒としてジメトキシェタン (和光純薬 株式会社製) 433. 6gとを攪拌装置、温度計、塔頂部に分溜管を付けたビグリュー精 溜管を備えた反応容器に仕込み、 70°Cで 5時間反応を行い、ほぼイソシァネートが 消失したことを確認した後、イソブタノール (和光純薬株式会社製) 2. 08gを滴下し、 更に 70°Cで 1時間反応を行った。これにより樹脂 (A)を含む溶液 (L4)が得られた。 [0185] Dimerdiol-based polycarbonate diol 333 · 37g obtained in this way, dimerisocyanate compound as diisocyanate compound (trade name: DDI1 410 COGNIS hydrocarbon chain carbon number 36) 100.18g, Dibutyltin oxide (made by Apia Corporation) 0 · lg as catalyst and dimethoxyethane (made by Wako Pure Chemical Industries, Ltd.) 433. 6 g as a solvent, stirrer, thermometer, and distillation tube at the top of the tower The reaction vessel equipped with the attached Vigreux rectification tube was charged and reacted at 70 ° C for 5 hours. After confirming that the isocyanate had almost disappeared, 2.08 g of isobutanol (manufactured by Wako Pure Chemical Industries, Ltd.) was added dropwise. The reaction was further carried out at 70 ° C for 1 hour. As a result, a solution (L4) containing the resin (A) was obtained.
[0186] 生成したポリマーの分子量は、 GPCによる測定で Mn = 9620、 Mw=41900であ
つた。 [0186] The molecular weight of the polymer produced was Mn = 9620 and Mw = 41900 as measured by GPC. I got it.
[0187] [実施例 5] [0187] [Example 5]
攪拌装置、温度計、分溜管を備えた反応容器に、水添高純度ダイマー酸 EMPOL 1008 (COGNIS製 炭化水素鎖の炭素数 36個) 418g、水素化ダイマージオール S OVERMOL908 (COGNIS製 炭化水素鎖の炭素数 36個) 584. 7gを仕込み、発 生する水を溜去しながら 180°Cのオイルバスで 3時間、 210°Cで 2時間、 230°Cで 2 時間加熱して反応させた。得られたポリエステルポリオールの水酸基価は 112. lmg KOH/gであった。 Hydrogenated high-purity dimer acid EMPOL 1008 (COGNIS hydrocarbon chain 36 carbon atoms) 418 g, hydrogenated dimer diol S OVERMOL908 (COGNIS hydrocarbon chain in a reaction vessel equipped with a stirrer, thermometer, and distillation tube The carbon number of 36) 584. 7g was charged, and the reaction was conducted by distilling the generated water, heating in a 180 ° C oil bath for 3 hours, 210 ° C for 2 hours, and 230 ° C for 2 hours. . The obtained polyester polyol had a hydroxyl value of 112. lmg KOH / g.
[0188] このようにして得られたダイマー酸、ダイマージオールベースのポリエステルポリオ ール 50g、ジイソシァネート化合物としてダイマージイソシァネート化合物(商品名: D DI1410 COGNIS製 炭化水素鎖の炭素数 36個) 30. 06g、触媒としてジブチル 錫オキサイド(エーピアイコーポレシヨン製) 0· lgと、溶媒としてジメトキシェタン(和光 純薬株式会社製) 50gとを攪拌装置、温度計、塔頂部に分溜管を付けたビグリュー精 溜管を備えた反応容器に仕込み、 70°Cで 5時間反応を行い、ほぼイソシァネートが 消失したことを確認した後、イソブタノール (和光純薬株式会社製) 1. 26gを滴下し、 更に 70°Cで 1時間反応を行った。これにより樹脂 (A)を含む溶液 (L5)が得られた。 [0188] Dimer acid, dimer diol-based polyester polyol 50g obtained in this way, dimer isocyanate compound as diisocyanate compound (trade name: DDI1410 COGNIS, hydrocarbon chain, carbon number 36) 30 .06g, Dibutyl tin oxide (manufactured by Apia Corporation) 0 · lg as catalyst and 50g of dimethoxyethane (manufactured by Wako Pure Chemical Industries, Ltd.) as solvent, a stirrer, thermometer, and a distillation tube at the top of the column Was added to a reaction vessel equipped with a Vigreux rectification tube and reacted at 70 ° C for 5 hours. After confirming that the isocyanate had almost disappeared, 1.26 g of isobutanol (Wako Pure Chemical Industries, Ltd.) was added dropwise. Further, the reaction was carried out at 70 ° C for 1 hour. As a result, a solution (L5) containing the resin (A) was obtained.
[0189] 生成したポリマーの分子量は、 GPCによる測定で Mn = 7230、 Mw=47300であ つた。 [0189] The molecular weight of the produced polymer was Mn = 7230 and Mw = 47300 as measured by GPC.
