WO2007016910A2 - Method and device for machining the surfaces of workpieces - Google Patents
Method and device for machining the surfaces of workpieces Download PDFInfo
- Publication number
- WO2007016910A2 WO2007016910A2 PCT/DE2006/001369 DE2006001369W WO2007016910A2 WO 2007016910 A2 WO2007016910 A2 WO 2007016910A2 DE 2006001369 W DE2006001369 W DE 2006001369W WO 2007016910 A2 WO2007016910 A2 WO 2007016910A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- workpiece
- cutting edge
- tool
- circular
- axis
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000003754 machining Methods 0.000 title claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims abstract description 33
- 230000001419 dependent effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D37/00—Broaching machines or broaching devices
- B23D37/005—Broaching machines or broaching devices for cylindrical workpieces, e.g. crankshafts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B1/00—Methods for turning or working essentially requiring the use of turning-machines; Use of auxiliary equipment in connection with such methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B3/00—General-purpose turning-machines or devices, e.g. centre lathes with feed rod and lead screw; Sets of turning-machines
- B23B3/16—Turret lathes for turning individually-chucked workpieces
- B23B3/167—Turret lathes for turning individually-chucked workpieces lathe with two or more toolslides carrying turrets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
- B23B5/36—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning specially-shaped surfaces by making use of relative movement of the tool and work produced by geometrical mechanisms, i.e. forming-lathes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2265/00—Details of general geometric configurations
- B23B2265/16—Elliptical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2270/00—Details of turning, boring or drilling machines, processes or tools not otherwise provided for
- B23B2270/54—Methods of turning, boring or drilling not otherwise provided for
Definitions
- the invention relates to a method and a device for machining workpieces with both non-circular and rotationally symmetrical inner and outer contours.
- the turning of soft or hardened workpieces with certain cutting edge is state of the art.
- a thread-like structure in the form of rotational depths or workpiece elevations inevitably arises on the workpiece surface as a result of the feed of the tool along the rotating workpiece.
- DE 102004 026 675 B3 discloses a method for machining rotationally symmetrical surfaces of a workpiece.
- the tool cutting edge is moved around the tool rotation axis in the form of a helix coaxial with the tool rotation axis with an arcuate feed motion so that the point of action travels between the cutting edge and the workpiece along the cutting edge.
- the production and maintenance of helical cutting edges, which extend coaxially to the tool rotation axis is comparatively complicated and expensive.
- this method is not suitable for machining non-circular workpiece contours.
- the invention is based on the object, a method and an apparatus for processing both non-circular and rotationally symmetrical inner and
- the core idea of the invention is to use a tool with a flat, oblique to the workpiece rotation axis cutting edge, which is moved with a circular arc-shaped feed movement about a pivot axis, to achieve swirl-free workpiece surfaces.
- the contour deviations of the workpiece due to the planar cutting edge shape are compensated by a relative movement between the workpiece and the tool.
- non-circular workpiece contours, such as cam shapes can be edited.
- the axes of rotation of the tool turret and the workpiece are arranged in parallel.
- the circular arc-shaped feed movement of the tool cutting edge can be carried out particularly advantageously by a pivoting movement of the tool turret.
- Fig. 1 shows a machine tool with two tool turrets
- Fig. 2 shows the tool turret seen from above
- Fig. 3 shows inserts with different cutting shapes
- Fig. 1 shows a machine tool 1, in which not essential to the invention details of the workpiece feed, the drive, the controller and the housing are not shown.
- the machine tool 1 described is particularly suitable for machining wave-shaped workpieces 7. These are clamped in the workpiece holding device consisting of the motor spindle 8 and the tailstock 9 and set in rotation.
- the two tool turrets 10 and 11 are guided on the machine frame 2 in two mutually orthogonal directions (X and Z axis) movable.
- vertical guides 3 for the vertical slides 4 are provided on the machine frame 2.
- the motors 6 with the ball screws 14 serve as a drive.
- the vertical slides 4 carry guides 12 for the horizontal slides 5.
- Fig. 2 shows the tool turrets 10, 11 in the view from above.
- the tool 15 is brought with the cutting edge 17 with a circular arc-shaped feed movement with the workpiece in engagement.
