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WO2003050057A1 - Procede de fabrication de dalles de pierre de decoration anthropiques - Google Patents

Procede de fabrication de dalles de pierre de decoration anthropiques Download PDF

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Publication number
WO2003050057A1
WO2003050057A1 PCT/CN2001/001210 CN0101210W WO03050057A1 WO 2003050057 A1 WO2003050057 A1 WO 2003050057A1 CN 0101210 W CN0101210 W CN 0101210W WO 03050057 A1 WO03050057 A1 WO 03050057A1
Authority
WO
WIPO (PCT)
Prior art keywords
tank
substrate
mixture
artificial rock
finished
Prior art date
Application number
PCT/CN2001/001210
Other languages
English (en)
French (fr)
Inventor
Kecheng Fang
Original Assignee
Kecheng Fang
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kecheng Fang filed Critical Kecheng Fang
Priority to JP2003551085A priority Critical patent/JP2005511361A/ja
Priority to US10/482,448 priority patent/US20040173926A1/en
Priority to AU2002223395A priority patent/AU2002223395A1/en
Priority to PCT/CN2001/001210 priority patent/WO2003050057A1/zh
Publication of WO2003050057A1 publication Critical patent/WO2003050057A1/zh

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028—Aspects relating to the mixing step of the mortar preparation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/005—Devices or processes for obtaining articles having a marble appearance
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034—Physico-chemical characteristics of the mixtures
    • C04B2111/00129—Extrudable mixtures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/54—Substitutes for natural stone, artistic materials or the like
    • C04B2111/542—Artificial natural stone

Definitions

  • the present invention relates to a method for manufacturing an artificial rock plate for building collapse, and particularly to a method for manufacturing a rock plate that is light in weight, beautiful in color, and close to natural rocks.
  • BACKGROUND Stone has always been one of the most beloved substrates in the history of human architecture. Even after the extensive use of concrete in the eighteenth and ninth centuries, stone still does not diminish its importance in people's minds. Because natural stone is more rigid and jerky than natural concrete, Ren Fu would rather choose natural-style stone as the building material. Therefore, in modern reinforced concrete buildings, the exterior walls, stone pillars, stone steps, floors, etc. Examples of natural stone as decoration can be seen everywhere.
  • the invention patent case is an artificial stone manufacturing method developed by the Japanese. It consists of an inorganic mixture composed of 10 to 70 mesh inorganic fine particles and 100 mesh or smaller inorganic very fine particles with a resin or The resin mixture is mixed to make artificial stone, and at least 10% of the total weight of the inorganic fine particles is coated on the surface with a hardened inorganic or organic substance in advance, wherein the hardened inorganic or organic substance is selected from water glass Or a group of pigmented water glass or ceramic glazes.
  • the aforementioned artificial stone can indeed solve the problems of stone material extraction, cutting processing, transportation and assembly. It is a problem in use, but the surface color of the artificial stone made by it is single, that is, there is no color or pattern change like ordinary sandstone, and it is impossible to show the colorful colors and appealing lines in the natural world.
  • Taiwan Patent No. 8 8 1 7 7 30 “Artificial Plate Rock or Mud Carving Wall Material” invention patent case another type of artificial plate rock manufacturing method is disclosed, which uses the upper part of the wall material to Pre-burned natural stone powder, clay, and other materials are mixed with a waterproofing agent, fibers, resins, etc. to knead into a slurry; the lower part is mixed with fine particles such as crushed stone, and mixed with a binder such as resin to form a slurry.
  • the slurry such as crushed stone is poured into a mold, and then the above layer of slurry is poured, and the pressure is formed into a lithology texture on the surface or various three-dimensional plastic carved image blanks are produced on the surface, and dried and fired at low temperature.
  • the bottom surface has many fine-grained rough surfaces and the wall material with plate texture or three-dimensional mud carvings.
  • the wall material proposed in this invention patent case is more progressive than the artificial stone proposed by the previous Japanese applicant, because it uses the difference in size and grain of crushed stone and stone powder, and can display the natural version of the rock on the surface of the plate.
  • the texture or three-dimensional mud sculpture makes the artificial stone closer to the touch and visual effect of natural stone.
  • the main object of the present invention is to provide a method for manufacturing artificial rock slabs for building decoration.
  • the method can manufacture artificial stone materials doped in various colors to exhibit natural colors.
