DRY ACCELERATOR FOR SPRINKLER SYSTEM
FIELD OF THE INVENTION
The present invention relates to an accelerator for use in a dry, pressurized-gas,
liquid extinguent sprinkler fire control and suppression system. The dry accelerator of
the present invention is applicable for use in a dry type fire control and suppression
sprinkler system, in which the piping between the source of the pressurized liquid
extinguent, typically water, and individual sprinkler heads is normally pressurized with
a gas, typically air, and is void of liquid until the system becomes actuated. The dry
accelerator of the present invention is utilizable for all ,dry type sprinkler systems,
regardless of system operating gas pressure.
BACKGROUND OF THE INVENTION
Fire control and suppression sprinkler systems generally include a plurality of
individual sprinkler heads, which are usually ceiling mounted about the area to be
protected. The sprinkler heads are normally maintained in a closed condition and
include a thermally responsive sensing member to determine when a fire condition has
occurred. Upon actuation of the thermally responsive member, the sprinkler head is
opened, permitting pressurized water at each of the individual sprinkler heads to freely
flow therethrough for extinguishing the fire. The individual sprinkler heads are spaced
apart from each other, by distances determined by the type of protection they are
intended to provide (e.g. light or ordinary hazard conditions) and the ratings of the
individual sprinklers, as deteπriined by industry accepted rating agencies such as
Underwriters Laboratories, Inc., Factory Mutual Research Corp. and/or the National
Fire Protection Association. It should be well appreciated that once the sprinkler heads
have been thermally activated there should be minimal delay for the water flow
through the sprinkler head at its maximum intended volume.
In order to minimize the delay between thermal actuation and proper dispensing
of water by the sprinkler head, the piping that connects the sprinkler heads to the water
source is, in many instances at all times filled with water. This is known as a wet
system, with the water being immediately available at the sprinkler head upon its
thermal actuation. However, there are many situations in which the sprinkler system
is installed in an unheated area, such as warehouses. In those situations, if a wet
system is used, and in particular since the water is not flowing within the piping system
over long periods of time, there is a danger of the water within the pipes freezing.
This will not only deleteriously affect the operation of the sprinkler system, should the
sprinkler heads be thermally actuated while there may be ice blockage within the pipes,
but such freezing, if extensive, can result in the bursting of the pipes, thereby
destroying the sprinkler system. Accordingly, in those situations it is the conventional
practice to have the piping devoid of any water during its non-activated condition.
This is known as a dry fire protection system.
While all fire protection sprinkler systems generally include a check valve for
isolating the sprinkler system piping from the pressurized water source during the non-
activated condition, the design of such check valves for a dry type fire control
sprinkler system has presented various problems. The check valve, which is
interposed between the system piping and pressurized water source, includes a clapper,
which when it is in its closed operative condition prevents the flow of the pressurized
water into the sprinkler system piping. The sprinkler piping in the dry fire protection
system normally contains air or some other, inert gas (e.g. nitrogen) under pressure.
The pressurized air, which is present within the sprinkler system piping, is also
presented to the check valve. Should one or more of the sprinkler heads be thermally
activated to its open condition, the pressure of the air within the sprinkler system
piping and check valve will then drop. The check valve must be appropriately
responsive to this drop in pressure, normally in opposition to the system water pressure
also present in the check valve, to move the clapper to its open condition. When this
occurs, it is desirable to have a rapid expulsion of the pressurized air within the check
valve and the sprinkler system piping, to permit the rapid flow of the pressurized water
through the open check valve, into the sprinkler system piping, and through the
individual sprinkler heads to rapidly extinguish the fire.
The check valves intended for dry type fire control sprinkler systems have
typically controlled the clapper movement by the water and the air pressure applied to
its opposite sides. Such fire check valves include an air seal which opposes the
pressurized water seal. To appropriately apply the system air pressure over the surface
of the clapper air seal, a priming water level is oftentimes maintained wil n the check
valve. During normal conditions, when no sprinkler heads have been activated, the
two seals will be at an equilibrium, thereby mamtaining the clapper in its closed
condition.
