WO2008072959A2 - Radiation system and lithographic apparatus - Google Patents
Radiation system and lithographic apparatus Download PDFInfo
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- WO2008072959A2 WO2008072959A2 PCT/NL2007/050598 NL2007050598W WO2008072959A2 WO 2008072959 A2 WO2008072959 A2 WO 2008072959A2 NL 2007050598 W NL2007050598 W NL 2007050598W WO 2008072959 A2 WO2008072959 A2 WO 2008072959A2
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- radiation system
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Classifications
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- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21K—TECHNIQUES FOR HANDLING PARTICLES OR IONISING RADIATION NOT OTHERWISE PROVIDED FOR; IRRADIATION DEVICES; GAMMA RAY OR X-RAY MICROSCOPES
- G21K1/00—Arrangements for handling particles or ionising radiation, e.g. focusing or moderating
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70908—Hygiene, e.g. preventing apparatus pollution, mitigating effect of pollution or removing pollutants from apparatus
- G03F7/70933—Purge, e.g. exchanging fluid or gas to remove pollutants
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70858—Environment aspects, e.g. pressure of beam-path gas, temperature
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70858—Environment aspects, e.g. pressure of beam-path gas, temperature
- G03F7/70883—Environment aspects, e.g. pressure of beam-path gas, temperature of optical system
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70908—Hygiene, e.g. preventing apparatus pollution, mitigating effect of pollution or removing pollutants from apparatus
- G03F7/70916—Pollution mitigation, i.e. mitigating effect of contamination or debris, e.g. foil traps
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70908—Hygiene, e.g. preventing apparatus pollution, mitigating effect of pollution or removing pollutants from apparatus
- G03F7/70925—Cleaning, i.e. actively freeing apparatus from pollutants, e.g. using plasma cleaning
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70983—Optical system protection, e.g. pellicles or removable covers for protection of mask
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05G—X-RAY TECHNIQUE
- H05G2/00—Apparatus or processes specially adapted for producing X-rays, not involving X-ray tubes, e.g. involving generation of a plasma
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05G—X-RAY TECHNIQUE
- H05G2/00—Apparatus or processes specially adapted for producing X-rays, not involving X-ray tubes, e.g. involving generation of a plasma
- H05G2/001—Production of X-ray radiation generated from plasma
- H05G2/003—Production of X-ray radiation generated from plasma the plasma being generated from a material in a liquid or gas state
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05G—X-RAY TECHNIQUE
- H05G2/00—Apparatus or processes specially adapted for producing X-rays, not involving X-ray tubes, e.g. involving generation of a plasma
- H05G2/001—Production of X-ray radiation generated from plasma
- H05G2/003—Production of X-ray radiation generated from plasma the plasma being generated from a material in a liquid or gas state
- H05G2/005—Production of X-ray radiation generated from plasma the plasma being generated from a material in a liquid or gas state containing a metal as principal radiation generating component
Definitions
- the present invention relates to a radiation system and a lithographic apparatus that includes a radiation system.
- a lithographic apparatus is a machine that applies a desired pattern onto a substrate, usually onto a target portion of the substrate.
- a lithographic apparatus can be used, for example, in the manufacture of integrated circuits (ICs).
- a patterning device which is alternatively referred to as a mask or a reticle, may be used to generate a circuit pattern to be formed on an individual layer of the IC.
- This pattern can be transferred onto a target portion (e.g. comprising part of, one, or several dies) on a substrate (e.g. a silicon wafer). Transfer of the pattern is typically via imaging onto a layer of radiation-sensitive material (resist) provided on the substrate.
- resist radiation-sensitive material
- a single substrate will contain a network of adjacent target portions that are successively patterned.
- lithographic apparatus include so-called steppers, in which each target portion is irradiated by exposing an entire pattern onto the target portion at one time, and so-called scanners, in which each target portion is irradiated by scanning the pattern through a radiation beam in a given direction (the "scanning" direction) while synchronously scanning the substrate parallel or anti-parallel to this direction. It is also possible to transfer the pattern from the patterning device to the substrate by imprinting the pattern onto the substrate.
- radiation sources used in EUV lithography generate contaminant material that may be harmful for the optics and the working environment in which the lithographic process is carried out.
- a plasma produced discharge source such as a plasma tin source.
- a source typically comprises a pair of electrodes to which a voltage difference can be applied.
- a vapor is produced, for example, by a laser beam that is targeted to, for example, one of the electrodes. Accordingly, a discharge will occur between the electrodes, generating a plasma, and which causes a so-called pinch in which EUV radiation is produced.
- the discharge source typically produces debris particles, among which can be all kinds of microparticles varying in size from atomic to complex particles, which can be both charged and uncharged. It is desired to limit the contamination of the optical system that is arranged to condition the beams of radiation coming from an EUV source from this debris.
- Conventional shielding of the optical system primarily includes a system comprising a high number of closely packet foils aligned parallel to the direction of the light generated by the EUV source.
- a so-called foil trap for instance, as disclosed in EP 1491963, uses a high number of closely packed foils aligned generally parallel to the direction of the light generated by the EUV source.
- Contaminant debris such as micro-particles, nano-particles and ions can be trapped in walls provided by the foil plates.
- the foil trap functions as a contamination barrier trapping contaminant material from the source. Due to the arrangement of the platelets, the foil trap is transparent for light, but will capture debris either because it is not travelling parallel to the platelets, or because of a randomized motion caused by a buffer gas. It is desirable to improve the shielding of the radiation system, because some (directed, ballistic) particles may still transmit through the foil trap.
- a radiation system for generating a beam of radiation that defines an optical axis.
- the radiation system includes a plasma produced discharge source constructed and arranged to generate EUV radiation.
- the discharge source includes a pair of electrodes constructed and arranged to be provided with a voltage difference, and a system constructed and arranged to produce a discharge between the pair of electrodes so as to provide a pinch plasma between the electrodes.
- the radiation system also includes a debris catching shield constructed and arranged to catch debris from the electrodes, to shield the electrodes from a line of sight provided in a predetermined spherical angle relative the optical axis, and to provide an aperture to a central area between the electrodes in the line of sight.
- a lithographic apparatus that includes a radiation system for generating a beam of radiation that defines an optical axis.
- the radiation system includes a plasma produced discharge source constructed and arranged to generate EUV radiation.
- the discharge source includes a pair of electrodes constructed and arranged to be provided with a voltage difference, and a system constructed and arranged to produce a discharge between the pair of electrodes so as to provide a pinch plasma between the electrodes.
- the radiation system also includes a debris catching shield constructed and arranged to catch debris from the electrodes, to shield the electrodes from a line of sight provided in a predetermined spherical angle relative the optical axis, and to provide an aperture to a central area between the electrodes in the line of sight.