[0190] [実施例 6] [0190] [Example 6]
攪拌装置、温度計、コンデンサーを備えた反応容器に、ポリマーポリオールとして 水素化ダイマージオール(商品名: SOVERMOL908 COGNIS製 炭化水素鎖 の炭素数 36個) 40· 61g、ジァミンとしてダイマージァミン(商品名:バーサミン 551 COGNIS製 炭化水素鎖の炭素数 36個) 12. 9g、ジイソシァネート化合物としてダ ィマージイソシァネート化合物(商品名: DDI1410 COGNIS製 炭化水素鎖の炭 素数 36個) 60. l lg、触媒としてジブチル錫オキサイド(エーピアイコーポレシヨン製) 0. 05gと、溶媒としてジメトキシェタン (和光純薬株式会社製) 80· 6gとを仕込み、 70 °Cで 5時間反応を行い、ほぼイソシァネートが消失したことを確認した後、イソブタノ ール (和光純薬株式会社製) 2. 08gを滴下し、更に 70°Cで 1時間反応を行った。こ
れにより樹脂 (A)を含む溶液 (L6)が得られた。 Hydrogenation dimer diol (trade name: SOVERMOL908 COGNIS hydrocarbon number 36 carbons) 40 · 61g as polymer polyol, dimer diamine (trade name: Versamine 551) as a polymer polyol in a reaction vessel equipped with a stirrer, thermometer and condenser COGNIS hydrocarbon chain carbon number 36) 12.9g, dimerisocyanate compound as diisocyanate compound (trade name: DDI1410 COGNIS hydrocarbon chain carbon number 36) 60. l lg, dibutyltin as catalyst Oxygen (manufactured by Apia Corporation) 0.05 g and dimethoxyethane (manufactured by Wako Pure Chemical Industries, Ltd.) 80 · 6 g as a solvent were charged and reacted at 70 ° C for 5 hours, indicating that the isocyanate had almost disappeared. After confirmation, 2.08 g of isobutanol (manufactured by Wako Pure Chemical Industries, Ltd.) was added dropwise, and further reacted at 70 ° C for 1 hour. This As a result, a solution (L6) containing the resin (A) was obtained.
[0191] 生成したポリマーの分子量は、 GPCによる測定で Mn = 6580、 Mw= 39200であ つた。 [0191] The molecular weight of the produced polymer was Mn = 6580 and Mw = 39200 as measured by GPC.
[0192] [実施例 7] [0192] [Example 7]
攪拌装置、温度計、分溜管を備えた反応容器に、水添高純度ダイマー酸 EMPOL 1008 (COGNIS製 炭化水素鎖の炭素数 36個)とァリルアルコールより合成した水 添高純度ダイマー酸ジァリル 298· 4g、ダイマージァミン(商品名:バーサミン 551 C OGNIS製 炭化水素鎖の炭素数 36個) 267. 5gを仕込み、発生するァリルアルコ 一ルを溜去しながら 180°Cのオイルバスで 3時間、 210°Cで 2時間、 230°Cで 2時間 加熱して反応させた。得られた末端アミノ基を有するポリアミドを 230°Cでステンレス のバットに注入して固化させた。その後、 N—メチルピロリドン 512gを加えて溶解した 。これにより樹脂 (A)を含む溶液 (L7)が得られた。 Hydrogenated high-purity dimer acid diarly synthesized from hydrogenated high-purity dimer acid EMPOL 1008 (COGNIS hydrocarbon chain 36 carbon atoms) and allylic alcohol in a reaction vessel equipped with a stirrer, thermometer, and distillation tube 298 · 4g, Daimeramamine (Product name: Versamine 551 C OGNIS hydrocarbon chain carbon number 36) 267. 5g was charged and 3 hours in an oil bath at 180 ° C while distilling the generated aryl alcohol 210 The reaction was carried out by heating at ° C for 2 hours and at 230 ° C for 2 hours. The obtained polyamide having terminal amino groups was poured into a stainless steel vat at 230 ° C. to solidify. Thereafter, 512 g of N-methylpyrrolidone was added and dissolved. As a result, a solution (L7) containing the resin (A) was obtained.
[0193] 生成したポリマーの分子量は、 GPCによる測定で Mn = 5000、 Mw= 17500であ つた。 [0193] The molecular weight of the produced polymer was Mn = 5000 and Mw = 17500 as measured by GPC.
