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WO2002040387A1 - Arrangement for achieving a coreless paper roll - Google Patents

Arrangement for achieving a coreless paper roll Download PDF

Info

Publication number
WO2002040387A1
WO2002040387A1 PCT/FI2000/001007 FI0001007W WO0240387A1 WO 2002040387 A1 WO2002040387 A1 WO 2002040387A1 FI 0001007 W FI0001007 W FI 0001007W WO 0240387 A1 WO0240387 A1 WO 0240387A1
Authority
WO
WIPO (PCT)
Prior art keywords
axle
roll
paper
parts
arrangement according
Prior art date
Application number
PCT/FI2000/001007
Other languages
French (fr)
Inventor
Balbir Singh Gill
Original Assignee
Balbir Singh Gill
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Balbir Singh Gill filed Critical Balbir Singh Gill
Priority to AU2001217096A priority Critical patent/AU2001217096A1/en
Priority to PCT/FI2000/001007 priority patent/WO2002040387A1/en
Publication of WO2002040387A1 publication Critical patent/WO2002040387A1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/2276—The web roll being driven by a winding mechanism of the coreless type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/41—Winding, unwinding
    • B65H2301/417—Handling or changing web rolls
    • B65H2301/4171—Handling web roll
    • B65H2301/41745—Handling web roll by axial movement of roll
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/41—Winding, unwinding
    • B65H2301/417—Handling or changing web rolls
    • B65H2301/418—Changing web roll
    • B65H2301/4185—Core or mandrel discharge or removal, also organisation of core removal
    • B65H2301/41852—Core or mandrel discharge or removal, also organisation of core removal by extracting mandrel from wound roll, e.g. in coreless applications
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/41—Winding, unwinding
    • B65H2301/417—Handling or changing web rolls
    • B65H2301/418—Changing web roll
    • B65H2301/4185—Core or mandrel discharge or removal, also organisation of core removal
    • B65H2301/41852—Core or mandrel discharge or removal, also organisation of core removal by extracting mandrel from wound roll, e.g. in coreless applications
    • B65H2301/418526—Core or mandrel discharge or removal, also organisation of core removal by extracting mandrel from wound roll, e.g. in coreless applications by movement of the mandrel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00—Application field
    • B65H2801/84—Paper-making machines

