WO2006087807A1

WO2006087807A1 - Embroidery appliqué, method for making embroidery appliqué, and method for making embroidery product

Info

Publication number: WO2006087807A1
Application number: PCT/JP2005/002618
Authority: WO
Inventors: Tsunetaka Kawaguchi; Satoi Komatsu
Original assignee: New Order Co., Ltd.
Priority date: 2005-02-18
Filing date: 2005-02-18
Publication date: 2006-08-24
Also published as: JPWO2006087807A1

Abstract

[PROBLEMS] To provide an embroidery appliqué in which the outline of an embroidery formed by yarn material precisely matches the outline of a substrate to which an embroidery is applied. [MEANS FOR SOLVING PROBLEMS] An embroidery appliqué (10) is composed of an embroidery (6) and a transparent heat-sensitive adhesive layer (4) provided on the back (62) of the embroidery (6), wherein the embroidery (6) is formed of a substrate (1) and a yarn material (2) passed between the upper and lower surface of the substrate (1), and the substrate (1) is composed of a soluble material. Decorations other than embroidery (flocking of short fibers, coating with pigment, adhesion of cloth material) can also be applied simultaneously.

Description

Specification

Embroidery applique and method of making embroidery applique and method of making embroidery product

[0001] The present invention relates to an embroidery applique that can be embroidered on clothing and other products, a method of manufacturing an embroidery applique, and a method of manufacturing an embroidery product.

Background art

[0002] As a means to decorate clothing such as clothes, embroidery can be mentioned. The embroidered decoration is excellent in the texture that the thread material weaves, and gives a high-class feeling.

On the other hand, embroidered embellishment is by sewing using needles and threads, and if embroidered embellishments are directly applied to clothing items, extremely laborious work is required. In recent years, with the technological development of sewing machines, it has become possible to embroider a desired design substantially automatically by means of a microcomputer incorporated in the sewing machine. In this method, the handling of the sewing machine is carried out. It is necessary to master the skills.

[0003] Another inevitable problem with embroidered decoration is that it appears on both sides of the surface on which the thread material is to be decorated. That is, when embroidery is applied to clothes, etc., even if thread material appears on the lining of clothes, the lining of clothes does not cause a problem because it is invisible in appearance but, for example, embroidery decoration is applied to the design of postcards. In cases where it is desired, thread material will also appear on the address side of the postcard, making it difficult to apply embroidered decorations.

[0004] As a means of decoration of articles of clothing and of decoration of articles using both sides such as postcards, those by means of fasteners can be mentioned (see, for example, Patent Document 1).

Patent Document 1: Japanese Patent Publication No. 2-24239

Disclosure of the invention

Problem that invention tries to solve

For example, when the applique technology is applied to embroidery, the following problems occur.

When the technique of embroidery is applied to the technique of applique, it is a form of embroidering a fabric substrate made to a desired shape. According to this method, embroidery is contoured on the cloth substrate Needs to be applied along with, precise work is required, and very advanced embroidery technology is required.

Considering other methods, it is conceivable to cut the fabric substrate along the embroidery outline after the fabric substrate is embroidered as desired. However, according to this method, in the cutting operation, there is a risk that the thread material forming the embroidery may also be cut, and if the thread material is cut, the thread material may be frayed, and it is no longer necessary for the decoration. It can not be used for

Therefore, in the prior art, there has been no application where the contours of the embroidery contour by the thread material and the contour of the substrate on which the embroidery has been made match precisely.

The present invention has been made in view of the above-described conventional circumstances, and it is an object of the present invention to provide an embroidery appliqué in which the contours of the embroidery contour of the thread material and the contour of the embroidered substrate match precisely. .

Means to solve the problem

The invention according to claim 1 is an embroidery applique (10) which is also provided on the embroidery (6) and the back surface (62) of the embroidery (6) and which is a transparent heat-sensitive adhesive layer (4). The embroidery (6) is characterized by being formed by the base material (1) and a thread material (2) inserted through the upper and lower surfaces of the base material (1), and the base material (1) force and soluble material force are also configured. It is an embroidered applique (10).

The invention according to claim 2 is that the transfer substrate (31) is prepared such that at least one embroidery (6) is prepared and the surfaces (61) of the plurality of embroidery (6) are covered. A single transfer sheet (3) consisting of two layers of an adhesive layer (32) and a heat-sensitive adhesive layer (32) is disposed, and the adhesive layer (32) adheres to the surface (61) of the embroidery (6). The embroidery applique (10) according to claim 1, characterized in that:

In the invention according to claim 3, in the area of the adhesive layer (32) of the transfer sheet (3) other than the area to which the embroidery (6) adheres, short fibers are further flocked and the short fibers are A desired pattern, characters or pattern is formed on the lower surface of the adhesive layer (32) of the transfer sheet (3), and the adhesive layer (4) is formed on the lower surface of the layer of short fibers. It is an embroidery applique (10) as described in Claim 2.

In the invention according to claim 4, a pigment is further applied in the area of the adhesive layer (32) of the transfer sheet (3) other than the area to which the embroidery (6) adheres, and the pigment is A desired pattern, characters or pattern is formed on the lower surface of the adhesive layer (32) of the transfer sheet (3), and the adhesive layer (4) is formed on the lower surface of the layer of the pigment. It is an embroidery applique (10) as described in item 2.

