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WO2008000168A1 - Système de moule pour fabriquer des produits à motifs multicolores 3d et son procédé - Google Patents

Système de moule pour fabriquer des produits à motifs multicolores 3d et son procédé Download PDF

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Publication number
WO2008000168A1
WO2008000168A1 PCT/CN2007/001971 CN2007001971W WO2008000168A1 WO 2008000168 A1 WO2008000168 A1 WO 2008000168A1 CN 2007001971 W CN2007001971 W CN 2007001971W WO 2008000168 A1 WO2008000168 A1 WO 2008000168A1
Authority
WO
WIPO (PCT)
Prior art keywords
pattern
color
area
cloth
hole
Prior art date
Application number
PCT/CN2007/001971
Other languages
English (en)
Chinese (zh)
Inventor
Dening Yang
Original Assignee
Dening Yang
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN2006100939509A external-priority patent/CN1895866B/zh
Application filed by Dening Yang filed Critical Dening Yang
Publication of WO2008000168A1 publication Critical patent/WO2008000168A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B28B13/022—Feeding several successive layers, optionally of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/005—Devices or processes for obtaining articles having a marble appearance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
    • B29C67/243—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
    • B29C67/244—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length by vibrating the composition before or during moulding

Definitions

  • the invention relates to a hole pattern mold system and method for efficiently producing multi-color area pattern products, relating to a novel three-dimensional body color or body color ceramic, glass, glass ceramics, resin-containing artificial stone, resin-containing shop
  • the multi-color zone patterning process of the ground material and the silicate product can accurately perform a device system and a process method with high efficiency and even fineness, in particular, a method suitable for permanent ground, wall and furniture.
  • the multi-color area of the panel is a high-efficiency manufacturing method of the high-efficiency manufacturing method of the three-dimensional colored body color or the green color pattern of the natural-rich color pattern such as the high-grade natural stone, the jade stone, the water knife cut flower, the carpet, and the like.
  • Prior art resin-containing flooring materials whether PVC or various composite materials, the current product is a multi-color granular imitation stone with a diameter of 1 mm - 3 mm in the upper layer (like ceramic large particles) Product), the lower layer is an ordinary monochrome product; one is a monochrome-free product without a pattern.
  • These two types of products are very wear resistant and are suitable for use in public shopping malls, airport public areas and many public buildings and on the ground with high traffic. However, its decorativeity is poor, and there is no high-end decorative pattern.
  • the process method and the equipment system can efficiently produce the floor-laying resin material product having the three-dimensional thickness and the wear-resisting and beautiful pattern decoration effect composed of two or three different color pattern regions.
  • the prior art glass material which has a colored pattern, is patterned on the surface or the back surface by printing or hand-painting or ink-jet printing, or is patterned by a collage such as glass in a church, but no before g
  • a prior art device and process enable a glass body to efficiently form a three-dimensional thickness or a predetermined color pattern effect, and no process equipment can be used in a large production line for making float glass. Large scale and low cost and high efficiency produce large-scale high value with high-grade natural stone, jade and other characteristics Revolutionary products.
  • the inventor is a research and development person who has many foreign patents in China, Europe, America and the like in the field of building materials decorative plates, and has dozens of patents in the field, such as a patent for three-dimensional porcelain granite and marble technology.
  • the publication number is W097/36840C published on October 9, 1997.
  • the stone material has a clear boundary pattern formed on the surface, and the pattern is substantially not processed when the surface is processed. Change, this can effectively improve the stability of the overall structure in use, but each time the color toner is loaded in the position of the powder stand, it will take more time because of the color of the cloth.
  • the efficiency will be as low as 20%-60% of normal efficiency.
  • the inventors have also proposed a patent for "three-dimensional color pattern plate sintered by porcelain powder", the publication number of which is CN 1339363A (published on March 13, 2002), the above-mentioned porcelain
  • the three-dimensional color pattern plate sintered by the powder material is proposed to be a porcelain product which is made of powdered porcelain colored raw materials, pressed and fired, and the products have different colors or the same color but different shades of color. Or a clearly defined porcelain firing pattern area composed of different mixed colors, the pattern area is evenly distributed from the surface layer of the product to 70% - 100% of the thickness of the bottom layer, and can be made into a three-dimensional space like natural stone.
  • the powder can be distributed in different color zones and has a three-dimensional effect.
  • a combined pattern grating pumping device and a process method for producing a green body or a body color pattern product the application number of which is 200510033313.
  • the process flow method so that the predetermined three-dimensional green color or the body color pattern of the product is accurately formed on the bottom bottom of the semi-finished powder body, which is indeed a major innovation in the production method, but the color powder is loaded every time. They are all carried out at the position of the powder stand.
  • the production efficiency of the second type of color zone pattern is high, when making a fine 3- 20 multi-color zone pattern, it is necessary to complete multiple times on the powder stand. Falling into, injecting, and loading the pattern area of the lower pattern grid mold plate, which is the pattern grid mold One of the methods for loading different color powders. This method takes 3-6 seconds for each pattern of toner to be fed. If the pattern grid mold is to be replaced, it takes at least another 3-6 seconds, so If this method is used to realize an article in which a fine pattern of 3-20 color regions is formed by different upper pattern grid molds, several times of 3-6 2-6 seconds is required.
  • the large platform of the pusher frame if its application is implemented in the practical production process, the front part of the front has a large platform with a pusher frame weighing several hundred kilograms or thousands of kilograms, which is required for the normal operation time of the ceramic press to produce the product. It is absolutely impossible to form a cyclical change in industrial production within 5 seconds. It is inoperable in large-scale industrial production, because the normal cloth truck must be required to press the platform and the pusher frame during the installation process on the ceramic press. The pushing platform is aligned on the same plane, and the horizontal plane is adjusted. Otherwise, the powder will leak from the gap during the process of carrying the powder in the cloth truck.
  • the inventors Based on the inventor's pattern grid mold technique, the inventors have also used pipes to simultaneously drop, inject, and load the respective raw material of the respective color regions into the pattern patterns of the respective grid patterns. In the area, this is also one of the methods of loading the toner, because the thickness of the grid mold for loading the color pattern toner is predetermined, so this method needs to control the flow of the toner entering the pipeline when loading the toner.
  • this method needs to control the flow of the toner entering the pipeline when loading the toner.
  • the pipes are divided into different small load patterns to produce products of a plurality of small patterns in a multi-color area, a large number of tens or hundreds of conveying pipes of different thicknesses are required, which is also known in the industry.
  • the predetermined color pattern area is firstly scheduled to be filled with powder material (in fact, the predetermined pattern which has been proposed by the prior patent invention of Patent No. 96103804. Method), then use the block small mold core to form a whole corresponding grid mold vacancy fill-in, with the small mold core descending to continue the powder in the first predetermined pattern of the box, this one-time refill method
  • the formed pattern is chaotic and not fine, and the powder in the cartridge is fed into different pattern regions through tens or hundreds of pipe-shaped pipes, which is multi-pipelined with the inventors' prior invention. It is difficult to get into the predetermined pattern mold area.
  • the belt type such as the European technology and the roller which leaks in the surface void adopt a slope-mounted cloth type
  • the change of the small-shaped pattern and the change of the small-pattern small pattern position are formed by the difference in the rotational speed of the receiving belt or the drum.
  • this change is random and unstable, and it is less able to produce an edge-effect product which is controlled in the form of a controlled pattern in the shape of a grid mold to accurately clone the top stone and carpet pattern.
  • European belt and drum methods that simply cannot solve the problem of pattern precision fabrics, and they also have great limitations.
  • the inventors have invented the pattern grid mold application based on the rich practical experience and professional knowledge of designing and manufacturing such products for many years.
  • the various problems affecting the production efficiency creatively changed the structural system and process flow of the traditional cloth color pattern material, and at the same time solved the coordination of the complex circuit and the new circuit coordination and mechanical action with the action, Considering the fluidity, viscosity, density, moisture and exhaust of the powder and even the slurry raw materials are controlled in an acceptable process range, taking into account the mechanical efficiency, the utilization of the overall industrial resources of the factory, the production efficiency, and the production capacity are all controlled.
  • the target product has further created more updating functions, thereby innovatively designing a practical value. invention.
  • the invention provides an emptying pattern mold system for efficiently producing multi-color area pattern products, which is particularly suitable for ceramics, glass, glass ceramics, resin-containing artificial stone, resin-containing decorative materials and silicate decoration.
  • the main object of the present invention is also to invent one of the prior art, to enhance or innovate the prior art, including that I have a number of prior invention techniques, to make a three-dimensional body color or body color ceramic pattern process and glass, micro
  • the process effect of the color body or the body color pattern of the multi-color area of the crystal glass, the resin-containing artificial stone, the resin-containing floor material and other silicate products has been further enhanced and innovated.
  • the present invention is particularly useful for manufacturing a high-transparent pattern portion of a high-grade stone to form a predetermined pattern shape of two or 3-20 color regions of a predetermined design, a preset pattern size, and a preset pattern thickness.
  • the pattern is like a high-grade stone or jade, which is a product of a three-dimensional layered expression that is formed by the boundary of the pattern to the whole. This feature is due to the inventiveness of the device device system of the present invention and the inventiveness of the process.
  • the features of the present invention employ two or three to twenty templates having aperture pattern features, respectively.
  • Each of the different colors of the raw material into the lower portion of the carrier means form two kinds of color or 3--20 seed color pattern area, so the invention compared with prior I or all other prior art, there are two innovative features: one When the material is colored, it is a kind of slope surface piled up on the carrier when it is used in each of the previous materials. If this time, the material with strong light transmission is used, and the cloth is used again. In the case of a colorant, a portion of the relatively less transparent material can be backed against its slope.
  • the apparatus system of the present invention can perform such a comparative arrangement in a controlled manner in a large production, after the product is formed and polished, the edge of the color zone boundary of the pattern shape having a strong light transmissive characteristic can be obtained.
  • the green material is also reflected by the backing material at the bottom of the slope, and the color changes from shallow to deep, such as shallow water on the coast. Changes to deep water will cause people to see the same level of light blue, light blue to dark blue (the polished surface of the finished product can be taken from the front or back according to the process).
  • the second is that it is not only the part of the area corresponding to the boundary of the color zone, but also enhances the visual layering of the large block of the light-transmissive feature of the entire block.
  • the invention can use some light transmissive raw materials in the process of ceramics, glass, glass ceramics, resin-containing artificial stone and resin-containing materials, and clones the top natural stone or even the natural jade.
  • the area has a three-dimensional layering effect, and the light transmissive effect of a plurality of large transmissive areas can be highlighted through the side regions. The more appropriate the contrast selection of the alternative color zones of the substrate when applying the present invention, the more significant the effect will be.
  • the present invention has both pre-designable patterns in which two or more pairs of lining colors can be arranged, through one or more arrangements of more light transmissive materials. And to achieve a relatively high-level three-dimensional effect of the high-end natural stone or even the jade of the high-end natural stone or even jade, and is the latest technological invention. Especially when it is applied to ceramics, flat glass, float glass, crystal glass, resin-containing artificial stone, resin-containing floor covering materials, such materials can be selected as transparent or translucent materials.
  • the corresponding back-color raw material in the lower part of the slope is particularly particularly suitable for the purpose of the present invention.
  • the main inventive point of the present invention is that the object of the invention is to enhance or innovate the prior art, including that I have a number of prior invention techniques to make a three-dimensional body color or a body color ceramic pattern process, glass, micro Multi-color area body color or body color pattern process of crystal glass, resin-containing artificial stone, resin-containing floor material and other silicate products, can creatively multi-color area of preset pattern and fast and efficient a problem at the same time in a complex process system
  • the solution is to make the production of a multi-color area fine green body or body color pattern product which is both wear-resistant and polishable into a critical and operable process.
  • the present invention provides a void pattern mold system for efficiently producing multi-color area pattern products, which is particularly suitable for ceramics, glass, glass ceramics, resin-containing artificial stone, resin-containing decorative materials, and silicates.
  • the manufacturing process application of the multi-color area three-dimensional pattern of the decorative sheet, the structural features of the invention are as follows:
  • each hole pattern template has at least 1 to 1000 pieces for passing the pattern.
  • the edge shape of the differently shaped aperture pattern of the material dominates and defines the edge or overall shape of the 1 - 10000 decorative pattern corresponding to the different colors in the article;
  • each of the hole pattern templates is the material position of the cloth pattern area, and there is a non-movable supporting plate in the vicinity thereof; the lower part of the supporting plate is filled with the hollow pattern material a color box; the boxes are coupled to the cloth color power unit;
  • the lower part of the two or 3-20 aperture pattern templates is provided with 1-30 carriers capable of carrying the color pattern material having the pattern shape feature, which is related to the power device capable of shifting the same. Connected.
  • each hole pattern template The cloth has only a lower hollowed out but a color material box around the wall to put a color material into it, which has time savings.
  • the raw material such as the edge shape of the material pattern corresponding to the shape of the hole edge appears on the lower carrier, wherein at least the first material edge is stacked in a ramp shape. (Of course, the height between the aperture pattern template and the lower carrier plane determines the thickness of the material and the length of the bevel of the stock stack ramp).
  • the time is the same as that of the ordinary unpatterned cloth, which is fast and time-saving.
  • the multi-patterned hole template was not used to make the cloth.
  • the predetermined pattern product is targeted, and can reach the ordinary pattern product Any of the well-known techniques of the related industrial devices in the case of high efficiency.
  • there is no specific process equipment or method for solving the specific process such as the glass ceramic or the artificial stone, which is related to the ceramic glass, the artificial stone, so It is a revolutionary progress and a new creation.