In order to increase the speed of check valve operation upon a drop off of the
system air pressure, occasioned by the activation of one or more sprinkler heads, the
system air pressure is normally applied to the clapper air seal over a substantially
greater area than the water pressure is applied to the clapper water seal. This is known
as a high differential type check valve. A problem of such valves is that should there
be a reduction in the system water pressure after the clapper has opened, there is a
tendency for the clapper to re-close, particularly since the pressure against the opposite
(air) side of the clapper has thereby been increased due to the column of water that has
flowed therethrough. Since the pressure applied against the air seal of the clapper will
now be increased by the column of water extending upwards from the re-closed check
valve, a greater water pressure would now be required to move the clapper to its open
condition. Such disadvantageous re-closure is referred to as a water columning effect.
This could result in failure of the check valve to subsequently open should one or more of the sprinkler heads be thermally activated.
In order to avoid the re-closure of the clapper, prior art dry system check
valves have generally been provided with a mechanical latch to maintain the clapper in
its open condition once it has been activated. The inclusion of such a mechanical
latch, while serving to prevent re-closure, however, disadvantageously requires the
entire sprinkler system to be shut down and the interior of the high differential type
actuator accessed to release the latch and re-close the clapper after the fire has been
extinguished. Thus prior dry system check valves have typically required the main
supply of water to be shut off, the water drained from the system, and then the high
differential check valve opened to manually unlatch and reset the clapper. Recognizing
the disadvantage of having to manually access the interior of the check valve, a
mechanism is shown in U. S. Patent Nos. 5,295,503 and 5,439,028, which include a
reset linkage mechanism that is attached to the check valve, and is actuated by the
rotation of an externally accessible handle. As can be well appreciated such a
mechanism adds to the size, cost and complexity of the check valve.
Traditionally, dry pipe valves used in sprinkler systems employ pressurized air
in order to keep water from entering the sprinkler system. Although this pressurized
air is given a
mechanical advantage over the water pressure, typically of from about 5 - 8 : 1,
typical air pressures in dry sprinkler systems are from 30 psi to 50 psi. Displacement of this
volume of air from the piping of the sprinkler system will delay the operation of the
sprinkler control valve, as well as slow the rate of water entry into the sprinkler system
once the control valve is actuated.
Traditional accelerators operate by sensing a rapid decay of sprinkler system
air pressure, caused by sprinkler head activation. Upon the detection of the pressure
loss, the accelerator will divert system air pressure into the middle chamber of the dry
valve the accelerator is attached to. As the sprinkler system air enters the dry valve
mid chamber, the pressure differential in the dry valve is removed and the dry valve
will activate allowing water to enter the sprinkler system.
In a less traditional dry valve, the accelerator, sensing a rapid pressure decay in
the sprinkler system, opens a water port. When the water port opens, water is allowed
to flow from the valve piston. This allows the piston to retract from the valve body,
which in turn allows the actuated valve clapper to open and water to flow into the
sprinkler system.
SUMMARY OF THE INVENTION
A dry accelerator according to the present invention, for use in a dry,
pressurized-gas, liquid sprinkler fire control and suppression system, is response-
sensitive to a sudden, rapid decay in gas pressure in the system, caused by a system-
triggering event. The dry accelerator functions to accelerate the actuation of at least
one other device in the system that controls the release of a fire-extmguis ing liquid, or
liquid fϊre-extinguent.