- the lithographic apparatus also includes a patterning device constructed and arranged to pattern the beam of radiation, and a projection system constructed and arranged to project the patterned beam of radiation onto a substrate.
- Figure 1 depicts a lithographic apparatus according to an embodiment of the invention
- Figure 2 depicts a schematic first embodiment of a radiation system of the lithographic apparatus of Figure 1 according to an aspect of the invention
- Figure 3 shows schematically a second embodiment according to an aspect of the invention
- Figure 4 shows a further embodiment according to an aspect of the invention.
- Figure 5 shows a modification of the arrangement described with reference to
- Figure 6 shows an alternative modification of the arrangement described with reference to Figure 4.
- Figure 7 schematically shows a deflection principle of debris from the EUV source
- Figure 8 schematically shows a quadrupole magnet arrangement for providing debris deflection
- Figures 9a-c illustrate a further embodiment of the arrangement of Figure 4.
- Figure 10 shows a graph related to a thermal cleaning of the radiation system
- Figure 11 shows an embodiment of the thermal cleaning principle referred with respect to Figure 10;
- Figure 12 shows another embodiment of the thermal cleaning principle referred with respect to Figure 10;
- Figures 13a-e show embodiments of continuous and droplet fluid jets;
- Figure 14 shows a schematic perspective view of a radiation system according to an embodiment of the invention.
- Figure 15 shows a schematic perspective view of a cross section of the radiation system of Figure 14;
- Figure 16 shows a schematic perspective view of a wiping module of a radiation system according to an aspect of the invention
- Figure 17 shows a schematic top view of the wiping module of Figure 16.
- Figure 18 shows a schematic cross-sectional side view of the wiping module of
- Figure 19 shows a schematic cross-sectional side view of a wiping module of a radiation system according to another aspect of the invention.
- Figure 20 shows a schematic perspective view of a wiping module of a radiation system according to a further aspect of the invention.
- Figure 21 shows a schematic cross-sectional side view of a radiation system according to an embodiment according to the invention.
- Figure 22 shows a diagram of collectable optical power as a function of an opening semi-angle of a debris catching shield.
- FIG. 1 schematically depicts a lithographic apparatus according to one embodiment of the invention.
- the apparatus comprises: an illumination system (illuminator) IL configured to condition a radiation beam B (e.g. UV radiation or EUV radiation); a support structure (e.g. a mask table) MT constructed to support a patterning device (e.g. a mask) MA and connected to a first positioner PM configured to accurately position the patterning device in accordance with certain parameters; a substrate table (e.g. a wafer table) WT constructed to hold a substrate (e.g. a resist-coated wafer) W and connected to a second positioner PW configured to accurately position the substrate in accordance with certain parameters; and a projection system (e.g. a refractive or reflective projection lens system) PS configured to project a pattern imparted to the radiation beam B by patterning device MA onto a target portion C (e.g. comprising one or more dies) of the substrate W.
- a radiation beam B e.g.
- the illumination and projection systems may include various types of optical components, such as refractive, reflective, diffractive or other types of optical components, or any combination thereof, for directing, shaping, or controlling radiation.
- the support structure supports, i.e. bears the weight of, the patterning device. It holds the patterning device in a manner that depends on the orientation of the patterning device, the design of the lithographic apparatus, and other conditions, such as for example whether or not the patterning device is held in a vacuum environment.
- the support structure can use mechanical, vacuum, electrostatic or other clamping techniques to hold the patterning device.
- the support structure may be a frame or a table, for example, which may be fixed or movable as required.
- the support structure may ensure that the patterning device is at a desired position, for example with respect to the projection system. Any use of the terms “reticle” or “mask” herein may be considered synonymous with the more general term “patterning device.”
- patterning device used herein should be broadly interpreted as referring to any device that can be used to impart a radiation beam with a pattern in its cross-section such as to create a pattern in a target portion of the substrate. It should be noted that the pattern imparted to the radiation beam may not exactly correspond to the desired pattern in the target portion of the substrate, for example if the pattern includes phase-shifting features or so called assist features. Generally, the pattern imparted to the radiation beam will correspond to a particular functional layer in a device being created in the target portion, such as an integrated circuit.
- the patterning device may be transmissive or reflective.
- Examples of patterning devices include masks, programmable mirror arrays, and programmable LCD panels.
- Masks are well known in lithography, and include mask types such as binary, alternating phase-shift, and attenuated phase-shift, as well as various hybrid mask types.
- An example of a programmable mirror array employs a matrix arrangement of small mirrors, each of which can be individually tilted so as to reflect an incoming radiation beam in different directions. The tilted mirrors impart a pattern in a radiation beam which is reflected by the mirror matrix.
- projection system used herein should be broadly interpreted as encompassing any type of projection system, including refractive, reflective, catadioptric, , or any combination thereof, as appropriate for the exposure radiation being used. Any use of the term “projection lens” herein may be considered as synonymous with the more general term “projection system”.
- the apparatus is of a reflective type (e.g. employing a reflective mask).
- the apparatus may be of a transmissive type (e.g. employing a transmissive mask).
- the lithographic apparatus may be of a type having two (dual stage) or more substrate tables (and/or two or more mask tables). In such "multiple stage" machines the additional tables may be used in parallel, or preparatory steps may be carried out on one or more tables while one or more other tables are being used for exposure.
- the illuminator IL receives a radiation beam from a radiation source SO.
- the source and the lithographic apparatus may be separate entities, for example when the source is an excimer laser. In such cases, the source is not considered to form part of the lithographic apparatus and the radiation beam is passed from the source SO to the illuminator IL with the aid of a beam delivery system comprising, for example, suitable directing mirrors and/or a beam expander. In other cases the source may be an integral part of the lithographic apparatus, for example when the source is a mercury lamp.
- the illuminator IL may comprise an adjuster for adjusting the angular intensity distribution of the radiation beam.
- the illuminator IL may comprise various other components, such as an integrator and a condenser.
- the illuminator may be used to condition the radiation beam, to have a desired uniformity and intensity distribution in its cross-section.
- the radiation beam B is incident on the patterning device (e.g., mask MA), which is held on the support structure (e.g., mask table MT), and is patterned by the patterning device. Having traversed the mask MA, the radiation beam B passes through the projection system PS, which focuses the beam onto a target portion C of the substrate W.
- the substrate table WT can be moved accurately, e.g. so as to position different target portions C in the path of the radiation beam B.
- the first positioner PM and another position sensor IF 1 can be used to accurately position the mask MA with respect to the path of the radiation beam B, e.g. after mechanical retrieval from a mask library, or during a scan.