  • a method for manufacturing artificial rock slabs for building decoration first Put the sand particles into different substrate tanks, and inject the slurry-like substrates of different colors and consistency into different substrate tanks, and mix the input sand particles with the substrate in each of the substrate tanks.
  • a mixture of different colors and consistency is formed in each substrate tank, and then the mixture in each substrate tank is hooked into the collecting tank for mixing according to the required color proportion of the finished slate, and the mixture is mixed in the collecting tank.
  • the mixed materials are evenly distributed in the medium, and then mixed slightly in the aggregate tank, and then extruded from the aggregate tank into the mold and extruded to make a semi-finished artificial rock plate with a basic shape, and then the rock plate is taken out from the mold.
  • the semi-finished product is hardened, it is made into a finished artificial rock board with natural texture and specific color doping.
  • the object of the present invention can also be achieved as follows: A method for manufacturing artificial rock slabs for building collapse, firstly placing clay and clay of different colors and consistency into different substrate grooves, and in each substrate groove The substrates are fully stirred and mixed to form mixtures of different colors and consistency in each substrate tank, and then the mixture in each substrate tank is sent into the aggregate one by one according to the required color ratio of the finished slate.
  • the tanks are mixed, and they are evenly distributed in the collecting tank to form mixed materials, and then slightly mixed in the collecting tank, and then extruded from the collecting tank into the mold for extrusion to make a basic shape.
  • a semi-finished product of artificial rock slab and then the homogeneous processing process of three steps of soaking, semi-drying, and extrusion of the semi-finished product, followed by the hardening steps of drying and sintering, to produce a natural texture and a specific color Finished artificial rock slab.
  • Fig. 1 is a flowchart of a manufacturing method of the present invention using a resin or cement as a substrate.
  • Fig. 2 is a flowchart of a method for manufacturing the present invention using ceramic clay and ceramic pulp as a substrate.
  • Figure 3 is a schematic plan view of a slate made using the method of the present invention.
  • Fig. 4 is a diagram of a product made using the method of the present invention.
  • FIG. 5 is a second picture of a product made using the method of the present invention.
  • the first step is to prepare materials, including sand and slurry-like substrates of natural stone.
  • the sand particles can be quartz sand, ore sand, glass sand and other materials
  • the slurry-like substrate can be resin (such as epoxy resin or polymer (Poly ) Resin or cement
  • the paste-like substrate can be appropriately dyed or selected from substrates with different colors and consistency.
  • the resin dyeing is a technique commonly used in the industry and will not be described further. In addition, when resin is used as the base material, the resin hardener must be used together.
  • the dyeing of cement has also been used in related industries, for example: it can be based on white cement, and different pigments are added to it to dry it. It shows red, yellow, blue, green and other colors, and it naturally shows white primary color when no pigment is added.
  • the sand particles are placed in different substrate tanks.
  • each substrate tank is filled with a slurry substrate of different colors and thicknesses. If the selected substrate is a resin, the hardener is mixed together.
  • the sand particles and the substrate and other materials are fully stirred and mixed in each substrate tank to form a mixture of different colors and thicknesses in each substrate tank, and then each substrate is set according to a set ratio.
  • the mixture in the material tank is sent to the collecting tank for mixing, and it is evenly distributed in the collecting tank to form a mixed material.
  • the mixtures that are separately stirred in the substrate grooves also have a specific color.
  • the mixture can be fed in a one-by-one manner, and according to the set ratio. For example, assuming that the color distribution ratio of the surface of the rock slab to be manufactured is roughly 60% white, 30% green, and 10% dark green, the mixture in the substrate substrate A is white, and B The mixture in the substrate tank is green, and the mixture in the C substrate tank is dark green. Color.
  • each substrate tank The total number of mixtures sent to the collecting tank by each substrate tank is the same, and each stack fed by the A substrate tank is 6 times the weight of a unit weight, and each batch fed by the B substrate tank is A unit of weight
  • each roll fed by the C substrate tank is 1 times the weight of a unit weight
  • each mixture of the mixture fed into the collecting tank from each substrate tank is the same, while the substrate A tank is fed 6 ⁇ per unit time, and the substrate B tank is fed 3 ⁇ per unit time.
  • the C substrate tank feeds 1 ⁇ per unit time.
  • the slate pattern configurations made by the above two feeding methods are different.
