WO2000026429A1 - Thermal spraying method and device used for coating surfaces - Google Patents
Thermal spraying method and device used for coating surfaces Download PDFInfo
- Publication number
- WO2000026429A1 WO2000026429A1 PCT/EP1999/008247 EP9908247W WO0026429A1 WO 2000026429 A1 WO2000026429 A1 WO 2000026429A1 EP 9908247 W EP9908247 W EP 9908247W WO 0026429 A1 WO0026429 A1 WO 0026429A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- wire
- plasma arc
- atomizing gas
- melting
- plasma
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/131—Wire arc spraying
Definitions
- the invention relates to a method and a device for thermal spraying, in particular of metals, for coating surfaces, the material used for the coating being supplied, melted and sprayed in the form of a wire.
- hand-operated spray guns are known in which two wires are brought together at an angle to one another in front of an atomizing gas nozzle via feed devices, an arc melting the wires being generated between the wire tips.
- the object of the invention is to provide a method and a device for spraying metallic wire without destroying at least one of the electrodes.
- a high level of efficiency, a low noise level and easy handling should be guaranteed.
- this object is achieved according to the invention in that the melting energy is generated by a plasma arc, the arc burning between a non-melting, fixed electrode and a melting electrode in the form of the wire, and that melted material is sprayed in the wire running direction.
- Burning heads with a plasma arc are known per se as cutting heads to be used for cutting metal sheets, which work with compressed air.
- this arc plasma cutting the thermal energy and the kinetic energy of an ioinized gas column (plasma) are used to melt the metal and displace it from the kerf.
- the invention makes use of this property in that the plasma arc is a compressed air plasma arc and a wire for atomization is fed to such a plasma cutting head.
- the arc preferably burns between a non-melting, fixed electrode and a melting wire. The melted material is sprayed in the wire running direction.
- the plasma arc is first ignited between the two electrodes. An electrically conductive wire acts as an electrode. After the ignition, the consumed wire is fed.
- the burner head is designed as a compressed air plasma arc burner.
- the feed nozzle of the wire with the atomizing gas is expediently arranged at an angle to the central axis of the plasma torch, the angle between the wire feed and the plasma torch central axis being approximately 75 °, for example.
- the atomizing gas nozzle expediently surrounds the central wire feed in a ring.
- an inert gas plasma torch is assigned to the atomizing gas nozzle and / or that a non-metallic wire can be assigned to the atomizing gas nozzle for melting and spraying.
- the particular advantage of the invention is, inter alia, that a higher melting rate can be achieved, the application efficiency can be increased by at least 10%, the dust formation and the material evaporation being reduced.
- At least two burner heads with associated wire feed and atomizing gas nozzles are provided. It is possible to feed different materials to the different burner heads and then to apply the material mixture to the surface to be coated.
- FIG. 1 A simplified representation of a device according to the invention and in
- FIG. 2 shows an enlarged sectional view of the head configuration of the device according to the invention.
- the device generally designated 1, consists of a spray gun housing 2 with a handle 3 as an actuation switch 4, the housing 2 being associated with a spray wire feed head 5 and a compressed air plasma burning head 6, whose In the example shown, central axes form an angle of 75 ° to one another.
- the plasma burning head 6 is assigned a hose package 7, only indicated, with a power supply and compressed air supply, while a supply hose 8 for the wire designated 9 is assigned to the wire feed head.
- the compressed air is supplied via the housing 2, as can be seen in particular from FIG. 2.
- the wire 9 emerges from the front of the atomizing gas nozzle denoted by 10 and is melted in a plasma arc denoted by 11 and thrown onto a surface (not shown) by means of the atomizing gas as a spray jet 12.
- Fig. 2 the wire to be melted itself is not shown, just a wire guide channel 13 which passes through the atomizing gas nozzle 10 centrally.
- the atomizing gas is supplied via the housing 2 via appropriate channels 14 to an annular chamber 15 which in turn surrounds the feed channel 13 for the wire essentially centrally.