- movement of the mask table MT may be realized with the aid of a long-stroke module (coarse positioning) and a short-stroke module (fine positioning), which form part of the first positioner PM.
- movement of the substrate table WT may be realized using a long-stroke module and a short-stroke module, which form part of the second positioner PW.
- the mask table MT may be connected to a short-stroke actuator only, or may be fixed.
- Mask MA and substrate W may be aligned using mask alignment marks Ml, M2 and substrate alignment marks Pl, P2.
- the substrate alignment marks as illustrated occupy dedicated target portions, they may be located in spaces between target portions (these are known as scribe-lane alignment marks).
- the mask alignment marks may be located between the dies.
- the depicted apparatus could be used in at least one of the following modes: [0042] 1.
- step mode the mask table MT and the substrate table WT are kept essentially stationary, while an entire pattern imparted to the radiation beam is projected onto a target portion C at one time (i.e. a single static exposure).
- the substrate table WT is then shifted in the X and/or Y direction so that a different target portion C can be exposed.
- step mode the maximum size of the exposure field limits the size of the target portion C imaged in a single static exposure.
- the mask table MT and the substrate table WT are scanned synchronously while a pattern imparted to the radiation beam is projected onto a target portion C (i.e. a single dynamic exposure).
- the velocity and direction of the substrate table WT relative to the mask table MT may be determined by the (de-)magnification and image reversal characteristics of the projection system PS.
- the maximum size of the exposure field limits the width (in the non-scanning direction) of the target portion in a single dynamic exposure, whereas the length of the scanning motion determines the height (in the scanning direction) of the target portion.
- the mask table MT is kept essentially stationary holding a programmable patterning device, and the substrate table WT is moved or scanned while a pattern imparted to the radiation beam is projected onto a target portion C.
- a pulsed radiation source is employed and the programmable patterning device is updated as required after each movement of the substrate table WT or in between successive radiation pulses during a scan.
- This mode of operation can be readily applied to maskless lithography that utilizes programmable patterning device, such as a programmable mirror array of a type as referred to above.
- FIG. 2 a schematic first embodiment is shown of a radiation system according to an aspect of the invention.
- a radiation system 1 for generating a beam of radiation 2 in a radiation space.
- the radiation space is bounded by a predetermined spherical angle relative to an optical axis 3.
- the radiation system 1 includes a plasma produced discharge source 4 for generating EUV radiation.
- the discharge source includes a pair of electrodes 5 that are constructed and arranged to be provided with a voltage difference, and a system that typically includes a laser 6 for producing a vapor between the pair of electrodes so as to provide a discharge 7 between the electrodes 5. It has been found that debris 8 coming from the radiation system 1 is primarily produced on or near the electrodes 5.
- the EUV light that is generated is produced by an electron transition in a Tin atom (or another suitable material, for example, Lithium or Xenon), which is ionized multiple times of electrons in the discharge process.
- a Tin atom or another suitable material, for example, Lithium or Xenon
- debris particles 8 in particular, ballistic particles of the kind that may contaminate the downstream optics, are mainly produced on or near the electrodes 5 in debris producing zones 9, where the central EUV source light is mainly produced in the pinch zone 10 that is distanced from the debris producing zones 9.
- the debris producing zones 9 are typically distanced from the EUV radiation producing pinch zone 10.
- the illustrated embodiment which according to an aspect of the invention comprises a shield 11 to shield the electrodes 5 from a line of sight provided in a predetermined spherical angle relative the optical axis 3 and to provide an aperture 12 to a central area between the electrodes in the line of sight. Accordingly, debris 8, which is generated in the debris producing zone 9 initially (in the absence of additional electromagnetic fields, however, see the embodiment illustrated in Figure 5 - Figure 7) travels substantially in straight lines from the zone 9.
- a shield 11 that shields the electrodes 5 from a line of sight in a predetermined spherical angle around the optical axis 3 is able to trap these debris particles 8, so that in the line of sight a substantial amount of debris 8 is prevented from entering downstream optics (not shown).
- the shield 11 substantially does not shield the radiation coming from the EUV radiation producing pinch zone 10, since it provides an aperture 12 to a central area (conforming to a designated pinch zone 10) between the electrodes 5 in the line of sight, which accordingly can travel into the downstream optics substantially unhindered by the shield 11. In this way, the debris (which comes from the electrodes) may be stopped by the shield, without stopping the EUV radiation.
- the shielding effect can be further optimized by placing the shields 11 close enough, preferably, a distance ranging between 0.5 and 25 mm to any of the electrodes, to shield a maximum spherical angle of the debris producing zone 9.
- the heat load will be so high on the shield 11 that it is preferably provided as a fluid jet 13, for example, of molten Tin.
- a fluid jet for example, of molten Tin.
- Such a jet could have a length of about 75 mm and a thickness of several mm, for example ranging from 0.5 to 3 mm.
- fluid jets are per se known from US 2006-0011864 which discloses electrodes in a plasma discharge source in the form of fluid jets, however, there is not disclosed a shield or at least one fluid jet provided near an electrode of a pair of electrodes.
- the debris catching shield 11 is provided, as illustrated, by a pair of fluid jets 13, arranged oppositely and generally parallel to a longitudinal axis of the electrodes 5.
- debris may vary in size and travel speed.
- micro-particles these are micron-sized particles with relatively low velocities.
- nano-particles which are nanometer-sized particles with typically quite high velocities; atomic debris, which are individual atoms that act as gaseous particles; and ions, which are ionised high-velocity atoms.
- the fluid jet 13 may be provided near an electrode of the pair of electrodes without substantially being configured to shield the electrodes from a line of sight provided in a predetermined spherical angle relative the optical axis and to provide an aperture to a central area 10 between the electrodes in the line of sight (unlike the embodiment shown in Figure 2).
- the fluid jet 13 may be accelerating the recombination rate of the plasma, which may increase the frequency of the EUV source 4 and accordingly may provide a higher power output of the radiation system.
- the fluid jet 13 may comprise molten Tin, although other materials may be feasible to provide the same recombining effect, including, for example water or a liquid gas, such as liquid nitrogen or liquid argon.
- molten Tin although other materials may be feasible to provide the same recombining effect, including, for example water or a liquid gas, such as liquid nitrogen or liquid argon.
- An advantage of the latter is that it may evaporate and thus may leave no further traces in the system.
- the fluid is preferably of an electrically conductive material and may be kept at ground potential, although other materials, such as argon and nitrogen may also be used.
- the advantage of the fluid jets is that the obstruction is continuously replaced and can thus withstand very high heat loads.