In the invention according to claim 5, according to the fifth aspect of the present invention, the lower surface of the adhesive layer (32) of the transfer sheet (3) is further adhered with a cloth material imitating a desired pattern, character or pattern. An embroidery applique (10) according to claim 2, characterized in that an adhesive layer (4) is formed. The invention according to claim 6 is an embroidery process in which a thread material (2) is inserted through the upper and lower surfaces of a sheet-like base material (1) made of a soluble resin to perform embroidery (6); 6) Dissolving and removing the substrate (1) other than the portion to which the portion has been applied, and adhesive applying step of forming the adhesive layer (4) on the back surface (62) of the embroidery (6) It is an embroidery applique manufacturing method characterized by the above.

The invention according to claim 7 is that, in the embroidery process, thread material (2) is inserted through upper and lower surfaces of one base material (1) to create at least one embroidery (6). After the embroidery process, the at least one embroidery pattern (6) is formed on the adhesive layer (32) of the transfer sheet (3) comprising two layers of the transfer substrate (31) and the heat-sensitive adhesive layer (32). 7. The method for producing an embroidery applique according to claim 6, further comprising a transfer sheet laminating step for adhering the surface (61) of the sheet.

The invention according to claim 8 is characterized in that the dissolving and removing step further includes, in the region of the adhesive layer (32) of the transfer sheet (3) other than the adhesive portion with the surface (61) of the embroidery (6). Melting the adhesive layer (32) of the transfer sheet (3) so as to draw a desired pattern, character or pattern, and forming short fibers in the melted portion of the adhesive layer (32) The embroidery according to claim 7, comprising the step of flocking, wherein the adhesive application step further comprises the step of forming an adhesive layer (4) on the lower surface of the flocked short fiber layer. It is an applique manufacturing method. The invention according to claim 9 is characterized in that the dissolving and removing step further includes, in the region of the adhesive layer (32) of the transfer sheet (3) other than the adhesive portion with the surface (61) of the embroidery (6). Dissolve the adhesive layer (32) of the transfer sheet (3) so as to draw a desired pattern, character or pattern, and apply a pigment to the fused part of the adhesive layer (32). The adhesive application step further comprising the step of forming an adhesive layer (4) on the underside of the layer of applied pigments. A method of producing an embroidered applique according to claim 7, characterized in that: In the invention according to claim 10, in the dissolution and removal step, the area of the adhesive layer (32) of the transfer sheet (3) other than the adhesive part with the surface (61) of the embroidery (6) is further removed. And dissolving the adhesive layer (32) of the transfer sheet (3), and a cloth material formed to draw a desired pattern, character or pattern on the melted portion of the adhesive layer (32). 8. The embroidery applique according to claim 7, further comprising the step of attaching, wherein the adhesive application step further comprises the step of forming an adhesive layer (4) on the lower surface of the attached cloth material. It is a manufacturing method.

The invention according to claim 11 is an embroidery process of embroidering a sheet-like base material (1) made of a soluble resin, and dissolving the base material (1) other than the part to which the embroidery (6) has been applied. Dissolution and removal process to be removed, adhesive application process to form adhesive layer (4) on the back surface of the embroidery (6), and the adhesive layer (4) is brought into contact with a desired surface and heat is applied to adhere A method for producing an embroidery product, comprising: a bonding step; and a peeling step force to peel the transfer sheet (3).

The invention according to claim 12 forms at least one embroidery (6) in the embroidery process, and the transfer substrate (31) and the heat-sensitive adhesive layer (32) after the embroidery process. The needle according to claim 11, further comprising a transfer sheet laminating step of adhering the at least one embroidery (6) to the adhesive layer (32) of the two-layer transfer sheet (3). It is a method of producing an embroidered appliqué.

In the invention as set forth in claim 13, in the dissolution and removal step, further, in the portion of the transfer sheet (3) other than the adhesion portion with the surface (61) of the embroidery (6), a desired pattern, character or Melting the adhesive layer (32) of the transfer sheet (3) so as to draw a pattern, and flocking the short fibers in the melted portion of the adhesive layer (32); The embroidery product manufacturing method according to claim 11, further comprising the step of forming an adhesive layer on the lower surface of the flocked short fiber layer.

In the invention according to claim 14, in the dissolution and removal step, further, in the portion of the transfer sheet (3) other than the adhesion portion with the surface (61) of the embroidery (6), a desired pattern, character or Melting the adhesive layer (32) of the transfer sheet (3) to draw a pattern, and the adhesion Spreading the pigment on the dissolved part of the agent layer (32), the adhesive application step further comprising the step of forming an adhesive layer on the lower surface of the layer of the dispersed pigment. The embroidery product manufacturing method according to claim 11.

In the invention according to claim 15, in the dissolution and removal step, further, in the portion of the transfer sheet (3) other than the adhesion portion with the surface (61) of the embroidery (6), a desired pattern, character or A step of melting the adhesive layer (32) of the transfer sheet (3) to draw a pattern, and forming a desired pattern, characters or pattern on the melted portion of the adhesive layer (32) The method according to claim 11, further comprising the step of attaching a cloth material, wherein the adhesive application step further comprises the step of forming an adhesive layer on the lower surface of the adhered cloth material. It is an embroidery product manufacturing method.

[0010] The invention according to claim 16 is the embroidery product manufacturing method according to claim 11, characterized in that the transfer sheet is transparent.