- the contour deviations of the workpiece caused by the cutting edge shape are compensated by a feed movement of the horizontal carriage 5 along the guides 12.
- the flat cutting edge 17 is designed as a turning plate.
- a support bearing 16 is provided instead of a tool.
- Fig. 3a shows a turning plate with a straight edge.
- FIG. 3b shows a turning plate with arcuate cutting edge.
- Fig. 3c shows a turning plate with curved, eg elliptical cutting edge.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Turning (AREA)
- Milling Processes (AREA)
Abstract
Description
Verfahren und Vorrichtung zur Bearbeitung von Werkstückoberflächen Method and device for processing workpiece surfaces
Die Erfindung betrifft ein Verfahren und eine Vorrichtung zur Bearbeitung von Werkstücken mit sowohl unrunden als auch rotationssymmetrischen Innen- und Außenkonturen. Die Drehbearbeitung weicher oder gehärteter Werkstücke mit bestimmter Schneide ist Stand der Technik. Beim Längsdrehen entsteht auf der Werkstückoberfläche durch den Vorschub des Werkzeuges entlang des rotierenden Werkstücks zwangsläufig eine gewindeartige Struktur in Form von Drehriefen oder Werkstückerhebungen. Zur Vermeidung solcher Drehriefen ist aus der DE 102004 026 675 B3 ist ein Verfahren zum spanenden Bearbeiten rotationssymmetrischer Flächen eines Werkstücks bekannt. Dabei wird die Werkzeugschneide in Form einer zur Werkzeugrotationsachse koaxialen Schraubenlinie mit einer kreisbogenförmigen Vorschubbewegung um die Werkzeugrotationsachse bewegt, so dass die Wirkstelle zwischen Schneide und Werkstück entlang der Schneide wandert. Die Herstellung und Wartung von schraubenartigen Schneiden, die koaxial zur Werkzeugrotationsachse verlaufen ist vergleichsweise aufwendig und teuer.The invention relates to a method and a device for machining workpieces with both non-circular and rotationally symmetrical inner and outer contours. The turning of soft or hardened workpieces with certain cutting edge is state of the art. During longitudinal turning, a thread-like structure in the form of rotational depths or workpiece elevations inevitably arises on the workpiece surface as a result of the feed of the tool along the rotating workpiece. To avoid such rotational depths, DE 102004 026 675 B3 discloses a method for machining rotationally symmetrical surfaces of a workpiece. In this case, the tool cutting edge is moved around the tool rotation axis in the form of a helix coaxial with the tool rotation axis with an arcuate feed motion so that the point of action travels between the cutting edge and the workpiece along the cutting edge. The production and maintenance of helical cutting edges, which extend coaxially to the tool rotation axis is comparatively complicated and expensive.
Außerdem ist dieses Verfahren ist zur Bearbeitung unrunder Werkstückkonturen nicht geeignet.In addition, this method is not suitable for machining non-circular workpiece contours.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren und eine Vorrichtung zur Bearbeitung sowohl unrunder als auch rotationssymmetrischer Innen- undThe invention is based on the object, a method and an apparatus for processing both non-circular and rotationally symmetrical inner and
Außenkonturen von Werkstückoberflächen zu schaffen. Es ist auch Aufgabe der Erfindung die Werkzeugkosten unter Beibehaltung drallfreier Werkstückoberflächen zu senken.To create outer contours of workpiece surfaces. It is also an object of the invention to reduce the tool costs while maintaining spin-free workpiece surfaces.
