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WO2006093106A1 - Rubber composition for resin modification, process for production of the same, and a rubber-reinforced resin composition - Google Patents

Rubber composition for resin modification, process for production of the same, and a rubber-reinforced resin composition Download PDF

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Publication number
WO2006093106A1
WO2006093106A1 PCT/JP2006/303657 JP2006303657W WO2006093106A1 WO 2006093106 A1 WO2006093106 A1 WO 2006093106A1 JP 2006303657 W JP2006303657 W JP 2006303657W WO 2006093106 A1 WO2006093106 A1 WO 2006093106A1
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WIPO (PCT)
Prior art keywords
rubber
resin
heat stabilizer
composition
modifying
Prior art date
Application number
PCT/JP2006/303657
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French (fr)
Japanese (ja)
Inventor
Masao Nakamura
Hidenori Yamagishi
Original Assignee
Zeon Corporation
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Filing date
Publication date
Application filed by Zeon Corporation filed Critical Zeon Corporation
Priority to JP2007505933A priority Critical patent/JPWO2006093106A1/en
Publication of WO2006093106A1 publication Critical patent/WO2006093106A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/36Sulfur-, selenium-, or tellurium-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/524Esters of phosphorous acids, e.g. of H3PO3

Definitions

  • Rubber composition for resin modification for resin modification, method for producing the same, and rubber-reinforced resin composition
  • the present invention relates to a rubber composition for refining a resin suitable for modification of a resin, particularly an aromatic bur resin such as styrene resin, a production method thereof, and a rubber composition for modifying this resin.
  • the present invention relates to a rubber reinforced resin composition obtained by use. More specifically, the present invention is excellent in stability at the time of production and storage, and is used to obtain a rubber-reinforced resin composition having excellent gloss and color tone, excellent transparency, and less fishiness.
  • the present invention relates to a rubber composition for modifying a resin, a method for producing the composition, and a rubber-reinforced resin composition obtained using the rubber composition for modifying a resin.
  • Aromatic vinyl resin such as styrene resin is used in a wide variety of applications because of its good moldability, high rigidity, and easy availability of its raw monomer. This is important as the thermoplastic resin used. However, on the other hand, it has the drawback of being vulnerable to impact and brittle. For this reason, rubber is reinforced for applications that require impact resistance.
  • Typical aromatic burrs reinforced with rubber include the impact polystyrene (HIPS) reinforced with cross-linked rubber particles of polystyrene and the ABS resin reinforced with cross-linked rubber particles of styrene-acrylonitrile copolymer. And modified polyphenylene ether blended with HIPS and polyphenylene ether.
  • Conjugated polymers are most commonly used as rubbery polymers used to obtain these rubber-reinforced resins. However, since the conjugate polymer has a large amount of double bonds in its molecule, it has a problem that its stability to heat and oxygen during storage and use is low.
  • Patent Document 1 discloses a rubber-reinforced styrene system containing 0.002% by weight or more and less than 0.02% by weight of a phenolic antioxidant having a molecular weight of 400 to 700 and having one or more thioether structures in the molecule.
  • a rosin composition is disclosed.
  • a gen-based polymer containing this antioxidant there is a problem in polymerization stability when polymerizing a styrene monomer.
  • Patent Document 2 contains an impact modifier for thermoplastic resin, which contains three components: a thioether heat stabilizer, a phosphite heat stabilizer, and a phenol heat stabilizer having a molecular weight of 500 or more. By doing so, it has been reported that a saturated polyester resin having excellent heat-resistant coloring property and heat-resistant deterioration property can be obtained. However, in the study by the present inventors, when this impact modifier is applied to a thermoplastic resin other than a saturated polyester resin, the color tone is poor and the color tone is poor and only the resin is obtained. ,.
  • the invention is not limited to the resin modification, but a device for preventing coloring or deterioration of the rubber itself has been devised.
  • Patent Document 3 when a polymer obtained using an organolithium compound as an initiator is subjected to steam stripping to remove the solvent, the polymerization is stopped with water, alcohol or the like, preferably an organic acid, and then a phenol-based stabilizer. And tris (2,4-dibutylbutyl) phosphite and other tris (disubstituted or trisubstituted filed) phosphite stabilizers to improve transparency and devitrification resistance. Is obtained. However, there is a problem that the transparency of the resin is lowered in some cases.
  • Patent Document 1 Japanese Patent Laid-Open No. 11 71489
  • Patent Document 2 Japanese Patent Laid-Open No. 1-245044
  • Patent Document 3 Japanese Patent Laid-Open No. 1-182307 Disclosure of the invention
  • an object of the present invention is to obtain a rubber-reinforced resin having excellent gloss and color tone, excellent transparency, and less fish eyes by using the high stability during storage and use.
  • An object of the present invention is to obtain a rubber composition for modifying a resin.
  • Another object of the present invention is to provide a method for producing the rubber composition for modifying a resin.
  • Still another object of the present invention is to provide a rubber-reinforced resin composition using this rubber composition for modifying a resin.
  • a rubber composition for modifying a resin comprising 0.01 to 0.20 part by weight of a total of a physical heat stabilizer and at least one kind of an attareitohi compound heat stabilizer.
  • the amounts of the thioether compound heat stabilizer and the acrylate compound compound heat stabilizer are both preferably 0.01-0.20 parts by weight. Yes.
  • the rubber composition for modifying a resin of the present invention a photopolymer having two or more phosphorus atoms in the molecule. It is preferred that the sphite compound heat stabilizer is a diphosphite heat stabilizer.
  • the amount of the phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule is 0.02 per 100 parts by weight of the conjugated polymer rubber. -0. 10 parts by weight is preferred 0.03-0.09 parts by weight is even more preferred.
  • the thioether compound thermal stabilizer preferably has a phenol group in its molecule.
  • the amount of the thioether compound heat stabilizer is preferably 0.01 to 0.10 parts by weight per 100 parts by weight of the conjugated polymer rubber. More preferably, it is 0.02 to 0.09 parts by weight.
  • the talato toy compound thermal stabilizer has a phenol group in its molecule.
  • the amount of the heat stabilizer of the attalylate compound is 0.01 to 0.10 parts by weight per 100 parts by weight of the conjugated polymer rubber. More preferably, it is 0.02-0.09 parts by weight.
  • thermal stabilizer having two or more phosphorus atoms in the molecule to the conjugated polymer rubber
  • another thermal stabilizer is added.
  • a method for producing a rubber composition for modifying a resin according to the present invention is provided.
  • the conjugated polymer rubber obtained by using an organolithium compound as a polymerization initiator is less than 1 equivalent with respect to the lithium of the organolithium compound.
  • the phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule is added to the conjugate gene. It is preferable to add to the polymer rubber.
  • At least a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule is added to the conjugated polymer rubber. It is preferable to carry out before adding a compounding agent other than the heat stabilizer to the conjugated polymer rubber.
  • all of the heat stabilizers It is preferable to add to the conjugated polymer rubber before adding a compounding agent other than the heat stabilizer to the conjugated polymer rubber.
  • a rubber-reinforced resin composition comprising the resin composition for modifying a resin of the present invention and a base resin.
  • the base resin contains at least an aromatic vinyl resin! /.
  • the rubber composition for modifying a resin of the present invention comprises 100 parts by weight of a conjugated polymer rubber, 0.01 to 0.20 part by weight of a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule.
  • a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule.
  • at least one kind of heat stabilizer selected from the group consisting of a thioether compound heat stabilizer and an atherato toy compound heat stabilizer is contained in an amount of 0.01 to 20.20 parts by weight.
  • the conjugation polymer rubber used in the present invention is a homopolymer rubber of conjugation or a copolymer rubber of a co-gene and a monomer copolymerizable therewith.
  • the ratio of the conjugation monomer unit to the conjugation copolymer rubber is not particularly limited, but is preferably 40% by weight or more, more preferably 50 to 75% by weight.
  • the resulting rubber-reinforced resin composition has excellent impact resistance.
  • the conjugation monomer for obtaining the conjugation polymer rubber is not particularly limited. 1S Specific examples thereof include butadiene, isoprene, 2,3-dimethylbutadiene, 1,3-pentagen, and the like. Can do. Of these, butadiene and isoprene are preferred, and butadiene is particularly preferred.
  • the monomer copolymerizable with the conjugation is not particularly limited. Specific examples include styrene, a-methylol styrene, 2-methylol styrene, 3-methylol styrene, 4-methyl styrene, 4-tert-butyl styrene, 2,4-dimethyl styrene, 2,4-diisopropylene.
  • Aromatic butyl monomers such as nostyrene, 5-t-butyl-2-methylstyrene, 1,5-hexagen, 1,6-hexabutadiene, 1,7-octadiene, dicyclopentadiene, 5-ethylidene 2 —Non-conjugate monomers such as norbornene; (Meth) acrylic acid ester monomers such as methyl acrylate, methyl methacrylate, ethyl acrylate, and butyl acrylate; And ⁇ , ⁇ -ethylenically unsaturated-tolyl monomer such as oral acrylonitrile.
  • styrene is particularly preferred, with aromatic bull monomers being preferred.
  • the bonding mode of each monomer is selected according to the purpose and application. For example, in the case of using an aromatic butyl monoconjugate copolymer, when the impact strength is most important, a random copolymer is selected, and a block copolymer is selected for an application in which gloss is important.
  • the aromatic bur content is usually 3 to 60% by weight, preferably 10 to 50% by weight, more preferably 20 When it is ⁇ 35% by weight, the impact strength and transparency are excellent.
  • the aromatic vinyl block ratio is preferably 70% by weight or more, more preferably 80% by weight or more. If the balance between impact strength and gloss is the purpose, the block ratio is preferably 20 to 80% by weight, more preferably 30 to 75% by weight.
  • the aromatic vinyl block rate is the amount of units that form a chain with a molecular weight of about 1,000 or more, consisting of only aromatic bull monomer units in the total aromatic bull monomer units in the block copolymer rubber. , Measured according to the osmium acid decomposition method described in IM Kolthoff et al., Journal 'Ob' Science (J. Polym. Sci.), Part 1, P 429 (1948).
  • the bonding mode in the conjugation monomer unit is not particularly limited, but a vinyl bonding unit.
  • the ratio is usually 1-90 mol 0 /. , Preferably 7-50 mol 0 /. More preferably, it is 10-40 mol%.
  • the rubber-reinforced resin composition of the present invention is excellent in impact resistance and gloss, and in molded products, there is little variation in gloss due to surface parts. Can be obtained.
  • the amount of the monomer other than the aromatic vinyl monomer that can be copolymerized with the conjugation monomer is usually 40% by weight or less, preferably 30% by weight or less, more preferably 15% in all monomers. Weight% or less.
  • conjugated-gen polymer rubber examples include polymer rubbers composed only of conjugated-gen monomer units such as butadiene rubber, isoprene rubber, butadiene-isoprene rubber; styrene butadiene rubber, styrene isoprene rubber, styrene butadiene. Random copolymer rubber of aromatic bur monomer such as isoprene rubber and conjugation monomer; styrene butadiene block copolymer rubber, styrene isoprene block copolymer rubber, styrene-butadiene isoprene block copolymer rubber, etc. And a block copolymer rubber of an aromatic vinyl monomer and a conjugated diene monomer.
  • conjugated-gen monomer units such as butadiene rubber, isoprene rubber, butadiene-isoprene rubber
  • styrene butadiene rubber styrene isopre
  • the molecular weight of the conjugated polymer rubber is not particularly limited, but is a polystyrene-reduced weight average molecular weight by gel permeation chromatography, usually 50,000 to 1,000,000, preferably ⁇ When it is 100,000-600,000, more preferably ⁇ 150,000-500,000, it gives a resin composition with excellent impact strength and gloss.
  • a 5% styrene solution viscosity force of the aromatic-bule-conjugated conjugated block copolymer rubber is 5 to 200 mPa's, preferably When the viscosity is 10 to 100 mPa's, more preferably 15 to 70 mPa's, the impact strength of the resin composition and the handleability of the solution during production of the resin composition are excellent.
  • the glass transition temperature of the conjugated polymer rubber (in the case of a block copolymer, the glass transition temperature of the block of the conjugated polymer) is not particularly limited, but is preferably 40 ° C or lower. More preferably, it is 90 to 1-50 ° C, more preferably 85 to 1550C.
  • the polymerization method of the conjugated polymer rubber is not particularly limited, and a conventionally known method can be employed.
  • a conventionally known method can be employed.
  • an organic alkali metal catalyst, an organic alkaline earth metal catalyst, or an organic acid salt of a transition metal such as cobalt, nickel, neodymium, samarium, or gadolinium in a hydrocarbon solvent as a polymerization initiator If necessary, the polymer solution is produced by combining other monomers used.
  • an organic alkali metal catalyst an organic alkaline earth metal catalyst, or an organic acid salt of a transition metal such as cobalt, nickel, neodymium, samarium, gadolinium, etc.
  • a conjugate gen weight having the above glass transition temperature is obtained.
  • the combined rubber can be easily obtained.
  • a method using an organic alkali metal catalyst is preferred.
  • the organic alkali metal catalyst is preferably an organic lithium compound in which one or more lithium atoms are bonded in the molecule.
  • organolithium compounds include ethyllithium, n-propynolethium, isopropyllithium, n-butynolethium, sec-butyllithium, tert-butyllithium, hexamethylenedilithium, butagellithium, isoprenyldilithium, etc. Can do. These organolithium compounds may be used alone or as a mixture of two or more.
  • the polymerization solvent is not particularly limited as long as it is inert to the polymerization initiator.
  • a chain hydrocarbon solvent, a cyclic hydrocarbon solvent, or a mixed solvent thereof is used.
  • Chain hydrocarbon solvents include n-butane, isobutane; 1-butene, isoptylene, trans-2-butene, cis-1-butene, 1-pentene, trans-2-pentene, cis-2-pentene, n- Examples thereof include linear alkanes and alkenes having 4 to 5 carbon atoms such as pentane, isopentane, neo-pentane and the like.
  • cyclic hydrocarbon solvent examples include aromatic compounds such as benzene, toluene and xylene; and alicyclic hydrocarbons such as cyclohexane.
  • These polymerization solvents may be used alone or in combination of two or more.
  • the polymerization rate is adjusted, the microstructure of the polymerized conjugation monomer unit portion (cis, trans, ratio of vinyl), the reactivity ratio of the conjugation monomer and the bull aromatic compound.
  • a polymerization regulator can be used for the purpose of adjusting the above.
  • an aromatic or aliphatic ether having a relative dielectric constant of 2.5 to 5.0 or a polar compound such as tertiary amine can be preferably used.
  • Such polar compounds include aromatic ethers such as diphenyl ether and ether; aliphatic ethers such as jetyl ether, dibutyl ether, and ethylene glycol dibutyl ether; trimethylamine, triethylamine, and tripropyl.
  • Tertiary monoamines such as amines; tertiary polyamines such as N, N, ⁇ ', ⁇ , monotetramethylethylenediamine, ⁇ , ⁇ , ⁇ ', ,, -tetraethylethylenediamine; etc. One or more of these are preferably used.
  • polar compounds include thioethers; phosphines such as triphenylphosphine; phosphoramides such as hexamethylphosphoramide; alkylbenzene sulfonates; alkoxides of potassium or sodium;
  • the polymerization temperature for producing the conjugated polymer rubber is generally -10 ° C to 150 ° C, preferably 40 ° C to 120 ° C.
  • the time required for the polymerization varies depending on the conditions. Usually, it is within 48 hours, particularly preferably 0.5 to 10 hours.
  • the polymerization is desirably performed in an atmosphere of an inert gas such as nitrogen gas.
  • the polymerization pressure is not particularly limited as long as it is carried out in a pressure range sufficient to maintain the monomer and solvent in the liquid phase within the above polymerization temperature range.
  • the polymerization method of each monomer is not particularly limited, and batch polymerization in which the total amount of the monomer and the total amount of the initiator are collectively charged into the polymerization system and reacted, and these are continuously supplied to the polymerization system. While continuing the polymerization while reacting to a predetermined conversion rate using a part of the monomer and initiator, and then continuing the polymerization by adding the remaining monomer and initiator. You can use a deviation from the commonly used method.
  • the polymerization reaction may be stopped using a polymerization stopper such as alcohol as necessary.
  • the conjugated polymer rubber may be one obtained by hydrogenating after polymerization to saturate at least a part of the unsaturated bonds in the polymer.
  • the conjugation polymer rubber solution after polymerization may be acidic or alkaline due to various metal compounds used as a polymerization catalyst. Therefore, before operations such as coagulation and heat stabilizer blending, it is preferable to neutralize with a basic or acidic compound corresponding to the liquidity.
  • the basic compound used for the neutralization includes alkali metal hydroxides; alkali carbonate metal salts; alkali metal hydrogen carbonate salts; ammonia; amine compounds such as ethanolamine. be able to.
  • a Lewis acid can be used in addition to an inorganic acid and an organic acid.
  • inorganic acid examples include sulfuric acid, hydrochloric acid, nitric acid, boric acid, phosphoric acid, and carbon dioxide gas.
  • organic acids include the power of carboxylic acids such as benzoic acid and citrate, sulfonic acid, sulfinic acid, phenolic compounds and the like.
  • Lewis acids examples include aluminum chloride, iron chloride, boron fluoride and the like.
  • carboxylic acid is preferable among organic acids.
  • the amount of these neutralizing agents is preferably used less than the amount necessary to completely neutralize the catalyst metal residue.
  • the amount necessary for complete neutralization for example, when an organolithium compound is used as the polymerization initiator, relative to the lithium of the organolithium compound used, 0.1 ⁇ 0.9 equivalents, more preferably 0.2 to 0.7 equivalents, particularly preferably 0.3 to 0.6 equivalents.
  • the resin composition for modifying a resin of the present invention can be combined with a conjugated polymer rubber.
  • the rubber composition for modifying a resin of the present invention contains a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule as an essential thermal stabilizer.
  • the phosphite compound heat stabilizer having two or more phosphorus atoms in the molecule is not particularly limited, but is preferably a diphosphite heat stabilizer.
  • the phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule is tris [2-t-butyl-4- (3-tert-butyl-4-hydroxy-5-methylphenylthio) 5-methylphenyl] phosphite. Thus, it may have two or more thioether structures in the molecule.
  • diphosphite heat stabilizers that are liquid at room temperature are also preferable in terms of uniform dispersibility.
  • the molecular weight is preferably 700 or more, more preferably 800 or more.
  • the amount of the phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule in the rubber composition for modifying the resin is 0.01 to 0.20 weight per 100 parts by weight of the conjugated polymer rubber. Preferably it is 0.02 to 0.10 wt., More preferably 0.03 to 0.09 wt.
  • the resin composition for rubber modification of the present invention includes a thioether compound heat stabilizer and an attalitoy compound compound in addition to a phosphate compound heat stabilizer having two or more phosphorus atoms in the molecule. It is necessary to further contain at least one heat stabilizer selected from the group power consisting of heat stabilizers.
  • the amount of the at least one heat stabilizer needs to be 0.01 to 0.20 parts by weight per 100 parts by weight of the conjugated polymer rubber.
  • the amount used is within this range, the coloration of the conjugated polymer rubber and the polymerization stability during the production of the rubber-reinforced resin composition that hardly causes deterioration, the color tone of the resulting rubber-reinforced resin composition, and transparency Property and gloss are improved.
  • thioether compound heat stabilizers and attalylate compound heat stabilizers may be used alone or in combination. When both are used in combination, the total amount used must be 0.01 to 0.20 parts by weight per 100 parts by weight of the conjugated polymer rubber. When a thioether compound heat stabilizer and an attalylate compound heat stabilizer are used in combination, a further excellent heat stability effect can be obtained as compared with the case where each is used alone.
  • the thioether compound thermal stabilizer is not particularly limited as long as it has a thioether structure in which a sulfur atom is bonded to two hydrocarbon groups.
  • the thioether structure has two or more thioether structures in the molecule. What has is preferable.
  • thioether compound heat stabilizers may be used alone or in combination of two or more.
  • thioether compound thermal stabilizers phenol compounds, that is, those having a phenol group in the molecule are preferred.
  • the amount of the thioether compound heat stabilizer used is from 0.01 to 0.10 wt% per 100 parts by weight of the conjugated polymer rubber, preferably 0.02 to 0.09 wt%.
  • is 0.03 to 0.08 parts by weight.
  • the amount used is within this range, the conjugated polymer rubber is not easily colored or deteriorated, the stability during storage is good, and the stability during the production of the rubber-reinforced resin composition is good.
  • the color tone of the rubber-reinforced resin composition becomes good.
  • the talaretoy compound heat stabilizer is a heat stabilizer having an attalyloyl group or a methacryloyl group in the molecule. Any other structure is acceptable as long as it has one or more of these groups in the molecule.
  • Preferable talate toy compound heat stabilizers are those having the structure of an acrylic acid ester or methacrylic acid ester having a phenol group, which is obtained with an alcohol having a phenol group in the molecule and acrylic acid or methacrylic acid.
  • Specific examples include 2-t-butyl 6- (3-t-butyl 2-hydroxy-1-5-methylbenzil) 4-methylphenol acrylate, 2- [1-(2-hydroxy-1,3,5 di-one) tert-amyl tertylate). 4,6-Di-tert-amyl acrylate.
  • This talate toy compound heat stabilizer is preferable because it does not cause coloring of the rubber composition.
  • the amount of the attalylate compound heat stabilizer used is from 0.01 to 0.10 wt% preferably 100% by weight per 100 parts by weight of the conjugated polymer rubber, and more preferably 0.02 to 0.09 wt%. It is 0.03 to 0.08 parts by weight.
  • the amount used is within this range, the conjugated polymer rubber is not easily colored or deteriorated, the stability during storage is good, and the stability during the production of the rubber-reinforced resin composition is good.
  • the color tone of the rubber-reinforced resin composition becomes good.
  • the rubber composition for modifying a resin of the present invention is a heat stabilizer other than a phosphite compound heat stabilizer, a thioether compound heat stabilizer and an attalylate compound heat stabilizer having two or more phosphorus atoms in the molecule. Contain, may be.
  • heat stabilizers examples include phosphite compound heat stabilizers having one phosphorus atom in the molecule, phosphonite compound heat stabilizers having two or more phosphorus atoms in the molecule, thioether structure and attalyloyl in the molecule. And phenolic compound heat stabilizers having no methacryloyl group or methacryloyl group.
  • heat stabilizers are used in an amount of 0.01 to 0.10 wt.% Per 100 parts by weight of the conjugated polymer rubber, preferably [0.02 to 0.09 wt. ⁇ 0.08 parts by weight.
  • phosphite compound thermal stabilizers having one phosphorus atom in the molecule include tris (norphenyl) phosphite and tris (2,4 di-t-butylphenol).
  • t-Butyl 5-methylphenol biphenol dirange phosphonite.
  • thermal stabilizers for phenolic compounds other than phenolic compounds having a thioether structure in which a sulfur atom is bonded to two hydrocarbon groups, or an allyloyl group or a methacryloyl group in the molecule include tetrakis [methylene 3 (3,5, -di-tert-butyl-4-hydroxyphenyl) propionate] methane, 1, 3, 5 trimethyl 2, 4, 6 tris (3,5 di-t-butyl 4-hydroxybenzyl) benzene, 2, 4 Bis (n-octylthio) —6— (4-Hydroxy-1,3,5 Di-t-Butyl-lino) -1,3,5 Triazine, Octadecyl- 3 -— (3,5-Di-t-butyl-4-hydroxyphenol -L) propionate, triethylene glycol-bis [3- (3-t-butyl-5-methyl-4-hydroxyphenol) pionate], 1,
  • the method for preparing the resin composition for modifying a resin of the present invention is not particularly limited as long as various heat stabilizers are added to the conjugated polymer rubber.
  • each heat stabilizer After polymerization, it may be added to the coagulated conjugated polymer rubber, but when added to the conjugated polymer rubber solution before coagulation, It is preferable because the heat stabilizer can be easily dispersed uniformly.
  • the shape of the heat stabilizer when added to the conjugated polymer rubber may be as it is or in the form of a solvent solution, but is preferably a solvent solution having a concentration of 1 to 50% by weight.
  • the order in which the heat stabilizer is added to the conjugated polymer rubber is not particularly limited, but it has two or more phosphorus atoms in the molecule. After adding the phosphite compound heat stabilizer, it is preferable to add other heat stabilizers in order to prevent coloring of the 1S conjugate polymer rubber.
  • the time when the heat stabilizer is added to the conjugated polymer rubber is not particularly limited, and may be any time after the polymerization.
  • the conjugated diene polymer rubber obtained by polymerization is used with respect to the organolithium compound.
  • Various compounding agents such as liquid paraffin, calcium carbonate, silica, flame retardant and light stabilizer can be added to the rubber composition for modifying a resin of the present invention, if necessary.
  • a phosphite compound thermal stabilizer having at least two phosphorus atoms in the molecule to the conjugated polymer rubber before adding these compounding agents. It is preferred to add all the heat stabilizers that are used immediately.
  • the rubber-reinforced resin composition of the present invention comprises the above-described rubber composition for modifying a resin of the present invention and a base resin.
  • the base resin is not particularly limited, and examples thereof include aromatic vinyl resin and olefin fin resin.
  • aromatic bur resins examples include: acrylonitrile / atylate / styrene resin, acrylo-tolyl / ethylene / styrene resin, acrylonitrile / styrene resin, tali / tri-butadiene / styrene resin, polystyrene resin.
  • High impact polystyrene resin, methyl methacrylate-butadiene styrene resin, methyl methacrylate-styrene resin Etc. can be mentioned.
  • olefin resins examples include polyethylene and polypropylene.
  • the base resin may be an engineering resin such as polyphenylene ether, polyamide, polycarbonate, polyacetal, polyester, etc., in addition to the above-mentioned aromatic bur resin and olefin resin.
  • the rubber-reinforced resin composition of the present invention preferably contains at least an aromatic beef resin among these base resin resins.
  • the amount of the resin composition for modifying the resin in the rubber-reinforced resin composition is a weight ratio of the conjugate polymer rubber Z base resin in the composition for modifying the resin, The range is 2Z98 to 25Z75, preferably 3Z97 to 20Z80, more preferably 5 to 95 to 15 to 85.
  • the amount of the conjugated polymer rubber is too large, the gloss, rigidity, weather resistance, hardness, etc. of the molded product obtained from the rubber-reinforced resin composition are inferior. If the amount of the base resin is too large, Insufficient impact resistance.
  • the method for producing the rubber-reinforced resin composition of the present invention is not particularly limited, and the base resin resin and the rubber-reinforced resin composition may be mixed by any method.
  • a monomer that is a raw material for the base resin may be polymerized (hereinafter sometimes referred to as “resin monomer”). It is preferable because a composition excellent in impact resistance can be obtained.
  • the base resin and the rubber-reinforced resin composition are mixed using various kneading apparatuses such as a single screw extruder or a multi-screw extruder such as a twin screw, a Banbury mixer, a roll, and a kneader. Is possible.
  • the mixing temperature is preferably in the range of 100 to 250 ° C.
  • a polymerization stock solution in which the resin composition for modifying a resin is dissolved or dispersed in the resin composition is used. Polymerize in the reactor.
  • the polymerization method is not particularly limited, and any of a bulk polymerization method, a suspension polymerization method, a solution polymerization method, an emulsion polymerization method and the like may be used.
  • the rubber composition for modifying the resin is dissolved or dispersed in the resin monomer, If necessary, add a molecular weight regulator, lubricant, etc., add an initiator, and polymerize with stirring in an inert gas atmosphere.
  • the polymerization temperature is preferably 60 to 200 ° C.
  • the rubber composition for modifying the resin is dissolved in the resin, and if necessary, a molecular weight regulator, a lubricant, etc. are added, and an initiator is added.
  • the obtained solution is dispersed in an aqueous solution in which the suspension stabilizer is dissolved, polymerized while maintaining the suspended state, and after completion of the polymerization, the suspension stabilizer is thoroughly washed to remove the resin composition. do it.
  • the polymerization is preferably completed at 60 to 150 ° C.
  • the rubber composition for modifying the resin is dissolved in the resin monomer, and a molecular weight regulator, a lubricant, and an organic solvent for adjusting the viscosity are added as necessary.
  • an initiator may be added, and polymerization may be performed while stirring in an inert gas atmosphere.
  • the polymerization temperature is preferably 60 to 200 ° C.
  • Bulk polymerization may be performed until about 10 to 50% by weight of the resin monomer is polymerized, and then polymerization may be performed by a two-stage polymerization method such as suspension polymerization or solution polymerization.
  • the rubber-reinforced resin composition is recovered by performing a process such as coagulation and drying by a conventional method.
  • the rubber-reinforced resin composition of the present invention preferably has a lower limit of the melt flow rate measured at 200 ° C under a load of 5 kg according to JIS K 687 1. Is 0.1, more preferably 0.5, and the upper limit is preferably 20.
  • the melt flow rate is within the above range, kneading can be facilitated, the dispersion of the rubber composition for modifying the resin is uniform, and the effect of modifying the resin is exhibited well.
  • various compounding agents that are usually used in the resin industry can be added as necessary within a range that does not impair the effects of the present invention.
  • Such compounding agents include mineral oil, liquid paraffin, organic or inorganic fillers, weathering stabilizers, stabilizers other than heat stabilizers other than light stabilizers, plasticizers, lubricants, ultraviolet absorbers, colorants. And pigments, release agents, antistatic agents, flame retardants, and the like.
  • the molecular weight is calculated in terms of polystyrene by gel permeation chromatography using tetrahydrofuran as a carrier. Specifically, the measurement is performed using a high performance liquid chromatography apparatus HLC8220 and two columns GMH-HR-H (both manufactured by Tosoh Corporation). (Aromatic vinyl compound content in Conjugated Polymer Rubber (Aromatic Vinyl-Conjugated Copolymer))
  • a gel with a diameter of about lmm can be seen on one side of the filter paper.
  • a test piece is manufactured by injecting perpendicularly in the thickness direction from the point of lcm on the center line in the horizontal direction and the force at one end in the vertical direction (at 8cm from the other end).
  • the measurement was performed on the center line in the horizontal direction of the test piece, and the distance of the injection locus was lcm each. In the part (gate part) and 6cm (end part), the line is averaged.
  • the rubber-reinforced resin composition is press-molded at 200 ° C to obtain a 50mm x 50mm x 3mm sheet.
  • the color tone of this sheet is visually determined. When it is milky white, “good” is set.
  • the rubber reinforced resin composition was extruded at 200 ° C. from a 40 mm short screw extruder equipped with a 30 cm wide T-die. 1. Stretch 5 times to obtain a film with a thickness of about 0.2 mm, and after 30 minutes, count the number of fish eyes with a diameter of 3 mm or more present in 30 cm x 10 cm of the film. If there are 5 or more, “Yes” is given.
  • a rubber-reinforced resin composition obtained by polymerizing a resin monomer in the presence of a resin composition for resin modification has the same refractive index as that of the resin thread for resin modification. As described above, the composition of the resin monomer is adjusted and polymerization is performed to obtain a rubber-reinforced resin composition.
  • a sheet of 50 mm ⁇ 50 mm ⁇ 3 mm is prepared from the obtained rubber-reinforced resin composition in accordance with ASTM D-1003, and its light transmittance is measured. A product with a light transmittance of 85 or more and no yellowing or turbidity is considered “good”.
  • the autoclave with a cooling condenser, jacket and stirrer with a capacity of 2,000 liters purged with nitrogen was charged with 600 kg of cyclohexane purified by molecular sieve 3A after distillation and 60 kg of butadiene purified in the same manner at 50 ° C. Adjusted. Polymerization was initiated by adding 50 mmol of tetramethylethylenediamine and 1.05 mol of n-butyllithium. Ten minutes later, 60 kg of 1,3-butadiene was added for 30 minutes. 30 minutes after completion of the addition, when the polymerization conversion rate was almost 100%, 80 kg of styrene purified as described above was added over 30 minutes while maintaining the temperature at 80 ° C.
  • Conjugated polymer rubber (al) had a weight average molecular weight of 340,000 and a molecular weight distribution of 1.2.
  • the styrene content is 39.8%.
  • 1 E emission portion, 2 Bulle structure 10.5 mole 0/0, styrene block was 95%.
  • a 2,000 liter autoclave equipped with a nitrogen-cooled condenser, jacket and stirrer was charged with 600 kg of cyclohexane, 25 kg of butadiene, and 66 kg of styrene, both purified after distillation and partly molecular 3A. 50 Adjusted to ° C. To this, 290 mmol of tetramethylethylenediamine and 2.67 mol of n-butyllithium were added to initiate polymerization. After 15 minutes, 40 kg of 1,3 butadiene was added over 15 minutes while maintaining the temperature at 65 ° C.
  • Conjugated polymer rubber (b) had a weight average molecular weight of 320,000 and a molecular weight distribution of 1.3. The styrene content was 25.2%, and the 1,2-bule structure content of the butadiene portion was 17.8 mol%.
  • Cyclohexane of tetra (tridecyl) -4,4, -butylidenebis (2-tert-butyl-5-methylphenol) diphosphite (a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule) 10 % Solution is added to a solution of conjugated polymer rubber (al) at 50 ° C so that the amount of heat stabilizer is 0.10 parts with respect to 100 parts of conjugated polymer rubber (a), and for 5 minutes. Stirred.
  • the coagulated crumb desolvated by the steam stripping method is adjusted to about 10% moisture through a squeezer, dried in an extrusion dryer at about 150 ° C, and then dried in hot air at 70 ° C to modify the fat.
  • a rubber composition (R1) was obtained.
  • Table 1 shows the results of the evaluation of the properties of the rubber composition (Rl) for resin modification.
  • a solution comprising 50 g of the resin composition for modifying the resin (R), 320 g of styrene, 62 g of methyl methacrylate and 10 g of ethylbenzene was prepared in a 10 liter autoclave.
  • 0.1 g of n-dodecyl mercaptan and 0.02 g of t-butyl peroxybenzoate were added, and polymerization was started at 120 ° C. with stirring at 300 rpm. After 2 hours, the temperature was raised to 135 ° C and the reaction was continued for another hour. Thereafter, the temperature was further raised to 150 ° C. and reacted for 1 hour. Finally, the temperature was raised to 200 ° C.
  • Tetra (tridecyl) -4,4, -butylidenebis (2-t-butyl-5-methylphenol) diphosphite was changed to 0.09 parts, and 4, 6bis (octylthiomethyl) o-tale
  • the amount of sol was changed to 0.05 parts, and 2-t-butyl-6- (3-t-butyl-2-hydroxy-5-methylbenzyl) 4 methylphenol talate (heat stabilizer for acrylate compounds).
  • a rubber composition for modifying a resin was obtained in the same manner as in Example 1 except that 04 parts was used in combination.
  • Table 1 shows the results of the evaluation of the properties of the rubber composition for oil refining (R2).
  • S2 rubber-reinforced resin composition
  • M2 MBS resin
  • Table 1 shows the results of evaluating the properties of this rubber-reinforced resin composition (S2) and MBS resin (M2).
  • Table 1 shows the results of the evaluation of the properties of this resin composition for modifying oil (R3).
  • a rubber-reinforced resin composition (S3) and MBS resin (M3) were obtained in the same manner as in Example 1 by using this resin composition for modifying a resin (R3).
  • Table 1 shows the results of evaluating the properties of this rubber-reinforced resin composition (S3) and MBS resin (M3).
  • Tetra (tridecyl) -4,4, -butylidenebis (2-t-butyl-5-methylphenol) diphosphite was changed to 0.05 parts and 4,6 bis (octylthiomethyl) one o-tale Example 1 except that instead of 0.09 part of sol, 2-t-butyl 6- (3-t-butyl 2-hydroxy-5-methylbenzyl) -4 methylphenol acrylate is used.
  • 2-t-butyl 6- (3-t-butyl 2-hydroxy-5-methylbenzyl) -4 methylphenol acrylate
  • Table 1 shows the results of the evaluation of the properties of the rubber composition for oil refining (R4).
  • a rubber-reinforced resin composition (S4) and MBS resin (M4) were obtained in the same manner as in Example 1 by using this resin composition for modifying a resin (R4).
  • Table 1 shows the results of evaluating the properties of this rubber-reinforced resin composition (S4) and MBS resin (M4).
  • Table 1 shows the results of the evaluation of the properties of this resin composition for modifying oil (R5).
  • a rubber-reinforced resin composition (S5) and MBS resin (M5) were obtained in the same manner as in Example 1 by using this resin composition for resin modification (R5).
  • Table 1 shows the results of evaluating the properties of this rubber-reinforced resin composition (S5) and MBS resin (M5).
  • Table 2 shows the results of evaluation of the properties of this rubber composition for resin modification (RC1).
  • a rubber-reinforced resin composition (SC1) and MBS resin (MC1) were obtained in the same manner as in Example 1 using this resin composition for modifying a resin (RC1).
  • Table 2 shows the results of evaluating the properties of this rubber-reinforced resin composition (SC1) and MBS resin (MC1).
  • Table 2 shows the results of the evaluation of the properties of this rubber modifying rubber composition (RC2).
  • RC2 rubber was obtained in the same manner as in Example 1.
  • Table 2 shows the results of evaluating the properties of this rubber-reinforced resin composition (SC2) and MBS resin (MC2).
  • Table 2 shows the results of the evaluation of the properties of this rubber modifying rubber composition (RC3).
  • RC3 rubber was obtained in the same manner as in Example 1.
  • Reinforced resin composition (SC3) and MBS resin (MC3) were obtained.
  • Table 2 shows the results of evaluating the properties of this rubber-reinforced resin composition (SC3) and MBS resin (MC3).
  • Table 2 shows the results of the evaluation of the properties of this rubber modifying rubber composition (RC4).
  • RC4 rubber was obtained in the same manner as in Example 1.
  • SC4 reinforced resin composition
  • MC4 MBS resin
  • Table 2 shows the results of evaluating the properties of this rubber-reinforced resin composition (SC4) and MBS resin (MC4).
  • Table 2 shows the results of the evaluation of the properties of this rubber modifying rubber composition (RC5).
  • RC5 rubber was obtained in the same manner as in Example 1.
  • a reinforced resin composition (SC5) and MBS resin (MC5) were obtained.
  • Table 2 shows the results of evaluating the properties of this rubber-reinforced resin composition (SC5) and MBS resin (MC5).
  • the solution of the conjugated polymer polymer rubber (b) is used, and the thermal stabilizer is octadecyl, a phenolic compound thermal stabilizer— 3— (3, 5— Di-tert-butyl-4-hydroxyphenyl) propionate
  • a rubber composition (RC6) for resin modification was obtained in the same manner as in Example 1 except that only 0.08 part was changed.
  • Table 2 shows the results of the evaluation of the properties of this rubber modifying rubber composition (RC6).
  • RC6 rubber modifying rubber composition
  • SC6 Reinforced resin composition
  • MC6 MBS resin
  • Table 2 shows the results of evaluating the properties of this rubber-reinforced resin composition (SC6) and MBS resin (MC6).
  • Table 2 shows the results of the evaluation of the properties of this resin composition for modifying a resin (RC7).
  • RC7 a resin for modifying rubber
  • SC6 Reinforced resin composition
  • MC7 MBS resin
  • Table 2 shows the results of evaluating the properties of this rubber-reinforced resin composition (SC7) and MBS resin (MC7).
  • a phosphite compound thermal stabilizer having one phosphorus atom and a phosphite compound thermal stabilizer having one phosphorus atom are used in combination, a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule can be used.
  • the resulting rubber composition for modifying grease is inferior in storage stability due to a large amount of gel, and the rubber-reinforced greave composition capable of obtaining this strength is inferior in various properties (Comparative Example 1).
  • neutralization treatment of the catalyst residue with an acid hardly improves the above characteristics (Comparative Example 2).
  • a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule a thioether compound thermal stabilizer, and a talato toy compound thermal stabilizer, at least one kind selected.
  • the above-mentioned heat stabilizer added in an amount of 0.01 to 0.20 parts by weight with respect to 100 parts by weight of the conjugated polymer rubber exhibits excellent properties (Examples).
  • a combination of a phosphite compound heat stabilizer having two or more phosphorus atoms in the molecule, a thioether compound heat stabilizer, and an attalitoy compound compound heat stabilizer has excellent characteristics. Shown (Examples 2 and 3).