[0194] [実施例 8] [0194] [Example 8]
攪拌装置、温度計、コンデンサーを備えた反応容器に、ポリマーポリオールとして 水素化ダイマージオール(商品名: SOVERMOL908 COGNIS製 炭化水素鎖 の炭素数 36個) 136. 9g、ジイソシァネート化合物としてダイマージイソシァネート化 合物(商品名: DDI1410 COGNIS製 炭化水素鎖の炭素数 36個) 112. 7gと、触 媒としてジブチル錫オキサイド(エーピアイコーポレシヨン製) 0· 25g、溶媒としてプロ ピレンダリコールモノメチルエーテルアセテート(ダイセル化学株式会社製) 249· 6g とを仕込み、 70°Cで 5時間反応を行った。これにより樹脂 (A)を含む溶液 (L8)が得 られた。生成したポリマーの分子量は、 GPCによる測定で Mn = 3380、 Mw= 1080 0であった。なお、このポリマーはジイソシァネート過剰で反応させたので、両末端に 0. 501mmol/gのイソシァネート基が含有されている。 mの平均値は 2であった。 Hydrogenation dimer diol (trade name: SOVERMOL908 COGNIS hydrocarbon number 36 carbon atoms) 136.9 g as a polymer polyol in a reaction vessel equipped with a stirrer, a thermometer, and a condenser, dimerized isocyanate conversion as a diisocyanate compound Compound (product name: DDI1410 COGNIS, hydrocarbon chain 36 carbon atoms) 112.7g, dibutyltin oxide (catalyst made by Apia Corporation) 0 · 25g as catalyst, propylene glycol monomethyl ether acetate (solvent) Daicel Chemical Co., Ltd.) 249 · 6g was charged and reacted at 70 ° C for 5 hours. As a result, a solution (L8) containing the resin (A) was obtained. The molecular weight of the produced polymer was Mn = 3380 and Mw = 10800 as measured by GPC. Since this polymer was reacted with an excess of diisocyanate, it contained 0.501 mmol / g isocyanate groups at both ends. The average value of m was 2.
[0195] [合成例 1] [0195] [Synthesis Example 1]
攪拌装置、温度計、コンデンサーを備えた反応容器に、下記構造式 20及び下記 構造式 21の 9 : 1 (質量比)の混合物 53. 33g、 Nafion— NR50 10. 0g、 30%過酸
化水素水 23. 7gを仕込み、 70°Cで 30時間攪拌を行った。その後、トルエンを 200m 1添加して、濾過後、濾液の溶媒を減圧留去した。残渣の1 H— NMRを測定したとこ ろ、二重結合の約 80%が、ジヒドロキシル化されていることが確認された。 In a reaction vessel equipped with a stirrer, thermometer, and condenser, a mixture of the following structural formula 20 and the following structural formula 21: 9: 1 (mass ratio) 53. 33 g, Nafion—NR50 10.0 g, 30% peracid Hydrogen peroxide 23.7 g was charged and stirred at 70 ° C for 30 hours. Thereafter, 200 ml of toluene was added, and after filtration, the solvent of the filtrate was distilled off under reduced pressure. As a result of measuring 1 H-NMR of the residue, it was confirmed that about 80% of the double bonds were dihydroxylated.
構造式 20 Structural formula 20
[0196] [化 31] [0196] [Chemical 31]
[0197] 構造式 21 [0197] Structural formula 21
[0199] [比較例 1] [0199] [Comparative Example 1]
攪拌装置、温度計、コンデンサーを備えた反応容器に、ポリマーポリオールとしてク ラレポリオール(商品名: C— 1015N クラレ製ポリカーボネートジオール 炭化水素 鎖の炭素数 9個のジオールを原料としたポリカーボネートジオール) 130. 3g、ジイソ シァネート化合物としてディスモジュール W (住化バイエルウレタン製 炭化水素鎖 の炭素数 13個) 262. 4gと、溶媒としてプロピレングリコールモノメチルエーテルァセ テート(ダイセル化学株式会社製) 165. 8gとを仕込み、 100°Cで 3時間、 110°Cで 3 時間、 120°Cで 3時間反応を行!/、、ほぼイソシァネートが消失したことを確認した後、 イソブタノール (和光純薬株式会社製) 2. 00gを滴下し、更に 120°Cで 2時間反応を 行った。これにより樹脂 (Α' )を含む溶液 (L1 ' )が得られた。 In a reaction vessel equipped with a stirrer, thermometer, and condenser, Kuraray polyol (trade name: Polycarbonate diol made from Kuraray, a polycarbonate diol made of 9 carbon atoms of Kuraray) is used as a polymer polyol. 130. 3g, Dismodule W (13 carbon atoms of Sumika Bayer Urethane hydrocarbon chain) as diisocyanate compound 262.4g, and propylene glycol monomethyl etherate (Daicel Chemical Co., Ltd.) 165.8g as solvent The reaction was conducted for 3 hours at 100 ° C, 3 hours at 110 ° C, and 3 hours at 120 ° C! / After confirming that the isocyanate had almost disappeared, Isobutanol (manufactured by Wako Pure Chemical Industries, Ltd.) 2. 00 g was added dropwise and the reaction was further carried out at 120 ° C for 2 hours. As a result, a solution (L1 ′) containing the resin (Α ′) was obtained.
[0200] 生成したポリマーの分子量は、 GPCによる測定で Μη= 10500、 Mw= 53200で あった。 [0200] The molecular weight of the produced polymer was Μη = 10500 and Mw = 53200 as measured by GPC.