  • the operator can obtain the required proportion of mixed materials according to this requirement, and obtain different pattern configuration effects.
  • the mixture in each substrate tank is only slightly mixed to form a mixed material.
  • the main purpose is to allow a variety of different color and consistency of slurry or mud mixture to be properly mixed, but not to The mixture of different colors and consistency is blended into a uniform color.
  • the mixed materials when the mixed materials are extruded from the collecting tank and sent to the mold, the mixed materials mixed with mixtures of different colors and consistency from different substrate tanks will be mixed and extruded in the collecting tank.
  • the mixture of different colors and consistency is mixed together, and even if the junction of the mixture of various colors is distorted, the color separation is still maintained, and then the semi-finished product of the rock slab is pressed in the mold to form Artificial slate with natural colors and texture.
  • the rock plate pressed in the mold is hardened according to different substrates. If the substrate used is a resin, it can be left to stand and the hardener to be mixed therein will function and harden; if the substrate used is For cement, it can be left to stand or air-dried to harden the cement to form an artificial rock slab with natural texture and specific color doping as shown in FIG. 3.
  • FIG. 2 it is a flowchart of a manufacturing method of the present invention using clay and pottery as a base material.
  • the sand particles used in this process are obtained by breaking the clay. Therefore, when using clay and pottery as a base material, In the preparation operation, there is no need to prepare sand grains, only clay and clay with different colors and consistency are prepared. Of course, in order to achieve special effects for the finished product or adjust the density of clay, you can also prepare the grains as required. Place pottery clay and pottery pulp of different colors and consistency into different substrate tanks, and stir and mix thoroughly in the substrate tank to form a mixture of different colors and consistency in each substrate tank.
  • the mixture in each substrate tank is sent to the collecting tank one by one at a fixed ratio, and they are evenly distributed in the collecting tank to form mixed materials, and then mixed slightly in the collecting tank. It is extruded from the aggregate tank and sent to the mold for compression, that is, a semi-finished product of artificial rock slab having a basic shape is produced.
  • the manufacturing process at this stage is the same as that described in FIG. 1, so it will not be described in detail.
  • the homogenization process involves three steps of soaking, semi-drying, and extruding the semi-finished product.
  • the homogenization process can also be repeated until the density of the clay with different colors and consistency approaches a uniform degree, and then the drying and sintering hardening steps are performed to complete In the entire manufacturing process of artificial rock slabs, in this way, artificial rock slabs with natural texture and specific color doping can be made on the basis of pottery clay and pottery pulp.
  • the next figure is an artificial rock panel made according to the method of the present invention, which includes a large white and gray region, a dark gray single region, and a black dot-shaped region.
  • the large area of white and spring color is a loose boundary. It is mainly because the mixture slurry in the substrate tank is more sandy and slightly liquid. Therefore, after the finished product is made, it is at the interface with other color materials. The natural color is rendered, and the color of a single area is lumpy. It is a mixture of semi-liquid and semi-dry in the substrate tank in the form of pulp and sand, so it is being sent to the collection. When it is in the material tank, it is squeezed into the material collecting tank in a one-by-one manner.