  • the present invention can arrange two or three to 20 different colored pattern regions in the process, in terms of time, the present invention can have the same cloth speed as that of ordinary ceramic products in the production of ceramic articles. With efficiency. Therefore, the novelty, inventiveness and practicality of the present invention are clear, and are also the main invention of the present invention and the second object of the invention.
  • a pattern grid mold having 2 or 2
  • the patterns in the above pattern color areas are all divided by the grid wall.
  • the upper part is usually added with a hole with only one color area pattern, and the other color area is A blank pattern template that is not hollowed out forms a barrier pattern, and only the material of this color region is subjected to the position of the color region of the lower pattern mold of the predetermined position. If more than two color patterns are to be placed, it is necessary to use a top hole template corresponding to the lower pattern grid mold each time. But as
  • the prior art must correspond to a process in which an upper hole pattern template and a lower pattern grid mold are accurately aligned in a different color for each cloth, and a removal problem before entering the pressing, and a prior
  • the technology must correspond to the recycling problem of 2-20 empty hole templates of the lower pattern grid mold, and each cloth of different color materials is carried out once on the cloth cart, which will be in actual production, each alignment and The process of taking out and recycling before pressing will increase the time of at least 3-4 seconds.
  • the main object of the present invention is also the third aspect of the invention.
  • the present invention provides a device system and a process method for making ceramic, glass, glass-ceramic, resin-containing artificial stone, and resin-containing decorative material. And 2 kinds of decorative products such as silicate decorative plates or 3-20
  • the predetermined pattern product of the color pattern area not only has the characteristics of fast process and can form a predetermined multi-color area pattern, but also has the third characteristic of pattern precision and the fourth characteristic of higher value output and the fourth A unified and complete combination of features.
  • the invention provides a hole pattern mold system and a process method for efficiently producing a multi-color area pattern product, which comprises:
  • each hole pattern template has at least 1 to 1000 pieces for passing the pattern.
  • the rim shape of the differently shaped aperture pattern dies of the material dominates and defines the edge or overall shape of the 1-10000 decorative patterns corresponding to different colors in the article.
  • each of the hole pattern templates is the material position of the cloth pattern area, and there is a non-movable supporting plate in the vicinity thereof; the lower part of the supporting plate is filled with the hollow pattern material Color box; these boxes are coupled to the cloth color power unit.
  • the lower part of the two or 3-20 aperture pattern templates is provided with 1-30 carriers capable of carrying the color pattern material having the pattern shape feature, which is related to the power device capable of shifting the same. Connected.
  • the carrier of the color pattern raw material in the lower part of the hole pattern template is characterized by: 1. It is provided with the material for supporting various pattern of different color regions and can have 3-10000 different hole pattern shape features. , a pattern grid mold composed of a grid die wall which functions as a fine separation specification for 3-10000 different pattern color materials; 2. a surface is flat in the lower part of the pattern pattern grid mold. 3. The pumping plate is provided with a slide plate which can make the associated plate surface are parallel and move parallel under the pattern grid mold; 4. The power device which makes the pump plate parallel and open and close. These four parts together constitute a combined pattern grid pumping device as a carrier for the color pattern material according to claim 1.
  • a power unit is provided to be movable separately or in a coupled state.
  • the three-dimensional effect of the slope surface of the fabric and the resulting light-transmissive layer is pursued, and if the template is passed through the aperture pattern, if it is empty,
  • the hole pattern template has 20 holes higher than the lower carrier plane, and the material slope forms a different slope shape with the randomness of the fluidity, that is, the vertical projection line of the hole edge of the template hole pattern. It is possible that the slope is out of the projection line 20, or it may be only 15 legs or a gap of 30 awake, which is not allowed if a fine preset such as carpet or waterjet cutting is not allowed.
  • the pattern is required to be accurate in mm, it is necessary to use a pattern grid and its unique specification to block the wall of the grid of different colorants in order to standardize the pattern of the precise position of the patterns of different color areas.
  • the combination of grid molds can achieve the precise purpose. For example, because of the ability to produce fine high-grade stone or carpet or jigsaw-cut craftsmanship, the value of the product will be higher than that of ordinary tile or artificial stone, or glass, or resin-containing flooring. For example, a high-end product of cloned natural stone can be 2-6 times higher than ordinary ceramic tiles.
  • the five-color area mosaic drawing of lm x lffl for waterjet cutting as a result of cutting with various tiles or natural stones, plus cutting consumables, trimmings, etc., firstly, the material cost is high; secondly, the working time of cutting, equipment investment If it is enlarged, it must be assembled and bonded by hand, so the processing cost is many times larger.
  • the product of the waterjet cutting process must be affixed with a layer of ceramic tile on the back to form support strength, prevent deformation, and at least double the weight of the article of the present invention (because it forms a second layer after pasting).
  • the waterjet processing time is long, and the working time of each block is at least several hours to one day, and the present invention can produce three pieces per minute under the cyclic working state, and the efficiency is hundreds of thousands of times. This advantage is outstanding.
  • the present invention can not only achieve high production efficiency and can produce two or three to 20 different color pattern area products as described in the second object of the invention, and can also make a picture.
  • the accuracy, fineness and higher output value of the case are both at the same time, forming a perfect combination of equipment functions.
  • the main object of the present invention is to provide a hole pattern mold system for efficiently producing a multi-color area pattern product, if the pattern is required to be fine and accurate in a part of the product pattern,
  • the other invention is not required to be very precise, and it is required to have a plurality of pattern regions starting from the edge region of the pattern, and the effect of the light and dark layer of the light transmissive material is changed to form a three-dimensional layering effect.
  • the hole pattern of the hole pattern template corresponds to the portion of the lower pattern grid mold which does not have the position of the grid wall separating the standard materials, thereby achieving the process of stacking the color material slopes, as described above, reaching the back of the slope portion of a product.
  • the lining material picks up the depth and gradation of the light transmissive material, thereby achieving the effect of the three-dimensional layering effect; secondly, the other part makes the hole shape of the upper hole pattern template and the corresponding lower pattern grid mold part Strictly set the pattern grid die wall separating the standard materials according to the predetermined pattern requirements.
  • the apparatus system and process of the present invention are particularly outstanding for the cloning of two or three to 20 different patterned color regions of natural high-grade stone and jade.
  • the equipment system and the process of the invention are beneficial to the natural simulation effect of the edge of the lava flow formed by the formation of transparent or translucent natural lava or high-grade stone, and can be used according to natural stone or jade.
  • all existing ceramic materials such as frit, granule, coagulation: powder, fiber, etc., and all the glass, glass-ceramic, artificial stone, and resin-containing shop can be used.
  • All the existing materials technology and process equipment elements of the earth materials such as ceramics, glass, glass-ceramics, resin-containing artificial stone, resin-containing paving, such as imitation stone, imitation jade, imitation carpet, imitation waterjet cutting and other patterns
  • Decorative materials and products of the highest level of pattern art in the field of silicate decorative panels For example, when cloning a high-grade natural stone pattern, the pattern of the marble or granite pattern can be correspondingly designed according to the artistic goal of the designer or the owner and the user wishing or matching the decorative color of the decorative body. With the production design, it can be adapted to the designer's creativity and the user's willingness to the maximum. Especially when the top natural stone resources are getting less and less, more hotels, public facilities, commercial buildings or private homes can be used.
  • the natural stone especially the marble, which is delivered after the design of the month, appears. Pattern and color too
  • the chaos the goods are too many, the many situations of the board, overcoming the difficult situation that the stone stone mines that go to the world are not selected for the batch-to-board and the design of the main stone, which is often in the decoration project, because Some beautifully colored stone textures are not found in every stone or stone pit in every natural stone mine.
  • the main object of the present invention is also to provide a hole pattern mold system and a process method for efficiently producing a multi-color area pattern product, which are applied to the production of resin-containing artificial stone products.
  • the process defects in the processing of the natural stone pattern in the processing of the inventor's prior art artificial stone technology are overcome.
  • a mold method for producing a resin-containing artificial stone disclosed by the present inventors (invention name: a three-dimensional pattern of colored resin artificial stone plate, application number: 200310124225. X, publication number: CN1555984A, publication number: 041222) With better industrial operability, it can effectively, accurately and quickly divide the artificial stone raw materials of 2-20 different color zones into their respective pattern areas. Because the original person's invention and process are limited to the dry powder method, and if the wet method, that is, the resin liquid plus the inorganic powder and the stone powder, there is a problem of poor viscosity and fluidity (especially in the artificial Many of the stone materials are made of a viscous viscous unsaturated resin. In the case of the cloth, it is impossible for the multi-color raw material to fall into the pattern mold through the pipe due to the viscosity of the resin syrup, and it is easy to stick the pattern grid template.
  • the dry powder resin cloth patterning process introduced in the original method of patenting the resin-containing artificial stone pattern can achieve the purpose of industrial production more quickly and accurately. Because of the artificial stone cloth process, I did not solve the specific process plan for entering each pattern area. There will also be problems with the efficiency of industrial production.
  • the characteristics of the pattern die holes define the characteristics of two or three to 20 color pattern of the resin-containing artificial stone pattern, it is possible to clone all forms of natural marble and flowers. Three-dimensional pattern of granite and carpet pattern, waterjet cutting pattern.
  • After using the resin liquid plus inorganic powder or stone powder through the process layout of the sub-pattern area it is necessary to save time, improve efficiency and reduce energy on the curing, exhaust and vibration and vacuuming processes. Consumption, increase density, reduce air bubbles, and improve quality.
  • This is another improvement and development of my original artificial stone process invention, and is also another major invention that can be beneficial to the novelty, creativity and practicality of the present invention in which all resin-containing artificial stone can be effectively industrialized. Purpose of the invention.
  • the main object of the present invention is to provide a hole pattern mold system and a process method for efficiently producing a multi-color area pattern product, and to overcome the existing resin-containing floor material.
  • There is no pattern or only a printed pattern and the printed pattern has obvious defects in the artificial trace. Since the printed pattern layer is only about the thickness of the surface of the surface of 0.05, it is inevitably defective in abrasion resistance.
  • the invention can make the resin-containing pattern area up to 1 awake to 5 awake thickness, thereby forming a very wear-resistant color three-dimensional green body color pattern having a thickness, and can adopt the die mouth according to the preset desired pattern. A pattern formed by the features required for the boundaries of the patterns.
  • the resin-containing floor material can have a three-dimensional stone-like effect in the three-dimensional space, which can form a good edge transition when the natural lava flows, and the shape is colorful.
  • the polygonal, polygonal pattern also has a number of concave crescent-shaped or multi-crown-like patterns that are as rich as the effect of natural lava flow.
  • the main object of the present invention is to provide a high-level clone which is capable of forming a high-level clone mold system and a process method for efficiently producing a multi-color area pattern product. Natural top stone, jade and other functional platforms, and efficient The advantage of the rate. Therefore, combined with the large-scale, low-cost, high-efficiency characteristics of the float glass process, it is possible to form a float that has a greater comparative advantage than ceramics, glass, glass-ceramics, resin-containing artificial stone, and resin-containing flooring materials. Three-dimensional patterned glass products.
  • a float glass production line can produce hundreds of thousands of square meters per day, comparable to ceramics: plates, glass-ceramic plates, and artificial stone plates with tens to hundreds of times higher capacity. Moreover, the comparative cost is low.
  • the fixed cost output ratio of production line and management is many times lower; the other is molding, eliminating the polishing process and greatly reducing the cost.
  • the energy consumption per square meter is many times lower. Because ceramics generally have a temperature of about 1200 °C, and the application of float glass is due to the color material, the temperature rise is higher than ordinary glass, and it is also much lower than the temperature of ceramic production, especially in energy sources with rising energy prices. The economic era is very important; then it is to create a huge alternative market for the new functions of float glass, especially in the case of increasingly tight petrochemical resources and timber resources, to replace resin or wood boards and walls in a certain range. Products will be more conducive to environmental protection and resource conservation.
  • a vertical circulation system and a method for manufacturing a hollow hole pattern template for a decorative sheet material the design of the overall pattern of each block is connected in an end-to-end manner, and With variations in the pattern, a float glass article with a superior design and a varying pattern will be obtained.
  • the main object of the invention is also that the eighth point of the invention lies in that the dry hanging decoration of natural stone polishing products has become a trend of top decoration effect in building decoration, but because the texture of natural stone is not tight, it cannot
  • the method of affixing hidden frame is like glass, which makes the cost of dry hanging decoration high.
  • the device system and the method of the invention not only the glass but also the ceramic product can be made into ceramic fiber to make 6mra-12
  • the way, the weight, safety, cost, and beautiful natural stone effect are greatly better than the traditional natural stone dry hanging installation method (natural stone high-level dry hanging requirements products up to 25mm thickness) 0
  • the main object of the present invention is that the nine aspects of the invention are that, in a world situation where the resources are tight and the energy is tight, the equipment device system and the process method of the present invention can be made into a high-level clone top.
  • the thin glass of the three-dimensional pattern of natural stone or the four-thick ceramic plate product containing glass ceramic fiber can be 3-6 times lighter than the polished stone of the same large plate because it can be 3-6 times thinner than natural stone.
  • the weight of the resin-containing article of flooring material it lighter than natural stone 8-15 times, it may be a cross, transoceanic, the region Transportation logistics saves 3-6 times or 8-15 times the cost and transportation energy.
  • a pupil pattern mold system for efficiently producing a multi-color area pattern product according to the present invention which is particularly suitable for ceramics, glass, ⁇ : crystal glass, resin-containing artificial stone, resin-containing decorative material, and silicate
  • the manufacturing process application of the multi-color area three-dimensional pattern of the decorative sheet is characterized by:
  • each hole pattern template has at least 1 to 1000 pieces for passing the pattern.