- a shield 11 that is positioned at generally the same distance nearby the electrodes 5 as discussed hereabove with reference to Figure 2, but that is not formed by a fluid jet, but by a moving element (not shown), for example, an axially moving metal strip, that moves generally parallel to an electrode longitudinal axis, and which may be cooled by providing coolant in a container, for guiding the moving element there through.
- a moving element for example, an axially moving metal strip, that moves generally parallel to an electrode longitudinal axis, and which may be cooled by providing coolant in a container, for guiding the moving element there through.
- FIG. 3 shows schematically an embodiment of the invention, showing a shield in the form of a plurality of fluid jets 13, arranged in radial direction relative from the central area 10 between electrodes 5 in the line of sight.
- the fluid jets 13 are provided adjacent to each other, and may be generally aligned to form a static configuration of generally radially oriented platelets 14, relative to the central area 10.
- these platelets are oriented to shield the electrodes 5 from a line of sight provided between the platelets 14, this embodiment may also have practical applications with the platelets oriented to include the electrodes 5 in a line of sight provided between the platelets 14. These applications may benefit from the heat load capacity of the shield 11 that is provided by the fluid jets 13.
- a suitable material for the fluid jets may also be Tin or a compound comprising Tin, such as for example Ga-In-Sn, which may be suitable to have a lower melting point and easier handling properties.
- Figure 3 shows an embodiment wherein the jets 13 are dimensioned with a general circular form
- other form including strip forms may be feasible, thus providing a shield 11 comprising platelets 14 in the form of single jets, generally of the form as depicted in Figure 4.
- a thickness of such liquid foil may be typically 0.5 -1 mm, which is slightly thicker than conventional foil thicknesses that are about 0.1 mm thick. It is noted that thin liquid foils are discussed in T. Inamura, H. Tamura, H. Sakamoto, “Characteristics of Liquid Film and Spray Injected from swirl Coaxial Injector”; Journal of Propulsion and Power 19 (4), 623-639 (2003). In this publication, cone-shaped foils are produced.
- a slit-shaped nozzle is used, in particular, for providing straight-formed jets that are radially oriented relative to a centre zone 10 wherein a pinch can develop.
- this static embodiment may be combined with a rotating foil trap, known per se from EP 1491963 and, of course, with other embodiments described in the current document.
- fluid jets may not be stable - i.e. they may spontaneously divide into droplets with a diameter approximately equal to the jet diameter. This means that it may only be possible to create continuous jets if the diameter is relatively large (> ⁇ 0.5 mm). Therefore, it may be advantageous to use jets that intentionally consist of closely spaced droplets that can have a very small and controllable size, with a controllable distance between droplets.
- the ability to create such stable droplet chains (40 ⁇ m diameter with about 40 ⁇ m distance) was presented in the EUVL Sematech conference in Barcelona (Conference 7870, 17 Oct 2006) by David Brandt (session 3-SO-04) for use as a laser target in a LPP EUV source.
- the stability of the droplet chains means that different configurations may be employed, depending upon which functional aspects (recombination and/or debris catching) need to be optimized.
- Figures 13a-e show examples of such configurations.
- Figure 13a depicts a continuous jet 13 in which the recombination surface is moving in the direction T.
- Figure 13b depicts a stable train of droplets 113, moving in direction T, which for the purposes of this invention may be considered to be a jet 13.
- the stability of the droplet chains means that these chains may be positioned adjacent to each other to add an extra degree of flexibility when implementing the invention.
- Figure 13c shows two adjacent chains of droplets 113, effectively creating a jet 13, extended in one direction compared to the jet 13 of Figure 13b.
- a disadvantage of a droplet chain is that debris has a possible path to pass through the fluid jet.
- Figure 13d and Figure 13e show how the droplet chains can be shifted in the direction of movement T with respect to each other to effectively create a virtual continuous jet 13 for debris having a trajectory in the plane of the figure and perpendicular to the direction of movement T of the jet.
- FIG. 4 in addition shows a further embodiment according to an aspect of the invention, wherein the debris catching shield, herebelow also indicated as a foil trap 15 comprises a static configuration of generally radially oriented platelets 14, relative to the central area 10, wherein the platelets 14 are oriented to shield the electrodes 5 from a line of sight provided between the platelets 14.
- the platelets are of a solid nature, in particular, of foils used in a so called conventional foil trap.
- WO 99/42904 Al discloses a foil trap of generally the same configuration; however, the publication does not discuss that the platelets 14 are configured to shield the electrodes 5 from a line of sight provided in a predetermined spherical angle relative the optical axis and to provide an aperture to a central area 10 between the electrodes in the line of sight.
- this static foil trap configuration may have an advantage in easier cooling properties, since, in an embodiment, this static foil trap configuration can be cooled using static coolant circuits devised on or in proximity of the platelets 14. Since the configuration is static, accordingly, cooling may be much simpler and therefore, the configuration can be easily scaled to higher power levels of the source.
- this configuration has as a benefit that it does not require moving parts, which may provide constructional advantages since the required strength and dimensions of the platelets 14 may be of a different order than the rotating conventional construction, which requires complex parts such as air bearings and high tension materials that can withstand centrifugal tension forces applied to the platelets.
- the radially oriented platelets 14 are aiming at the pinch zone 10 thus substantially unhindering transmittance of EUV-radiation 16.
- This foil trap 15 will fill up with debris at certain locations so a slow rotation around the optical axis (e.g. once a day) could be useful to make sure no debris will contaminate the next foil trap 15 or other optics.
- the optical axis may be 45 degrees with respect to a level plane.
- This principle could also be designed in combinations of concentric circles and plates.
- the geometry of the depicted embodiment, including static radially oriented platelets 14, may have stacking dimensions that have high gas resistance wherein a distance between the platelets may be in an order of 0.5 -2 mm, preferably about 1 mm. Accordingly, atomic debris may be trapped easier.
- a high gas resistance may help to allow a lower buffer gas pressure near the pinch zone 10, which may resulting in a higher efficiency EUV power.
- such a buffer gas may be Argon gas.
- the platelets 14 may provided as a material of porous characteristics for removing the debris from the platelets through capillary action.
- the platelets 14 may be provided as a material of porous characteristics for removing the debris from the platelets through capillary action.
- foil material with porous characteristics e.g. sintered materials
- Tin can be taken out of the optical path and drained (or buffered in an exchangeable element). Accordingly, lifetime of the debris suppression system may be increased and downtime due to foil trap cleaning may be minimized.
- the radiation system may comprise an excitator 17 (see Figure 4) for removing the debris from the platelets 14 through mechanical excitation of the platelets 14.
- the tin may be spun of the relevant foils, and may be caught by a getter 18.
