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WO2005066302A3 - Systems and methods of producing a crude product - Google Patents

Systems and methods of producing a crude product Download PDF

Info

Publication number
WO2005066302A3
WO2005066302A3 PCT/US2004/042120 US2004042120W WO2005066302A3 WO 2005066302 A3 WO2005066302 A3 WO 2005066302A3 US 2004042120 W US2004042120 W US 2004042120W WO 2005066302 A3 WO2005066302 A3 WO 2005066302A3
Authority
WO
WIPO (PCT)
Prior art keywords
crude product
crude
crude feed
producing
systems
Prior art date
Application number
PCT/US2004/042120
Other languages
French (fr)
Other versions
WO2005066302A2 (en
Inventor
Stanley Nemec Milam
Scott Lee Wellington
Original Assignee
Shell Oil Co
Stanley Nemec Milam
Scott Lee Wellington
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shell Oil Co, Stanley Nemec Milam, Scott Lee Wellington filed Critical Shell Oil Co
Priority to EA200601183A priority Critical patent/EA012632B1/en
Priority to CA2548838A priority patent/CA2548838C/en
Priority to AU2004312366A priority patent/AU2004312366B2/en
Priority to CN200480037859.4A priority patent/CN1894380B/en
Priority to EP04814319A priority patent/EP1702021A2/en
Priority to JP2006545380A priority patent/JP2007514535A/en
Priority to MXPA06006804A priority patent/MXPA06006804A/en
Publication of WO2005066302A2 publication Critical patent/WO2005066302A2/en
Publication of WO2005066302A3 publication Critical patent/WO2005066302A3/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/78—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with alkali- or alkaline earth metals
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/02—Sulfur, selenium or tellurium; Compounds thereof
    • B01J27/04—Sulfides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/02—Sulfur, selenium or tellurium; Compounds thereof
    • B01J27/04—Sulfides
    • B01J27/043—Sulfides with iron group metals or platinum group metals
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • C10G45/04—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G47/00—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions
    • C10G47/02—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G49/00—Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00
    • C10G49/02—Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00 characterised by the catalyst used
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G65/00—Treatment of hydrocarbon oils by two or more hydrotreatment processes only
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/04—Liquid carbonaceous fuels essentially based on blends of hydrocarbons
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10—Feedstock materials
    • C10G2300/107—Atmospheric residues having a boiling point of at least about 538 °C
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10—Feedstock materials
    • C10G2300/1074—Vacuum distillates
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10—Feedstock materials
    • C10G2300/1096—Aromatics or polyaromatics
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20—Characteristics of the feedstock or the products
    • C10G2300/30—Physical properties of feedstocks or products
    • C10G2300/301—Boiling range
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20—Characteristics of the feedstock or the products
    • C10G2300/30—Physical properties of feedstocks or products
    • C10G2300/305—Octane number, e.g. motor octane number [MON], research octane number [RON]

Landscapes

  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Catalysts (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Lubricants (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Liquid Carbonaceous Fuels (AREA)
  • Hydrogen, Water And Hydrids (AREA)

Abstract

Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude feed has a residue content of at least 0.2 grams of residue per gram of crude feed. The crude product is a liquid mixture at 25°C and 0.101 MPa. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed. In some embodiments, gas is produced during contact with one or more catalysts and the crude feed.
PCT/US2004/042120 2003-12-19 2004-12-16 Systems and methods of producing a crude product WO2005066302A2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
EA200601183A EA012632B1 (en) 2003-12-19 2004-12-16 Method of producing a transition metal catalyst and use thereof in a method of producing a crude product
CA2548838A CA2548838C (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
AU2004312366A AU2004312366B2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
CN200480037859.4A CN1894380B (en) 2003-12-19 2004-12-16 Systems and methods for producing a crude product
EP04814319A EP1702021A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
JP2006545380A JP2007514535A (en) 2003-12-19 2004-12-16 System and method for producing crude product
MXPA06006804A MXPA06006804A (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product.

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US53150603P 2003-12-19 2003-12-19
US60/531,506 2003-12-19
US61879904P 2004-10-14 2004-10-14
US60/618,799 2004-10-14

Publications (2)

Publication Number Publication Date
WO2005066302A2 WO2005066302A2 (en) 2005-07-21
WO2005066302A3 true WO2005066302A3 (en) 2006-01-05

Family

ID=34713791

Family Applications (13)

Application Number Title Priority Date Filing Date
PCT/US2004/042126 WO2005061664A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042120 WO2005066302A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042654 WO2005063936A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042344 WO2005063928A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042648 WO2005061671A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042218 WO2005066308A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042652 WO2005063675A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042127 WO2005061665A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042136 WO2005066305A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042122 WO2005066316A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042123 WO2005066304A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042638 WO2005063932A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042222 WO2005066309A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product

Family Applications Before (1)

Application Number Title Priority Date Filing Date
PCT/US2004/042126 WO2005061664A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product

Family Applications After (11)

Application Number Title Priority Date Filing Date
PCT/US2004/042654 WO2005063936A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042344 WO2005063928A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042648 WO2005061671A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042218 WO2005066308A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042652 WO2005063675A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042127 WO2005061665A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042136 WO2005066305A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042122 WO2005066316A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042123 WO2005066304A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042638 WO2005063932A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product
PCT/US2004/042222 WO2005066309A2 (en) 2003-12-19 2004-12-16 Systems and methods of producing a crude product

Country Status (13)

Country Link
EP (13) EP1716220A2 (en)
JP (13) JP2007514535A (en)
KR (7) KR20070001098A (en)
AU (7) AU2004308916B2 (en)
BR (13) BRPI0405721A (en)
CA (13) CA2549584A1 (en)
EA (4) EA011220B1 (en)
MX (10) MXPA06006742A (en)
NL (12) NL1027778C2 (en)
RU (6) RU2372381C2 (en)
SG (2) SG149056A1 (en)
TW (7) TW200535231A (en)
WO (13) WO2005061664A2 (en)

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US7591310B2 (en) * 2005-10-24 2009-09-22 Shell Oil Company Methods of hydrotreating a liquid stream to remove clogging compounds
JP5506139B2 (en) * 2007-01-18 2014-05-28 Ｊｘ日鉱日石エネルギー株式会社 Method for reducing corrosion on chemical equipment
US20080272061A1 (en) * 2007-05-03 2008-11-06 Baker Hughes Incorporated Methods and Compositions for Deactivating Organic Acids in Oil
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US8114806B2 (en) * 2008-04-10 2012-02-14 Shell Oil Company Catalysts having selected pore size distributions, method of making such catalysts, methods of producing a crude product, products obtained from such methods, and uses of products obtained
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US9688920B2 (en) 2009-11-02 2017-06-27 Field Upgrading Limited Process to separate alkali metal salts from alkali metal reacted hydrocarbons
US9546325B2 (en) 2009-11-02 2017-01-17 Field Upgrading Limited Upgrading platform using alkali metals
US9512368B2 (en) 2009-11-02 2016-12-06 Field Upgrading Limited Method of preventing corrosion of oil pipelines, storage structures and piping
CN104818047A (en) * 2009-11-02 2015-08-05 塞拉麦泰克股份有限公司 Upgrading of petroleum oil feedstocks using alkali metals and hydrocarbons
JP6162711B2 (en) * 2011-11-16 2017-07-12 フィールド アップグレーディング リミテッド Reforming petroleum raw materials using alkali metals
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US11440815B2 (en) 2013-02-22 2022-09-13 Anschutz Exploration Corporation Method and system for removing hydrogen sulfide from sour oil and sour water
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