Generally, a dry accelerator according to the present invention comprises a
housing with two gas chambers therein, separated by a diaphragm, such that a first one
of the gas chambers has a first operative condition wherein it is closed to an ambient
external pressure, and a second operative condition wherein it is open to an ambient
external pressure. When the first gas chamber is in its first operative condition, there is an equal gas pressure in the first and second gas chambers, and when the first gas
chamber is in the second operative condition, which operative condition is actuated by
a sudden drop in system gas pressure, caused by a system-triggering event, such as the
opening of one of the remote sprinkler heads due to the detection by the head of a
thermally triggering event. A pressure differential is then established between the first
chamber and the second chamber, as the pressure in the first chamber falls to the
rapidly declining system pressure. The system pressure will decline to the ambient
pressure as pressurized gas in the system begins to flow out of the system via the
thermally-actuated, opened sprinkler head. The dry accelerator further has a spring
that is biased to exert a force on a piston which maintains a gas-tight seal of the first
chamber when the first and second chambers are in their first operative condition and
the gas pressures therein are equal. The spring force on the piston is sufficient to maintain the diaphragm in a first, sealing position between the first gas chamber and
the second gas chamber, when the first gas chamber is in its first operative condition,
such that the diaphragm acts to maintain equal gas pressure in the first and second gas
chambers. When the first gas chamber is in its second operative condition, there is a greater pressure in the second gas chamber than in the first gas chamber, the pressure
then also being greater than the force exerted by the spring on the piston to maintain
the diaphragm in its first sealing position, such that the diaphragm is moved to a
second, open position in which it exerts a counter-force on the piston sufficient to
cause the first gas chamber to assume its second operative condition, wherein it is open to external ambient pressure. In this condition, any remaining gas in the first and
second chambers is caused to be evacuated, as the system gas pressure continues to
further decline to the ambient, open system pressure. The ambient, open system
pressure is typically the prevailing surrounding atmospheric pressure, typically about
14.7 psi. At this time, another device in the system, typically a check valve, that
directly controls release of a liquid fire-extinguent to a plurality of sprinkler heads of
the system is caused to be actuated to allow the liquid fire extinguent, which is
typically water, and which may further contain one or more fire-retarding chemicals,
to flow to the plurality of sprinkler heads.
The advantage of the presence of the dry accelerator in the system is that the
residual gas pressure in the system, remaining after a decline from an initial system gas
pressure that has been caused to suddenly and rapidly decline due to the system
triggering event, at which the check valve is actuated is higher than would be required
to actuate the check valve or other device in the system if the dry accelerator were not
present. Without the presence of the accelerator, the system pressure would have to decline to a lower pressure before the check valve was triggered if there were no dry
accelerator present in the system. The dry accelerator of the present invention is
response-sensitive to a fall in system pressure from an initial system pressure of less
than about 5 psi from the initial system pressure. The dry accelerator of the present
invention, moreover, is utilizable in all types of systems, both those which operate at
higher gas pressure, of the order of from about 30 psi to about 60 psi initial system gas
pressure, and those which operate at low gas pressure, of the order of from about 5 psi
to about 20 psi initial system gas pressure.
The dry accelerator of the present invention, for use in a dry, pressurized-gas,
water sprinkler fire control and suppression system generally includes a housing having
an upper chamber and a lower chamber spaced along a vertical axis, in communication
with one another, with the upper chamber further having an upper gas compartment
for containing a volume of gas and the lower chamber having a lower gas compartment
for containing a volume of gas. The upper gas compartment has a gas orifice therein,
the upper gas compartment being in fluid contact with a valve actuating device and the
sprinkler system. The dry accelerator further has an accelerator shaft, within the upper
gas compartment, with an orifice therein being in communication with the gas orifice;
a diaphragm, positioned at a base of the accelerator shaft, having a diaphragm orifice
therein for the passage of gas therethrough, the diaphragm being moveable and flexible
alternatively between a first position wherein the diaphragm forms a fluid-tight seal
between the upper gas compartment and the lower gas compartment, and a second
position wherein the seal between the upper gas compartment and the lower gas
compartment is open; a piston, slideably moveable in the accelerator shaft; a restrictor
for equalizing the pressure in the upper and lower gas compartments; and a spring,
biased to mamtaining the piston in a closed position. When the air pressure in the
lower chamber exceeds the spring force, the piston is urged upward, thereby breaking
the upper seal and causing air to be evacuated from the control valve actuator. The
responsiveness of the accelerator can be adjusted by taming an adjusting nut to vary
the amount of compression of the spring, and thus, the force exerted on the piston
when in a closed position.