  • the edge shape of the differently shaped aperture pattern of the material dominates and defines the edge or overall shape of the 1-1000 decorative pattern corresponding to the different colors in the article;
  • each of the hole pattern templates is the material position of the cloth pattern area, and there is a non-movable supporting plate in the vicinity thereof; the lower part of the supporting plate is filled with the hollow pattern material a color box; the boxes are coupled to the cloth color power unit;
  • the lower part of the two or 3-20 hole pattern templates is provided with 1-30 carriers capable of carrying the color pattern material having the pattern shape feature, which is the power device capable of shifting the same.
  • each of the aperture pattern templates cannot be moved toward the molding apparatus along with the carrier of the color pattern material capable of carrying the pattern shape features, but can be used to control the thickness of the cloth material and other For process purposes, you can move up or down in the vertical direction.
  • a hollow hole pattern mold system for efficiently producing a multi-color area pattern product which is characterized in that: it has the function of carrying the pattern material which has formed the layout.
  • the carrier is a flat carrier, or a box-shaped carrier, or a grid-like carrier, or a track-like carrier, or a retractable thin-tape track carrier having a plurality of linearly arranged aperture pattern template lengths and planarly deployed.
  • the above-mentioned hole pattern mold system for efficiently producing multi-color area pattern products is characterized in that: under the position of the cloth area of the cloth pattern fabric, correspondingly, materials for supporting various color area patterns are provided. And can have the characteristics of the respective hole pattern of 3-10000 different hole pattern templates, and can also be composed of the grid die wall of the 3-10000 block pattern color material which functions as a fine separation specification. Pattern grille mold.
  • the foregoing hollow hole pattern mold system for efficiently producing multi-color area pattern products characterized in In:
  • the carrier of the color pattern raw material in the lower part of the two or 3-20 hole pattern templates is: 1.
  • the lower part of the grid mold is provided with a plate having a flat surface; 3.
  • a slide plate is provided which can make the associated surfaces are planar and parallel to move under the pattern grid mold; 4.
  • a power unit is provided to be movable separately or in a coupled state.
  • each of the aperture pattern templates cannot be moved toward the molding apparatus along with the carrier of the color pattern material capable of carrying the pattern shape features, but can be used to control the thickness of the cloth material and For other process purposes, you can move up or down in the vertical direction.
  • the two or three or six aperture pattern templates may be partially arranged vertically in the vertical direction, and the other may be arranged in a straight line direction; or all of them may be arranged in a straight line direction.
  • the combined pattern grid pumping device can also be arranged in the vertical direction, or in the linear direction. In the process of entering the color material, in order to meet the special needs of the material coloring process, there may be The movement of the forward and backward directions in the front and rear direction.
  • the foregoing hollow hole pattern mold system for efficiently producing a multi-color area pattern product is characterized in that: the hole pattern template for passing the pattern material is made of metal, or resin or mesh material. 5 ⁇ -100 ⁇ The thickness of 0. 5mm- 100m.
  • the above-mentioned hole pattern mold system for efficiently producing multi-color area pattern products is characterized in that: the hole pattern template used is formed into a cylindrical shape after being formed into a flat mold according to a hollow shape required for a predetermined product pattern shape. Pattern pattern, the pattern of the hollowed-out pattern of the pattern is rolled on a plane to make the toner material from the hollow portion, that is, the desired hollow pattern of the hole pattern is used to dominate and define The shape of at least one block or 2-10000 block pattern of at least one color zone formed.
  • the foregoing hollow hole pattern mold system for efficiently producing multi-color area pattern products characterized in In the vicinity of the hole pattern mold system for efficiently producing multi-color area pattern products, there is also a molding process capable of forming a color material for forming two or three color pattern regions.
  • the device has the following options for the molding process device:
  • Option 1 Hydraulic or pneumatic pressure forming process unit
  • Option 3 vacuuming or vacuuming plus vibration forming process device
  • Option 4 Warming the material to melt and flatten it, then cooling the molding process or heating and pressing the molding process.
  • the above-mentioned hole pattern mold system for efficiently producing a multi-color area pattern product is characterized in that: in the vicinity of the hole pattern mold system for efficiently producing a multi-color area pattern product, there is also provided one capable of forming two kinds of Or the color raw materials of the 3-20 color pattern zone features are fed into the forming zone feeding device, and the feeding device has the following options:
  • Option 1 The fabric car push-powder device in the traditional ceramic making process
  • Option 2 a track feeder or a recyclable carrier device
  • Option 4 Push or pull the power unit that pushes the colored material carrier into the forming zone.
  • one of the methods of the production process program in the process application of the multi-color area pattern product production consists of the following steps:
  • each of the hole pattern templates has at least 1 to 1000 pieces for passing the pattern.
  • the edge shape of the differently shaped aperture pattern of the material dominates and defines the edge or overall shape of the 1-1000 decorative pattern corresponding to the different colors in the article;
  • each of the hole pattern templates is the material position of the cloth pattern area, and there is an unmovable supporting plate near the support plate, and the lower part of the supporting plate is filled with the hollow pattern material.
  • a color box the boxes are coupled to the cloth color power unit;
  • step (3) After each step (3) is performed, that is, the raw materials required for the products are stacked in the pattern shape of the pattern layer in the color pattern raw material carrier, the power device causes the color pattern raw material carriers to be oriented to the molding position. Move, and move only to the next desired cloth pattern color level of the cyclic arrangement, and repeat the process of (3) to place another desired color material of the predetermined pattern in the carrier.
  • the articles of the invention produced include ceramics or high glass- or ceramic-containing fibers.
  • the second method of the production process program in the process application of the multi-color area pattern product production comprises the following steps:
  • each of the hole pattern templates has at least 1 to 1000 pieces for pattern material.
  • the rim shape of the differently shaped aperture pattern dies and defines the edge or overall shape of the 1-1000 decorative patterns corresponding to different colors in the article;
  • the movable supporting plate has a hollow cloth coloring box body on the supporting plate which is filled with the color pattern raw materials, and the box body is connected with the cloth color material power device;
  • a pattern grid mold composed of a grid die wall which is characterized by a fine separation specification for 3-10000 different pattern color materials; a flat surface is provided at a lower portion of the pattern pattern grid mold Pumping plate; at the same time, a slide plate for parallelly moving the pumping plate with the associated surface to be parallel under the pattern grid mold and a power device for pumping the plate parallel and open to form a combined pattern grille; A plate pumping device is used as a carrier for the color pattern material.
  • the combined pattern grid pumping device as described above is provided with a power unit that can be moved in conjunction with each other, or partially, or in conjunction with the whole.
  • a device for forming a colored material of a characteristic shape is also necessary to install.
  • the lower hollowed-out cloth color box on the non-movable supporting plate of the 2 or 3-20 pieces of the hole pattern template having different hole pattern shape features Incorporating and continuously replenishing 2 or 3 - 20 required to design ceramics, or glass, or glass-ceramic, or resin-containing artificial stone, or resin-containing flooring materials, or other silicate-based products.
  • the cloth color box containing 2 or 3-20 different color powders or slurry materials is separately or simultaneously Dragging or pushing on the lower part of the 2 or 3-20 hole pattern templates each having different hole pattern features, which is dominated by the pattern shape of the hole edge and stipulates that the raw materials of each color fall into 2 or 3 - 20 of the pattern grid molds carrying the color materials of the respective color zones in the lower part of the flat plate (ie, in the combined pattern grating plate device), so that the fine and accurate formation of 3- 10000 pattern shape separation Scheduled layout.
  • the small material pattern area moving small program in each color pattern area each time after 2 or 3-20 processes and after, each hole pattern template under each cloth position does not move forward, and the power device
  • the lower 2 or 3-20 combined pattern grid pumping devices will be moved in the direction of the product forming position, but only moved to the next desired cloth pattern coloring position in the cycle arrangement, and then repeating the above (3)
  • the process action is such that all of the combined pattern grid plate-drawing devices required for the design are provided with a predetermined pattern of another desired color.
  • Step (4) the number of process actions repeated according to the number of required color zones is limited to not less than 2 or 3 - 20 times.
  • the combined pattern grid plate-splitting device is sequentially displaced from the first color zone pattern material into the respective color zone pattern materials until the material of the color zone pattern layout required for the complete predetermined design is disposed.
  • the material moving small program of each color pattern area is completed, that is, the combined pattern grating pumping device of the raw material pattern layout which has been arranged into the complete predetermined design is the output preparation of the material moving small program in each color pattern area. Location.
  • the second combined pattern grating pumping device carrying the raw materials of the complete predetermined two or three color pattern area layouts is in the output preparation area of the material moving small program of each color pattern area, after the foregoing ( 5) Part of the molding process, and the article for obtaining the second process of the present invention can be achieved.
  • steps (2) and (3) complete the layout of the respective primary materials required for the predetermined design of two or three different colors into the combined pattern grating pumping device.
  • the molding process required by the features can achieve an article having a predetermined design pattern feature of the first one or three to 20 color pattern regions produced by the system and process of the present invention.
  • the second predetermined or two - two different color pattern regions of the second process can be formed.
  • the articles required for the system and process objectives of the present invention are produced.
  • the produced articles of the present invention include ceramics or glass-containing fibers. Or high-fold or ultra-thin ceramic of ceramic fiber, or glass, or glass-ceramic, or resin-containing artificial stone, or resin-containing material, or all products containing silicate as raw material.
  • the above-mentioned hollow hole pattern mold system and method for efficiently producing multi-color area pattern products are characterized in that: for making different products with different raw materials, there are different options in the molding apparatus and process:
  • the ceramic material which has the characteristics of various color pattern regions is subjected to the process of pressing or rolling with a press to form a brick blank, and then passing 800 ° C - 1 300 °. C is fired at a high temperature to obtain a matt article having the characteristics of the present invention, and after polishing, a polished article having the characteristics of the present invention is obtained.
  • the carrier for carrying the color raw materials used in the ceramic process, or the lower part is a flat or box-like body, or a crawler belt plane, or a framed crawler plane, or a pumping device having a parallel moving function. Or a combined pattern grid pumping device.
  • a fixing agent is added to a special-fired pallet or a glass-ceramic material on a ceramic blank having predetermined shape characteristics of various color pattern regions, and a fixing agent is added to make it known.
  • the three stages of making the glass-ceramics are fired at a temperature and time to obtain a product, which is polished to obtain a finished article having the characteristics of the present invention.
  • the carrier for carrying the color raw material used in the process of manufacturing the glass-ceramics is either a flat plate or a box-shaped body, or a crawler plane, or a framed crawler plane, or a parallel moving function.
  • the glass material on the special baking plate or the porcelain blank plate having the characteristics of the predetermined color pattern region is made to be processed according to the well-known process for producing glass.
  • the article is obtained, and after polishing, the polished article having the characteristics of the present invention is obtained.
  • the carrier for carrying the color raw materials used in the glass process is either a flat plate or a box-shaped body, or a track plane, or a framed crawler plane, or a plate with parallel movement function.
  • the color pattern raw material carrier is a plane formed by tin metal, and the unique carrier in the float glass process has formed by the process of the present invention.
  • Colored glass raw materials for a variety of color pattern area features in float After the glass production line is heated to form a glass phase having a mirror surface level, and then cooled, and then separated from the metal carrier layer, a float glass product having a predetermined plurality of color pattern regions can be obtained.
  • Option 5 When making a resin-containing artificial stone product, a material having a predetermined shape characteristic of various color pattern regions, or a process of first vibrating and encrypting and vacuuming and heating, forming a product, and polishing to obtain a polished product
  • the color raw material carrier used in the resin-containing artificial stone process is either a glass plate, a metal plate, or a framed glass plate, a metal plate, or a metal or glass box or box-like device.
  • Option 6 When preparing a product containing a resin floor material, the material having the predetermined shape characteristics of various color pattern regions is heated and pressurized by heating or pressing or vacuuming to obtain a product having the characteristics of the present invention.
  • the pressurization method can select roller rolling or flat pressing, and the color raw material carrier used in the resin floor covering material process, or the prepared resin-containing floor covering material layer, or the crawler belt. Structural material, or a flat material of metal or silicate or resin.
  • a conventional secondary cloth secondary material process may be employed to form a bottom layer of the product which is a material layer having no predetermined pattern features, and the surface layer of the product is A layer of material having a predetermined pattern having the features of the process of the present invention.
  • a device for producing an infinitely long rollable, non-patterned resin can be used to continuously manufacture a carrier for carrying a color pattern material capable of carrying a patterned shape.
  • FIG. 1 is a schematic plan view showing the structure of a hole pattern mold system of an embodiment of a hollow hole pattern mold system and method for efficiently producing a multicolor area pattern product.
  • FIG. 1 is an embodiment of an embodiment of an aperture pattern mold system and method for efficiently producing a multi-color area pattern article of the present invention.
  • the predetermined design has three dimensions of 600 faces x 600 legs each having different void pattern features.
  • the predetermined design of one embodiment of the method is a material of three different color pattern patterns of three different color pattern patterns of three holes pattern templates of 600 mm X 600 and a carrier carrying the color pattern material underneath.
  • FIG. 4 is a plan view of an embodiment of one of the aperture pattern mold systems and methods for efficiently producing a multi-color area pattern article of the present invention having a size of 600 for the first pattern of the first pattern of 60 Omni to be hollowed out.
  • FIG. 5 is a plan view showing an embodiment of one of the aperture pattern mold systems and methods for efficiently producing a multi-color area pattern article of the present invention having a size of 600 and a second block of the second pattern pattern pattern of 600 mm.
  • FIG. 6 is a third embodiment of a predetermined design of a hollow hole pattern mold system and method for efficiently producing a multi-color area pattern product according to the present invention, having a size of 600 mm X 600 mm, three pattern areas, a pattern shape, and a hollow space.