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Abstract

[PROBLEMS] To provide a rubber composition for use in the modification of a resin, which is highly stable during storage and use and can provide a rubber-reinforced resin having excellent gloss, color tone and transparency with little fisheyes; a process for producing the composition; and a rubber-reinforced resin composition produced by using the rubber composition. [MEANS FOR SOLVING PROBLEMS] A rubber composition for use in the modification of a resin, comprising 100 parts by weight of a conjugated diene polymer rubber, 0.01 to 0.20 part by weight of a phosphite compound heat stabilizer having at least two phosphorus atoms in the molecule, and 0.01 to 0.20 part by weight of at least one additional heat stabilizer selected from the group consisting of a thioether compound heat stabilizer and an acrylate compound heat srabilizer. A process for producing the rubber composition, comprising steps of adding a phosphite compound heat stabilizer having at least two phosphorus atoms in the molecule to a conjugated diene polymer rubber, and adding an additional heat stabilizer other than the phosphite compound heat stabilizer to the resulting mixture. A rubber-reinforced resin composition comprising the rubber compound and a resin.

Description

樹脂改質用ゴム組成物、その製造方法及びゴム補強樹脂組成物 技術分野  Rubber composition for resin modification, method for producing the same, and rubber-reinforced resin composition
[0001] 本発明は、榭脂、特にスチレン榭脂等の芳香族ビュル榭脂の改質に適した榭脂改 質用ゴム組成物、その製造方法及びこの榭脂改質用ゴム組成物を用いて得られるゴ ム補強樹脂組成物に関する。更に詳しくは、本発明は、その製造時及び貯蔵時の安 定性に優れると共に、これを用いて光沢や色調に優れ、透明性に優れ、フィッシュァ ィの少な 、ゴム補強榭脂組成物を得ることができる榭脂改質用ゴム組成物、その製 造方法及びこの榭脂改質用ゴム組成物を用いて得られるゴム補強榭脂組成物に関 する。  [0001] The present invention relates to a rubber composition for refining a resin suitable for modification of a resin, particularly an aromatic bur resin such as styrene resin, a production method thereof, and a rubber composition for modifying this resin. The present invention relates to a rubber reinforced resin composition obtained by use. More specifically, the present invention is excellent in stability at the time of production and storage, and is used to obtain a rubber-reinforced resin composition having excellent gloss and color tone, excellent transparency, and less fishiness. The present invention relates to a rubber composition for modifying a resin, a method for producing the composition, and a rubber-reinforced resin composition obtained using the rubber composition for modifying a resin.
背景技術  Background art
[0002] スチレン榭脂等の芳香族ビニル榭脂は、成形性が良ぐ剛性が高ぐ容易にその原 料単量体が入手できる等の理由により広範な用途に用いられ、種々の用途に用いら れる熱可塑性榭脂として重要である。しかしながら、一方で、衝撃に弱く脆いという欠 点を有している。このため、耐衝撃性を必要とする用途では、ゴムによる補強が行わ れている。ゴムで補強した代表的な芳香族ビュル榭脂としては、ポリスチレンを架橋 ゴム粒子で補強した耐衝撃性ポリスチレン (HIPS)、スチレン—アクリロニトリル共重 合体を架橋ゴム粒子で補強した ABS榭脂のほ力、ポリフエ-レンエーテルを HIPSと ブレンドした変性ポリフエ-レンエーテル等を挙げることができる。これらのゴム補強 榭脂を得るために使用されるゴム状重合体としては、共役ジェン重合体が最も一般 的に使用される。しかし、共役ジェン重合体は、その分子中に、多量の二重結合を有 することから、貯蔵時や使用時の熱や酸素に対する安定性が低 、と 、う問題点を有 している。  [0002] Aromatic vinyl resin such as styrene resin is used in a wide variety of applications because of its good moldability, high rigidity, and easy availability of its raw monomer. This is important as the thermoplastic resin used. However, on the other hand, it has the drawback of being vulnerable to impact and brittle. For this reason, rubber is reinforced for applications that require impact resistance. Typical aromatic burrs reinforced with rubber include the impact polystyrene (HIPS) reinforced with cross-linked rubber particles of polystyrene and the ABS resin reinforced with cross-linked rubber particles of styrene-acrylonitrile copolymer. And modified polyphenylene ether blended with HIPS and polyphenylene ether. Conjugated polymers are most commonly used as rubbery polymers used to obtain these rubber-reinforced resins. However, since the conjugate polymer has a large amount of double bonds in its molecule, it has a problem that its stability to heat and oxygen during storage and use is low.
[0003] 熱や酸素に対する共役ジェン重合体の安定性改良のためには、共役ジェン重合 体に残存する不飽和結合の一部を水素添加することが行われることがある。しかし、 全ての用途で水素添加が可能であるわけではなぐ通常、酸化防止剤が添加される [0004] このため、榭脂改質用ゴム組成物に添加するための酸ィ匕防止剤については、従来 、多くの研究が行なわれている。 [0003] In order to improve the stability of the conjugated diene polymer with respect to heat and oxygen, hydrogenation may be performed on a part of the unsaturated bond remaining in the conjugated diene polymer. However, antioxidants are usually added because hydrogenation is not possible in all applications. [0004] For this reason, many studies have been made on the anti-oxidation agent to be added to the rubber composition for modifying a resin.
例えば、特許文献 1には、分子内にチォエーテル構造を 1個以上有する分子量 40 0〜700のフエノール系酸化防止剤を 0. 002重量%以上、 0. 02重量%未満含有す るゴム補強スチレン系榭脂組成物が開示されている。しかし、この酸化防止剤を含有 するジェン系重合体の存在下では、スチレン単量体を重合するときの重合安定性に 問題がある。  For example, Patent Document 1 discloses a rubber-reinforced styrene system containing 0.002% by weight or more and less than 0.02% by weight of a phenolic antioxidant having a molecular weight of 400 to 700 and having one or more thioether structures in the molecule. A rosin composition is disclosed. However, in the presence of a gen-based polymer containing this antioxidant, there is a problem in polymerization stability when polymerizing a styrene monomer.
[0005] 特許文献 2には、チォエーテル系熱安定剤、ホスファイト系熱安定剤及び分子量 5 00以上のフエノール系熱安定剤の 3成分を配合してなる熱可塑性榭脂用衝撃改良 剤を配合することにより、耐熱着色性、耐熱劣化性に優れた飽和ポリエステル榭脂が 得られると、報告されている。しかしながら、本発明者らの検討では、この衝撃改良剤 を飽和ポリエステル榭脂以外の熱可塑性榭脂に適用した場合、耐熱着色性及び耐 熱劣化性に劣り色調が悪 、榭脂しか得られな 、。  [0005] Patent Document 2 contains an impact modifier for thermoplastic resin, which contains three components: a thioether heat stabilizer, a phosphite heat stabilizer, and a phenol heat stabilizer having a molecular weight of 500 or more. By doing so, it has been reported that a saturated polyester resin having excellent heat-resistant coloring property and heat-resistant deterioration property can be obtained. However, in the study by the present inventors, when this impact modifier is applied to a thermoplastic resin other than a saturated polyester resin, the color tone is poor and the color tone is poor and only the resin is obtained. ,.
[0006] 一方、榭脂改質用に限らないが、ゴム自体の着色や劣化を防止するための工夫も されている。  [0006] On the other hand, the invention is not limited to the resin modification, but a device for preventing coloring or deterioration of the rubber itself has been devised.
特許文献 3では、有機リチウム化合物を開始剤として得た重合体をスチームストリツ ビングして溶媒を除去するに際し、水やアルコール等、好ましくは有機酸で重合を停 止した後、フエノール系安定剤及びトリス(2, 4 ジー t ブチルフエ-ル)ホスフアイ ト等のトリス(二置換又は三置換フエ-ル)ホスファイト安定剤を添加することにより、透 明性ゃ耐失透性に優れた重合体が得られることが記載されている。し力しながら、場 合によって、榭脂の透明性が低下するという問題がある。  In Patent Document 3, when a polymer obtained using an organolithium compound as an initiator is subjected to steam stripping to remove the solvent, the polymerization is stopped with water, alcohol or the like, preferably an organic acid, and then a phenol-based stabilizer. And tris (2,4-dibutylbutyl) phosphite and other tris (disubstituted or trisubstituted filed) phosphite stabilizers to improve transparency and devitrification resistance. Is obtained. However, there is a problem that the transparency of the resin is lowered in some cases.
[0007] このように、非常に多種多様の検討が行なわれているにも拘らず、これまで、製造 時及び貯蔵時の安定性に優れると共に、これを用いて光沢や色調に優れ、透明性 に優れ、フィッシュアイの少な 、ゴム補強榭脂を得ることができる榭脂改質用ゴム組 成物は得られて ヽな 、のが現状である。 [0007] As described above, despite a great variety of studies, it has so far been excellent in stability at the time of production and storage, and has excellent gloss and color tone and transparency. The present situation is that a rubber composition for refining a resin capable of obtaining a rubber-reinforced refining resin with excellent fish eyes and little fish eye can be obtained.
[0008] 特許文献 1 :特開平 11 71489号公報 Patent Document 1: Japanese Patent Laid-Open No. 11 71489
特許文献 2:特開平 1― 245044号公報  Patent Document 2: Japanese Patent Laid-Open No. 1-245044
特許文献 3:特開平 1— 182307号公報 発明の開示 Patent Document 3: Japanese Patent Laid-Open No. 1-182307 Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0009] 従って、本発明の目的は、貯蔵時及び使用時の安定性が高ぐこれを用いて光沢 や色調に優れ、透明性に優れ、フィッシュアイの少ないゴム補強榭脂を得ることがで きる榭脂改質用ゴム組成物を得ることにある。  Accordingly, an object of the present invention is to obtain a rubber-reinforced resin having excellent gloss and color tone, excellent transparency, and less fish eyes by using the high stability during storage and use. An object of the present invention is to obtain a rubber composition for modifying a resin.
また、本発明の他の目的は、この榭脂改質用ゴム組成物の製造方法を提供するこ とにある。  Another object of the present invention is to provide a method for producing the rubber composition for modifying a resin.
本発明の更に他の目的は、この榭脂改質用ゴム組成物を用いたゴム補強榭脂組 成物を提供することにある。  Still another object of the present invention is to provide a rubber-reinforced resin composition using this rubber composition for modifying a resin.
課題を解決するための手段  Means for solving the problem
[0010] 本発明者らは、上記目的を達成すベぐ鋭意研究を進めた結果、特定の構造を有 する複数の熱安定剤を特定の比率で共役ジェン重合体ゴムに添加して使用すること により、上記課題を解決できることを見出し、この知見に基いて本発明を完成する〖こ 至った。 [0010] As a result of intensive studies to achieve the above object, the present inventors add and use a plurality of heat stabilizers having a specific structure in a specific ratio to the conjugated polymer rubber. As a result, it has been found that the above problems can be solved, and the present invention has been completed based on this finding.
[0011] 力べして本発明によれば、共役ジェン重合体ゴム 100重量部、分子内に 2以上のリ ン原子を有するホスファイト化合物熱安定剤 0. 01〜0. 20重量部、並びに、チォェ 一テルィ匕合物熱安定剤及びアタリレートイ匕合物熱安定剤力 なる群力 選ばれる少 なくとも一種の熱安定剤 0. 01〜0. 20重量部を含有してなる榭脂改質用ゴム組成 物が提供される。  [0011] Forcibly, according to the present invention, 100 parts by weight of a conjugated polymer rubber, 0.01 to 0.20 parts by weight of a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule, and Choe Iterty compound heat stabilizer and attaretoi compound heat stabilizer power Group power of at least one kind of heat stabilizer selected from 0.01 to 0.20 parts by weight A quality rubber composition is provided.
また、本発明によれば、共役ジェン重合体ゴム 100重量部、分子内に 2以上のリン 原子を有するホスファイト化合物熱安定剤 0. 01-0. 20重量部、並びに、少なくとも 一種のチォエーテルィヒ合物熱安定剤及び少なくとも一種のアタリレートイヒ合物熱安 定剤の合計 0. 01〜0. 20重量部を含有してなる榭脂改質用ゴム組成物が提供され る。  Further, according to the present invention, 100 parts by weight of the conjugated polymer rubber, 0.01 to 20.20 parts by weight of a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule, and at least one thioether compound There is provided a rubber composition for modifying a resin, comprising 0.01 to 0.20 part by weight of a total of a physical heat stabilizer and at least one kind of an attareitohi compound heat stabilizer.
本発明の榭脂改質用ゴム組成物において、チォエーテルィ匕合物熱安定剤及びァ クリレートイ匕合物熱安定剤の量は、いずれも 0. 01-0. 20重量部であることが好まし い。  In the rubber composition for modifying a resin of the present invention, the amounts of the thioether compound heat stabilizer and the acrylate compound compound heat stabilizer are both preferably 0.01-0.20 parts by weight. Yes.
[0012] 本発明の榭脂改質用ゴム組成物において、分子内に 2以上のリン原子を有するホ スフアイト化合物熱安定剤が、ジホスファイト熱安定剤であることが好まし 、。 [0012] In the rubber composition for modifying a resin of the present invention, a photopolymer having two or more phosphorus atoms in the molecule. It is preferred that the sphite compound heat stabilizer is a diphosphite heat stabilizer.
また、本発明の榭脂改質用ゴム組成物において、分子内に 2以上のリン原子を有 するホスファイトィ匕合物熱安定剤の量は、共役ジェン重合体ゴム 100重量部当たり、 0. 02-0. 10重量部であることが好ましぐ 0. 03-0. 09重量部であることが更に 好ましい。  Further, in the rubber composition for modifying a resin of the present invention, the amount of the phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule is 0.02 per 100 parts by weight of the conjugated polymer rubber. -0. 10 parts by weight is preferred 0.03-0.09 parts by weight is even more preferred.
[0013] 本発明の榭脂改質用ゴム組成物において、チォエーテルィ匕合物熱安定剤がその 分子内にフエノール基を有するものであることが好ましい。  In the rubber composition for modifying a resin of the present invention, the thioether compound thermal stabilizer preferably has a phenol group in its molecule.
また、本発明の榭脂改質用ゴム組成物において、チォエーテル化合物熱安定剤の 量が共役ジェン重合体ゴム 100重量部当たり、 0. 01〜0. 10重量部であることが好 ましく、 0. 02〜0. 09重量部であることが更に好ましい。  In the rubber composition for modifying a resin of the present invention, the amount of the thioether compound heat stabilizer is preferably 0.01 to 0.10 parts by weight per 100 parts by weight of the conjugated polymer rubber. More preferably, it is 0.02 to 0.09 parts by weight.
本発明の榭脂改質用ゴム組成物において、アタリレートイ匕合物熱安定剤がその分 子内にフエノール基を有するものであることが好ましい。  In the rubber composition for modifying a resin according to the present invention, it is preferable that the talato toy compound thermal stabilizer has a phenol group in its molecule.
また、本発明の榭脂改質用ゴム組成物において、アタリレート化合物熱安定剤の量 が共役ジェン重合体ゴム 100重量部当たり、 0. 01〜0. 10重量部であることが好ま しぐ 0. 02-0. 09重量部であることが更に好ましい。  Further, in the rubber composition for modifying a resin of the present invention, it is preferable that the amount of the heat stabilizer of the attalylate compound is 0.01 to 0.10 parts by weight per 100 parts by weight of the conjugated polymer rubber. More preferably, it is 0.02-0.09 parts by weight.
[0014] また、本発明によれば、分子内に 2以上のリン原子を有するホスファイトィ匕合物熱安 定剤を共役ジェン重合体ゴムに添加した後、これ以外の熱安定剤を添加することか らなる、上記本発明の榭脂改質用ゴム組成物の製造方法が提供される。  [0014] Also, according to the present invention, after adding a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule to the conjugated polymer rubber, another thermal stabilizer is added. There is provided a method for producing a rubber composition for modifying a resin according to the present invention.
本発明の榭脂改質用ゴム組成物の製造方法において、有機リチウム化合物を重合 開始剤として使用して得られた共役ジェン重合体ゴムに、有機リチウム化合物のリチ ゥムに対して 1当量未満の量の、有機酸、無機酸及びルイス酸力 なる群力 選ばれ る少なくとも 1種の酸を添加した後、分子内に 2以上のリン原子を有するホスファイトィ匕 合物熱安定剤を該共役ジェン重合体ゴムに添加することが好ましい。  In the method for producing a rubber composition for modifying a resin of the present invention, the conjugated polymer rubber obtained by using an organolithium compound as a polymerization initiator is less than 1 equivalent with respect to the lithium of the organolithium compound. After adding at least one selected from the group of organic acid, inorganic acid, and Lewis acid power, the phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule is added to the conjugate gene. It is preferable to add to the polymer rubber.
[0015] また、本発明の榭脂改質用ゴム組成物の製造方法において、少なくとも、分子内に 2以上のリン原子を有するホスファイトィ匕合物熱安定剤の共役ジェン重合体ゴムへの 添加を、熱安定剤以外の配合剤を共役ジェン重合体ゴムに添加する前に行なうこと が好ましい。  [0015] Further, in the method for producing a rubber composition for modifying a resin of the present invention, at least a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule is added to the conjugated polymer rubber. It is preferable to carry out before adding a compounding agent other than the heat stabilizer to the conjugated polymer rubber.
更に、本発明の榭脂改質用ゴム組成物の製造方法において、全ての熱安定剤の 共役ジェン重合体ゴムへの添加を、熱安定剤以外の配合剤を共役ジェン重合体ゴ ムに添加する前に行なうことが好ましい。 Furthermore, in the method for producing a rubber composition for modifying a resin of the present invention, all of the heat stabilizers It is preferable to add to the conjugated polymer rubber before adding a compounding agent other than the heat stabilizer to the conjugated polymer rubber.
[0016] 更に本発明によれば、上記本発明の榭脂改質用ゴム組成物と基材榭脂とを含有し てなるゴム補強榭脂組成物が提供される。  [0016] Further, according to the present invention, there is provided a rubber-reinforced resin composition comprising the resin composition for modifying a resin of the present invention and a base resin.
上記ゴム補強榭脂組成物において、基材榭脂が少なくとも芳香族ビニル榭脂を含 有してなるものであることが好まし!/、。  In the rubber-reinforced resin composition, it is preferable that the base resin contains at least an aromatic vinyl resin! /.
発明の効果  The invention's effect
[0017] 本発明によれば、製造時及び貯蔵時の安定性に優れた榭脂改質用ゴム組成物を 得ることができる。また、この榭脂改質用ゴム糸且成物を用いて、光沢や色調に優れ、 透明性に優れ、フィッシュアイの少な 、ゴム補強榭脂組成物を得ることができる。 発明を実施するための最良の形態  [0017] According to the present invention, it is possible to obtain a rubber composition for modifying a resin having excellent stability during production and storage. In addition, a rubber-reinforced resin composition having excellent gloss and color tone, excellent transparency, and having a small fish eye can be obtained by using this rubber yarn composition for modifying a resin. BEST MODE FOR CARRYING OUT THE INVENTION
[0018] 本発明の榭脂改質用ゴム組成物は、共役ジェン重合体ゴム 100重量部、分子内に 2以上のリン原子を有するホスファイト化合物熱安定剤 0. 01〜0. 20重量部、並び に、チォエーテルィ匕合物熱安定剤及びアタリレートイ匕合物熱安定剤力 なる群から 選ばれる少なくとも一種の熱安定剤 0. 01-0. 20重量部を含有してなる。 [0018] The rubber composition for modifying a resin of the present invention comprises 100 parts by weight of a conjugated polymer rubber, 0.01 to 0.20 part by weight of a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule. In addition, at least one kind of heat stabilizer selected from the group consisting of a thioether compound heat stabilizer and an atherato toy compound heat stabilizer is contained in an amount of 0.01 to 20.20 parts by weight.
[0019] (共役ジェン重合体ゴム) [0019] (Conjugated polymer rubber)