- An electrode 16 with a Zr / Hf insert 17 is located in the plasma burning head 6, a central compressed air supply 18 being provided here as well, which is surrounded by insulating elements 19.
- Control devices are not shown, which ensure, for example, that the compressed air supply for the plasma torch 6 and the compressed air supply for the formation of the atomizing gas jet can be set differently.
- the described embodiment of the invention can be modified in many ways without departing from the basic idea.
- the arc can not only be formed between the burner as a cathode and, for example, the spray wire as an anode, the arc can also be formed within the burner between a cathode and an anode, with electrically non-conductive wires e.g. plastic-coated oxide powder cored wires can be processed.
- electrically non-conductive wires e.g. plastic-coated oxide powder cored wires can be processed.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
- Nozzles (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Plasma Technology (AREA)
Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DK99953958T DK1135538T3 (en) | 1998-10-31 | 1999-10-29 | Method and device for thermal spraying for coating surfaces |
EP99953958A EP1135538B1 (en) | 1998-10-31 | 1999-10-29 | Thermal spraying method and device used for coating surfaces |
AU10446/00A AU1044600A (en) | 1998-10-31 | 1999-10-29 | Thermal spraying method and device used for coating surfaces |
DE59907320T DE59907320D1 (en) | 1998-10-31 | 1999-10-29 | METHOD AND DEVICE FOR THERMAL SPRAYING FOR COATING SURFACES |
PL99347364A PL190514B1 (en) | 1998-10-31 | 1999-10-29 | Thermal spraying method and device used for coating surfaces |
AT99953958T ATE251678T1 (en) | 1998-10-31 | 1999-10-29 | METHOD AND DEVICE FOR THERMAL SPRAYING FOR COATING SURFACES |
NO20012025A NO331815B1 (en) | 1998-10-31 | 2001-04-25 | Thermal spray method and device used for coating surfaces |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE29819453U DE29819453U1 (en) | 1998-10-31 | 1998-10-31 | Thermal spraying device for coating surfaces |
DE29819453.8 | 1998-10-31 |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09807979 A-371-Of-International | 2001-04-30 | ||
US10/338,734 Continuation US6680085B2 (en) | 1998-10-31 | 2003-01-09 | Method and device for thermal spraying for the coating of surfaces |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000026429A1 true WO2000026429A1 (en) | 2000-05-11 |
Family
ID=8064680
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP1999/008247 WO2000026429A1 (en) | 1998-10-31 | 1999-10-29 | Thermal spraying method and device used for coating surfaces |
Country Status (10)
Country | Link |
---|---|
EP (1) | EP1135538B1 (en) |
AT (1) | ATE251678T1 (en) |
AU (1) | AU1044600A (en) |
DE (2) | DE29819453U1 (en) |
DK (1) | DK1135538T3 (en) |
ES (1) | ES2204168T3 (en) |
NO (1) | NO331815B1 (en) |
PL (1) | PL190514B1 (en) |
PT (1) | PT1135538E (en) |
WO (1) | WO2000026429A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10043295C1 (en) * | 2000-09-02 | 2002-04-25 | Rheinzink Gmbh | Heliothermal flat collector module |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10329673B2 (en) | 2014-06-27 | 2019-06-25 | Sika Technology Ag | Galvanic anode system for the corrosion protection of steel in concrete |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB959027A (en) * | 1959-09-14 | 1964-05-27 | British Oxygen Co Ltd | Apparatus and process for spraying molten metal |
DE2002472A1 (en) * | 1970-01-21 | 1971-07-29 | Afam Arbeitsgruppe Fuer Angewa | Tubular wire plasma arc spraying device |
