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WO1999063159A1 - Method for making paper and cardboard and retention and dewatering agents - Google Patents

Method for making paper and cardboard and retention and dewatering agents Download PDF

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Publication number
WO1999063159A1
WO1999063159A1 PCT/FR1999/001278 FR9901278W WO9963159A1 WO 1999063159 A1 WO1999063159 A1 WO 1999063159A1 FR 9901278 W FR9901278 W FR 9901278W WO 9963159 A1 WO9963159 A1 WO 9963159A1
Authority
WO
WIPO (PCT)
Prior art keywords
emulsion
branched
polymer
paper
cardboard
Prior art date
Application number
PCT/FR1999/001278
Other languages
French (fr)
Inventor
René Hund
Christian Jehn-Rendu
Original Assignee
Snf S.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=9527102&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=WO1999063159(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Snf S.A. filed Critical Snf S.A.
Priority to AT99923647T priority Critical patent/ATE254693T1/en
Priority to DE69912954T priority patent/DE69912954T3/en
Priority to JP2000552347A priority patent/JP4699608B2/en
Priority to AU40439/99A priority patent/AU4043999A/en
Priority to CA002334196A priority patent/CA2334196C/en
Priority to EP99923647A priority patent/EP1092064B9/en
Publication of WO1999063159A1 publication Critical patent/WO1999063159A1/en
Priority to US11/338,762 priority patent/US20060243407A1/en
Priority to US12/511,044 priority patent/US20090283232A1/en

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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/02Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
    • D21H23/04Addition to the pulp; After-treatment of added substances in the pulp
    • D21H23/06Controlling the addition
    • D21H23/14Controlling the addition by selecting point of addition or time of contact between components
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/06Paper forming aids
    • D21H21/10Retention agents or drainage improvers
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/76Processes or apparatus for adding material to the pulp or to the paper characterised by choice of auxiliary compounds which are added separately from at least one other compound, e.g. to improve the incorporation of the latter or to obtain an enhanced combined effect
    • D21H23/765Addition of all compounds to the pulp
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/34Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/37Polymers of unsaturated acids or derivatives thereof, e.g. polyacrylates
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/67Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/68Water-insoluble compounds, e.g. fillers, pigments siliceous, e.g. clays

Definitions

  • the present invention relates to the technical sector of manufacturing paper and polymers used in this context.
  • the invention relates to a process for the production of retention paper or board, and other improved properties.
  • EP 0 574 335 has made an important improvement by proposing the use of polymers (in particular polyacrylamides) branched in the form of a powder.
  • the invention overcomes the drawbacks mentioned above.
  • the branched polyacrylamide (or more generally the branched (co) polymer) is introduced into the suspension, very preferably, in the form of a water-in-oil reverse emulsion, at a rate of 0.03 to one per thousand (0.03 to 1% o, or 30 to 1000 g / t) by weight of active material (polymer) relative to the dry weight of the fibrous suspension, preferably 0.15 to 0.5 per thousand, or 150 at 500 g / t.
  • the reverse polymer emulsion is diluted with water and inverted (dissolved) by this dilution before its introduction, as described above.
  • the polymer is prepared by a reverse water-in-oil emulsion polymerization.
  • this polymer can then be used (ie injected or introduced into the mass or paste to be flocculated) either in the form - preferably - of this reverse emulsion after its dissolution in water, or in the form of a powder obtained by drying (in particular by spray drying or “spray drying”) of the reverse emulsion of the polymerization, then redissolution of this powder in water, for example at a concentration of the order of 5 g of active polymer / liter, the solution thus obtained is then injected into the paste at substantially the same dosages of polymer.
  • the branched (co) polyacrylamide is a cationic copolymer of acrylamide and of an unsaturated cationic ethylenic monomer, chosen from the group comprising dimethylaminoethyl acrylate
  • ADAME dimethylaminoethyl methacrylate
  • MADAME dimethylaminoethyl methacrylate
  • benzyl chloride methyl chloride, alkyl- or aryl chlorides, dimethylsulfate, dimethyldiallylammonium chloride (DADMAC), acrylamidopropyltrimethylammonium chloride (APTAC), and methacrylamidopropyltrimethylammonium chloride (MAPTAC)
  • this copolymer is branched by a branching agent consisting of a compound having at least two reactive groups chosen from the group comprising double bonds, aldehyde bonds or epoxy bonds.
  • branching agent consisting of a compound having at least two reactive groups chosen from the group comprising double bonds, aldehyde bonds or epoxy bonds.
  • branched polymer is a polymer which has on the chain branches, groups or branches arranged globally in a plane and not in the three directions, unlike a crosslinked polymer ( "Cross-linked”); such branched, high molecular weight polymers are well known as flocculating agents.
  • Crosslinked polymer “Cross-linked”
  • These branched polyacrylamides are distinguished from crosslinked polyacrylamides by the fact that in the latter, the groups are arranged three-dimensionally to lead to products which are practically insoluble and of infinite molecular weight.
  • the branching may preferably be carried out during (or optionally after) the polymerization, for example by reaction of two soluble polymers having counterions, or by reaction on formaldehyde or a polyvalent metal compound. Often, the branching takes place during the polymerization by addition of a branching agent, and this solution will be clearly preferred according to the invention. These branched polymerization methods are well known.