  • FIG. 5 is a diagram of different embodiments, in which different product forms made according to the method of the present invention can be seen.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Finishing Walls (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Description

建筑装潢用人造岩板制造方法
技术领域 本发明涉及一种建筑装潰用人造岩板制造方法， 特别是一种制造重量 轻、 色泽美丽而接近自然岩石的岩板制造方法。 背景技术 石材一直是人类建筑史上最衷爱的一种基材。 即使是混凝土在十八、 九世纪被人们大量运用之后， 石材仍不减其在人们心目中的重要地位。 因 为天然的石材与外观呆板、 生涩的混凝土相比， 任付人都宁愿选择具自然 风格的石材来作为建筑材料， 故而在现代化的钢筋混凝土建筑物的外墙、 石柱、 石阶、 地板等各处均可见到以天然石材作为装饰的实例。
然而由于石材的取得、 加工、 运输、 安装等各项因素的限制， 使得石 材的运用成本高昂， 甚至于使得一般建筑物均无法轻松选择石材作为建筑 或装潢的基材。 因此大量的建筑物只能够以磁砖或类似的加工产品来取代， 这显然是建筑业界及装潢业的致命伤， 当然也是人类建筑史上的一大缺憾。
为了解决石材运用上的困境， 有人开发出了取得容易、 重量轻、 施工 便利且成本低廉的 11人造石材"， 以台湾专利第 8 3 1 1 0 7 6 5号 《人造 石材及其制法》发明专利案来看， 是一种由日本人发展出的人造石材制造 方法， 其将 10至 70筛目的无机微细颗粒与 100筛目或更小的无机非常微 细颗粒所组成的无机混合物与树脂或树脂混合物混合制成人造石材， 同时 令其中的无机微细颗粒的全部重量的至少 10%, 在表面预先以经硬化的无机 或有机物质予以被覆， 其中该经硬化的无机或有机物^选自水玻璃或加有 颜料的水玻璃或陶瓷用釉所成的组群。
前述的人造石材确实能够解决石材取材、 切割加工、 运输及组装等运 用上的问题， 但其制成的人造石材表面颜色单一， 即如同一般的砂岩般没 有颜色或花纹的变化， 完全无法显现出自然界缤纷的色彩与迷人的线条动 感。
另在台湾专利第 8 8 1 1 7 7 3 0号 《人造版岩或泥雕壁材》发明专 利案中， 则公开了另一种型式的人造版岩制造方法， 它将壁材上层部以预 先经烧磨细的天然石粉、 陶土等素材掺混以防水剂， 纤维， 树脂类等混练 成为浆料； 下层部则由碎石等细粒调混以树脂类等结合剂搅拌成为浆料， 先将碎石等浆料倒入于模具再注入以上层浆液， 加压成型为表面具有版岩 紋理或在其表面制作各种立体塑雕的图像坯体， 经干燥后于低温下烧成底 面部具有众多细粒粗糙面而表面有版岩肌理或立体泥雕的壁材。
该发明专利案中所提出的壁材要较前一日本申请人提出的人造石材更 具进步性， 因为其运用碎石及石粉的大小颗粒差异， 而可在版岩表面展现 出天然版岩的肌理或立体泥雕的造型， 让该人造石材更接近天然石材的触 感与视觉效果。
但就专业的角度来分析， 前述二件专利案中所制成的成品均仅具有单 一的色泽， 或是以多种不同颜色石材料颗粒混合而均匀分布于人造石材表 面， 令其呈现均匀色彩的产品， 也就是说它们可制成类似砂岩甚至于花岗 岩类的人造石材， 但依其制造方法绝对无法制成如同大理石般不同颜色自 然掺杂的天然色泽紋理的人造石材， 故而在建筑业界或装潢业界仍无法取 得具有多种颜色掺杂而能呈现自然色彩的人造石材。 发明内容 本发明的主要目的是提供一种建筑装潢用人造岩板制造方法， 该方法 可以制造出多种颜色掺杂而能呈现自然色彩的人造石材。
