TITLE OF INVENTION
NOVEL pH DEPENDENT ROBUST ENTERIC POLYMERIC CONTAINER, AN IMPROVEMENT OVER EXISTING ENTERIC DOSAGE FORMS.
The present invention relates to enteric polymeric capsules and more
particularly to two-piece hard capsules for pharmaceutical, nutraceuticals,
herbal, and the like applications.
At present, capsules for pharmaceutical applications consists of capsule
shell and a coating there on. Such capsules contain two parts: a capsule
body and a cap.
Conventionally, made enteric hard gelatin capsules are somewhat brittle
in nature, thus creating a major problem on the capsule filling machines.
It is known in the art to use plasticizer particularly triethyl citrate as a
stabilizing agent with regard to gelatin capsules. Japanese Patent No.
JP62016432A2 titled ENTERIC COATING COMPOSITION also teaches
the use of triethyl citrate as a stabilizing agent. The enteric coating
composition as disclosed by JP62016432A2 consists essentially of a
water- dispersible copolymer obtained by emulsion polymerizing of ethyl
acrylate with methacrylic acid and triethyl citrate. Although the above-
mentioned water - dispersible copolymer is used in an enteric coating, the
addition of a plasticizer is indispensable to prevent the cracking and
embrittling of the coating layer. However the above mentioned Japanese
patent uses triethyl citrate in mixed form with the enteric coating
composition.
Various plasticizers are known in the art for use in the capsules. In the
case of the polyethylene glycol as plasticizer, the delay in disintegration
time is sometimes recognized with time. If triacetin is used, there is a problem of acetic acid smell formation with time.
Soft Gelatin capsules known in the art are found to use Glycerol
combined with Triethyl citrate as plasticizer in the shell composition.
Moreover the soft gelatin capsule is prepared along with the inside
content. The present invented capsule can be supplied as empty
containers with enteric properties where any kind of material can be filled
inside the container.
German Patent No. DE 322 22476 describes a pharmaceutical
composition in which a soft gelatin capsule that is resistant to digestive
juice whose wall includes gelatin mass which contain polyvinyl acetate
phthalate, hydroxypropyl methylcellulose phthalate or a vinyl acetate or
crotonic acid copolymer and an alkali metal salt, ammonia salt, or amino
salt of the same in their wall, and which released its contents readily in
the intestines within the prescribed time. The capsules are further treated
on the surface with an aldehyde-coating agent. However, this
composition has a disadvantage that the free acidic groups of the
polymer in the shell reacts with the active ingredient and reduces the
efficacy of the product during its storage or shelf life period.
US Patent No. 4, 138, 013 describes a hard-shell pharmaceutical capsule
being characterized by relative freedom from brittleness and by
substantial absence of degradation on exposure to artificial gastric juice
for 120 minutes, and the body and cap portions being formed by the dip-
molding technique from a homogeneous film-forming composition
comprising hydroxypropyl methylcellulose and an ammonium salt of cellulose acetate phthalate polymer or gelatin and an ammonium salt of a
copolymer of methacrylic acid and methacrylic acid ester, optionally with
the inclusion of plasticizer and/or coloring agents. The patent claims glycerin and propylene glycol as plasticizers. Further, the patent claims
that use of plasicizers is optional. The present invention shows that the
use of plasticizer is not just optional, but it is mandatory requirement in
view of avoiding brittleness. Moreover, the present invention describes
the use of triethyl citrate as plasticizer in a particular proportion to
overcome the brittleness of the capsule since the use of propylene glycol
and glycerin as plasticizers renders the capsule soft and pliable, and the
capsules become non-sturdy.
OBJECTS OF THE INVENTION
The primary object of the present invention is to overcome the above
problems and particularly the problem of brittleness and also to make the
capsule commercially feasible.
Still most important object of the present invention is to eliminate the step
of coating the capsules as practiced at present thus saving in cost of
manufacture and simultaneously reducing its undesirable brittleness to
the desired extent.
