WO1999017947A1 - Protective bar for vehicle door - Google Patents
Protective bar for vehicle door Download PDFInfo
- Publication number
- WO1999017947A1 WO1999017947A1 PCT/US1998/020668 US9820668W WO9917947A1 WO 1999017947 A1 WO1999017947 A1 WO 1999017947A1 US 9820668 W US9820668 W US 9820668W WO 9917947 A1 WO9917947 A1 WO 9917947A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- protective bar
- flange
- protective
- bonding
- bar
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J5/00—Doors
- B60J5/04—Doors arranged at the vehicle sides
- B60J5/042—Reinforcement elements
- B60J5/0422—Elongated type elements, e.g. beams, cables, belts or wires
- B60J5/0437—Elongated type elements, e.g. beams, cables, belts or wires characterised by the attachment means to the door, e.g. releasable attachment means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J5/00—Doors
- B60J5/04—Doors arranged at the vehicle sides
- B60J5/042—Reinforcement elements
- B60J5/0422—Elongated type elements, e.g. beams, cables, belts or wires
- B60J5/0438—Elongated type elements, e.g. beams, cables, belts or wires characterised by the type of elongated elements
- B60J5/0443—Beams
- B60J5/0444—Beams characterised by a special cross section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J5/00—Doors
- B60J5/04—Doors arranged at the vehicle sides
- B60J5/042—Reinforcement elements
- B60J5/0422—Elongated type elements, e.g. beams, cables, belts or wires
- B60J5/0438—Elongated type elements, e.g. beams, cables, belts or wires characterised by the type of elongated elements
- B60J5/0443—Beams
- B60J5/0447—Beams formed of several elements arranged in parallel
Definitions
- the present invention relates generally to protective bars for vehicles and more specifically to a roll formed martensitic steel protective bar with flanges bonded to the protective bar using structural adhesive.
- Protective bars for vehicles are generally known and are necessary for protecting vehicle occupants during a crash.
- a protective bar for a vehicle must have sufficient strength to adequately protect the passengers of the vehicle during the crash.
- a typical protective bar consists of a tubular bar positioned from front to rear in a vehicle door. Brackets for interconnecting the bar and the door are typically welded to the ends of the tubular bar. Many prior art tubular steel protective bars suffer from the limitation that they are heavy and it is difficult to control the yield or failure point of the bar.
- U.S. Patent No. 5,232,261 issued to Kuroda et al. , discloses an example of a door impact beam for an automobile which includes a rectangular cross sectional shaped and internally hollowed heat treated steel member and which includes rounded edges. Attachment portions are provided at two opposite ends of the heat treated steel body and are welded respectively to the beam body as well as to the front and rear portions of the door panel.
- U.S. Patent No. 5,580,120 issued to Nees et al., and which shows a hollow cross sectional configuration formed by a single piece of material by roll forming a tubular blank to a closed I-beam cross-sectional configuration.
- First and second mounting plates are arrayed at the opposite ends of the elongate beam and are likewise secured by welding.
- the present invention is a protective bar system for installation within a vehicle, and most particularly a vehicle door.
- a protective bar is provided and is constructed of a roll formed steel material. Martensitic steel is a desirable material for protective bars due to its high strength. It is preferable to form martensitic steel by roll forming; since the process is fast, and does not require large, complicated equipment. It has further been determined that hot stamping of martensitic steel is fairly expensive to accomplish and often results in thinning of the material, with adverse structural consequences.
- the elongate protective bar exhibits a substantially "U” shaped cross section and further includes first and second oppositely extending flange portions extending from the cross sectionally "U" shaped body. Secured to a first end of the protective bar is a first flange and secured to a second end of the protective bar is a second flange.
- the first and second flanges are likewise constructed with a substantially “U” shaped cross section and with oppositely and outwardly extending portions for receiving the ends of the elongate bar in matingly engaging fashion.
- the flanges each further include substantially flattened ends for securing to front and rear portions of the door panels.
- a structural adhesive secures the first and second flanges to the matingly engaging ends of the protective bar and is a novel improvement over prior art welding techniques which often result in the roll formed martensitic steel deforming when flanges are welded thereto. It has also been found that welding techniques employed with martensitic steel will result in a delayed deformation after some time, this causing a resultant deformation of a vehicle door to which the protective bar has been attached.
- the substantially flattened ends of the first and second flanges may themselves be secured to front and rear portions of the door panel either by welding or by the use of additional structural adhesives.
- Figure 1 is an environmental view of the protective bar system mounted within a conventional vehicle door according to the present invention
- Figure 2 is an enlarged view of the protective bar system as illustrated in Figure 1 according to the present invention.
- Figure 3 is a side view of the protective bar system illustrated in Figures 1 and 2 according to the present invention.
- Figure 4 is a cross-sectional view of the bar system of Figure 2 taken along lines 4-4; and Figure 5 is a cross-sectional view of the bar system of Figure 2 taken along lines 5-5.
- a protective bar system for use with a conventional vehicle door 12.