Effect of the invention

According to the invention described in claim 1, since the base material is dissolved and removed, the base material contour and the embroidery contour of the thread material match precisely. In addition, since the dissolved base material gets into the yarn fibers by capillary action, it is possible to prevent the yarn material from being loosened and the tension of the yarn material from being loosened. In addition, adjacent or overlapping yarn materials can be joined together, resulting in a durable attachment. Since an applique-type embroidery decoration is possible, for example, when an embroidered applique is used for a clothing item, it is only necessary to simply paste the embroidery applique on the fabric of the clothing article so as not to sew the thread material directly. It is possible to obtain decorative effects by embroidery. Further, the embroidery applique according to the present invention can be applied to a product such as a postcard 'Christmas card, etc., which can be viewed on both sides, and to decorate only one side. Therefore, it becomes possible to embroider articles that have been difficult to embroider with postcards, such as postcards' Christmas cards, and to embellish them with more luxurious decorations than conventional articles. Furthermore, when used as a postcard 'Christmas card, it can be embroidered without having a hole in the postcard' Christmas card with a needle, and it can be embroidered, and it is not necessary to increase the strength of the postcard 'Christmas card'. It becomes possible to give a more luxurious decoration than a card.

According to the invention as set forth in claim 2, at least one embroidery pattern is to be decorated simultaneously. It becomes possible to paste on the surface.

According to the invention of claims 3 to 5, an applique is provided which can simultaneously apply a decoration other than the embroidery decoration to the desired article together with the embroidery decoration. For example, by means of staple fibers, characters can be drawn in the vicinity of the embroidered decorative portion to make the embroidered decoration effectively noticeable. Alternatively, it is possible to draw fine lines which are difficult to embroider with pigments, which makes it possible to express the whole decorative design in more detail. Alternatively, a cloth material can be applied near the embroidered embellishment, allowing the entire embellishment design to be warm. In the case where the postcard of the present invention is attached to the postcard, for example, a pattern formed by embroidery, a message by characters formed by short fibers, a colorful pattern formed by pigments, an edge formed by a cloth material It is possible to easily create a postcard that has been decorated. In this way, decoration means other than embroidery decoration can be simply performed, and various design expressions that complement embroidery decoration can be made, so more luxurious, fine or expressive decorations are given. It becomes possible.

According to the invention as set forth in claim 6, since the base material is dissolved and removed, the base material contour and the embroidery contour of the thread material match precisely. In addition, since the dissolved base material gets into the yarn fibers by capillary action, it is possible to prevent the yarn material from being loosened and the tension of the yarn material from being loosened. In addition, adjacent or overlapping yarn materials can be joined together, and a durable application can be manufactured. Since the embroidery applique obtained by this method can be embroidered with an applique method, for example, when the embroidery applique is used for clothing, it is possible to simply embroider thread material not directly on the fabric of the clothing. It is possible to obtain the decoration effect by embroidery only by sticking the applique. Further, the embroidery applique according to the present invention can be applied to a product such as a paper product such as a postcard 'Christmas card, etc., which is visible on both sides and it is desired to decorate only one side. Therefore, it becomes possible to embroider articles that have been difficult to embroider with postcards, such as postcards' Christmas cards, and to embellish them with more luxurious decorations than conventional articles. Furthermore, when used as a postcard 'Christmas card, it can be embroidered with a needle without making a hole in the postcard' Christmas card ', and it is not necessary to increase the strength of the postcard' Christmas card '. It is possible to make decorations more luxurious than According to the invention described in claim 7, it is possible to manufacture an embroidery applique in which at least one embroidery can be simultaneously affixed to the surface to be decorated.

According to the invention of claims 8 to 10, it is possible to manufacture an applique capable of simultaneously applying an embroidered decoration other than the embroidered decoration to the desired article together with the embroidered decoration. For example, by means of staple fibers, characters can be drawn near the embroidered decorative portion to effectively make the embroidered decoration stand out. Alternatively, it is possible to draw fine lines which are difficult to embroider with pigments, which makes it possible to express the whole decoration design more finely. Alternatively, the cloth material can be applied near the embroidered embellishment, allowing the entire embellishment design to be warm. When the appliqué obtained by the manufacturing method of the present invention is attached to a postcard, for example, a pattern formed by embroidery, a message by a character formed of short fibers, a colorful pattern formed by a pigment, a cloth It will be possible to easily create a postcard that has been decorated with wood borders. In this way, decoration means other than embroidery decoration can be simply performed, and various design expressions that complement embroidery decoration can be performed. Thus, a decoration that is more luxurious, detailed or expressive. Can produce an applique that can be applied.

According to the invention as set forth in claim 11, it becomes possible to easily embroider an embroidery without sewing directly with a needle and thread. Furthermore, the embroidery applique according to the present invention can be applied even when the object is a double-sided visible article such as a paper product such as a postcard 'Christmas card, and only one side is to be decorated. Therefore, it becomes possible to embroider even articles that have been difficult to embroider conventionally, and it is possible to exhibit a more luxurious decorative effect.

According to the invention as set forth in claim 12, it becomes possible to easily paste at least one or more embroidery simultaneously on the decoration target surface.

According to the inventions of claims 13 to 15, decorations other than the embroidery decoration can be simultaneously applied to the desired product together with the embroidery decoration. For example, short fibers can be used to draw letters near the embroidered part to make the embroidered decoration stand out more effectively. Alternatively, fine lines which are difficult to embroider can be drawn by the pigment, and the entire decorative design can be expressed more finely. Alternatively, cloth material can be applied near the embroidered embellishment It becomes possible to give warmth to the entire inn. For example, when the article is a postcard, a decoration such as a pattern formed by embroidery, a message by characters formed by short fibers, a colorful pattern formed by pigments, a border by cloth material, etc. It is a postcard and a luxurious postcard with various kinds of decorations. In this way, decoration means other than embroidery decoration can be simply performed, and various design expressions that complement embroidery decoration can be made, so more luxurious, fine or expressive decorations can be made. It will be an applied item.

According to the invention as set forth in claim 16, since the transfer sheet is transparent, the alignment accuracy at the time of adhering to the desired article is improved.

