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WO2006016173A1 - Cooled beverage dispenser with a python and an additional chiller - Google Patents

Cooled beverage dispenser with a python and an additional chiller Download PDF

Info

Publication number
WO2006016173A1
WO2006016173A1 PCT/GB2005/003169 GB2005003169W WO2006016173A1 WO 2006016173 A1 WO2006016173 A1 WO 2006016173A1 GB 2005003169 W GB2005003169 W GB 2005003169W WO 2006016173 A1 WO2006016173 A1 WO 2006016173A1
Authority
WO
WIPO (PCT)
Prior art keywords
cooling
beverage
cooler
dispense
condensation
Prior art date
Application number
PCT/GB2005/003169
Other languages
French (fr)
Inventor
Michael Robinson
Original Assignee
Scottish & Newcastle Plc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Scottish & Newcastle Plc. filed Critical Scottish & Newcastle Plc.
Publication of WO2006016173A1 publication Critical patent/WO2006016173A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/026Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
    • F28F9/027Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits in the form of distribution pipes
    • F28F9/0273Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits in the form of distribution pipes with multiple holes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D1/00Apparatus or devices for dispensing beverages on draught
    • B67D1/08Details
    • B67D1/0857Cooling arrangements
    • B67D1/0858Cooling arrangements using compression systems
    • B67D1/0861Cooling arrangements using compression systems the evaporator acting through an intermediate heat transfer means
    • B67D1/0864Cooling arrangements using compression systems the evaporator acting through an intermediate heat transfer means in the form of a cooling bath
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D1/00Apparatus or devices for dispensing beverages on draught
    • B67D1/08Details
    • B67D1/0857Cooling arrangements
    • B67D1/0858Cooling arrangements using compression systems
    • B67D1/0861Cooling arrangements using compression systems the evaporator acting through an intermediate heat transfer means
    • B67D1/0865Cooling arrangements using compression systems the evaporator acting through an intermediate heat transfer means by circulating a cooling fluid along beverage supply lines, e.g. pythons
    • B67D1/0867Cooling arrangements using compression systems the evaporator acting through an intermediate heat transfer means by circulating a cooling fluid along beverage supply lines, e.g. pythons the cooling fluid being a liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D1/00Apparatus or devices for dispensing beverages on draught
    • B67D1/08Details
    • B67D1/0872Aesthetics, advertising
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D1/00Apparatus or devices for dispensing beverages on draught
    • B67D1/08Details
    • B67D1/12Flow or pressure control devices or systems, e.g. valves, gas pressure control, level control in storage containers
    • B67D1/14Reducing valves or control taps
    • B67D1/1405Control taps
    • B67D1/1411Means for controlling the build-up of foam in the container to be filled
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D31/00Other cooling or freezing apparatus
    • F25D31/002Liquid coolers, e.g. beverage cooler
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/02Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled
    • F28D7/024Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled the conduits of only one medium being helically coiled tubes, the coils having a cylindrical configuration