[0201] <難燃性試験用のサンプル溶液の調製 1 > [0201] <Preparation of sample solution for flame retardancy test 1>
実施例 1で製造した樹脂溶液 (L1) 50質量部に、消泡剤として、 SNデフォーマー 4
70 (サンノプコ(株)製) 0· 34質量部を添加し、スパチュラを用いて均一に混合して、 樹脂溶液 1Aを調製した。 As a defoaming agent, SN deformer 4 was added to 50 parts by mass of the resin solution (L1) produced in Example 1. 70 (manufactured by San Nopco Co., Ltd.) 0 · 34 parts by mass were added and mixed uniformly using a spatula to prepare a resin solution 1A.
[0202] 実施例 2〜実施例 8及び比較例 1で製造した樹脂溶液についても、表 1に示すよう に消泡剤を添加し、スパチュラを用いて均一に混合することによって、樹脂溶液 2Α 〜樹脂溶液 8Α及び樹脂溶液 laを調製した。 [0202] The resin solutions produced in Examples 2 to 8 and Comparative Example 1 were also added with an antifoaming agent as shown in Table 1, and mixed uniformly using a spatula to obtain a resin solution of 2 to Resin solution 8Α and resin solution la were prepared.
[0203] <難燃性試験用のサンプル溶液の調製 2 > [0203] <Preparation of sample solution for flame retardancy test 2>
実施例 1で製造した樹脂溶液 (L1) 50質量部に、リン含有有機化合物して、クラリア ントジャパン(株)製 OP935 (商品名 ) 15質量部を加え、この配合物を 3本ロールミノレ (商品名: 230型変速式ベンチロール BR— 230V,アイメッタス(株)製)を用いて混 練した。さらに、この混練された配合物に、 SNデフォーマー 470 (サンノプコ(株)製) 0. 34質量部を加え、スパチュラを用いて均一に混合して、組成物 1Bを調製した。 The resin solution (L1) produced in Example 1 was added to 15 parts by mass of OP935 (trade name) manufactured by Clariant Japan Co., Ltd. as a phosphorus-containing organic compound and 50 parts by mass of the resin solution. Name: 2 Kneading was performed using a 30-type transmission-type bench roll BR-230V (manufactured by IMETTAS). Furthermore, 0.34 parts by mass of SN deformer 470 (manufactured by San Nopco Co., Ltd.) was added to this kneaded mixture, and mixed uniformly using a spatula to prepare composition 1B.
[0204] 実施例 2〜実施例 6及び比較例 1で製造した樹脂溶液につ!/、ても、表 1に示すよう に、リン含有有機化合物を添加して、 3本ロールミル(商品名: 230型変速式ベンチ口 ール BR— 230V,アイメッタス(株)製)を用いて混練した。さらに、表 1に示す消泡 剤を添加し、スパチュラを用いて均一に混合することによって、組成物 2B〜組成物 6 B及び組成物 lbを調製した。 [0204] As shown in Table 1, a phosphorus-containing organic compound was added to the resin solutions produced in Examples 2 to 6 and Comparative Example 1, and a three-roll mill (trade name: Kneading was performed using a 230 type transmission bench tool BR-230V, manufactured by IMETTAS. Furthermore, the antifoaming agent shown in Table 1 was added, and the mixture was uniformly mixed using a spatula to prepare Composition 2B to Composition 6B and Composition lb.
[0205] [表 1]
[0205] [Table 1]
()齄)遂^cs () 齄) Finally ^ cs
合成例 1で製造した化合物 57. 5質量部、ダイマージイソシァネート化合物(商品名 : DDI1410 COGNIS製) 120質量部、ジブチル錫ジラウレート 1. 6質量部、シリカ (商品名:ァエロジル 380PE, 日本ァェロジル(株)製) 6. 8質量部及びジエチレング リコールモノェチルエーテルアセテート 30質量部を加え、この配合物を 3本ロールミ ノレ(商品名: 230型変速式ベンチロール BR—230V,アイメッタス(株)製)を用いて 混練した。さらに、この混練された配合物に、消泡剤として、 SNデフォーマー 470 (サ ンノプコ(株)製) 2. 05質量部を添加し、スパチュラを用いて均一に混合して、組成物 1Cを調製した。 Compound prepared in Synthesis Example 1 57.5 parts by mass, dimer isocyanate compound (trade name: DDI1410 manufactured by COGNIS) 120 parts by mass, dibutyltin dilaurate 1.6 parts by mass, silica (trade name: Aerosil 380PE, Nippon Aerosil) 6.8 parts by weight and 30 parts by weight of diethylene glycol monoethyl ether acetate were added, and this blend was added to a three-roll minor (trade name: 230-type variable speed bench roll BR-230V, Imettas Co., Ltd.) Kneading). Furthermore, SN Deformer 470 (manufactured by Sannopco Co., Ltd.) 2.05 parts by mass is added to this kneaded compound as an antifoaming agent, and mixed uniformly using a spatula to prepare composition 1C did.