BEST MODE FOR CARRYING OUT THE INVENTION

Hereinafter, an embroidery applique according to the present invention, a method of manufacturing the embroidery applique, and a method of manufacturing an embroidery product decorated by the embroidery applique will be described with reference to the drawings. FIG. 1 shows the embroidery applique of the present invention. FIG. 1 (a) is a back view of embroidery, and FIG. 1 (b) is a sectional view taken along line A-A of FIG. 1 (a).

The embroidery applique (10) of the present invention is composed of the embroidery (6) and the adhesive layer (4) provided on the back surface (62) of the embroidery (6).

Embroidery (6) is composed of a sheet-like base material (1) and a thread material (2). The thread material (2) penetrates the upper and lower surfaces of the base material (1) to form a desired pattern, characters or pattern on the upper and lower surfaces of the base material (1). The surface (61) side of the embroidery (6) is the surface where the desired pattern, character or pattern clearly appears, and the back surface (62) side of the embroidery (6) becomes blurred the desired pattern, character or pattern It is a face. The thread material (2) appearing on the surface (61) side of the embroidery (6) is the embroidery upper thread (20), and the thread material (2) appearing on the back surface (62) side of the embroidery (6) is the embroidery lower thread (200). ).

[0017] In Fig. 1, embroidery (6) of a pattern of a bird is formed. The method of embroidery is not particularly limited, and known embroidery methods are applicable to the present invention.

It is possible to use multiple types of thread material (2) for the thread material (2). For example, in the pattern shown in FIG. 1, the pattern is composed of a plurality of areas. It is possible to change the type of thread material (2) used for each configuration. In FIG. 1, a black thread material (21) is used in the eyelid area of the eyelid, and a white thread material (22) is used in the area around the eye, Yellow thread material (23) is used in the area, and red thread material (24) is used in the area surrounding the area covered with white thread material (22). A colored yarn material (25) is used, a black yarn material (26) is used for the tail feather part, and a brown yarn material (27) is used for the trunk part.

In addition to the color of the yarn material (2), it is also possible to use yarn materials (2) of different types, such as the thickness and gloss of the yarn material (2). In this way, it is possible to appropriately change the type of the thread material (2) according to the desired pattern, and to produce the desired texture.

[0018] The substrate (1) is composed of a material having heat solubility or drug solubility or water solubility.

Preferably, the base material (1) having heat solubility preferably has a melting point of 40 ° C. or more and 80 ° C. or less.

As the substrate (1) having drug solubility, those which can be dissolved by methanol, ethanol, isopropanol or acetone are preferable.

Specific examples of such a material include polybule alcohol (PVA), and the substrate (1) shown in FIGS. 1 and 2 becomes polybule alcohol.

The embroidery lower thread (200) appearing on the back surface (62) of the embroidery (6) has a melting point lower than that of the embroidery upper thread (20), and preferably has heat solubility. This is because the embroidery lower thread (200) melts when the embroidery appliqu (10) of the present invention is thermocompression-bonded to the target surface of the embroidery decoration, so that the adhesion surface is smoothed and the adhesion is improved. It is for. In addition, it is preferable to have adhesiveness when the embroidery bobbin thread (200) is dissolved. By using the embroidery lower thread (200) having adhesiveness at the time of melting, it is not necessary to form an adhesive layer for thermocompression bonding when thermocompression bonding to a target surface of embroidery decoration. A preferable melting point of the embroidery lower thread (200) is in the range of 80 ° C. or more and 180 ° C. or less. In order to exhibit such performance, the embroidery lower thread (200) is preferably made of heat-meltable nylon.

Fig. 1 shows the state after removal of the part of the substrate (1) that has run out from the embroidery (6) in the dissolution and removal step described later, but in the dissolution and removal step, embroidery of the substrate (1) (6 The part that has come out of) is removed, and the outline of the substrate (1) and the outline of the embroidery (6) match. In the dissolution and removal step, the base material (1) sandwiched between the embroidery upper thread (20) and the embroidery lower thread (200) is not removed, and between the embroidery upper thread (20) and the embroidery lower thread (200) Remains in, partially penetrate the fibers of embroidery upper thread (20) and embroidery lower thread (200).

[0020] The adhesive layer (4) may be made of a material matched to the material of the desired surface to be decorated (5).

For example, when the surface of the article of clothing is to be the face to be decorated (5), a heat-soluble adhesive for clothing such as that used for ordinary appliqués may be used. If you do, use an adhesive for paper.

Alternatively, particulate hot melt adhesive may be spread on the embroidery lower thread (200) to form the adhesive layer (4). Examples of particulate hot melt adhesives include polyamides, polyesters and ethylene glycol acetate (EVA). These particulate hot melt adhesives are appropriately selected according to the material of the surface to be decorated. Alternatively, the particulate hot melt adhesive material may be selected to achieve the desired stiffness on the decorative target surface (5) of the embroidery applique (10). The preferred particle size range of the particulate hot melt adhesive is 30 / z m or more and 500 μm or less. If the particle size is less than 30 μm, the particulate hot melt adhesive tends to fall off between the embroidery lower threads (200), and as a result, particulates that remain on the embroidery lower threads (200) This is because the hot melt adhesive is reduced and the adhesion to the face to be decorated (5) is weakened. When the particle size exceeds 500 m, the particulate hot melt adhesive gets under the embroidery lower thread (200), and as a result, the particulate hot melt remains on the embroidery lower thread (200). This is because the amount of adhesive decreases, and the adhesion to the face to be decorated (5) weakens. The rigidity of the embroidery applique (10) on the surface to be decorated (5) can be adjusted according to the amount of the adhesive applied to form the adhesive layer (4). If it is intended to exert high rigidity, the adhesive application amount should be increased, and the adhesive of the adhesive layer (4) should reach the embroidery thread (20), and the rigidity should be lowered. The adhesive application amount may be reduced. In addition, the selection of the type of adhesive and the determination of the coating amount of the adhesive layer (4) are compared with the adhesive strength between the adhesive layer (32) of the transfer sheet (3) and the embroidery upper thread (20). It is determined that the adhesive strength between the and the adhesive layer (4) is high.