Definitions

  • the present invention relates to apparatus for dispensing beverages.
  • apparatus useful for dispensing beverages at low temperatures are particularly useful for dispensing beverages at low temperatures.
  • beverage including beers, lagers, soft drinks, milk shakes, wines and spirits are beneficially served at low temperatures. If the temperature of the beverage is too high, the quality and taste of the beverage may be affected adversely. In addition, recent consumer trends have increased the demand for beverages to be served at lower temperatures of, for example, around 3 degrees Celsius. In order to meet consumer expectations, it is desirable to dispense beverages at consistent temperatures. A particular problem has been found in dispensing draft beverages at low and consistent temperatures. By draft beverages is meant beverages which are stored at a point remote from the point of dispensation and transferred on demand to the point of dispensation through a beverage line. Typically the transfer is achieved using pumping mechanisms.
  • the python comprises one or more beverage lines running in parallel with a cooling circuit comprising one or more cooling lines through which cooling water flows.
  • the cooling water is typically supplied by the cooler.
  • the cooling circuit comprises an outward leg flowing from the cooler to the dispensation site and a return leg flowing from the dispensation site to the cooler.
  • a problem found with this attempted solution is that variation in the temperature of the beverage when it reaches the dispensation site can still occur due to changes in demand on the separate beverage flow lines and in particular occurs where beverage is left standing in the beverage line between dispensing of beverages or where a large number of beverages are dispensed in a short period.
  • the cooler comprises a water bath and an ice bank.
  • the ice bank serves to cool the water bath and the water bath cools in turn the beverage lines that pass therethrough.
  • the water bath of the cooler supplies the cooling water which flows in the cooling circuit of the python. It will be apparent that the cooling water returning from the dispensation site to the cooler will be at a higher temperature than the cooling water in the water bath.
  • the cooler becomes unable to maintain the temperature of the cooling bath without the ice bank melting. Eventually, this leads to the cooler being unable to cool the beverage lines sufficiently to meet the specified dispense temperatures. For this reason, it is common practice to limit the additional thermal loading applied to the cooling circuit of the cooler by items connected to the cooling circuit.
  • a cooling loop wherein a portion of the cooling water flowing in the python is diverted through pipework in the dispense font to cool the beverage flow lines in the locality of the dispense tap.
  • Each dispense font of this type connected to the cooling circuit of the python adds a thermal load to the cooling circuit.
  • a typical known cooling loop in a dispense font adds 10 watts equivalent heating to the cooling circuit.
  • a further problem in controlling dispensation temperatures of beverages on draft is that in many public houses or bars the cooling circuit is used to cool beverages from more than one supplier who may have different dispense specifications or requirements. For this reason, it is common practice to require the total additional thermal loading to be applied to the cooling circuit and hence the cooler to be less than 100 watts equivalent heating to ensure that the ice bank of the cooler is not melted in use. In addition, it is a common requirement that the minimum flow rate of cooling water through the python and remote cooler is 4 litres/minute. In practice this limits the number and type of dispense fonts that can be connected to the cooling circuit and the temperatures of beverages dispensed from those dispense fonts. Typical achievable dispense temperatures range from 6 to 10 degrees Celsius.
  • the present invention provides apparatus for dispensing beverages comprising: a primary cooler located at a remote site through which one or more beverage lines pass so as to cool beverage flowing therein; one or more dispense fonts located at a dispensation site, each dispense font comprising one or more taps; the one or more beverage lines extending from the primary cooler to the one or more dispense fonts for transporting beverage to the one or more taps; the one or more beverage lines running between the primary cooler and the dispensation site within a python; wherein the python comprises a cooling circuit for transporting a cooling medium from the primary cooler to the dispensation site and returning said cooling medium to the primary cooler; wherein one or more cooling pods are provided at the dispensation site and each of the one or more beverage lines passes through at least one of the cooling pods; wherein the one or more cooling pods are connected in series with the cooling circuit of the python such that the entire flow of cooling medium passes through each cooling pod in turn before returning to the primary cooler.
  • the apparatus of the present invention does not require the provision of a flash cooler for each beverage line or dispense font at the dispensation site.
  • the primary cooling is carried out at a remote site by the primary cooler.
  • Local cooling is carried out using the cooling pods which are provided at the dispensation site.
  • the cooling pods may be provided either above or below bar level and may optionally form part of the dispense font itself.
  • the one or more cooling pods each comprise a housing defining a cooling chamber through which, in use, the cooling medium flows, wherein the one or more beverage lines passing through the cooling pod pass through the cooling chamber.
  • the beverage line within the cooling chamber is coiled.
  • the cooling pod comprises a pipe through which the cooling medium flows, wherein the pipe comprises a plurality of apertures such that cooling medium passing through said pipe is formed into a spray.
  • the pipe is located within the coiled beverage line such that the spray, in use, initially contacts an inner surface of the coiled beverage line.
  • the cooling pod housing is provided with external insulation. This increases the thermal efficiency of the cooling pod and lowers the thermal load applied to the cooling circuit by the cooling pod.
  • each cooling pod adds less than 30 Watts equivalent heating to the cooling circuit. This compares to prior art devices that can add up to 100 Watts to achieve a comparable temperature drop in the dispensed beverage.
  • the cooling circuit further comprises a secondary cooler through which the cooling medium passes on its return from the dispensation site to the primary cooler.
  • a secondary cooler to moderate the temperature of the returning flow of cooling medium advantageously decreases the risk of the ice bank of the primary cooler being depleted in use.
  • the presence of the secondary cooler allows a greater number of dispense fonts to be connected to the cooling circuit and or lower dispense temperatures to be achieved and or the use of dispense fonts with higher thermal loading demands, such as condensating fonts.
  • the secondary cooler may be located at the dispensation site. This may be above or below the bar. Typically the secondary cooler will be located below the bar occupying the space of one or the pre-existing flash coolers (where previously fitted) . Alternatively, the secondary cooler may be located at the remote site.
  • the secondary cooler may be a flash cooler.
  • one of the previously used flash coolers is utilised as the secondary cooler of the present apparatus.
  • the present apparatus only requires the use of a single flash cooler irrespective of how many beverage lines are connected between the remote site and the dispensation site because the secondary cooler cools the return flow of the cooling circuit rather than the beverage lines themselves.
  • the secondary cooler contributes greater than 300 Watts equivalent cooling to the cooling circuit. This allows the cooling circuit to bear an additional 400 Watts of equivalent heating before the commonly-accepted 100 W additional load limit is exceeded.
  • each dispense font further comprises a cooling loop within a housing of the dispense font for cooling beverage in the one or more beverage lines as it flows from the one or more cooling pods to the one or more taps.
  • the cooling loop forms part of the cooling circuit.
  • the cooling loops and cooling pods of the one or more dispense fonts are connected in series such that the entire flow of cooling medium passes through each cooling pod and each cooling loop in turn before returning to the primary cooler.
  • the cooling loop is branched off the cooling circuit such that at least a portion, but not necessarily all, of the flow of cooling medium passes through the cooling loop.
  • each dispense font further comprises condensation means for forming condensation on an exterior surface of at least a portion of the dispense font.
  • the condensation means may comprise a length of pipework through which a cooling medium can flow in use.
  • the pipework of the condensation means comprises a portion of the cooling loop located within the dispense font.
  • the pipework of the condensation means comprises a portion of the cooling circuit separate from the cooling loop.
  • the pipework of the condensation means and the cooling pod may be connected in series such that the entire flow of cooling medium passing through the cooling pod passes through the pipework of the condensation means before returning to the python.
  • the pipework of the condensation means may be connected to a secondary cooling circuit.
  • the secondary cooling circuit comprises a cooler and a glycol cooling medium.
  • the condensation means may further comprise a condensation plate in thermal contact with the pipework.
  • the condensation means further comprises insulating means surrounding the pipework and juxtaposed to the condensation plate such that condensation forms substantially only on an external face of the condensation plate.
  • the condensation means and the cooling loop in each dispense font adds less than 20 Watts equivalent heating to the cooling circuit.
  • the condensation means and the cooling loop in each dispense font adds approximately 12.5 Watts equivalent heating to the cooling circuit.
  • the combination of the one or more cooling pods, the one or more cooling loops, the one or more condensation means and the secondary cooler add less than 100 Watts equivalent heating burden to the primary cooler.
  • the one or more taps may be adapted for dispensing beverages with foamed heads by means of utilising separate flow paths for a bulk portion of the beverage to be dispensed and a foamed portion of the beverage to be dispensed, wherein the tap defines two beverage flow paths, wherein one of the beverage flow paths is provided with a flow restriction for inducing turbulence in the beverage flow for producing foam and comprises an outlet angled at between 0 and 60 degrees to the horizontal so that foam dispensed from the outlet does not fob an already dispensed bulk portion of the beverage.
  • Figure 1 is a schematic representation of an apparatus embodying a first embodiment of the present invention
  • Figure 2 is a schematic cross-sectional representation of a cooling pod for use in the apparatus of Figure 1
  • Figure 3 is a schematic perspective representation of part of a condensation means for use in the apparatus of Figure 1;