本発明で使用する共役ジェン重合体ゴムは、共役ジェンの単独重合体ゴム又は共 役ジェンとこれと共重合可能な単量体との共重合体ゴムである。  The conjugation polymer rubber used in the present invention is a homopolymer rubber of conjugation or a copolymer rubber of a co-gene and a monomer copolymerizable therewith.
共役ジェン共重合体ゴムにぉ 、て、共役ジェン単量体単位の比率は特に制限され ないが、 40重量%以上であることが好ましぐより好ましくは、 50〜75重量%である。 上記比率がこの範囲にある共役ジェン共重合体ゴムを用いると、得られるゴム補強榭 脂組成物の耐衝撃性が優れたものとなる。  The ratio of the conjugation monomer unit to the conjugation copolymer rubber is not particularly limited, but is preferably 40% by weight or more, more preferably 50 to 75% by weight. When a conjugated-gen copolymer rubber having the above ratio in this range is used, the resulting rubber-reinforced resin composition has excellent impact resistance.
[0020] この共役ジェン重合体ゴムを得るための共役ジェン単量体は、特に限定されない 1S その具体例としては、ブタジエン、イソプレン、 2, 3—ジメチルブタジエン、 1, 3— ペンタジェン等を挙げることができる。これらの中でも、ブタジエン及びイソプレンが好 ましぐ特にブタジエンが好ましい。 [0020] The conjugation monomer for obtaining the conjugation polymer rubber is not particularly limited. 1S Specific examples thereof include butadiene, isoprene, 2,3-dimethylbutadiene, 1,3-pentagen, and the like. Can do. Of these, butadiene and isoprene are preferred, and butadiene is particularly preferred.
これらの共役ジェン単量体は、一種類を単独で使用しても、二種以上を併用しても よい。 [0021] 共役ジェンと共重合可能な単量体も特に限定されない。その具体例としては、スチ レン、 a—メチノレスチレン、 2—メチノレスチレン、 3—メチノレスチレン、 4—メチルスチレ ン、 4—tーブチルスチレン、 2, 4—ジメチルスチレン、 2, 4—ジイソプロピノレスチレン 、 5—t—ブチルー 2—メチルスチレン等の芳香族ビュル単量体; 1, 5—へキサジェン 、 1, 6—へブタジエン、 1, 7—ォクタジェン、ジシクロペンタジェン、 5—ェチリデンー 2—ノルボルネン等の非共役ジェン単量体;アクリル酸メチル、メタクリル酸メチル、ァ クリル酸ェチル、アクリル酸ブチル等の(メタ)アクリル酸エステル単量体;アタリロニトリ ル、メタタリ口-トリル、 a—クロ口アクリロニトリル等の α , β—エチレン性不飽和-トリ ル単量体;等を挙げることができる。 These conjugation monomers may be used alone or in combination of two or more. [0021] The monomer copolymerizable with the conjugation is not particularly limited. Specific examples include styrene, a-methylol styrene, 2-methylol styrene, 3-methylol styrene, 4-methyl styrene, 4-tert-butyl styrene, 2,4-dimethyl styrene, 2,4-diisopropylene. Aromatic butyl monomers such as nostyrene, 5-t-butyl-2-methylstyrene, 1,5-hexagen, 1,6-hexabutadiene, 1,7-octadiene, dicyclopentadiene, 5-ethylidene 2 —Non-conjugate monomers such as norbornene; (Meth) acrylic acid ester monomers such as methyl acrylate, methyl methacrylate, ethyl acrylate, and butyl acrylate; And α , β-ethylenically unsaturated-tolyl monomer such as oral acrylonitrile.
これらの中でも、芳香族ビュル単量体が好ましぐ特にスチレンが好ましい。  Of these, styrene is particularly preferred, with aromatic bull monomers being preferred.
[0022] 共役ジェン重合体ゴムとして共重合体を用いる場合における各単量体の結合様式 は、 目的及び用途に応じて選択される。例えば、芳香族ビュル一共役ジェン共重合 体を用いる場合では、耐衝撃強度を最も重視するときは、ランダム共重合が選択され 、光沢を重要視する用途にはブロック共重合体が選択される。  [0022] In the case of using a copolymer as the conjugation polymer rubber, the bonding mode of each monomer is selected according to the purpose and application. For example, in the case of using an aromatic butyl monoconjugate copolymer, when the impact strength is most important, a random copolymer is selected, and a block copolymer is selected for an application in which gloss is important.
[0023] 共役ジェン重合体ゴムとして、芳香族ビュル—共役ジェン共重合体を用いる場合 は、芳香族ビュル含有量が通常 3〜60重量%、好ましくは 10〜50重量%、より好ま しくは 20〜35重量%であるときに、衝撃強度と透明性に優れるのでよい。  [0023] When an aromatic bull-conjugene copolymer is used as the conjugated-gen polymer rubber, the aromatic bur content is usually 3 to 60% by weight, preferably 10 to 50% by weight, more preferably 20 When it is ˜35% by weight, the impact strength and transparency are excellent.
ブロック共重合体の場合は、光沢を重視するときは芳香族ビニルブロック率が 70重 量%以上であることが好ましぐ 80重量%以上であることがより好ましい。衝撃強度と 光沢とのバランスが目的であるならば、上記ブロック率は 20〜80重量%であることが 好ましぐ 30〜75重量%であることがより好ましい。  In the case of a block copolymer, when importance is given to gloss, the aromatic vinyl block ratio is preferably 70% by weight or more, more preferably 80% by weight or more. If the balance between impact strength and gloss is the purpose, the block ratio is preferably 20 to 80% by weight, more preferably 30 to 75% by weight.
なお、芳香族ビニルブロック率は、ブロック共重合ゴム中の全芳香族ビュル単量体 単位中、芳香族ビュル単量体単位のみからなる分子量約 1, 000以上の連鎖を形成 している単位量を示す数値であり、 I. M. Kolthoffら,ジャーナル'ォブ 'サイエンス( J. Polym. Sci. ) ,第 1卷, P429 (1948)に記載されているオスミウム酸分解法に従 つて測定される The aromatic vinyl block rate is the amount of units that form a chain with a molecular weight of about 1,000 or more, consisting of only aromatic bull monomer units in the total aromatic bull monomer units in the block copolymer rubber. , Measured according to the osmium acid decomposition method described in IM Kolthoff et al., Journal 'Ob' Science (J. Polym. Sci.), Part 1, P 429 (1948).
値である。  Value.
[0024] 共役ジェン単量体単位における結合様式も特に限定されないが、ビニル結合単位 の比率は、通常 1〜90モル0 /。、好ましくは 7〜50モル0 /。、より好ましくは 10〜40モル %である。 [0024] The bonding mode in the conjugation monomer unit is not particularly limited, but a vinyl bonding unit. The ratio is usually 1-90 mol 0 /. , Preferably 7-50 mol 0 /. More preferably, it is 10-40 mol%.
ビュル結合単位量力 Sこの範囲にあるときに、本発明のゴム補強榭脂組成物から、耐 衝撃性及び光沢に優れ、射出成形品等においては表面の部位による光沢のばらつ きが少ない成形品を得ることができる。  Bullet unit strength S When in this range, the rubber-reinforced resin composition of the present invention is excellent in impact resistance and gloss, and in molded products, there is little variation in gloss due to surface parts. Can be obtained.
また、共役ジェンと共重合可能な、芳香族ビニル単量体以外の単量体の使用量は 、全単量体中、通常、 40重量%以下、好ましくは 30重量%以下、より好ましくは 15重 量%以下である。  The amount of the monomer other than the aromatic vinyl monomer that can be copolymerized with the conjugation monomer is usually 40% by weight or less, preferably 30% by weight or less, more preferably 15% in all monomers. Weight% or less.
[0025] 共役ジェン重合体ゴムの具体例としては、ブタジエンゴム、イソプレンゴム、ブタジ ェンーイソプレンゴム等の共役ジェン単量体単位のみからなる重合体ゴム;スチレン ブタジエンゴム、スチレン イソプレンゴム、スチレン ブタジエン イソプレンゴム 等の芳香族ビュル単量体と共役ジェン単量体とのランダム共重合体ゴム;スチレン ブタジエンブロック共重合体ゴム、スチレン イソプレンブロック共重合体ゴム、スチレ ンーブタジエン イソプレンブロック共重合体ゴム等の芳香族ビニル単量体と共役ジ ェン単量体とのブロック共重合体ゴム;等を挙げることができる。  [0025] Specific examples of the conjugated-gen polymer rubber include polymer rubbers composed only of conjugated-gen monomer units such as butadiene rubber, isoprene rubber, butadiene-isoprene rubber; styrene butadiene rubber, styrene isoprene rubber, styrene butadiene. Random copolymer rubber of aromatic bur monomer such as isoprene rubber and conjugation monomer; styrene butadiene block copolymer rubber, styrene isoprene block copolymer rubber, styrene-butadiene isoprene block copolymer rubber, etc. And a block copolymer rubber of an aromatic vinyl monomer and a conjugated diene monomer.
[0026] 共役ジェン重合体ゴムの分子量は、特に限定されな 、が、ゲルパーミエーシヨンク 口マトグラフィ一によるポリスチレン換算重量平均分子量で、通常 50, 000〜1, 000 , 000、好まし <は 100, 000〜600, 000、より好まし <は 150, 000〜500, 000で あるときに、衝撃強度と光沢の優れた榭脂組成物を与える。  [0026] The molecular weight of the conjugated polymer rubber is not particularly limited, but is a polystyrene-reduced weight average molecular weight by gel permeation chromatography, usually 50,000 to 1,000,000, preferably < When it is 100,000-600,000, more preferably <150,000-500,000, it gives a resin composition with excellent impact strength and gloss.
[0027] 共役ジェン重合体ゴムが芳香族ビュル一共役ジェン共重合体ゴムである場合、芳 香族ビュル一共役ジェンブロック共重合ゴムの 5%スチレン溶液粘度力 5〜200m Pa ' s、好ましくは 10〜100mPa ' s、より好ましくは 15〜70mPa' sのときに、榭脂組 成物の耐衝撃強度と榭脂組成物製造時における該溶液の取り扱い性に優れる。  [0027] When the conjugated-gen polymer rubber is an aromatic bull-conjugated conjugated copolymer rubber, a 5% styrene solution viscosity force of the aromatic-bule-conjugated conjugated block copolymer rubber is 5 to 200 mPa's, preferably When the viscosity is 10 to 100 mPa's, more preferably 15 to 70 mPa's, the impact strength of the resin composition and the handleability of the solution during production of the resin composition are excellent.
[0028] 共役ジェン重合体ゴムは、そのガラス転移温度 (ブロック共重合体の場合は、その 共役ジェン重合体ブロック部分のガラス転移温度)に特に制限はないが、 40°C以 下が好ましぐより好ましくは 90〜一 50°C、更に好ましくは 85〜一 55°Cである。  [0028] The glass transition temperature of the conjugated polymer rubber (in the case of a block copolymer, the glass transition temperature of the block of the conjugated polymer) is not particularly limited, but is preferably 40 ° C or lower. More preferably, it is 90 to 1-50 ° C, more preferably 85 to 1550C.
[0029] 共役ジェン重合体ゴムの重合方法は、特に限定されず、従来公知の方法を採用す ることがでさる。 例えば、炭化水素溶媒中、有機アルカリ金属触媒、有機アルカリ土類金属触媒や、 コバルト、ニッケル、ネオジム、サマリウム、ガドリニウム等の遷移金属の有機酸塩を重 合開始剤として、共役ジェン単量体及び必要に応じて使用するその他の単量体を重 合せしめて重合体溶液を製造する。 [0029] The polymerization method of the conjugated polymer rubber is not particularly limited, and a conventionally known method can be employed. For example, an organic alkali metal catalyst, an organic alkaline earth metal catalyst, or an organic acid salt of a transition metal such as cobalt, nickel, neodymium, samarium, or gadolinium in a hydrocarbon solvent as a polymerization initiator, If necessary, the polymer solution is produced by combining other monomers used.
有機アルカリ金属触媒、有機アルカリ土類金属触媒や、コバルト、ニッケル、ネオジ ム、サマリウム、ガドリニウム等の遷移金属の有機酸塩を用いて溶液重合をすると、上 記のガラス転移温度を有する共役ジェン重合体ゴムを容易に得ることができる。 これらの中でも、有機アルカリ金属触媒を用いる方法が好まし 、。  When solution polymerization is performed using an organic alkali metal catalyst, an organic alkaline earth metal catalyst, or an organic acid salt of a transition metal such as cobalt, nickel, neodymium, samarium, gadolinium, etc., a conjugate gen weight having the above glass transition temperature is obtained. The combined rubber can be easily obtained. Among these, a method using an organic alkali metal catalyst is preferred.
[0030] 有機アルカリ金属触媒としては、分子中に 1個以上のリチウム原子を結合した有機リ チウム化合物が好ましい。有機リチウム化合物としては、ェチルリチウム、 n—プロピ ノレリチウム、イソプロピルリチウム、 n—ブチノレリチウム、 sec—ブチルリチウム、 tーブチ ルリチウム、へキサメチレンジリチウム、ブタジェ-ルリチウム、イソプレニルジリチウム 等を例示することができる。これらの有機リチウム化合物は、 1種類を単独で使用して も 2種以上を混合して使用してもよい。 [0030] The organic alkali metal catalyst is preferably an organic lithium compound in which one or more lithium atoms are bonded in the molecule. Examples of organolithium compounds include ethyllithium, n-propynolethium, isopropyllithium, n-butynolethium, sec-butyllithium, tert-butyllithium, hexamethylenedilithium, butagellithium, isoprenyldilithium, etc. Can do. These organolithium compounds may be used alone or as a mixture of two or more.
[0031] 重合溶媒は、上記重合開始剤に不活性なものであれば特に限定されるものではな ぐ例えば、鎖状炭化水素溶媒、環式炭化水素溶媒又はこれらの混合溶媒が使用さ れる。 [0031] The polymerization solvent is not particularly limited as long as it is inert to the polymerization initiator. For example, a chain hydrocarbon solvent, a cyclic hydrocarbon solvent, or a mixed solvent thereof is used.
鎖状炭化水素溶媒としては n—ブタン、イソブタン; 1—ブテン、イソプチレン、トラン ス一 2—ブテン、シス一 2—ブテン、 1—ペンテン、トランス一 2—ペンテン、シス一 2— ペンテン、 n—ペンタン、イソペンタン、 neo—ペンタン等の、炭素数 4〜5の鎖状アル カン及びアルケンを例示することができる。  Chain hydrocarbon solvents include n-butane, isobutane; 1-butene, isoptylene, trans-2-butene, cis-1-butene, 1-pentene, trans-2-pentene, cis-2-pentene, n- Examples thereof include linear alkanes and alkenes having 4 to 5 carbon atoms such as pentane, isopentane, neo-pentane and the like.
また、環式炭化水素溶媒の具体例としては、ベンゼン、トルエン、キシレン等の芳香 族化合物;シクロへキサン等の脂環式炭化水素を挙げることができる。  Specific examples of the cyclic hydrocarbon solvent include aromatic compounds such as benzene, toluene and xylene; and alicyclic hydrocarbons such as cyclohexane.
これらの重合溶媒は、 1種類を単独で使用しても 2種以上を混合して使用してもよい  These polymerization solvents may be used alone or in combination of two or more.
[0032] 重合に際して、重合速度の調整、重合した共役ジェン単量体単位部分のミクロ構 造 (シス、トランス、ビニルの比率)の変量、共役ジェン単量体とビュル芳香族化合物 の反応性比の調整等の目的で、重合調整剤を使用することができる。 重合調整剤としては、比誘電率が 2. 5〜5. 0の芳香族若しくは脂肪族エーテル又 は第 3級ァミン等の極性ィ匕合物が好適に使用できる。 [0032] Upon polymerization, the polymerization rate is adjusted, the microstructure of the polymerized conjugation monomer unit portion (cis, trans, ratio of vinyl), the reactivity ratio of the conjugation monomer and the bull aromatic compound. A polymerization regulator can be used for the purpose of adjusting the above. As the polymerization regulator, an aromatic or aliphatic ether having a relative dielectric constant of 2.5 to 5.0 or a polar compound such as tertiary amine can be preferably used.
このような極性化合物の具体例としては、ジフエ-ルエーテル、ァ-ソール等の芳 香族エーテル;ジェチルエーテル、ジブチルエーテル、エチレングリコールジブチル エーテル等の脂肪族エーテル;トリメチルァミン、トリェチルァミン、トリプロピルアミン 等の第 3級モノアミン; N, N, Ν' , Ν,一テトラメチルエチレンジァミン、 Ν, Ν, Ν' , Ν ,ーテトラェチルエチレンジァミン等の第 3級ポリアミン;等が挙げられ、これらの 1種又 は 2種以上が好適に使用される。  Specific examples of such polar compounds include aromatic ethers such as diphenyl ether and ether; aliphatic ethers such as jetyl ether, dibutyl ether, and ethylene glycol dibutyl ether; trimethylamine, triethylamine, and tripropyl. Tertiary monoamines such as amines; tertiary polyamines such as N, N, Ν ', Ν, monotetramethylethylenediamine, Ν, Ν, Ν', ,, -tetraethylethylenediamine; etc. One or more of these are preferably used.
極性化合物としては、上記以外に、チォエーテル類;トリフエニルホスフィン等のホ スフイン;へキサメチルホスホルアミド等のホスホルアミド;アルキルベンゼンスルホン 酸塩;カリウム又はナトリウムのアルコキシド;等を挙げることができる。  In addition to the above, examples of polar compounds include thioethers; phosphines such as triphenylphosphine; phosphoramides such as hexamethylphosphoramide; alkylbenzene sulfonates; alkoxides of potassium or sodium;
[0033] 共役ジェン重合体ゴムを製造する際の重合温度は一般に— 10°C〜150°C、好ま しくは 40°C〜120°Cである。重合に要する時間は条件によって異なる力 通常、 48 時間以内、特に好適には 0. 5〜10時間である。反応温度の制御が困難な場合には 還流型凝縮器を設置した反応容器を用い還流冷却による温度制御を行なうのが好 ましい。 [0033] The polymerization temperature for producing the conjugated polymer rubber is generally -10 ° C to 150 ° C, preferably 40 ° C to 120 ° C. The time required for the polymerization varies depending on the conditions. Usually, it is within 48 hours, particularly preferably 0.5 to 10 hours. When it is difficult to control the reaction temperature, it is preferable to control the temperature by reflux cooling using a reaction vessel equipped with a reflux condenser.
また、重合は、窒素ガス等の不活性ガスの雰囲気下で行なうことが望ましい。重合 圧力は、上記重合温度範囲で単量体及び溶媒を液相に維持するに充分な圧力の 範囲で行なえばよぐ特に限定されない。  The polymerization is desirably performed in an atmosphere of an inert gas such as nitrogen gas. The polymerization pressure is not particularly limited as long as it is carried out in a pressure range sufficient to maintain the monomer and solvent in the liquid phase within the above polymerization temperature range.
[0034] 各単量体の重合方法は特に限定されず、単量体の全量と開始剤の全量を一括し て重合系に仕込んで反応させるバッチ重合、これらを連続的に重合系に供給しつつ 反応させる連続重合、単量体と開始剤の一部を用いて所定の転化率まで重合を行 なわせた後、残りの単量体と開始剤を添加して重合を継続する方法等の、通常用い られる方法の 、ずれを用いてもょ 、。 [0034] The polymerization method of each monomer is not particularly limited, and batch polymerization in which the total amount of the monomer and the total amount of the initiator are collectively charged into the polymerization system and reacted, and these are continuously supplied to the polymerization system. While continuing the polymerization while reacting to a predetermined conversion rate using a part of the monomer and initiator, and then continuing the polymerization by adding the remaining monomer and initiator. You can use a deviation from the commonly used method.
また、重合反応は、必要に応じて、アルコール等の重合停止剤を用いて停止すれ ばよい。  The polymerization reaction may be stopped using a polymerization stopper such as alcohol as necessary.
また、共役ジェン重合体ゴムは、重合後、水素添加を行って、重合体中の不飽和 結合の少なくとも一部を飽和させたものであってもよい。 [0035] 重合後の共役ジェン重合体ゴム溶液は、重合触媒として使用した各種金属化合物 に起因して酸性又はアルカリ性となっていることがある。従って、凝固、熱安定剤配合 等の操作の前に、液性に対応して、それぞれ、塩基性又は酸性の化合物で中和を 行なうことが好ましい。 In addition, the conjugated polymer rubber may be one obtained by hydrogenating after polymerization to saturate at least a part of the unsaturated bonds in the polymer. [0035] The conjugation polymer rubber solution after polymerization may be acidic or alkaline due to various metal compounds used as a polymerization catalyst. Therefore, before operations such as coagulation and heat stabilizer blending, it is preferable to neutralize with a basic or acidic compound corresponding to the liquidity.
[0036] この中和に使用する塩基性ィ匕合物としては、アルカリ金属水酸化物;炭酸アルカリ 金属塩;炭酸水素アルカリ金属塩;アンモニア;エタノールァミン等のアミンィ匕合物等 を使用することができる。  [0036] The basic compound used for the neutralization includes alkali metal hydroxides; alkali carbonate metal salts; alkali metal hydrogen carbonate salts; ammonia; amine compounds such as ethanolamine. be able to.
また、酸性ィ匕合物としては、無機酸、有機酸のほか、ルイス酸を使用することができ る。  As the acidic compound, a Lewis acid can be used in addition to an inorganic acid and an organic acid.
無機酸の例としては、硫酸、塩酸、硝酸、ホウ酸、燐酸、炭酸ガスを挙げることがで きる。  Examples of the inorganic acid include sulfuric acid, hydrochloric acid, nitric acid, boric acid, phosphoric acid, and carbon dioxide gas.
有機酸の例としては、安息香酸、クェン酸等のカルボン酸のほ力、スルホン酸、スル フィン酸、フエノールイ匕合物等を挙げることができる。  Examples of organic acids include the power of carboxylic acids such as benzoic acid and citrate, sulfonic acid, sulfinic acid, phenolic compounds and the like.
ルイス酸の例としては、塩ィ匕アルミニウム、塩化鉄、フッ化ホウ素等を挙げることがで きる。  Examples of Lewis acids include aluminum chloride, iron chloride, boron fluoride and the like.
これらのうち、有機酸が好ましぐ中でもカルボン酸が好ましい。  Among these, carboxylic acid is preferable among organic acids.