[0021] FIG. 2 is an application of the embroidery applique (10) shown in FIG. Fig. 2 (a) is a view seen from the back surface (62) of the embroidery (6), and Fig. 2 (b) is a cross-sectional view taken along the line B-B in Fig. 2 (a). The example shown in FIG. 2 has substantially the same configuration as the example shown in FIG. 1, but the embroidery (6) has a part of a bird and a part of an egg, and the part of the bird and the egg separate from each other. ing. The separately formed embroidery (6) is disposed on the transfer sheet (3).

The transfer sheet (3) is formed into a sheet shape by laminating the transfer base material (31) and the adhesive layer (32).

As the transfer base material (31), paper, non-woven fabric, transparent film or the like is applied. The adhesive layer (32) is formed by applying an adhesive having a low adhesive strength or a heat melting resin. In the example shown in FIG. 2, a heat melting resin is used. The melting point of the adhesive layer (32) made of a heat-melting resin is at least higher than the melting point of the substrate (1). In addition, as described later, it is preferable that the transfer sheet (3) is transparent from the viewpoint of positioning accuracy when the embroidery applique of the present invention is attached to the surface to be decorated. The coating amount of the heat-fusible榭脂is preferably at 0. 003g / m ² or more 0. 025g / m ² or less. If it is less than 0. 003g / m ^2, the embroidery adhesion surface (61) and the transfer sheet (3) (6) is for is too weak, embroidery exceeds 0. 025g / m ² (6) The reason is that too much heat-meltable resin remains on the surface (61) of the case, and the feel of the embroidery (6) is lost, and the finished embroidery appliqu (10) becomes hard.

The transfer sheet (3) is pressed and heated with the adhesive layer (32) in contact with the surface (61) of the embroidery (6), and is adhered to the embroidery (6). At this time, the components of the adhesive layer (32) are melted by heat to fix the position of the embroidery upper thread (20) on the substrate (1).

As described above, the embroidery (6) separately formed on the transfer sheet (6) is formed into one pattern (in the example shown in FIG. 2, a state in which a bird is laying eggs). By arranging them, it is possible to attach a plurality of embroidery appliques (10) to the face to be decorated (5) at one time. In addition, since the arrangement of the embroidery (6) can be configured on the transfer sheet (6), the stitched appliqu (10) to be attached is as the composition of the picture as imagined.

[0024] FIG. 3 is a flow chart showing a manufacturing process of the embroidery applique (10) shown in FIG. FIG. 4 is a cross-sectional view of the embroidered substrate (1) manufactured in the embroidery process. FIG. 5 is a cross-sectional view of the base material (1) to which embroidery (6) has been applied after the solution removal step. FIG. 1 (b) is a cross-sectional view of the embroidery applique (10) obtained through the adhesive application process.

The manufacturing process of the embroidered appliqué (10) as shown in FIG. , Adhesive application step.

In the embroidery process, thread material (2) is inserted through the upper and lower surfaces of one base material (1), and embroidery (6) is applied to draw a desired pattern, character or pattern. The base (1) has a larger area than the embroidery (6), and for example, a rectangular base (1) can be employed.

In the dissolution and removal step, the substrate (1) is melted. For example, if the substrate (1) has drug solubility, the one in the state shown in FIG. 4 may be immersed in a storage tank in which the solvent is stored to dissolve the substrate (1). In addition, if the substrate (1) is water soluble, the one in the state shown in FIG. 4 may be immersed in a storage tank in which water is stored to dissolve the substrate (1). If the substrate (1) has heat solubility, for example, the substrate shown in FIG. 4 may be immersed in a storage tank storing hot water to melt the substrate (1).

In the example shown in FIG. 4, since the substrate (1) is made of PVA, for example, the substrate shown in FIG. 4 is immersed in warm water at 60 ° C. to melt the substrate (1). The base (1) other than the embroidered part dissolves in warm water. A part of the base material (1) of the part where the embroidery (6) is given remains between the embroidery upper thread (20) and the embroidery lower thread (200), and the other part is the embroidery upper thread (20) And the threads of the embroidery lower thread (200), and bond with the embroidery upper thread (20) and the embroidery lower thread (200).

As a result, unnecessary base material portions are removed while maintaining the shape of the embroidery (6) obtained in the embroidery process. Also, the substrate (1) does not protrude even in the partial force subjected to the embroidery (6). As a result, the outline of the embroidery (6) matches the outline of the substrate (1). Further advantageously, when the substrate (1) in the part of the embroidery (6) that deviates from the pattern or the character or pattern is also dissolved, a part of the eluted component is in the outline of the embroidery (6). It will infiltrate. As a result, the strength of the outline portion of the pattern or character or pattern of the embroidery (6) is enhanced. This outline portion is the portion of the embroidery (6) that is most susceptible to fraying, and by strengthening this portion, the strength of the embroidery appliqué (10) will be significantly improved.