  • Figure 4 is a cross-sectional view through a python of the apparatus of Figure 1;
  • Figure 5 is a schematic representation of an apparatus embodying a second embodiment of the present invention.
  • Figure 6 is a graph of dispensation temperature versus drink number in a dispensation test of an apparatus embodying the present invention
  • Figure 7 is a graph of dispensation temperature versus dispense point in a comparative test of an apparatus embodying the present invention.
  • Figure 8 is a schematic representation of an apparatus embodying a third embodiment of the present invention.
  • Figure 9 is a schematic representation of an apparatus embodying a fourth embodiment of the present invention.
  • the invention will firstly be illustrated, as shown in Figures 1 to 4, in a system comprising a single dispense font 1, a cooling pod 10, a python 20, a remote primary cooler 23 and a secondary cooler 24.
  • the font 1 is located at a dispensation site, such as a bar area of a public house.
  • the primary cooler 23 is located at a remote site separated from the bar area, such as a cellar.
  • the python 20 extends between the dispensation site and the remote site. The location of the cooling pod 10 and secondary cooler 24 will be described below.
  • the remote primary cooler 23 comprises a housing 40 in which are located a cooling mechanism and a pumping mechanism.
  • the cooling mechanism comprises a water bath 41 through which one or more beverage supply line 33 passes.
  • the beverage supply lines are formed into a coiled configuration 42 within the water bath 41 to improve heat transfer between the water in the water bath and the beverage in the beverage supply lines.
  • the water bath 41 is itself cooled by an ice bank (not shown) which is formed by a refrigeration mechanism of known type.
  • the remote primary cooler 23 is sited in a cellar or back room.
  • the dispense font 1 comprises a housing 4 which is mountable to a bar or similar surface visible to the customer and on which is mounted a tap 2 of a type for dispensing draft beverages.
  • the tap 2 is connected to a beverage line 3 which runs through an interior of the housing 4 and extends from the housing 4 for connection to an external supply.
  • the cooling pod 10, as shown in Figure 2, comprises a housing 11 defining a cooling chamber 18.
  • the cooling chamber 18 is provided with a water inlet 16 and a water outlet 17 for accommodating flow of water (or other cooling medium) through the cooling chamber 18.
  • a cooling coil 12 is provided within the cooling chamber 18 and connects between a beverage inlet 14 and a beverage outlet 15.
  • the beverage line 3 of the dispense font 1 connects to the beverage outlet 15 of the cooling pod 10.
  • the cooling pod 10 includes an elongated pipe 60 connected to the water inlet 16.
  • the pipe 60 has a closed end 63 at a distal end from the water inlet 16 and a number of holes 62 spaced along the length and around the circumference of the pipe 60.
  • the pipe 60 is located within the cooling coil 12 such that water exiting the holes 62 impacts as a spray on the inside surface of the coil 12.
  • the housing 11 is surrounded by insulation 19 to minimise heat transfer between the cooling pod 10 and the surroundings.
  • the insulation 19 is an expanded foam insulation.
  • the cooling pod 10 is located at the dispensation site. It may be located above or below bar level and may optionally be incorporated into the housing 4 of the dispense font 1.
  • the python 20 as shown in Figure 4, comprises a conduit in which runs the one or more beverage supply lines 33 and cooling lines 21, 22.
  • the cooling lines comprise an outward cooling line 21 and a return cooling line 22.
  • An insulated sheath 25 of the python provides the python with structural integrity and also helps prevent heat transfer between the interior of the python 20 and the surroundings.
  • the python 20 contains sixteen beverage supply lines 33.
  • the number of beverage supply lines 33 within the python 20 can be varied depending on the number of dispense fonts 1 that require connection. In the embodiment shown in Figure 1, for the sake of clarity, only a single beverage supply line 33 is shown.
  • the python 20 extends from the remote primary cooler 23 to the dispensation site.
  • the outward cooling line 21 extends from the water bath 41 and connects to the water inlet 16 of the cooling pod 10.
  • the beverage supply line 33 runs from the primary cooler 23 and connects to the beverage inlet 14 of the cooling pod 10.
  • the beverage supply lines 33 of pythons are 3/8" pipes.
  • the standard cooling line pipe in a python is 15mm diameter.
  • the cooling coil 12 of the cooling pod 10 is a 5/16" pipe which is connected to the 3/8" beverage supply line 33 at the beverage inlet 14 by means of a coupling 13.
  • the cooling lines 21, 22 of the python 20 and the cooling pod 10 together form a cooling circuit through which the cooling water flows continuously.
  • the dispense font 1 is further provided with a cooling loop 5 which comprises a font cooling line 9 which is connected to the water outlet 17 of the cooling pod 10.
  • the font cooling line 9 runs within the font housing 4 in close proximity to the beverage line 3.
  • the cooling loop further comprises a condensation mechanism 6 located at or near a front face of the housing 4.
  • 'front face' is meant the face of the dispense font 1 facing the customer in use.
  • the condensation mechanism 6, as shown in Figure 3, comprises a portion 8 of the cooling loop 5 and a condensation plate 50 in thermal contact with one another.
  • the thermal contact is achieved by the provision of bridge structures (not shown) spanning between the portion 8 of the cooling loop 5 and a rearward, interior surface of the condensation plate 50.
  • the bridge structures comprise raised portions of the rear face of the condensation plate which rest against the cooling loop portion 8.
  • the raised portions are shaped with a dished semi-circular cross-section to form a close interface with the rounded portion 8 of the cooling loop pipework.
  • the bridge structures, like the condensation plate are formed from a thermally conductive material, such as metal.
  • the bridge structures are formed as a single piece with the rest of the condensation plate 50 by means of, for example, a casting process.
  • the portion 8 of the cooling loop 5 is encompassed in an insulator 52 such as expanded polyurethane foam.
  • the insulator 52 is also formed in contact with the interior surface of the condensation plate 50 except for the locations of the bridge structures.
  • the insulator 52 also acts to compress the bridge structures of the condensation plate 50 and the portion 8 of the cooling loop 5 together to maintain a good thermal contact.
  • the insulator 52 can fill the entire void space of the housing 4 of the dispense font 1.
  • the cooling loop 5, comprising the font cooling line 9 and the portion 8 of the cooling loop 5 in thermal contact with the condensation plate 50, is a single length of pipework such that a single continuous flow of water passes through the cooling loop 5 to effect cooling of the beverage line 3 and condensation on the condensation plate 50.
  • the font cooling line 9 and the condensation mechanism 6 are cooled in series by the same cooling water.
  • the font cooling line 9 may also form a portion, or the whole of, the portion 8 in thermal contact with the condensation plate 50.
  • the beverage line 3 may be cooled by more than one length of the cooling loop 5.
  • the beverage line 3 is cooled by inward and outward legs of the cooling loop 5.
  • the cooling loop 5 is preferably formed from 15mm pipes which are the same diameter as the cooling lines 21, 22 of the python 20.
  • the use of 15mm lines in the font 1 maximises the cooling effect of the cooling loop 5 and minimises flow restrictions, thus helping to ensure that the overall flow rate of cooling water through the cooling circuit is maintained above the required minimum level of 4 litres/minute.
  • the cooling loop 5 forms a part of the cooling circuit and is connected in series with the outward cooling line 21 and the return cooling line 22.
  • the cooling loop pipework extends from the dispense font 1 and connects to the return cooling line 22 of the python 20. The entire flow of cooling water in the cooling circuit passes sequentially through the outward cooling line 21, cooling pod 10, cooling loop 5 and return cooling line 22.
  • the secondary cooler 24 is preferably a flash cooler as known in the art. However, the secondary cooler 24 in the present apparatus is used to cool the return cooling line 22 rather that the beverage supply line 33. As shown in Figure 1, the return cooling line 22 passes through the secondary cooler 24 before reaching the primary cooler 23.
  • the secondary cooler 24 is a flash cooler type comprising a 15cc compressor and a 10 kg ice bank to ensure that it has sufficient capacity to cool the water in the return cooling line 22.
  • the cooling coil in the secondary cooler 24 is preferably 6 metres in length and H inch diameter.
  • the structure of the python 20 is not shown in Figure 1 as extending the entire way between the primary cooler 23 and the dispensation site. In practice, the python 20 would extend for the whole distance between the primary cooler and the dispensation site.
  • the overall python 20 may comprise separate lengths spanning between components of the apparatus. For example, one length of the python 20 could extend from the primary cooler 23 to the cooling pod 10. A separate length of python may be utilised to span any gap between the dispense font 1 and the secondary cooler 24. Either a portion of the python, or separate insulation may be used to insulate the lines as they extend from the cooling pod 10 to the dispense font 1.
  • a single length of python is preferably to cover the distance between the remote location and the dispensation site.
  • one or more sections of python may be required at the dispensation site to properly insulate individual lines and connections.
  • operation of the tap 2 causes beverage to be dispensed.
  • the beverage is dispensed by means of a gas- pressurised system (not shown) or alternatively by a pumping mechanism located in the cellar.
  • Beverage is passed from a storage keg (or similar container) in the cellar along the beverage supply line 33.
  • the beverage passes through the cooling coil 42 in primary cooler 23 where it is cooled by action of the water bath.
  • beverage entering the primary cooler will be at a temperature or around 12 degrees Celsius.
  • the temperature will typically be between 5 and 7 degrees Celsius.
  • the beverage flows through the python 20 to the dispensation site and is fed into the cooling pod 10 via coupling 13.
  • the beverage will typically have risen in temperature by around 1 to 2 degrees Celsius or so - and as a result be at a temperature of between 6 and 10 degrees Celsius.
  • the beverage flows through the cooling coil 12 where it is cooled by the cooling water in the surrounding cooling chamber 18.
  • the beverage temperature of between 3 and 5 degrees Celsius dependant on the entry temperature of the beverage, the flow rate of the beverage and the dispense rate of beverage (i.e. the number of beverages dispensed in a set time period) .
  • the beverage then flows through the beverage line 3 to the tap 2 where it is dispensed. Between the cooling pod 10 and the tap 2 the beverage temperature is maintained by thermal contact with the font cooling line 9 of the cooling loop 5.
  • the temperature of the beverage when dispensed from the tap 2 is typically between 3 and 5 degrees Celsius.