[0207] なお、合成例 1で製造した化合物に含まれる水酸基を 1分子中に 4個有する分子が 、「化合物(F)の少なくとも 1種」に相当し、すなわち、この分子は、硬化剤(G)の官能 基と反応しうる官能基として水酸基を 1分子中に 4個有する。また、 DDI1410が、硬 化剤(G)に相当し、 1分子中にイソシァネート基を 2個有する。 [0207] The molecule having four hydroxyl groups in one molecule contained in the compound produced in Synthesis Example 1 corresponds to "at least one kind of compound (F)", that is, this molecule is a curing agent ( As a functional group capable of reacting with the functional group of G), it has 4 hydroxyl groups in one molecule. DDI1410 corresponds to the hardener (G) and has two isocyanate groups in one molecule.
[0208] [実施例 10〜; 13]難燃性試験および長期絶縁信頼性試験用サンプル溶液の調製 [Examples 10 to; 13] Preparation of sample solution for flame retardancy test and long-term insulation reliability test
(組成物(C)の製造) (Production of composition (C))
表 2に示すような組成物を前記と同様の方法で調製して、組成物 2C〜組成物 5Cを 調製した。 Compositions as shown in Table 2 were prepared in the same manner as described above to prepare Composition 2C to Composition 5C.
[0209] [実施例 14]難燃性試験および長期絶縁信頼性試験用サンプル溶液の調製 (組成 物 (B)の製造) [0209] [Example 14] Preparation of sample solution for flame retardancy test and long-term insulation reliability test (Production of composition (B))
表 2に示すような組成物を前記と同様の方法で調製して、組成物 6Cを調製した。な お、実施例 8で合成した樹脂が樹脂 (Α' )に相当し、 mの平均値は 2であり、合成例 1 で製造した化合物は硬化剤(E)に相当し、 nの平均値は 3. 6であった。 Compositions as shown in Table 2 were prepared in the same manner as described above to prepare Composition 6C. The resin synthesized in Example 8 corresponds to the resin (Α ′), the average value of m is 2, the compound manufactured in Synthesis Example 1 corresponds to the curing agent (E), and the average value of n Was 3.6.
さ(乾燥後)になるようにポリイミドフィルム(商品名:カプトン 100H、東レ 'デュポン (株 )製)に塗布し、 80°Cで 30分間、熱風循環式乾燥機を用いて乾燥させた。次に、同 様の方法でポリイミドフィルム(商品名:カプトン 100H、東レ 'デュポン (株)製)の反対 側の面に塗布し、 80°Cで 30分間、熱風循環式乾燥機を用いて乾燥させ、ポリイミド フィルムの両面に塗布された試験片を得た。この試験片を用いて、 UL94 VTM法 に準じて評価した。その結果を表 1に示す。 It was applied to a polyimide film (trade name: Kapton 100H, manufactured by Toray DuPont Co., Ltd.) so as to be (after drying), and dried at 80 ° C. for 30 minutes using a hot air circulating dryer. Next, apply it to the opposite side of the polyimide film (trade name: Kapton 100H, manufactured by Toray DuPont Co., Ltd.) in the same way, and dry it with a hot air circulation dryer at 80 ° C for 30 minutes. The test piece applied on both sides of the polyimide film was obtained. Using this test piece, it was evaluated according to the UL94 VTM method. The results are shown in Table 1.
[0212] また、組成物 1C〜6Cを、それぞれスクリーン印刷法により、 200メッシュのステンレ ス製スクリーンを用いて、片面 20 mの厚さ(乾燥後)になるようにポリイミドフィルム( 商品名:カプトン 100H、東レ 'デュポン (株)製)に塗布し、 120°Cで 120分間、熱風 循環式乾燥機を用いて乾燥させた。次に、同様の方法でポリイミドフィルム(商品名: カプトン 100H、東レ 'デュポン (株)製)の反対側の面に塗布し、 120°Cで 120分間、 熱風循環式乾燥機を用いて乾燥させ、ポリイミドフィルムの両面に塗布された試験片 を得た。この試験片を用いて、 UL94 VTM法に準じて評価した。その結果につい ても表 2に示す。 [0212] In addition, each of the compositions 1C to 6C was printed on a polyimide film (trade name: Kapton) using a 200-mesh stainless steel screen by a screen printing method so that the thickness was 20 m on one side (after drying). 100H, Toray 'applied to DuPont Co., Ltd.), 1 2 0 min 1 2 0 ° C, and dried using a hot-air circulating dryer. Next, apply it on the opposite side of the polyimide film (trade name: Kapton 100H, manufactured by Toray DuPont Co., Ltd.) in the same way, and dry it using a hot air circulation dryer at 120 ° C for 120 minutes. A test piece applied to both sides of the polyimide film was obtained. Using this test piece, it was evaluated according to the UL94 VTM method. The results are also shown in Table 2.
[0213] なお、 UL94 VTM法に準じて評価した結果を以下のように記載した。 [0213] The results of evaluation according to the UL94 VTM method are described as follows.
