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WO2008086284A3 - Intermetallic aluminide polycrystalline diamond compact (pdc) cutting elements - Google Patents

Intermetallic aluminide polycrystalline diamond compact (pdc) cutting elements Download PDF

Info

Publication number
WO2008086284A3
WO2008086284A3 PCT/US2008/050402 US2008050402W WO2008086284A3 WO 2008086284 A3 WO2008086284 A3 WO 2008086284A3 US 2008050402 W US2008050402 W US 2008050402W WO 2008086284 A3 WO2008086284 A3 WO 2008086284A3
Authority
WO
WIPO (PCT)
Prior art keywords
pdc
polycrystalline diamond
diamond
layer
diamond compact
Prior art date
Application number
PCT/US2008/050402
Other languages
French (fr)
Other versions
WO2008086284A2 (en
Inventor
William W King
Original Assignee
Halliburton Energy Serv Inc
William W King
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Halliburton Energy Serv Inc, William W King filed Critical Halliburton Energy Serv Inc
Priority to US12/522,360 priority Critical patent/US20100038148A1/en
Priority to CN200880001859.7A priority patent/CN101611210B/en
Priority to GB0912849A priority patent/GB2458422B/en
Priority to CA2674469A priority patent/CA2674469C/en
Publication of WO2008086284A2 publication Critical patent/WO2008086284A2/en
Publication of WO2008086284A3 publication Critical patent/WO2008086284A3/en
Priority to ZA2009/04728A priority patent/ZA200904728B/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00—Drill bits
    • E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00—Drill bits
    • E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56—Button-type inserts
    • E21B10/567—Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • C04B2235/963—Surface properties, e.g. surface roughness

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Physics & Mathematics (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Metallurgy (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Earth Drilling (AREA)
  • Drilling Tools (AREA)
  • Catalysts (AREA)

Abstract

Machining and cutting tools including, but not limited to, rotary drill bits, mining tools, milling tools, wood shredders, reamers and wire dies formed with at least one substrate having a layer of polycrystalline diamond disposed thereon. The polycrystalline diamond layer may be generally described as a polycrystalline diamond compact (PDC) or PDC layer. The PDC may be formed by using an intermetallic aluminide catalyst. One example of such catalyst may include nickel aluminide used to form diamond to diamond bonds between adjacent diamond particles.
PCT/US2008/050402 2007-01-08 2008-01-07 Intermetallic aluminide polycrystalline diamond compact (pdc) cutting elements WO2008086284A2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US12/522,360 US20100038148A1 (en) 2007-01-08 2008-01-07 Intermetallic Aluminide Polycrystalline Diamond Compact (PDC) Cutting Elements
CN200880001859.7A CN101611210B (en) 2007-01-08 2008-01-07 Intermetallic aluminide polycrystalline diamond compact (pdc) cutting elements
GB0912849A GB2458422B (en) 2007-01-08 2008-01-07 Intermetallic aluminide polycrystalline diamond compact (PDC) cutting elements
CA2674469A CA2674469C (en) 2007-01-08 2008-01-07 Intermetallic aluminide polycrystalline diamond compact (pdc) cutting elements
ZA2009/04728A ZA200904728B (en) 2007-01-08 2009-07-06 Intermetallic aluminide polycrystalline diamond compact (pdc) cutting elements

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US88393807P 2007-01-08 2007-01-08
US60/883,938 2007-01-08

Publications (2)

Publication Number Publication Date
WO2008086284A2 WO2008086284A2 (en) 2008-07-17
WO2008086284A3 true WO2008086284A3 (en) 2008-10-30

Family

ID=39609338

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2008/050402 WO2008086284A2 (en) 2007-01-08 2008-01-07 Intermetallic aluminide polycrystalline diamond compact (pdc) cutting elements

Country Status (6)

Country Link
US (1) US20100038148A1 (en)
CN (1) CN101611210B (en)
CA (1) CA2674469C (en)
GB (1) GB2458422B (en)
WO (1) WO2008086284A2 (en)
ZA (1) ZA200904728B (en)