  • the temperature of the beverage between the cooling pod 10 and the tap 2 is substantially unchanged.
  • the pumping mechanism of the remote cooler 23 operates to pump cooling water from the water bath 41 of the primary cooler 23 through the cooling circuit of the outward cooling line 21, cooling chamber 18 of the cooling pod 10, cooling loop 5, and return cooling line 22. All of the cooling water in the outward cooling line 21 passes through the cooling chamber 18 of the cooling pod 10 and is then diverted through the cooling loop 5 before returning to the primary cooler 23 via the return cooling line 22.
  • the cooling water enters the cooling pod 10 via the elongate pipe 60. Since the pipe is closed at the distal end 63 the water is forced out radially in the form of a spray through holes 62 onto the cooling coil 12. Forming the cooling water into a spray in this way helps to minimise the pressure drop in the cooling circuit whilst maximising the cooling effect of the water.
  • the cooling loop 5 serves the purpose of maintaining the temperature of the beverage in the beverage line 3 whilst in the dispense font 1 and before being dispensed by tap 2.
  • the cooling loop 5 comprises the condensation mechanism 6. Flow of the cooling water through the pipework 8 of the condensation mechanism 6 cools the pipework 8 and in turn the condensation plate 50 via the thermal contact between the pipework 8 and the condensation plate 50 by means of the bridge structures. Cooling of the condensation plate 50 causes condensation to form on the exterior face of the condensation plate 50 where water vapour in the atmosphere at the dispensation site condenses on the relatively cold surface of the condensation plate 50.
  • the return cooling line 22 is passed via the secondary cooler 24 on its way to the primary cooler 23.
  • the temperature of the cooling water in the return cooling line 22 is reduced from between 4 and 2 degrees Celsius to between 2 and 1 degrees Celsius.
  • Figure 6 shows a graph of dispensation temperature in degrees Celsius versus the number of beverages dispensed.
  • beverage at an initial temperature of 8 degrees Celsius on entering the cooling pod 10 was dispensed at a volume flow rate of 15 seconds per pint.
  • Drink numbers 1 to 9 were dispensed at an interval rate of one pint per minute.
  • Drink numbers 10 to 19 were dispensed at an interval rate of two pints per minute.
  • Cooling water was pumped through the cooling circuit at a flow rate of 5 litres per minute.
  • the dispensation temperature of the first nine beverages was between 4.5 and 4.3 degrees Celsius.
  • the dispensation temperature of the second nine beverages was between 4.3 and 4.7 degrees Celsius.
  • Figure 5 illustrates a second embodiment of apparatus according to the present invention in which a plurality of dispense fonts 1 are connected to the primary cooler and the secondary cooler 24.
  • a plurality of dispense fonts 1 are connected to the primary cooler and the secondary cooler 24.
  • three dispense fonts Ia, Ib and Ic are connected.
  • the apparatus may be used for two, three or more dispense fonts.
  • the python 20 comprises an outward cooling line 21 and a return cooling line 22 as in the first embodiment and also a plurality of beverage supply lines 33a, 33b, 33c.
  • Each beverage supply line 33 feeds an individual cooling pod 10a, 10b, 10c, each of which are connected to a respective dispense font.
  • the outward cooling line 21 feeds the first cooling pod 10a to supply cooling water in the manner described above. Cooling water leaving the cooling pod 10a passes via the cooling loop 5a and passes back to the python 20.
  • the same cooling water is passed to the second cooling pod 10b and then through the second cooling loop 5b and so on down the line of dispense fonts.
  • the cooling water flows via the return cooling line 22 to the primary cooler via the secondary cooler 24 in the manner described above with reference to the first embodiment.
  • the cooling pods 10a, 10b and 10c and the cooling loops 5a, 5b and 5c are connected in series such that the entire flow of cooling water in the outward cooling line 29 passes through the cooling pods and cooling loops in turn before being returned to the primary cooler via the return cooling line 22.
  • An advantage of the present invention is its ability to maintain good uniformity of beverage dispense temperature between multiple dispense fonts are connected to a single python by installing a cooling pod 10 at one or more of the dispense font 1 locations.
  • Figure 7 shows a comparative test of dispense temperatures from ten dispense fonts connected and supplied by a single python.
  • each dispense font in test A comprised a cooling pod 10 and cooling loop 5 as described above.
  • test B the dispense fonts at positions 1, 3, 5, 7 and 9 have no cooling mechanism and the dispense fonts at positions 2, 4, 6, 8 and 10 are provided with a cooling loop as known in the art.
  • the apparatus of the present invention is able to maintain a higher uniformity and overall lower dispense temperatures than prior systems.
  • FIG. 8 illustrates a third embodiment of apparatus embodying the present invention.
  • the third embodiment differs from the previous embodiments in that the cooling loop 5 is not formed in series with the cooling pod 10 and condensation mechanism 6. Instead the cooling loop 5 is formed as a branch off the cooling circuit of the python 20. As shown, the cooling loop branch-off point is located downstream of the cooling pod 10 and the condensation mechanism 6.
  • the cooling medium typically water
  • the cooling medium then returns to the python. At least a portion, but not necessarily all, of the cooling medium is subsequently diverted off into the cooling loop 5 where it aids maintenance of the beverage temperature in the beverage line 3.
  • Figure 9 illustrates a fourth embodiment of apparatus embodying the present invention.
  • Like components in the fourth embodiment to those described above in respect of the above embodiments have been referenced by like numerals.
  • the cooling loop 5 of the fourth embodiment is formed as a branch.
  • the fourth embodiment differs from the third embodiment in that the condensation mechanism 6 is separate from the primary cooling circuit of the python.
  • the condensation mechanism comprises pipework 88 connected to a secondary cooling circuit comprising a dedicated cooler 90 for cooling a glycol cooling medium. The outlet from the cooling pod 10 is directed immediately back to the python rather than entering the font housing 4.
  • glycol from the cooler 90 at a temperature of around -7 degrees Celsius is pumped through the pipework 88 and consequently the condensation plate 50 is subject to a high degree of cooling which results in the formation of ice and/or a frosting effect on the exterior of the plate 50.
  • a potential disadvantage of using glycol in a beverage font is that the low temperature of the glycol can lead to freezing of liquids in the beverage line 3. This is particularly the case when the beverage line is subjected to cleaning cycles using water.
  • the present font provides insulation between the cooling circuit used for the glycol, and the beverage line 3. Within the font housing the insulation 52 surrounding the condensation pipework helps to prevent heat transfer from the beverage line 3.
  • the cooling water can be circulated within the cooling loop 5 at the same time as glycol is circulated in the secondary cooling circuit.
  • the cooling water typically at around 2 degrees Celsius helps to maintain the cleaning water in the beverage line 3 at above its freezing point. As a result it is possible to clean the beverage line 3 without having to first switch off the glycol circulation or the cooling water circulation.
  • the same beverage font housing 4 and internal pipework may be utilised for carrying out the modes of operation described with reference to Figures 8 and 9 simply by altering the external connections.
  • the condensation plate 50, pipework 8/88, insulation 52, cooling loop 5 and tap 2 may be unchanged.
  • the font may quickly and easily be turned from a condensating font into a font which produces a frozen ice effect.
  • the font may work as a standard non- condensing font wherein the cooling loop 5 and pipework 8/88 are not connected to external sources of cooling medium.
  • a single design of font can readily achieve a number of desired dispense effects and temperature profiles.
  • the taps 2 mounted to the dispense fonts 1 may be any suitable tap for dispensing draft beverage.
  • the taps 2 may be of the type described in the applicant's European patent EP 1138628 which are particularly suitable for dispensing beverages with foamed heads by means of utilising separate flow paths for the bulk portion of the beverage to be dispensed and the foamed portion of the beverage to be dispensed.
  • the tap defines two beverage flow paths, wherein one of the beverage flow paths is provided with a flow restriction for inducing turbulence in the beverage flow for producing foam and comprises an outlet angled at between 0 and 60 degrees to the horizontal so that foam dispensed from the outlet does not fob an already dispensed bulk portion of the beverage.
  • beverage flow path direction at the outlet may be substantially horizontal.
  • Two taps may be provided, each defining one of the beverage flow paths.
  • a single tap may be provided comprising a housing comprising two chambers defining the two beverage flow paths.
  • a valve may be provided upstream of the chambers movable from a first position in which an inlet to the chamber containing the flow restriction is closed and an inlet to the other chamber is open, to a second position in which the inlet to the chamber containing the flow restriction is open and the inlet to the other chamber is closed.
  • the flow restriction may be an orifice plate.
  • this tap is particularly suitable for use with the cooling systems of the present invention since it is able to dispense good quality, stable heads on beverages at low temperatures. Previously, formation of heads on cold beverages has been difficult.
  • the fonts 1 may also be provided with means for illuminating the electrical supply for illuminating fonts may be incorporated into the python 20 or may be provided by separate electrical supply provided locally at the dispensation site.
  • the fonts 1 may be provided each with a single dispense tap 2 or may have multiple dispense taps 2 provided.
  • a dispense font 1 may be in the form of a T-bar - 2A -
  • the fonts 1 may be free flow fonts where control of the quantity dispensed is determined by the length of time that the tap 2 is opened or alternatively the fonts may be metered fonts whereby control of the volume of beverage dispensed is controlled by electronic means to allow for semi-automatic operation of dispensing.
  • the secondary cooler 24 may be located at the dispensation site or alternatively may be located at the remote site such that the return cooling line 23 is cooled immediately prior to the line connecting to the primary cooler 23. Where the secondary cooler 24 is located at the dispensation site, the secondary cooler 24 may be located after the terminal dispense font in the run of dispense fonts or may be positioned part way along the run of the dispense fonts, for example between fonts Ib and Ic as shown in Figure 5.
  • the present invention has been described by way of example with the cooling medium passing through the primary cooling circuit of the python 20 being water. However other cooling mediums may be used.