Another object of the present invention is to provide a process for
producing the capsule without conventional coating wherein desired
plasticity of the capsule is maintained wherein use of glycerol or propylene glycol are done away with.
SUMMARY AND DETAILED DESCRIPTION OF THE INVENTION
The present invention essentially resides in a surprising discovery that triethyl citrate (TEC) in particular and other plasticizers in general when
used with polymeric composition, especially gelatin and other compositions like HPMC, modified starch, modified polyvinyl acetate
(PVA), carrageenan or any other suitable material to make the enteric hard capsules the step of providing enteric coating can be dispensed with
still retaining the desired enteric property of the capsules and also
undesired brittleness of the capsules can be eliminated. The other
substances which can substitute triethyl citrate are dibutyl pthalate, diethyl pthalate, benzyl phenyl formate, sorbitol and others.
In commerce, coating of tablets and capsules are the general methods
adapted for enteric or controlled dissolution properties. Uniform coating of
the polymer and uniform release of the drug are the most common
problems encountered. Some of the coated tablets when tested for the
release of the drug in gastric medium shows variation from 4% to 12.8% . The present invention gives an answer to the coating problems and gives
a ready to use enteric container which releases only up to 2% of the drug
in the gastric medium.
The present invention comprises the use of enteric polymers such as
methacrylic acid copolymer, cellulose acetate phthalate, hydroxy propyl
methylcellulose and hydroxypropyl methylcellulose phthalate, Polyvinyl acetate phthalate and other gastro resistant polymers and combinations thereof.
The present invention provides a novel pH dependent robust enteric polymeric container consisting of a body and a cap such as hard capsules and the like and a process of manufacturing the same comprising the steps of:
(a) neutralizing enteric polymer slowly in alkaline solution under stirring,
(b) de-aeration of the solution on the water bath,
(c) adding plasticizer to the polymer solution under stirring and homogenized,
(d) adding gelatin solution to the polymer solution under stirring at
desired temperature,
(e) de-aeration of the final solution at desired temperature,
(f) dipping and molding the capsule, by conventional process known
in the art.
The alkaline solution used for neutralizing enteric polymer is prepared by
adding water to a base like ammonia, sodium carbonate, sodium
bicarbonate and like under stirring.
The enteric polymer is selected in the range 1 % to 60%.
The plasticizer is selected in the range of 0.5% to 7% preferably 1 to 5%.
The aqueous gelatin solution is in the range of 3 to 35% preferably in the range 5 to 25%.
The gelatin solution was added at a temperature in the range 45°C to 55° C, preferably in the range 46°C to 52°C.
The enteric polymer is selected from a group consisting methacrylic acid
copolymer in the range .5% to 60% W/W, Cellulose acetate phthalate in
the range of 2 to 12% preferably 3 to 8%, hydroxypropyl methylcellulose
phthalate in the range of 1 to 20%.
Methacrylic acid copolymer comprises 5% W/W to 60% W/W preferably it
within the range 8% to 20%, more preferably within the range 12% to
18%.
Cellulose acetate phthalate (CAP) is to be used in the range of 2 to 12%,
more preferably within the range 3% to 8%.
Hydroxypropyl methylcellulose pthalate is to be used within the range of 1
to 20%..
Gelatin is used in the range of 3 to 35% in the composition, preferably
should be in range of 5 to 25%.
Colourants, surfactants, opacifiers, silicon dioxide, preservatives like
parabens, acetic acid, sweeteners, flavours can be incorporated in the
capsule body shell and cap shell like any other regular capsule.
The containers may or may not be sealed either by applying an enteric
polymeric band around the container or by sealing the cap and body by
any other suitable process.
The above said containers can be printed both axially and radially in one
or more colours.
The present invention also teaches an improved process for reducing the
brittleness in enteric hard gelatin capsule by the following examples and
illustrations.