[0037] これらの中和剤の量は、触媒金属残渣を完全に中和するのに必要な量よりも少なく 使用することが好ましい。好ましくは、完全に中和するのに必要な量に対して (例えば 、重合開始剤として有機リチウム化合物を用いた場合は、その用いた有機リチウム化 合物のリチウムに対して)、 0. 1〜0. 9当量、より好ましくは 0. 2〜0. 7当量、特に好 ましくは 0. 3〜0. 6当量である。 [0037] The amount of these neutralizing agents is preferably used less than the amount necessary to completely neutralize the catalyst metal residue. Preferably, with respect to the amount necessary for complete neutralization (for example, when an organolithium compound is used as the polymerization initiator, relative to the lithium of the organolithium compound used), 0.1 ˜0.9 equivalents, more preferably 0.2 to 0.7 equivalents, particularly preferably 0.3 to 0.6 equivalents.
中和剤の使用量をこの範囲内とすることにより、共役ジェン重合体ゴム中の中和剤 の析出を完全に防ぐことができ、これを用いて得られるゴム補強榭脂組成物の透明 '性が良好なものとなる。  By setting the use amount of the neutralizing agent within this range, precipitation of the neutralizing agent in the conjugated polymer rubber can be completely prevented, and the rubber-reinforced resin composition obtained by using this can be transparent. The property is good.
[0038] なお、本発明の榭脂改質用ゴム組成物にぉ 、て、共役ジェン重合体ゴムにカ卩えて [0038] It should be noted that the resin composition for modifying a resin of the present invention can be combined with a conjugated polymer rubber.
、これ以外のゴムを配合してもよい。 Other rubbers may be blended.
[0039] 本発明の榭脂改質用ゴム組成物は、必須の熱安定剤として、分子内に 2以上のリン 原子を有するホスファイト化合物熱安定剤を含有する。 分子内に 2以上のリン原子を有するホスファイト化合物熱安定剤は、特に限定され な!、が、ジホスファイト熱安定剤であることが好ま U、。 [0039] The rubber composition for modifying a resin of the present invention contains a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule as an essential thermal stabilizer. The phosphite compound heat stabilizer having two or more phosphorus atoms in the molecule is not particularly limited, but is preferably a diphosphite heat stabilizer.
その具体例としては、ジ(トリデシル)ペンタエリスリトールジホスフアイト、ジステアリ ルペンタエリスリトールジホスファイト等のジアルキルペンタエリスリトールジホスフアイ ト;ジ(ノ -ルフエ-ル)ペンタエリスリトールジホスフアイト、ビス(2, 4 ジー t—ブチル フエ-ル)ペンタエリスリトールジホスフアイト、ビス(2, 6 ジー t ブチルフエ-ル)ぺ ンタエリスリトールジホスフアイト、ビス(2, 6 ジ—tーブチルー 4 メチルフエ-ル) ペンタエリスリトールジホスフアイト、ビス(2, 4 ジ—tーブチルー 6 メチルフエ-ル )ペンタエリスリトールジホスフアイト、ビス(2, 6 ジ一 t—ブチル 4—イソプロピルフ ェ -ル)ペンタエリスリトールジホスフアイト、ビス(2, 6 ジ一 t—ブチル 4 sec— ブチルフエ-ル)ペンタエリスリトールジホスフアイト、ビス(2, 4, 6 トリー t—ブチル フエ-ル)ペンタエリスリトールジホスファイト等のジァリールペンタエリスリトールジホス ファイト;等のペンタエリスリトールジホスフアイトのほ力、テトラ(トリデシル)イソプロピリ デンジフエ-ルジホスファイト、テトラ(トリデシル)一 1, 1, 3 トリス(2—メチル 5— t —ブチル— 4—ヒドロキシフエ-ル)ブタンジホスフアイト、テトラ(C 以上 C 以下の  Specific examples thereof include di (tridecyl) pentaerythritol diphosphite, distearyl pentaerythritol diphosphite, and other dialkylpentaerythritol diphosphites; di (norphenol) pentaerythritol diphosphite, bis (2 , 4 tert-butylphenol) pentaerythritol diphosphite, bis (2,6-dibutylbutyl) pentaerythritol diphosphite, bis (2,6 di-tert-butyl-4-methylphenol) pentaerythritol Diphosphite, bis (2,4 di-tert-butyl-6-methylphenyl) pentaerythritol diphosphite, bis (2,6-di-tert-butyl 4-isopropylphenyl) pentaerythritol diphosphite, bis ( 2, 6 Di-t-butyl 4 sec-butylphenol) pentaerythritol diphosphine Iite, bis (2, 4, 6-tree t-butyl phenol) pentaerythritol diphosphite and other dialyl pentaerythritol diphosphites; and others such as pentaerythritol diphosphite, tetra (tridecyl) isopropylidene diphenyl -Rudiphosphite, tetra (tridecyl) -1,1,1,3 tris (2-methyl 5-t-butyl-4-hydroxyphenol) butanediphosphite, tetra (C to C
12 15 混合アルキル) 4, 4,一イソプロピリデンジフエ-ルジホスファイト、テトラ(トリデシル )—4, 4,ーブチリデンビス(2— t—ブチルー 5 メチルフエ-ル)ジホスフアイト、テト ラ(トリデシル) 4, 4,ーブチリデンビス(3—メチルー 6— t ブチルフエノール)ジホ スフアイト、ビス(ォクチルフエ-ル) ビス〔4, 4,ーブチリデンビス(3—メチルー 6—t ブチルフエノール)〕 1, 6 へキサンジオールジホスファイト等を挙げることがで きる。  12 15 Mixed alkyl) 4, 4, monoisopropylidene diphenyl diphosphite, tetra (tridecyl) -4, 4, 4-butylidenebis (2-tert-butyl-5-methylphenyl) diphosphite, tetra (tridecyl) 4, 4 , -Butylidenebis (3-methyl-6-t-butylphenol) diphosphite, bis (octylphenol) bis [4,4, -butylidenebis (3-methyl-6-tbutylphenol)] 1,6 hexanediol diphosphite, etc. Can be mentioned.
なお、分子内に 2以上のリン原子を有するホスファイトィ匕合物熱安定剤は、トリス〔2 —tーブチルー 4一(3—t—ブチルー 4ーヒドロキシ 5—メチルフエ-ルチオ) 5— メチルフエニル〕ホスファイトのように、分子内に 2以上のチォエーテル構造を有するも のであってもよい。  The phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule is tris [2-t-butyl-4- (3-tert-butyl-4-hydroxy-5-methylphenylthio) 5-methylphenyl] phosphite. Thus, it may have two or more thioether structures in the molecule.
これらの分子内に 2以上のリン原子を有するホスファイトィ匕合物熱安定剤のうち、室 温で液状のジホスファイト熱安定剤が均一分散性の観点力も好ましい。また、その分 子量は 700以上であることが好ましく、 800以上であることがより好ま U、。 榭脂改質用ゴム組成物における、分子内に 2以上のリン原子を有するホスファイト 化合物熱安定剤の量は、共役ジェン重合体ゴム 100重量部当たり、 0. 01-0. 20 重量咅^好ましく ίま 0. 02〜0. 10重量咅^更に好ましく ίま 0. 03〜0. 09重量咅であ る。 Of these phosphite compound heat stabilizers having two or more phosphorus atoms in the molecule, diphosphite heat stabilizers that are liquid at room temperature are also preferable in terms of uniform dispersibility. Further, the molecular weight is preferably 700 or more, more preferably 800 or more. The amount of the phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule in the rubber composition for modifying the resin is 0.01 to 0.20 weight per 100 parts by weight of the conjugated polymer rubber. Preferably it is 0.02 to 0.10 wt., More preferably 0.03 to 0.09 wt.
使用量がこの範囲内であるとき、共役ジェン重合体ゴムの着色、劣化が起こり難ぐ ゴム補強榭脂組成物の製造時の重合安定性や、得られるゴム補強榭脂組成物の色 調、透明性及び光沢が良好となる。  When the amount used is within this range, the coloration and degradation of the conjugated polymer rubber is unlikely to occur, the polymerization stability during the production of the rubber-reinforced resin composition, and the color tone of the resulting rubber-reinforced resin composition, Good transparency and gloss.
[0041] 分子内に 2以上のリン原子を有するホスファイト化合物熱安定剤に代えて、分子内 に有するリン原子の数が 1個のホスファイトィ匕合物熱安定剤を使用すると、共役ジェ ン重合体ゴム中のゲル量が多くなり、貯蔵安定性が不良となり、得られる榭脂改質用 ゴム組成物及びゴム補強榭脂組成物の色調や透明性が劣ったものとなる。 [0041] When a phosphite compound thermal stabilizer having one phosphorus atom in the molecule is used instead of a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule, the conjugated The amount of gel in the combined rubber increases, the storage stability becomes poor, and the color and transparency of the resulting resin composition and the rubber-reinforced resin composition are inferior.
[0042] 本発明の榭脂改質用ゴム組成物は、分子内に 2以上のリン原子を有するホスフアイ ト化合物熱安定剤に加えて、チォエーテルィ匕合物熱安定剤及びアタリレートイ匕合物 熱安定剤からなる群力 選ばれる少なくとも一種の熱安定剤を更に含有することが必 要である。 [0042] The resin composition for rubber modification of the present invention includes a thioether compound heat stabilizer and an attalitoy compound compound in addition to a phosphate compound heat stabilizer having two or more phosphorus atoms in the molecule. It is necessary to further contain at least one heat stabilizer selected from the group power consisting of heat stabilizers.
この少なくとも一種の熱安定剤の量は、共役ジェン重合体ゴム 100重量部当たり、 0. 01〜0. 20重量部であることが必要である。使用量がこの範囲内であるとき、共役 ジェン重合体ゴムの着色、劣化が起こり難ぐゴム補強榭脂組成物の製造時の重合 安定性や、得られるゴム補強榭脂組成物の色調、透明性及び光沢が良好となる。  The amount of the at least one heat stabilizer needs to be 0.01 to 0.20 parts by weight per 100 parts by weight of the conjugated polymer rubber. When the amount used is within this range, the coloration of the conjugated polymer rubber and the polymerization stability during the production of the rubber-reinforced resin composition that hardly causes deterioration, the color tone of the resulting rubber-reinforced resin composition, and transparency Property and gloss are improved.
[0043] これらのチォエーテル化合物熱安定剤及びアタリレート化合物熱安定剤は、それ ぞれ単独で使用してもよぐまた、両者を併用してもよい。両者を併用するとき、その 合計使用量が、共役ジェン重合体ゴム 100重量部当たり、 0. 01-0. 20重量部で あることが必要である。チォエーテル化合物熱安定剤及びアタリレート化合物熱安定 剤を併用すると、それぞれ単独で使用する場合に比べて、更に優れた熱安定効果が 得られる。 [0043] These thioether compound heat stabilizers and attalylate compound heat stabilizers may be used alone or in combination. When both are used in combination, the total amount used must be 0.01 to 0.20 parts by weight per 100 parts by weight of the conjugated polymer rubber. When a thioether compound heat stabilizer and an attalylate compound heat stabilizer are used in combination, a further excellent heat stability effect can be obtained as compared with the case where each is used alone.
[0044] チォエーテルィ匕合物熱安定剤は、硫黄原子が 2個の炭化水素基に結合したチォ エーテル構造を有する熱安定剤であれば特に限定されな ヽが、チォエーテル構造 を分子内に 2以上有するものが好ましい。 その具体例としては、ジラウリル 3, 3 ' チォジプロピオネート、ジミリスチルー 3, 3,一チォジプロピオネート、ジステアリル 3, 3,一チォジプロピオネート、ラウリルス テアリル 3, 3 ' チォジプロピオネート、ペンタエリスリトールーテトラキス(3—ラウリ ルチオプロピオネート)、 3, 9 ビス一(2 ドデシルチオェチル) 2, 4, 8, 10—テ トラォキサスピロ〔5, 5〕ゥンデカン; 4, 6—ビス(オタチルチオメチル)一o クレゾ一 ル、 2, 2 チォ一ジエチレンビス〔3— (3, 5 ジ一 t—ブチル 4 ヒドロキシフエ- ル)プロピオネート〕、 2, 4 ビス一(n—ォクチルチオ)一 6— (4 ヒドロキシ一 3, 5 —ジ— t—ブチルァ-リノ)— 1, 3, 5 トリァジン;等を挙げることができる。 [0044] The thioether compound thermal stabilizer is not particularly limited as long as it has a thioether structure in which a sulfur atom is bonded to two hydrocarbon groups. However, the thioether structure has two or more thioether structures in the molecule. What has is preferable. Specific examples thereof include dilauryl 3, 3 ′ thiopropionate, dimyristyl 3, 3, monothiodipropionate, distearyl 3, 3, monothiodipropionate, lauryl stearyl 3, 3 ′ thiopropionate, Pentaerythritol-tetrakis (3-laurylthiopropionate), 3, 9 Bis (2 dodecylthioethyl) 2, 4, 8, 10-Tetraoxaspiro [5,5] undecane; 4, 6-bis (Otachi) 1-cresol, 2, 2 thiodiethylene bis [3- (3,5 di-tert-butyl 4-hydroxyphenol) propionate], 2,4 bis- (n-octylthio) -6- (4 hydroxy-1,3,5-di-t-butyla-lino) -1,3,5 triazine; and the like.
これらのチォエーテルィ匕合物熱安定剤は、一種類を単独で使用してもよぐ二種類 以上を併用してもよい。  These thioether compound heat stabilizers may be used alone or in combination of two or more.
これらのチォエーテルィ匕合物熱安定剤のうち、フエノール化合物、即ち、分子内に フエノール基を有するものが好まし 、。  Of these thioether compound thermal stabilizers, phenol compounds, that is, those having a phenol group in the molecule are preferred.
[0045] チォエーテルィ匕合物熱安定剤の使用量は、共役ジェン重合体ゴム 100重量部当 たり、 0. 01〜0. 10重量咅^好ましく ίま 0. 02〜0. 09重量咅^更に好ましく ίま 0. 03 〜0. 08重量部である。 [0045] The amount of the thioether compound heat stabilizer used is from 0.01 to 0.10 wt% per 100 parts by weight of the conjugated polymer rubber, preferably 0.02 to 0.09 wt%. Preferably ί is 0.03 to 0.08 parts by weight.
使用量がこの範囲内であるとき、共役ジェン重合体ゴムの着色、劣化が起こり難ぐ 貯蔵時の安定性も良好となり、ゴム補強榭脂組成物製造時の安定性が良好で、得ら れるゴム補強榭脂組成物の色調が良好となる。  When the amount used is within this range, the conjugated polymer rubber is not easily colored or deteriorated, the stability during storage is good, and the stability during the production of the rubber-reinforced resin composition is good. The color tone of the rubber-reinforced resin composition becomes good.
[0046] アタリレートイ匕合物熱安定剤は、分子内にアタリロイル基又はメタクリロイル基を有す る熱安定剤である。分子内にこれらの基を 1個以上有しているものであれば、それ以 外の構造は問わない。 [0046] The talaretoy compound heat stabilizer is a heat stabilizer having an attalyloyl group or a methacryloyl group in the molecule. Any other structure is acceptable as long as it has one or more of these groups in the molecule.
好ましいアタリレートイ匕合物熱安定剤としては、フエノール基を分子内に有するアル コールとアクリル酸又はメタクリル酸と力 得られる、フエノール基を有するアクリル酸 エステル又はメタクリル酸エステルの構造を有するものを挙げることができる。その具 体例としては、 2— t—ブチル 6— (3— t—ブチル 2 ヒドロキシ一 5—メチルベン ジル) 4—メチルフエ-ルアタリレート、 2-〔1— (2—ヒドロキシ一 3, 5 ジ一 t—ァ ミルフエ-ル)ェチル〕 4, 6—ジ一 t—ァミルフエ-ルアタリレートを挙げることができ る。 このアタリレートイ匕合物熱安定剤は、ゴム組成物の着色を引き起こすことがないので 、好ましい。 Preferable talate toy compound heat stabilizers are those having the structure of an acrylic acid ester or methacrylic acid ester having a phenol group, which is obtained with an alcohol having a phenol group in the molecule and acrylic acid or methacrylic acid. Can be mentioned. Specific examples include 2-t-butyl 6- (3-t-butyl 2-hydroxy-1-5-methylbenzil) 4-methylphenol acrylate, 2- [1-(2-hydroxy-1,3,5 di-one) tert-amyl tertylate). 4,6-Di-tert-amyl acrylate. This talate toy compound heat stabilizer is preferable because it does not cause coloring of the rubber composition.
[0047] アタリレート化合物熱安定剤の使用量は、共役ジェン重合体ゴム 100重量部当たり 、 0. 01〜0. 10重量咅^好ましく ίま 0. 02〜0. 09重量咅^更に好ましく ίま 0. 03〜0 . 08重量部である。  [0047] The amount of the attalylate compound heat stabilizer used is from 0.01 to 0.10 wt% preferably 100% by weight per 100 parts by weight of the conjugated polymer rubber, and more preferably 0.02 to 0.09 wt%. It is 0.03 to 0.08 parts by weight.
使用量がこの範囲内であるとき、共役ジェン重合体ゴムの着色、劣化が起こり難ぐ 貯蔵時の安定性も良好となり、ゴム補強榭脂組成物製造時の安定性が良好で、得ら れるゴム補強榭脂組成物の色調が良好となる。  When the amount used is within this range, the conjugated polymer rubber is not easily colored or deteriorated, the stability during storage is good, and the stability during the production of the rubber-reinforced resin composition is good. The color tone of the rubber-reinforced resin composition becomes good.
[0048] 本発明の榭脂改質用ゴム組成物は、分子内に 2以上のリン原子を有するホスフアイ ト化合物熱安定剤、チォエーテル化合物熱安定剤及びアタリレート化合物熱安定剤 以外の熱安定剤を含有して 、てもよ 、。 [0048] The rubber composition for modifying a resin of the present invention is a heat stabilizer other than a phosphite compound heat stabilizer, a thioether compound heat stabilizer and an attalylate compound heat stabilizer having two or more phosphorus atoms in the molecule. Contain, may be.
このような熱安定剤としては、分子内に 1個のリン原子を有するホスファイトィ匕合物 熱安定剤、分子内に 2以上のリン原子を有するホスホナイト化合物熱安定剤、分子内 にチォエーテル構造やアタリロイル基又はメタクリロイル基を有しないフエノールイ匕合 物熱安定剤、等を挙げることができる。  Examples of such heat stabilizers include phosphite compound heat stabilizers having one phosphorus atom in the molecule, phosphonite compound heat stabilizers having two or more phosphorus atoms in the molecule, thioether structure and attalyloyl in the molecule. And phenolic compound heat stabilizers having no methacryloyl group or methacryloyl group.
これらの熱安定剤の使用量は、共役ジェン重合体ゴム 100重量部当たり、 0. 01〜 0. 10重量咅^好ましく【ま0. 02〜0. 09重量咅^更に好ましく ίま 0. 03〜0. 08重量 部である。  These heat stabilizers are used in an amount of 0.01 to 0.10 wt.% Per 100 parts by weight of the conjugated polymer rubber, preferably [0.02 to 0.09 wt. ~ 0.08 parts by weight.
[0049] 分子内に 1個のリン原子を有するホスファイト化合物熱安定剤の具体例としては、ト リス(ノ -ルフエ-ル)ホスファイト、トリス(2, 4 ジ— t—ブチルフエ-ル)ホスファイト、 トリス(2, 5 ジ一 t—ブチルフエ-ル)ホスファイト、トリス(2, 4 ビス(1, 1—ジメチ ルプロピル)フエ-ル)ホスファイト、トリデシルホスフアイト、ォクチルジフエ-ルホスフ アイト、ジ(デシル)モノフエ-ルホスフアイト、トリス(3, 5—ジ一 t—ブチル 4—ヒドロ キシフエ-ル)ホスファイト、トリス(モノ一、ジ一混合ノ-ルフエ-ル)ホスファイト、 2, 2 ,一メチレンビス(4, 6 ジ一 t—ブチルフエ-ル) 2 ェチルへキシルホスファイト、 2, 2, 一メチレンビス(4, 6 ジ一 t—ブチルフエ-ル)一 2—ォクタデシルホスフアイト 、 2, 2, ーェチリデンビス(4, 6 ジー t ブチルフエ-ル)フルォロホスファイト等を挙 げることができる。 [0050] 分子内に 2以上のリン原子を有するホスホナイト化合物熱安定剤の具体例としては 、テトラキス(2, 4 ジー t—ブチルフエ-ル)ビフエ-レンジホスホナイト、テトラキス(2 , 4—ジ一 t ブチル 5—メチルフエ-ル)ビフエ二レンジホスホナイト等を挙げること ができる。 [0049] Specific examples of phosphite compound thermal stabilizers having one phosphorus atom in the molecule include tris (norphenyl) phosphite and tris (2,4 di-t-butylphenol). Phosphite, tris (2,5 di-t-butylphenol) phosphite, tris (2,4 bis (1,1-dimethylpropyl) phenol) phosphite, tridecyl phosphite, octyl diphenyl phosphate, Di (decyl) monophenyl phosphite, tris (3,5-di-tert-butyl 4-hydroxyphenyl) phosphite, tris (mono- and di-monophenol) phosphite 2, 2, 1-methylenebis (4,6 di-tert-butylphenol) 2-ethylhexyl phosphite, 2, 2, 1-methylenebis (4,6 di-tert-butylphenol) -2-2-octadecyl phosphite, 2, 2, ェ Tilidenebis (4, 6 t Buchirufue - Le) Full O Russia phosphite and the like can be ani gel. [0050] Specific examples of the phosphonite compound thermal stabilizer having two or more phosphorus atoms in the molecule include tetrakis (2, 4 di-t-butylphenol) biphenol-diphosphophosphonite, tetrakis (2, 4-dione). t-Butyl 5-methylphenol) biphenol dirange phosphonite.
[0051] 硫黄原子が 2個の炭化水素基に結合したチォエーテル構造やアタリロイル基又は メタクリロイル基を分子内に有するフエノールイ匕合物以外のフエノールイ匕合物熱安定 剤の具体例としては、テトラキス〔メチレン 3 (3,, 5,ージ tーブチルー 4,ーヒドロ キシフエ-ル)プロピオネート〕メタン、 1, 3, 5 トリメチルー 2, 4, 6 トリス(3, 5 ジ —t ブチル 4 ヒドロキシベンジル)ベンゼン、 2, 4 ビス一(n—ォクチルチオ) —6— (4—ヒドロキシ一 3, 5 ジ一 t—ブチルァ-リノ)一 1, 3, 5 トリァジン、ォクタ デシルー 3—(3, 5—ジ—tーブチルー 4ーヒドロキシフエ-ル)プロピオネート、トリエ チレングリコール—ビス〔 3— ( 3— t ブチル— 5—メチル— 4—ヒドロキシフエ-ル)プ 口ピオネート〕、 1, 3, 5 トリス—(4— t—ブチル—3 ヒドロキシ— 2, 6 ジメチルべ ンジル)イソシァヌル酸、 2, 2'—メチレン ビス一(4ーメチルー 6—t—ブチルフエノ 一ル)、 3, 9 ビス〔2— {3— (3— t—ブチル—4 ヒドロキシ— 5—メチルフエ-ル) プロピオ-ルォキシ}ー1, 1ージメチルェチル〕—2, 4, 8, 10—テトラオキサスピロ〔 5 · 5〕ゥンデカン、 4ーヒドロキシメチルー 2, 6 ジー t ブチルフエノール、 2, 6 ジ —tーブチルー 4 ェチルフエノール、ブチル化ヒドロキシァ二ノール、 2, 2,一ジヒド ロキシ 3, 3'—ジシクロへキシルー 5, 5,一ジメチルージフエニルメタン、 1, 1, 3— トリス(2—メチルー 4ーヒドロキシ 5 t—ブチルフエ-ル)ブタン、 4, 4,ーブチリデ ンビス(6—t—ブチルー m クレゾール、 4, 4,ーチォビス(3—メチルー 6—t—ブチ ルフエノール)、ビス(3 シクロへキシル 2 ヒドロキシ一 5—メチルフエ-ル)メタン 、 2, 2,一メチレンビス(4 ェチル 6—t—ブチル一フエノール)、 1, 1—ビス(2,一 メチルー 4,ーヒドロキシー5,一tーブチルーフエ-ル)ブタン等を挙げることができる。  [0051] Specific examples of thermal stabilizers for phenolic compounds other than phenolic compounds having a thioether structure in which a sulfur atom is bonded to two hydrocarbon groups, or an allyloyl group or a methacryloyl group in the molecule include tetrakis [methylene 3 (3,5, -di-tert-butyl-4-hydroxyphenyl) propionate] methane, 1, 3, 5 trimethyl 2, 4, 6 tris (3,5 di-t-butyl 4-hydroxybenzyl) benzene, 2, 4 Bis (n-octylthio) —6— (4-Hydroxy-1,3,5 Di-t-Butyl-lino) -1,3,5 Triazine, Octadecyl- 3 -— (3,5-Di-t-butyl-4-hydroxyphenol -L) propionate, triethylene glycol-bis [3- (3-t-butyl-5-methyl-4-hydroxyphenol) pionate], 1, 3, 5 tris- (4-t-butyl-3 Hydroxy — 2, 6-dimethylbenzyl) isocyanuric acid, 2,2'-methylene bis (4-methyl-6-t-butylphenol), 3, 9 bis [2- {3— (3-t-butyl-4 hydroxy) — 5—methylphenol) propio-loxy} -1,1-dimethylethyl] —2, 4, 8, 10—tetraoxaspiro [5 · 5] undecane, 4-hydroxymethyl-2,6 di-t-butylphenol, 2 , 6 di-tert-butyl-4-ethylphenol, butylated hydroxy vinylol, 2, 2, 1-dihydroxy 3, 3'-dicyclohexyl, 5, 5, 1-dimethyl-diphenylmethane, 1, 1, 3-tris ( 2-Methyl-4-hydroxy-5t-butylphenol) butane, 4,4, -butylidenebis (6—t-butyl-m cresol, 4,4, thiobis (3-methyl-6-tert-butylphenol), bis (3cyclo Hexyl 2-hydroxy-1 5-me Rufyl) methane, 2, 2, 1-methylene bis (4 ethyl 6-t-butyl monophenol), 1, 1-bis (2, 1-methyl-4, -hydroxy-5, 1-t-butyl-phenol) butane, etc. Can do.