The dry accelerator of the present invention, particularly a Series 746 dry
accelerator, works in conjunction with either a Series 753 A dry actuator or a Series
776 Ultimator actuator-accelerator, as are manufactured and sold by Victaulic Fire
Safety Company LLC, Easton, PA, USA. The dry accelerator of the present invention
senses a rapid pressure loss in the sprinkler system. When this rapid pressure loss is
detected, the dry accelerator of the present invention opens an air port to atmosphere.
This allows the air in the upper chambers of the dry accelerator to be rapidly exhausted
to atmosphere. With the loss of air pressure in the dry accelerator, other devices in the
system, particularly the check valve, are actuated and are caused to operate in their
normal manner, thereby opening the water line from the actuated valve piston to
atmosphere. The actuated valve is then activated in its intended manner allowing
water to enter the sprinkler system.
It is, therefore, a primary object of the present invention to provide an
improved dry accelerator, having particularly utilization in conjunction with dry fire control and suppression sprinkler systems.
Another object of the present invention is to provide a dry accelerator which
operates in response to a drop in system air pressure, and provides for rapid evacuation
of gas within the dry accelerator to enhance its speed of operation.
Still another object of the present invention is to provide a dry accelerator for
use in dry fire control and suppression sprinkler systems, wherein the time for system
gas pressure to vent and extinguishing liquid to flow to sprinkler heads of the system is
greatly reduced.
A still further object of the present invention is to provide a dry accelerator for
use in dry fire control and suppression sprinkler systems, wherein an actuator is more
rapidly actuated so as to rapidly actuate the check valve in the system.
An additional object of the present invention is to provide a dry accelerator for use in dry fire control and suppression sprinkler systems, wherein the dry accelerator is responsive to a rapid decline in system gas pressure.
Yet another additional object of the present invention is to provide a dry
accelerator for use in dry fire control and suppression systems utilizing a low-
differential check valve.
Yet another additional object of the present invention is to provide a dry accelerator
which provides a fast response to the check valve and prevents air and water buildup in
an actuator-accelerator.
These as well as other objects of the present invention will become apparent
upon a consideration of the following detailed description and drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a cross-sectional view of a dry accelerator for a dry sprinkler system
according to the present invention, shown in the closed position.
Fig. 2 is a cross-sectional view of a dry accelerator for a dry sprinkler system
according to the present invention, shown in the open position.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENT OF THE
INVENTION
Referring now initially to Fig. 1, a particularly preferred embodiment of a dry
accelerator of the present invention for use in a dry sprinkler system, such as is made
and sold by Victaulic Fire Safety Company LLC, Easton, PA, USA, as the Series 746
Dry Accelerator, is installed in a dry fire control and suppression sprinkler system so
as to be in fluid communication with both an actuator or actuator-accelerator (C), such
as a Series 753A or Series 776 actuator-accelerator, as manufactured by Victaulic
Company of America, Easton, PA, USA, and a check valve (B), which provides a fire
extmguishing liquid to the piping and a plurality of individual sprinkler heads (not shown).
The system, including the actuator-accelerator B, and the dry accelerator 1 of
the present invention, is first readied for operation by placing the dry accelerator 1 in a
closed, set, ready-for-use condition. The dry accelerator 1 is set by first introducing a
gas, usually air, into the sprinkler system piping, actuator-accelerator C, and the dry
accelerator 1 itself.
The dry accelerator 1 includes a housing 2, which has a vertical axis, and itself
includes two chambers, namely, an upper chamber 3, and a lower chamber 4, which
are spaced along the vertical axis. The housing is constructed of a high strength
metallic material, typically brass. However, it should be understood that other
materials and processes of manufacture can be used. For instance the housing 2 could
be constructed of machined stainless steel or suitably molded plastic or other materials
having the requisite strength.
The upper chamber 3 and the lower chamber 4 are in communication with each
other. The communication between the upper chamber 3 and the lower chamber 4 is
made fluid-tight by extending the diaphragm 10 fully to the ends of the upper and
lower chambers, or, alternatively, by the provision of at least one sealing gasket or
device, such as an O-ring (not shown), at the juncture of respective side ends of the
upper and lower chambers.