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Abstract

Apparatus for dispensing beverages comprising: a primary cooler (23) located at a remote site through which one or more beverage lines (33) pass so as to cool beverage flowing therein; one or more dispense fonts (1) located at a dispensation site, each dispense font comprising one or more taps (2); the one or more beverage lines extending from the primary cooler to the one or more dispense fonts for transporting beverage to the one or more taps; the one or more beverage lines running between the primary cooler and the dispensation site within a python (20). The python comprises a cooling circuit (21, 22) for transporting a cooling medium from the primary cooler to the dispensation site and returning said cooling medium to the primary cooler; wherein one or more cooling pods (10) are provided at the dispensation site and each of the one or more beverage lines passes through at least one of the cooling pods. The one or more cooling pods are connected in series with the cooling circuit of the python such that the entire Flow of cooling medium passes through each cooling pod in turn before returning to the primary cooler.

Description

APPARATUS FOR DISPENSING BEVERAGES
The present invention relates to apparatus for dispensing beverages. In particular, to apparatus useful for dispensing beverages at low temperatures.
Many beverages, including beers, lagers, soft drinks, milk shakes, wines and spirits are beneficially served at low temperatures. If the temperature of the beverage is too high, the quality and taste of the beverage may be affected adversely. In addition, recent consumer trends have increased the demand for beverages to be served at lower temperatures of, for example, around 3 degrees Celsius. In order to meet consumer expectations, it is desirable to dispense beverages at consistent temperatures. A particular problem has been found in dispensing draft beverages at low and consistent temperatures. By draft beverages is meant beverages which are stored at a point remote from the point of dispensation and transferred on demand to the point of dispensation through a beverage line. Typically the transfer is achieved using pumping mechanisms. For instance, it is common in public houses and bars for beverages to be stored in a cellar or a separate room and transferred to the bar area where dispensation occurs using a mechanical pump or gas pressurised system. There are particular problems in dispensing beverages in these conditions. Firstly, the length of the beverage lines between the cellar and the dispensation site may be many metres and there is a tendency for beverage in the beverage lines to increase in temperature during transit. Attempts have been made to overcome this problem.
It has previously been attempted to solve this problem by providing a cooler in the cellar to cool the beverage at the remote location and then transport the beverage in an insulated and cooled conduit known as a "python" to the dispensation site. The python comprises one or more beverage lines running in parallel with a cooling circuit comprising one or more cooling lines through which cooling water flows. The cooling water is typically supplied by the cooler. The cooling circuit comprises an outward leg flowing from the cooler to the dispensation site and a return leg flowing from the dispensation site to the cooler. A problem found with this attempted solution is that variation in the temperature of the beverage when it reaches the dispensation site can still occur due to changes in demand on the separate beverage flow lines and in particular occurs where beverage is left standing in the beverage line between dispensing of beverages or where a large number of beverages are dispensed in a short period.
In addition, it has been found that such standard pythons used with a cooler in a cellar are unable to meet the present demands for colder beverages without marked increases in power demands which have a detrimental affect on the operation of the cooler. In a typical remote cooler used for cooling a number of beverage lines, the cooler comprises a water bath and an ice bank. The ice bank serves to cool the water bath and the water bath cools in turn the beverage lines that pass therethrough. In addition, the water bath of the cooler supplies the cooling water which flows in the cooling circuit of the python. It will be apparent that the cooling water returning from the dispensation site to the cooler will be at a higher temperature than the cooling water in the water bath. If the temperature of the returning cooling water is too high, the cooler becomes unable to maintain the temperature of the cooling bath without the ice bank melting. Eventually, this leads to the cooler being unable to cool the beverage lines sufficiently to meet the specified dispense temperatures. For this reason, it is common practice to limit the additional thermal loading applied to the cooling circuit of the cooler by items connected to the cooling circuit. For example, it is known to provide dispense fonts at the dispensation site with a feature known as a cooling loop wherein a portion of the cooling water flowing in the python is diverted through pipework in the dispense font to cool the beverage flow lines in the locality of the dispense tap. Each dispense font of this type connected to the cooling circuit of the python adds a thermal load to the cooling circuit. A typical known cooling loop in a dispense font adds 10 watts equivalent heating to the cooling circuit.
An alternative method of attempting to cool the beverage in the font and also to provide condensation on the outer surfaces of a font is to flood the font housing with a cooling medium such as water. However, such flooded fonts typically add around 140 Watts of heating to the cooling circuit. It will be apparent that use of a number of these fonts can quickly overload the cooling capacity of the remote cooler.
A further problem in controlling dispensation temperatures of beverages on draft is that in many public houses or bars the cooling circuit is used to cool beverages from more than one supplier who may have different dispense specifications or requirements. For this reason, it is common practice to require the total additional thermal loading to be applied to the cooling circuit and hence the cooler to be less than 100 watts equivalent heating to ensure that the ice bank of the cooler is not melted in use. In addition, it is a common requirement that the minimum flow rate of cooling water through the python and remote cooler is 4 litres/minute. In practice this limits the number and type of dispense fonts that can be connected to the cooling circuit and the temperatures of beverages dispensed from those dispense fonts. Typical achievable dispense temperatures range from 6 to 10 degrees Celsius.
It has also previously been proposed to solve this problem by transporting the beverage from the cellar to the dispensation site and then cooling the beverage locally at the dispensation site using a cooler known as a flash cooler. This arrangement does allow colder beverages to be dispensed down to around 3 degrees Celsius. However, it is necessary to provide a flash cooler at the dispensation site. If the bar or other dispensation site has a number of beverage lines then a number of flash coolers are required. This leads to increased expense in providing the flash coolers in the first place and in maintaining and repairing the coolers. Further, locating the flash coolers at the dispensation site leads to a lack of storage space for other items such as bottled beverages, glassware etc. Further, the flash coolers output a considerable amount of heat which can result in unpleasant working conditions for bar staff leading to the need for further air conditioning. It is an object of the present invention to provide an apparatus for dispensing beverages which allows for space at the dispensation site to be reclaimed by allowing removal of bulky flash coolers from the dispensation site but still allow beverages to be dispensed at colder temperatures. Accordingly, the present invention provides apparatus for dispensing beverages comprising: a primary cooler located at a remote site through which one or more beverage lines pass so as to cool beverage flowing therein; one or more dispense fonts located at a dispensation site, each dispense font comprising one or more taps; the one or more beverage lines extending from the primary cooler to the one or more dispense fonts for transporting beverage to the one or more taps; the one or more beverage lines running between the primary cooler and the dispensation site within a python; wherein the python comprises a cooling circuit for transporting a cooling medium from the primary cooler to the dispensation site and returning said cooling medium to the primary cooler; wherein one or more cooling pods are provided at the dispensation site and each of the one or more beverage lines passes through at least one of the cooling pods; wherein the one or more cooling pods are connected in series with the cooling circuit of the python such that the entire flow of cooling medium passes through each cooling pod in turn before returning to the primary cooler.
Advantageously, the apparatus of the present invention does not require the provision of a flash cooler for each beverage line or dispense font at the dispensation site. Instead, the primary cooling is carried out at a remote site by the primary cooler. Local cooling is carried out using the cooling pods which are provided at the dispensation site. The cooling pods may be provided either above or below bar level and may optionally form part of the dispense font itself. By connecting the cooling pods in series with the cooling circuit of the python, the efficiency of cooling of the pods is greatly increased. This allows for a cooling pod to be utilised in combination with a remote primary- cooler rather than requiring a flash cooler to be provided at the dispensation site. As a result, extra space is feed up in the bar area and the degree of heat output by the cooling system is considerably reduced.
Preferably, the one or more cooling pods each comprise a housing defining a cooling chamber through which, in use, the cooling medium flows, wherein the one or more beverage lines passing through the cooling pod pass through the cooling chamber.
Preferably, the beverage line within the cooling chamber is coiled. Advantageously, the cooling pod comprises a pipe through which the cooling medium flows, wherein the pipe comprises a plurality of apertures such that cooling medium passing through said pipe is formed into a spray.
Preferably, the pipe is located within the coiled beverage line such that the spray, in use, initially contacts an inner surface of the coiled beverage line.
Preferably, the cooling pod housing is provided with external insulation. This increases the thermal efficiency of the cooling pod and lowers the thermal load applied to the cooling circuit by the cooling pod.
Advantageously, each cooling pod adds less than 30 Watts equivalent heating to the cooling circuit. This compares to prior art devices that can add up to 100 Watts to achieve a comparable temperature drop in the dispensed beverage.
Preferably, the cooling circuit further comprises a secondary cooler through which the cooling medium passes on its return from the dispensation site to the primary cooler. The use of a secondary cooler to moderate the temperature of the returning flow of cooling medium advantageously decreases the risk of the ice bank of the primary cooler being depleted in use. The presence of the secondary cooler allows a greater number of dispense fonts to be connected to the cooling circuit and or lower dispense temperatures to be achieved and or the use of dispense fonts with higher thermal loading demands, such as condensating fonts.
The secondary cooler may be located at the dispensation site. This may be above or below the bar. Typically the secondary cooler will be located below the bar occupying the space of one or the pre-existing flash coolers (where previously fitted) . Alternatively, the secondary cooler may be located at the remote site. The secondary cooler may be a flash cooler. Advantageously, one of the previously used flash coolers is utilised as the secondary cooler of the present apparatus. However, it will be appreciated that the present apparatus only requires the use of a single flash cooler irrespective of how many beverage lines are connected between the remote site and the dispensation site because the secondary cooler cools the return flow of the cooling circuit rather than the beverage lines themselves.
Advantageously, the secondary cooler contributes greater than 300 Watts equivalent cooling to the cooling circuit. This allows the cooling circuit to bear an additional 400 Watts of equivalent heating before the commonly-accepted 100 W additional load limit is exceeded.
Optionally, each dispense font further comprises a cooling loop within a housing of the dispense font for cooling beverage in the one or more beverage lines as it flows from the one or more cooling pods to the one or more taps. In one embodiment, the cooling loop forms part of the cooling circuit. In one embodiment, the cooling loops and cooling pods of the one or more dispense fonts are connected in series such that the entire flow of cooling medium passes through each cooling pod and each cooling loop in turn before returning to the primary cooler.
In another embodiment the cooling loop is branched off the cooling circuit such that at least a portion, but not necessarily all, of the flow of cooling medium passes through the cooling loop.
Optionally, each dispense font further comprises condensation means for forming condensation on an exterior surface of at least a portion of the dispense font.