- the revolution axis is the optical axis, but other axes of revolution may also be possible.
- the excitator may comprise a centrifuge for removing the debris from the platelets through centrifugal action and advantageously a getter 18 for catching debris 8 removed from the platelets.
- the foil could be externally excitated (longitudinal waves) so a flow of tin in a predefined direction may be present. Also (directional) accelerations/vibrations can be used to give excitation profile(s) (pending between stick/slip effect of the droplets) to the entire module instead of each separate foil.
- Figure 5 discloses a further embodiment of the arrangement described with reference to Figure 4.
- a deflecting electromagnetic field unit 19 is disposed between the electrodes 5 and a shield, in this embodiment illustrated as foil trap 15.
- the deflecting field is produced by a pair of electrodes 20 arranged oppositely to the optical axis. Accordingly, a static electric field is generated according to which the electrically charged particles can be deflected.
- the electromagnetic deflecting field is provided as a static magnetic field 21, due to magnet elements 26 (see Figure 8) arranged around the optic axis 3.
- an optimally defined field is provided as a quadrupole field, arranged for deflecting substantially all electrically charged particles 8 traveling generally in a direction towards the optical system (not shown), towards a plane 22 oriented along the radially oriented platelets 14 and generally parallel to a length axis of the electrodes 5.
- this plane 22 is provided along the optical axis 3.
- a typical distance may range between 0.5 and 3 mm, preferably about 2 mm. This significantly increases the optical transmission of the foil trap.
- the principle of operation in Figure 6 is as follows.
- the rectangle 10 indicates an acceptance width of the foil trap in the absence of a magnetic field and is accordingly generally corresponding to a zone 10 from where EUV radiation is produced.
- particles 8 generated near the edges of the zone 10 (accordingly, produced from a debris producing zone
- a typical distance for the acceptance width of the foil trap in the absence of a magnetic field may be ranging from about 0.5 to about 2 mm, preferably about 1 mm.
- Figure 7 shows how the source of the particles, that is, the debris producing zone 9 can be virtually shifted over a distance d to a virtual debris producing zone 9' by applying the magnetic field. Accordingly, an effective acceptance width may be reduced.
- the angular deflection a due to the magnetic field depends on the distance over which the field is applied, which is approximately equal to the inner radius of the foil trap ro-
- a magnetic field of the order of 1 T can fairly easily be achieved.
- the acceptance width for that debris accordingly effectively decreases by a factor of 2 compared to the earlier mentioned value of 1 mm acceptance width.
- Such a foil trap may have only 69 foils and an optical transmission of 70%.
- the optical transmission is significantly improved by applying a magnetic field.
- Figure 8 shows a front view, seen along the optic axis, of the electrodes 5 and a quadrupole magnet configuration of magnets 26.
- the North-South lines of opposing magnets 26 are oriented alternating and generally parallel to the longitudinal axis of the electrodes 5.
- a magnetic field may be produced that follows the orientation depicted in Figure 6, that is, with a general direction of the magnetic field on either sides of the optic axis 3 in a plane generally parallel to the length axis of the electrodes, to deflect the particles inwards towards a plane 22 coaxial with the optic axis 3.
- positively charged particles are focused to a vertical plane (by focusing in the horizontal direction and spreading in the vertical direction).
- a similar (but less well-defined) deflecting field may be obtained by placing two identical magnetic poles on opposite sides of the optical axis.
- Figure 14 shows a schematic perspective view of a further embodiment of a radiation system 1 according to an aspect of the invention.
- the radiation system 1 is arranged for generating a beam of radiation in a radiation space.
- Figure 15 shows a schematic perspective view of a cross section of the radiation system 1 of Figure 14. Similar to the radiation system shown in Figure 2, the radiation system 1 shown in Figures 14 and 15 comprises a plasma produced discharge source for generating EUV radiation.
- the discharge source includes a pair of electrodes 5 that are constructed and arranged to be provided with a voltage difference, and a system that typically includes a laser for producing a vapor between the pair of electrodes 5 so as to provide a discharge between the electrodes. Further, the electrodes 5 define a discharge axis 40 interconnecting said electrodes 5.
- the discharge axis 40 traverses the central area between the electrodes.
- the radiation space is substantially bounded between two mutually reversely oriented cones 41, 42 relative to the discharge axis 40, the cones 41, 42 having their apex 43 substantially in the central area between the electrodes 5.
- the two cones 41, 42 have a diabolo type appearance.
- the radiation system 1 further comprises a debris catching shield constructed and arranged to catch debris from said electrodes 5 from a line of sight provided in the radiation space 44 bounded between the two cones 41, 42, and to provide an aperture to the central area between the electrodes in said line of sight.
- the debris catching shield extends circumferentially around the discharge axis 40 over at least 180°, preferably over at least 270°.
- the shield By arranging the shield such that the shield surrounds the discharge axis 40 over at least 180° the effective optical output of the plasma source is relatively high.
- a beam of radiation generated by the plasma source and passing the debris catching shield has a larger spherical extension compared with the embodiment of the radiation system shown in Figure 2.
- the performance of the plasma source output that can be collected for further processing increases with respect to the radiation system shown in Figure 2.
- the debris catching shield circumferentially around the discharge axis 40 up to 360° an optimal effective optical output is obtained.
- the shield extends over a circumferential range of approximately 270° to approximately 360°, a space near the discharge axis is available, e.g.
- the debris catching shield of the radiation system 1 in Figure 14 includes a ring shaped or ring section shaped structure that is substantially rotationally symmetric with respect to the discharge axis 40.
- debris suppression can be obtained along radial directions in a substantial circumferential range around the discharge axis 40, viz. in a circumferential range of at least 180° around the discharge axis 40.
- the debris catching shield comprises a static configuration of generally radially oriented platelets, relative to the discharge axis 40, wherein the platelets are oriented to shield the electrodes from a line of sight provided between the platelets. It appears that good debris suppression can be obtained along directions having an angle of at least 45° with respect to the discharge axis 40. Platelets of the debris catching shield have concentric conical surfaces and/or comprise at least one planar section.
- the platelets also called foils
- the platelets have concentric conical surfaces aligned with respect to the discharge axis 40, with their apex at the central area along the discharge axis.
- the foils can be composed of a multiple number of planar sections, the foil being aligned with respect to the discharge axis.
- each foil may have, in cross-sections thereof, a hexagonal or octagonal shape.
- Figure 9 shows a further embodiment of the static configuration of generally radially oriented platelets 14 described with reference to Figure 4. In this embodiment, instead of solid monolithic platelets 14, in at least some of the platelets 14, traverses 27 are provided oriented generally transverse to the platelets 14.