A series of experiments were designed with varying concentrations of
Triethyl citrate to optimize the correct desired concentration. Triethyl
citrate was used in 0.5, 1 .0, 1 .5, 2, 3, 4, 5, 6 and 7% addition level. The
brittleness was checked by standard brittleness checking equipment at 0
hr. 17 hrs., 24 hrs., 65 hrs. and 240 hrs. The capsules prepared with 1 to
2.5 % TEC did not become brittle and was having good mechanical
strength to run on the machines.
Triethyl citrate (TEC) finds use in this invention as mentioned herein:
Methacrylic acid polymer was added in ammoniated water and stirred for
complete dissolution. Triethyl citrate was added in the solution. The
entire mixture was homogenized, which was an important step, otherwise
the TEC floats on top and does not give uniform solution.
The containers of the present invention are made by the conventional dip
molding process. Other modified processes can also be used to make
the containers such as injection- moulding and the like.
In general the present invention suggests the use of 0.5% - 5% of triethyl
citrate for achievement of better stability in the hard gelatin capsules.
Accelerated stability study shows that the capsules are stable at storage conditions of 40°C and 75%> relative humidity and room temperature for three months.
The following table explains the dissolution data of three months accelerated stability, performed with diclofenac sodium drug formulation filled in the enteric hard gelatin capsule.
The following examples enable a better understanding of the invention.
Example-1
Ingredients Composition
Methacrylic acid copolymer 7.86 g.
Water 53.70 g.
Ammonia solution ( 10 % v/v ) q.s
Propylene Glycol 1.96 g
Gelatin Solution ( 33.33% ) 40.00 g
To water add propylene glycol and ammonia solution under stirring. Add Eudragit slowly to above solution under stirring, de-aerate the solution on the water bath. Gelatin solution is added to the polymer solution under
stirring at temp 52°C and deareate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process. Propylene glycol is a plasticizer and gives capsules that are not sturdy. The capsules were soft and pliable.
Example-2
Ingredients Composition
Methacrylic acid copolymer 13.79 g.
Water 60.00 g. Ammonia solution ( 25 % w/v ) q.s g.
Propylene Glycol 1 .00 g.
Gelatin Solution ( 33.33% ) 24.21 g.
To water add propylene glycol and ammonia solution under stirring. Add Methacrylic acid copolymer C slowly to above solution under stirring de- aerate the solution on the water bath. Gelatin solution is added to the polymer solution under stirring at temp 52°C and deareate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process. Propylene glycol is a plasticizer and gives capsules that are not sturdy. The capsules were soft and pliable.
Example-3
Ingredients Composition in g.
Methacrylic acid copolymer 13.79 Water 57.47
Ammonia solution ( 25 % w/v ) q.s
Propylene Glycol 3.45
Gelatin Solution ( 33.33% w/v ) 21 .83
To water add propylene glycol and ammonia solution under stirring. Add
Methacrylic acid copolymer C slowly to above solution under stirring deareate the solution on the water bath. Gelatin solution is added to the polymer solution under stirring at temp 52°C and deareate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process. Propylene glycol is a plasticizer and gives capsules
that are not sturdy. The capsules were soft and pliable.
Example-4
Ingredients Composition in g.
Methacrylic acid copolymer 10.06
Water 56.54
Ammonia solution ( 25 % w/v ) q.s
Propylene Glycol 0.7 Triethyl citrate 5.10
Gelatin Solution ( 33.33% w/v ) 26.81
To water add ammonia solution under stirring. Add Methacrylic acid copolymer C slowly to above solution under stirring deareate the solution on the water bath. Add propylene glycol and triethyl citrate to the polymer solution under stirring. Gelatin solution is added to the polymer solution under stirring at temp 52°C and de-aerate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process. Propylene glycol is a plasticizer and gives capsules that are not sturdy. The capsules were soft and pliable.