[0052] 本発明の榭脂改質用ゴム組成物を調製するには、共役ジェン重合体ゴムに各種熱 安定剤を配合すればよぐその方法に特に限定はない。 [0052] The method for preparing the resin composition for modifying a resin of the present invention is not particularly limited as long as various heat stabilizers are added to the conjugated polymer rubber.
各熱安定剤の添加方法には、特に限定はない。重合後、凝固させた共役ジェン重 合体ゴムに添加してもよいが、凝固前の共役ジェン重合体ゴムの溶液に添加すると、 熱安定剤を均一に分散させることが容易なので好ましい。 There is no limitation in particular in the addition method of each heat stabilizer. After polymerization, it may be added to the coagulated conjugated polymer rubber, but when added to the conjugated polymer rubber solution before coagulation, It is preferable because the heat stabilizer can be easily dispersed uniformly.
共役ジェン重合体ゴムに添加するときの熱安定剤の形状は、そのままでも、又は溶 媒溶液の形でもよ 、が、 1〜50重量%の濃度の溶媒溶液であることが好ま 、。  The shape of the heat stabilizer when added to the conjugated polymer rubber may be as it is or in the form of a solvent solution, but is preferably a solvent solution having a concentration of 1 to 50% by weight.
[0053] 本発明の、榭脂改質用ゴム組成物の製造方法において、熱安定剤を共役ジェン 重合体ゴムに添加する順序は、特に限定されないが、分子内に 2以上のリン原子を 有するホスファイトィ匕合物熱安定剤を添加した後、これ以外の熱安定剤を添加するの 1S 共役ジェン重合体ゴムの着色を防止する上で好ま 、。 [0053] In the method for producing a rubber composition for modifying a resin of the present invention, the order in which the heat stabilizer is added to the conjugated polymer rubber is not particularly limited, but it has two or more phosphorus atoms in the molecule. After adding the phosphite compound heat stabilizer, it is preferable to add other heat stabilizers in order to prevent coloring of the 1S conjugate polymer rubber.
[0054] 本発明において、熱安定剤を共役ジェン重合体ゴムへ添加する時期は、特に限定 されず、重合後のいずれの時期でもよい。  [0054] In the present invention, the time when the heat stabilizer is added to the conjugated polymer rubber is not particularly limited, and may be any time after the polymerization.
有機リチウム化合物を重合開始剤として用いた場合は、得られる榭脂改質用ゴム組 成物の着色を防止する観点から、重合によって得られた共役ジェン重合体ゴムに、 有機リチウム化合物に対して 1当量未満の量の、有機酸、無機酸及びルイス酸力ゝらな る群力 選ばれる少なくとも 1種の酸を添加した後、分子内に 2以上のリン原子を有す るホスファイトィ匕合物熱安定剤を該共役ジェン重合体ゴムに添加し、次いで、これ以 外の熱安定剤を添加することが好まし 、。  When an organolithium compound is used as a polymerization initiator, from the viewpoint of preventing coloring of the resulting resin composition for modifying a resin, the conjugated diene polymer rubber obtained by polymerization is used with respect to the organolithium compound. Phosphite compound having two or more phosphorus atoms in the molecule after addition of at least one acid selected from organic acids, inorganic acids and Lewis acid powers in amounts less than 1 equivalent It is preferred to add a heat stabilizer to the conjugate polymer rubber and then add another heat stabilizer.
本発明の榭脂改質用ゴム組成物には、必要に応じて、流動パラフィン、炭酸カルシ ゥム、シリカ、難燃剤、光安定剤等の種々の配合剤を添加することができるが、本発 明の製造方法においては、これらの配合剤添加の前に、少なくとも、分子内に 2以上 のリン原子を有するホスファイトィ匕合物熱安定剤を該共役ジェン重合体ゴムに添カロ することが好ましぐ使用する全ての熱安定剤を添加するのが好ましい。  Various compounding agents such as liquid paraffin, calcium carbonate, silica, flame retardant and light stabilizer can be added to the rubber composition for modifying a resin of the present invention, if necessary. In the production method of the present invention, it is preferable to add a phosphite compound thermal stabilizer having at least two phosphorus atoms in the molecule to the conjugated polymer rubber before adding these compounding agents. It is preferred to add all the heat stabilizers that are used immediately.
[0055] 本発明のゴム補強榭脂組成物は、上記本発明の榭脂改質用ゴム組成物と基材榭 脂とを含有してなる。  [0055] The rubber-reinforced resin composition of the present invention comprises the above-described rubber composition for modifying a resin of the present invention and a base resin.
基材榭脂は、特に限定されないが、芳香族ビニル榭脂、ォレフィン榭脂等を例示す ることがでさる。  The base resin is not particularly limited, and examples thereof include aromatic vinyl resin and olefin fin resin.
芳香族ビュル樹脂の例としては、アクリロニトリル一アタリレート一スチレン榭脂、ァク リロ-トリル一エチレン一スチレン榭脂、アクリロニトリル一スチレン榭脂、アタリ口-トリ ルーブタジエン一スチレン榭脂、ポリスチレン榭脂、ハイインパクトポリスチレン榭脂、 メチルメタクリレートーブタジエン スチレン榭脂、メチルメタクリレートースチレン榭脂 等を挙げることができる。 Examples of aromatic bur resins include: acrylonitrile / atylate / styrene resin, acrylo-tolyl / ethylene / styrene resin, acrylonitrile / styrene resin, tali / tri-butadiene / styrene resin, polystyrene resin. , High impact polystyrene resin, methyl methacrylate-butadiene styrene resin, methyl methacrylate-styrene resin Etc. can be mentioned.
また、ォレフィン樹脂の例としては、ポリエチレン、ポリプロピレン等を挙げることがで きる。  Examples of olefin resins include polyethylene and polypropylene.
更に、基材榭脂は、上記芳香族ビュル榭脂及びォレフィン榭脂のほか、ポリフエ- レンエーテル、ポリアミド、ポリカーボネート、ポリアセタール、ポリエステル等のェンジ ニアリング榭脂であってもよ ヽ。  Further, the base resin may be an engineering resin such as polyphenylene ether, polyamide, polycarbonate, polyacetal, polyester, etc., in addition to the above-mentioned aromatic bur resin and olefin resin.
これらの基材榭脂は、一種類を単独で使用しても、二種類以上を併用してもよい。 本発明のゴム補強榭脂組成物は、これらの基材榭脂のうち、少なくとも芳香族ビ- ル榭脂を含有してなるものであることが好まし 、。  These base resin resins may be used alone or in combination of two or more. The rubber-reinforced resin composition of the present invention preferably contains at least an aromatic beef resin among these base resin resins.
[0056] ゴム補強榭脂組成物中の榭脂改質用ゴム組成物の量は、榭脂改質用ゴム組成物 中の共役ジェン重合体ゴム Z基材榭脂の重量比率で、通常、 2Z98〜25Z75、好 ましくは 3Z97〜20Z80、より好ましくは 5Ζ95〜15Ζ85となる範囲である。 [0056] The amount of the resin composition for modifying the resin in the rubber-reinforced resin composition is a weight ratio of the conjugate polymer rubber Z base resin in the composition for modifying the resin, The range is 2Z98 to 25Z75, preferably 3Z97 to 20Z80, more preferably 5 to 95 to 15 to 85.
共役ジェン重合体ゴムの量が多すぎると、ゴム補強榭脂組成物から得られる成形 品の光沢、剛性、耐候性、硬度等が劣り、基材榭脂の量が多すぎると、成形品の耐 衝撃性が不足する。  If the amount of the conjugated polymer rubber is too large, the gloss, rigidity, weather resistance, hardness, etc. of the molded product obtained from the rubber-reinforced resin composition are inferior. If the amount of the base resin is too large, Insufficient impact resistance.
[0057] 本発明のゴム補強榭脂組成物の製造方法は、特に限定されず、基材榭脂とゴム補 強榭脂組成物とを任意の方法で混合してもよぐまた、榭脂改質用ゴム組成物の存 在下で基材榭脂の原料となる単量体 (以下、「榭脂単量体」ということがある。)を重合 してもよいが、後者の方法によると、耐衝撃性に優れた組成物を得ることができるので 好ましい。  [0057] The method for producing the rubber-reinforced resin composition of the present invention is not particularly limited, and the base resin resin and the rubber-reinforced resin composition may be mixed by any method. In the presence of the modifying rubber composition, a monomer that is a raw material for the base resin may be polymerized (hereinafter sometimes referred to as “resin monomer”). It is preferable because a composition excellent in impact resistance can be obtained.
[0058] 基材榭脂とゴム補強榭脂組成物との混合は、一軸押出機又は二軸等の多軸押出 機、バンバリ一ミキサー、ロール、ニーダ一等の各種混練装置を用いて行なうことが できる。混合温度は、好ましくは 100〜250°Cの範囲である。  [0058] The base resin and the rubber-reinforced resin composition are mixed using various kneading apparatuses such as a single screw extruder or a multi-screw extruder such as a twin screw, a Banbury mixer, a roll, and a kneader. Is possible. The mixing temperature is preferably in the range of 100 to 250 ° C.
[0059] 榭脂改質用ゴム組成物の存在下で、榭脂単量体を重合する場合、榭脂改質用ゴ ム組成物を榭脂単量体に溶解又は分散させた重合原液を反応器で重合する。重合 方法は、特に限定されず、塊状重合法、懸濁重合法、溶液重合法、乳化重合法等の 何れでもよい。  [0059] When polymerizing a resin composition in the presence of a rubber composition for modifying a resin, a polymerization stock solution in which the resin composition for modifying a resin is dissolved or dispersed in the resin composition is used. Polymerize in the reactor. The polymerization method is not particularly limited, and any of a bulk polymerization method, a suspension polymerization method, a solution polymerization method, an emulsion polymerization method and the like may be used.
[0060] 塊状重合法では、榭脂単量体中に榭脂改質用ゴム組成物を溶解又は分散させ、 必要に応じて、分子量調節剤、滑剤等を添加し、開始剤を添加し、不活性ガス雰囲 気下で攪拌しながら重合すればょ 、。芳香族ビニル単量体を塊状重合法で重合す る場合は、重合温度は、 60〜200°Cが好ましい。 [0060] In the bulk polymerization method, the rubber composition for modifying the resin is dissolved or dispersed in the resin monomer, If necessary, add a molecular weight regulator, lubricant, etc., add an initiator, and polymerize with stirring in an inert gas atmosphere. When the aromatic vinyl monomer is polymerized by a bulk polymerization method, the polymerization temperature is preferably 60 to 200 ° C.
懸濁重合法では、塊状重合法と同様に榭脂単量体中に榭脂改質用ゴム組成物を 溶解し、必要に応じて、分子量調節剤、滑剤等を添加し、開始剤を添加した溶液を、 懸濁安定剤を溶解した水溶液中に分散させ、懸濁状態を保持しつつ重合し、重合 終了後に懸濁安定剤を十分に水洗して除去して、榭脂組成物を回収すればよい。 芳香族ビュル単量体を懸濁重合法で重合する場合は、 60〜 150°Cで重合を完結さ せることが好ましい。  In the suspension polymerization method, as in the bulk polymerization method, the rubber composition for modifying the resin is dissolved in the resin, and if necessary, a molecular weight regulator, a lubricant, etc. are added, and an initiator is added. The obtained solution is dispersed in an aqueous solution in which the suspension stabilizer is dissolved, polymerized while maintaining the suspended state, and after completion of the polymerization, the suspension stabilizer is thoroughly washed to remove the resin composition. do it. When the aromatic bulle monomer is polymerized by suspension polymerization, the polymerization is preferably completed at 60 to 150 ° C.
溶液重合法では、塊状重合法と同様に榭脂単量体中に榭脂改質用ゴム組成物を 溶解させ必要に応じて、分子量調節剤、滑剤、更に粘度調節のための有機溶媒等を 添加して、開始剤を添加し、不活性ガス雰囲気下で攪拌しながら重合すればよい。 芳香族ビュル単量体を溶液重合法で重合する場合は、重合温度は、 60〜200°Cが 好ましい。  In the solution polymerization method, as in the bulk polymerization method, the rubber composition for modifying the resin is dissolved in the resin monomer, and a molecular weight regulator, a lubricant, and an organic solvent for adjusting the viscosity are added as necessary. In addition, an initiator may be added, and polymerization may be performed while stirring in an inert gas atmosphere. When the aromatic bulle monomer is polymerized by a solution polymerization method, the polymerization temperature is preferably 60 to 200 ° C.
榭脂単量体の 10〜50重量%程度が重合するまで塊状重合し、次いで、懸濁重合 したり、溶液重合したりする二段階重合法で重合してもよ 、。  Bulk polymerization may be performed until about 10 to 50% by weight of the resin monomer is polymerized, and then polymerization may be performed by a two-stage polymerization method such as suspension polymerization or solution polymerization.
重合終了後、常法により凝固'乾燥等の処理を行って、ゴム補強榭脂組成物を回 収する。  After completion of the polymerization, the rubber-reinforced resin composition is recovered by performing a process such as coagulation and drying by a conventional method.
[0061] 本発明のゴム補強榭脂組成物は、榭脂が熱可塑性榭脂である場合、 JIS K 687 1に準じて、 200°C、 5kgの荷重で測定したメルトフローレートの下限力 好ましくは 0 . 1、より好ましくは 0. 5のものであり、上限が好ましくは 20のものである。メルトフロー レートが上記範囲内にあることにより、混練が容易にでき、榭脂改質用ゴム組成物の 分散が均一になって、榭脂改質効果が良好に発揮される。  [0061] When the resin is a thermoplastic resin, the rubber-reinforced resin composition of the present invention preferably has a lower limit of the melt flow rate measured at 200 ° C under a load of 5 kg according to JIS K 687 1. Is 0.1, more preferably 0.5, and the upper limit is preferably 20. When the melt flow rate is within the above range, kneading can be facilitated, the dispersion of the rubber composition for modifying the resin is uniform, and the effect of modifying the resin is exhibited well.
[0062] 本発明のゴム補強榭脂組成物には、必要に応じて、榭脂工業において通常使用さ れる各種配合剤を、本発明の効果を損なわない範囲で、添加することができる。 このような配合剤としては、ミネラルオイル、流動パラフィン、有機又は無機の充填 剤、耐候安定剤ゃ耐光安定剤以外の熱安定剤以外の安定剤、可塑剤、滑剤、紫外 線吸収剤、着色剤、顔料、離型剤、帯電防止剤、難燃剤等を例示することができる。 実施例 [0062] To the rubber-reinforced resin composition of the present invention, various compounding agents that are usually used in the resin industry can be added as necessary within a range that does not impair the effects of the present invention. Such compounding agents include mineral oil, liquid paraffin, organic or inorganic fillers, weathering stabilizers, stabilizers other than heat stabilizers other than light stabilizers, plasticizers, lubricants, ultraviolet absorbers, colorants. And pigments, release agents, antistatic agents, flame retardants, and the like. Example
[0063] 以下に参考例、実施例及び比較例を挙げて本発明を更に具体的に説明する。な お、各例中の部及び%は特に断りのない限り、質量基準である。  [0063] The present invention will be described more specifically with reference to the following reference examples, examples and comparative examples. Unless otherwise specified, parts and% in each example are based on mass.
なお、各特性は、以下の方法により評価した。  Each characteristic was evaluated by the following method.
[0064] (重合体の分子量) [0064] (Molecular weight of polymer)
テトラヒドロフランをキャリアーとするゲルパーミエーシヨンクロマトグラフィーによりポ リスチレン換算分子量として求める。具体的には、高速液体クロマトグラフィー装置 H LC8220及びカラム GMH— HR— Hを 2本 (何れも東ソ一社製)用いて測定する。 (共役ジェン重合体ゴム (芳香族ビニルー共役ジェン共重合体)中の芳香族ビニル 化合物含有量)  The molecular weight is calculated in terms of polystyrene by gel permeation chromatography using tetrahydrofuran as a carrier. Specifically, the measurement is performed using a high performance liquid chromatography apparatus HLC8220 and two columns GMH-HR-H (both manufactured by Tosoh Corporation). (Aromatic vinyl compound content in Conjugated Polymer Rubber (Aromatic Vinyl-Conjugated Copolymer))
プロトン NMRにより、測定する。  Measured by proton NMR.
(共役ジェン重合体ゴム中の共役ジェン単量体単位のビニル結合量)  (Vinyl bond amount of conjugation monomer unit in conjugation polymer rubber)
プロトン NMRにより、測定する。  Measured by proton NMR.
(芳香族ビニルブロック率)  (Aromatic vinyl block rate)
オスミウム酸分解法により測定する。  Measured by osmium acid decomposition method.
[0065] (榭脂改質用ゴム組成物存在下の榭脂単量体の重合安定性) [0065] (Polymerization stability of resin in the presence of a rubber composition for resin modification)
榭脂改質用ゴム組成物のスチレン 10%溶液を調製する。これを 125°Cまで加熱し 、 125°Cになった直後に n—ドデシルメルカプタン 1部を投入して、そのまま 125°Cを 保持する。次いで、 30分毎に重合転化率を測定し、重合転化率が 70%を超えた時 点で測定を終了し、下記の方法により重合開始時間を求める。  Prepare a 10% solution of styrene in a rubber composition for modifying the resin. This is heated to 125 ° C, and immediately after reaching 125 ° C, 1 part of n-dodecyl mercaptan is added and maintained at 125 ° C. Next, the polymerization conversion rate is measured every 30 minutes, and the measurement is terminated when the polymerization conversion rate exceeds 70%, and the polymerization start time is determined by the following method.
この測定を 3回繰り返す。 3回の測定において、得られた重合開始時間の最大値と 最小値との差が 30分未満であるとき、「重合安定性が良好である」とし、 30分以上で あるとき、「重合安定性が不良である」とする。  Repeat this measurement three times. When the difference between the maximum value and the minimum value of the polymerization start time obtained in three measurements is less than 30 minutes, “Polymerization stability is good”. Is not good. "
[0066] (重合開始時間の決定方法) [0066] (Method for determining polymerization start time)
横軸を時間(n—ドデシルメルカブタンの添力卩時を 0とする)、縦軸を重合転化率と する時間〜重合転ィ匕率グラフに重合転ィ匕率をプロットして、重合転化率が 20%以上 の測定点を用いて最小二乗法により近似直線を求める。この近似直線と X軸 (横軸) との交点の時間を重合開始時間とする。なお、この数値が負の値となる場合でも、そ の数値を用いる。 Plotting the polymerization conversion rate on the time-polymerization conversion rate graph with time on the horizontal axis (time when n-dodecyl mercabtan is applied) is 0 and the vertical axis is the polymerization conversion rate. An approximate straight line is obtained by the least square method using measurement points with a rate of 20% or more. The time at the intersection of this approximate line and the X axis (horizontal axis) is the polymerization start time. Even if this value is negative, The numerical value of is used.
[0067] (榭脂改質用ゴム組成物の初期色調 (APHA) )  [0067] (Initial color tone of rubber composition for modifying oil) (APHA)
榭脂改質用ゴム組成物の 5. 43%トルエン溶液について、色測定器(日本電色ェ 業社製、商品名「OME— 2000」)を用いて、 ASTM D125に準拠して測定を行う。  5. Measure the 43% toluene solution of the rubber composition for modifying the resin using a color measuring instrument (trade name “OME-2000” manufactured by Nippon Denshoku Industries Co., Ltd.) according to ASTM D125. .
[0068] (中和剤の析出の有無) [0068] (Presence or absence of precipitation of neutralizing agent)
榭脂改質用ゴム組成物を 100°Cでプレスして、厚さ 2mmのシートを作成する。得ら れる透明シートの濁りの程度を目視で判定する。  Press the rubber composition rubber modifying composition at 100 ° C to make a 2mm thick sheet. The degree of cloudiness of the resulting transparent sheet is visually determined.
[0069] (榭脂改質用ゴム組成物中のゲル量) [0069] (Amount of gel in the rubber composition for modifying oil)
試料 5gを、三角フラスコに入れたトルエン 95gに投入し、マグネチックスターラーで 4時間攪拌した後、ゲル (トルエン不溶分)をろ紙 (2番)を用いて濾過する。ろ紙全体 をオスミウム酸で染色すると、ゲルが染色されるので、目視でゲルの個数を数え、以 下の基準で判定する。  5 g of the sample is put into 95 g of toluene in an Erlenmeyer flask, stirred for 4 hours with a magnetic stirrer, and the gel (toluene insoluble matter) is filtered using filter paper (No. 2). When the entire filter paper is dyed with osmic acid, the gel is dyed. Count the number of gels visually and judge according to the following criteria.
1:直径 0. 5mm以上のゲルがな!ヽ  1: A gel with a diameter of 0.5 mm or more!
2 :直径 0. 5〜 lmm程度のゲルが数個見られる。  2: Several gels having a diameter of about 0.5 to lmm are observed.