本发明的目的是这样实现的： 一种建筑装潢用人造岩板制造方法， 先 将砂粒置入不同的基材槽中， 且将不同颜色及浓稠度的浆状基材分别注入 不同的基材槽中， 并在各基材槽中将投入的砂粒与基材充分搅拌混合， 在 各基材槽中形成不同颜色及浓稠度的混合物， 然后依岩板成品所需颜色比 例将各基材槽中的混合物均勾的送入集料槽中混杂， 且令其在集料槽中均 匀分布形成混杂物料， 再在集料槽中略加拌合， 随即由集料槽中挤出到模 具中进行挤压， 制成具有基本造型的人造岩板半成品， 然后由模具中取出 岩板半成品待其硬化后， 即制成具有天然紋路与特定色彩掺杂的人造岩板 成品。
本发明的目的还可以这样实现的： 一种建筑装潰用人造岩板制造方法， 先将不同颜色及浓稠度的陶土、 陶浆置入不同的基材槽中， 并在各基材槽 中将投入的基材充分搅拌混合， 在各基材槽中形成不同颜色及浓稠度的混 合物， 然后依岩板成品所需颜色比例将各基材槽中的混合物一坨一坨的送 入集料槽中混杂， 且令其在集料槽中均勾分布形成混杂物料， 再于集料槽 中略加拌合， 随即由集料槽中挤出到模具中进行挤压， 制成具基本造型的 人造岩板半成品， 然后将该半成品进行泡水、 半干燥化、 挤压三个步骤的 均质化加工流程， 接者再进行烘干及烧结的硬化步骤， 即制成具有天然紋 路与特定色彩掺杂的人造岩板成品。
该方法制造出来的岩板具有重量轻、 色泽美丽而接近自然岩石的优点。 附图说明 图 1是本发明以树脂或水泥为基材的制造方法流程图。
图 2是本发明以陶土、 陶浆为基材的制造方法流程图。
图 3是使用本发明方法制成的岩板平面示意图。
图 4是使用本发明方法制成的产品图一。
图 5是使用本发明方法制成的产品图二。 具体实施方式 请参阅图 1 所示， 为本发明以树脂或水泥为基材的制造方法流程图。 首先要进行备料作业， 包括天然石材的砂粒及浆状基材， 其中砂粒可为石 英砂、 矿石砂、 玻璃砂等材质， 而浆状基材则可为树脂 （例如环氧树脂或 聚合 ( Poly )树脂）或水泥， 该浆状基材可适当的予以染色或选用具有不 同颜色及浓稠度的基材， 其中树脂的染色为业界惯用的技术， 不多加叙述。 另外在以树脂为基材时， 必须配合运用树脂的硬化剂； 水泥的染色也已为 相关业界所惯用， 例如： 其可以白水泥为基础， 而在其中添加不同的颜料， 而令其干涸后呈现红、 黄、 蓝、 绿等颜色， 在不加颜料时自然即呈现出白 色的原色。
在备料完成后即将砂粒置入不同的基材槽中 , 同时在各基材槽中注入 各不同颜色及浓稠度的浆状基材， 倘选择的基材为树脂， 则将硬化剂一并 混入基材槽中， 并在各基材槽中将投入的砂粒与基材等物料充分搅拌混合， 而可在各基材槽中形成不同颜色及浓稠度的混合物 , 然后依设定比例将各 基材槽中的混合物均勾地送入集料槽中混杂， 且令其在集料槽中均勾分布 形成混杂物料， 再在集料槽中略加拌合， 随即由集料槽中挤出到模具中进 行挤压， 即制成具有基本造型的人造岩板半成品， 然后由模具中取出岩板 半成品待其硬化后， 即完成本发明的岩板成品。
在上述的制造流程中， 由于各基材槽中注入的浆状基材分别具有不同 的颜色， 故而在各基材槽中分别搅拌完成的混合物也具有特定的颜色， 在 将各基材槽中的混合物送入集料槽中时， 可采用一坨一坨的方式， 且依设 定的比例送入。 举例而言， 假设欲制造的岩板表面颜色分布比例大致上要 具有 6 0 %的白色、 3 0 %的绿色及 1 0 %的深绿色， 则在 A基材槽中的 混合物为白色， B基材槽中的混合物为绿色， C基材槽中的混合物为深绿 色。 在本发明的备料步骤完成后注入基材槽中时， 即依该比例将不同重量 比例的砂粒与基材盛入基材槽中进行搅拌， 在混合物由各基材槽送入集料 槽中时， 也依所需比例进行， 其送入的方式可采用：
(1)、 各基材槽送入集料槽中的混合物的坨数相同， 而 A基材槽送入的 每一坨为一单位重量的 6倍重， 而 B基材槽送入的每一坨为一单位重量的
3倍重， C基材槽送入的每一坨为一单位重量的 1倍重；
(2)、 各基材槽送入集料槽中的混合物的每一坨混合物重量相同， 而 A 基材槽每单位时间送入 6坨， 而 B基材槽每单位时间送入 3坨， C基材槽 每单位时间送入 1坨。