[0214] 〇;VTM— 0の難燃基準を満たす。 [0214] 〇; VTM-0 meets flame retardant standards.
[0215] X ;VTM— 0の難燃基準を満たさない。 [0215] X; VTM— Does not meet the flame retardant standard of 0.
[0216] <長期絶縁信頼性の評価〉 [0216] <Evaluation of long-term insulation reliability>
組成物 1C〜6Cをスクリーン印刷法により、 200メッシュのステンレス製スクリーン版 を用いて、 15 πιの厚さ(乾燥後)になるように、フレキシブル銅張り積層板(商品名: UPISEL-N ΒΕ1310 (グレード名)、宇部興産 (株)製)をエッチングして製造した 櫛形基板 (銅配線幅/銅配線間幅 = 50 11 m/5011 m)に塗布(配線接続部は除く) し、 80°Cで 30分間、熱風循環式乾燥機を用いて乾燥させた。引き続き、 120°Cで 2 時間加熱し試験片を作成した。 Flexible copper-clad laminate (trade name: UPISEL-N ΒΕ1310 (commercial name: UPISEL-N ΒΕ1310) using a 200-mesh stainless steel screen plate with a composition of 1C to 6C to a thickness of 15 πι (after drying). Grade name), manufactured by etching Ube Industries Co., Ltd.) and applied to a comb-shaped substrate (copper wiring width / copper wiring width = 50 11 m / 5011 m) (excluding wiring connections), 80 ° C For 30 minutes using a hot air circulating dryer. Subsequently, a test piece was prepared by heating at 120 ° C for 2 hours.
[0217] この試験片を用いて、バイアス電圧 100Vを印加し、温度 85°C、湿度 85%RHの条 件での温湿度定常試験を、 MIGRATION TESTER MODEL MIG— 8600 (I MV (株)製)を用いて行った。前記温湿度定常試験をスタートしてから 500時間後及 び 1000時間後の抵抗値を表 3に記す。
[表 3] [0217] Using this test piece, a bias voltage of 100V was applied, and a constant temperature and humidity test under the conditions of a temperature of 85 ° C and a humidity of 85% RH was performed. MIGRATION TESTER MODEL MIG-8600 (I MV Co., Ltd.) ). Table 3 shows the resistance values 500 hours and 1000 hours after the start of the temperature and humidity test. [Table 3]
[0219] 表 1及び表 2の結果より、本発明の樹脂および本発明の硬化物は、 UL94 VTM 0レベルの難燃性を有することが確認された。 [0219] From the results of Table 1 and Table 2, it was confirmed that the resin of the present invention and the cured product of the present invention have UL94 VTM 0 flame retardancy.
[0220] また、表 3の結果より、本発明の硬化物は、長期絶縁信頼性の評価で良好な電気 絶縁性を有することが確認された。
[0220] Further, from the results of Table 3, it was confirmed that the cured product of the present invention had good electrical insulation in the evaluation of long-term insulation reliability.
Claims
[1] 下記式 (I)で表される有機基が複数結合した分子鎖を有し、重量平均分子量が 10, 000-300, 000であることを特徴とする樹脂。 [1] A resin having a molecular chain in which a plurality of organic groups represented by the following formula (I) are bonded, and having a weight average molecular weight of 10,000 to 300,000.
[化 1コ — (I) [Chemical 1-— (I)
(式中、 Cは、炭素数 30〜50の 2価の炭化水素鎖を有する 2価の有機基であり、 Aは 、アミド結合、エステル結合、ウレタン結合、ゥレア結合またはカーボネート結合である o ) o (In the formula, C is a divalent organic group having a divalent hydrocarbon chain having 30 to 50 carbon atoms, and A is an amide bond, an ester bond, a urethane bond, a urea bond, or a carbonate bond.) o
[2] 前記 Cが、炭素数 30〜50の炭化水素鎖を有するポリオール、炭素数 30〜50の炭 化水素鎖を有するポリカルボン酸、炭素数 30〜50の炭化水素鎖を有するポリ酸無 水物、炭素数 30〜50の炭化水素鎖を有するポリイソシァネート、または炭素数 30〜 50の炭化水素鎖を有するポリアミン力 誘導されることを特徴とする請求項 1に記載 の樹脂。 [2] The C is a polyol having a hydrocarbon chain having 30 to 50 carbon atoms, a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms, or a polyacid having no hydrocarbon chain having 30 to 50 carbon atoms. The resin according to claim 1, wherein the resin is derived from water, a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms, or a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms.
[3] 前記 Cが、シクロへキサン環および/またはシクロへキセン環を有する有機基であ ることを特徴とする請求項 1にまたは 2に記載の樹脂。 [3] The resin according to claim 1 or 2, wherein the C is an organic group having a cyclohexane ring and / or a cyclohexene ring.
[4] 以下の(a)〜 (j)の少なくとも 1つの反応を伴うことを特徴とする請求項 1〜3のいず れカ、 1項に記載の樹脂の製造方法。 [4] The method for producing a resin according to any one of claims 1 to 3, wherein at least one of the following reactions (a) to (j) is accompanied.