3:直径 lmm程度のゲルがろ紙一面に見られる。  3: A gel with a diameter of about lmm can be seen on one side of the filter paper.
4 :直径 lmm程度のゲルのほかに、直径 2. 5mm程度のゲルが見られる。  4: In addition to gel with a diameter of about lmm, a gel with a diameter of about 2.5mm can be seen.
[0070] (榭脂改質用ゴム組成物の貯蔵安定性) [0070] (Storage stability of rubber composition for modifying oil)
シート (製法、サイズ等)を 70°Cのギアオーブン (換気 2回 Z1時間)中に、 1週間放 置する。  Leave the sheets (preparation, size, etc.) in a gear oven at 70 ° C (ventilation 2 times Z1 hour) for 1 week.
この後、シートの色調を目視で観察する。着色がなぐ透明な場合は「良好」とする。  Thereafter, the color tone of the sheet is visually observed. When it is transparent without coloring, it is judged as “good”.
[0071] (ゴム補強榭脂組成物の光沢) [0071] (Gloss of rubber-reinforced resin composition)
ゴム補強榭脂組成物のペレットを射出成形機 SAV— 30/30 (山城精機社製;金 型温度 50°C、ノズル先端温度 240°C)を用いて、縦 9cm、横 5cm、厚さ 2mmの金型 に、横方向の中心線上、一端力も縦方向に向けて lcmのところ (他端から 8cmのとこ ろ)から、厚さ方向に垂直に射出して試験片を製造する。  Using a rubber-reinforced resin composition pellet, injection molding machine SAV-30 / 30 (manufactured by Yamashiro Seiki Co., Ltd .; mold temperature 50 ° C, nozzle tip temperature 240 ° C), length 9cm, width 5cm, thickness 2mm A test piece is manufactured by injecting perpendicularly in the thickness direction from the point of lcm on the center line in the horizontal direction and the force at one end in the vertical direction (at 8cm from the other end).
この試験片を用いて、 JIS Z 8741に従って入射角 60° で測定する。光沢が 85 を超えるものを「良好」、 85以下のものを「劣る」とする。  Using this specimen, measure at an incident angle of 60 ° in accordance with JIS Z 8741. A gloss of more than 85 is considered “good” and a gloss of 85 or less is “inferior”.
なお、測定は、試験片の横方向の中心線上で、射出ロカ の距離がそれぞれ lcm の部分 (ゲート部)及び同 6cm (エンド部)の部分で行 、それらを平均する。 The measurement was performed on the center line in the horizontal direction of the test piece, and the distance of the injection locus was lcm each. In the part (gate part) and 6cm (end part), the line is averaged.
[0072] (ゴム補強榭脂組成物の色調)  [0072] (Color tone of rubber-reinforced resin composition)
ゴム補強榭脂組成物を 200°Cでプレス成型して、 50mm X 50mm X 3mmのシート を得る。このシートの色調を目視で判定する。乳白色である場合は「良好」とする。  The rubber-reinforced resin composition is press-molded at 200 ° C to obtain a 50mm x 50mm x 3mm sheet. The color tone of this sheet is visually determined. When it is milky white, “good” is set.
[0073] (ゴム補強榭脂組成物中のフィッシュアイ)  [0073] (Fisheye in rubber-reinforced resin composition)
ゴム補強榭脂組成物を、幅 30cmの Tダイを備えた 40mmの短軸押出機から 200 °Cで押し出した。 1. 5倍の延伸を掛けて厚さ約 0. 2mmのフィルムを得て、 30分後に そのフィルムの 30cm X 10cm中に存在する、直径 3mm以上のフィッシュアイの数を 数える。 5個以上存在する場合は、「あり」とする。  The rubber reinforced resin composition was extruded at 200 ° C. from a 40 mm short screw extruder equipped with a 30 cm wide T-die. 1. Stretch 5 times to obtain a film with a thickness of about 0.2 mm, and after 30 minutes, count the number of fish eyes with a diameter of 3 mm or more present in 30 cm x 10 cm of the film. If there are 5 or more, “Yes” is given.
[0074] (MBS榭脂の透明性)  [0074] (Transparency of MBS oil)
榭脂改質用ゴム組成物存在下で榭脂単量体を重合して得られるゴム補強榭脂組 成物が、当該榭脂改質用ゴム糸且成物の屈折率と同じ屈折率を有するように、榭脂単 量体の組成を調整して、重合を行って、ゴム補強榭脂組成物を得る。得られたゴム補 強榭脂組成物から、 ASTM D— 1003に準じて、 50mm X 50mm X 3mmのシート を作成して、その光線透過率を測定する。光線透過率が 85以上で、黄色着色や濁り がないものを「良好」とする。  A rubber-reinforced resin composition obtained by polymerizing a resin monomer in the presence of a resin composition for resin modification has the same refractive index as that of the resin thread for resin modification. As described above, the composition of the resin monomer is adjusted and polymerization is performed to obtain a rubber-reinforced resin composition. A sheet of 50 mm × 50 mm × 3 mm is prepared from the obtained rubber-reinforced resin composition in accordance with ASTM D-1003, and its light transmittance is measured. A product with a light transmittance of 85 or more and no yellowing or turbidity is considered “good”.
[0075] (参考例 1)  [0075] (Reference Example 1)
(共役ジェン重合体ゴム (al)の調製)  (Preparation of Conjugated Polymer Rubber (al))
窒素置換した容量 2, 000リットルの、冷却コンデンサー、ジャケット及び攪拌器付 オートレーブに、蒸留後、モレキュラーシーブ 3Aで精製したシクロへキサン 600kg及 び同様に精製したブタジエン 60kgを投入し、 50°Cに調整した。これにテトラメチルェ チレンジァミン 50ミリモル及び n—ブチルリチウム 1. 05モルを添カ卩して重合を開始し た。 10分後に 60kgの 1, 3—ブタジエンを 30分掛けて添カ卩した。添加終了 30分後、 重合転ィ匕率がほぼ 100%になったところで、温度を 80°Cに保ちながら、上記と同様 に精製したスチレン 80kgを 30分掛けて添加した。その後、 50分反応を継続させた 後、イソプロピルアルコール 2. 1モルを添加して 5分間攪拌を継続した後、共役ジェ ン重合体ゴム (al)の溶液を得た。共役ジェン重合体ゴム (al)の重量平均分子量は 34万であり、分子量分布は 1. 2であった。また、スチレン含有量は 39. 8%、ブタジ ェン部分の 1, 2 ビュル構造は 10. 5モル0 /0、スチレンブロック率は 95%であった。 The autoclave with a cooling condenser, jacket and stirrer with a capacity of 2,000 liters purged with nitrogen was charged with 600 kg of cyclohexane purified by molecular sieve 3A after distillation and 60 kg of butadiene purified in the same manner at 50 ° C. Adjusted. Polymerization was initiated by adding 50 mmol of tetramethylethylenediamine and 1.05 mol of n-butyllithium. Ten minutes later, 60 kg of 1,3-butadiene was added for 30 minutes. 30 minutes after completion of the addition, when the polymerization conversion rate was almost 100%, 80 kg of styrene purified as described above was added over 30 minutes while maintaining the temperature at 80 ° C. Thereafter, the reaction was continued for 50 minutes, and then 2.1 mol of isopropyl alcohol was added and stirring was continued for 5 minutes, whereby a solution of conjugated polymer polymer rubber (al) was obtained. Conjugated polymer rubber (al) had a weight average molecular weight of 340,000 and a molecular weight distribution of 1.2. The styrene content is 39.8%. 1 E emission portion, 2 Bulle structure 10.5 mole 0/0, styrene block was 95%.
[0076] (共役ジェン共重合体ゴム (b)の調製) [0076] (Preparation of Conjugated Copolymer Rubber (b))
窒素置換した冷却コンデンサー、ジャケット及び攪拌機付きの容量 2, 000リットル のオートクレープに、いずれも蒸留後モレキュラーシ一部 3Aで精製した、シクロへキ サン 600kg、ブタジエン 25kg及びスチレン 66kgを投入し、 50°Cに調整した。これに テトラメチルエチレンジァミン 290ミリモル及び n—ブチルリチウム 2. 67モルを添加し て重合を開始した。 15分後に温度を 65°Cに保ちながら、 40kgの 1, 3 ブタジエン を 15分掛けて添加した。引き続き 30kgの 1, 3 ブタジエンを 15分掛けて添加し、更 に引き続き 10kgの 1, 3 ブタジエンを 15分掛けて添加し、添加終了 20分後、重合 転ィ匕率が略 100%になったところで、 4kgの 1, 3 ブタジエンを 1分間掛けて添カロし た。その後 10分間反応を継続させたところで、テトラメトキシシラン 670ミリモルを添カロ した。次いで 30分反応を継続させた後、イソプロピルアルコール 5. 3モルを添カ卩して 5分間攪拌を継続して、共役ジェン重合体ゴム (b)の溶液を得た。共役ジェン重合体 ゴム (b)の重量平均分子量は 32万であり、分子量分布は 1. 3であった。また、スチレ ン含量は 25. 2%、ブタジエン部分の 1, 2 ビュル構造含量は 17. 8モル%であつ た。  A 2,000 liter autoclave equipped with a nitrogen-cooled condenser, jacket and stirrer was charged with 600 kg of cyclohexane, 25 kg of butadiene, and 66 kg of styrene, both purified after distillation and partly molecular 3A. 50 Adjusted to ° C. To this, 290 mmol of tetramethylethylenediamine and 2.67 mol of n-butyllithium were added to initiate polymerization. After 15 minutes, 40 kg of 1,3 butadiene was added over 15 minutes while maintaining the temperature at 65 ° C. Subsequently, 30 kg of 1,3 butadiene was added over 15 minutes, followed by addition of 10 kg of 1,3 butadiene over 15 minutes, and 20 minutes after the addition was completed, the polymerization conversion rate became approximately 100%. By the way, 4 kg of 1,3 butadiene was added for 1 minute. Then, when the reaction was continued for 10 minutes, 670 mmol of tetramethoxysilane was added. Next, the reaction was continued for 30 minutes, and then 5.3 mol of isopropyl alcohol was added, and stirring was continued for 5 minutes to obtain a solution of a conjugated polymer rubber (b). Conjugated polymer rubber (b) had a weight average molecular weight of 320,000 and a molecular weight distribution of 1.3. The styrene content was 25.2%, and the 1,2-bule structure content of the butadiene portion was 17.8 mol%.
[0077] (実施例 1)  [0077] (Example 1)
(樹脂改質用ゴム組成物 (R)の調製)  (Preparation of rubber composition for resin modification (R))
テトラ(トリデシル) -4, 4,—ブチリデンビス(2— t—ブチル—5—メチルフエ-ル) ジホスファイト〔分子内に 2以上のリン原子を有するホスファイトィ匕合物熱安定剤〕のシ クロへキサン 10%溶液を共役ジェン重合体ゴム (a) 100部に対して熱安定剤の量が 0. 10部となるように 50°Cの共役ジェン重合体ゴム(al)の溶液に添加し, 5分間攪 拌した。その後、 4, 6—ビス (ォクチルチオメチル) o—タレゾール〔チォエーテルィ匕 合物熱安定剤〕のシクロへキサン 10%溶液を 0. 09部となるように添加し、更に 5分 間携拌した。  Cyclohexane of tetra (tridecyl) -4,4, -butylidenebis (2-tert-butyl-5-methylphenol) diphosphite (a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule) 10 % Solution is added to a solution of conjugated polymer rubber (al) at 50 ° C so that the amount of heat stabilizer is 0.10 parts with respect to 100 parts of conjugated polymer rubber (a), and for 5 minutes. Stirred. Thereafter, a cyclohexane 10% solution of 4,6-bis (octylthiomethyl) o-taresol [thioether compound thermal stabilizer] was added to 0.09 parts, and the mixture was further stirred for 5 minutes. did.
スチームストリツビング法により脱溶媒した凝固クラムを、絞り機を通して約 10%の 水分量としたのち、約 150°Cの押し出し乾燥機で乾燥し、 70°Cで熱風乾燥して榭脂 改質用ゴム組成物 (R1)を得た。 この榭脂改質用ゴム組成物 (Rl)について、各特性を評価した結果を表 1に示す。 The coagulated crumb desolvated by the steam stripping method is adjusted to about 10% moisture through a squeezer, dried in an extrusion dryer at about 150 ° C, and then dried in hot air at 70 ° C to modify the fat. A rubber composition (R1) was obtained. Table 1 shows the results of the evaluation of the properties of the rubber composition (Rl) for resin modification.
[0078] (ゴム補強榭脂組成物 (S)の調製) [0078] (Preparation of rubber-reinforced resin composition (S))
10部の榭脂改質用ゴム組成物 (R1)をスチレンモノマー 90部に溶解し、その溶液 に対して 300ppmの n—ドデシルメルカプタン (連鎖移動剤)を含有するスチレン重合 原液を調製した。  Ten parts of the resin composition for modifying a resin (R1) was dissolved in 90 parts of a styrene monomer, and a styrene polymerization stock solution containing 300 ppm of n-dodecyl mercaptan (chain transfer agent) was prepared.
4リットルのジャケット付き反応器に、スチレン重合原液 2, 300gを入れ、十分に攪 拌しながら、 130°Cで、固形分濃度が 45%となるまで重合した。  In a 4 liter jacketed reactor, 2,300 g of the styrene polymerization stock solution was placed, and polymerized at 130 ° C. with sufficient stirring until the solid content concentration reached 45%.
重合反応液を反応器から取り出し 20°Cまで冷却し、その 625gと分散剤としてのポリ ビュルアルコール(ゴーセノール GH— 20、 日本合成化学工業製) 0. 5%水溶液 1, 875gを、 4リットルの撹拌装置付きステンレス鋼製反応器中に入れ、攪拌しながら、 7 0°Cまで加温した。  Remove the polymerization reaction liquid from the reactor, cool to 20 ° C, and add 625g of polyalcohol alcohol (GOHSENOL GH-20, manufactured by Nippon Synthetic Chemical Industry) as a dispersant. The mixture was placed in a stainless steel reactor equipped with a stirrer and heated to 70 ° C while stirring.
次いで、ラジカル重合開始剤として、ベンゾィルパーオキサイド 1. 25gとジクミルパ 一オキサイド 0. 63gとを添加し、 70°Cで 1時間、 90°Cで 1時間、 110°Cで 1時間、更 に 130°Cで 4時間と段階的に温度を上昇させながら、懸濁重合を行った。重合終了 後、 20°Cまで冷却し、重合体を濾別して重合物を回収し、水洗した。脱水後、 12時 間 60°Cで減圧乾燥して、ポリスチレン榭脂組成物を、ゴム補強榭脂組成物(S1)とし て、得た。  Next, as a radical polymerization initiator, 1.25 g of benzoyl peroxide and 0.63 g of dicumyl peroxide were added, 1 hour at 70 ° C, 1 hour at 90 ° C, 1 hour at 110 ° C, and further. Suspension polymerization was carried out while increasing the temperature stepwise at 130 ° C for 4 hours. After completion of the polymerization, the mixture was cooled to 20 ° C., the polymer was separated by filtration, the polymer was recovered, and washed with water. After dehydration, it was dried under reduced pressure at 60 ° C. for 12 hours to obtain a polystyrene resin composition as a rubber-reinforced resin composition (S1).
得られたゴム補強榭脂組成物 (S1)の光沢、色調及びフィッシュアイを評価した。そ の結果を表 1に示す。  The gloss, color tone, and fish eye of the obtained rubber-reinforced resin composition (S1) were evaluated. The results are shown in Table 1.
[0079] (MBS榭脂(M)の調製) [0079] (Preparation of MBS rosin (M))
また、榭脂改質用ゴム組成物 (R) 50g、スチレン 320g、メタクリル酸メチル 62g及び ェチルベンゼン 10gからなる溶液を、 10リットルのオートクレーブ中で調製した。これ に, n—ドデシルメルカプタン 0. lg及び t—ブチルパーォキシベンゾエート 0. 02gを 添加して、 300rpmでの攪拌下、 120°Cで重合を開始させた。 2時間後に、温度を 13 5°Cに上昇し、更に反応を 1時間継続した。その後、更に温度を 150°Cに上昇して 1 時間反応させ、最後に 200°Cに温度を上昇して重合転ィ匕率が略 100%になるまで、 反応を続けた。反応液を 200°Cに保ったまま、 50mmHgの減圧下で揮発成分を除 去して、 MBS榭脂(Ml)を得た。 得られた MBS榭脂組成物(Ml)の透明性を評価した。その結果を表 1に示す。 Also, a solution comprising 50 g of the resin composition for modifying the resin (R), 320 g of styrene, 62 g of methyl methacrylate and 10 g of ethylbenzene was prepared in a 10 liter autoclave. To this, 0.1 g of n-dodecyl mercaptan and 0.02 g of t-butyl peroxybenzoate were added, and polymerization was started at 120 ° C. with stirring at 300 rpm. After 2 hours, the temperature was raised to 135 ° C and the reaction was continued for another hour. Thereafter, the temperature was further raised to 150 ° C. and reacted for 1 hour. Finally, the temperature was raised to 200 ° C. and the reaction was continued until the polymerization conversion rate became approximately 100%. While maintaining the reaction solution at 200 ° C, volatile components were removed under reduced pressure of 50 mmHg to obtain MBS resin (Ml). The transparency of the obtained MBS rosin composition (Ml) was evaluated. The results are shown in Table 1.
[0080] (実施例 2) [0080] (Example 2)
テトラ(トリデシル) -4, 4,—ブチリデンビス(2— t—ブチル—5—メチルフエ-ル) ジホスフアイトの量を 0. 09部に変更し、 4, 6 ビス(ォクチルチオメチル)一o—タレ ゾールの量を 0. 05部に変更し、更に 2—t—ブチルー 6—(3—t—ブチルー 2 ヒド ロキシ 5—メチルベンジル) 4 メチルフエ-ルアタリレート〔アタリレート化合物熱 安定剤〕 0. 04部を併用するほかは、実施例 1と同様にして、榭脂改質用ゴム組成物 を得た。  Tetra (tridecyl) -4,4, -butylidenebis (2-t-butyl-5-methylphenol) diphosphite was changed to 0.09 parts, and 4, 6bis (octylthiomethyl) o-tale The amount of sol was changed to 0.05 parts, and 2-t-butyl-6- (3-t-butyl-2-hydroxy-5-methylbenzyl) 4 methylphenol talate (heat stabilizer for acrylate compounds). A rubber composition for modifying a resin was obtained in the same manner as in Example 1 except that 04 parts was used in combination.
この榭脂改質用ゴム組成物 (R2)について、各特性を評価した結果を表 1に示す。 この榭脂改質用ゴム組成物 (R2)を用いて、実施例 1と同様にして、ゴム補強榭脂 組成物(S2)及び MBS榭脂 (M2)を得た。  Table 1 shows the results of the evaluation of the properties of the rubber composition for oil refining (R2). A rubber-reinforced resin composition (S2) and MBS resin (M2) were obtained in the same manner as in Example 1 by using this resin composition for resin modification (R2).
このゴム補強榭脂組成物(S2)及び MBS榭脂 (M2)につ ヽて、各特性を評価した 結果を表 1に示す。  Table 1 shows the results of evaluating the properties of this rubber-reinforced resin composition (S2) and MBS resin (M2).
[0081] (実施例 3) [Example 3]
共役ジェン重合体ゴム (al)の溶液に、 0. 525モルの安息香酸 (重合に使用した n —ブチルリチウムの 0. 5倍当量に相当)をキシレン 5%溶液として添カロし、 70°Cで 10 分間攪拌して中和処理共役ジェン重合体ゴム (a2)の溶液を得た。  Add 0.525 moles of benzoic acid (corresponding to 0.5-fold equivalent of n-butyllithium used for polymerization) as a 5% solution of xylene in a solution of conjugated polymer rubber (al), 70 ° C The solution was stirred for 10 minutes to obtain a solution of the neutralized conjugated polymer rubber (a2).
共役ジェン重合体ゴム (al)の溶液に代えて、中和処理共役ジェン重合体ゴム (a2 )の溶液を用いるほかは、実施例 2と同様にして、榭脂改質用ゴム組成物 (R3)を得 た。  A rubber composition for resin modification (R3) in the same manner as in Example 2 except that a solution of the neutralized conjugated polymer rubber (a2) was used instead of the solution of the conjugated polymer polymer (al). )
この榭脂改質用ゴム組成物 (R3)について、各特性を評価した結果を表 1に示す。 この榭脂改質用ゴム組成物 (R3)を用いて、実施例 1と同様にして、ゴム補強榭脂 組成物(S3)及び MBS榭脂 (M3)を得た。  Table 1 shows the results of the evaluation of the properties of this resin composition for modifying oil (R3). A rubber-reinforced resin composition (S3) and MBS resin (M3) were obtained in the same manner as in Example 1 by using this resin composition for modifying a resin (R3).
このゴム補強榭脂組成物(S3)及び MBS榭脂 (M3)につ ヽて、各特性を評価した 結果を表 1に示す。  Table 1 shows the results of evaluating the properties of this rubber-reinforced resin composition (S3) and MBS resin (M3).
[0082] (実施例 4) [Example 4]
テトラ(トリデシル)—4, 4,—ブチリデンビス(2—t—ブチル—5—メチルフエ-ル) ジホスフアイトの量を 0. 05部に変更し、 4, 6 ビス(ォクチルチオメチル)一o—タレ ゾール 0. 09部に代えて、 2— t—ブチル 6— (3— t—ブチル 2 ヒドロキシ一 5— メチルベンジル)ー4 メチルフエ-ルアタリレート 0. 12部を使用するほかは、実施 例 1と同様にして、榭脂改質用ゴム組成物 (R4)を得た。 Tetra (tridecyl) -4,4, -butylidenebis (2-t-butyl-5-methylphenol) diphosphite was changed to 0.05 parts and 4,6 bis (octylthiomethyl) one o-tale Example 1 except that instead of 0.09 part of sol, 2-t-butyl 6- (3-t-butyl 2-hydroxy-5-methylbenzyl) -4 methylphenol acrylate is used. In the same manner as described above, a rubber composition (R4) for modifying a resin was obtained.
この榭脂改質用ゴム組成物 (R4)について、各特性を評価した結果を表 1に示す。 この榭脂改質用ゴム組成物 (R4)を用いて、実施例 1と同様にして、ゴム補強榭脂 組成物(S4)及び MBS榭脂(M4)を得た。  Table 1 shows the results of the evaluation of the properties of the rubber composition for oil refining (R4). A rubber-reinforced resin composition (S4) and MBS resin (M4) were obtained in the same manner as in Example 1 by using this resin composition for modifying a resin (R4).
このゴム補強榭脂組成物(S4)及び MBS榭脂(M4)につ ヽて、各特性を評価した 結果を表 1に示す。  Table 1 shows the results of evaluating the properties of this rubber-reinforced resin composition (S4) and MBS resin (M4).
[0083] (実施例 5) [0083] (Example 5)