The upper chamber 3 has an upper gas compartment 5 therein, for the
accumulation of a volume of gas. The lower chamber 4 has a lower gas compartment 6
therein for the accumulation of a volume of gas. The upper gas compartment 5 and
the lower gas compartment 6 are in fluid communication with each other. The upper
gas compartment 5 is also in fluid communication with a valve actuating device, such
as the Series 753 A or Series 776 Victaulic actuators, as well as with the sprinkler
system itself.
Pressurized gas from an external source E enters the system through a sprinkler
control valve trim (not shown) and then into the upper gas compartment 5 of the dry
accelerator 1, through restricted gas orifice 7. The gas then passes through accelerator
shaft orifice 9 in accelerator shaft 8, located in upper gas compartment 5, where the
gas impinges on the diaphragm 10, causing the diaphragm 10 to deflect away from a
bottom of the accelerator shaft 8. The diaphragm 10 has a diaphragm orifice 11
extending through the diaphragm, through which the gas passes on its way to a piston
12, located below the diaphragm 10. The diaphragm 10 is fabricated from a flexible
material, and is preferably formed of rubber. The gas then passes through piston
orifice 13 in the piston 12, and finally into the lower gas compartment 6.
At the time of initialization of the dry accelerator 1, the gas pressure in the
upper gas compartment 5 and the lower gas compartment 6 is the same. In this
condition, the diaphragm 10 is in a flat, un-deflected condition, at the bottom of the
accelerator shaft 8. In this condition, a reverse flow of gas from the lower gas
compartment 6 through accelerator shaft orifice 9 to upper gas compartment 5 is
prevented.
Coiled mechanical spring 17, which surrounds the piston 14, is in a relaxed
state during this initialized condition of the dry accelerator, and it provides a closing force on the piston 12 to close off the accelerator shaft 8, by urging the upper seal 18
into a closed position abutting against adjusting nut 19. The pressure in the lower gas
compartment 6 can only be relieved through the restrictor 14, which has a first opening
15 on the upper gas chamber side, and a second opening 16 on the lower gas chamber
side. Restrictor 14 allows the pressure in the lower gas compartment 6 to remain equal
to the pressure in the upper gas compartment 5, during relatively minor sprinkler gas
pressure perturbations. This same gas pressure also acts on the valve actuating device.
Referring now to Fig. 2, which shows the dry accelerator of the present
invention in an actuated, open condition, when there is a sudden decay of the sprinkler
system air pressure, such as is caused by actuation of one of the sprinkler heads, the
gas pressure in the upper gas compartment 5 of the dry accelerator 1 simultaneously
falls as gas flows from the upper gas compartment 5 back through the gas orifice 7. As
the gas pressure in the upper gas compartment 5 falls, the diaphragm 10 seals against
the base of accelerator shaft 8. Gas pressure in the lower gas compartment 6 is
prevented from falling by the restrictor 14, which is in fluid communication between
the lower gas compartment 6 and the upper gas compartment 5. Gas flows from the
lower gas compartment 6 through restrictor 14 at a slower rate than from the upper gas
compartment 5. Before the gas pressure in the upper gas compartment 5 decays by
approximately 5 psi, the gas pressure in the lower gas compartment 6 creates a
differential force acting on the piston 12 in the accelerator shaft 8, sufficient to
overcome a closing force caused by spring 17, that urges the upper seal 18 to move
away from the adjusting nut 19, thereby exhausting the upper gas compartment 5 to
atmosphere. Gas exiting from the upper gas compartment 5 to atmosphere
simultaneously causes gas to exhaust from the sprinkler control valve actuator C,
causing the actuator C to operate in its intended manner to open an extinguishing liquid
line A, ranning from the sprinkler control valve piston B, thereby causing the sprinkler
control valve to actuate and allow extmguishing liquid to enter the sprinkler system and
flow to the individual sprinkler heads (not shown).
While the present invention has been disclosed with reference to specific
embodiments and particulars thereof, many variations thereof will be apparent to those
skilled in the art. Accordingly, it is intended that the scope of the invention be
determined by the following claims.