上述二种送入方式所制成的岩板花纹配置状态不同， 操作人员可依需 此也可获得所需比例的混杂物料， 而获得不同的花紋配置效果。
各基材槽中的混合物在送入集料槽中后仅略加拌合以形成混杂物料， 其主要要让各种不同颜色及浓稠度的浆状或泥状混合物能够适当混杂， 但 不使不同颜色及浓稠度的混合物调和成均一的色泽。 这样在从集料槽中挤 出混杂物料送至模具中时， 来自不同基材槽而具有不同颜色及浓稠度的混 合物混杂成的混杂物料会因为在集料槽中的拌合以及挤出过程而令各种不 同颜色及浓稠度的混合物混杂在一起 , 且其各种颜色的混合物的交界处即 使发生扭曲， 也仍保有清晰的颜色分隔， 接着在模具中压出岩板的半成品， 即形成具有天然色彩、 紋路的人造岩板。
接着即将模具中压制成型的岩板再依不同基材施予硬化加工， 如果所 采用的基材为树脂， 则可静置而待混入其中的硬化剂发挥效用而硬化； 如 果所采用的基材为水泥， 则可静置或风干令其水泥硬化， 即形成如图 3 中 所示具有天然纹路与特定色彩掺杂的人造岩板。
又如图 2 所示， 为本发明以陶土、 陶浆为基材的制造方法流程图， 在 此过程中所采用的砂粒由陶土打碎而得， 故而采用陶土、 陶浆为基材时， 在备料作业中即无需另行准备砂粒， 只需准备不同颜色及浓稠度的陶土、 陶浆， 当然， 为了让制成的产品达到特殊的效果或调整陶土密度时， 也可 依需要准备 、粒而与不同颜色及浓稠度的陶土、 陶浆置入不同的基材槽中， 且在基材槽中充分搅拌混合， 而可在各基材槽中形成不同颜色及浓稠度的 混合物， 然后依设定比例将各基材槽中的混合物一坨一坨的送入集料槽中 混杂， 且令其在集料槽中均勾分布形成混杂物料， 再在集料槽中略加拌合， 随即由集料槽中挤出送至模具中进行压制， 即制成具有基本造型的人造岩 板半成品， 此段制造流程与图 1中所述相同， 故不多加赘述。
待人造岩板半成品由模具中取出后， 由于不同颜色及浓稠度的陶土密 度不同， 如果将其直接送入窑中烧结硬化， 则必然会在颜色交界处发生龟 裂， 而影响到产品的品质及合格率， 故而必须先将该半成品进行均质化的 加工流程， 该均质化加工流程将半成品进行泡水、 半干燥化、 挤压三个步 骤。 如果所采用的陶土密度差异较大时， 也可将该均质化加工流程重复进 行到不同颜色及浓稠度的陶土密度趋近均匀的程度， 然后再进行烘干及烧 结的硬化步驟， 以完成整个人造岩板的制造过程， 如此即可制成以陶土、 陶浆为基材制成具有天然紋路与特定色彩掺杂的人造岩板。
接下来图从 4 的实施例图来看， 是一种依本发明的方法制成的人造岩 板， 其中包括了白色与灰色大区域、 深灰色的单区域与黑色的点状区域， 其中可以清晰的看出其白色与泉色的大区域呈涣散状交界， 其主要是因为 在基材槽中的混合物浆多砂少而略呈流质， 故而在制成成品后其与其他颜 色材料交界处呈渲染状的自然色彩， 又其单区域的颜色则呈块状， 其是在 基材槽中以浆、 砂各半的方式调制出界于半流质与半干燥的混合物， 故而 其在送入集料槽中时， 采用一坨一坨的方式挤入集料槽中， 在压制成岩版 状成品时， 也会呈现出单区域的块状区域， 另其中点状区域则是在基材槽 中采浆少砂多的较干混合物， 因此在混入集料槽中时， 其仍会呈颗粒状散 布于集料槽中， 在制成岩版成品时即会呈现出单一颜色的点状区域， 其中 各区域的分配比例是依各基材槽中注入集料槽内的混合物比例而定， 故而 可制成色泽比例均一的岩版成品。
另在图 5 中为不同的实施例图， 其中可以看到按照本发明的方法制成 的不同产品形态。

Claims

权 利 要 求 书
1、 一种建筑装潢用人造岩板制造方法， 其特征是： 先将砂粒置入不同 的基材槽中， 且将不同颜色及浓稠度的浆状基材分别注入不同的基材槽中， 并在各基材槽中将投入的砂粒与基材充分搅拌混合， 在各基材槽中形成不 同颜色及浓稠度的混合物， 然后依岩板成品所需颜色比例将各基材槽中的 混合物均勾的送入集料槽中混杂， 且令其在集料槽中均勾分布形成混杂物 料， 再在集料槽中略加拌合， 随即由集料槽中挤出到模具中进行挤压， 制 成具有基本造型的人造岩板半成品， 然后由模具中取出岩板半成品待其硬 化后， 即制成具有天然紋路与特定色彩掺杂的人造岩板成品。