- This embodiment may provide thermal isolation to the further downstream platelets 14, as seen from the EUV source 4.
- the heat load to the platelets 14 can be further managed.
- a gas 28 can be guided through the traverses 27 of the platelets 14, which may be used for cleaning purposes of the platelets 14, for example, a hydrogen radical gas.
- the platelets 14 can be cleaned to prevent debris depositing on the platelets 14, thereby preventing a situation in which EUV light will no longer be able to pass through the platelets.
- the foil trap may be cleaned without having to take the foil trap out of the system.
- the principle of additional traverses in the shown foil trap embodiment could also be used for other types of foil traps, in particular, in non-static foil traps.
- the traverses may be used as a buffer gas to provide a buffer gas zone within a zone in side the platelets, in order to be able to further trap, for example, neutral nanoparticles which may diffuse through the platelets 14 and may cause contamination of the optical system provided downstream (not shown).
- Figure 9 A shows a side view of an embodiment with traverses 27, which may be provided with alternating use of wires 29 and platelet parts 30.
- Figure 9B shows an embodiment with only wires 29; to provide a configuration similar to the fluid jet configuration depicted in Figure 3.
- Figure 9C in addition shows a top view generally seen along an axis parallel to the length axis of the electrodes 5, of the platelet embodiment depicted in Figure 9 A.
- the more open structure of Figure 9B has an advantage when integrating foil trap cleaning based on hydrogen radicals, because it becomes easier to bring the reactive H radicals to the surface of the foils, and it becomes easier to transport the reaction products out of the foil trap 15.
- the drawback is that the flow resistance of the foil trap 15 becomes lower, which may make it more difficult to achieve a high buffer gas pressure. Therefore one needs to optimize the amount of openings in the platelets.
- the preferred embodiment therefore is in most cases a partially open foil structure, as shown in Figure 9A.
- H cleaning is integrated with the wired structures shown in the figures by providing an electric current supply 31, which is connected to at least some of the wires 29 of a platelet 14. At least some of the wires 29 in the platelet are now interconnected in order to allow a current to run through several wires 29 simultaneously. With a high enough current (for example, 20 A for a 0.4 mm thick wire), the wires will form a filament that will reach temperatures of about 2000 OC where typically H2 molecules will dissociate, generating H radicals. These H radicals can then react with Sn to form gaseous SnH4, which is pumped out of the system.
- the embodiment therefore further comprises a H2 gas inlet 32 and the embodiment comprises a vacuum pump 33 to remove gas from the system (as shown in Figure 9C).
- Figure 10 shows a graph of a calculation that was performed to calculate the removal rate of tin and lithium, for temperatures in a range of 200 - 800 0 C.
- a removal rate of about 0.1 nm/hour was calculated for a temperature of about 900 K, and a rate of about 1E5 nm/hour for a temperature of about 1400 K, with an almost exponential increase.
- the debris catching shield in particular a foil trap 15 of the kind as shown in Figure 4 may be selectively heated to elevate a temperature of the debris shield to a temperature for evaporating debris from the debris catching shield.
- a gas supply system is provided which may in use serve for providing a buffer gas flow between the platelets, and which may offline be used for cleaning purposes, in particular, for providing a gas flow to evacuate evaporated debris from the debris catching shield.
- a particular preferable elevation temperature of the debris catching shield for a tin plasma source may be at least 900 K for offline cleaning purposes. Accordingly an alternative may be provided for chemically reactive cleaning, which may be harmful to the optics system.
- a temperature of the platelets 14 of 940 K (667 C) a Tin evaporation of 0.4 nm/hour may be achievable.
- a lithium plasma source is used since lithium has a significantly higher vapor pressure than tin (about 9 orders of magnitude) and as a consequence also a significantly higher removal rate (removal rate of 0.4 nm/hr requires temperature of only 550 K (277 C).
- This allows applying evaporative cleaning of lithium-contaminated surfaces at significantly lower temperatures than evaporative cleaning of tin-contaminated surfaces; evaporative cleaning of collector shells contaminated with lithium is feasible.
- Figure 11 shows a general schematic illustration of the cleaning principle explained hereabove with reference to Figure 10. In particular, a platelet 14 is heated, so that debris 8 deposed thereon will be evaporated.
- the evaporated debris for example, tin vapor 35
- the cleaning principle can be used generally, to clean EUV mirror surfaces in particular, of downstream optical elements such as a collector element.
- the object to be cleaned a platelet 14 or mirror optic
- Heating can be done with a heating device, but it is also possible to temporarily reduce active cooling of the object, and use the heat generated by the EUV source.
- this technique is used for the collector 36 of an EUV lithography setup.
- the collector shells are heated one-by-one, in order to evaporate the tin from the reflective side of the collector shell, and to deposit the tin vapor on the backside of the collector shell below.
- a collector shell 37 When a collector shell 37 is heated, it will typically evaporate tin on both sides of the shells. This means that also the backside of the shell will evaporate tin and deposit this on the reflective surface of the collector shell above. To prevent this it is preferable to heat the center shell first, and then continue with the next shell, etc.
- FIG 16 shows a schematic perspective view of a wiping module 60 of a radiation system according to an aspect of the invention.
- the wiping module 60 is provided with a multiple number of substantially parallel oriented wiping elements 61 that are movable along respective platelet surfaces 62 of a debris catching shield.
- Figures 17 and 18 show further schematic views of the wiping module 60, in a top view and a cross-sectional side view, respectively.
- a single frame supports the wiping elements 61.
- the wiping module is implemented as a comb-like structure wherein the individual wiping elements 61 form the fingers of the comb.
- the width of the wiping elements 61 are chosen such that the elements 61 fill an intermediate space 63 between adjacent platelet surfaces.
- a local wiping element width W substantially equals the intermediate space 63 distance between two adjacent platelet surfaces.
- the wiping elements are not oriented substantially parallel, but otherwise, e.g. mutually deviating arranged for following a surface shape of a platelet to be cleaned.
- the spacings between platelets of the debris catching shield also called foil trap
- contamination particles might quickly fill said intermediate spacings, thereby strongly reducing a transmittance of the foil trap. This is especially the case with foil traps that are directly exposed to micro particle debris emitted by an EUV source, such as described referring to Figures 14 and 15.
- the wiping module 60 contamination particles can be removed from the platelet surfaces, thereby improving the transmittance of the foil trap.
- the wiping elements 61 are substantially parallel oriented, similarly oriented platelet surfaces can be cleaned. Further, instead of using a single frame for supporting the wiping elements, multiple supporting elements can be used for supporting the wiping elements. It is also possible to mutually interconnect ends of the finger-like wiping elements, thereby obtaining a plate-like structure having slots for receiving the platelets.