Definitions

  • the invention relates to an arrangement by means of which finished paper generated in the process of paper manufacture can be wound in web-width to form a roll without using in the roll a core to form a centre hole. However, thanks to a pull-out winding axle a centre hole is formed in the roll.
  • core is generally known on forming a centre hole in the paper roll.
  • the roll is made of cardboard and as long as the width of the web to be wound. Winding takes place about the rotating core and, at the start, most suitably glue is used to facilitate the adhesiveness of web forward end onto the core.
  • glue is used to facilitate the adhesiveness of web forward end onto the core.
  • the advantage of the invention is cost saving thanks to the left-out core.
  • the saving is due to the costs of core production, storing and transportation, and after-use handling that is not needed anymore.
  • the centre hole size is determined by the axle diameter and can vary e.g. from 50 mm to 150 mm.
  • Fig. 1 shows the axles to be pulled out from the roll and the arrangement moving them from the front.
  • Fig. 2 shows the construction as per Fig. 1 with axles pulled out and the roll removed.
  • Fig. 3 shows a winding equipment with bearing means that can be opened.
  • Fig. 4 shows the roll taken to the packaging station and axle pull-out f om the roll.
  • Fig. 5 shows the axle partly cut.
  • FIG. 6 shows another way of moving the axle.
  • a winding arrangement as per the invention is presented, about the axle 1 of which a finished paper web from a paper machine is wound in full width.
  • Axle 1 is formed of two parts la and lb, both of which are fastened with solid bearings.
  • Bearing housings 2 are fastened to a supporting frame on both sides of roll 14.
  • the axle parts can in this embodiment be pulled out separated from each other as per figure 2 so that a full roll 14 can be removed.
  • Axle la, lb is rotated by means of a motor 4 and a gearing 11,12 in order to produce winding.
  • axle 1 parts la and lb are done by means of a link 8 fastened to a movable chain 7, into which link a flange 3 in the end of both axle parts is placed.
  • Link 8 fastened to a movable chain 7, into which link a flange 3 in the end of both axle parts is placed.
  • Moving the chain takes place by a motor that rotates a chain gear.
  • Flange 3 can rotate freely in flange 8.
  • FIG 6 another embodiment is presented, where bearing housings 16' slide in their horizontal guides 23 along with the axle parts as much as the travel motion.
  • the horizontal guides are beams joined to the support frame and having an accurate sliding face 24.
  • Heating of axle la, lb takes place for instance as per figures 1 and 2, when the axles are pulled loose from each other to the extreme position.
  • the counter parts qf the terminal over which electric current can be conveyed from coupling unit 6 through terminal 6 poles into the axles.
  • a temperature regulating thermostat by means of which the temperature of axles is kept, at least in the winding point, at a proper rate from 120°C to 200°C.
  • axles la, lb ensures hardening of the forward end of paper getting wound about the axles so that with the axles pulled out from roll 14 there will remain in the roll centre a hole corresponding to the axles.
  • the hole retains its form merely thanks to the rigidity generated in the paper.
  • Figure 3 shows a winding axle la, lb, which is placed on supporting pieces 15 and whose bearing houses 16 are right angled in order to place them so that they can be easily detached and locked on pieces 15.
  • swivelling closing means 17 are used, which get open on hinges and are pressed onto bearing houses 16.
  • Bolts 17 are closed for instance pressing them shut by means of a hydraulic cylinder or mechanically through holes made for instance in part 17 of the closing means and frame 15 in order to produce a solid fastening.
  • the bearing houses 16 can be opened, whereby they include a division plane running horizontally through the axle 1 middle line. Along with the opening of the upper closing means, the upper side of bearing house 16 is lifted up and so merely the axles la and lb can be lifted with roll 14 into the station in figure 4.
  • a coupling unit 18 is placed in order to connect electricity or heating pipes to axle la
  • coupling unit 18 there is a rotating terminal 22, whereby connection is possible when the axle is rotating.
  • axle parts la and lb are not removed from roll 14 inside untill station 4, into which the roll with its axles and bearing houses has been moved, when the roll has reached its complete size.
  • RoU 14 has been let down to rest on rotating rolls 19, the axle parts can then be removed and returned to frame pieces 15.
  • axle part lb is partly cut, whereby the axle part is at least at the winding point hollow for installation of a heating element 20.
  • the heating element is an electric resistance cable or a heating pipe.

Landscapes

  • Replacement Of Web Rolls (AREA)

Abstract

Arrangement to produce a coreless paper roll in a paper producing unit, whereby a finished paper web generated in the production process is wound into a big paper roll (14), with a diameter over 0,5 m, about a rotating axle. In the arrangement the axle is formed of two parts (1a and 1b), the bearing means (16) of both parts are arranged on the outside of the paper winding point, said parts are separable from each other in order to remove the coreless roll from the supporting axle, for the axle rotation is arranged at least from its one end by means of rotating equipment (4, 11, 12), and heating for axle (1) is arranged by means of heating elements in the axle.