The condensation means may comprise a length of pipework through which a cooling medium can flow in use. In one embodiment the pipework of the condensation means comprises a portion of the cooling loop located within the dispense font. In an alternative embodiment, the pipework of the condensation means comprises a portion of the cooling circuit separate from the cooling loop.
The pipework of the condensation means and the cooling pod may be connected in series such that the entire flow of cooling medium passing through the cooling pod passes through the pipework of the condensation means before returning to the python.
Alternatively, the pipework of the condensation means may be connected to a secondary cooling circuit. Preferably the secondary cooling circuit comprises a cooler and a glycol cooling medium.
The condensation means may further comprise a condensation plate in thermal contact with the pipework. Preferably the condensation means further comprises insulating means surrounding the pipework and juxtaposed to the condensation plate such that condensation forms substantially only on an external face of the condensation plate.
Advantageously, the condensation means and the cooling loop in each dispense font adds less than 20 Watts equivalent heating to the cooling circuit. Preferably, the condensation means and the cooling loop in each dispense font adds approximately 12.5 Watts equivalent heating to the cooling circuit.
Advantageously, the combination of the one or more cooling pods, the one or more cooling loops, the one or more condensation means and the secondary cooler add less than 100 Watts equivalent heating burden to the primary cooler.
The one or more taps may be adapted for dispensing beverages with foamed heads by means of utilising separate flow paths for a bulk portion of the beverage to be dispensed and a foamed portion of the beverage to be dispensed, wherein the tap defines two beverage flow paths, wherein one of the beverage flow paths is provided with a flow restriction for inducing turbulence in the beverage flow for producing foam and comprises an outlet angled at between 0 and 60 degrees to the horizontal so that foam dispensed from the outlet does not fob an already dispensed bulk portion of the beverage.
Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which:
Figure 1 is a schematic representation of an apparatus embodying a first embodiment of the present invention; Figure 2 is a schematic cross-sectional representation of a cooling pod for use in the apparatus of Figure 1; Figure 3 is a schematic perspective representation of part of a condensation means for use in the apparatus of Figure 1;
Figure 4 is a cross-sectional view through a python of the apparatus of Figure 1;
Figure 5 is a schematic representation of an apparatus embodying a second embodiment of the present invention;
Figure 6 is a graph of dispensation temperature versus drink number in a dispensation test of an apparatus embodying the present invention;
Figure 7 is a graph of dispensation temperature versus dispense point in a comparative test of an apparatus embodying the present invention;
Figure 8 is a schematic representation of an apparatus embodying a third embodiment of the present invention; and
Figure 9 is a schematic representation of an apparatus embodying a fourth embodiment of the present invention.
The invention will firstly be illustrated, as shown in Figures 1 to 4, in a system comprising a single dispense font 1, a cooling pod 10, a python 20, a remote primary cooler 23 and a secondary cooler 24. The font 1 is located at a dispensation site, such as a bar area of a public house. The primary cooler 23 is located at a remote site separated from the bar area, such as a cellar. The python 20 extends between the dispensation site and the remote site. The location of the cooling pod 10 and secondary cooler 24 will be described below.
The remote primary cooler 23 comprises a housing 40 in which are located a cooling mechanism and a pumping mechanism. The cooling mechanism comprises a water bath 41 through which one or more beverage supply line 33 passes. Preferably, the beverage supply lines are formed into a coiled configuration 42 within the water bath 41 to improve heat transfer between the water in the water bath and the beverage in the beverage supply lines. The water bath 41 is itself cooled by an ice bank (not shown) which is formed by a refrigeration mechanism of known type. Typically, the remote primary cooler 23 is sited in a cellar or back room.
The dispense font 1 comprises a housing 4 which is mountable to a bar or similar surface visible to the customer and on which is mounted a tap 2 of a type for dispensing draft beverages. The tap 2 is connected to a beverage line 3 which runs through an interior of the housing 4 and extends from the housing 4 for connection to an external supply. The cooling pod 10, as shown in Figure 2, comprises a housing 11 defining a cooling chamber 18. The cooling chamber 18 is provided with a water inlet 16 and a water outlet 17 for accommodating flow of water (or other cooling medium) through the cooling chamber 18. A cooling coil 12 is provided within the cooling chamber 18 and connects between a beverage inlet 14 and a beverage outlet 15. The beverage line 3 of the dispense font 1 connects to the beverage outlet 15 of the cooling pod 10. The cooling pod 10 includes an elongated pipe 60 connected to the water inlet 16. The pipe 60 has a closed end 63 at a distal end from the water inlet 16 and a number of holes 62 spaced along the length and around the circumference of the pipe 60. The pipe 60 is located within the cooling coil 12 such that water exiting the holes 62 impacts as a spray on the inside surface of the coil 12. The housing 11 is surrounded by insulation 19 to minimise heat transfer between the cooling pod 10 and the surroundings. The insulation 19 is an expanded foam insulation.
The cooling pod 10 is located at the dispensation site. It may be located above or below bar level and may optionally be incorporated into the housing 4 of the dispense font 1.
The python 20, as shown in Figure 4, comprises a conduit in which runs the one or more beverage supply lines 33 and cooling lines 21, 22. The cooling lines comprise an outward cooling line 21 and a return cooling line 22. An insulated sheath 25 of the python provides the python with structural integrity and also helps prevent heat transfer between the interior of the python 20 and the surroundings. As shown in Figure 4, the python 20 contains sixteen beverage supply lines 33. The number of beverage supply lines 33 within the python 20 can be varied depending on the number of dispense fonts 1 that require connection. In the embodiment shown in Figure 1, for the sake of clarity, only a single beverage supply line 33 is shown. As shown in Figure 1, the python 20 extends from the remote primary cooler 23 to the dispensation site. The outward cooling line 21 extends from the water bath 41 and connects to the water inlet 16 of the cooling pod 10. The beverage supply line 33 runs from the primary cooler 23 and connects to the beverage inlet 14 of the cooling pod 10.
Traditionally, the beverage supply lines 33 of pythons are 3/8" pipes. In addition, in previous cooling loop design it is usual to use 3/8" pipes. The standard cooling line pipe in a python is 15mm diameter. In the present invention, the cooling coil 12 of the cooling pod 10 is a 5/16" pipe which is connected to the 3/8" beverage supply line 33 at the beverage inlet 14 by means of a coupling 13. The cooling lines 21, 22 of the python 20 and the cooling pod 10 together form a cooling circuit through which the cooling water flows continuously.
The dispense font 1, as shown in Figure 3, is further provided with a cooling loop 5 which comprises a font cooling line 9 which is connected to the water outlet 17 of the cooling pod 10. The font cooling line 9 runs within the font housing 4 in close proximity to the beverage line 3. As shown in Figure 1, the cooling loop further comprises a condensation mechanism 6 located at or near a front face of the housing 4. By 'front face' is meant the face of the dispense font 1 facing the customer in use.
The condensation mechanism 6, as shown in Figure 3, comprises a portion 8 of the cooling loop 5 and a condensation plate 50 in thermal contact with one another. The thermal contact is achieved by the provision of bridge structures (not shown) spanning between the portion 8 of the cooling loop 5 and a rearward, interior surface of the condensation plate 50. Preferably, the bridge structures comprise raised portions of the rear face of the condensation plate which rest against the cooling loop portion 8. The raised portions are shaped with a dished semi-circular cross-section to form a close interface with the rounded portion 8 of the cooling loop pipework. The bridge structures, like the condensation plate are formed from a thermally conductive material, such as metal. Preferably the bridge structures are formed as a single piece with the rest of the condensation plate 50 by means of, for example, a casting process. The portion 8 of the cooling loop 5 is encompassed in an insulator 52 such as expanded polyurethane foam. The insulator 52 is also formed in contact with the interior surface of the condensation plate 50 except for the locations of the bridge structures. The insulator 52 also acts to compress the bridge structures of the condensation plate 50 and the portion 8 of the cooling loop 5 together to maintain a good thermal contact. Optionally, the insulator 52 can fill the entire void space of the housing 4 of the dispense font 1.
The cooling loop 5, comprising the font cooling line 9 and the portion 8 of the cooling loop 5 in thermal contact with the condensation plate 50, is a single length of pipework such that a single continuous flow of water passes through the cooling loop 5 to effect cooling of the beverage line 3 and condensation on the condensation plate 50. In other words, the font cooling line 9 and the condensation mechanism 6 are cooled in series by the same cooling water. Optionally, as shown in Figure 3, the font cooling line 9 may also form a portion, or the whole of, the portion 8 in thermal contact with the condensation plate 50. Also, optionally, the beverage line 3 may be cooled by more than one length of the cooling loop 5. For example, as shown in Figure 3, the beverage line 3 is cooled by inward and outward legs of the cooling loop 5.
The cooling loop 5 is preferably formed from 15mm pipes which are the same diameter as the cooling lines 21, 22 of the python 20. The use of 15mm lines in the font 1 maximises the cooling effect of the cooling loop 5 and minimises flow restrictions, thus helping to ensure that the overall flow rate of cooling water through the cooling circuit is maintained above the required minimum level of 4 litres/minute. The cooling loop 5 forms a part of the cooling circuit and is connected in series with the outward cooling line 21 and the return cooling line 22. The cooling loop pipework extends from the dispense font 1 and connects to the return cooling line 22 of the python 20. The entire flow of cooling water in the cooling circuit passes sequentially through the outward cooling line 21, cooling pod 10, cooling loop 5 and return cooling line 22.
The secondary cooler 24 is preferably a flash cooler as known in the art. However, the secondary cooler 24 in the present apparatus is used to cool the return cooling line 22 rather that the beverage supply line 33. As shown in Figure 1, the return cooling line 22 passes through the secondary cooler 24 before reaching the primary cooler 23. The secondary cooler 24 is a flash cooler type comprising a 15cc compressor and a 10 kg ice bank to ensure that it has sufficient capacity to cool the water in the return cooling line 22. The cooling coil in the secondary cooler 24 is preferably 6 metres in length and H inch diameter.
It should be noted that for clarity, the structure of the python 20 is not shown in Figure 1 as extending the entire way between the primary cooler 23 and the dispensation site. In practice, the python 20 would extend for the whole distance between the primary cooler and the dispensation site. In addition, the overall python 20 may comprise separate lengths spanning between components of the apparatus. For example, one length of the python 20 could extend from the primary cooler 23 to the cooling pod 10. A separate length of python may be utilised to span any gap between the dispense font 1 and the secondary cooler 24. Either a portion of the python, or separate insulation may be used to insulate the lines as they extend from the cooling pod 10 to the dispense font 1. As will be understood, a single length of python is preferably to cover the distance between the remote location and the dispensation site. However, one or more sections of python may be required at the dispensation site to properly insulate individual lines and connections.
In use, operation of the tap 2 causes beverage to be dispensed. The beverage is dispensed by means of a gas- pressurised system (not shown) or alternatively by a pumping mechanism located in the cellar. Beverage is passed from a storage keg (or similar container) in the cellar along the beverage supply line 33. The beverage passes through the cooling coil 42 in primary cooler 23 where it is cooled by action of the water bath. Typically, beverage entering the primary cooler will be at a temperature or around 12 degrees Celsius. On leaving the primary cooler 23 the temperature will typically be between 5 and 7 degrees Celsius. The beverage flows through the python 20 to the dispensation site and is fed into the cooling pod 10 via coupling 13. At the point of reaching the cooling pod the beverage will typically have risen in temperature by around 1 to 2 degrees Celsius or so - and as a result be at a temperature of between 6 and 10 degrees Celsius.