  • the branching agents which can be incorporated include ionic branching agents such as polyvalent metal salts, formaldehyde, glyoxal, or alternatively, and preferably, covalent crosslinking agents which will copolymerize with the monomers, preferably diethylenically unsaturated monomers (such as the family of diacrylate esters such as polyethylene diacrylates glycols PEG) or polyethylene, of the type conventionally used for the crosslinking of water-soluble polymers, and in particular methylenebisacrylamide (MBA) or any of the other known acrylic branching agents.
  • ionic branching agents such as polyvalent metal salts, formaldehyde, glyoxal, or alternatively, and preferably, covalent crosslinking agents which will copolymerize with the monomers, preferably diethylenically unsaturated monomers (such as the family of diacrylate esters such as polyethylene diacrylates glycols PEG) or polyethylene, of the type conventionally used for the crosslinking of
  • crosslinking agents are often identical to the crosslinking agents, but crosslinking can be avoided, when it is desired to obtain a branched polymer and not crosslinked, by optimizing the polymerization conditions such as concentration of polymerization, type and quantity of transfer agent, temperature, type and amount of initiators, and the like.
  • the branching agent is methylene bis acrylamide (MBA), introduced at a rate of five to two hundred (5 to 200) moles per million moles of monomers, preferably 5 to 50.
  • MBA methylene bis acrylamide
  • the amount of branched polyacrylamide introduced into the suspension to be flocculated is between thirty and a thousand grams of active polymer / tonne of dry paste (30 and 1000 g / l), or between 0.03 per thousand and one per thousand, of preferably 150 to 500 g / l; it has been observed that if the quantity is less than 0.03% o (0.03 per thousand), no significant retention is obtained; similarly, if this quantity exceeds 1% o (1 per thousand), no proportional improvement is observed; however, unlike linear cationic polyacrylamides, as described in documents EP-A-0 017 353 and EP 0 235 893 referred to in the preamble, there is no reverse effect of dispersion by recirculation in the closed circuits of the excess polymer not retained on the sheet.
  • the amount of branched polyacrylamide introduced is between 0.15 and 0.5 per thousand (0.15 and 0.5% o) of the amount of dry pulp, ie between 150 g / t and
  • the branched polymer be prepared in the form of a reverse emulsion (water-in-oil) to carry out the improvement of the invention.
  • emulsions and their preparation process are well known to those skilled in the art.
  • the invention was all the more difficult to achieve since it is important to remain in the field of branched polymers and not to pass into the field of crosslinked polymers.
  • the border between the two zones is very easily crossed, in a way that is irreversible.
  • the branching zone is very narrow, we measure the difficulty of developing the invention, and it is the merit of the Applicant to have attacked the use of this technology in the field of the manufacture of paper, which poses special problems and has very strict quality requirements.
  • the branched powdered polymers of the abovementioned EP 0 574 335 had already brought significant progress with regard to the properties and the process of papermaking. The improvement was around 20 to 40% depending on the properties.
  • a “moderately branched” polymer will be used in a preferred, but not limiting manner, for example at 10 ppm of branching agent relative to the active material.
  • the polymer may be used either in the form of its reverse synthetic emulsion, dissolved or “inverted” in water, or in the form of the solution in water of the powder obtained by drying of said synthetic emulsion, in particular by spray drying. Spray drying is a process also known to those skilled in the art. Reference will be made to the tests below to verify that the results are comparable.
  • Bentonite also known as "swecting smectic clay", from the montmorillonite family, is well known and does not need to be described here in detail; these compounds, formed of microcrystallites, have sites on the surface with a high cation exchange capacity capable of retaining water (see for example document US-A-4 305 781, which corresponds to document EP-A-0 017 353 , mentioned above, and patent FR-A-2,283,102).
  • a semi-sodium bentonite is used, which is introduced just upstream from the headbox, at a rate of 0.1 to 0.5 percent (0.1 to 0.5%) (0.1 0.5 percent) of the dry weight of the fibrous suspension.
  • kaolins As filler, kaolins, "G CC” or ground CaC03, precipitated CaC03 or “PCC”, and the like may be used.
  • the injection or introduction of the branched polymer in reverse emulsion according to the invention is carried out before a shearing step in the paper pulp (or fibrous mass to be flocculated) more or less diluted according to the practice of a person skilled in the art, and generally in diluted pulp or "thin stock", ie a pulp diluted to about 0.7 - 1.5% of solid materials such as cellulose fibers, any fillers, and the various usual additives in papermaking.
  • part of the branched emulsion polymer, according to the invention will be introduced at the stage of preparation of the thick stock or “thick stock” at approx. 5% or more solids, or even in the preparation of the thick dough before a shearing step.
  • the following examples illustrate the invention without, however, limiting its scope.
  • the constituents of the organic phase of the emulsion to be synthesized are mixed at room temperature.
  • aqueous phase of the emulsion to be prepared is prepared by mixing:
  • the contents of B are mixed in A without stirring.
  • the emulsion is sheared in the mixer (mixer) for 1 minute in order to create the reverse emulsion.
  • the emulsion is then degassed by bubbling nitrogen then after 20 minutes, the gradual addition of metabisulfite leads to initiation and then polymerization.