Description

ARRANGEMENT FOR ACHIEVING A CORELESS PAPER ROLL
The invention relates to an arrangement by means of which finished paper generated in the process of paper manufacture can be wound in web-width to form a roll without using in the roll a core to form a centre hole. However, thanks to a pull-out winding axle a centre hole is formed in the roll.
Previously the use of core is generally known on forming a centre hole in the paper roll. Mostly, the roll is made of cardboard and as long as the width of the web to be wound. Winding takes place about the rotating core and, at the start, most suitably glue is used to facilitate the adhesiveness of web forward end onto the core. The use of cores causes remarkable costs within the paper industry and much energy is bound to their manufacture and they leave much waste.
By means of the arrangement of this invention also great dia-meter rolls generated in the so called dry end of the paper machine can be wound in web-width, stored and used without core. The invention is characterized in what is presented in the claims.
The advantage of the invention is cost saving thanks to the left-out core. The saving is due to the costs of core production, storing and transportation, and after-use handling that is not needed anymore. By means of the arrangement of this invention there will be a firm7 centre hole in the roll without using a supporting core. The centre hole size is determined by the axle diameter and can vary e.g. from 50 mm to 150 mm.
In the following the invention is disclosed with reference to the enclosed drawing, where Fig. 1 shows the axles to be pulled out from the roll and the arrangement moving them from the front. Fig. 2 shows the construction as per Fig. 1 with axles pulled out and the roll removed. Fig. 3 shows a winding equipment with bearing means that can be opened.
Fig. 4 shows the roll taken to the packaging station and axle pull-out f om the roll.
Fig. 5 shows the axle partly cut.
Fig. 6 shows another way of moving the axle. In figure 1 a winding arrangement as per the invention is presented, about the axle 1 of which a finished paper web from a paper machine is wound in full width. Axle 1 is formed of two parts la and lb, both of which are fastened with solid bearings. Bearing housings 2 are fastened to a supporting frame on both sides of roll 14. The axle parts can in this embodiment be pulled out separated from each other as per figure 2 so that a full roll 14 can be removed. Axle la, lb is rotated by means of a motor 4 and a gearing 11,12 in order to produce winding.
The travel motions of axle 1 parts la and lb are done by means of a link 8 fastened to a movable chain 7, into which link a flange 3 in the end of both axle parts is placed. Moving the chain takes place by a motor that rotates a chain gear. Flange 3 can rotate freely in flange 8.
In figure 6 another embodiment is presented, where bearing housings 16' slide in their horizontal guides 23 along with the axle parts as much as the travel motion. The horizontal guides are beams joined to the support frame and having an accurate sliding face 24.
In figures 1 and 2 an equipment is presented, spraying, e.g. silicone or some other lubricant on the axle surface and furnished with a pump unit 9 and a nozzle 10. Coating takes place e.g. while pushing axle parts together, when they are passing nozzle 10.
Heating of axle la, lb, takes place for instance as per figures 1 and 2, when the axles are pulled loose from each other to the extreme position. In tops of axles la, lb there are the counter parts qf the terminal, over which electric current can be conveyed from coupling unit 6 through terminal 6 poles into the axles. Inside the axles there are electric resistances and a temperature regulating thermostat, by means of which the temperature of axles is kept, at least in the winding point, at a proper rate from 120°C to 200°C.
A proper rate of the temperature of axles la, lb ensures hardening of the forward end of paper getting wound about the axles so that with the axles pulled out from roll 14 there will remain in the roll centre a hole corresponding to the axles. The hole retains its form merely thanks to the rigidity generated in the paper. When axle parts la, lb are moved tight against each other, there is in one axle lb a cylindrical steering surface 13 that gets its place in the corresponding hole of the other axle la. By means of the cylindrical face 13 it is possible e.g. to transfer rotation from one axle part to the other part For instance, on the surface there can be a thread, whereby the rotation of the other axle tightens the axles ever more to each other. There can also be in the join of the axles an inlet for electricity to the other axle or an inlet for heating pipes from one axle to the other.
Figure 3 shows a winding axle la, lb, which is placed on supporting pieces 15 and whose bearing houses 16 are right angled in order to place them so that they can be easily detached and locked on pieces 15. In this example swivelling closing means 17 are used, which get open on hinges and are pressed onto bearing houses 16. Bolts 17 are closed for instance pressing them shut by means of a hydraulic cylinder or mechanically through holes made for instance in part 17 of the closing means and frame 15 in order to produce a solid fastening. Furthermore, for bearing houses 16 there is advantageously a guiding groove in piece 15 to secure the alignment of the bearing house. Winding is carried out by means of motor 4 and gearing 11,12.
In one embodiment the bearing houses 16 can be opened, whereby they include a division plane running horizontally through the axle 1 middle line. Along with the opening of the upper closing means, the upper side of bearing house 16 is lifted up and so merely the axles la and lb can be lifted with roll 14 into the station in figure 4. In one end of axle la a coupling unit 18 is placed in order to connect electricity or heating pipes to axle la In coupling unit 18 there is a rotating terminal 22, whereby connection is possible when the axle is rotating.
According to figure 4 axle parts la and lb are not removed from roll 14 inside untill station 4, into which the roll with its axles and bearing houses has been moved, when the roll has reached its complete size. RoU 14 has been let down to rest on rotating rolls 19, the axle parts can then be removed and returned to frame pieces 15. In figure 4 station it is possible to furnish the roll ΛVUI wrapping førτoll protection. In figure 5 axle part lb is partly cut, whereby the axle part is at least at the winding point hollow for installation of a heating element 20. The heating element is an electric resistance cable or a heating pipe.
By means of the embodiments presented in figures 1 - 6 the coreless winding of paper, arriving from a production line, about axles furnished with bearings and rotating equipment, can be solved. The width of rolls 14 is typically from 1 to 10 meters and diameter more than 0,5 meter, even over 2 meters is possible. Then the diameter of axle 1 (la,lb) can be at the winding spot, for instance, from 50 mm to 150 mm.
Though only few example embodiments have been illustrated in the figures, many modifications and combinations are possible within the limits of the concept of this invention determined in the claims.