The beverage flows through the cooling coil 12 where it is cooled by the cooling water in the surrounding cooling chamber 18. On leaving the beverage outlet 15 of the cooling pod 10 the beverage temperature of between 3 and 5 degrees Celsius dependant on the entry temperature of the beverage, the flow rate of the beverage and the dispense rate of beverage (i.e. the number of beverages dispensed in a set time period) .
The beverage then flows through the beverage line 3 to the tap 2 where it is dispensed. Between the cooling pod 10 and the tap 2 the beverage temperature is maintained by thermal contact with the font cooling line 9 of the cooling loop 5.
As a result, the temperature of the beverage when dispensed from the tap 2 is typically between 3 and 5 degrees Celsius. Advantageously, as can be seen, the temperature of the beverage between the cooling pod 10 and the tap 2 is substantially unchanged.
The pumping mechanism of the remote cooler 23 operates to pump cooling water from the water bath 41 of the primary cooler 23 through the cooling circuit of the outward cooling line 21, cooling chamber 18 of the cooling pod 10, cooling loop 5, and return cooling line 22. All of the cooling water in the outward cooling line 21 passes through the cooling chamber 18 of the cooling pod 10 and is then diverted through the cooling loop 5 before returning to the primary cooler 23 via the return cooling line 22. The cooling water enters the cooling pod 10 via the elongate pipe 60. Since the pipe is closed at the distal end 63 the water is forced out radially in the form of a spray through holes 62 onto the cooling coil 12. Forming the cooling water into a spray in this way helps to minimise the pressure drop in the cooling circuit whilst maximising the cooling effect of the water. In addition, the use of a spray minimises the effect of the cooling pod's presence on the overall flow rate in the cooling circuit. Finally, the use of a spray invokes turbulence in the water within the cooling chamber 18 which prevents the formation of air locks or temperature layers within the chamber which would impair the cooling effect. As indicated above, the cooling loop 5 serves the purpose of maintaining the temperature of the beverage in the beverage line 3 whilst in the dispense font 1 and before being dispensed by tap 2. In addition, the cooling loop 5 comprises the condensation mechanism 6. Flow of the cooling water through the pipework 8 of the condensation mechanism 6 cools the pipework 8 and in turn the condensation plate 50 via the thermal contact between the pipework 8 and the condensation plate 50 by means of the bridge structures. Cooling of the condensation plate 50 causes condensation to form on the exterior face of the condensation plate 50 where water vapour in the atmosphere at the dispensation site condenses on the relatively cold surface of the condensation plate 50.
The return cooling line 22 is passed via the secondary cooler 24 on its way to the primary cooler 23. The temperature of the cooling water in the return cooling line 22 is reduced from between 4 and 2 degrees Celsius to between 2 and 1 degrees Celsius.
An example of the results of using the present apparatus are shown in Figure β. Figure 6 shows a graph of dispensation temperature in degrees Celsius versus the number of beverages dispensed. In the illustrated test, beverage at an initial temperature of 8 degrees Celsius on entering the cooling pod 10 was dispensed at a volume flow rate of 15 seconds per pint. Drink numbers 1 to 9 were dispensed at an interval rate of one pint per minute. Drink numbers 10 to 19 were dispensed at an interval rate of two pints per minute. Cooling water was pumped through the cooling circuit at a flow rate of 5 litres per minute. As can be seen, the dispensation temperature of the first nine beverages was between 4.5 and 4.3 degrees Celsius. The dispensation temperature of the second nine beverages was between 4.3 and 4.7 degrees Celsius. Figure 5 illustrates a second embodiment of apparatus according to the present invention in which a plurality of dispense fonts 1 are connected to the primary cooler and the secondary cooler 24. In the illustrated embodiment three dispense fonts Ia, Ib and Ic are connected. However, the apparatus may be used for two, three or more dispense fonts.
Like components in the second embodiment to those described above in respect of the first embodiment have been referenced by like numerals. The python 20 comprises an outward cooling line 21 and a return cooling line 22 as in the first embodiment and also a plurality of beverage supply lines 33a, 33b, 33c. Each beverage supply line 33 feeds an individual cooling pod 10a, 10b, 10c, each of which are connected to a respective dispense font. As will be seen from Figure 5, the outward cooling line 21 feeds the first cooling pod 10a to supply cooling water in the manner described above. Cooling water leaving the cooling pod 10a passes via the cooling loop 5a and passes back to the python 20. Thereafter, the same cooling water is passed to the second cooling pod 10b and then through the second cooling loop 5b and so on down the line of dispense fonts. After leaving the terminal dispense font Ic, the cooling water flows via the return cooling line 22 to the primary cooler via the secondary cooler 24 in the manner described above with reference to the first embodiment. It will be apparent that the cooling pods 10a, 10b and 10c and the cooling loops 5a, 5b and 5c are connected in series such that the entire flow of cooling water in the outward cooling line 29 passes through the cooling pods and cooling loops in turn before being returned to the primary cooler via the return cooling line 22. An advantage of the present invention is its ability to maintain good uniformity of beverage dispense temperature between multiple dispense fonts are connected to a single python by installing a cooling pod 10 at one or more of the dispense font 1 locations. Figure 7 shows a comparative test of dispense temperatures from ten dispense fonts connected and supplied by a single python. In the test illustrated each dispense font in test A comprised a cooling pod 10 and cooling loop 5 as described above. In test B the dispense fonts at positions 1, 3, 5, 7 and 9 have no cooling mechanism and the dispense fonts at positions 2, 4, 6, 8 and 10 are provided with a cooling loop as known in the art. As can be clearly seen the apparatus of the present invention is able to maintain a higher uniformity and overall lower dispense temperatures than prior systems.
Figure 8 illustrates a third embodiment of apparatus embodying the present invention. Like components in the third embodiment to those described above in respect of the above embodiments have been referenced by like numerals. The third embodiment differs from the previous embodiments in that the cooling loop 5 is not formed in series with the cooling pod 10 and condensation mechanism 6. Instead the cooling loop 5 is formed as a branch off the cooling circuit of the python 20. As shown, the cooling loop branch-off point is located downstream of the cooling pod 10 and the condensation mechanism 6. In use, the cooling medium, typically water, flows through the cooling circuit of the python with the entire flow first passing through the cooling pod 10 and then the condensation mechanism 6. The cooling medium then returns to the python. At least a portion, but not necessarily all, of the cooling medium is subsequently diverted off into the cooling loop 5 where it aids maintenance of the beverage temperature in the beverage line 3.
Figure 9 illustrates a fourth embodiment of apparatus embodying the present invention. Like components in the fourth embodiment to those described above in respect of the above embodiments have been referenced by like numerals.
As with the third embodiment described above, the cooling loop 5 of the fourth embodiment is formed as a branch. In addition, the fourth embodiment differs from the third embodiment in that the condensation mechanism 6 is separate from the primary cooling circuit of the python. As shown, the condensation mechanism comprises pipework 88 connected to a secondary cooling circuit comprising a dedicated cooler 90 for cooling a glycol cooling medium. The outlet from the cooling pod 10 is directed immediately back to the python rather than entering the font housing 4.
In use glycol from the cooler 90 at a temperature of around -7 degrees Celsius is pumped through the pipework 88 and consequently the condensation plate 50 is subject to a high degree of cooling which results in the formation of ice and/or a frosting effect on the exterior of the plate 50.
A potential disadvantage of using glycol in a beverage font is that the low temperature of the glycol can lead to freezing of liquids in the beverage line 3. This is particularly the case when the beverage line is subjected to cleaning cycles using water. Advantageously, the present font provides insulation between the cooling circuit used for the glycol, and the beverage line 3. Within the font housing the insulation 52 surrounding the condensation pipework helps to prevent heat transfer from the beverage line 3. In addition, advantageously, the cooling water can be circulated within the cooling loop 5 at the same time as glycol is circulated in the secondary cooling circuit. The cooling water, typically at around 2 degrees Celsius helps to maintain the cleaning water in the beverage line 3 at above its freezing point. As a result it is possible to clean the beverage line 3 without having to first switch off the glycol circulation or the cooling water circulation. Advantageously, it will be understood that the same beverage font housing 4 and internal pipework may be utilised for carrying out the modes of operation described with reference to Figures 8 and 9 simply by altering the external connections. In particular, the condensation plate 50, pipework 8/88, insulation 52, cooling loop 5 and tap 2 may be unchanged. By suitably altering the external connections the font may quickly and easily be turned from a condensating font into a font which produces a frozen ice effect. In addition, the font may work as a standard non- condensing font wherein the cooling loop 5 and pipework 8/88 are not connected to external sources of cooling medium. Thus, a single design of font can readily achieve a number of desired dispense effects and temperature profiles.
The embodiments described above have been given as examples only of the present invention. Variations may be made without departing from the scope of the following claims. For example, the taps 2 mounted to the dispense fonts 1 may be any suitable tap for dispensing draft beverage. In particular, the taps 2 may be of the type described in the applicant's European patent EP 1138628 which are particularly suitable for dispensing beverages with foamed heads by means of utilising separate flow paths for the bulk portion of the beverage to be dispensed and the foamed portion of the beverage to be dispensed. The tap defines two beverage flow paths, wherein one of the beverage flow paths is provided with a flow restriction for inducing turbulence in the beverage flow for producing foam and comprises an outlet angled at between 0 and 60 degrees to the horizontal so that foam dispensed from the outlet does not fob an already dispensed bulk portion of the beverage.
Optionally the beverage flow path direction at the outlet may be substantially horizontal.
Two taps may be provided, each defining one of the beverage flow paths. Alternatively, a single tap may be provided comprising a housing comprising two chambers defining the two beverage flow paths.
A valve may be provided upstream of the chambers movable from a first position in which an inlet to the chamber containing the flow restriction is closed and an inlet to the other chamber is open, to a second position in which the inlet to the chamber containing the flow restriction is open and the inlet to the other chamber is closed.
The flow restriction may be an orifice plate. Advantageously, this tap is particularly suitable for use with the cooling systems of the present invention since it is able to dispense good quality, stable heads on beverages at low temperatures. Previously, formation of heads on cold beverages has been difficult. The fonts 1 may also be provided with means for illuminating the electrical supply for illuminating fonts may be incorporated into the python 20 or may be provided by separate electrical supply provided locally at the dispensation site. The fonts 1 may be provided each with a single dispense tap 2 or may have multiple dispense taps 2 provided. For example, a dispense font 1 may be in the form of a T-bar - 2A -
font known in the art. The fonts 1 may be free flow fonts where control of the quantity dispensed is determined by the length of time that the tap 2 is opened or alternatively the fonts may be metered fonts whereby control of the volume of beverage dispensed is controlled by electronic means to allow for semi-automatic operation of dispensing.
The secondary cooler 24 may be located at the dispensation site or alternatively may be located at the remote site such that the return cooling line 23 is cooled immediately prior to the line connecting to the primary cooler 23. Where the secondary cooler 24 is located at the dispensation site, the secondary cooler 24 may be located after the terminal dispense font in the run of dispense fonts or may be positioned part way along the run of the dispense fonts, for example between fonts Ib and Ic as shown in Figure 5.
The present invention has been described by way of example with the cooling medium passing through the primary cooling circuit of the python 20 being water. However other cooling mediums may be used.