Example-5
Ingredients Composition in g. Methacrylic acid copolymer 14.00
Water 45.00
Ammonia solution ( 25 % w/v ) q.s
Triethyl citrate 0.5
Gelatin Solution ( 33.33% w/v ) 40.00
To water add ammonia solution under stirring. Add Methacrylic acid copolymer C slowly to above solution under stirring de-aerate the solution on the water bath. Add triethyl citrate to the polymer solution under stirring. Gelatin solution is added to the polymer solution under stirring at temp 52°C and dearate the final solution at temp 52°C. Hard gelatin
capsules are molded in- conventional dip molding process. Capsules were brittle.
Example-6
Ingredients Composition in g.
Methacrylic acid copolymer 14.00
Water ' 45.00
Ammonia solution ( 25 % w/v ) q.s Triethyl citrate 0.75
Gelatin Solution ( 33.33%> w/v ) 40.00
To water add ammonia solution under stirring. Add Methacrylic acid copolymer C slowly to above solution under stirring deareate the solution on the water bath. Add triethyl citrate to the polymer solution under stirring. Gelatin solution is added to the polymer solution under stirring at temp 52°C and dearate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process. Capsules were brittle.
Example-7
Ingredients Composition in g.
Methacrylic acid copolymer 17.00 Water 46.00
Ammonia solution ( 25 % w/v ) q.s
Triethyl citrate 0.5
Gelatin Solution ( 33.33% w/v ) 36.5
To water add ammonia solution under stirring.Add Methacrylic acid copolymer C slowly to above solution under stirring de-aerate the solution on the water bath. Add triethyl citrate to the polymer solution under stirring. Gelatin solution is added to the polymer solution under stirring at temp 52°C and de-aerate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process. Capsules
were brittle.
Example-8
Ingredients Composition in g.
Methacrylic acid copolymer 17.00
Water 46.00
Ammonia solution ( 25 % w/v ) q.s
Triethyl citrate 1 .0 Gelatin Solution ( 33.33% w/v ) 36.00
To water add ammonia solution under stirring. Add Methacrylic acid copolymer C slowly to above solution under stirring de-aerate the solution on the water bath. Add triethyl citrate to the polymer solution under stirring. Gelatin solution is added to the polymer solution under stirring at temp 52°C and dearate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process. Capsules were brittle after some time.
Example-9
Ingredients Composition in g.
Methacrylic acid copolymer 17.00
Water 46.00 Ammonia solution ( 25 % w/v ) q.s
Triethyl citrate 1 .5
Gelatin Solution ( 33.33% w/v ) 35.5
To water add ammonia solution under stirring. Add Methacrylic acid copolymer C slowly to above solution under stirring deareate the solution on the water bath. Add triethyl citrate to the polymer solution under stirring. Gelatin solution is added to the polymer solution under stirring at temp 52°C and de-aerate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process. Capsules were not brittle for 10 days.
Example-10
Ingredients Composition in g.
Methacrylic acid copolymer 17.00
Water 46.00
Ammonia solution ( 25 % w/v ) q.s
Triethyl citrate 2.0
Gelatin Solution ( 33.33% w/v ) 35.0
To water add ammonia solution under stirring. Add Methacrylic acid copolymer C slowly to above solution under stirring de-aerate the solution on the water bath. Add triethyl citrate to the polymer solution under stirring. Gelatin solution is added to the polymer solution under stirring at temp 52°C and de-aerate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process. Capsules were not brittle for 10 days and retained the mechanical strength.
Example-11
Ingredients Composition in g.
Methacrylic acid copolymer 17.00
Water 45.00
Ammonia solution ( 25 % w/v ) q.s Triethyl citrate 3.0
Gelatin Solution ( 33.33% w/v ) 35.00
To water add ammonia solution under stirring. Add Methacrylic acid copolymer C slowly to above solution under stirring de-aerate the solution on the water bath at temp 52°C . Add triethyl citrate to the polymer solution under stirring. Gelatin solution is added to the polymer solution under stirring at temp 52°C and de-aerate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process. Capsules were not brittle , but they were very soft and were not sturdy to
hold the medicaments.