Claims

CLAIMS 5
1. Arrangement to produce a coreless paper roll in a paper producing unit, whereby a finished paper web generated in the production process is wound into a big paper roll (14), with a diameter over 0,5 m, about a rotating axle (1) formed of two parts (la) and (lb), which can be separated from each other in order to remove the coreless roll from axle (1), characterized in that the bearing means (2),(16) of both axle (1) parts are arranged on the outside of the paper winding point, for the axle (1) rotation is arranged at least from its one end by means of rotating equipment (4,11,12), and heating for axle (1) is arranged by means of heating elements (20) inside the axle.
2. Arrangement according to claim 1 characterized in that the axle part (la, lb) moves inside bearing (2), when the part is pulled out from the roll (14).
3. Arrangement according to claim 1 characterized in that bearing construction (16') moves on guides (23) along with part (la, lb), when said part is pulled out from the roll (14).
4. Arrangement according to claim 1 or 2 characterized in that the feed of energy to axle (1) takes place from the axle end at least with the axle not rotating.
5. Arrangement according to claim 1 characterized in that, for removal of paper roll (14) from axle (1), the roll and the axle are moved over into a roll bearing station, where the axle parts (la, lb) get pulled out from the roll (14).
6. Arrangement according to claim 1 and 5 characterized in that the bearing means of axle (1) are arranged so that they can be opened in regard to support frame (15), whereby axle parts (la, lb) can with or without bearing housing (16) be moved with the roll to the roll bearing station for removal of the axle parts from the roll.
7. Arrangement according to any above claim 1 - 6 characterized in that heating energy is transferred into axle (1) by means of a rotating coupling, whereby transfer takes place while the axle is rotating.
8. Arrangement according to any above claim 1 - 7 characterized in that it includes devices (9,10) for treatment of axle (1) surface with a lubricant, for instance silicone.
PCT/FI2000/001007 2000-11-17 2000-11-17 Arrangement for achieving a coreless paper roll WO2002040387A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
AU2001217096A AU2001217096A1 (en) 2000-11-17 2000-11-17 Arrangement for achieving a coreless paper roll
PCT/FI2000/001007 WO2002040387A1 (en) 2000-11-17 2000-11-17 Arrangement for achieving a coreless paper roll

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/FI2000/001007 WO2002040387A1 (en) 2000-11-17 2000-11-17 Arrangement for achieving a coreless paper roll

Publications (1)

Publication Number Publication Date
WO2002040387A1 true WO2002040387A1 (en) 2002-05-23

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Country Status (2)

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AU (1) AU2001217096A1 (en)
WO (1) WO2002040387A1 (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004021604A1 (en) * 2004-05-03 2005-12-01 Koenig & Bauer Ag Process for breaking down a roll of material
US7258300B2 (en) 2002-06-05 2007-08-21 Koenig & Bauer Aktiengesellschaft Carrier element
DE102007053588A1 (en) * 2007-11-08 2009-05-20 E.C.H. Will Gmbh Unwinding device for bobbins
WO2011056540A1 (en) * 2009-10-28 2011-05-12 Georgia-Pacific Consumer Products Lp Methods, systems, and products involving sheet products
ITFI20110032A1 (en) * 2011-02-23 2012-08-24 Perini Fabio Spa "DEVICE AND METHOD FOR THE EXTRACTION OF WINDING MANDRELS FROM A ROLL OF RIBBED MATERIAL"
WO2012140306A1 (en) * 2011-04-12 2012-10-18 Metso Paper, Inc. Arrangement and method in a slitter-winder of a fiber web machine for winding thick webs especially for pulp webs
CN107557924A (en) * 2017-09-30 2018-01-09 宁波源生针织有限公司 Spindle without tube
CN108639817B (en) * 2018-04-27 2020-05-19 山东帅科新材料科技有限公司 Non-woven fabric production process
CN114291434A (en) * 2022-03-08 2022-04-08 西南石油大学 Sleeve slip matching device and using method thereof
EP4063305A1 (en) * 2012-09-21 2022-09-28 Paper Converting Machine Company Italia S.p.A. Method and apparatus for producing coreless rolls of paper