  • a “bum out” is carried out (metabisulfite treatment) in order to reduce the content of free monomer.
  • the emulsion is then incorporated with its reverse surfactant in order to subsequently release the polymer in the aqueous phase. It will be necessary introduce 2 to 2.4% ethoxylated alcohol.
  • the standard Brookfield viscosity of the said polymer will be 4.36 cps (viscosity taken at 0.1% in a 1 M NaCl solution at 25 ° C at sixty revolutions per minute)
  • FO 4198 branched powder containing 20 ppm of transfer agent and 5 ppm of branching agent.
  • EM140CT standard emulsion of very high molecular weight containing no branching agent.
  • EM140L standard high molecular weight emulsion containing no branching agents.
  • EM140LH medium molecular weight emulsion containing no branching agents.
  • EM140BD crosslinked emulsion containing no transfer agent and
  • SD 102 R 102 emulsion spray-dried, and powder obtained dissolved in water to 5 g of active polymer / liter.
  • Ionic regain RI (X-Y) / Y x 100 with X: ionicity after shear in meq / g.
  • V1 intrinsic viscosity after shearing in dl / g
  • V2 intrinsic viscosity before shearing in dl / g
  • Pulp used mixture of 70% KF bleached hardwood kraft
  • the volume of 560 ml is introduced into the plexiglass cylinder of the automated form and the sequence is started.
  • - 1 0 s, stirring start at 1500 rpm.
  • - 1 10 s, addition of the polymer.
  • R1 so-called second pass measurement (1st recycling)
  • R2 so-called third pass measurement (2nd recycling)
  • Crosslinked polymers are of no interest in the flocculation and retention of fines and fillers despite the high shear rate applied during the process to the fibrous mass (and not applied to the polymer itself), here 1500 rpm, which is characteristic of this type of microparticulate retention system. They show a low capture of colloidal charges and materials because no reduction in turbidity is observed.
  • the combination with bentonite does not significantly improve the retention efficiency and only slightly improves the drainage efficiency.
  • the combination according to the invention of a branched polymer in reverse emulsion and of bentonite provides a net gain in charge retention and in total retention, and appears to be superior to the known linear polymer / bentonite system.
  • the coagulation power is higher for a branched emulsion polymer, which results in an excellent reduction in turbidity to 30 '(30 min.).
  • Test R 52 and test R 102 show that the invention makes it possible to obtain branched products having higher UL viscosities than those accessible by gel polymerization as described in patent EP 0 574 335. Any attempt to reach such very advantageous UL viscosity values by a gel polymerization route with powder drying would lead to a product that is completely insoluble and therefore totally unusable in industry.
  • the SD 102 test shows that the polymer used in the form of a solution in water of the powder obtained by drying the inverse emulsion of the synthesis of the polymer behaves like the polymer used in the form of the solution in the water of said reverse synthetic emulsion. In particular, no degradation of the polymer is observed during the spray drying step.
  • the R 52 test can be usefully compared to the FO 4198 test
  • the invention therefore also relates to a new retention agent for the manufacture of a sheet of paper, cardboard or the like, which consists of an acrylic (co) polymer as described above, branched, in reverse emulsion, and which is characterized in that its UL viscosity is> 3, or> 3.5 or> 4.
  • Said agent can be used either as an inverted emulsion with water, or in solution of the powder obtained by drying the emulsion, as described above.
  • the constituents of the organic phase of the emulsion to be synthesized are mixed at room temperature.
  • phase of the emulsion to be prepared is prepared by mixing
  • the contents of B are mixed in A with stirring. After mixing the phases, the emulsion is sheared in the mixer for 1 minute to create the reverse emulsion. The emulsion is then degassed by bubbling nitrogen then after 20 minutes, the gradual addition of metabisulfite leads to initiation and then polymerization.
  • EK 190 standard emulsion of acrylamide co-polymer and acrylamide-propyl trimethyl ammonium chloride, linear.
  • the invention also relates to the new retention agents described above, characterized in that they consist of, or comprise, at least one (co) polymer of the type described, branched, prepared in reverse emulsion, intended to cooperate with a secondary retention agent after an intermediate step of shearing of the paper pulp, as well as the processes for manufacturing sheets of paper, cardboard or the like, using the agents according to the invention or the method according to the invention, and the sheets of paper, cardboard and the like thus obtained.
  • Said agent can be used either as an inverted emulsion with water, or in solution of the powder obtained by drying the emulsion, as described above.
  • FO 4198 is also a powder, obtained by gel polymerization
  • FO 4198 is also a powder, obtained by gel polymerization

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Abstract

The invention concerns an improved method for making paper which consists in using as main retention agent a branched polymer prepared in invert emulsion and bentonite as secondary retention agent (dual type system). The two additions are separated by a step for shearing the fibrous suspension (or mass). The invention enables to obtain a highly improved retention and also highly improved dewatering. Moreover, it enables to reduce the bentonite content in the white water.

Description

PROCEDE DE FABRICATION DE PAPIER ET CARTON ET AGENTS DE RETENTION ET D'EGOUTTAGEPROCESS FOR PRODUCING PAPER AND CARDBOARD AND RETENTION AND DRIPPING AGENTS
La présente invention concerne le secteur technique de la fabrication du papier et des polymères utilisés dans ce cadre.The present invention relates to the technical sector of manufacturing paper and polymers used in this context.