Zur Lösung dieser Aufgabe wird ein Verfahren nach Anspruch 1 und eine Vorrichtung nach Anspruch 5 vorgeschlagen. Vorteilhafte Ausführungen und Weiterbildungen der Erfindung ergeben sich aus den Unteransprüchen. Der Kerngedanke der Erfindung besteht darin, ein Werkzeug mit einer ebenen, schräg zur Werkstückrotationsachse verlaufenden Schneide, die mit einer kreisbogenförmigen Vorschubbewegung um eine Schwenkachse bewegt wird, zur Erzielung drallfreier Werkstückoberflächen einzusetzen. Dabei werden die durch die ebene Schneidenform bedingten Konturabweichungen des Werkstücks durch eine Relativbewegung zwischen Werkstück und Werkzeug ausgeglichen. Auf diese Weise können auch unrunde Werkstückkonturen, wie zum Beispiel Nockenformen, bearbeitet werden. Nach diesem Verfahren lassen sich besonders hochwertige Werkstückoberflächen mit geringer Rautiefe herstellen. Da die Werkzeugschneide eben ist, können kostengünstige Wendeplatten mit gerader, gebogener oder kreisbogenförmiger Schneidkante eingesetzt werden, welche auch für die Hartbearbeitung in der erforderlichen Qualität im Handel verfügbar sind.To solve this problem, a method according to claim 1 and an apparatus according to claim 5 is proposed. Advantageous embodiments and modifications of the invention will become apparent from the dependent claims. The core idea of the invention is to use a tool with a flat, oblique to the workpiece rotation axis cutting edge, which is moved with a circular arc-shaped feed movement about a pivot axis, to achieve swirl-free workpiece surfaces. In the process, the contour deviations of the workpiece due to the planar cutting edge shape are compensated by a relative movement between the workpiece and the tool. In this way, non-circular workpiece contours, such as cam shapes, can be edited. Using this method, it is possible to produce particularly high-quality workpiece surfaces with a low roughness. Since the tool cutting edge is flat, cost-effective inserts with straight, curved or circular cutting edge can be used, which are also available for hard machining in the required quality commercially.
Bei der erfindungsgemäßen Vorrichtung sind die Rotationsachsen des Werkzeugrevolvers und des Werkstücks parallel angeordnet. Dadurch kann die kreisbogenförmige Vorschubbewegung der Werkzeugschneide besonders vorteilhaft durch eine Schwenkbewegung des Werkzeugrevolvers ausgeführt werden.In the device according to the invention, the axes of rotation of the tool turret and the workpiece are arranged in parallel. As a result, the circular arc-shaped feed movement of the tool cutting edge can be carried out particularly advantageously by a pivoting movement of the tool turret.
Fig. 1 zeigt eine Werkzeugmaschine mit zwei Werkzeugrevolvern Fig. 2 zeigt die Werkzeugrevolver von oben gesehenFig. 1 shows a machine tool with two tool turrets Fig. 2 shows the tool turret seen from above
Fig. 3 zeigt Wendeplatten mit verschiedenen SchneidenformenFig. 3 shows inserts with different cutting shapes
Fig. 1 zeigt eine Werkzeugmaschine 1 , bei welcher nicht erfindungswesentliche Details der Werkstückzuführung, des Antriebs, der Steuerung und des Gehäuses nicht dargestellt sind. Die beschriebene Werkzeugmaschine 1 eignet sich insbesondere zur Bearbeitung wellenförmiger Werkstücke 7. Diese werden in der Werkstückhaltevorrichtung, bestehend aus der Motorspindel 8 und dem Reitstock 9 eingespannt und in Rotation versetzt. Die beiden Werkzeugrevolver 10 und 11 sind am Maschinengestell 2 in zwei zueinander orthogonalen Richtungen (X- und Z- Achse) beweglich geführt. Dazu sind am Maschinengestell 2 vertikale Führungen 3 für die Vertikalschlitten 4 vorgesehen. Als Antrieb dienen die Motoren 6 mit den Kugelrollspindeln 14. Die Vertikalschlitten 4 tragen ihrerseits Führungen 12 für die Horizontalschlitten 5. In den Horizontalschlitten 5 sind die Werkzeugrevolver 10, 11 um eine Schwenkachse 13 drehbar gelagert. Fig. 2 zeigt die Werkzeugrevolver 10, 11 in der Sicht von oben. Durch eine Schwenkbewegung des Werkzeugrevolvers 11 um die Schwenkachse 13 wird das Werkzeug 15 