  • FIG. 7 is a view showing an embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product according to the present invention, which is immersed in the first color by a hollow hole pattern template of the first pattern area pattern shape hollowed out in the first block; A schematic cross-sectional view of the pattern material to the carrier carrying the color pattern material.
  • FIG. 8 is a view showing an embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product according to an embodiment of the present invention, wherein the hole pattern pattern hollowed out by the first pattern of the two pattern areas is disposed in the second color.
  • FIG. 9 is a third embodiment of an embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product according to the present invention, wherein the hole pattern pattern hollowed out by the third pattern pattern pattern pattern is inserted into the third color.
  • Figure 10 is a plan view showing the finished product having three patterns of color pattern regions in an embodiment of one of the aperture pattern mold systems and methods for efficiently producing multi-color area pattern products.
  • FIG. 11 is a cross-sectional view of a finished product which has been subjected to pressurization and firing after having three color pattern pattern patterns in an embodiment of one of the hole pattern mold systems and methods for efficiently producing a multi-color area pattern product of the present invention.
  • Fig. 12 is a top plan plan view showing a hollow hole pattern mold system of an embodiment of the present invention for efficiently producing a multi-color area pattern product.
  • FIG. 13 is a schematic diagram of an embodiment of a second embodiment of a hollow hole pattern mold system and method for efficiently producing a multi-color area pattern product according to the present invention.
  • the size of each of the three pattern patterns of the 600-face 600 mm is hollowed out.
  • FIG. 14 is a steel of a method for separating a hollow pattern pattern of a multi-color area pattern product according to an embodiment of the present invention, which is combined with a hollow pattern shape of three holes pattern templates to correspond to a standard color pattern material.
  • Plane grille of the pattern grid mold composed of the material of the grid die wall Schematic diagram.
  • 15 is a single combined pattern grid pumping device for carrying a color pattern material of a predetermined design pattern area pattern, which is an embodiment of a hole patterning mold system and method for efficiently producing a multi-color area pattern product according to an embodiment of the present invention; Schematic diagram of the section.
  • 16 is a schematic diagram of a three-hole pattern template of a predetermined design size of 600 waking up to X 600 ⁇ and a carrier underneath the embodiment of the second embodiment of the method for efficiently producing a multi-color area pattern product.
  • FIG. 17 is a schematic diagram of a multi-color pattern mold system and method for efficiently producing a multi-color area pattern product according to an embodiment of the present invention.
  • the combined pattern grid pumping device enters the molding position from the output preparation position, and exits the molding position and enters again.
  • the hole pattern is a schematic plan view of the board.
  • 19 is a second embodiment of a second embodiment of a hollow hole pattern mold system and method for efficiently producing a multi-color area pattern product according to the present invention having a size of 600 MPa legs x 600 mm.
  • the plane pattern of the hole pattern is only the board.
  • 20 is a third embodiment of a hollow hole pattern mold system and method for efficiently producing a multi-color area pattern product according to an embodiment of the present invention having a size of 600 awake 600 mm, a third pattern pattern pattern hollow hollow A schematic plan view of a hole pattern template.
  • the 21 is a second embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product according to the present invention.
  • the first hole is arranged in the first color by the hollow pattern template of the first pattern area pattern shape.
  • the pattern material is taken as a schematic cross-sectional view in the carrier of the color pattern material by the combined pattern grid pumping device.
  • the pattern material is taken as a schematic cross-sectional view in the carrier of the color pattern material by the combined pattern grid pumping device.
  • the pattern material is taken as a schematic cross-sectional view in the carrier of the color pattern material by the combined pattern grid pumping device.
  • FIG. 24 is a schematic diagram of a combined pattern grid pumping device for carrying a color raw material of a predetermined color area required for an embodiment of a method for efficiently producing a multi-color area pattern product according to the present invention
  • 25 is a schematic diagram of a second embodiment of a hole patterning mold system and method for efficiently producing a multi-color area pattern product according to the present invention, wherein a combined pattern grid plate-making device carrying predetermined raw materials of various colors enters a press stamping die.
  • 26 is a schematic diagram of a second embodiment of a hollow hole pattern mold system and method for efficiently producing a multi-color area pattern product according to the present invention, wherein a combined pattern grid pumping device carrying predetermined raw materials of various colors enters a press stamping die.
  • a combined pattern grid pumping device carrying predetermined raw materials of various colors enters a press stamping die.
  • Figure 27 is a view showing the state in which the cloth car of the embodiment of the present invention for efficiently producing a multi-color area pattern product has been withdrawn from the press, and the empty combined pattern of the finished raw material used in the present invention.
  • the grid pumping device will enter the input preparation area of the raw material moving applet of the color pattern area from the material preparation area of the cloth color area, and has moved to the output preparation area of the material moving applet of the color pattern area of the cloth and has been loaded.
  • Figure 28 is a plan view of a product having three patterns of color pattern regions in an embodiment of the method for efficiently producing a multi-color area pattern article and the method of the second embodiment of the present invention.
  • Figure 29 is a cross-sectional view showing a product having three patterns of color pattern regions in an embodiment of a hole patterning mold system and a method of the second embodiment for efficiently producing a multi-color area pattern product. Description of each label in the drawing:
  • the first color pattern raw material is disposed into the position area carrying the color pattern raw material carrier by the hollow hole pattern template of the first pattern region pattern pattern hollow;
  • P 2 a hole pattern template which is hollowed out by the second block pattern pattern shape in one of the methods Deploying the second color pattern material to a location area carrying the color pattern material carrier;
  • the third color pattern material is inserted into the position area carrying the color pattern material carrier by the hollow pattern template of the third pattern pattern shape hollowed out;
  • A a molding device for forming a color pattern material having a complete pattern area layout in a molding zone position
  • ⁇ a hole pattern template in which the first pattern area pattern shape is hollowed out in one of the methods
  • M 2 the second pattern area pattern shape in one of the methods is an empty hole pattern template
  • M 3 a pattern of a hollow pattern of the third pattern area pattern in one of the methods
  • Z a carrier carrying a color pattern material
  • the pattern pattern shape of the first pattern area is hollowed out
  • N 2 in the second method, the second pattern area pattern shape hollowed out hole pattern template
  • the method of the second method can correspond to the hollow pattern shape of the three hole pattern templates and has a combination function of the pattern specification grid pattern of the steel material grid die wall of the color pattern material; R. : an immovable support plate for supporting a cloth color material case loaded with a pattern material; a lower hollow cloth of the dark green pattern material loaded with the first pattern area of the embodiment product shown by the large black dot Color box
  • R 2 a lower hollowed-out cloth color tank in which the light green pattern material of the second pattern area of the embodiment article shown by the small cross line is loaded;
  • R 3 a lower hollowed cloth color tank containing the black pattern material of the third pattern area of the example product shown in ' j, pock;
  • P 10 The second method in the first block through the first pattern area patterned shaped hollow space into the first hole pattern color template pattern of cloth material to the suction zone plate arrangement of the combination of the position grid pattern;
  • the second color pattern material is inserted into the position area of the combined pattern grating pumping device by the hollow pattern template of the first pattern pattern shape of the second pattern area;
  • the third color pattern material is inserted into the position area of the combined pattern grid pumping device by the hollow pattern template of the third pattern pattern shape hollowed out;
  • a large black dot portion indicates a dark green pattern material of the first pattern region of the article of the embodiment
  • 1-1 a large black dot portion indicates a dark green pattern region of the finished article of the embodiment
  • the large black dot portion indicates the grid die area separating the standard dark green pattern material
  • a small cross-line portion indicates a light green pattern material of the second pattern region of the article of the embodiment
  • the small cross-line portion indicates the grid die area separating the standard light green pattern material
  • 3 the small pock portion indicates the black pattern material of the third pattern area of the embodiment article
  • the small pitting portion indicates the black pattern area of the finished article of the embodiment
  • the small pitting point portion indicates a grid die area separating the standard black pattern material
  • the arrow indicates the moving direction of the lower hollowed cloth color box loaded with the color pattern material
  • a slide rail of the combined pattern grid pumping device that is associated with the pattern grid mold and has a planar surface that moves parallel to the pattern grid mold;
  • a combination pattern grille plate device is closely attached to a lower surface of the pattern grid mold and has a flat plate;
  • the cross line of the positive cross line indicates that the stamping lower core of the ceramic press is in a position where there is no drop
  • the position of the innermost four-sided line indicates the vertical projection range of the four edge positions of the punch plane on the ceramic die press
  • the position of the outermost quadrilateral line indicates a plane vertical projection range of the inner quadrilateral position of the pattern mold grid of the material carrying the predetermined pattern of each color;
  • the position of the middle quadrilateral line indicates that the ceramic press presses the four corners of the die plane.
  • FIG. 1 is a plan view of a plan view of a hole pattern mold system of an embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product according to the present invention.
  • various different color pattern materials can be sequentially placed from the position through the first hole pattern pattern of the first pattern area pattern shape, and then pass through the second block second pattern area pattern shape at the P 2 position.
  • the hollow hole pattern template is arranged, and then the P 3 position is passed through the hollow pattern template of the third pattern pattern pattern hollow shape, and finally the complete pattern area layout is formed in the color pattern material carrier and then formed into a shape.
  • the zone is shaped in the forming device.
  • an embodiment of one embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product of the present invention has a predetermined design size of 600, and three pieces of X 600mffl each have different holes.
  • the combination of the shape of the hollow pattern shown by the different blank areas of the three hole pattern templates having different hole pattern shapes is the three color patterns as shown in FIG. 10 actually designed. District pattern.
  • FIG. 3 is a three-hole pattern template of a predetermined design size of 600 mm 600 mm, which is an embodiment of one of the hole pattern mold systems and methods for efficiently producing multi-color area pattern products.
  • FIG. 3 is a three-hole pattern template of a predetermined design size of 600 mm 600 mm, which is an embodiment of one of the hole pattern mold systems and methods for efficiently producing multi-color area pattern products.
  • the carrier of the color pattern material indicated by the reference Z sequentially passes through the aperture pattern template M 15 of the first color zone pattern shape and then passes through the aperture pattern template M 2 of the second color zone pattern shape, and then passes through the third Color area pattern shape hollowed out hole pattern template M 3 cloth color pattern area material moving small program.
  • FIG. 4 it is a first design pattern of the first pattern having a size of 600 mm 600 mm, which is an embodiment of one of the aperture pattern mold systems and methods for efficiently producing multi-color area pattern products.
  • an embodiment of one embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product of the present invention has a predetermined design size of 600 and a second block of the X 600 surface.
  • FIG. 6 is a third embodiment of a predetermined design of one embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product of the present invention.
  • FIG. 7 is an embodiment of one embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product according to an embodiment of the present invention.
  • the color pattern material carrier indicated by the reference Z has been moved under the hole pattern pattern of the first pattern area pattern shape indicated by the broken line in one of the methods, and the material position in the cloth pattern area has been moved.
  • the cloth containing the dark green pattern material indicated by the large black dot has been moved from the starting position indicated by the dotted line to the hole pattern template indicated by the broken line in the direction indicated by the arrow 4 to the other end of the movable tray.
  • the dark green dot material indicated by the large black dot 1 loaded in the cloth color box shown by the symbol ⁇ passes through the void area of the hole pattern template.
  • Reference numeral 1 is a large black dot showing a dark green pattern material having a first pattern area pattern shape formed in the carrier and an ink green pattern material in the lower hollow cloth color box body, and the mark M has a broken straight line.
  • a hole pattern template of the first pattern area i.e., the ink green pattern material color area is shown.
  • FIG. 8 is a second embodiment of an embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product according to the present invention.
  • the color pattern material carrier indicated by the reference Z of the first ink-green pattern area material layout has been moved in the previous position.
  • the label M 2 has the second line indicated by the broken line.
  • the non-movable supporting plate for supporting the lower hollowed out cloth color box and the pattern material loaded therein in the vicinity of the material position of the cloth pattern area (reference R On the display, the cloth color box containing the light green pattern material shown by the small cross line (indicated by reference numeral R 2 ), has moved from the starting position indicated by the reference numeral 1 2 of the broken line to the other end of the hole pattern template indicated by the broken line of the symbol M 2 in the direction indicated by the arrow 4 On the support plate (indicated by R), in this process, the light green pattern material shown by the small cross line 1 loaded in the cloth color box shown by the reference R 2 passes through the hole pattern template M.
  • the void area of 2 falls in a portion of the blank position other than the ink green pattern raw material region of the carrier carrying the color pattern material indicated by the reference numeral Z, and forms a slope piled shape defined by the shape of the M 2 hole.
  • a fabric of light green pattern made from a single piece of fabric.
  • Arrow 4 indicates the moving direction of the cloth color box in which the light green pattern material is loaded.
  • the large black dot of the numeral 1 indicates the dark green pattern material having the pattern pattern pattern of the first pattern formed in the carrier, and the small cross line of the numeral 2 indicates the pattern pattern pattern pattern of the second pattern region which has been formed in the carrier.
  • the light green pattern material and the light green pattern material in the lower hollow cloth color box R 2 , the line M 2 has a broken line as the second pattern area (ie, the light green pattern material color area) is empty. Hole pattern template.
  • FIG. 9 is a third embodiment of an embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product according to the present invention, wherein the hole pattern pattern hollowed out by the third pattern pattern pattern pattern is inserted into the third color.
  • the black pattern is completed fabric material color region of an article made of Zi.
  • the dark green, light green, and black pattern materials have been formed with a cloth layout in which the first article has three color pattern zone pattern shapes.
  • Arrow 4 indicates the moving direction of the cloth color box in which the black pattern material is loaded.
  • the large black dot of the numeral 1 indicates the dark green pattern material having the pattern pattern pattern of the first pattern formed in the carrier, and the small cross line of the numeral 2 indicates the pattern pattern pattern of the second pattern region which has been formed in the carrier.