L'invention concerne un procédé pour la fabrication d'un papier ou d'un carton à rétention, et autres propriétés, améliorées.The invention relates to a process for the production of retention paper or board, and other improved properties.
Lors de la fabrication du papier, du carton ou analogue, il est bien connu d'introduire dans la pâte des agents de rétention dont la fonction est de retenir un maximum de fines et de charges dans la feuille. Les effets bénéfiques qui découlent de l'utilisation d'un agent de rétention sont essentiellement :During the production of paper, cardboard or the like, it is well known to introduce retention agents into the pulp, the function of which is to retain a maximum of fines and fillers in the sheet. The beneficial effects that result from the use of a retention agent are essentially:
- l'augmentation de la production et la diminution des coûts de fabrication : économie énergétique, marche plus régulière de la machine, rendement plus élevé en fibres, fines, charges et de produits d'ennoblissement anioniques, plus faible acidité dans le circuit liée a une diminution de l'utilisation de sulfate d'alumine et donc amoindrissement des problèmes de corrosion ;- the increase in production and the decrease in manufacturing costs: energy saving, smoother running of the machine, higher yield of fibers, fines, fillers and anionic finishing products, lower acidity in the circuit linked to a reduction in the use of alumina sulphate and therefore lessening of the corrosion problems;
- l'amélioration de la qualité : meilleure formation et meilleur épair ; amélioration du taux d'humidité de la feuille, de l'opacité, du lisse, du pouvoir absorbant et diminution de la porosité du papier.- improving quality: better training and better appearance; improvement in the humidity of the sheet, the opacity, the smoothness, the absorbency and reduction of the porosity of the paper.
Depuis longtemps, on a proposé d'ajouter a la pâte de la bentonite, celle-ci pouvant être éventuellement additionnée à d'autres produits minéraux, tels que des sulfates d'aluminium, voire des polymères synthétiques, notamment du polyéthylène-imine (voir par exemple documents DE-A-2 262It has long been proposed to add bentonite to the pulp, which can optionally be added to other mineral products, such as aluminum sulphates, or even synthetic polymers, in particular polyethyleneimine (see for example documents DE-A-2 262
906 et US-A-2 368 635).906 and US-A-2,368,635).
Dans le document US-A-3 052 595, on a proposé d'associer de la bentonite a un polyacrylamide de caractéristique linéaire essentielle. Ce procédé s'est trouvé en concurrence avec des systèmes plus faciles a mettre en oeuvre tout en étant aussi performants. En outre, même avec les polyacrylamides linéaires actuels, le pouvoir de rétention reste encore insuffisant.In document US Pat. No. 3,052,595, it has been proposed to combine bentonite with a polyacrylamide of essential linear characteristic. This process has found itself in competition with systems that are easier to implement while also being efficient. Furthermore, even with current linear polyacrylamides, the retention power is still insufficient.
Dans le document EP-A-0 017 353, on a proposé, pour la rétention des pâtes peu chargées (au plus 5 % de charges) d'associer à la bentonite un copolyacrylamide linéaire non ioniquejà faiblement anionique. Ce procédé ne s'est guère développé, car ces polymères sont relativement peu performants en matière de rétention, notamment de pâtes chargées, sans doute par suite d'une synergie insuffisante entre ces copolymères et la bentonite qui a peu tendance à recoaguler.In document EP-A-0 017 353, it has been proposed, for the retention of lightly loaded pastes (at most 5% of fillers) to combine with bentonite a linear nonionic copolyacrylamide which is weakly anionic. This process has hardly been developed, since these polymers are relatively ineffective in terms of retention, in particular of filled pastes, no doubt due to an insufficient synergy between these copolymers and bentonite which has little tendency to recoagulate.
Dans le document EP-A-0 235 893, on a proposé de faire appel à des polyacrylamides cationiques de poids moléculaire supérieur à un million, de trente millions et plus, essentiellement linéaires. On obtient de la sorte un effet de rétention certes satisfaisant, mais encore jugé insuffisant dans l'application papetière, car, l'utilisation de bentonite entraînant des difficultés lors du traitement ultérieur des effluents en sortie de machine, les utilisateurs ne sélectionnent ce système qu'en cas d'avantages significatifs.In document EP-A-0 235 893, it has been proposed to use cationic polyacrylamides of molecular weight greater than one million, thirty million and more, essentially linear. In this way, a retention effect is obtained which is certainly satisfactory, but which is still considered insufficient in the paper application, because, the use of bentonite causing difficulties during the subsequent treatment of the effluents leaving the machine, the users only select this system. '' in the event of significant benefits.
Dans les notes présentées à l'occasion de cours à Seattle, 1 1 -13 octobre 1989, et publiées sous le titre "Supercoagulation in the control of wet end chemistry by synthetic polymer and activated bentonite", R. Kajasvirta a décrit le mécanisme de la supercoagulation de la bentonite activée en présence d'un copolyacrylamide cationique, sans en préciser la nature exacte. Ce procédé présente les mêmes inconvénients que précédemment.In the notes presented during a course in Seattle, October 11-13, 1989, and published under the title "Supercoagulation in the control of wet end chemistry by synthetic polymer and activated bentonite", R. Kajasvirta described the mechanism of the supercoagulation of activated bentonite in the presence of a cationic copolyacrylamide, without specifying the exact nature thereof. This process has the same drawbacks as above.