- the wiping elements move with respect to the platelet surfaces, meaning that the wiping elements move, or the platelets, or both such that a net relative movement results.
- the intermediate spacing distance between two opposite platelet surfaces remains substantially constant, thereby maintaining an efficient wiping operation.
- the distance between the opposite platelet surfaces along said path varies, e.g. for providing locally a low sweep resistance for the movement of the wiping elements.
- the wiping elements 61 are arranged for performing a translation and/or swiveling movement with respect to the respective platelet surfaces 62.
- the wiping elements 61 perform a translation, i.e. the elements 61 move in a moving direction M, substantially transversely with respect to the plane wherein the wiping elements extend.
- the platelets 62 are substantially planar.
- the platelet structure of the debris catching shield, the foil trap is substantially invariant in the moving direction M, thereby allowing an efficient cleaning operation of the wiping module 60.
- the moving direction M is substantially transverse with respect to both a discharge axis and an optical axis of the source.
- the platelets 62 Viewed from the discharge 7 between the electrodes of the source, the platelets 62 extend substantially between a fixed radial inner distance and a fixed radial outer distance, see e.g. Figure 18. As can be deduced from the figures, some space is to be reserved for accommodating the wiping module 60 between the source and a collector, especially when the wiping elements 61 are at end positions of the moving path, in Figure 18 at an uppermost and lowermost position.
- the wiping module 60 can be moved along the platelet surfaces of the foil trap at a specific time interval, e.g. once every 5 minutes. This can be done online during operation of the source. However, a significant amount of radiation can be blocked during a wiping action and it may be necessary to compensate this loss of illumination with a longer illumination time, e.g. using a feedback system with a dose sensor.
- the wiping module In a non-operational state of the wiping module 60, in a stationary position, the wiping module is preferably placed outside a collection angle of the source, in order to counteract any radiation blocking. As an example, the wiping module can in the non-operational state be placed in an uppermost or lower position.
- the wiping module may be placed on the optical axis, the position as shown in Figure 18, so that it is optimally aligned with source radiation paths, so that optical losses are relatively small.
- the wiping module further comprises one or more wipers 64 that are positioned to clean the wiping elements 61 from contamination particles that are collected during a wiping movement.
- the wiping module also comprises a collection base 65 to collect the contamination particles that are removed from the wiping elements.
- the wipers 64 can be positioned to clean the wiping elements when the module is in its uppermost position or in its lowermost position.
- the wipers can also be positioned for cleaning the wiping elements in either the uppermost position or lowermost position.
- the wipers 64 perform a movement along the surface of the wiping elements 61.
- the particles such as Sn
- the wiping elements 61 are arranged for moving along a stationary wiper 64, see e.g. Figure 19 showing a schematic cross-section view of a wiping module embodiment.
- the wiper might comprises two wiper sections placed opposite with respect to each other and defining a receiving opening for receiving the wiping elements 61.
- the wiping elements are cleaned otherwise, e.g. by using a hydrogen or halogen cleaning or evaporation process.
- FIG 20 shows a schematic perspective view of a wiping module 60 of a radiation system according to a further aspect of the invention.
- the platelets 14 of the foil trap are curved, in particular the platelets have concentric conical surfaces aligned with respect to a discharge axis of the source as explained referring to Figure 14.
- the apex of the platelets are located substantially at a central area along the discharge axis.
- the wiping elements 61 of the wiping module 60 are arranged for performing a swiveling movement with respect to the respective platelet surfaces.
- the swiveling axis of the swiveling movement substantially coincides with the discharge axis of the EUV source.
- the spacing between the platelets is substantially invariant under swiveling with respect to the discharge axis, an effective and efficient wiping operation can be performed.
- a more compact construction is obtained.
- the wiping elements block merely a minimum amount of radiation during operation as the wiping elements are always aligned with the central area between the electrodes.
- the cleaning process at extreme positions of the wiping elements becomes easier.
- the surface of the wiping elements is treated for enhancing its wetting properties, e.g. by reduction of oxides or by applying a coating.
- the described wiping module variants can also be applied in combination with other debris catching shield types.
- a wiping module can be applied in combination with a debris catching shield that extends circumferentially around the discharge axis over at least 180°, preferably over at least 270°, optionally over 360°.
- the debris catching shield can be rotated with respect to the discharge axis, thereby performing a cleaning action by means of a stationary wiping module.
- a radiation system for generating a beam of radiation in a radiation space, the radiation system comprising a plasma produced discharge source constructed and arranged to generate extreme ultraviolet radiation, the discharge source comprising a pair of electrodes constructed and arranged to be provided with a voltage difference, and a system constructed and arranged to produce a discharge between said pair of electrodes so as to provide a pinch plasma between said electrodes, a debris catching shield comprising platelets constructed and arranged to catch debris from said electrodes, and a wiping module provided with a multiple number of substantially parallel oriented wiping elements movable along respective surfaces of said platelets.
- the intermediate distance between platelet surfaces is substantially invariant along a moving path of a wiping element with respect to a platelet surface to be cleaned.
- FIG 21 shows a schematic cross-sectional side view of a radiation system according to an embodiment according to the invention.
- the radiation system 1 comprises a plasma produced discharge source and a debris catching shield as explained referring to Figures 14 and 15.
- the source includes a pair of electrodes 5 between which electrodes a discharge 7 is generated during operation of the radiation system 1.
- a beam of radiation generated passing through a debris catching shield having a static configuration of generally radially oriented platelets 14.
- the platelets 14 form a ring-shaped foil trap.
- the system 1 comprises a collector configuration for modifying a generated beam of radiation, wherein the collector configuration substantially surrounds the plasma produced discharge source in a circumferential direction around the discharge axis.
- the collector configuration comprises a normal incidence reflector 44 that extends circumferentially substantially around the plasma source.
- an upper cross section 44a and a lower cross section 44b of the reflector 44 is shown.
- the reflector 44 is arranged for reflecting the beam of radiation passed through the foil trap.
- the reflector 44 is provided with an elliptic reflector surface so that the beam 46a, 46b incident upon the reflector surface is transformed into a converging beam 48a, 48b propagating towards an intermediate focus point 50.
- the collector configuration can be arranged to extend over a reduced circumferential range, e.g. over a circumferential range of approximately 270° with respect to the plasma source, in particular if the debris catching shield also does not entirely enclose the discharge axis 40 in the circumferential orientation.
- a grazing incidence collector or a combination of a normal incidence collector and a grazing incidence collector might be applied.