  • Light green pattern material, reference numeral 3 is a black pattern material having a third pattern area pattern shape formed in the carrier and a black pattern material in the lower hollow cloth color box R 3 .
  • the line in which M 3 has a broken line is shown as a third pattern area (i.e., a black pattern material color area).
  • 10 is a plan view of a finished product having a three-color pattern pattern and a post-pressurization and post-thinning product having an embodiment of one of the aperture pattern mold systems and methods for efficiently producing a multi-color area pattern product.
  • schematic diagram As can be seen from the figure, the large black dot portion of the reference numeral 1-1 indicates the dark green pattern area of the finished article of the embodiment; the small cross line portion of the reference numeral 2-2 indicates the light green pattern area of the finished article of the embodiment; The dot portion indicates the black pattern area of the finished article of the example.
  • FIG. 11 is a cross-sectional view of a finished product of a pressurized and fired buckle having three color pattern pattern patterns in an embodiment of one of the hole pattern mold systems and methods for efficiently producing a multi-color area pattern product of the present invention; schematic diagram.
  • the large black dot portion of the reference numeral 1-1 indicates the dark green pattern area of the finished article of the embodiment
  • the small cross line portion of the reference numeral 2-2 indicates the light green pattern area of the finished article of the embodiment
  • the dot portion indicates the black pattern area of the finished article of the example.
  • FIG. 12 is a plan view showing the planar structure of a hole pattern mold system according to an embodiment of the present invention, which is a method for efficiently producing a multi-color area pattern product. It can be seen from the figure that various types of different color pattern materials are sequentially arranged by the combined pattern grating plate device as the carrier of the color pattern material from the P 1Q position through the hollow pattern template of the first pattern area pattern shape hollowed out. Then go to P 2 . The position is traversed by the hollow hole pattern template of the first pattern of the second pattern area pattern pattern, and then to P 3 . The output preparation area of the positional cloth color pattern area material moving applet is circulated through the hollow pattern template of the third pattern pattern pattern shape cutout, and finally at P 3 .
  • the position is the color pattern area of each color pattern area, and the combined pattern of the preparation preparation area of the program forms a complete pattern area layout, and then enters the position indicated by the label B to enter and exit the molding area.
  • the material in the color pattern area of the cloth, the output of the program, the preparation area corresponding to the input preparation area, and the preparation area of each pattern material are formed, and then formed into the molding device at the position of the molding area indicated by the symbol A.
  • FIG. 13 is a plan view of a second embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product according to the present invention.
  • the predetermined design has a size of 600 mm X 600 mm and each of the corresponding pattern patterns has a hollow shape.
  • a side-by-side schematic diagram of a hole pattern template As can be seen from the figure, the combination of the hollow pattern shapes shown by the blank areas of the three hole pattern templates is the three color pattern area patterns shown in Fig. 28 of the actually designed product.
  • the 1-1-1 large black dot portion indicates the grid die area separating the specification dark green pattern material;
  • the label 2-2-2 small cross line portion indicates the grid 4 die area of the separation specification light green pattern material;
  • the 3-3-3 small hemp portion indicates a grid die area indicating the separation of the standard black pattern material.
  • 15 is a single combined pattern grid pumping device for carrying a color pattern material of a predetermined design pattern area pattern, which is an embodiment of a hole patterning mold system and method for efficiently producing a multi-color area pattern product according to an embodiment of the present invention;
  • the corresponding pattern grid mold composed of the steel grid die wall of the separation specification color pattern material;
  • 5 indicates the combined pattern grid plate device a slideway that is coupled to the pattern grid mold and has a flat surface that moves parallel to the pattern grid mold;
  • numeral 6 indicates that the combined pattern grid panel device is in close contact with the lower portion of the pattern grid mold A plate is provided with a flat surface.
  • FIG. 16 is a schematic diagram of a three-hole pattern template of a predetermined design having a size of 600 legs X 600 and a carrier underneath the embodiment of the second embodiment of the method for efficiently producing a multi-color area pattern product.
  • the combined pattern grid pumping device sequentially passes through the aperture pattern template N 1 of the first color zone pattern shape and then passes through the aperture pattern template N 2 of the second color zone pattern shape, and then passes through the third color.
  • the area pattern shape hollowed out hole pattern template N 3 cloth color pattern area material moving small program, label Z.
  • the combination of the pattern of the hollow pattern of the three-hole pattern template in the combined pattern grid plate-making device and the pattern of the wall of the steel grid of the partitioning pattern color pattern material is only the grid mold, and the number 6 indicates tight A flat panel that is attached to the pattern grid mold and that can be pulled and closed in the provided slide.
  • FIG. 1 is a combination pattern grating pumping device of an embodiment of a hollow hole pattern mold system and method for efficiently producing a multi-color area pattern product according to the present invention, from an output preparation position to a molding position, and exiting the molding position.
  • the combined pattern grid pumping device shown at reference B is moved out by the upward arrow and then moved to the right by the arrow pointing to the right.
  • the input preparation area of the raw material moving small program of each color pattern area is arranged, and the other piece is placed at the P 3Q position of the third pattern area raw material passing through the third hole pattern pattern cloth.
  • the three pattern area raw materials are also the combined pattern grid pumping device in the output preparation area of the material moving area small program in the color pattern area, and will be moved in the direction indicated by the arrow to the left to the cloth shown in the label B. Preparation location.
  • Label Z A pattern grid mold composed of a steel grid gate wall of a combination pattern color pattern material in combination with a hollow pattern shape of a three-hole pattern template in a combined pattern grid platen device, wherein reference numeral 6 indicates that it is closely attached to A planar suction plate under the pattern grid mold and which can be pulled and closed in the provided slide.
  • FIG. 18 is a first pattern of the first pattern of a predetermined design having a size of 600 hidden X 600 mm, which is an embodiment of the second embodiment of the method and method for efficiently producing a multi-color area pattern product.
  • FIG. 19 is a second design of a second embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product according to an embodiment of the present invention having a size of 600 mm X 600 ⁇ .
  • FIG. 20 is a third embodiment of a hollow hole pattern mold system and method for efficiently producing a multi-color area pattern product according to an embodiment of the present invention.
  • the size of the third design pattern is hollowed out.
  • the 21 is a second embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product according to the present invention.
  • the first hole is arranged in the first color by the hollow pattern template of the first pattern area pattern shape.
  • the pattern material is taken as a schematic cross-sectional view in the carrier of the color pattern material by the combined pattern grid pumping device.
  • the combined pattern grid pumping device shown in FIG. 15 has been moved to the hollow pattern template of the first pattern area pattern shape indicated by the broken line marked in the second method.
  • the moving support plate (indicated by R) is placed in the lower hollow material box (indicated by the label) near the material position of the cloth pattern area, and is loaded with a large black dot.
  • the dark green pattern material has been moved from the starting position indicated by the dashed line to the non-movable supporting plate at the other end in the direction indicated by the arrow 4 on the hole pattern template indicated by the broken line (
  • the dark green pattern material indicated by the large black dot 1 loaded in the cloth color box shown by the label falls through the void area of the aperture pattern template.
  • the cloth of the dark green pattern area of the first product is completed.
  • the arrow 4 indicates the moving direction of the cloth color box in which the dark green pattern material is loaded.
  • a pattern grid mold composed of a steel grid die wall of a partitioning specification color pattern material in which a hollow pattern shape of three empty hole pattern templates is combined is combined, and reference numeral 6 indicates that it is closely attached to a planar platen under the pattern grid mold and which can be pulled and closed in the provided slideway, the large black dot is shown as the first pattern area which has been formed in the combined pattern grid platen device.
  • the dark green pattern material in the pattern shape and the dark green pattern material in the lower hollow cloth color box are indicated by the broken line as the first pattern area (ie, the ink green pattern material color area). Hole pattern template.
  • FIG. 22 is a second embodiment of a second embodiment of a method for efficiently producing a multi-color area pattern product by a hollow hole pattern mold system and a second embodiment;
  • the pattern material is used as a bearing color pattern by the combined pattern grating pumping device Schematic diagram of the cross section in the material carrier.
  • the combined pattern grid pumping device shown in Fig. 15 in which the material layout of the first type of dark green pattern region has been placed in the previous position has been moved to the straight line in which the number N 2 is broken in the second method.
  • the second pattern area pattern shape is shown under the hollow hole pattern template, and the lower hollow space for supporting the loading pattern material near the material position of the cloth pattern area on the non-movable supporting plate (shown by reference numeral R)
  • the cloth color box indicated by R 2
  • the light green pattern material shown by the small cross line is loaded, and has been marked from the starting position indicated by the arrow R 2 in the direction indicated by the arrow 4
  • the hole pattern template shown by N 2 has a broken straight line is moved to the non-movable support plate (shown by the symbol R) at the other end, in the process, the cloth color material shown by the label R 2 is loaded.
  • the light green pattern material shown by the small cross line 2 in the box passes through the hole area of the hole pattern template N 2 and falls on the corresponding grid die wall in the combined pattern grid plate device shown in FIG. Inside, completed the light green pattern area of the first product Material.
  • Arrow 4 indicates the moving direction of the cloth color box in which the light green pattern material is loaded.
  • a pattern grid mold composed of a steel grid gate wall of a combination pattern color pattern material in combination with a hollow pattern shape of a three-hole pattern template in a combined pattern grid platen device, wherein reference numeral 6 indicates that it is closely attached to a planar platen under the pattern grid mold and which can be pulled and closed in the provided slideway, the large black dot is shown as the first pattern area which has been formed in the combined pattern grid platen device.
  • the pattern-shaped dark green pattern material, reference numeral 2 is a small cross line showing the light green pattern material having the second pattern area pattern shape and the lower hollow cloth color material box which have been formed in the combined pattern grid plate device.
  • the light green pattern material in R 2 and the broken line indicated by the symbol N 2 are the second pattern area (ie, the light green pattern material color area).
  • FIG. 23 is a second embodiment of a hole pattern mold system and method for efficiently producing a multi-color area pattern product according to an embodiment of the present invention.
  • the hole pattern pattern hollowed out by the third block pattern pattern shape is immersed in the third color.
  • the pattern material is taken as a schematic cross-sectional view in the carrier of the color pattern material by the combined pattern grid pumping device.
  • the combined pattern grid pumping device shown in Fig. 15 in which the first ink green pattern area material and the second light green pattern area material layout have been placed in the first two positions has been moved to the second method of the method. No.
  • N 3 has a third pattern area pattern shape shown by a broken line, under the hollow hole pattern template, near the position of the material of the pattern area on the non-movable support plate (indicated by R)
  • the black pattern material indicated by the small pitting point 3 is placed in the lower hollow fabric box (shown by reference numeral R 3 ) supporting the pattern material, and has been shown from the starting position indicated by the dotted line.
  • a pattern grid mold composed of a steel grid grille wall of a partition pattern color pattern material corresponding to a hollow pattern pattern of a three-hole pattern template in a combination pattern grid plate apparatus, and a reference numeral 6 indicates a close contact a flat panel that can be drawn and closed under the pattern grid mold and which can be pulled and closed in the provided slide.
  • the large black dot is shown as the first pattern that has been formed in the combined pattern grid paneling device.
  • the dark green pattern material of the area pattern shape, the small cross line of the reference numeral 2 is a light green pattern material having a pattern pattern pattern of the second pattern area which has been formed in the combined pattern grid plate-drawing device, which is indicated by the small pitting point
  • the black pattern material having the third pattern area pattern shape and the black pattern material in the lower hollow cloth color box R 3 which have been formed in the combined pattern grid plate device, the label M 3 has a broken line Shown is a third pattern area (ie, black pattern material color area).
  • the pattern shape is hollowed out.
  • Figure 24 is a schematic diagram of a second embodiment of a hole patterning mold system and method for efficiently producing a multi-color area pattern product according to the present invention, wherein the combined pattern grid pumping device carrying the predetermined color regions of the color materials is completely entered into the press.
  • the vertical projection of the upper punch, the lower die, and the pattern grid mold when the vertical projection position under the upper punch and the lower die core are above.
  • the portion I 6 of the four sides of the innermost quadrilateral indicates the vertical projection position of the four sides of the flat plate of the upper punch; the position 17 of the four sides of the outermost quadrilateral indicates the flat plate steel with the raw materials of the respective colors.
  • the vertical projection position of the four side line portions of the inner frame of the pattern grid mold; the portion 18 of the four sides of the middle quadrilateral indicates the vertical projection position of the four side lines of the stamped lower mold core.
  • 25 is a schematic diagram of a second embodiment of a hole patterning mold system and method for efficiently producing a multi-color area pattern product according to the present invention, wherein a combined pattern grid plate-making device carrying predetermined raw materials of various colors enters a press stamping die.
  • the pusher frame Before the press is punched, when the pusher frame is accurately positioned, under the pattern grille mold of each of the color powders indicated by the reference plate 8 in the combined plate die device, the slidable upper plane portion which is in close contact with it is flat Pumping device 6, the figure shows the movable pusher frame 14 above the cloth truck 15, when it is at rest, the upper punch 11 of the press stamping die is not lowered, and the stamping die lower core 7 and 8
  • the indicated pattern grid molds carrying the various color powders are in the correct vertical projection overlap position required for the predetermined pattern.
  • the table platform plate 13 of the stamping die is in the same plane position as the die core 7 without falling;
  • the reference numeral 9 indicates the beam of the ceramic press supporting the punch on the stamping die; and
  • the numeral 10 indicates the frame of the ceramic press.
  • 26 is a schematic diagram of a two-dimensional pattern mold system and method for efficiently producing a multi-color area pattern product according to an embodiment of the present invention, in which a composite pattern grating plate device carrying predetermined raw materials of various colors is entered.