GB1350168A (en) * | 1971-08-04 | 1974-04-18 | Commissariat Energie Atomique | Plasma spray gun |
GB1357582A (en) * | 1970-09-04 | 1974-06-26 | Kovofinis Narodni Podnik | Method of spraying melted metal from a metallizing gun |
US4970091A (en) * | 1989-10-18 | 1990-11-13 | The United States Of America As Represented By The United States Department Of Energy | Method for gas-metal arc deposition |
US5109150A (en) * | 1987-03-24 | 1992-04-28 | The United States Of America As Represented By The Secretary Of The Navy | Open-arc plasma wire spray method and apparatus |
DE4409002A1 (en) * | 1994-03-16 | 1994-09-01 | Arnim Wirth | Method for applying materials in the form of powders or wires by means of a plasma arc which is not transmitted to the workpiece |
EP0839924A1 (en) * | 1996-10-29 | 1998-05-06 | Ingersoll-Rand Company | An improved method and apparatus for dual coat thermal spraying cylindrical bores |
-
1998
- 1998-10-31 DE DE29819453U patent/DE29819453U1/en not_active Expired - Lifetime
-
1999
- 1999-10-29 PT PT99953958T patent/PT1135538E/en unknown
- 1999-10-29 DE DE59907320T patent/DE59907320D1/en not_active Expired - Lifetime
- 1999-10-29 AU AU10446/00A patent/AU1044600A/en not_active Abandoned
- 1999-10-29 EP EP99953958A patent/EP1135538B1/en not_active Expired - Lifetime
- 1999-10-29 PL PL99347364A patent/PL190514B1/en unknown
- 1999-10-29 DK DK99953958T patent/DK1135538T3/en active
- 1999-10-29 AT AT99953958T patent/ATE251678T1/en active
- 1999-10-29 WO PCT/EP1999/008247 patent/WO2000026429A1/en active IP Right Grant
- 1999-10-29 ES ES99953958T patent/ES2204168T3/en not_active Expired - Lifetime
-
2001
- 2001-04-25 NO NO20012025A patent/NO331815B1/en not_active IP Right Cessation
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB959027A (en) * | 1959-09-14 | 1964-05-27 | British Oxygen Co Ltd | Apparatus and process for spraying molten metal |
DE2002472A1 (en) * | 1970-01-21 | 1971-07-29 | Afam Arbeitsgruppe Fuer Angewa | Tubular wire plasma arc spraying device |
GB1357582A (en) * | 1970-09-04 | 1974-06-26 | Kovofinis Narodni Podnik | Method of spraying melted metal from a metallizing gun |
GB1350168A (en) * | 1971-08-04 | 1974-04-18 | Commissariat Energie Atomique | Plasma spray gun |
US5109150A (en) * | 1987-03-24 | 1992-04-28 | The United States Of America As Represented By The Secretary Of The Navy | Open-arc plasma wire spray method and apparatus |
US4970091A (en) * | 1989-10-18 | 1990-11-13 | The United States Of America As Represented By The United States Department Of Energy | Method for gas-metal arc deposition |
DE4409002A1 (en) * | 1994-03-16 | 1994-09-01 | Arnim Wirth | Method for applying materials in the form of powders or wires by means of a plasma arc which is not transmitted to the workpiece |
EP0839924A1 (en) * | 1996-10-29 | 1998-05-06 | Ingersoll-Rand Company | An improved method and apparatus for dual coat thermal spraying cylindrical bores |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10043295C1 (en) * | 2000-09-02 | 2002-04-25 | Rheinzink Gmbh | Heliothermal flat collector module |
Also Published As
Publication number | Publication date |
---|---|
PL190514B1 (en) | 2005-12-30 |
NO20012025D0 (en) | 2001-04-25 |
NO331815B1 (en) | 2012-04-10 |
NO20012025L (en) | 2001-04-25 |
EP1135538A1 (en) | 2001-09-26 |
ES2204168T3 (en) | 2004-04-16 |
DE59907320D1 (en) | 2003-11-13 |
PL347364A1 (en) | 2002-04-08 |
DE29819453U1 (en) | 1999-01-14 |
PT1135538E (en) | 2004-02-27 |
ATE251678T1 (en) | 2003-10-15 |
AU1044600A (en) | 2000-05-22 |
EP1135538B1 (en) | 2003-10-08 |
DK1135538T3 (en) | 2004-02-16 |
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