- a collector configuration substantially surrounding a plasma produced discharge source can not only be applied in combination with a radiation system according to the invention having a debris catching shield constructed and arranged to catch debris from electrodes of a plasma source, to shield said electrodes from a line of sight provided in the radiation space, and to provide an aperture to a central area between said electrodes in said line of sight, but also in combination with other radiation systems, e.g. provided with a rotating foil trap configuration.
- a radiation system for generating a beam of radiation in a radiation space, the radiation system comprising a plasma produced discharge source constructed and arranged to generate extreme ultraviolet radiation, the discharge source comprising a pair of electrodes constructed and arranged to be provided with a voltage difference, and a system constructed and arranged to produce a discharge between said pair of electrodes so as to provide a pinch plasma between said electrodes, and a collector configuration for modifying a generated beam of radiation, wherein the collector configuration substantially surrounds the plasma produced discharge source in a circumferential direction around discharge axis interconnecting said electrodes.
- the collector configuration extends circumferentially around the discharge axis over at least 180°, preferably over at least 270°, optionally over 360°. In a further preferred embodiment according to the invention, the collector configuration is substantially rotationally symmetric with respect to the discharge axis between the electrodes.
- Figure 22 shows a diagram of collectable optical power as a function of an opening semi-angle of a debris catching shield.
- An amount of effective, collectable optical power transmitted through the debris catching shield can be calculated by subtracting the solid angle allocated to the cones 41, 42 in Figure 14 from a total of 4 ⁇ .
- the solid angle subtended by a single cone of opening semi-angle ⁇ is given by 2 ⁇ (1-cos ⁇ ).
- the total solid angle that can be collected is given by:
- the amount of power that is actually transmitted through the debris catching shield can be calculated by integrating the transmittance of the debris catching shield over the covered solid angle.
- the transmittance of the debris catching shield increases with ⁇ due to the increasingly dense spacing between the foils.
- Figure 22 shows a diagram of collectable optical power as a function of an opening semi-angle of a debris catching shield.
- the diagram shows a first curve 80 representing the collectable solid angle as a function of the semi-angle of the shield according to equation 6, assuming that optical power is emitted in 4 ⁇ and that no losses occur in passing the shield.
- the diagram further shows a third and fourth curve 82, 83 representing a collectable power without and with losses in the foil trap, respectively, in a typical radiation system as shown in Figure 5, assuming a typical collection with respect to the optical axis of a beam of radiation.
- lithographic apparatus in the manufacture of ICs
- the lithographic apparatus described herein may have other applications, such as the manufacture of integrated optical systems, guidance and detection patterns for magnetic domain memories, flat-panel displays, liquid-crystal displays (LCDs), thin-film magnetic heads, etc.
- LCDs liquid-crystal displays
- any use of the terms “wafer” or “die” herein may be considered as synonymous with the more general terms “substrate” or "target portion”, respectively.
- the substrate referred to herein may be processed, before or after exposure, in for example a track (a tool that typically applies a layer of resist to a substrate and develops the exposed resist), a metrology tool and/or an inspection tool. Where applicable, the disclosure herein may be applied to such and other substrate processing tools. Further, the substrate may be processed more than once, for example in order to create a multi-layer IC, so that the term substrate used herein may also refer to a substrate that already contains multiple processed layers.
- lens may refer to any one or combination of various types of optical components, including refractive, reflective, magnetic, electromagnetic and electrostatic optical components.
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Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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JP2009541246A JP2010514156A (en) | 2006-12-13 | 2007-11-27 | Radiation system and lithographic apparatus |
KR1020097012303A KR101087621B1 (en) | 2006-12-13 | 2007-11-27 | Radiation system and lithographic apparatus |
CN2007800460569A CN101611351B (en) | 2006-12-13 | 2007-11-27 | Radiation system and lithographic apparatus |
US12/519,077 US20100141909A1 (en) | 2006-12-13 | 2007-11-27 | Radiation system and lithographic apparatus |
EP07834726A EP2092394A2 (en) | 2006-12-13 | 2007-11-27 | Radiation system and lithographic apparatus |
Applications Claiming Priority (2)
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US11/637,936 | 2006-12-13 | ||
US11/637,936 US7696492B2 (en) | 2006-12-13 | 2006-12-13 | Radiation system and lithographic apparatus |
Publications (2)
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WO2008072959A2 true WO2008072959A2 (en) | 2008-06-19 |
WO2008072959A3 WO2008072959A3 (en) | 2008-08-07 |
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PCT/NL2007/050598 WO2008072959A2 (en) | 2006-12-13 | 2007-11-27 | Radiation system and lithographic apparatus |
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US (2) | US7696492B2 (en) |
EP (1) | EP2092394A2 (en) |
JP (2) | JP2010514156A (en) |
KR (1) | KR101087621B1 (en) |
CN (2) | CN102289158B (en) |
TW (1) | TW200846834A (en) |
WO (1) | WO2008072959A2 (en) |
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WO2009011579A1 (en) * | 2007-07-16 | 2009-01-22 | Asml Netherlands B.V. | Debris prevention system, radiation system, and lithographic apparatus |
WO2010028899A1 (en) * | 2008-09-11 | 2010-03-18 | Asml Netherlands B.V. | Radiation source and lithographic apparatus |
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US8755032B2 (en) | 2008-09-11 | 2014-06-17 | Asml Netherlands B.V. | Radiation source and lithographic apparatus |
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KR101697610B1 (en) | 2008-09-11 | 2017-01-18 | 에이에스엠엘 네델란즈 비.브이. | Radiation source and lithographic apparatus |
EP2199857A1 (en) | 2008-12-18 | 2010-06-23 | ASML Netherlands B.V. | Radiation source, lithographic apparatus and device manufacturing method |
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JP2012513653A (en) * | 2008-12-22 | 2012-06-14 | エーエスエムエル ネザーランズ ビー.ブイ. | Lithographic apparatus, radiation system, device manufacturing method and debris mitigation method |
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Also Published As
Publication number | Publication date |
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WO2008072959A3 (en) | 2008-08-07 |
KR101087621B1 (en) | 2011-11-29 |
US20080142736A1 (en) | 2008-06-19 |
US20100141909A1 (en) | 2010-06-10 |
US7696492B2 (en) | 2010-04-13 |
JP2012109613A (en) | 2012-06-07 |
CN101611351B (en) | 2012-06-13 |
CN102289158A (en) | 2011-12-21 |
CN101611351A (en) | 2009-12-23 |
CN102289158B (en) | 2014-06-11 |
JP2010514156A (en) | 2010-04-30 |
KR20090087921A (en) | 2009-08-18 |
EP2092394A2 (en) | 2009-08-26 |
TW200846834A (en) | 2008-12-01 |
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