mit der Schneide 17 mit einer kreisbogenförmigen Vorschubbewegung mit dem Werkstück in Eingriff gebracht. Dabei werden die durch die Schneidenform bedingten Konturabweichungen des Werkstücks durch eine Zustellbewegung des Horizontalschlittens 5 entlang der Führungen 12 ausgeglichen. In einer vorteilhaften Ausführung ist die ebene Schneide 17 als Wendeplatte ausgeführt. Besonders vorteilhaft ist am Werkzeugrevolver 10 ein Stützlager 16 an Stelle eines Werkzeugs vorgesehen. Fig. 3a zeigt eine Wendeplatte mit gerader Schneide. Fig. 3b zeigt eine Wendeplatte mit kreisbogenförmiger Schneide. Fig. 3c zeigt eine Wendeplatte mit gebogener, z.B. ellipsenförmiger Schneide. Diese Schneidenformen erfordern unterschiedliche Zustellbewegungen und sind je Werkstückbeschaffenheit vorteilhaft bei dem erfindungsgemäßen Verfahren einsetzbar. Fig. 1 shows a machine tool 1, in which not essential to the invention details of the workpiece feed, the drive, the controller and the housing are not shown. The machine tool 1 described is particularly suitable for machining wave-shaped workpieces 7. These are clamped in the workpiece holding device consisting of the motor spindle 8 and the tailstock 9 and set in rotation. The two tool turrets 10 and 11 are guided on the machine frame 2 in two mutually orthogonal directions (X and Z axis) movable. For this purpose, vertical guides 3 for the vertical slides 4 are provided on the machine frame 2. The motors 6 with the ball screws 14 serve as a drive. The vertical slides 4, in turn, carry guides 12 for the horizontal slides 5. In the horizontal slides 5, the tool turrets 10, 11 are mounted rotatably about a pivot axis 13. Fig. 2 shows the tool turrets 10, 11 in the view from above. By a pivoting movement of the tool turret 11 about the pivot axis 13, the tool 15 is brought with the cutting edge 17 with a circular arc-shaped feed movement with the workpiece in engagement. In the process, the contour deviations of the workpiece caused by the cutting edge shape are compensated by a feed movement of the horizontal carriage 5 along the guides 12. In an advantageous embodiment, the flat cutting edge 17 is designed as a turning plate. Particularly advantageous is the tool turret 10, a support bearing 16 is provided instead of a tool. Fig. 3a shows a turning plate with a straight edge. Fig. 3b shows a turning plate with arcuate cutting edge. Fig. 3c shows a turning plate with curved, eg elliptical cutting edge. These cutter shapes require different feed movements and can be used advantageously for each workpiece geometry in the method according to the invention.
Bezugszeichenreference numeral
1 Werkzeugmaschine1 machine tool
2 Maschinengestell 3 Führung2 machine frame 3 guide
4 Vertikalschlitten4 vertical slides
5 Horizontalschlitten5 horizontal slides
6 Motor6 engine
7 Werkstück 8 Motorspindel7 workpiece 8 motor spindle
9 Reitstock9 tailstock
10 Werkzeugrevolver10 tool turrets
11 Werkzeugrevolver11 Tool turret
12 Führung 13 Schwenkachse12 guide 13 pivot axis
14 Kugelrollspindel14 ball screw
15 Werkzeug15 tool
16 Stützlager16 support bearings
17 Schneide17 cutting edge
-A- -A-
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE112006002735T DE112006002735A5 (en) | 2005-08-05 | 2006-08-04 | Method and device for processing workpiece surfaces |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200510037665 DE102005037665B3 (en) | 2005-08-05 | 2005-08-05 | Method for processing non-round and also rotationally symmetrical inner and outer contours of a rotating workpiece comprises producing an adjusting movement between a workpiece and a tool and comparing contour deviations |
DE102005037665.7 | 2005-08-05 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2007016910A2 true WO2007016910A2 (en) | 2007-02-15 |
WO2007016910A3 WO2007016910A3 (en) | 2007-04-19 |
Family
ID=37562776
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2006/001369 WO2007016910A2 (en) | 2005-08-05 | 2006-08-04 | Method and device for machining the surfaces of workpieces |
Country Status (2)
Country | Link |
---|---|