2、 根据权利要求 1所述的建筑装潢用人造岩板制造方法， 其特征是： 其中将砂粒置入不同的基材槽中， 且将不同颜色及浓稠度的浆状基材分别 注入不同的基材槽中时， 是依岩板成品所需颜色比例置入及注入各基材槽 中。
3、 根据权利要求 1所述的建筑装潢用人造岩板制造方法， 其特征是： 其中在各基材槽中不同颜色及浓稠度的混合物， 是依岩板成品所需颜色比 例将各基材槽中的混合物以一坨一坨的方式送入集料槽中混杂， 且令其在 集料槽中均匀分布形成混杂物料。
4、 根据权利要求 1所述的建筑装潢用人造岩板制造方法， 其特征是： 其中混合物由各基材槽送入集料槽中的送入方式可为： 各基材槽送入集料 槽中的混合物的坨数相同， 而各基材槽送入的每一坨的重量比依岩板成品 所需颜色比例配重。
5、 根据权利要求 1所述的建筑装潢用人造岩板制造方法， 其特征是： 其中混合物由各基材槽送入集料槽中的送入方式可为： 各基材槽送入集料 槽中的混合物的每一坨混合物重量相同， 各基材槽送入集料槽中的混合物 坨数依岩板成品所需颜色比例送入。
6、 根据权利要求 1所述的建筑装潢用人造岩板制造方法， 其特征是： 所述 ^少粒为石英砂或矿石砂或玻璃石少。
7、 根据权利要求 1所述的建筑装潢用人造岩板制造方法， 其特征是： 所述砂粒为石英砂、 矿石砂、 玻璃砂的混合物。
8、 根据权利要求 1所述的建筑装潢用人造岩板制造方法， 其特征是： 所述浆状基材为树脂， 在浆状树脂注入基材槽中时， 将硬化剂一并混合基 材槽中。
9、 根据权利要求 8所述的建筑装潢用人造岩板制造方法， 其特征是： 所述浆状基材为环氧树脂。
10、 根据权利要求 1所述的建筑装潢用人造岩板制造方法， 其特征是: 所述浆状基材为聚合树脂。
11、 根据权利要求 1所述的建筑装潢用人造岩板制造方法， 其特征是: 所述浆状基材为水泥。
12、 一种建筑装潢用人造岩板制造方法， 其特征是： 先将不同颜色及 浓稠度的陶土、 陶浆置入不同的基材槽中， 并在各基材槽中将投入的基材 充分搅拌混合， 在各基材槽中形成不同颜色及浓稠度的混合物， 然后依岩 板成品所需颜色比例将各基材槽中的混合物一坨一坨的送入集料槽中混 杂， 且令其在集料槽中均勾分布形成混杂物料， 再在集料槽中略加拌合， 随即由集料槽中挤出到模具中进行挤压， 制成具有基本造型的人造岩板半 成品， 然后将该半成品进行泡水、 半干燥化、 挤压三个步驟的均质化加工 流程， 接着再进行烘干及烧结的硬化步骤， 即制成具有天然紋路与特定色 彩掺杂的人造岩板成品。
13、根据权利要求 12所述的建筑装潢用人造岩板制造方法， 其特征是: 其中将陶土、 陶浆置入不同的基材槽中时， 是依岩板成品所需颜色比例置 入及注入各基材槽中。
14、根据权利要求 12所述的建筑装潰用人造岩板制造方法， 其特征是: 所述混合物由各基材槽送入集料槽中的送入方式为： 各基材槽送入集料槽 中的混合物的坨数相同， 而各基材槽送入的每一坨的重量比依岩板成品所 需颜色比例配重。
15、根据权利要求 12所述的建筑装潢用人造岩板制造方法， 其特征是： 所述混合物由各基材槽送入集料槽中的送入方式为： 各基材槽送入集料槽 中的混合物的每一坨混合物重量相同， 各基材槽送入集料槽中的混合物坨 数依岩板成品所需颜色比例送入。
16、根据权利要求 12所述的建筑装潢用人造岩板制造方法， 其特征是： 所述泡水、 半干燥化、 挤压三个步骤的均质化加工流程可对该半成品重复 进行。
PCT/CN2001/001210 2001-07-27 2001-07-27 Procede de fabrication de dalles de pierre de decoration anthropiques WO2003050057A1 (fr)

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