(a)炭素数 30〜50の炭化水素鎖を有するポリオールと、炭素数 30〜50の炭化水 素鎖を有するポリカルボン酸またはポリカルボン酸の低級アルコールのエステルとの 重縮合反応 (エステル化もしくはエステル交換反応)。 ( a ) a polycondensation reaction between a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms or an ester of a lower alcohol of the polycarboxylic acid (esterification or Transesterification).
(b)炭素数 30〜50の炭化水素鎖を有するポリアミンと、炭素数 30〜50の炭化水 素鎖を有するポリカルボン酸との重縮合反応。 (b) A polycondensation reaction between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms.
(c)炭素数 30〜50の炭化水素鎖を有するポリイソシァネートと、炭素数 30〜50の 炭化水素鎖を有するポリカルボン酸との脱炭酸反応を伴う重付加反応。 (c) A polyaddition reaction involving a decarboxylation reaction between a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid having a hydrocarbon chain having 30 to 50 carbon atoms.
(d)炭素数 30〜50の炭化水素鎖を有するポリオールと、炭素数 30〜50の炭化水 素鎖を有するポリイソシァネートとの重付加反応。 (d) A polyaddition reaction between a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms.
(e)炭素数 30〜50の炭化水素鎖を有するポリアミンと、炭素数 30〜50の炭化水
素鎖を有するポリイソシァネートとの重付加反応。 (e) a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a hydrocarbon having 30 to 50 carbon atoms Polyaddition reaction with polyisocyanate having an elementary chain.
(f)炭素数 30〜50の炭化水素鎖を有するポリオールと、ジアルキルカーボネートま たはジァリールカーボネートとの反応、あるいは、炭素数 30〜50の炭化水素鎖を有 するポリオールとホスゲンとの反応によるポリカーボネート生成反応。 (f) Reaction between a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and dialkyl carbonate or diaryl carbonate, or a reaction between a polyol having a hydrocarbon chain having 30 to 50 carbon atoms and phosgene Polycarbonate formation reaction.
(g)炭素数 30〜50の炭化水素鎖を有するポリアミンと、ホスゲンとの反応によるポリ 尿素生成反応。 (g) Polyurea formation reaction by reaction of polyamine having a hydrocarbon chain of 30 to 50 carbon atoms with phosgene.
(h)炭素数 30〜50の炭化水素鎖を有するポリアミンと、炭素数 30〜50の炭化水 素鎖を有するポリカルボン酸無水物との重縮合反応。 (h) A polycondensation reaction between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid anhydride having a hydrocarbon chain having 30 to 50 carbon atoms.
(i)炭素数 30〜50の炭化水素鎖を有するポリイソシァネートと、炭素数 30〜50の 炭化水素鎖を有するポリカルボン酸無水物との脱炭酸反応を伴う重付加反応。 (i) A polyaddition reaction involving a decarboxylation reaction between a polyisocyanate having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid anhydride having a hydrocarbon chain having 30 to 50 carbon atoms.
(j)炭素数 30〜50の炭化水素鎖を有するポリアミンと、炭素数 30〜50の炭化水素 鎖を有するポリカルボン酸エステルとのエステル アミド交換反応。 (j) An ester amide exchange reaction between a polyamine having a hydrocarbon chain having 30 to 50 carbon atoms and a polycarboxylic acid ester having a hydrocarbon chain having 30 to 50 carbon atoms.
[5] 請求項 1〜3のいずれ力、 1項に記載の樹脂と、該樹脂と反応することのできる官能 基を有する硬化剤を必須成分とする組成物であって、 [5] A composition comprising, as an essential component, the resin according to any one of claims 1 to 3, and a curing agent having a functional group capable of reacting with the resin.
前記樹脂が、水酸基、カルボキシル基、酸無水物基、イソシァネート基及び 1級又 は 2級のアミノ基の群より選ばれる少なくとも 1種の官能基であり、かつ前記硬化剤と の反応性を有する官能基を 1分子中に m個有する分子からなる樹脂であり、 前記硬化剤が、前記樹脂と反応することのできる官能基を 1分子中に n個有し、炭 素数 30〜50の炭化水素鎖を有する分子からなる硬化剤である The resin is at least one functional group selected from the group consisting of a hydroxyl group, a carboxyl group, an acid anhydride group, an isocyanate group and a primary or secondary amino group, and has reactivity with the curing agent. It is a resin composed of molecules having m functional groups in one molecule, and the curing agent has n functional groups capable of reacting with the resin in one molecule, and is a hydrocarbon having 30 to 50 carbon atoms. It is a curing agent consisting of molecules with chains
ことを特徴とする組成物(m及び nの平均値は、それぞれ 2以上であり、 mの平均値と nの平均値の和は 5以上である。)。 (The average value of m and n is 2 or more respectively, and the sum of the average value of m and the average value of n is 5 or more.)