DE (2) | DE102005037665B3 (en) |
WO (1) | WO2007016910A2 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101804462A (en) * | 2009-01-12 | 2010-08-18 | Emag控股有限公司 | Method and device for machining workpiece that rotates about central axis |
DE102009042149A1 (en) * | 2009-09-14 | 2011-03-24 | Index-Werke Gmbh & Co. Kg Hahn & Tessky | processing unit |
US8257149B2 (en) | 2006-03-01 | 2012-09-04 | Felsomat Gmbh & Co. Kg | Method of producing rotationally symmetrical surfaces on a workpiece |
JP2013107194A (en) * | 2011-11-17 | 2013-06-06 | Emag Holding Gmbh | Machine tool and method for completely working shaft-shaped workpiece |
US20140157559A1 (en) * | 2012-12-07 | 2014-06-12 | Markus HESSBRUEGGEN | Machining apparatus |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007033820C5 (en) | 2007-07-18 | 2017-12-14 | Emag Holding Gmbh | Method for machining rotating workpieces |
DE102010012149B4 (en) | 2010-03-20 | 2014-06-18 | Emag Holding Gmbh | Method and device for machining rotationally driven workpieces |
DE102016102651A1 (en) | 2015-02-24 | 2016-08-25 | Vandurit GmbH Hartmetall und Diamantwerkzeuge | Apparatus and method for machining a rotating workpiece |
DE102016109036A1 (en) | 2016-05-17 | 2017-11-23 | Vandurit GmbH Hartmetall und Diamantwerkzeuge | Tool swivel unit for a lathe |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2836598C2 (en) * | 1978-08-21 | 1980-10-16 | Gebr. Boehringer Gmbh, 7320 Goeppingen | Lathe with turning tools for simultaneous machining of the coaxial shaft journals of a crankshaft |
DE3328327C2 (en) * | 1983-08-05 | 1985-10-10 | Index-Werke Kg Hahn & Tessky, 7300 Esslingen | Device for machining a workpiece as well as NC-controlled lathe for carrying out such a process |
US5315526A (en) * | 1989-12-07 | 1994-05-24 | Okuma Corporation | Numerically controlled lathe |
DE9422389U1 (en) * | 1994-01-20 | 2001-06-28 | Emag Maschinenfabrik GmbH, 73084 Salach | Tool cutting device for high-precision machining of round, non-circular and / or non-cylindrical inner and / or outer contours |
DE19643192A1 (en) * | 1996-10-19 | 1998-04-23 | Heller Geb Gmbh Maschf | Process for machining rotationally symmetrical workpiece surfaces and tool for carrying out such a process |
DE19840738C5 (en) * | 1998-09-07 | 2007-03-08 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Method for semifinishing or finish machining of surfaces of rotationally symmetric sections of workpieces made of hard or hardened material and rotary tool for carrying out the method |
DE102004026675C5 (en) * | 2004-05-28 | 2010-01-21 | J.G. WEISSER SöHNE GMBH & CO. KG | Method and device for machining rotationally symmetrical surfaces of a workpiece |
-
2005
- 2005-08-05 DE DE200510037665 patent/DE102005037665B3/en not_active Revoked
-
2006
- 2006-08-04 DE DE112006002735T patent/DE112006002735A5/en not_active Withdrawn
- 2006-08-04 WO PCT/DE2006/001369 patent/WO2007016910A2/en active Application Filing
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8257149B2 (en) | 2006-03-01 | 2012-09-04 | Felsomat Gmbh & Co. Kg | Method of producing rotationally symmetrical surfaces on a workpiece |
CN101804462A (en) * | 2009-01-12 | 2010-08-18 | Emag控股有限公司 | Method and device for machining workpiece that rotates about central axis |
DE102009042149A1 (en) * | 2009-09-14 | 2011-03-24 | Index-Werke Gmbh & Co. Kg Hahn & Tessky | processing unit |
JP2013107194A (en) * | 2011-11-17 | 2013-06-06 | Emag Holding Gmbh | Machine tool and method for completely working shaft-shaped workpiece |
US20140157559A1 (en) * | 2012-12-07 | 2014-06-12 | Markus HESSBRUEGGEN | Machining apparatus |
CN103862317A (en) * | 2012-12-07 | 2014-06-18 | Emag控股有限公司 | Machining apparatus |
US9211621B2 (en) * | 2012-12-07 | 2015-12-15 | Emag Holding Gmbh | Machining apparatus |
CN103862317B (en) * | 2012-12-07 | 2018-06-15 | Emag 控股有限公司 | Lathe |
Also Published As
Publication number | Publication date |
---|---|
DE112006002735A5 (en) | 2008-07-10 |
WO2007016910A3 (en) | 2007-04-19 |
DE102005037665B3 (en) | 2007-01-11 |
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