Enfin, le EP 0 574 335 a réalisé un perfectionnement important en proposant l'emploi de polymères (notamment polyacrylamides) ramifiés sous la forme d'une poudre.Finally, EP 0 574 335 has made an important improvement by proposing the use of polymers (in particular polyacrylamides) branched in the form of a powder.
L'invention pallie les inconvénients rappelés ci-dessus.The invention overcomes the drawbacks mentioned above.
Elle vise un procédé perfectionné du type en question, qui consiste à ajouter, à la suspension ou masse fibreuse ou pâte à papier à floculer, comme agent de rétention principal, un agent qui consiste en, ou comprend, un polyacrylamide ramifié qui se caractérise en ce qu'il a été préparé en emulsion inverse ou eau-dans-huile, et de la bentonite comme second agent de rétention (système dit « dual », de type dit également « microparticulaire »). Par le vocable « se présente en emulsion inverse » ou des vocables analogues, se rapportant au polymère utilisé (cad tel qu'injecté ou introduit dans la pâte à floculer) selon l'invention, l'homme de métier comprendra que l'on désigne l'émulsion inverse eau-dans-huile qui est dissoute dans l'eau avant son injection ou son introduction dans la masse ou pâte à floculer (cette dissolution dans l'eau provoque ce que l'on nomme l' « inversion » de l'émulsion inverse eau-dans-huile initiale; ces procédés sont bien connus de l'homme de métier).It relates to an improved process of the type in question, which consists in adding to the suspension or fibrous mass or pulp to be flocculated, as main retention agent, an agent which consists of, or comprises, a branched polyacrylamide which is characterized by what it was prepared in reverse emulsion or water-in-oil, and bentonite as a second retention agent (system called "dual", of the type also called "microparticulate"). By the term "is in reverse emulsion" or similar terms, relating to the polymer used (ie as injected or introduced into the flocculating paste) according to the invention, the skilled person will understand that denotes the reverse water-in-oil emulsion which is dissolved in water before its injection or introduction into the mass or flocculating paste (this dissolution in water causes what is called the "inversion" of the initial water-in-oil reverse emulsion; these methods are well known to those skilled in the art).
Les additions du polymère et de la bentonite sont séparées par une étape de cisaillement, par exemple au niveau de la pompe de mélange dite « fan pump » . On se référera dans ce domaine à la description du brevet USP 4, 753, 710 ainsi qu'à un très vaste art antérieur traitant du point d'addition de l'agent de rétention par rapport aux étapes de cisaillement existant sur la machine, notamment USP 3,052,595, Unbehend, TAPPI Vol. 59, N° 10, octobre 1976, Luner, 1984 Papermakers Conférence ou Tappi, avril 1984, pp 95-99, Sharpe, Merck and Co Inc, Rahway, NJ, USA, autour de 1 980, Chapter 5 « polyelectrolyte rétention aids » , Britt, Tappi Vol. 56, octobre 1973, p 46 ff. et Waech, Tappi, mars 1983, pp 137, ou encore le USP 4,388,1 50The polymer and bentonite additions are separated by a shearing step, for example at the level of the so-called "fan pump" mixing pump. In this area, reference will be made to the description of patent USP 4, 753, 710 as well as to a very large prior art dealing with the point of addition of the retention agent with respect to the shearing steps existing on the machine, in particular USP 3,052,595, Unbehend, TAPPI Vol. 59, N ° 10, October 1976, Luner, 1984 Papermakers Conférence or Tappi, April 1984, pp 95-99, Sharpe, Merck and Co Inc, Rahway, NJ, USA, around 1 980, Chapter 5 "polyelectrolyte retention aids" , Britt, Tappi Vol. 56, October 1973, p 46 ff. and Waech, Tappi, March 1983, pp 137, or the USP 4,388.1 50
(Eka Nobel).(Eka Nobel).
On se référera également au brevet USP 4,753,710, pour tout ce qu i concerne les généralités concernant la fabrication du papier, les additifs usuels utilisés, et détails analogues.Reference will also be made to patent USP 4,753,710, for all that relates to the generalities relating to the manufacture of paper, the usual additives used, and similar details.
Il est possible de remplacer la bentonite, comme agent de rétention secondaire, par un kaolin tel que décrit dans la demande de brevet FR 95 13051 du Demandeur, ce kaolin étant préférentiellement prétraité par un polyelectrolyte. L'homme de métier pourra se référer à ce brevetIt is possible to replace bentonite, as a secondary retention agent, with a kaolin as described in patent application FR 95 13051 of the Applicant, this kaolin being preferably pretreated with a polyelectrolyte. Those skilled in the art can refer to this patent
FR 95 13051 .FR 95 13051.