- the vehicle door 12 is constructed in a conventional manner and typically includes an outer panel 14, a spaced apart inner panel 16, a front portion 18 and a rear portion 20. It is understood however that the protective bar system according to the present invention may further be utilized with any other conventional portion of a vehicle, such as its undercarriage, roof or rear side, or with any other type of enclosure in which the provision of an impact resistant member would be advantageous.
- the bar system includes an elongate and roll formed steel bar 22 which, viewed in cross section, has a substantially modified "U" shaped or hat shaped configuration with a flat base 24, a first upwardly extending side 26, a second upwardly extending side 28, a first flange portion 30 extending from an upper edge of the first upwardly extending side 26 and a second flange portion 32 extending in opposite fashion from the first flange portion 30 and from an upper edge of the second upwardly extending side 26.
- the first and second flange portions 30 and 32 preferably extend in substantially perpendicular fashion from the upwardly extending sides 26 and 28 and in parallel fashion relative to the flat base 24, however it is understood that cross sectional shape of the bar 22 can be modified to a substantially "V" shape or other configuration according to strength requirements and without departing from the scope of the invention.
- the bar is preferably formed of a martensitic steel preferably of a grade between 190 to 220 and a thickness of 2.0 mils and such is available from the Inland Steel Company among others. Within the context of this disclosure, it is to be understood that martensitic steel is a high strength roll formable steel which includes martensitic therein. It is further understood that other types of high strength steel may also be utilized in the protective bar system according to the present invention.
- a first flange 34 is adhesively bonded to one end and a second flange 36 adhesively bonded to the other end of the bar 22.
- the first and second flanges 34 and 36 are shaped to nest with the ends of the steel bar 22 as best shown in Figure 4.
- first flange 34 includes a mating flat base 38, a first side 40, a second side 42, a first outwardly extending flange portion 44 and a second outwardly extending flange portion 46.
- the flat base 38, first and second sides 40 and 42 and first and second outwardly extending flange portions 44 and 46 are matingly engaged with the corresponding surfaces 24,
- the first flange 34 further includes first and second downwardly extending end portions 48 and 50 which extend from the first and second outwardly extending flange portions 44 and 46, respectively, and cover the terminating edges of the opposite extending flange portions 30 and 32 when viewed from the side.
- the second flange 36 is constructed identically to the first flange 34 such that it will matingly engage with the opposite end of the steel bar 22.
- the flanges 34 and 36 are preferably stamped steel and are shaped, at corresponding flattened ends 52 and 54, to conform to mounting surfaces on the front and rear portions 18 and 20 of the vehicle door 12. Different brackets 14 and 16 may also be used depending upon the application.
- the steel bar 22 has a uniform cross-section and therefore by using the steel bar 22 in combination with a variety of flanges 34 and 36, the steel bar 22 can mate with a variety of vehicle surfaces.
- the flanges are adhesively bonded to the steel bar 22 using a layer of structural adhesive 56.
- structural adhesives are understood to include high strength adhesives having a yield strength in a shear of at least 2000 pounds per square inch.
- the structural adhesive 56 is a two part epoxy with a yield strength in shear of at least 2067 pounds per square inch according to specified requirements and typically of a value greater than 3000 pounds per square inch.
- Such adhesives are available from The 3-M Corporation and an example is the two part epoxy adhesive 5047 which is formulated for hem flange bonding applications on aluminum, steel or the like.
- martensitic steel is roll formed into the substantially
- curing is accomplished by moderate heating of the adhesive, typically to a temperature of less than 350°F. Such temperatures will not deform the martensitic bar since they do not reach the higher temperatures otherwise accomplished by conventional welding techniques or the like. Heating may be accomplished by baking the unit in an oven, or by passing an electrical current through the adhesive so as to cause resistive heating in the area of the adhesive. In some instances, room temperature curing adhesives may be employed. It is also envisioned that the flattened ends 52 and 54 of the flanges 34 and 36 may also be secured to the front and rear portions 18 and 20 through use of a structural adhesive as well as being secured by conventional mounting techniques such as welding or the like.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Body Structure For Vehicles (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU10647/99A AU1064799A (en) | 1997-10-03 | 1998-10-01 | Protective bar for vehicle door |