In the adhesive application step, as shown in FIG. 1, an adhesive layer (4) is formed on the back surface (62) of the embroidery (6). The method of application is not particularly limited, and a liquid adhesive may be applied to the back surface of the embroidery (6) to form the adhesive layer (4), or a particulate adhesive resin. Spread some of it. [0027] FIG. 6 is a flow chart showing a manufacturing process of the embroidery applique (10) provided with the plurality of embroidery (6) parts shown in FIG. FIG. 7 is a cross-sectional view of the base material (1) subjected to embroidery (6) in the embroidery process. FIG. 8 is a cross-sectional view of a laminate of the base material (1) and the transfer sheet (3) after the transfer sheet laminating step. FIG. 9 is a cross-sectional view of the laminate after the dissolution and removal step. FIG. 2 (b) is a cross-sectional view of the embroidery applique (10) for which the adhesive application process force is also obtained.

The manufacturing process of the embroidery applique 10 shown in FIG. 6 comprises an embroidery process, a transfer sheet lamination process, a dissolution and removal process, and an adhesive application process.

First, in the embroidery process, a plurality of embroidery (6) are applied to one base material (1). The method of embroidery (6) is similar to the method described in connection with FIG. A plurality of embroidery (6) are separated and have, for example, a relationship between a bird and an egg as shown in FIG.

After the embroidery process, a transfer sheet lamination process is performed.

In the transfer sheet laminating step, the transfer sheet (3) is placed on the surface (61) side of the embroidery (6). Then, a pressing device such as an iron is pressed against the transfer substrate (31) side of the transfer sheet (3) to melt the adhesive layer (32) of the transfer sheet (3). At this time, the pressure between the embroidery upper thread (20) and the adhesive layer (32) causes the components of the melted adhesive layer (32) to penetrate into the embroidery upper thread (20), and the embroidery upper thread (20) (1) Fix it on the top.

In the dissolution and removal step, the substrate (1) is melted. The dissolution and removal process is similar to that described in connection with FIG. As a result of the dissolution and removal process, the portion other than the portion where the embroidery (6) is applied is melted, and only the portion where the embroidery (6) is applied remains. And since the separated parts of the embroidery (6) are connected by the transfer sheet (3) even after the connection by the base material (1) is lost, the positional relationship between them can be obtained in the embroidery process. Don't change with things!

The adhesive application process is the same as that described with reference to FIG. 3, and the adhesive is applied or dispersed over the entire back surface of the embroidery (6) to form an adhesive layer (4).

FIG. 10 is a modification of the process shown in FIG.

The steps shown in FIG. 10 are performed in the order of an embroidery process, a dissolution and removal process, a transfer sheet lamination process, and an adhesive application process.

First, in the embroidery process, a part of embroidery (6) of a desired pattern is formed on a plurality of base materials (1). For example, give a base embroidery (6) on one base material (1) and an egg embroidery (6) on another base material (1) Apply.

Then, the dissolution and removal process is performed on each of the plurality of substrates (1) obtained in the embroidery process, and then in the transfer sheet laminating process, the embroidery (6) is stuck on the transfer sheet (3) 6) Adhere the surface (61) to the adhesive layer (32) of the transfer sheet (3).

In this manner, the embroidery (6) constituting a part of the design is affixed on the transfer sheet (3), and one design is formed on the transfer sheet (3).

After the transfer sheet laminating process, an adhesive layer (4) is formed on the back surface of each embroidery (6).

FIG. 11 is a flow chart for producing an embroidered product with embroidered appliqué (10) affixed thereto, and shows the process after the adhesive application process. The steps up to the adhesive application step can be adopted from the steps shown in FIGS. 3, 6 and 10 according to the design of embroidery (6). FIG. 12 is a cross-sectional view of the embroidery applique (10) in the bonding process. In the example shown in FIG. 12, the embroidery applique (10) shown in FIG. 2 is used.

The embroidered product may be a garment or another item such as a postcard 'Christmas card, and is not limited to any product on which the embroidered appliqué (10) is attached. means.

In the adhesive application step, the material forming the adhesive layer (4) and the amount thereof are selected and determined according to the material of the surface to be decorated (5) as described above to form the adhesive layer (4). In the agent application step, after the adhesive layer (4) is formed, the adhesion step is performed. In the bonding step, the bonding layer (4) is brought into contact with the surface to be decorated (5). Then, the embroidery appliqué (10) is pressed against the decoration target surface (5) by using a pressure 'heating device such as an upper force iron or the like of the transfer sheet (3). By this process, the adhesive layer (4) dissolves, and the embroidery applique (10) is fixed on the decoration target surface (5). Although the heating conditions in this step depend on the material of the material forming the adhesive layer (4), it is preferable that pressure heating be performed at a temperature of about 150 ° C. for about 15 seconds.

As described above, when the transfer sheet (3) is transparent, the decoration target surface (5) can be visually recognized, so that the alignment on the decoration target surface (5) can be performed with high accuracy. In the bonding process, after the embroidery applique (10) is fixed on the surface to be decorated (5), a peeling process is performed. In the peeling step, the transfer sheet (3) is peeled. Since the adhesive layer (32) of the transfer sheet (3) is melted by heat as described above and has lower adhesion than the adhesive layer (4) of the embroidery lower thread (200), the transfer sheet (3) is Remove the embroidery appliqué (10) from the decoration target surface (5). The surface (61) of the embroidery (6) is peeled off.

When the transfer sheet (3) is peeled off, the surface (61) of the embroidery (6) appears on the face to be decorated (5). In this way, embroidery decoration can be applied to the face to be decorated (5) with very little effort.

In the case of the embroidery appliqué (10) as shown in FIG. 1 without the transfer sheet (3), it is preferable to press a pressure 'heating device such as an iron from the surface (61) of the embroidery (6). !

