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WO2004032580B1 - Emi-absorbing air filter - Google Patents

Emi-absorbing air filter

Info

Publication number
WO2004032580B1
WO2004032580B1 PCT/US2003/031119 US0331119W WO2004032580B1 WO 2004032580 B1 WO2004032580 B1 WO 2004032580B1 US 0331119 W US0331119 W US 0331119W WO 2004032580 B1 WO2004032580 B1 WO 2004032580B1
Authority
WO
WIPO (PCT)
Prior art keywords
porous substrate
air filter
electrically
solution
air
Prior art date
Application number
PCT/US2003/031119
Other languages
French (fr)
Other versions
WO2004032580A2 (en
WO2004032580A3 (en
Inventor
Richard Norman Johnson
Haaster Philip Van
Original Assignee
Laird Technologies Inc
Richard Norman Johnson
Haaster Philip Van
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Laird Technologies Inc, Richard Norman Johnson, Haaster Philip Van filed Critical Laird Technologies Inc
Priority to US10/530,110 priority Critical patent/US7338547B2/en
Priority to AU2003279736A priority patent/AU2003279736A1/en
Publication of WO2004032580A2 publication Critical patent/WO2004032580A2/en
Publication of WO2004032580A3 publication Critical patent/WO2004032580A3/en
Publication of WO2004032580B1 publication Critical patent/WO2004032580B1/en

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0007Casings
    • H05K9/0041Ventilation panels having provisions for screening

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
  • Filtering Materials (AREA)

Abstract

Electromagnetic-energy absorbing materials are used to treat air filters (300), such as those used in association with electronic equipment thereby suppressing the transmission of electromagnetic interference (EMI) therethrough. Disclosed are processes and materials for applying EMI-absorbing materials to air filters thereby improving EMI-shielding effectiveness in an economically efficient manner. In one embodiment, an absorptive solution (110) is prepared using an absorptive material and a binding agent. A heavy coating of absorbing solution is applied (120) to an air filter substrate (100), for example by dipping or spraying. Excess absorbing material is subsequently removed (130) and the absorbing material cured (140), such that the passage of air through the filter remains substantially unimpeded. The resulting absorptive air filter is then optionally treated (160) with a flame retardant to meet a predetermined safety standard.

Claims

AMENDED CLAIMS[received by the International Bureau on 7th June 2004 (07.06.04)]
1. An air filter having electromagnetic-energy absorptive characteristics, the filter comprising: a porous substrate; and an electrically absorptive material distributed substantially uniformly through the porous substrate, said electrically absorptive material being an electrical absorber in particulate form suspended in a binding agent.
2. cancelled
3. The air filter of claim I, wherein the electrical absorber is selected from the group consisting of carbon, carbon particles, carbon fibers, alumina, sapphire, silica, titanium dioxide, ferrite, iron, iron silicide, graphite, and composites of iron, nickel and copper.
4. The air filter of claim 15 wherein the binding agent is selected from the group consisting of an elastomer, a rubber and an epoχy.
5. The air filter of claim 1, wherein the electrically absorptive material further comprises a highly conductive material.
25
6. The air filter of claim 5, wherein the highly conductive material is selected from the group consisting of copper and aluminum.
7. The air filter of claim 1 , further comprising a fire-retardant layer.
8. The air filter of claim 7, wherein the fiτe-re.ardant layer comprises a fire rctardant selected from the group consisting of phosphates and antimony trioxide.
9. The air filter of claim 7, wherein the fire-retardant-treated porous substrate passes a self-extinguishing vertical burn requirement in accordance with Underwriters Laboratories Standard 94.
10. The air filter of claim 1, wherein the porous substrate comprises an open-cell reticulated polyurethane foam.
11. The air filter of claim 10, wherein the foam comprises at least about 10 pores per linear inch.
12. The air filter of claim 1, wherein the porous substrate comprises a fiberglass mat
13. The air filter of claim 1, wherein the porous substrate comprises a non-woven polyester web.
14. The air filter of claim 1 , further comprising an electrically conductive layer.
15. The air filter of claim 14, wherein said electrically conductive layer is an electrical conductor having an array of apertures through which air can flow.
16. The air filter of claim 14, wherein said electrically conductive layer is a conductive coating applied thereto.
17. The air filter of claim 14, wherein the electrically conductive layer comprises a honeycomb.
18. The air filter of claim 1, further comprising a frame fixedly attached to the porous substrate, wherein the frame provides physical support for the porous substrate.
19. The air filter of claim 1, wherein the porous substrate comprises a sheet having a thickness less than about 0.5 inches.
20. The air filter of claim 1 , wherein the porous substrate provides at least 20 dB of attenuation to electromagnetic energy substantially occurring at frequencies at least between about 4 GHz and IS GHz.
21. A method for producing an air filter having electroraagnetic-energy-absorptive
27 characteristics comprising the $teps of: providing a porous substrate having a first side and a second side; providing an electrically absorptive solution, said electrically absorptive solution being an electrical absorber in particulate form suspended in a liquid binding agent; applying said electrically absorptive solution to the porous substrate; distributing said electrically absorptive solution substantially uniformly through the porous substrate; and curing said electrically absorptive solution.
22. The method of claim 21 , wherein the applying step comprises the sub-steps of: immersing the porous substrate into the electrically absorptive solution, causing the electrically absorptive solution to penetrate the porous substrate; extracting the immersed porous substrate from the electrically absorptive solution; and removing excess electrically absorptive solution from the extracted porous substrate, thereby leaving a substantially uniform distribution of electrically absorptive solution through the porous substrate.
23. The method of claim 21, wherein the electrical absorber is selected from the group consisting of carbon, carbon particles, carbon fibers, alumina, sapphire, silica, titanium dioxide, feπite, iron, iron silicide, graphite, and composites of iron, nickel and copper.
28
24. The method of claim 21, wherein the bindmg agent is selected from the group consisting of an elastomer, a rubber and an epoxy.
25. The method of claim 21, further comprising the step of forcing air through the porous material during at least one of prior to curing and curing, thereby ensuring that pores remain substantially unblocked,
26. The method of claim 25, wherein the step of forcing air through the porous material comprises drawing a vacuum.
27. The method of claim 22, wherein the step of removing excess electrically absorptive solution comprises squeezing the extracted porous substrate.
28. The method of claim 21, wherein the step of applying an electrically absorptive solution is repeated,
29. The method of claim 21 , further comprising the step of applying a fire-retaτdant layer.
30. The method of claim 29, wherein the fite-retardant layer comprises a fire retardant selected from the group consisting of phosphates and antimony trioxide.
29
31. The method of claim 21, wherein the applying step comprises: spraying the electrically absorptive solution onto the first side of the porous substrate; and removing excess electrically absorptive solution from the sprayed, porous substrate, thereby leaving a substantially uniform distribution of electrically absorptive solution through the porous substrate.
32. The method of claim 31 , further comprising the step of spraying the electrically absorptive solution onto the second side of the porous substrate.
33. The method of claim 21, wherein the air-flow characteristics of the porous substrate are substantially equivalent before and after the application of the electrically absorptive solution.
34. The method of claim 21 , wherein a reduction in air-flow capacity of the porous substrate when compared before and after the application of the electrically absorptive solution is preferably less than 25%.
35. The method of claim 21 , wherein a reduction in air-flow capacity of the porous substrate when compared before and after the application of the electrically absorptive solution is more preferably less than 15%.
36. The method of claim 21, wherein a reduction in air-flow capacity of the porous
30 substrate when compared before and after the application of the electrically absorptive solution is even more preferably less than 10%.
31
PCT/US2003/031119 2002-10-03 2003-10-02 Emi-absorbing air filter WO2004032580A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US10/530,110 US7338547B2 (en) 2003-10-02 2003-10-02 EMI-absorbing air filter
AU2003279736A AU2003279736A1 (en) 2002-10-03 2003-10-02 Emi-absorbing air filter