Example-12
Ingredients Composition in g.
Methacrylic acid copolymer 17.00
Water 44.00
Ammonia solution ( 25 % w/v ) q.s
Triethyl citrate 4.0 Gelatin Solution ( 33.33% w/v ) 35.00
To water add ammonia solution under stirring.Add Methacrylic acid copolymer C slowly to above solution under stirring deareate the solution on the water bath. Add triethyl citrate to the polymer solution under stirring. Gelatin solution is added to the polymer solution under stirring at temp 52°C and de-aerate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process. Capsules were not brittle , but they were very soft and were not sturdy to hold the medicaments.
Example-13
Ingredients Composition in g.
Methacrylic acid copolymer 17.00 Water 43.00
Ammonia solution ( 25 % w/v ) q.s
Triethyl citrate 5.0
Gelatin Solution ( 33.33% w/v ) 35.00
To water add ammonia solution under stirring.Add Methacrylic acid copolymer C slowly to above solution under stirring deareate the solution on the water bath. Add triethyl citrate to the polymer solution under stirring. Gelatin solution is added to the polymer solution under stirring at temp 52°C and de-aerate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process. Capsules were
not brittle , but they were very soft and were not sturdy to hold the medicaments.
Example-14
Ingredients Composition in g.
Methacrylic acid copolymer suspension 56.0
Ammonia solution ( 25 % w/v ) q.s
Triethyl citrate 2.0
Gelatin Solution ( 33.33% w/v ) 42.00
To Methacrylic acid copolymer C Suspension slowly add ammonia solution under stirring de-aerate the solution on the water bath. Add triethyl citrate to the polymer solution under stirring. Gelatin solution is added to the polymer solution under stirring at temp 52°C and de-aerate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process.
Example-15
Ingredients Composition in g.
Cellulose Acetate Phthalate 3.0
Water 36.0
Ammonia solution ( 25 % w/v ) q.s Triethyl citrate 1.0
Gelatin Solution ( 33.33% w/v ) 60.0
To water add ammonia solution under stirring. Add Cellulose Acetate Phthalate slowly to above solution under stirring de-aerate the solution on the water bath. Add triethyl citrate to the polymer solution under stirring.
Gelatin solution is added to the polymer solution under stirring at temp 52°C and de-aerate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process. Capsules were not brittle for 10 days and retained the mechanical strength. But cellulose acetate phthalate (CAP) did not give good result in stability studies.
Example-16
Ingredients Composition in g.
Cellulose Acetate Phthalate 6.0
Water 40.0
Ammonia solution ( 25 % w/v ) q.s
Triethyl citrate 1 .0
Gelatin Solution ( 33.33% w/v ) 53.0
To water add ammonia solution under stirring.Add Cellulose Acetate Phthalate slowly to above solution under stirring de-aerate the solution on the water bath. Add triethyl citrate to the polymer solution under stirring. Gelatin solution is added to the polymer solution under stirring at temp 52°C and de-aerate the final solution at temp 52°C. Hard gelatin capsules are molded in conventional dip molding process. Capsules were not brittle for 10 days and retained the mechanical strength.
Example 17
Ingredients Composition in g.
Gelatin solution ( 33.33%w/v) 35 g.
Methacrylic acid copolymer 17 g.
Water 30.5 g. Glycerin 10 g.
Ammonia solution ( 25%) q.s.
Triethyl citrate 7.5 g.
To water added glycerin and stirred until it mixes with water. Added ammonia and stirred. Added methacrylic acid copolymer to the above and de-aerated the solution for overnight at temperature 40 deg. C. Added triethyl citrate to the above and stirred well. Added gelatin solution to the above solution. This solution was taken for hard capsule dip molding process. The viscosity was very high and the hard capsules were
not formed. Very soft capsules were formed that are not sturdy. This combination was not found suitable for dip molding process of capsules.
Example 18
Ingredients Composition in g
Sodium carbonate 10 g.
Water 100 ml.