共役ジェン重合体ゴム (al)の溶液に代えて、共役ジェン重合体ゴム (b)の溶液を 使用し、テトラ(トリデシル)—4, 4,ーブチリデンビス(2— t—ブチルー 5 メチルフエ 二ノレ)ジホスフアイトの量を 0. 08部に変更し、 4, 6 ビス(オタチノレチオメチノレ) o —タレゾールの量を 0. 04部に変更するほかは、実施例 1と同様にして、榭脂改質用 ゴム組成物 (R5)を得た。 Instead of the solution of conjugated diene polymer rubber (a l), using a solution of the conjugated diene polymer rubber (b), tetra (tridecyl) -4, 4, Buchiridenbisu (2-t-butyl-5 Mechirufue two Honoré) In the same manner as in Example 1, except that the amount of diphosphite was changed to 0.08 parts and the amount of 4,6bis (Otatinolethiomethinole) o-Talesol was changed to 0.04 parts. A quality rubber composition (R5) was obtained.
この榭脂改質用ゴム組成物 (R5)について、各特性を評価した結果を表 1に示す。 この榭脂改質用ゴム組成物 (R5)を用いて、実施例 1と同様にして、ゴム補強榭脂 組成物(S5)及び MBS榭脂 (M5)を得た。  Table 1 shows the results of the evaluation of the properties of this resin composition for modifying oil (R5). A rubber-reinforced resin composition (S5) and MBS resin (M5) were obtained in the same manner as in Example 1 by using this resin composition for resin modification (R5).
このゴム補強榭脂組成物(S5)及び MBS榭脂 (M5)につ ヽて、各特性を評価した 結果を表 1に示す。  Table 1 shows the results of evaluating the properties of this rubber-reinforced resin composition (S5) and MBS resin (M5).
[0084] (比較例 1) [0084] (Comparative Example 1)
テトラ(トリデシル)—4, 4,—ブチリデンビス(2— t—ブチル—5—メチルフエ-ル) ジホスフアイトに代えて、分子内に有するリン原子の数が 1個である熱安定剤トリス(2 , 4—ジ一 t—ブチルフエ-ル)ホスファイトを用い、 4, 6—ビス(オタチルチオメチル) —o—タレゾール 0. 09部に代えて、フエノール化合物熱安定剤であるォクタデシル 3—(3, 5 ジ—tーブチルー 4ーヒドロキシフエ-ル)プロピオネート 0. 10部を用 いるほかは、実施例 1と同様にして、榭脂改質用ゴム組成物 (RC1)を得た。  Tetra (tridecyl) -4,4, -butylidenebis (2-t-butyl-5-methylphenol) Instead of diphosphite, the thermal stabilizer Tris (2, 4 —Di-tert-butylphenol) phosphite, 4, 6-bis (octylthiomethyl) —o-Talesol 0.0.09 parts instead of octadecyl 3- (3, 5 A rubber composition for rubber modification (RC1) was obtained in the same manner as in Example 1, except that 0. 10 parts of di-tert-butyl-4-hydroxyphenol) propionate was used.
この榭脂改質用ゴム組成物 (RC1)について、各特性を評価した結果を表 2に示す この榭脂改質用ゴム組成物 (RC1)を用いて、実施例 1と同様にして、ゴム補強榭脂 組成物(SC1)及び MBS榭脂 (MC1)を得た。 Table 2 shows the results of evaluation of the properties of this rubber composition for resin modification (RC1). A rubber-reinforced resin composition (SC1) and MBS resin (MC1) were obtained in the same manner as in Example 1 using this resin composition for modifying a resin (RC1).
このゴム補強榭脂組成物(SC1)及び MBS榭脂 (MC1)につ ヽて、各特性を評価 した結果を表 2に示す。  Table 2 shows the results of evaluating the properties of this rubber-reinforced resin composition (SC1) and MBS resin (MC1).
[0085] (比較例 2) [0085] (Comparative Example 2)
共役ジェン重合体ゴム (al)の溶液に、 1. 05モルの安息香酸 (重合に使用した n— ブチルリチウムの 1. 0倍当量に相当)をキシレン 5%溶液として添カ卩し、 70°Cで 10分 間攪拌して中和処理共役ジェン重合体ゴム (a3)の溶液を得た。  To a solution of conjugated polymer rubber (al), 1.05 mol of benzoic acid (corresponding to 1.0 equivalent of n-butyllithium used for polymerization) was added as a 5% solution of xylene, and 70 ° The mixture was stirred at C for 10 minutes to obtain a solution of neutralized conjugated polymer rubber (a3).
共役ジェン重合体ゴム (al)の溶液に代えて、中和処理共役ジェン重合体ゴム (a3 )の溶液を用いるほかは、比較例 1と同様にして、榭脂改質用ゴム組成物 (RC2)を得 た。  A rubber composition for modifying a resin (RC2) in the same manner as in Comparative Example 1 except that a solution of the neutralized conjugated polymer rubber (a3) was used instead of the solution of the conjugated polymer polymer (al). )
この榭脂改質用ゴム組成物 (RC2)について、各特性を評価した結果を表 2に示す この榭脂改質用ゴム組成物 (RC2)を用いて、実施例 1と同様にして、ゴム補強榭脂 組成物(SC2)及び MBS榭脂 (MC2)を得た。  Table 2 shows the results of the evaluation of the properties of this rubber modifying rubber composition (RC2). Using this rubber modifying rubber composition (RC2), rubber was obtained in the same manner as in Example 1. A reinforced resin composition (SC2) and MBS resin (MC2) were obtained.
このゴム補強榭脂組成物(SC2)及び MBS榭脂 (MC2)につ ヽて、各特性を評価 した結果を表 2に示す。  Table 2 shows the results of evaluating the properties of this rubber-reinforced resin composition (SC2) and MBS resin (MC2).
[0086] (比較例 3) [0086] (Comparative Example 3)
共役ジェン重合体ゴム (al)の溶液に代えて、中和処理共役ジェン重合体ゴム (a3 )の溶液を用い、熱安定剤を、テトラ(トリデシル) 4, 4'ーブチリデンビス(2 tーブ チルー 5 メチルフエ-ル)ジホスファイト 0. 10部と 4, 6 ビス(ォクチルチオメチル) —o—タレゾール 0. 09部の組み合わせから、 4, 6 ビス(オタチルチオメチル) o —タレゾールのみ 0. 20部に変えるほかは、実施例 1と同様にして、榭脂改質用ゴム 組成物 (RC3)を得た。  Instead of the solution of conjugated polymer rubber (al), a solution of neutralized conjugated polymer rubber (a3) was used, and the thermal stabilizer was tetra (tridecyl) 4,4'-butylidenebis (2 tert-butyl 5 Methylphenol) diphosphite 0. 10 parts and 4, 6 bis (octylthiomethyl) —o-talesol 0.09 parts, 4, 6 bis (octylthiomethyl) o — talesole only 0.20 parts In the same manner as in Example 1 except that the rubber composition for rubber modification (RC3) was obtained.
この榭脂改質用ゴム組成物 (RC3)について、各特性を評価した結果を表 2に示す この榭脂改質用ゴム組成物 (RC3)を用いて、実施例 1と同様にして、ゴム補強榭脂 組成物(SC3)及び MBS榭脂 (MC3)を得た。 このゴム補強榭脂組成物(SC3)及び MBS榭脂 (MC3)につ ヽて、各特性を評価 した結果を表 2に示す。 Table 2 shows the results of the evaluation of the properties of this rubber modifying rubber composition (RC3). Using this rubber modifying rubber composition (RC3), rubber was obtained in the same manner as in Example 1. Reinforced resin composition (SC3) and MBS resin (MC3) were obtained. Table 2 shows the results of evaluating the properties of this rubber-reinforced resin composition (SC3) and MBS resin (MC3).
[0087] (比較例 4) [0087] (Comparative Example 4)
共役ジェン重合体ゴム (al)の溶液に代えて、中和処理共役ジェン重合体ゴム (a2 )の溶液を用い、熱安定剤をテトラ(トリデシル) -4, 4'—ブチリデンビス(2— t—ブ チルー 5 メチルフエ-ル)ジホスファイト 0. 09部、 4, 6 ビス(ォクチルチオメチル) —o—タレゾールの量を 0. 05部及び 2—t—ブチルー 6—(3— t—ブチルー 2 ヒド ロキシ 5 メチルベンジル)ー4 メチルフエ-ルアタリレート 0. 04部の組み合わせ から、フエノール化合物熱安定剤であるォクタデシルー 3— (3, 5—ジ—tーブチルー 4ーヒドロキシフエ-ル)プロピオネート 0. 10部と 4, 6 ビス(オタチルチオメチル) o—タレゾール 0. 20部との組み合わせに変えるほかは、実施例 3と同様にして、榭脂 改質用ゴム組成物 (RC4)を得た。 Instead of the solution of conjugated diene polymer rubber (a l), using a solution of neutralized conjugated diene polymer rubber (a2), a heat stabilizer tetra (tridecyl) -4, 4'-butylidene bis (2-t —Butyl-5-methylphenol) diphosphite 0.09 parts, 4, 6 Bis (octylthiomethyl) —0.0 parts of o-taresol and 2-t-butyl-6- (3-t-butyl-2 Hydroxy 5 methylbenzyl) -4 methylphenol acrylate A 0.04 part combination of octadecyl 3- (3,5-di-tert-butyl-4-hydroxyphenol) propionate, a thermal stabilizer for phenolic compounds 0.10 parts And 4,6 bis (octylthiomethyl) o-taresole 0.28 parts in the same manner as in Example 3 except that a rubber composition (RC4) for modifying a resin was obtained.
この榭脂改質用ゴム組成物 (RC4)について、各特性を評価した結果を表 2に示す この榭脂改質用ゴム組成物 (RC4)を用いて、実施例 1と同様にして、ゴム補強榭脂 組成物(SC4)及び MBS榭脂 (MC4)を得た。  Table 2 shows the results of the evaluation of the properties of this rubber modifying rubber composition (RC4). Using this rubber modifying rubber composition (RC4), rubber was obtained in the same manner as in Example 1. A reinforced resin composition (SC4) and MBS resin (MC4) were obtained.
このゴム補強榭脂組成物(SC4)及び MBS榭脂 (MC4)につ ヽて、各特性を評価 した結果を表 2に示す。  Table 2 shows the results of evaluating the properties of this rubber-reinforced resin composition (SC4) and MBS resin (MC4).
[0088] (比較例 5) [0088] (Comparative Example 5)
テトラ(トリデシル)—4, 4,—ブチリデンビス(2—t—ブチル—5—メチルフエ-ル) ジホスフアイトに代えて、分子内に有するリン原子の数が 1個である熱安定剤トリス(2 , 4—ジ一 t—ブチルフエ-ル)ホスファイトを用い、 4, 6—ビス(オタチルチオメチル) —o—タレゾールの量を 0. 20部に増量するほかは、実施例 1と同様にして、榭脂改 質用ゴム組成物 (RC5)を得た。  Tetra (tridecyl) -4,4, -butylidenebis (2-t-butyl-5-methylphenol) Instead of diphosphite, the thermal stabilizer Tris (2, 4 Except that the amount of 4,6-bis (octylthiomethyl) -o-taresole was increased to 0.20 parts using di-tert-butylphenol) phosphite, A rubber composition for fat modification (RC5) was obtained.
この榭脂改質用ゴム組成物 (RC5)について、各特性を評価した結果を表 2に示す この榭脂改質用ゴム組成物 (RC5)を用いて、実施例 1と同様にして、ゴム補強榭脂 組成物(SC5)及び MBS榭脂 (MC5)を得た。 このゴム補強榭脂組成物(SC5)及び MBS榭脂 (MC5)につ ヽて、各特性を評価 した結果を表 2に示す。 Table 2 shows the results of the evaluation of the properties of this rubber modifying rubber composition (RC5). Using this rubber modifying rubber composition (RC5), rubber was obtained in the same manner as in Example 1. A reinforced resin composition (SC5) and MBS resin (MC5) were obtained. Table 2 shows the results of evaluating the properties of this rubber-reinforced resin composition (SC5) and MBS resin (MC5).
[0089] (比較例 6) [0089] (Comparative Example 6)
共役ジェン重合体ゴム (al)の溶液に代えて共役ジェン重合体ゴム (b)の溶液を使 用し、熱安定剤をフエノールイ匕合物熱安定剤であるォクタデシル— 3— (3, 5—ジ— t ーブチルー 4ーヒドロキシフエ-ル)プロピオネート 0. 08部のみに変更するほかは、 実施例 1と同様にして、榭脂改質用ゴム組成物 (RC6)を得た。  Instead of the solution of the conjugated polymer polymer rubber (al), the solution of the conjugated polymer polymer rubber (b) is used, and the thermal stabilizer is octadecyl, a phenolic compound thermal stabilizer— 3— (3, 5— Di-tert-butyl-4-hydroxyphenyl) propionate A rubber composition (RC6) for resin modification was obtained in the same manner as in Example 1 except that only 0.08 part was changed.
この榭脂改質用ゴム組成物 (RC6)について、各特性を評価した結果を表 2に示す この榭脂改質用ゴム組成物 (RC6)を用いて、実施例 1と同様にして、ゴム補強榭脂 組成物(SC6)及び MBS榭脂 (MC6)を得た。  Table 2 shows the results of the evaluation of the properties of this rubber modifying rubber composition (RC6). Using this rubber modifying rubber composition (RC6), rubber was obtained in the same manner as in Example 1. Reinforced resin composition (SC6) and MBS resin (MC6) were obtained.
このゴム補強榭脂組成物(SC6)及び MBS榭脂 (MC6)につ ヽて、各特性を評価 した結果を表 2に示す。  Table 2 shows the results of evaluating the properties of this rubber-reinforced resin composition (SC6) and MBS resin (MC6).
[0090] (比較例 7) [0090] (Comparative Example 7)
共役ジェン重合体ゴム (al)の溶液に代えて共役ジェン重合体ゴム (b)の溶液を使 用し、熱安定剤をジステアリルペンタエリスリトールジホスファイト 0. 50部のみに変更 するほかは、実施例 1と同様にして、榭脂改質用ゴム組成物 (RC7)を得た。  Instead of using the conjugated polymer rubber (al) solution instead of the conjugated polymer rubber (al) solution, the heat stabilizer is changed to only 0.50 parts of distearyl pentaerythritol diphosphite. In the same manner as in Example 1, a rubber composition for rubber modification (RC7) was obtained.
この榭脂改質用ゴム組成物 (RC7)について、各特性を評価した結果を表 2に示す この榭脂改質用ゴム組成物 (RC7)を用いて、実施例 1と同様にして、ゴム補強榭脂 組成物(SC6)及び MBS榭脂 (MC7)を得た。  Table 2 shows the results of the evaluation of the properties of this resin composition for modifying a resin (RC7). Using this composition for modifying rubber (RC7), rubber was obtained in the same manner as in Example 1. Reinforced resin composition (SC6) and MBS resin (MC7) were obtained.
このゴム補強榭脂組成物(SC7)及び MBS榭脂 (MC7)につ ヽて、各特性を評価 した結果を表 2に示す。  Table 2 shows the results of evaluating the properties of this rubber-reinforced resin composition (SC7) and MBS resin (MC7).
[0091] [表 1]
Figure imgf000030_0001
表 2] 比較例 2 比較例 3 比較例 4 比較例 5 比較例 6 比較例 7 重合時の中和処理 あり あり あり なし なし なし 中和剤の量(* 1) 1.0 1.0 0.5 ― ― ― 共役ジェン重合体ゴム a3 a3 a2 a1 b b 熱安定剤使用量
[0091] [Table 1]
Figure imgf000030_0001
Table 2] Comparative Example 2 Comparative Example 3 Comparative Example 4 Comparative Example 5 Comparative Example 6 Comparative Example 7 Neutralization Treatment during Polymerization Yes Yes Yes No No No Amount of Neutralizing Agent (* 1) 1.0 1.0 0.5 ― ― ― Conjugation Polymer rubber a3 a3 a2 a1 bb Heat stabilizer usage
P2し(*2) ― ― ― ― ― ― P2 (* 2) ― ― ― ― ― ―
P2P(*3) ― ― ― ― 0.50P2P (* 3) ― ― ― ― 0.50
S2P(*4) ― 0.20 0.20 0.20 ― ―S2P (* 4) ― 0.20 0.20 0.20 ― ―
FA(*5) ― ― ― ― ― ―FA (* 5) ― ― ― ― ― ―
PI ( *6) 0. 10 ― ― 0. 10 ― ―PI (* 6) 0. 10 ― ― 0. 10 ― ―
PH(*7) 0. 10 ― 0. 10 ― 0.08 ― 楔脂改質用ゴム組成物 RC2 RC3 C4 RC5 RC6 RC7 初期色調 15 19 12 14 5 25 中和剤の析出 あり あり なし なし なし なし ゲル量 3 1 1 1 2 1 貯蔵安定性 黄色 淡黄色 黄色 淡黄色 淡黄色 淡黄色 樹脂単量体の重合 PH (* 7) 0.10 ― 0.10 ― 0.08 ― Rubber composition for wedge grease modification RC2 RC3 C4 RC5 RC6 RC7 Initial color tone 15 19 12 14 5 25 Neutralizing agent Presence Yes Yes No No No No Gel amount 3 1 1 1 2 1 Storage stability Yellow Light yellow Yellow Light yellow Light yellow Light yellow Polymerization of resin monomer
良好 不良 不良 不良 良好 良好 安定性  Good Bad Bad Bad Good Good Stability
ゴム補強樹脂組成物 SC2 SC3 SC4 SC5 SC6 SC7 光沢 劣る 劣る 劣る 劣る 良好 良好 色調 良好 黄色 淡黄色 淡黄色 淡黄色 淡黄色 フィッシュアイ あり なし なし なし あり なしRubber Reinforced Resin Composition SC2 SC3 SC4 SC5 SC6 SC7 Gloss Inferior Inferior Inferior Inferior Good Good Color Tone Good Yellow Pale Yellow Pale Yellow Pale Yellow Fish Eye Yes No No No Yes No No
BS樹脂 C2 C3 MC4 MC5 MC6 C7 透明性 濁り 滞リ_黄色 湧り ·黄色 淡黄色 淡黄色 淡黄色 [0093] 表 1及び表 2の注 BS resin C2 C3 MC4 MC5 MC6 C7 Transparency Turbidity Stagnation_Yellow SpringYellow Pale yellow Pale yellow Pale yellow [0093] Notes to Table 1 and Table 2
* 1:重合触媒の金属に対する当量比  * 1: Equivalent ratio of polymerization catalyst to metal
* 2 :テトラ(トリデシル) 4, 4,ーブチリデンビス(2 tーブチルー 5 メチルフエ- ル)ジホスファイト  * 2: Tetra (tridecyl) 4, 4, -butylidenebis (2 tert-butyl-5-methylphenol) diphosphite
* 3:ジステアリルペンタエリスリトールジホスファイト  * 3: Distearyl pentaerythritol diphosphite
* 4: 4, 6—ビス(ォクチルチオメチル) o—タレゾール  * 4: 4, 6-Bis (octylthiomethyl) o-Talesol
* 5: 2 t ブチル 6— ( 3 t ブチル 2 ヒドロキシ 5 メチルベンジル) - 4 メチルフエニルアタリレート  * 5: 2 t butyl 6— (3 t butyl 2 hydroxy 5 methyl benzyl)-4 methyl phenyl acrylate
* 6 :トリス(2, 4 ジ— t—ブチルフエ-ル)ホスファイト  * 6: Tris (2,4 di-t-butylphenol) phosphite
* 7 :ォクタデシルー 3— (3, 5—ジ一 t—ブチル 4—ヒドロキシフエ-ル)プロピオ ネート  * 7: Octadecyl 3— (3,5-Di-tert-butyl 4-hydroxyphenol) propionate
[0094] 表 1及び表 2の結果から、以下のことが分かる。  [0094] From the results in Tables 1 and 2, the following can be understood.
分子内に 2以上のリン原子を有するホスファイト化合物熱安定剤を使用せず、 1個 のリン原子を有するホスファイトィ匕合物熱安定剤とフエノールイ匕合物熱安定剤を併用 しても、得られる榭脂改質用ゴム組成物は、ゲル量が多ぐ貯蔵安定性に劣り、これ 力も得られるゴム補強榭脂組成物は、各種特性に劣る (比較例 1)。榭脂改質用ゴム 組成物に用いる共役ジェン重合体ゴムの製造工程において、酸による触媒残渣の 中和処理を行っても、上記特性は、ほとんど改善されない (比較例 2)。  Even if a phosphite compound thermal stabilizer having one phosphorus atom and a phosphite compound thermal stabilizer having one phosphorus atom are used in combination, a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule can be used. The resulting rubber composition for modifying grease is inferior in storage stability due to a large amount of gel, and the rubber-reinforced greave composition capable of obtaining this strength is inferior in various properties (Comparative Example 1). In the production process of the conjugated polymer rubber used for the resin composition for modifying a resin, neutralization treatment of the catalyst residue with an acid hardly improves the above characteristics (Comparative Example 2).
熱安定剤として、チォエーテル化合物熱安定剤用いても、更にこれにフエノールイ匕 合物熱安定剤を併用しても改善は見られず、貯蔵安定性、重合安定性等に劣り、榭 脂改質用ゴム組成物及びゴム補強榭脂組成物の色調等に劣る (比較例 3、 4)。  Even if a thioether compound heat stabilizer is used as a heat stabilizer, or if a phenol compound heat stabilizer is used in combination with this, no improvement is observed, and storage stability, polymerization stability, etc. are poor, and resin modification The color tone of the rubber composition for rubber and the rubber-reinforced resin composition is inferior (Comparative Examples 3 and 4).
1個のリン原子を有するホスファイトィ匕合物熱安定剤と分子内にフエノール基を有す るチォエーテルィ匕合物熱安定剤とを併用しても、重合安定性は優れず、榭脂改質用 ゴム組成物及びゴム補強榭脂組成物の色調も余りよくない (比較例 5)。また、フエノ 一ルイ匕合物熱安定剤のみの使用では、榭脂改質用ゴム組成物の貯蔵安定性に劣り 、ゴム補強榭脂組成物の成形により、フィッシュアイが生じる(比較例 6)。  Even if a phosphite compound heat stabilizer having one phosphorus atom and a thioether compound heat stabilizer having a phenol group in the molecule are used in combination, the polymerization stability is not excellent, and it is suitable for resin modification. The color tone of the rubber composition and the rubber-reinforced resin composition is not so good (Comparative Example 5). In addition, the use of only the heat stabilizer of the phenolic compound compound is inferior in storage stability of the rubber composition for modifying the resin, and fish eyes are produced by molding the rubber-reinforced resin composition (Comparative Example 6). .
なお、分子内に 2以上のリン原子を有するホスファイトィ匕合物熱安定剤を本発明で 規定する範囲を超えて多量に使用した場合は、却って、各特性が悪化する (比較例 7)。 In addition, when a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule is used in a large amount exceeding the range specified in the present invention, each characteristic deteriorates instead (Comparative Example). 7).
これに対して、分子内に 2以上のリン原子を有するホスファイトィ匕合物熱安定剤とチ ォエーテルィ匕合物熱安定剤及びアタリレートイ匕合物熱安定剤力 なる群力 選ばれ る少なくとも一種の熱安定剤とを、共役ジェン重合体ゴム 100重量部に対して 0. 01 〜0. 20重量部の範囲で添加したものは、優れた各特性を示す (各実施例)。特に、 分子内に 2以上のリン原子を有するホスファイトィ匕合物熱安定剤、チォエーテルィ匕合 物熱安定剤及びアタリレートイ匕合物熱安定剤の三者を併用したものは、優れた特性 を示す (実施例 2及び 3)。また、共役ジェン重合体ゴムの製造工程における酸による 触媒残渣の中和処理と上記本発明の熱安定剤の組み合わせの相乗効果により(実 施例 2と実施例 3との比較)、特に優れた特性が得られる。  On the other hand, a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule, a thioether compound thermal stabilizer, and a talato toy compound thermal stabilizer, at least one kind selected. The above-mentioned heat stabilizer added in an amount of 0.01 to 0.20 parts by weight with respect to 100 parts by weight of the conjugated polymer rubber exhibits excellent properties (Examples). In particular, a combination of a phosphite compound heat stabilizer having two or more phosphorus atoms in the molecule, a thioether compound heat stabilizer, and an attalitoy compound compound heat stabilizer has excellent characteristics. Shown (Examples 2 and 3). In addition, due to the synergistic effect of the combination of the neutralization treatment of the catalyst residue by the acid and the heat stabilizer of the present invention in the production process of the conjugated polymer rubber (comparison between Example 2 and Example 3), it was particularly excellent. Characteristics are obtained.