Ce procédé permet d'obtenir une rétention nettement améliorée de fines et de charges et ce sans effet inverse. On améliore également, ce qui est une caractéristique supplémentaire de ce perfectionnement, les propriétés d'égouttage. Le polyacrylamide ramifié (ou plus généralement le (co)polymère ramifié) est introduit dans la suspension, de manière tout à fait préférée, sous la forme d'émulsion inverse eau-dans-huile , à raison de 0,03 à un pour mille (0,03 a 1 %o, soit 30 à 1000 g/t) en poids de matière active (polymère) par rapport au poids sec de la suspension fibreuse, de préférence de 0,15 à 0,5 pour mille, soit 150 à 500 g/t.This process makes it possible to obtain a significantly improved retention of fines and fillers, without any opposite effect. The drainage properties are also improved, which is an additional characteristic of this improvement. The branched polyacrylamide (or more generally the branched (co) polymer) is introduced into the suspension, very preferably, in the form of a water-in-oil reverse emulsion, at a rate of 0.03 to one per thousand (0.03 to 1% o, or 30 to 1000 g / t) by weight of active material (polymer) relative to the dry weight of the fibrous suspension, preferably 0.15 to 0.5 per thousand, or 150 at 500 g / t.
De manière connue de l'homme de métier, l'émulsion inverse de polymère est diluée à l'eau et inversée (solubilisée) par cette dilution avant son introduction, comme décrit plus haut.In a manner known to a person skilled in the art, the reverse polymer emulsion is diluted with water and inverted (dissolved) by this dilution before its introduction, as described above.
Cette sélection de la forme emulsion inverse permet, dans l'application papetière pour la rétention de charges et de fines, d'atteindre un niveau de performances inégalé jusqu'alors. L'utilisation de polymères ramifiés permet de plus de mieux retenir la bentonite sur la feuille, comme décrit dans le brevet EP 574 335 précité et de ce fait de limiter ses effets négatifs sur le traitement ultérieur des effluents de sortie machine. En outre, le choix de ce polyacrylamide ramifié augmente le pouvoir de fixation de la bentonite sur la feuille, par conséquent entraîne une synergie, donc une recoagulation qui réduit la teneur en bentonite dans les eaux blanches.This selection of the reverse emulsion form allows, in the paper application for the retention of fillers and fines, to reach a level of performance unmatched before. The use of branched polymers also makes it possible to better retain the bentonite on the sheet, as described in the aforementioned patent EP 574 335 and therefore to limit its negative effects on the subsequent treatment of the effluents leaving the machine. In addition, the choice of this branched polyacrylamide increases the fixing power of the bentonite on the sheet, consequently brings about a synergy, therefore a re-coagulation which reduces the bentonite content in the white waters.
On comprendra qu'il est essentiel selon l'invention que le polymère soit préparé par une polymérisation en emulsion inverse eau-dans-huile. Par contre, ce polymère peut ensuite être utilisé (cad injecté ou introduit dans la masse ou pâte à floculer) soit sous la forme - de préférence - de cette emulsion inverse après sa dissolution dans de l'eau, soit sous la forme d'une poudre obtenue par séchage (notamment par séchage par pulvérisation ou « spray- drying ») de l'émulsion inverse de la polymérisation, puis redissolution de cette poudre dans de l'eau, par exemple à une concentration de l'ordre de 5 g de polymère actif / litre, la solution ainsi obtenue étant alors injectée dans la pâte sensiblement aux mêmes dosages de polymère.It will be understood that it is essential according to the invention that the polymer is prepared by a reverse water-in-oil emulsion polymerization. On the other hand, this polymer can then be used (ie injected or introduced into the mass or paste to be flocculated) either in the form - preferably - of this reverse emulsion after its dissolution in water, or in the form of a powder obtained by drying (in particular by spray drying or “spray drying”) of the reverse emulsion of the polymerization, then redissolution of this powder in water, for example at a concentration of the order of 5 g of active polymer / liter, the solution thus obtained is then injected into the paste at substantially the same dosages of polymer.
Avantageusement, en pratique, le (co)polyacrylamide ramifié est un copolymere cationique d'acrylamide et d'un monomère éthylénique cationique non saturé, choisi dans le groupe comprenant l'acrylate de dimethylaminoethylAdvantageously, in practice, the branched (co) polyacrylamide is a cationic copolymer of acrylamide and of an unsaturated cationic ethylenic monomer, chosen from the group comprising dimethylaminoethyl acrylate
(ADAME), le methacrylate de dimethylaminoethyle (MADAME), quatemisés ou salifiés par différents acides et agents quaternisants, benzyle chlorure, méthyle chlorure, alkyl- ou aryle chlorures, diméthylsulfate, le chlorure de dimethyldiallylammonium (DADMAC), le chlorure d'acrylamidopropyltrimethylammonium (APTAC), et le chlorure de methacrylamidopropyltrimethylammonium (MAPTAC),(ADAME), dimethylaminoethyl methacrylate (MADAME), quaternized or salified with different acids and quaternizing agents, benzyl chloride, methyl chloride, alkyl- or aryl chlorides, dimethylsulfate, dimethyldiallylammonium chloride (DADMAC), acrylamidopropyltrimethylammonium chloride (APTAC), and methacrylamidopropyltrimethylammonium chloride (MAPTAC),
De manière connue, ce copolymere est ramifié par un agent de ramification constitué par un composé présentant au moins deux groupements réactifs choisis dans le groupe comprenant des doubles liaisons, des liaisons aldéhydes ou des liaisons époxy. Ces composés sont bien connus et sont décrits par exemple dans le document EP-A-0 374 458 (voir aussi le document FR-A-2 589 145 du Demandeur).In known manner, this copolymer is branched by a branching agent consisting of a compound having at least two reactive groups chosen from the group comprising double bonds, aldehyde bonds or epoxy bonds. These compounds are well known and are described for example in document EP-A-0 374 458 (see also document FR-A-2 589 145 of the Applicant).