CA002305343A CA2305343A1 (en) | 1997-10-03 | 1998-10-01 | Protective bar for vehicle door |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US6110397P | 1997-10-03 | 1997-10-03 | |
US60/061,103 | 1997-10-03 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1999017947A1 true WO1999017947A1 (en) | 1999-04-15 |
Family
ID=22033611
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1998/020668 WO1999017947A1 (en) | 1997-10-03 | 1998-10-01 | Protective bar for vehicle door |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU1064799A (en) |
CA (1) | CA2305343A1 (en) |
WO (1) | WO1999017947A1 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000015454A1 (en) * | 1998-09-14 | 2000-03-23 | Joalto Design, Inc. | Vehicle closure panel having an intrusion beam as primary structure |
WO2002004240A1 (en) * | 2000-07-12 | 2002-01-17 | Shape Corporation | Roll-formed and stamped doorbeam |
WO2004104125A1 (en) * | 2003-05-14 | 2004-12-02 | L & L Products, Inc. | Method of adhering members and an assembly formed thereby |
JP2006056387A (en) * | 2004-08-20 | 2006-03-02 | Aisin Takaoka Ltd | Door impact beam and its mounting structure |
US9120367B2 (en) | 2013-03-14 | 2015-09-01 | Henkel Ag & Co. Kgaa | Modular door beam assembly and method of assembly |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4090734A (en) * | 1975-10-01 | 1978-05-23 | Nissan Motor Company, Ltd. | Reinforcement member for an automobile door |
JPS5650813A (en) * | 1979-10-03 | 1981-05-08 | Nissan Motor Co Ltd | Reinforcement structure for car door |
DE3011345A1 (en) * | 1980-03-25 | 1981-10-01 | Daimler-Benz Ag, 7000 Stuttgart | CONNECTION OF TUBES TO EDGE AREAS OF SHEETS OR THE LIKE |
US4684166A (en) * | 1986-05-19 | 1987-08-04 | General Motors Corporation | Vehicle door impact beam and stabilizing assembly |
US4796946A (en) * | 1987-09-04 | 1989-01-10 | Inland Steel Company | Automotive vehicle door and bar reinforcement |
US4861097A (en) * | 1987-09-18 | 1989-08-29 | Essex Composite Systems | Lightweight composite automotive door beam and method of manufacturing same |
US5272841A (en) * | 1992-10-21 | 1993-12-28 | The Budd Company | Composite metal intrusion beam and method of making same |
US5404690A (en) * | 1993-03-26 | 1995-04-11 | Crescive Die & Tool, Inc. | Impact beam assembly method and apparatus |
US5580120A (en) * | 1995-02-23 | 1996-12-03 | Mascotech Tubular Products, Inc. | Vehicle door intrusion beam |
US5785376A (en) * | 1995-06-21 | 1998-07-28 | Mascotech Tubular Products, Inc. | Vehicle door beam |
-
1998
- 1998-10-01 CA CA002305343A patent/CA2305343A1/en not_active Abandoned
- 1998-10-01 AU AU10647/99A patent/AU1064799A/en not_active Abandoned
- 1998-10-01 WO PCT/US1998/020668 patent/WO1999017947A1/en active Application Filing
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4090734A (en) * | 1975-10-01 | 1978-05-23 | Nissan Motor Company, Ltd. | Reinforcement member for an automobile door |
JPS5650813A (en) * | 1979-10-03 | 1981-05-08 | Nissan Motor Co Ltd | Reinforcement structure for car door |
DE3011345A1 (en) * | 1980-03-25 | 1981-10-01 | Daimler-Benz Ag, 7000 Stuttgart | CONNECTION OF TUBES TO EDGE AREAS OF SHEETS OR THE LIKE |
US4684166A (en) * | 1986-05-19 | 1987-08-04 | General Motors Corporation | Vehicle door impact beam and stabilizing assembly |
US4796946A (en) * | 1987-09-04 | 1989-01-10 | Inland Steel Company | Automotive vehicle door and bar reinforcement |
US4861097A (en) * | 1987-09-18 | 1989-08-29 | Essex Composite Systems | Lightweight composite automotive door beam and method of manufacturing same |
US5272841A (en) * | 1992-10-21 | 1993-12-28 | The Budd Company | Composite metal intrusion beam and method of making same |
US5404690A (en) * | 1993-03-26 | 1995-04-11 | Crescive Die & Tool, Inc. | Impact beam assembly method and apparatus |
US5580120A (en) * | 1995-02-23 | 1996-12-03 | Mascotech Tubular Products, Inc. | Vehicle door intrusion beam |
US5785376A (en) * | 1995-06-21 | 1998-07-28 | Mascotech Tubular Products, Inc. | Vehicle door beam |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6196619B1 (en) | 1995-12-22 | 2001-03-06 | Joalto Design, Inc. | Vehicle closure panel having an intrusion beam as primary structure |
WO2000015454A1 (en) * | 1998-09-14 | 2000-03-23 | Joalto Design, Inc. | Vehicle closure panel having an intrusion beam as primary structure |
WO2002004240A1 (en) * | 2000-07-12 | 2002-01-17 | Shape Corporation | Roll-formed and stamped doorbeam |
US6622450B2 (en) | 2000-07-12 | 2003-09-23 | Shape Corporation | Roll-formed and stamped doorbeam |
WO2004104125A1 (en) * | 2003-05-14 | 2004-12-02 | L & L Products, Inc. | Method of adhering members and an assembly formed thereby |
US7041193B2 (en) * | 2003-05-14 | 2006-05-09 | L & L Products, Inc. | Method of adhering members and an assembly formed thereby |
JP2006056387A (en) * | 2004-08-20 | 2006-03-02 | Aisin Takaoka Ltd | Door impact beam and its mounting structure |
US9120367B2 (en) | 2013-03-14 | 2015-09-01 | Henkel Ag & Co. Kgaa | Modular door beam assembly and method of assembly |
Also Published As
Publication number | Publication date |
---|---|
AU1064799A (en) | 1999-04-27 |
CA2305343A1 (en) | 1999-04-15 |
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