  • the stamping die frame 12 the flat plate-shaped pumping device 6 has been quickly retracted, so that the toner powders in the pattern grid mold carrying the respective color powders are accurately and vertically dropped into the stamping die frame 12 according to the predetermined pattern position.
  • the label Z An empty pattern grid mold indicating that the powder has been finished; reference numeral 9 denotes a beam of a ceramic press supporting the punch of the stamping die; and reference numeral 10 denotes a frame of the ceramic press.
  • Figure 27 is a view showing the state in which the cloth car of the embodiment of the present invention for efficiently producing a multi-color area pattern product has been withdrawn from the press, and the empty combined pattern of the finished raw material used in the present invention.
  • the grid pumping device will enter the input preparation area of the raw material moving applet of the color pattern area from the material preparation area of the cloth color area, and has moved to the output preparation area of the material moving applet of the color pattern area of the cloth and has been loaded.
  • the pusher truck 14 above the cloth cart 15 has exited the stamping die, and the powder pattern of each color zone that falls vertically into the stamping die frame has been pressed by the punch 11 on the stamping die.
  • a preform 20 having a predetermined pattern reference numeral Z.
  • An empty pattern grid mold indicating the collapse of the powder reference numeral 9 denotes a beam of a ceramic press supporting the punch on the stamping die; and reference numeral 10 denotes a frame of the ceramic press.
  • Figure 28 is a plan view showing the finished product having three patterns of color pattern regions in an embodiment of the method for efficiently producing a multi-color area pattern product and the method of the second embodiment of the present invention.
  • 1-1 indicates that the large black dot portion indicates the dark green pattern region of the finished article of the embodiment;
  • the reference numeral 2-2 indicates that the light green pattern region of the finished article of the embodiment is formed; and
  • the small dot portion indicates the implementation.
  • FIG. 29 is a hole pattern mold system and method for efficiently producing multi-color area pattern products according to the present invention
  • the large black dot portion of the reference numeral 1-1 indicates the dark green pattern area of the finished article of the embodiment
  • the small cross line portion of the reference numeral 2-2 indicates the light green pattern area of the finished article of the embodiment
  • the dot portion indicates the black pattern area of the finished article of the example.
  • a 600 mm 600 mm size porcelain-like imitation large green-green marble pattern product having a light-transmissive characteristic for the purpose of producing a light green and a light-transmissive light green and black pattern color region is taken as an example.
  • the manufacturing process includes the following steps:
  • the pre-designed hole pattern combination for the hole pattern template respectively for the pattern material of the three colors is the pattern area pattern of the predetermined design of the article; (as shown in Figures 4, 5, and 6).
  • each of the aperture pattern templates has at least 3-10 edge shapes for different shapes of aperture patterns through the pattern material, and 3-10 decorative patterns corresponding to different colors in the product are defined. Edge or overall shape;
  • each of the aperture pattern templates is used as the material position of the cloth pattern area, and the three hole pattern templates are arranged in sequence on the upper part of the endless loop made of a stainless steel strip having a thickness of 0.5 ram.
  • the appropriate height corresponds to the frame underneath, and the gap between the installation gap and the frame on the endless track is consistent, so that the cyclic crawler sequentially moves the material of one cloth pattern area correspondingly to the next hole pattern template. ; (as shown in Figure 1, 3)
  • each of the hole pattern templates there is a non-movable supporting plate near the material position of the cloth pattern area, and the lower part of the supporting plate is filled with a color pattern material, and the lower part is a hollow cloth color box. Body, these boxes are connected to the cloth color power unit.
  • the cloth color box of the first fabric position the ink green porcelain pattern material required for the corresponding design of the porcelain shield imitation large green marble pattern is placed and continuously replenished, and the cloth color of the second cloth position is placed.
  • the material box is filled with and constantly replenished with the light green porcelain pattern material required for the design and manufacture, and the cloth material box of the third cloth position is placed and continuously replenished for the predetermined design and production. Black porcelain pattern material.
  • the starting position shown by ⁇ is moved in the direction indicated by the arrow 4 on the aperture pattern template indicated by the broken line of the label Mi to the non-movable supporting plate (indicated by the symbol R) at the other end.
  • load in the label! ⁇ The dark green pattern material indicated by the large black dot 1 in the cloth color box shown in the cloth passes through the hole area of the hole pattern template and falls within the frame on the endless track carrying the color pattern material indicated by the label Z and A pile shape defined by the shape of the hole is formed, and the cloth of the dark green pattern area produced by the first product is completed.
  • the cloth color box body for supporting the lower hollow in the vicinity of the material position of the cloth pattern area and the middle thereof
  • a cloth color box containing the light green pattern material having the light transmissive characteristic shown by the small cross line 2 is loaded (reference numeral R 2 Shown, has moved from the starting position indicated by the dotted line R 2 to the supporting plate on the other end which is not movable in the direction indicated by the arrow 4 on the hole pattern template indicated by the broken line of the label M 2 (
  • the light green pattern material having the light transmissive characteristic shown by the small cross line 1 loaded in the cloth color box shown by the symbol R 2 passes through the hole pattern template.
  • the hole area falls as indicated by the label Z.
  • the endless track frame on the colored pattern carrier material portion other than the position of the blank region and the dark green material pattern is formed by stacking a predetermined shape of the second pores shape by M, with completion of a light-transmissive article produced Features a light green pattern area of the fabric.
  • the frame orientation on the endless track of the color pattern material carrier has been placed in the first two positions with a greenish pattern area material and a second light green pattern area material with light transmissive characteristics.
  • the direction of the molding position moves, and the movement to the mark M 3 has a broken line as shown by the three lines
  • the fabric of the black pattern material color region of the first product is completed. So far, the dark green, light-transparent light green and black pattern materials have been formed with a cloth layout in which the first article has three color pattern zone pattern shapes.
  • step (4), (5), (6), (7) above it is a complete small program for moving the material in the color pattern area. As shown in Figure 3. As the frame on the endless track as the carrier of the color pattern is sequentially cyclically moved, the steps (4), (5), (6), and (7) are repeated to obtain the ink green and light transmissive characteristics. The light green, and black, predetermined design of the three complete pattern area material layout.
  • the frame on the endless track that is the closest to the forming position as the carrier of the color pattern material is the three complete patterns of the light green and black predetermined design that have been loaded with dark green and translucent features according to the design requirements.
  • the raw materials of the three complete pattern areas of the light green and black which have been pre-designed with the dark green and light transmissive characteristics are moved to the position of the press forming zone to be pressed into the bricks, and The movement of the cloth in the three positions of the three different colors in the back is still the same repeating cycle, except that each time the last piece is loaded with the complete pattern shape feature of the predetermined design pattern of various predetermined colors.
  • the raw material is sent to the molding position of the ceramic press to be stamped and formed, and the brick blank is obtained. Then, through the drying kiln of the ceramic vitrified brick, the firing kiln process, and the polishing process, the transmissive characteristic of the predetermined three pattern color regions is obtained. Large flower green marble pattern polishing products.
  • An imitation large green marble pattern product having a light-transmitting characteristic of a predetermined design pattern composed of light green and black three pattern regions. It should be noted here that since the light green raw material is well translucent, the polished surface of the product in the pattern region, especially at the boundary edge region of its black or dark green pattern, may exhibit light transmission or The transparent color is a realistic, imitation stone effect with a shallow to deep three-dimensional layering.
  • the second embodiment is an example of a 600-legged X 600-sized porcelain-like imitation large green-green marble pattern fine pattern product for the purpose of producing three pattern color regions of dark green, light green, and black, and the manufacturing process includes the following steps. :
  • the pre-designed hole pattern combination of the hole pattern template of the color pattern material is the pattern area pattern of the predetermined design of the product; (as shown in Figs. 18, 19, 20).
  • each of the aperture pattern templates has at least 3 to 10 edge shapes for different shapes of aperture patterns through the pattern material to dominate and define 3-10 decorative patterns corresponding to different colors in the product. Edge or overall shape;
  • each of the aperture pattern templates is used as the material position of the cloth pattern area, so that three empty hole pattern templates are arranged in sequence next to the cloth cart of the ceramic press; (as shown in FIG. 12)
  • the upper surface area of each hole pattern template there is a non-movable supporting plate near the material position of the cloth pattern area, and the lower part of the supporting plate is filled with a color pattern material, and the lower part is a hollow cloth color box.
  • These cabinets are coupled to the cloth color power unit.
  • the lower part of the three hole pattern templates are correspondingly provided with the characteristics of 3-10 different hole pattern shapes which are sequentially moved into and used to support the loading of various color pattern materials.
  • a pattern grid mold composed of a grid die wall which functions as a fine separation specification for 3 to 10 different pattern color materials (the pattern area surrounded by the grid die wall and the hollow pattern template are hollowed out) The pattern combination of the regions corresponds to); a plate having a flat surface is arranged in the lower part of the pattern grid; and a plate having a planar surface is arranged in parallel with the pattern grid mold
  • the moving slides and the power units that cause the draw plates to be pulled apart and closed in parallel form a combined pattern grid pumping device as a carrier for the color pattern material. (As shown in Fig. 15)
  • the porcelain-like imitation large green marble pattern corresponds to the required dark green porcelain pattern material
  • the second cloth position of the cloth color material box is placed and continuously supplemented with the light green porcelain pattern material required for the predetermined design and production.
  • the black ceramic shield pattern material required for the predetermined design is placed and continuously added to the cloth color box of the third fabric position.
  • the combined pattern grid plate-sliding device is placed in the position and direction as shown in Fig. 12, and the input preparation position of the material color moving area moving small program shown by the label P Move to Pi.
  • the first cloth position shown is used to fabricate the ceramic material of the dark green pattern area through the first hole pattern template (as shown in Fig. 21).
  • the lower part of the cloth pattern area is used for supporting the lower hollowing
  • the cloth color box body filled with the dark green pattern material indicated by the large black dot 1 Shown has moved from the starting position indicated by the dotted line to the supporting plate shown by the arrow 4 in the direction indicated by the arrow 4 to the non-movable supporting plate at the other end (reference R.
  • the dark green pattern material indicated by the large black dot 1 loaded in the cloth color box shown by the symbol ⁇ falls through the hole area of the hole pattern template ⁇ and FIG. 15 In the corresponding grid die wall of the combined pattern grilling device shown, the fabric of the dark green pattern area of the first article is completed.
  • the cloth color box (shown by reference numeral R 2 ) loaded with the light green pattern material shown by the small cross line 2 has been shown by the arrow 4 from the starting position indicated by the dotted line number R 2
  • the direction is moved on the aperture pattern template indicated by the broken line with the number N 2 on the other end of the non-movable tray (shown by reference numeral R), in the process, the cloth shown by the label R 2 is loaded.
  • the light green pattern material shown by the small cross line 2 in the toner box passes through the empty N template pattern void region 2 falls on the combined pattern shown in FIG. 15 the inner pumping grid plate grid means corresponding die wall, to complete the production of the cloth article of a light green pattern area.
  • the cloth color box for supporting the lower hollow near the material position of the cloth pattern area On the non-movable support plate (shown by the symbol R) of the body and the pattern material loaded therein, the cloth color box (shown by the label) loaded with the black pattern material shown by the small pitting point 3 has been drawn from the dotted line
  • the starting position indicated by the reference numeral is moved in the direction indicated by the arrow 4 on the aperture pattern template indicated by the broken line of the label N 3 to the non-movable supporting plate (shown by the symbol R) at the other end.
  • the black pattern material shown by the small pitting point 3 loaded in the cloth color box shown by the reference numeral R 3 falls through the hole area of the hole pattern template N 3 and is shown in FIG.
  • the corresponding pattern grille plate device the corresponding wall of the grid die which is not covered with the dark green and light green pattern materials is completed, and the cloth of the black pattern area produced by the first product is completed.
  • the dark green, light green, and black pattern materials have been formed in the combined pattern grid paneling device with a complete cloth layout in which the first article has three color pattern zone pattern shapes.
  • the third cloth position at which the combined pattern grid pumping device is located is also the output preparation position of the raw material moving applet of each color pattern area of the output cloth.
  • the cloth color box containing three different colored porcelain powders is different in each of the lower parts. Dragging or pushing on the three hole pattern templates of the hole pattern feature, which is dominated by the pattern shape of the edge of the hole and stipulates that the raw materials of the respective colors fall into the three lower-colored flat plates to carry the color materials of the respective color zones.
  • the pattern grid molds i.e., among the combined pattern grid pumping devices, it is finely and accurately formed into a predetermined layout in which 3-10 pattern shapes are separated.
  • cloth color pattern area material moving small program each time during and after the fabric process, each hole pattern template under each cloth position does not move forward, and the power device will make the lower part
  • the three combined pattern grid pumping devices are moved in the direction of the molding position of the product, but only moved to the next required cloth pattern coloring position of the cycle arrangement, and the above process (8) is repeated to make the design necessary.
  • a predetermined pattern of another desired color is placed in all of the combined pattern grid paneling devices.
  • the output area of the color preparation area of the cloth color pattern area is ready to be placed in the color area pattern layout required for the complete predetermined design
  • the combination pattern grating plate-making device of the raw material enters the cloth corresponding to the output of the raw material moving small program of the color pattern area of the cloth and the input preparation area after the position of entering and exiting the forming area as shown by the symbol B in FIG.
  • the preparation position of the complete pattern material that is, on the powder rack shown in FIG. 25, the powder rack carries the toner materials of the color regions which have been carried by the combined pattern grid pumping device to the press, and passes through the stamping die.
  • the plate plate the exact predetermined vertical projection overlap required to reach the pattern above the upper punch of the stamping die and the pattern above the die of the stamping die
  • the time is set (as shown in Figures 24 and 25)
  • the movement is stopped immediately, and the conventional necessary pusher plate installed at the front end of the pusher frame has pushed out the last round of pressed brick blank semi-finished product which is pressed by the press die. press.