Next, an application of the embroidery applique 10 will be described.

FIG. 13 is a view of a laminate including the transfer sheet (3) after the dissolution and removal step and the embroidered base material (1) as viewed from the adhesive layer (32) side of the transfer sheet (3).

Hereinafter, in the description, the case where the decoration target surface (5) is a postcard will be considered.

First, in the transfer sheet laminating step, a transfer sheet (3) formed in the same size as the postcard is prepared. Then, in the dissolution and removal step, after removing the excess base material (1) portion by dissolution, according to the desired postcard design, the desired pattern, characters or pattern will be formed at the desired position of the transfer sheet (3). Dissolve the adhesive layer (32) of the transfer sheet (3).

In FIG. 13, the characters "X'mas" are shown on the surface of the adhesive layer (32) on the transfer sheet (3). For example, by heating a letterpress stamp in which the letters “X'mas” are engraved, and pressing the raised portion of the letterpress stamp heated to draw the letters “X'mas” on the adhesive layer (32), A part of the adhesive layer (32) can be melted to draw the letters "X'mas".

And sprinkle the short fiber on the melted part and flock. Alternatively, the pigment may be sprinkled on the melted part.

After that, in the adhesive application step, an adhesive layer (4) is formed on the embroidery portion on which the paper is drawn and the character portion of "X'ma _S " on which the short fibers or the pigment are dropped.

After forming the adhesive layer (4), the adhesive layer (4) is brought into contact with the postcard in the bonding step. At this time, since the transfer sheet (3) is formed in the same size as the postcard, the transfer sheet (3) If you match the outline and the outline of the postcard ,.

Then, in the peeling step, the transfer sheet (3) can be peeled to transfer the desired design to the postcard, and the decoration with short fibers and the decoration with pigment can be simultaneously performed only with the embroidery decoration. In addition, since the size of the transfer sheet (3) is formed to be the same size as the embroidery product postcard, the design can be constructed on the transfer sheet (3).

Besides the short fibers and the pigments, decoration with a cloth material is also possible.

FIG. 14 shows an example of decoration by cloth material.

When adding decoration by cloth material, prepare cloth material imitating the desired pattern, character or pattern. In the example shown in FIG. 14, the characters "X", "'", "m", "a" and "s" are prepared.

Then, as in the example shown in FIG. 14, in the dissolving and removing step, after the excess base material (1) portion is dissolved and removed, a part of the adhesive layer (32) of the transfer sheet (3) is dissolved. In the case of the addition of the decoration by the cloth material, it is not necessary for the melted portion to form a pattern, characters or a pattern. In the example shown in FIG. 9, the adhesive layer (32) of the hatched rectangular area portion is melted. ing.

Attach the cloth materials "X", ",", "m", "a" and "s" prepared in this rectangular area part and then in the adhesive application process "," "M", "a" and "s" form an adhesive layer (4).

After forming the adhesive layer (4), the adhesive layer (4) is brought into contact with the postcard in the bonding step. At this time, since the transfer sheet (3) is formed to the same size as the postcard, if the outline of the transfer sheet (3) matches the outline of the postcard,.

Industrial applicability

[0035] The present invention is suitably applied to an embroidery applique that can easily embroider an object regardless of the object to be decorated.

Brief description of the drawings

FIG. 1 is a view of the embroidery appliqué of the present invention also showing the embroidery back surface force.

FIG. 2 is a view of the embroidery appliqué of the present invention also showing the embroidery back surface force. FIG. 3 is a flow chart showing a manufacturing process of the embroidery applique of the present invention.

FIG. 4 is a cross-sectional view of the embroidered substrate in the embroidery process.

FIG. 5 is a cross-sectional view of the substrate of FIG. 4 after the dissolution and removal step.

FIG. 6 is a flow chart showing the manufacturing process of the embroidery applique of the present invention.

FIG. 7 is a cross-sectional view of the embroidered substrate in the embroidery process.

FIG. 8 is a cross-sectional view of a laminate of a transfer sheet and a substrate from which a transfer sheet laminating process force is obtained.

FIG. 9 is a cross-sectional view of the laminated body of FIG. 7 after the dissolution and removal step.

FIG. 10 is a flow chart showing a manufacturing process of the embroidery applique of the present invention.

FIG. 11 is a flow chart showing the manufacturing process of the embroidery product of the present invention.

FIG. 12 is a cross-sectional view of the embroidery applique in a bonding step.

FIG. 13 is a view showing an example of an application of the embroidery applique according to the present invention.

FIG. 14 is a view showing an example of an application form of the embroidery applique of the present invention.

Explanation of sign

1 ··· Base material

10 · · Embroidered applique

2 ··· Thread material

3 · · · Transfer sheet

32 ·· Adhesive layer

6 · · · embroidery

61 · · · embroidery surface

62 · · · embroidered back

Claims

The scope of the claims

[1] A transparent heat-sensitive adhesive layer provided on the embroidery (6) and the back surface (62) of the embroidery (6)

The embroidery (6) is formed by the base material (1) and the thread material (2) inserted into the base material (1) upper and lower surfaces,

Embroidery applique (10) characterized in that the substrate (1) is made of a soluble material.

[2] At least one embroidery (6) is prepared.

A transfer sheet (3) of two layers consisting of a transfer base material (31) and a heat-sensitive adhesive layer (32) is disposed so as to cover the surface (61) of the plurality of embroidery (6),

The embroidery applique (10) according to claim 1, characterized in that the adhesive layer (32) adheres to the surface (61) of the embroidery (6).

[3] In the area of the adhesive layer (32) of the transfer sheet (3) other than the area to which the embroidery (6) adheres, short fibers are further flocked.