Claims

Claims :
1. Apparatus for dispensing beverages comprising: a primary cooler located at a remote site through which one or more beverage lines pass so as to cool beverage flowing therein; one or more dispense fonts located at a dispensation site, each dispense font comprising one or more taps; the one or more beverage lines extending from the primary cooler to the one or more dispense fonts for transporting beverage to the one or more taps; the one or more beverage lines running between the primary cooler and the dispensation site within a python; wherein the python comprises a cooling circuit for transporting a cooling medium from the primary cooler to the dispensation site and returning said cooling medium to the primary cooler; wherein one or more cooling pods are provided at the dispensation site and each of the one or more beverage lines passes through at least one of the cooling pods; wherein the one or more cooling pods are connected in series with the cooling circuit of the python such that the entire flow of cooling medium passes through each cooling pod in turn before returning to the primary cooler.
2. Apparatus as claimed in claim 1 wherein the one or more cooling pods each comprise a housing defining a cooling chamber through which, in use, the cooling medium flows, wherein the one or more beverage lines passing through the cooling pod pass through the cooling chamber.
3. Apparatus as claimed in claim 2 wherein the beverage line within the cooling chamber is coiled.
4. Apparatus as claimed in claim 2 or claim 3 wherein the cooling pod comprises a pipe through which the cooling medium flows, wherein the pipe comprises a plurality of apertures such that cooling medium passing through said pipe is formed into a spray.
5. Apparatus as claimed in claim 4 wherein the pipe is located within the coiled beverage line such that the spray, in use, initially contacts an inner surface of the coiled beverage line.
6. Apparatus as claimed in any of claims 2 to 5 wherein the cooling pod housing is provided with external insulation.
7. Apparatus as claimed in any preceding claim wherein each cooling pod adds less than 30 Watts equivalent heating to the cooling circuit.
8. Apparatus as claimed in any preceding claim wherein the cooling circuit further comprises a secondary cooler through which the cooling medium passes.
9. Apparatus as claimed in claim 8 wherein the cooling medium passes through the secondary cooler on its return from the dispensation site to the primary cooler.
10. Apparatus as claimed in claim 9 wherein the secondary cooler is located at the dispensation site.
11. Apparatus as claimed in claim 9 wherein the secondary cooler is located at the remote site.
12. Apparatus as claimed in any of claims 9 to 11 wherein the secondary cooler is a flash cooler.
13. Apparatus as claimed in any of claims 9 to 12 wherein the secondary cooler contributes greater than 300 Watts equivalent cooling to the cooling circuit.
14. Apparatus as claimed in any preceding claim wherein each dispense font further comprises a cooling loop within a housing of the dispense font for cooling beverage in the one or more beverage lines as it flows from the one or more cooling pods to the one or more taps.
15. Apparatus as claimed in claim 14 wherein the cooling loop forms part of the cooling circuit.
16. Apparatus as claimed in claim 15 wherein the cooling loops and cooling pods of the one or more dispense fonts are connected in series such that the entire flow of cooling medium passes through each cooling pod and each cooling loop in turn before returning to the primary cooler.
17. Apparatus as claimed in claim 15 wherein the cooling loop is branched off the cooling circuit such that at least a portion, but not necessarily all, of the flow of cooling medium passes through the cooling loop.
18. Apparatus as claimed in any of claims 14 to 17 wherein each dispense font further comprises condensation means for forming condensation on an exterior surface of at least a portion of the dispense font.
19. Apparatus as claimed in claim 18 wherein the condensation means comprises a length of pipework through which a cooling medium can flow in use.
20. Apparatus as claimed in claim 19 wherein the pipework of the condensation means comprises a portion of the cooling loop located within the dispense font.
21. Apparatus as claimed in claim 19 wherein the pipework of the condensation means comprises a portion of the cooling circuit separate from the cooling loop.
22. Apparatus as claimed in claim 21 wherein the pipework of the condensation means and the cooling pod are connected in series such that the entire flow of cooling medium passing through the cooling pod passes through the pipework of the condensation means before returning to the python.
23. Apparatus as claimed in claim 19 wherein the pipework of the condensation means is connected to a secondary cooling circuit.
24. Apparatus as claimed in claim 23 wherein the secondary cooling circuit comprises a cooler and a glycol cooling medium.
25. Apparatus as claimed in any of claims 19 to 24 wherein the condensation means further comprises a condensation plate in thermal contact with the pipework.
26. Apparatus as claimed in claim 25 wherein the condensation means further comprises insulating means surrounding the pipework and juxtaposed to the condensation plate such that condensation forms substantially only on an external face of the condensation plate.
27. Apparatus as claimed in any of claims 18 to 26 wherein the condensation means and the cooling loop in each dispense font adds less than 20 Watts equivalent heating to the cooling circuit.
28. Apparatus as claimed in claim 27 wherein the condensation means and the cooling loop in each dispense font adds approximately 12.5 Watts equivalent heating to the cooling circuit.
29. Apparatus as claimed in claim 27 wherein the combination of the one or more cooling pods, the one or more cooling loops, the one or more condensation means and the secondary cooler add less than 100 Watts equivalent heating burden to the primary cooler.
30. Apparatus as claimed in any preceding claim wherein the one or more taps are adapted for dispensing beverages with foamed heads by means of utilising separate flow paths for a bulk portion of the beverage to be dispensed and a foamed portion of the beverage to be dispensed, wherein the tap defines two beverage flow paths, wherein one of the beverage flow paths is provided with a flow restriction for inducing turbulence in the beverage flow for producing foam and comprises an outlet angled at between 0 and 60 degrees to the horizontal so that foam dispensed from the outlet does not fob an already dispensed bulk portion of the beverage.
PCT/GB2005/003169 2004-08-13 2005-08-12 Cooled beverage dispenser with a python and an additional chiller WO2006016173A1 (en)

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GB0418148A GB2417065B (en) 2004-08-13 2004-08-13 Apparatus for dispensing beverages

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GB2436325A (en) * 2006-03-22 2007-09-26 Booth Dispensers Beverage cooling arrangement
GB0610810D0 (en) * 2006-06-01 2006-07-12 Imi Cornelius Uk Ltd Improvements in or relating to beverage dispense
GB2452919B (en) * 2007-09-18 2013-02-13 Scottish & Newcastle Plc Systems and methods for dispensing beverage
US11034569B2 (en) 2018-02-14 2021-06-15 Taphandles Llc Cooled beverage dispensing systems and associated devices

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WO2004016545A2 (en) * 2002-08-19 2004-02-26 Icefloe Technologies Inc. Inline booster for beverage dispensing system

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GB2417065B (en) 2007-07-18
GB0418148D0 (en) 2004-09-15

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