  • the stamping lower mold core is lowered to form a press stamping die frame, and at the same time, in a period of 0.1 to 6 seconds, the flat plate-shaped plate for supporting the powder under the pattern mold grid is completely pulled off.
  • the three color zone powders having the specified pattern features are accurately dropped into the stamping frame according to the predetermined area of the pattern die grid (as shown in Fig. 26).
  • the push-pull frame exits the press with the combined pattern grilling device that has lost the pattern material, and after it exits the ceramic press, the stamping die is pressed even if the punch is pressed on the stamping die of the press
  • the color powder in the frame is stamped into the lower back direction or the upper back direction to form a precise three-dimensional pattern of the specified three color regions with clear and distinguishable features, and the semi-finished brickwork of the imitation large green marble pattern.
  • the P 3Q position of the third pattern area material is laid out in the third pattern area material, and is also a combination pattern grid pumping plate in which the material of each color pattern area moves d, and the output preparation area of the program is prepared.
  • the device will be moved to the preparation position indicated by the arrow B in the direction indicated by the arrow to the left to be transported to the preparation position of the molding position, and the next round of (10), (11), (12), (13)
  • the necessary process steps will each Raw whole area layout of the color pattern stamped into semi-finished brick.
  • the second combined pattern grating plate-making device carrying the porcelain material with complete layout of three color pattern areas of dark green, light green and black is in the output preparation area of the material moving small program of each color pattern area.
  • steps (5), (6), (7) the process of arranging the respective primary materials required for the predetermined design of the three different colors into the combined pattern grating pumping device is completed;
  • the number of repetitions of the part of the process required for the steps (5), (6), and (7) is such that the last three types of combined pattern grating pumping devices closest to the molding apparatus can be achieved.
  • Complete pattern layout of color raw materials; according to the above-mentioned (10), (11), (12), (13) parts of ceramic products by press forming process, can be achieved according to the system and process of the present invention
  • the first piece is a porcelain imitation large green marble pattern brick product characterized by a pattern area layout feature formed by three color ceramic materials of a predetermined design of dark green, light green, and black.
  • the above-mentioned necessary steps are repeated to form a second block of three different color pattern regions, which are produced by the process of the present invention and which are required to produce the system of the present invention and the purpose of the process.
  • a ceramic imitation large green marble pattern brick product of a pattern area layout feature formed by three color ceramic materials of predetermined dark green, light green, and black After the ceramic glazing bricks, the firing kiln process, and the polishing process, the high-quality polished products of the imitation large green marble pattern are obtained.
  • the silicate brick body color or body color pattern block forming the above-mentioned different colors such as red, yellow, white, blue, black, green, orange, purple, etc.
  • the third embodiment is an example of a 600 ⁇ X 600 awake-sized imitation large green marble-patterned resin-containing artificial stone product for the purpose of producing three pattern color regions of dark green, light green, and black, and the manufacturing process includes the following step:
  • the preparation of 3 blocks for the first block through the dark green, the second block through the light green, the first Three holes pattern templates each having a different void pattern characteristic of each of the black resin-containing artificial stone pattern materials; a pre-designed hole pattern combination for the hole pattern template respectively for the three-color pattern material is A pattern pattern pattern of a predetermined design of the article; (as shown in Figures 4, 5, and 6).
  • each of the aperture pattern templates has at least 3-10 edge shapes for different shapes of aperture patterns through the pattern material, and 3-10 decorative patterns corresponding to different colors in the product are defined. Edge or overall shape;
  • the surface area on each of the aperture pattern templates is used as the material position of the cloth pattern area, so that the three hole pattern templates are sequentially arranged on the glass plate of the frame with a height of about 30 inches, and are divided into three empty spaces.
  • the pitch pattern templates are arranged at a pitch on the conveyor belt with a framed glass plate. (as shown in Figures 1 and 3)
  • a non-movable supporting plate is arranged near the material position of the cloth pattern area, and the lower part of the supporting plate containing the colored resin-containing artificial stone pattern material is Hollow cloth color boxes, these boxes are connected to the cloth color power unit.
  • the ink green resin-containing artificial stone pattern material required for the corresponding design of the imitation large green marble pattern resin artificial stone product is placed and continuously supplemented
  • the fabric material box of the second cloth position is filled with and continuously replenished with the light green resin-containing artificial stone pattern material required for the predetermined design and production
  • the cloth design box of the third cloth position is placed and continuously replenished with the predetermined design and production office.
  • the black resin-containing artificial stone pattern material is required.
  • the glass plate with the frame on the frame corresponding to the first cloth position, in this position, as shown in Fig. 7, the framed glass as the material carrier of the color pattern indicated by the symbol Z
  • the plate has been moved under the hole pattern template of the first pattern area pattern shape indicated by the broken line, and the cloth color box body for supporting the lower hollow is arranged near the material position of the cloth pattern area and A non-movable support plate (shown by reference numeral R) in which the pattern material is loaded, and a cloth color box containing the dark green resin-containing artificial stone pattern material shown by the large black dot 1 (indicated by the numeral ⁇ ) , has been marked from the dotted line!
  • the starting position shown is moved in the direction indicated by arrow 4 on the hole pattern template indicated by the broken line, to the 7-tray plate (labeled R.) on the other end, in the process.
  • the dark green resin-containing artificial stone pattern material shown by the large black dot 1 loaded in the cloth color box shown by the numeral 1 ⁇ falls through the hole area of the hole pattern template and bears the color shown by the symbol Z.
  • a cloth containing a resin-containing artificial stone material in a dark green pattern region which is formed by a slope of a M-hole shape and which is formed in a shape of a m-hole is formed.
  • a framed glass plate as a color pattern material carrier indicated by the reference sign Z of the first type of dark green resin-containing artificial stone pattern area has been placed in the previous position along with the conveyor belt Molding position direction, M 2 has moved under the reference pattern template pattern pores hollow shape shown broken line a second pattern regions, as shown in FIG. 8, for the position near the cloth feed pattern area
  • the light-colored resin-containing artificial stone pattern material indicated by the small cross line 1 is placed on the non-movable supporting plate (shown by the symbol R) supporting the lower hollowed cloth color box and the pattern material loaded therein.
  • the cloth color box (shown by reference numeral R 2 ) has been moved from the starting position indicated by the broken line number R 2 in the direction indicated by the arrow 4 on the hole pattern template indicated by the broken line of the label M 2
  • the non-movable support plate (shown by the symbol R)
  • the light green resin-containing man-made shown by the small cross line 2 loaded in the cloth color box shown by the symbol R 2
  • the stone pattern material passes through the void area of the hole pattern template and is formed in a blank position other than the ink green pattern raw material area in the framed glass plate which is the carrier carrying the color pattern raw material.
  • M 2 by the shape of pores Regulation Accumulation in a ramp shape, the first finished fabric pattern area produced a pale green article containing the resin material of artificial stone pattern.
  • the first two positions have been placed in the first type of dark green pattern area containing resin artificial stone and the two kinds of light green pattern area containing resin artificial stone material layout as a color pattern raw material carrier has a border the glass plate with the belt and move molding position direction, to move under the reference M 3 have the pore pattern template pattern shape hollow third pattern regions shown in broken lines, in the vicinity of the feed position of the cloth pattern area
  • a non-movable support plate shown by reference numeral R) for supporting the lower hollowed-out cloth color box and the pattern material loaded therein, and the black resin-containing artificial stone pattern shown by the small pitting point 3 is loaded.
  • the cloth color box of the raw material (indicated by R 3 ), the hole pattern template which has been shown by the arrow R 3 from the starting position indicated by the broken line in the direction indicated by the arrow 4, has a broken line at the symbol M 3 to the mobile plate 7 Torr (shown in reference R.) immovable on the other end, in this process, the toner is loaded in the casing cloth numeral 113 shown in FIG small black-containing resin pits 3
  • Artificial stone pattern material through the hole pattern template M 3 The void area falls in the area of the remaining blank which is not covered with the dark green and light green resin-containing artificial stone pattern material in the framed glass sheet which is the carrier of the color pattern as indicated by the label Z, and the first product is completed. Black fabric containing resin artificial stone pattern material. So far, the raw materials of the dark green, light green, and black pattern containing the resin artificial stone have been formed with the cloth layout in which the first article has three color pattern area pattern shapes.
  • step (4), (5), (6), (7) above it is a complete small program for moving the material in the color pattern area. As shown in Figure 3. With the sequential movement of the metal case as the carrier of the color pattern material, the steps (4), (5), (6), and (7) can be repeated to obtain the resin-containing man-made with a predetermined design of dark green, light green, and black. The layout of the three complete pattern areas of stone material.
  • a three-patterned black pattern comprising a predetermined design pattern of a resin-like artificial stone-like product of a large green marble pattern.
  • a 600 mm X 600 mm size imitation large green marble patterned glass ceramic product for the purpose of producing three pattern color regions of dark green, light green, and black is taken as an example, and the manufacturing process includes the following steps:
  • the pre-designed hole pattern combination of the hole pattern template of the color pattern material is the pattern area pattern of the predetermined design of the product; (as shown in Figures 4, 5 and 6).
  • each of the aperture pattern templates has at least 3 to 10 edge shapes for different shapes of aperture patterns through the pattern material to dominate and define 3-10 decorative patterns corresponding to different colors in the product. Edge or overall shape;
  • the surface area on each of the aperture pattern templates is used as the material position of the cloth pattern area, so that the three hole pattern templates are sequentially arranged at an appropriate height on the upper part of the transmission track, and three holes are pressed.
  • the pattern templates are sequentially arranged with a spacer placed on the transfer track. (As shown in Figure 1, 3)
  • Fourth, in the upper surface area of each hole pattern template there is a non-movable supporting plate near the material position of the cloth pattern area, and the loading plate is loaded on the supporting plate.
  • the lower part of the crystal glass pattern material is a hollow cloth color box, and these boxes are coupled with the cloth color power device.
  • the pad on the corresponding plate corresponds to the first cloth position.
  • the pad as the color pattern material carrier indicated by the reference Z has moved at the label.
  • the cloth color box body for supporting the lower hollow near the material position of the cloth pattern area and the pattern material loaded therein
  • the cloth color box shown by the number ⁇
  • the dark green glass-ceramic pattern material shown by the large black dot 1 has been marked from the dotted line.
  • the upper hole pattern template ⁇ starting position shown in the direction shown by an arrow reference numeral 4 there is indicated by line M 1 is moved off to the other end of the immovable supporting plate (reference numeral R u shown), in In this process, the dark green glass-ceramic pattern material shown by the large black dot 1 loaded in the cloth color box shown by the label falls through the hole area of the hole pattern template ⁇ and bears the color shown by the label Z.
  • a pattern of the slopes defined by the shape of the Mi holes is formed on the backing plate of the pattern material, and the cloth of the dark green pattern area produced by the first product is completed.
  • M 2 has a second pattern area pattern shape shown by a broken line, under the hollow hole pattern template, as shown in FIG.
  • a cloth color material for supporting the lower hollow near the material position of the cloth pattern area On the non-movable support plate (shown by R) of the box and the pattern material loaded therein, a cloth color box containing the light green glass-ceramic pattern material shown by the small cross line 1 (reference R 2 ) Shown), has moved from the starting position indicated by the dotted line 1 2 in the direction indicated by the arrow 4 to the supporting pattern plate on the other end which is not movable on the hole pattern template indicated by the broken line of the label M 2 (indicated by reference numeral R), in this process, the light green glass-ceramic pattern material shown by the small cross line 2 loaded in the cloth color box shown by reference numeral R 2 passes through the hole pattern template M 2 The hole area falls as indicated by the label Z.
  • Pad portion blank spot on the carrier material has a color pattern cloth dark green pattern and the area other than the raw material forms a ramp-like stacking of the predetermined shape of the hole 2 by M, the first to complete a pale green micro-producers The fabric of the crystal glass pattern area.
  • the first type of dark green pattern area glass-ceramic raw material and the two kinds of light green pattern area glass-ceramic raw material layout are placed in the first two positions as a color pattern raw material carrier and then transferred under pores forming a pattern template is moved to the track position and direction, is moved to the reference straight line M 3 as shown with a broken pattern shape hollow third pattern region, near the feed position of the fabric pattern for supporting a lower portion of the hollow region
  • the cloth color material case of the black crystallized glass pattern material shown by the small pitting point 3 is loaded ( Marked by the reference numeral R 3 , has moved from the starting position indicated by the symbol R 3 of the broken line to the hole pattern template indicated by the broken line of the label M 3 in the direction indicated by the arrow 4 to the other end which is immovable.
  • the black glass-ceramic pattern material shown by the small pitting point 3 loaded in the cloth color box shown by the symbol R 3 passes through the hole pattern
  • the hole area of the template M 3 falls as indicated by the reference Z
  • the pad of the color pattern raw material carrier is not covered with the remaining blank area of the dark green and light green glass-ceramic pattern material, and the cloth of the black crystallized glass pattern raw material color region of the first product is completed. So far, the dark green, light green, and black patterned crystal glass raw materials are formed with a cloth layout in which the first article has three color pattern area pattern shapes.
  • the three complete pattern areas of the glass-ceramic material have been loaded with the dark green, light green, and black predetermined designs.
  • the material moving small program in each color pattern area of the cloth began to become a process state that can enter the molding process.
  • the glass-ceramic raw materials of the three complete pattern areas which have been pre-designed with dark green, light green and black are sent to the drying kiln for drying with the transmission track and then into the firing kiln to be fired into the finished product.