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US41592402P 2002-10-03 2002-10-03
US60/415,924 2002-10-03

Publications (3)

Publication Number Publication Date
WO2004032580A2 WO2004032580A2 (en) 2004-04-15
WO2004032580A3 WO2004032580A3 (en) 2004-05-13
WO2004032580B1 true WO2004032580B1 (en) 2004-07-22

Family

ID=32069920

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2003/031119 WO2004032580A2 (en) 2002-10-03 2003-10-02 Emi-absorbing air filter

Country Status (3)

Country Link
AU (1) AU2003279736A1 (en)
TW (1) TWI279248B (en)
WO (1) WO2004032580A2 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI258771B (en) 2001-12-04 2006-07-21 Laird Technologies Inc Methods and apparatus for EMI shielding
US8421045B2 (en) * 2011-08-26 2013-04-16 Bha Group, Inc. Electromagnetic protection cloth
US9622338B2 (en) 2013-01-25 2017-04-11 Laird Technologies, Inc. Frequency selective structures for EMI mitigation
WO2018194431A2 (en) * 2017-04-21 2018-10-25 단국대학교 천안캠퍼스 산학협력단 Membrane including metal substrate layer and cnt/chitosan nanohybrid coating layer, and electrostatic dust collection system including same
CN113045263B (en) * 2021-03-18 2022-11-08 西南石油大学 Hybrid fiber cement-based foam composite wave-absorbing material and preparation method thereof

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3546359A (en) * 1969-06-18 1970-12-08 Gichner Mobile Systems Inc Rfi shielded vent
AU661855B2 (en) * 1991-10-23 1995-08-10 W.L. Gore & Associates, Inc. Electromagnetic interference shielding filter
US5519168A (en) * 1993-10-12 1996-05-21 Owens; William M. Electromagnetic interference shielding
US5431974A (en) * 1993-12-16 1995-07-11 Pierce; Patricia Electromagnetic radiation shielding filter assembly
US6063152A (en) * 1997-02-19 2000-05-16 Marconi Communications Inc. Tuned electromagnetic interference air filter
WO1999041963A1 (en) * 1998-02-17 1999-08-19 Parker-Hannifin Corporation Emi shielded vent panel and method
US6171357B1 (en) * 1999-01-04 2001-01-09 Eci Telecom Ltd. Air filter
WO2000062591A1 (en) * 1999-04-13 2000-10-19 Siemens Aktiengesellschaft Device for cooling an electric module and a technical appliance
EP1121844B1 (en) * 1999-08-17 2007-07-04 Parker Hannifin Corporation Emi shielding vent panel and manufacturing method thereof
US20030085050A1 (en) * 2001-09-04 2003-05-08 Shielding For Electronics, Inc. EMI air filter

Also Published As

Publication number Publication date
TW200418560A (en) 2004-10-01
WO2004032580A2 (en) 2004-04-15
WO2004032580A3 (en) 2004-05-13
TWI279248B (en) 2007-04-21
AU2003279736A1 (en) 2004-04-23
AU2003279736A8 (en) 2004-04-23

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