Claims

請求の範囲 The scope of the claims
[1] 共役ジェン重合体ゴム 100重量部、分子内に 2以上のリン原子を有するホスファイト 化合物熱安定剤 0. 01〜0. 20重量部、並びに、チォエーテル化合物熱安定剤及 びアタリレートイ匕合物熱安定剤力 なる群力 選ばれる少なくとも一種の熱安定剤 0. [1] Conjugated polymer rubber 100 parts by weight, phosphite compound heat stabilizer having two or more phosphorus atoms in the molecule 0.01 to 0.20 part by weight, thioether compound heat stabilizer and talate toy Compound heat stabilizer power Group power at least one kind of heat stabilizer selected 0.
01〜0. 20重量部を含有してなる榭脂改質用ゴム組成物。 A rubber composition for modifying a resin containing 01 to 0.20 part by weight.
[2] 共役ジェン重合体ゴム 100重量部、分子内に 2以上のリン原子を有するホスファイト 化合物熱安定剤 0. 01〜0. 20重量部、並びに、少なくとも一種のチォエーテルィ匕 合物熱安定剤及び少なくとも一種のアタリレート化合物熱安定剤の合計 0. 01〜0.[2] Conjugated polymer rubber 100 parts by weight, phosphite compound heat stabilizer having two or more phosphorus atoms in the molecule 0.01 to 0.20 part by weight, and at least one thioether compound heat stabilizer And a total of at least one atallylate compound heat stabilizer from 0.01 to 0.
20重量部を含有してなる榭脂改質用ゴム組成物。 A rubber composition for modifying a resin containing 20 parts by weight.
[3] 分子内に 2以上のリン原子を有するホスファイト化合物熱安定剤が、ジホスファイト 熱安定剤である請求の範囲第 1項又は第 2項に記載の榭脂改質用ゴム組成物。 [3] The rubber composition for modifying a resin according to claim 1 or 2, wherein the phosphite compound heat stabilizer having two or more phosphorus atoms in the molecule is a diphosphite heat stabilizer.
[4] 分子内に 2以上のリン原子を有するホスファイト化合物熱安定剤の量が、共役ジェ ン重合体ゴム 100重量部当たり、 0. 02-0. 10重量部である請求の範囲第 1項〜第[4] The amount of the phosphite compound heat stabilizer having two or more phosphorus atoms in the molecule is 0.02-0.10 parts by weight per 100 parts by weight of the conjugated polymer polymer rubber. Item-No.
3項のいずれかに記載の榭脂改質用ゴム組成物。 4. A rubber composition for modifying a resin according to any one of items 3.
[5] 分子内に 2以上のリン原子を有するホスファイト化合物熱安定剤の量が、共役ジェ ン重合体ゴム 100重量部当たり、 0. 03〜0. 09重量部である請求の範囲第 1項〜第[5] The amount of the phosphite compound heat stabilizer having two or more phosphorus atoms in the molecule is 0.03 to 0.09 parts by weight per 100 parts by weight of the conjugated polymer polymer rubber. Item-No.
4項のいずれかに記載の榭脂改質用ゴム組成物。 5. A rubber composition for modifying a resin according to any one of items 4.
[6] チォエーテルィ匕合物熱安定剤がその分子内に 2以上のチォエーテル構造を有す るものである請求の範囲第 1項〜第 5項のいずれかに記載の榭脂改質用ゴム組成物 6. The rubber composition for modifying a resin according to any one of claims 1 to 5, wherein the thioether compound heat stabilizer has two or more thioether structures in the molecule. object
[7] チォエーテルィ匕合物熱安定剤がその分子内にフエノール基を有するものである請 求の範囲第 1項〜第 6項のいずれかに記載の榭脂改質用ゴム組成物。 [7] The resin composition for rubber modification according to any one of claims 1 to 6, wherein the thioether compound thermal stabilizer has a phenol group in its molecule.
[8] チォエーテルィ匕合物熱安定剤の量が共役ジェン重合体ゴム 100重量部当たり、 0 . 01〜0. 10重量部である請求の範囲第 1項〜第 7項のいずれかに記載の榭脂改 質用ゴム組成物。  [8] The amount of the thioether compound heat stabilizer is 0.01 to 0.10 parts by weight per 100 parts by weight of the conjugated polymer polymer rubber, according to any one of claims 1 to 7. A rubber composition for refining oil.
[9] チォエーテルィ匕合物熱安定剤の量が共役ジェン重合体ゴム 100重量部当たり、 0 . 02〜0. 09重量部である請求の範囲第 1項〜第 8項のいずれかに記載の榭脂改 質用ゴム組成物。 [9] The amount of the thioether compound heat stabilizer is 0.02 to 0.09 parts by weight per 100 parts by weight of the conjugated polymer rubber, according to any one of claims 1 to 8. A rubber composition for refining oil.
[10] アタリレートイ匕合物熱安定剤がその分子内にフエノール基を有するものである請求 の範囲第 1項〜第 9項のいずれかに記載の榭脂改質用ゴム組成物。 [10] The rubber composition for modifying a resin according to any one of [1] to [9], wherein the thermal stabilizer for the attareto toy compound has a phenol group in its molecule.
[11] アタリレートイ匕合物熱安定剤の量が共役ジェン重合体ゴム 100重量部当たり、 0. 0 1〜0. 10重量部である請求の範囲第 1項〜第 10項のいずれかに記載の榭脂改質 用ゴム組成物。  [11] Any one of claims 1 to 10, wherein the amount of the heat stabilizer of the talate toy compound is 0.01 to 0.10 parts by weight per 100 parts by weight of the conjugated polymer rubber. A rubber composition for modifying fats as described in 1.
[12] アタリレートイ匕合物熱安定剤の量が共役ジェン重合体ゴム 100重量部当たり、 0. 0 2〜0. 09重量部である請求の範囲第 1項〜第 11項のいずれかに記載の榭脂改質 用ゴム組成物。  [12] Any one of claims 1 to 11, wherein the amount of the heat stabilizer of the talate toy compound is 0.02 to 0.09 parts by weight per 100 parts by weight of the conjugated polymer rubber A rubber composition for modifying fats as described in 1.
[13] 分子内に 2以上のリン原子を有するホスファイト化合物熱安定剤を共役ジェン重合 体ゴムに添加した後、これ以外の熱安定剤を添加することからなる請求の範囲第 1項 〜第 12項のいずれかに記載の榭脂改質用ゴム組成物の製造方法。  [13] Claims 1 to 2 comprising adding a thermal stabilizer other than the above after adding a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule to the conjugate polymer rubber. 13. A process for producing a rubber composition for modifying a resin according to any one of items 12.
[14] 有機リチウム化合物を重合開始剤として使用して得られた共役ジェン重合体ゴムに 、有機リチウム化合物のリチウムに対して 1当量未満の量の、有機酸、無機酸及びル イス酸力もなる群力も選ばれる少なくとも 1種の酸を添加した後、分子内に 2以上のリ ン原子を有するホスファイトィ匕合物熱安定剤を該共役ジェン重合体ゴムに添加するこ とからなる請求の範囲第 13項に記載の榭脂改質用ゴム組成物の製造方法。  [14] Conjugated polymer rubber obtained by using an organolithium compound as a polymerization initiator also has an organic acid, an inorganic acid, and a Lewis acid power in an amount of less than 1 equivalent with respect to lithium of the organolithium compound. After adding at least one kind of acid whose group power is also selected, a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule is added to the conjugated polymer rubber. 14. A process for producing a rubber composition for modifying a resin according to item 13.
[15] 少なくとも、分子内に 2以上のリン原子を有するホスファイトィ匕合物熱安定剤の共役 ジェン重合体ゴムへの添加を、熱安定剤以外の配合剤を共役ジェン重合体ゴムに 添加する前に行なう請求の範囲第 13項又は第 14項に記載の榭脂改質用ゴム組成 物の製造方法。 [15] At least add a phosphite compound thermal stabilizer having two or more phosphorus atoms in the molecule to the conjugated polymer rubber, before adding a compounding agent other than the thermal stabilizer to the conjugated polymer rubber. 15. The method for producing a rubber composition for modifying a resin according to claim 13 or 14 according to claim 13.
[16] 全ての熱安定剤の共役ジェン重合体ゴムへの添加を、熱安定剤以外の配合剤を 共役ジェン重合体ゴムに添加する前に行なう請求の範囲第 15項に記載の榭脂改質 用ゴム組成物の製造方法。  [16] The resin modification according to claim 15, wherein all of the heat stabilizer is added to the conjugated polymer rubber before adding a compounding agent other than the heat stabilizer to the conjugated polymer rubber. For producing a rubber composition for quality.
[17] 請求の範囲第 1項〜第 12項のいずれかに記載の榭脂改質用ゴム組成物と基材榭 脂とを含有してなるゴム補強榭脂組成物。 [17] A rubber-reinforced resin composition comprising the resin composition for modifying a resin according to any one of claims 1 to 12 and a base resin.
[18] 基材榭脂が少なくとも芳香族ビュル榭脂を含有してなるものである請求の範囲第 1[18] The first aspect of the present invention is that the base resin contains at least an aromatic bur resin.
7項に記載のゴム補強榭脂組成物。 8. A rubber-reinforced resin composition according to item 7.
PCT/JP2006/303657 2005-02-28 2006-02-28 Rubber composition for resin modification, process for production of the same, and a rubber-reinforced resin composition WO2006093106A1 (en)

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JP2010138216A (en) * 2008-12-09 2010-06-24 Asahi Kasei Chemicals Corp Resin composition, method for producing the same and molded article obtained therefrom, cable covering material, and cable
JP2010138215A (en) * 2008-12-09 2010-06-24 Asahi Kasei Chemicals Corp Resin composition, method for producing the same and molded article obtained therefrom, cable covering material, and cable

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JPH01170626A (en) * 1987-12-26 1989-07-05 Sumitomo Chem Co Ltd Butadiene polymer composition
JPH04100837A (en) * 1990-08-20 1992-04-02 Sumitomo Chem Co Ltd Stabilized butadiene polymer composition
JPH0598075A (en) * 1991-10-11 1993-04-20 Japan Synthetic Rubber Co Ltd Radiation-resistant 1,2-polybutadiene composition
JPH07145186A (en) * 1993-07-22 1995-06-06 General Electric Co <Ge> Diphosphite and thermoplastic polymer composition containing it as thermal oxidation stabilizer
JP2005029737A (en) * 2003-07-10 2005-02-03 Nagase & Co Ltd Synthetic rubber composition

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JPH01170626A (en) * 1987-12-26 1989-07-05 Sumitomo Chem Co Ltd Butadiene polymer composition
JPH04100837A (en) * 1990-08-20 1992-04-02 Sumitomo Chem Co Ltd Stabilized butadiene polymer composition
JPH0598075A (en) * 1991-10-11 1993-04-20 Japan Synthetic Rubber Co Ltd Radiation-resistant 1,2-polybutadiene composition
JPH07145186A (en) * 1993-07-22 1995-06-06 General Electric Co <Ge> Diphosphite and thermoplastic polymer composition containing it as thermal oxidation stabilizer
JP2005029737A (en) * 2003-07-10 2005-02-03 Nagase & Co Ltd Synthetic rubber composition

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010138216A (en) * 2008-12-09 2010-06-24 Asahi Kasei Chemicals Corp Resin composition, method for producing the same and molded article obtained therefrom, cable covering material, and cable
JP2010138215A (en) * 2008-12-09 2010-06-24 Asahi Kasei Chemicals Corp Resin composition, method for producing the same and molded article obtained therefrom, cable covering material, and cable

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