The short fibers form a desired pattern, character or pattern on the lower surface of the adhesive layer (32) of the transfer sheet (3),

An embroidery applique (10) according to claim 2, characterized in that an adhesive layer (4) is formed on the underside of the layer of staple fibers.

[4] In the region of the adhesive layer (32) of the transfer sheet (3) other than the region to which the embroidery (6) adheres, a pigment is further applied,

The pigment forms a desired pattern, character or pattern on the lower surface of the adhesive layer (32) of the transfer sheet (3),

The embroidery applique (10) according to claim 2, characterized in that an adhesive layer (4) is formed on the underside of the pigment layer.

[5] On the lower surface of the adhesive layer (32) of the transfer sheet (3), a cloth material in which a desired pattern, character or pattern is further impelled is adhered.

The embroidery applique (10) according to claim 2, characterized in that an adhesive layer (4) is formed on the underside of the fabric.

[6] The thread material (2) is inserted through the upper and lower surfaces of the sheet-like base material (1) made of soluble resin, and the embroidery (6) is performed. Embroidery process to apply

Dissolving and removing the substrate (1) other than the portion to which the embroidery (6) has been applied, and adhesive applying step of forming the adhesive layer (4) on the back surface (62) of the embroidery (6) A method of producing an embroidered applique characterized by

[7] In the embroidery process, thread material (2) is inserted through the upper and lower surfaces of one base material (1) to make at least one embroidery (6).

After the embroidery process, the surface of the at least one embroidery (6) is formed on the adhesive layer (32) of the transfer sheet (3) which is also a two-layer force of the transfer substrate (31) and the heat sensitive adhesive layer (32). A method of manufacturing an embroidery application as set forth in claim 6, further comprising a transfer sheet laminating step of adhering 61).

[8] The dissolution and removal step further includes, in the area of the adhesive layer (32) of the transfer sheet (3) other than the adhesive portion of the embroidery (6) with the surface (61), a desired pattern, character or pattern Melting the adhesive layer (32) of the transfer sheet (3) as depicted;

Flocking the short fibers in the melted portion of the adhesive layer (32),

The method according to claim 7, wherein the adhesive applying step further comprises the step of forming an adhesive layer (4) on the lower surface of the flocked short fiber layer.

[9] The dissolution and removal step further includes, in the region of the adhesive layer (32) of the transfer sheet (3) other than the adhesive portion of the embroidery (6) with the surface (61), a desired pattern, character or pattern Melting the adhesive layer (32) of the transfer sheet (3) as depicted;

Spraying the pigment on the dissolved part of the adhesive layer (32),

Method according to claim 7, characterized in that the adhesive application step further comprises the step of forming an adhesive layer (4) on the underside of the layer of dispersed pigment.

[10] The dissolution and removal step further includes forming the transfer sheet (3) in a region of the adhesion layer (32) of the transfer sheet (3) other than the adhesion portion with the surface (61) of the embroidery (6). Melting the adhesive layer (32) of

Shaped to draw a desired pattern, character or pattern on the melted part of the adhesive layer (32) Providing a step of sticking the formed cloth material,

The method according to claim 7, wherein the adhesive application step further comprises the step of forming an adhesive layer (4) on the lower surface of the attached cloth material.

[11] An embroidering step of embroidering on a sheet-like base material (1) made of a soluble resin,

Dissolving and removing the substrate (1) other than the portion to which the embroidery (6) is applied; and adhesive applying step of forming the adhesive layer (4) on the back of the embroidery (6).

There is also a bonding step of bringing the adhesive layer (4) into contact with a desired surface and applying heat for bonding, and a peeling step of making the transfer sheet (3) peel also by the embroidery (6) force. Embroidery product manufacturing method.

[12] At least one embroidery (6) is created in the embroidery process,

After the embroidery process, the at least one embroidery (6) is adhered to the adhesive layer (32) of the transfer sheet (3) which is also a two-layer force of the transfer substrate (31) and the heat-sensitive adhesive layer (32). The embroidery applique manufacturing method according to claim 11, further comprising a transfer sheet laminating step.

[13] The lysing and removing step further transfers the desired pattern, characters or pattern on the portion of the transfer sheet (3) other than the portion bonded to the surface (61) of the embroidery (6). Melting the adhesive layer (32) of the sheet (3);

Flocking the short fibers in the melted portion of the adhesive layer (32), and the adhesive applying step further comprising forming an adhesive layer on the lower surface of the flocked short fiber layer. The embroidery product manufacturing method according to claim 11, characterized in that:

[14] The lysing and removing step further transfers the desired pattern, characters or pattern on the portion of the transfer sheet (3) other than the portion bonded to the surface (61) of the embroidery (6). Melting the adhesive layer (32) of the sheet (3);

Spreading the pigment on the dissolved part of the adhesive layer (32), the adhesive application step further comprising forming an adhesive layer on the lower surface of the layer of dispersed pigment. The embroidery product manufacturing method according to claim 11, characterized in that:

[15] The dissolution and removal step further includes transferring the area other than the portion bonded to the surface (61) of the embroidery (6). Melting the adhesive layer (32) of the transfer sheet (3) so as to draw a desired pattern, character or pattern in the part of the sheet (3);

Affixing a cloth material formed to draw a desired pattern, character or pattern on the melted portion of the adhesive layer (32);

The embroidery product manufacturing method according to claim 11, wherein the adhesive application step further comprises the step of forming an adhesive layer on the lower surface of the attached cloth material. The embroidery product manufacturing method according to claim 11, wherein the transfer sheet (3) is transparent.