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US5271137A (en) * 1993-01-22 1993-12-21 James River Paper Company, Inc. Method of forming a coreless paper roll product
EP0577424A2 (en) * 1992-07-02 1994-01-05 Ishizu Machinery Co., Ltd Process and apparatus for production of toilet paper rolls having no core
JPH101241A (en) * 1996-06-14 1998-01-06 Ishizu Seisakusho:Kk Manufacture of coreless roll paper and core drawing device used therefor
EP0842881A2 (en) * 1996-11-15 1998-05-20 Fort James Corporation Coreless paper roll manufacturing method

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Publication number Priority date Publication date Assignee Title
EP0577424A2 (en) * 1992-07-02 1994-01-05 Ishizu Machinery Co., Ltd Process and apparatus for production of toilet paper rolls having no core
US5271137A (en) * 1993-01-22 1993-12-21 James River Paper Company, Inc. Method of forming a coreless paper roll product
JPH101241A (en) * 1996-06-14 1998-01-06 Ishizu Seisakusho:Kk Manufacture of coreless roll paper and core drawing device used therefor
EP0842881A2 (en) * 1996-11-15 1998-05-20 Fort James Corporation Coreless paper roll manufacturing method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
PATENT ABSTRACTS OF JAPAN *

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7258300B2 (en) 2002-06-05 2007-08-21 Koenig & Bauer Aktiengesellschaft Carrier element
DE102004021604A1 (en) * 2004-05-03 2005-12-01 Koenig & Bauer Ag Process for breaking down a roll of material
US7841557B2 (en) 2004-05-03 2010-11-30 Koenig & Bauer Aktiengesellschaft Method for unloading a roll of material
DE102007053588A1 (en) * 2007-11-08 2009-05-20 E.C.H. Will Gmbh Unwinding device for bobbins
US8747721B2 (en) 2009-10-28 2014-06-10 Georgia-Pacific Consumer Products Lp Methods, systems, and products involving sheet products
US9227374B2 (en) 2009-10-28 2016-01-05 Georgia-Pacific Consumer Products Lp Methods, systems and products involving sheet products
US9296173B2 (en) 2009-10-28 2016-03-29 Georgia-Pacific Consumer Products Lp Methods, systems and products involving sheet products
US9296172B2 (en) 2009-10-28 2016-03-29 Georgia-Pacific Consumer Products Lp Methods, systems and products involving sheet products
CN102574652A (en) * 2009-10-28 2012-07-11 佐治亚-太平洋消费产品有限合伙公司 Methods, systems, and products involving sheet products
US9272483B2 (en) 2009-10-28 2016-03-01 Georgia-Pacific Consumer Products Lp Methods, systems and products involving sheet products
WO2011056540A1 (en) * 2009-10-28 2011-05-12 Georgia-Pacific Consumer Products Lp Methods, systems, and products involving sheet products
US9290347B2 (en) 2011-02-23 2016-03-22 Fabio Perini S.P.A. Device and a method for extracting winding spindles from a log of web material
CN103459281A (en) * 2011-02-23 2013-12-18 法比奥·泼尼股份公司 A device and a method for extracting winding spindles from a log of web material
WO2012114363A1 (en) * 2011-02-23 2012-08-30 Fabio Pierini S.P.A. A device and a method for extracting winding spindles from a log of web material
ITFI20110032A1 (en) * 2011-02-23 2012-08-24 Perini Fabio Spa "DEVICE AND METHOD FOR THE EXTRACTION OF WINDING MANDRELS FROM A ROLL OF RIBBED MATERIAL"
CN103459281B (en) * 2011-02-23 2016-03-30 法比奥·泼尼股份公司 For extracting equipment and the method for winding mandrels from web reel
WO2012140306A1 (en) * 2011-04-12 2012-10-18 Metso Paper, Inc. Arrangement and method in a slitter-winder of a fiber web machine for winding thick webs especially for pulp webs
EP4063305A1 (en) * 2012-09-21 2022-09-28 Paper Converting Machine Company Italia S.p.A. Method and apparatus for producing coreless rolls of paper
EP4079667A1 (en) * 2012-09-21 2022-10-26 Paper Converting Machine Company Italia S.p.A. Method and apparatus for producing coreless rolls of paper
CN107557924A (en) * 2017-09-30 2018-01-09 宁波源生针织有限公司 Spindle without tube
CN108639817B (en) * 2018-04-27 2020-05-19 山东帅科新材料科技有限公司 Non-woven fabric production process
CN114291434A (en) * 2022-03-08 2022-04-08 西南石油大学 Sleeve slip matching device and using method thereof

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