Families Citing this family (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9017438B1 (en) 2006-10-10 2015-04-28 Us Synthetic Corporation Polycrystalline diamond compact including a polycrystalline diamond table with a thermally-stable region having at least one low-carbon-solubility material and applications therefor
US8236074B1 (en) 2006-10-10 2012-08-07 Us Synthetic Corporation Superabrasive elements, methods of manufacturing, and drill bits including same
US8080071B1 (en) 2008-03-03 2011-12-20 Us Synthetic Corporation Polycrystalline diamond compact, methods of fabricating same, and applications therefor
US8080074B2 (en) 2006-11-20 2011-12-20 Us Synthetic Corporation Polycrystalline diamond compacts, and related methods and applications
US8034136B2 (en) 2006-11-20 2011-10-11 Us Synthetic Corporation Methods of fabricating superabrasive articles
US8821604B2 (en) 2006-11-20 2014-09-02 Us Synthetic Corporation Polycrystalline diamond compact and method of making same
US8999025B1 (en) 2008-03-03 2015-04-07 Us Synthetic Corporation Methods of fabricating a polycrystalline diamond body with a sintering aid/infiltrant at least saturated with non-diamond carbon and resultant products such as compacts
US8911521B1 (en) 2008-03-03 2014-12-16 Us Synthetic Corporation Methods of fabricating a polycrystalline diamond body with a sintering aid/infiltrant at least saturated with non-diamond carbon and resultant products such as compacts
US8297382B2 (en) 2008-10-03 2012-10-30 Us Synthetic Corporation Polycrystalline diamond compacts, method of fabricating same, and various applications
US8071173B1 (en) 2009-01-30 2011-12-06 Us Synthetic Corporation Methods of fabricating a polycrystalline diamond compact including a pre-sintered polycrystalline diamond table having a thermally-stable region
CN103261564A (en) * 2010-07-14 2013-08-21 威达国际工业有限合伙公司 Alloys with low coefficient of thermal expansion as pdc catalysts and binders
US10309158B2 (en) 2010-12-07 2019-06-04 Us Synthetic Corporation Method of partially infiltrating an at least partially leached polycrystalline diamond table and resultant polycrystalline diamond compacts
US9027675B1 (en) 2011-02-15 2015-05-12 Us Synthetic Corporation Polycrystalline diamond compact including a polycrystalline diamond table containing aluminum carbide therein and applications therefor
US9079247B2 (en) * 2011-11-14 2015-07-14 Baker Hughes Incorporated Downhole tools including anomalous strengthening materials and related methods
CN103160722B (en) * 2013-03-08 2015-05-20 吉林大学 Nickel aluminum intermetallic compound/diamond composite material and preparation method
US20150151409A1 (en) * 2013-11-30 2015-06-04 Diamond Innovations, Inc. Aluminum or aluminum carbide alternative catalyst for polycrystalline diamond compact formation
US20170066110A1 (en) * 2015-09-08 2017-03-09 Baker Hughes Incorporated Polycrystalline diamond, methods of forming same, cutting elements, and earth-boring tools
US10287824B2 (en) 2016-03-04 2019-05-14 Baker Hughes Incorporated Methods of forming polycrystalline diamond
US11396688B2 (en) 2017-05-12 2022-07-26 Baker Hughes Holdings Llc Cutting elements, and related structures and earth-boring tools
US11292750B2 (en) 2017-05-12 2022-04-05 Baker Hughes Holdings Llc Cutting elements and structures
US10406654B2 (en) * 2017-10-25 2019-09-10 Diamond Innovations, Inc. PcBN compact for machining of ferrous alloys
US11536091B2 (en) 2018-05-30 2022-12-27 Baker Hughes Holding LLC Cutting elements, and related earth-boring tools and methods
US10760615B2 (en) * 2018-07-30 2020-09-01 XR Downhole, LLC Polycrystalline diamond thrust bearing and element thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4695321A (en) * 1985-06-21 1987-09-22 New Mexico Tech Research Foundation Dynamic compaction of composite materials containing diamond
US20040159471A1 (en) * 2003-02-12 2004-08-19 Azar Michael George Novel bits and cutting structures
US20060032677A1 (en) * 2003-02-12 2006-02-16 Smith International, Inc. Novel bits and cutting structures

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4297136A (en) * 1978-10-16 1981-10-27 The International Nickel Co., Inc. High strength aluminum alloy and process
US4292079A (en) * 1978-10-16 1981-09-29 The International Nickel Co., Inc. High strength aluminum alloy and process
US4847044A (en) * 1988-04-18 1989-07-11 Rockwell International Corporation Method of fabricating a metal aluminide composite
US5460640A (en) * 1990-10-10 1995-10-24 Valenite Inc. Alumina-rare earth oxide ceramic-metal bodies
GB9122913D0 (en) * 1991-10-29 1991-12-11 British Petroleum Co Plc Process for the preparation of fibre reinforced metal matrix composites
US5620651A (en) * 1994-12-29 1997-04-15 Philip Morris Incorporated Iron aluminide useful as electrical resistance heating elements
CN2227735Y (en) * 1995-04-24 1996-05-22 河南省科学院河南省计划经济委员会地理研究所 Compounded ball drilling teeth made of diamond-hard alloy
US5848348A (en) * 1995-08-22 1998-12-08 Dennis; Mahlon Denton Method for fabrication and sintering composite inserts
US6960319B1 (en) * 1995-10-27 2005-11-01 The United States Of America As Represented By The Secretary Of The Army Tungsten alloys for penetrator application and method of making the same
CN2412684Y (en) * 2000-02-22 2001-01-03 郑州新亚复合超硬材料有限公司 Diamond/hard metal composite piece
US8747515B2 (en) * 2003-12-27 2014-06-10 Advance Material Products, Inc Fully-dense discontinuously-reinforced titanium matrix composites and method for manufacturing the same
US7435478B2 (en) * 2005-01-27 2008-10-14 Smith International, Inc. Cutting structures

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4695321A (en) * 1985-06-21 1987-09-22 New Mexico Tech Research Foundation Dynamic compaction of composite materials containing diamond
US20040159471A1 (en) * 2003-02-12 2004-08-19 Azar Michael George Novel bits and cutting structures
US20060032677A1 (en) * 2003-02-12 2006-02-16 Smith International, Inc. Novel bits and cutting structures

Also Published As

Publication number Publication date
CA2674469C (en) 2015-04-28
GB2458422A (en) 2009-09-23
ZA200904728B (en) 2013-09-25
CA2674469A1 (en) 2008-07-17
CN101611210B (en) 2013-05-15
GB2458422B (en) 2011-11-02
CN101611210A (en) 2009-12-23
WO2008086284A2 (en) 2008-07-17
US20100038148A1 (en) 2010-02-18
GB0912849D0 (en) 2009-08-26

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