[6] 炭素数 30〜50の炭化水素鎖を有し、 1分子中に 3個以上の水酸基を有するポリオ ール、炭素数 30〜50の炭化水素鎖を有し、 1分子中に 3個以上のカルボキシル基を 有するポリカルボン酸、炭素数 30〜50の炭化水素鎖を有するポリ酸無水物、炭素数 30〜50の炭化水素鎖を有し、 1分子中に 3個以上のイソシァネート基を有するポリイ ソシァネート及び炭素数 30〜50の炭化水素鎖を有し、 1分子中に 3個以上の 1級又 は 2級のアミノ基を有するポリアミンの群より選ばれる化合物であって、かつ官能基が 後記硬化剤と反応することのできる化合物の少なくとも 1種と、
該化合物と反応することのできる官能基を 1分子中に 2個以上有し、炭素数 30〜5 0の炭化水素鎖を有する少なくとも 1種の硬化剤を必須成分とする [6] Polyol having 30 to 50 hydrocarbon chains, 3 or more hydroxyl groups in one molecule, 3 to 30 hydrocarbon chains having 30 to 50 carbon atoms in one molecule A polycarboxylic acid having the above carboxyl group, a polyanhydride having a hydrocarbon chain having 30 to 50 carbon atoms, a hydrocarbon chain having 30 to 50 carbon atoms, and 3 or more isocyanate groups in one molecule. A compound selected from the group of polyamines having a polyisocyanate and a hydrocarbon chain having 30 to 50 carbon atoms and having 3 or more primary or secondary amino groups in one molecule, and having a functional group At least one compound capable of reacting with the curing agent described below, An essential component is at least one curing agent having two or more functional groups capable of reacting with the compound in a molecule and a hydrocarbon chain having 30 to 50 carbon atoms.
ことを特徴とする組成物。 The composition characterized by the above-mentioned.
[7] さらにリン含有有機化合物を含有することを特徴とする請求項 5または 6に記載の組 成物。 7. The composition according to claim 5 or 6, further comprising a phosphorus-containing organic compound.
[8] 請求項 5〜7のいずれか 1項に記載の組成物を硬化してなる硬化物。 [8] A cured product obtained by curing the composition according to any one of claims 5 to 7.
[9] UL94 VTM法による難燃性試験で VTM— 0の難燃性を発現することを特徴とす る請求項 8に記載の硬化物。
[9] The cured product according to claim 8, wherein the cured product exhibits VTM-0 flame retardancy in a flame retardancy test by UL94 VTM method.
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WO2010084872A1 (en) * | 2009-01-20 | 2010-07-29 | 昭和電工株式会社 | (poly)carbonate polyol and carboxyl group-containing polyurethane using the (poly)carbonate polyol as starting material |
WO2013118655A1 (en) * | 2012-02-07 | 2013-08-15 | 昭和電工株式会社 | Urethane (meth)acrylate and moisture-proof insulating coating material |
JP2013181028A (en) * | 2012-03-05 | 2013-09-12 | Kobe Univ | Use of mixture obtained by irradiating halogenated hydrocarbon with light |
JP2014037552A (en) * | 2010-04-02 | 2014-02-27 | Dainichiseika Color & Chem Mfg Co Ltd | Bio-polyurethane resin |
JP2016124877A (en) * | 2014-12-26 | 2016-07-11 | 大日精化工業株式会社 | Resin composition and outer package for lithium ion battery |
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WO2010084872A1 (en) * | 2009-01-20 | 2010-07-29 | 昭和電工株式会社 | (poly)carbonate polyol and carboxyl group-containing polyurethane using the (poly)carbonate polyol as starting material |
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KR101276986B1 (en) | 2009-01-20 | 2013-06-24 | 쇼와 덴코 가부시키가이샤 | (poly)carbonate polyol and carboxyl group-containing polyurethane using the (poly)carbonate polyol as starting material |
US8674017B2 (en) | 2009-01-20 | 2014-03-18 | Showa Denko K.K. | (Poly)carbonate polyol and carboxyl group-containing polyurethane obtained from the (poly)carbonate polyol |
JP2014037552A (en) * | 2010-04-02 | 2014-02-27 | Dainichiseika Color & Chem Mfg Co Ltd | Bio-polyurethane resin |
WO2013118655A1 (en) * | 2012-02-07 | 2013-08-15 | 昭和電工株式会社 | Urethane (meth)acrylate and moisture-proof insulating coating material |
JP2013181028A (en) * | 2012-03-05 | 2013-09-12 | Kobe Univ | Use of mixture obtained by irradiating halogenated hydrocarbon with light |
JP2016124877A (en) * | 2014-12-26 | 2016-07-11 | 大日精化工業株式会社 | Resin composition and outer package for lithium ion battery |
Also Published As
Publication number | Publication date |
---|---|
JPWO2008029760A1 (en) | 2010-01-21 |
TW200831561A (en) | 2008-08-01 |
JP5546128B2 (en) | 2014-07-09 |
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