Comme on le sait, un polymère ramifié, ("branched"), est un polymère qui présente sur la chaîne des branches, des groupements ou des ramifications disposées globalement dans un plan et non pas dans les trois directions, contrairement à un polymère réticulé (« cross-linked »); de tels polymères ramifiés, à haut poids moléculaire, sont bien connus comme agents floculants. Ces polyacrylamides ramifiés se distinguent des polyacrylamides réticulés par le fait que dans ces derniers, les groupements sont disposés tridimensionnellement pour conduire à des produits pratiquement insolubles et de poids moléculaire infini.As is known, a branched polymer ("branched") is a polymer which has on the chain branches, groups or branches arranged globally in a plane and not in the three directions, unlike a crosslinked polymer ( "Cross-linked"); such branched, high molecular weight polymers are well known as flocculating agents. These branched polyacrylamides are distinguished from crosslinked polyacrylamides by the fact that in the latter, the groups are arranged three-dimensionally to lead to products which are practically insoluble and of infinite molecular weight.
On pourra effectuer la ramification de préférence durant (ou éventuellement après) la polymérisation, par exemple par réaction de deux polymères solubles présentant des contre-ions, ou par réaction sur du formaldéhyde ou un composé de métal polyvalent. Souvent, la ramification s'effectue durant la polymérisation par addition d'un agent ramifiantt, et cette solution sera nettement préférée selon l'invention. Ces procédés de polymérisation avec ramification sont bien connus.The branching may preferably be carried out during (or optionally after) the polymerization, for example by reaction of two soluble polymers having counterions, or by reaction on formaldehyde or a polyvalent metal compound. Often, the branching takes place during the polymerization by addition of a branching agent, and this solution will be clearly preferred according to the invention. These branched polymerization methods are well known.
Les agents de ramification que l'on peut incorporer comprennent des agents de ramification ioniques comme les sels de métal polyvalent, le formaldéhyde, le glyoxal, ou encore, et de préférence, des agents de réticulation covalents qui vont copolymériser avec les monomères, de préférence des monomères à insaturation diéthylénique (comme la famille des esters de diacrylates comme les diacrylates de polyéthylène glycols PEG) ou polyéthylénique, du type que l'on utilise classiquement pour la réticulation des polymères solubles dans l'eau, et notamment le méthylènebisacrylamide (MBA) ou encore un quelconque des autres agents de ramification acryliques connus. Ces agents sont souvent identiques aux agents de réticulation, mais la réticulation peut être évitée, lorsque l'on souhaite obtenit un polymère ramifié et non pas réticulé, par une optimisation des conditions de polymérisation telles que concentration de la polymérisation, type et quantité d'agent de transfert, température, type et quantité d'initiateurs, et analogues.The branching agents which can be incorporated include ionic branching agents such as polyvalent metal salts, formaldehyde, glyoxal, or alternatively, and preferably, covalent crosslinking agents which will copolymerize with the monomers, preferably diethylenically unsaturated monomers (such as the family of diacrylate esters such as polyethylene diacrylates glycols PEG) or polyethylene, of the type conventionally used for the crosslinking of water-soluble polymers, and in particular methylenebisacrylamide (MBA) or any of the other known acrylic branching agents. These agents are often identical to the crosslinking agents, but crosslinking can be avoided, when it is desired to obtain a branched polymer and not crosslinked, by optimizing the polymerization conditions such as concentration of polymerization, type and quantity of transfer agent, temperature, type and amount of initiators, and the like.
En pratique, l'agent de ramification est le méthylène bis acrylamide (MBA), introduit a raison de cinq à deux cents (5 a 200) moles par million de moles de monomères, de préférence 5 à 50.In practice, the branching agent is methylene bis acrylamide (MBA), introduced at a rate of five to two hundred (5 to 200) moles per million moles of monomers, preferably 5 to 50.
Avantageusement, la quantité de polyacrylamide ramifié introduite dans la suspension à floculer est comprise entre trente et mille grammes de polymère actif / tonne de pâte sèche (30 et 1000 g / 1), soit entre 0,03 pour mille et un pour mille, de préférence de 150 à 500 g / 1 ; on a observé que si la quantité est inférieure à 0,03 %o (0,03 pour mille), on n'obtient aucune rétention significative; de même, si cette quantité excède 1 %o (1 pour mille), on n'observe aucune amélioration proportionnelle; toutefois, contrairement aux polyacrylamides cationiques linéaires, tels que décrits dans les documents EP-A-0 017 353 et EP 0 235 893 visés dans le préambule, on n'observe pas d'effet inverse de dispersion par recirculation dans les circuits fermés de l'excès de polymère non retenu sur la feuille. De préférence, la quantité de polyacrylamide ramifié introduite est comprise entre 0,15 et 0,5 pour mille (0,15 et 0,5%o) de la quantité de la pâte sèche, soit entre 150 g/t etAdvantageously, the amount of branched polyacrylamide introduced into the suspension to be flocculated is between thirty and a thousand grams of active polymer / tonne of dry paste (30 and 1000 g / l), or between 0.03 per thousand and one per thousand, of preferably 150 to 500 g / l; it has been observed that if the quantity is less than 0.03% o (0.03 per thousand), no significant retention is obtained; similarly, if this quantity exceeds 1% o (1 per thousand), no proportional improvement is observed; however, unlike linear cationic polyacrylamides, as described in documents EP-A-0 017 353 and EP 0 235 893 referred to in the preamble, there is no reverse effect of dispersion by recirculation in the closed circuits of the excess polymer not retained on the sheet. Preferably, the amount of branched polyacrylamide introduced is between 0.15 and 0.5 per thousand (0.15 and 0.5% o) of the amount of dry pulp, ie between 150 g / t and
500 g/t.500 g / t.