  • the movement of the three different colors of the different pattern areas in the three positions is still the same repeating cycle, except that each time the last piece has been loaded with the full pattern shape features of the predetermined design pattern of various predetermined colors.
  • the crystal glass raw material, fed, dried kiln and firing kiln are fired according to three known firing temperatures and time zones of the glass ceramics, and then removed from the art board to obtain a semi-finished product.
  • the fifth embodiment is an example of a resin-containing floor covering material of 600 ⁇ 600 leg size imitation large green marble pattern for the purpose of fabricating three pattern color regions of dark green, light green, and black, and the manufacturing process includes the following Steps:
  • the vacuum pump, the rolling shaft, the heating equipment, and the carrier for carrying the raw material for the resin-containing floor material prepared for the production of the resin-containing floor material are more than 60 (km x 600 mm long) Green non-patterned 2 face thick rollable PVC material and conveyor track.
  • a pre-designed hole pattern combination for a hole pattern template respectively for a pattern material of three colors is a pattern pattern pattern of a predetermined design of the article; (as shown in FIGS. 4, 5, and 6).
  • each of the aperture pattern templates has at least 3-10 edge shapes for different shapes of aperture patterns through the pattern material, and 3-10 decorative patterns corresponding to different colors in the product are defined. Edge or overall shape;
  • each hole pattern template is used as the material position of the cloth pattern area, so that the three hole pattern templates are arranged in sequence on the upper part of the transmission crawler at a height of about 3 awake, and are sequentially arranged according to three holes pattern templates.
  • the spacing of the arrays is placed on the conveyor track with a roll of green material that is ultra-long in length and thick. ( Figure 1, 3)
  • a non-movable supporting plate is arranged near the material position of the cloth pattern area, and the pattern material for preparing the resin-containing floor material is loaded on the supporting plate.
  • the lower part is a hollow cloth color box, which is connected with the cloth color power device:
  • the resin-containing floor material required for the corresponding design of the imitation large flower green marble pattern resin-containing floor material is placed and continuously replenished.
  • the pattern material, the second cloth position in the cloth color box is placed and continuously replenished
  • the light green color of the pattern material containing the resin flooring material is prepared, and the black color of the resin material containing the material required for the predetermined design is added and continuously added to the cloth color box of the third cloth position. raw material.
  • the 2 mm thick PVC material placed thereon corresponds to the first cloth position.
  • the label Z is 2 mm thick as a color pattern material carrier.
  • the PVC material has been moved under the label!v ⁇ with the first pattern area pattern shape shown by the broken line, under the hollow hole pattern template, the cloth for supporting the lower hollow near the material position of the cloth pattern area
  • the cloth color of the resin material containing the resin floor material is filled with the dark green color shown by the black dot 1
  • the material box (shown by the symbol ⁇ ) has been moved from the starting position indicated by the dotted line to the hole pattern template indicated by the broken line in the direction indicated by the arrow 4 to the other end of the movable frame.
  • the ink material of the resin-containing floor material produced by the large black dot 1 loaded in the cloth color box shown by the label passes through the empty space.
  • Empty hole pattern template The area falls on the 2 mm thick PVC material carrying the color pattern material indicated by the label Z and forms a slope piled shape defined by the shape of the Mi hole.
  • the preparation of the dark green pattern area of the first product is made of resin. Raw material fabric for flooring materials.
  • the cloth color box of the pattern material of the material (indicated by the symbol R 2 ) has been shown as the starting position indicated by the dotted line 1 2 in the direction indicated by the arrow 4 in the direction indicated by the broken line of the symbol M 2 .
  • hole pattern shown in the upper template moved to the other end of the immovable supporting plate (reference numeral R.
  • the toner is loaded in the casing cloth shown in the small cross-reference line R 2
  • Light green fabricating material containing resin flooring material M hole hole pattern template region 2 falls on the Z reference numerals as shown in FIG 2 so that the carrier carries a colored pattern on the raw material has a thickness of PVC material cloth blank space portion other than the pattern of dark green feed region and is formed by M 2
  • the slopes defined by the shape of the holes are piled up, and the fabric of the pattern material of the resin-containing floor material which is made of the first product is light green.
  • the first type of dark green pattern area is used to fabricate the raw material containing the resin flooring material and the second light green pattern area is used as the color pattern of the raw material layout of the resin-containing floor material.
  • the 2 hidden thick PVC material of the raw material carrier moves along the conveying track to the molding position.
  • the toner is loaded on a cloth casing, shown as R 3 in the production of small black Ma shown in dot pattern material 3 containing resin floorings
  • the void area passing through the aperture pattern template M 3 falls on the 2 ⁇ thick PVC material shown as the material carrier of the color pattern indicated by the label Z, and the remaining blank of the pattern material containing the resin tiling material is not disposed on the dark green and light green.
  • step (4), (5), (6), (7) is completed, it is a complete small program for moving the material in the color pattern area. As shown in Figure 3. With the sequential movement of the metal plates as the carrier of the color pattern material, the steps (4), (5), (6), and (7) can be repeated to obtain three complete designs of the green, light green, and black designs.
  • the pattern area creates a layout of the raw material containing the resin flooring material.
  • the movement of the cloth in the three positions of the three different colors in the back is still the same repeating cycle, but the complete pattern shape feature of the predetermined design pattern with various predetermined colors is continuously loaded every time.
  • the raw material containing the resin flooring material is fed to the molding position.
  • the rolling shaft uses the rolling shaft to continuously feed the PVC material containing the resin floor material with the three complete pattern areas of the green, light green and black on the 2 green PVC material which is fed into the molding position.
  • the heating and rolling are performed, and finally, the imitation of the three patterns of dark green, light green and black with predetermined design obtained by the apparatus and system method of the apparatus of the invention is obtained.
  • the green marble pattern is about 4 to 5 leg thickness of the PVC resin flooring material stripped.
  • the thickness is from the bottom of the green to allow for the extra long PVC plus about 3 hidden pattern material thickness.
  • (11) repeating the necessary processes of (4), (5), (6), (7), (8), (9), (10) above, you can continuously obtain efficient production of dark green, light green
  • the 600-legged X 600 for the purpose of fabricating the three pattern color regions of dark green, light green, and black is an example of a large-sized imitation large green marble patterned float glass product, and the manufacturing process includes the following steps:
  • the pre-designed hole pattern combination of the hole pattern template of the color pattern material is the pattern area pattern of the predetermined design of the product; (as shown in Figures 4, 5 and 6).
  • each of the hole pattern templates has at least 3 - 10 edge shapes for different shapes of the hole pattern die through the pattern material, and stipulates 3 - 10 decorative patterns corresponding to different colors in the product. Edge or overall shape;
  • the surface area on each of the aperture pattern templates is used as the material position of the cloth pattern area, and the three hole pattern templates are sequentially arranged at an appropriate height at a desired position of the lower portion of the tin metal material layer. (as shown in Figures 1 and 3)
  • the tin metal material layer thereon corresponds to the first cloth position.
  • the layer of tin metal material as the material carrier of the color pattern indicated by the reference Z has been Moving under the hole pattern template of the first pattern area pattern shape indicated by the broken line marked with a broken line, the cloth color material for supporting the lower hollow near the material position of the cloth pattern area a non-movable support plate (shown by reference numeral R) of the box and the pattern material loaded therein, and a cloth color box containing the dark green float glass pattern material shown by the large black dot 1 ), has been marked from the dotted line!
  • the starting position shown is moved in the direction indicated by the arrow 4 on the aperture pattern template indicated by the broken line, to the non-movable support plate (labeled R.) on the other end, in the process
  • the ink green float glass pattern material indicated by the large black dot 1 loaded in the cloth color box shown by the numeral 1 ⁇ falls through the hole area of the hole pattern template and bears the color pattern shown by the symbol Z.
  • a slope piled shape defined by the shape of the void is formed, and the fabric of the dark green pattern area produced by the one piece of the product is completed.
  • M 2 has a second pattern area pattern shape shown by a broken line, under the hollow hole pattern template, as shown in FIG.
  • a cloth color material for supporting the lower hollow near the material position of the cloth pattern area On the non-movable support plate (shown by reference numeral R) of the box and the pattern material loaded therein, a cloth color box containing the light green float glass pattern material shown by the small cross line 2 (reference R 2 ) Shown), has moved from the starting position indicated by the dotted line 1 2 to the 7 -top plate which is not movable at the other end in the direction indicated by the arrow 4 on the hole pattern template indicated by the broken line of the label M 2 (indicated by R), in this process, the light green float glass pattern material shown by the small cross line 1 loaded in the cloth color box shown by the reference numeral R 2 passes through the empty hole pattern template.
  • the hole area falls on the label Z as the bearing color Metallic tin material layer has been patterned cloth feed blank space portion other than the pattern of dark green feed region and is formed by a light green float M stacking ramp-shaped hole 2 under the shape of a finished article made Fabric in the glass pattern area.
  • the production line moves in the direction of the molding position, and moves to the bottom of the third pattern area pattern shape indicated by the broken line indicated by the broken line M 3 , and is used for supporting the lower part near the material position of the cloth pattern area.
  • step (4), (5), (6), (7) is completed, it is a complete blank moving program of the color pattern area. As shown in Figure 3. As the layer of tin metal material as the carrier of the color pattern material is sequentially cyclically moved, the steps of (4), (5), (6), and (7) are repeated to obtain the predetermined design of the ink green, light green, and black. Three complete pattern areas of float glass material layout.
  • the tin metal material layer closest to the molding position as the carrier of the color pattern material is the three complete pattern area float glass material layout that has been filled with dark green, light green and black according to the requirements of the design.
  • the material moving process of the color pattern area of the cloth color is completed, and the process state of entering the molding process is started.
  • the movement of the cloth in the three positions of the three different color patterns in the back is still the same repeated cycle.
  • the last piece of float glass material that has been loaded with the complete pattern shape features of the predetermined design patterns of various predetermined colors is placed on the tin metal layer, and floated into the front section to be heated and floated.
  • a hole pattern template having the first and last pattern associative features can be used, an infinitely long float glass having a mutual pattern can be produced on the float glass production line, which can be cut, According to the length of the required size, it is also possible to obtain a complete pattern of the article.
  • a vertical circulation system and a method for manufacturing a hole pattern of a decorative plate the overall pattern design of each block is changed by using the head-to-tail combination and the pattern is changed differently. , a float glass product with a changeable pattern is obtained.
  • a void pattern mold system and method for efficiently producing a multi-color area pattern article can be implemented in accordance with different desired patterns and properties. It can be seen that, without departing from the technical solution of the present invention, the above embodiments are in accordance with the technical essence of the present invention. Any modification, equivalent change and modification made by the same are still within the scope of the technical solution of the present invention.
  • the invention has better industrial operability in the process of efficiently producing multi-color area pattern products, can produce rich and abundantly, can be effective, accurate, fast and saves field, saves input cost, creates more value. Color products in the color zone pattern.
  • This is a further improvement and development of the prior art and the original process invention of the person.
  • the process can facilitate the fabrication of three-dimensional patterns of ceramic, glass, glass-ceramic, resin-containing artificial stone, and resin-containing decorative materials, and can be effectively industrialized, resulting in relatively low manufacturing cost and efficiency.
  • the output value has been greatly improved, the products produced are of higher grade, in line with economic benefits, and have the social benefits of environmentally friendly products, and have considerable industrial use value.

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

L'invention concerne un système de moule pour fabriquer des produits multicolores 3D approprié pour un matériau décoratif, des plaques en céramique, du verre, du verre microcristallin, des pierres artificielles contenant de la résine, etc. Ledit système comprend 2 ou 3-20 pièces dotées de cavités vides destinées à recevoir les matières premières utilisées pour les motifs. Chaque pièce comprend au moins 1-10000 formes de bord ou formes générales de différentes couleurs; 1-30 formes de support de motif en matériau coloré agencées sous les 2 ou 3-20 pièces; une plaque de support fixe fermant la surface supérieure de chaque pièce et une boîte de distribution de matériaux colorés étant disposée sur ladite plaque de support.
PCT/CN2007/001971 2006-06-25 2007-06-25 Système de moule pour fabriquer des produits à motifs multicolores 3d et son procédé WO2008000168A1 (fr)

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CN200610093950.9 2006-06-25
CN2006100939509A CN1895866B (zh) 2005-06-27 2006-06-25 一种高效制作多色区图案制品的空孔图案模具系统及方法

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EP3297969B1 (fr) 2015-05-22 2020-08-26 Silicalia, Sl Dalle en pierre artificielle comprenant des veines et son procede de fabrication
CN112068514A (zh) * 2020-08-24 2020-12-11 上海地空防护设备有限公司 人防门智能制造控制方法及系统
US10981346B2 (en) 2014-08-19 2021-04-20 Cambria Company Llc Processed slabs, and systems and methods related thereto
IT202000007738A1 (it) * 2020-04-10 2021-10-10 Simec S R L Processo per compattare materiale ceramico destinato alla realizzazione di una piastrella decorata a tutta massa
CN113935079A (zh) * 2021-09-01 2022-01-14 杭州群核信息技术有限公司 一种基于旋转和偏移的水刀拼花模板生成方法及系统
IT202000018904A1 (it) * 2020-07-31 2022-01-31 Siti B & T Group Spa Attrezzatura e procedimento per la realizzazione di lastre in materiale ceramico e/o lapideo e/o in graniglie minerali legate con resine
US12030260B1 (en) 2020-01-02 2024-07-09 Cambria Company Llc Stone slabs, systems, and methods
US12151395B2 (en) 2021-05-13 2024-11-26 Cambria Company Llc Textured stone slabs, systems, and methods
WO2025088109A1 (fr) * 2023-10-25 2025-05-01 Cosentino Research & Development, S.L. Procédé et système de production pour la fabrication de plaques de matériau aggloméré artificiel

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