Methacrylic acid copolymer 15 g. Gelatin solution ( 33.33%, w/v) 100 ml
Added water to sodium carbonate and mixed well. Added methacrylic acid copolymer to the above and stirred. Gelatin solution was added to above solution and mixed well. De-aerated the solution at 40 deg. C on a water bath. Films were prepared before dip molding the capsules to check the disintegration properties. The films were not stable at gastric pH and disintegrated completely at 25 mins. This composition was not found suitable to retain enteric properties.
Example 19
Ingredients Composition in g
Sodium - Bicarbonate 19 g.
Water 190 ml.
Methacrylic acid copolymer 38 g.
Gelatin solution ( 33.33%) w/v) 53 ml
Added water to sodium bicarbonate and mixed, well. Added methacrylic acid copolymer to the above and stirred. Gelatin solution was added to above solution and mixed well. De-aerated the solution at 40 deg. C on a water bath. Films were prepared before dip molding the capsules to check the disintegration properties. The films did not disintegrate in gastric pH for 2 hrs. This passes the enteric test. The films were soft without any brittleness.
Example 20
Ingredients Composition in g
Methacrylic acid copolymer 6 g.
Isopropyl alcohol 85 ml
Water 5 ml
Triethyl citrate 0.6 g.
Added methacrylic acid copolymer into isopropyl alcohol and dissolved . Added water and TEC and stirred well. Films were made with this solution
. Films were not brittle and were very elastic with no mechanical strength. Added gelatin solution to give mechanical strength , but there was an incompatibility and gelatin precipitated out in the solvent.
Example 21
Ingredients Composition in g.
Hydroxypropyl methyl cellulose phthalate 10 g.
Water 50 ml. Ammonia solution ( 25 % ) 3 ml
Gelatin solution ( 33.33 % w/v) 15 ml
Carrageenan ( gelling aid ) 0.12 g.
Potassium chloride 0.04 g.
HPMCP was dispersed in water and ammonia was added to solubilise it.
Carrageenan and potassium chloride was added and gelatin solution was added to the above. A film was prepared to check the disintegration properties. The film was very BRITTLE and did not dissolve in gastric pH for 2 hours.
Example 22
Ingredients Composition in g.
Hydroxypropylmethyl cellulose phthalate 10 g.
Water 50 ml.
Ammonia solution ( 25 % ) 3 ml
Gelatin solution ( 33.33 % w/v) 15 ml
Carrageenan ( gelling aid ) 0.4 g.
Potassium chloride 0.04 g.
HPMCP was dispersed in water and ammonia was added to solubilise it. Carrageenan and potassium chloride was added and gelatin solution was added to the above. A film was prepared to check the disintegration properties. The film was very BRITTLE and did not dissolve in gastric pH for 2 hours.
Example 23
Ingredients Composition in g. Hydroxypropylmethyl cellulose phthalate 10 g.
Water 60 ml.
Ammonia solution ( 25 % ) 3 ml
Gelatin solution ( 33.33 % w/v) 15 ml
Carrageenan ( gelling aid ) 0.5 g. Potassium chloride 0.04 g.
HPMCP was dispersed in water and ammonia was added to solubilise it. Carrageenan and potassium chloride was added and gelatin solution was added to the above. A film was prepared to check the disintegration properties. The film was very BRITTLE and did not dissolve in gastric pH for 2 hours.
Study of Brittleness of Enteric capsules with different concentrations of Triethyl citrate.
Brittleness is checked by Brittleness Rod
Brittleness: Take 100 capsule shells devoid of long short, broken or separated ones, place each shell on a smooth hard surface. Using a brass rod of 150mm length and 25 mm diameter and weighing approximately 0.5 kg, press the entire length of the shell until the sides meet. Repeat with another 99 shells. Not more than two shells crack, ship or break. If more than two but less than six shells fail to comply with the test, repeat the test with another 100 shells taken at random. The sample being examined if not more than six out of 200 shells fail to comply with the test.