Comme déjà dit, il importe que le polymère ramifié soit préparé sous forme d'émulsion inverse (eau-dans-huile) pour réaliser le perfectionnement de l'invention. De telles emulsions et leur procédé de préparation sont bien connues de l'homme de métier.As already said, it is important that the branched polymer be prepared in the form of a reverse emulsion (water-in-oil) to carry out the improvement of the invention. Such emulsions and their preparation process are well known to those skilled in the art.
Cette approche était condamnée dans le brevet EP 0 574 335 précité, où l'on indiquait que si l'on fait appel à un polymère ramifié en emulsion, la présence indispensable dans ces emulsions d'agents tensio-actifs favorise la formation de mousses lors de la fabrication du papier et l'apparition de disparités des propriétés physiques du papier fini (modification de l'absorbance aux endroits où une partie de la phase huile de emulsion est retenue sur la feuille).This approach was condemned in the aforementioned patent EP 0 574 335, where it was indicated that if a branched emulsion polymer is used, the indispensable presence in these emulsions of surfactants promotes the formation of foams during the manufacture of paper and the appearance of disparities in the physical properties of the finished paper (modification of the absorbance at the places where part of the oil phase of emulsion is retained on the sheet).
Il n'était donc pas évident de considérer a fortiori les emulsions inverses eau dans huile dont la teneur en huile est évidemment élevée.It was therefore not obvious to consider a fortiori the reverse water-in-oil emulsions whose oil content is obviously high.
L'invention était d'autant plus difficile à réaliser qu'il est important de rester dans le domaine des polymères ramifiés et de ne pas passer dans le domaine des polymères réticulés. Or, on sait que techniquement, surtout à l'échelle de production industrielle, la frontière entre les deux zones est très facilement franchie, de manière d'ailleurs irréversible. Comme la zone de ramification est très étroite, on mesure la difficulté de mise au point de l'invention, et c'est le mérite du Demandeur que de s'être attaqué à l'emploi de cette technologie dans le domaine de la fabrication du papier, qui pose des problèmes particuliers et présente des exigences de qualité très sévères.The invention was all the more difficult to achieve since it is important to remain in the field of branched polymers and not to pass into the field of crosslinked polymers. However, we know that technically, especially on an industrial production scale, the border between the two zones is very easily crossed, in a way that is irreversible. As the branching zone is very narrow, we measure the difficulty of developing the invention, and it is the merit of the Applicant to have attacked the use of this technology in the field of the manufacture of paper, which poses special problems and has very strict quality requirements.
Le risque d'échec était d'autant plus important, ce qui explique peut être le fait que cette technologie n'ait pas été employée, que les emulsions réticulées ne sont pas connues pour procurer un avantage particulier dans le papier.The risk of failure was all the greater, which may explain the fact that this technology was not used, as crosslinked emulsions are not known to provide a particular advantage in paper.
Par rapport aux polymères linéaires, les polymères ramifiés en poudre du EP précité 0 574 335 avaient déjà apporté un progrès important en ce qui concerne les propriétés et le process de fabrication du papier. L'amélioration était de l'ordre de 20 à 40 % selon les propriétés.Compared with linear polymers, the branched powdered polymers of the abovementioned EP 0 574 335 had already brought significant progress with regard to the properties and the process of papermaking. The improvement was around 20 to 40% depending on the properties.
Avec les présentes emulsions ramifiées, on atteint une amélioration de l'ordre de 50 à 60 %, ce qui n'était pas prévisible puisque l'on savait, d'autre part, que les produits réticulés ne fonctionnaient pas.With the present branched emulsions, an improvement of the order of 50 to 60% is achieved, which was not foreseeable since it was known, on the other hand, that the crosslinked products did not work.
Selon l'invention, on utilisera de manière préférée, mais non limitative, un polymère « moyennement ramifié », par exemple à 10 ppm de ramifiant par rapport à la matière active. Comme déjà indiqué plus haut, on pourra utiliser le polymère soit sous la forme de son emulsion inverse de synthèse, dissoute ou « inversée » dans l'eau, soit sous la forme de la solution dans l'eau de la poudre obtenue par séchage de ladite emulsion de synthèse, notamment par séchage par pulvérisation. Le séchage par pulvérisation est un procédé également connu de l'homme de métier. On se référera aux essais ci-dessous pour vérifier que les résultats sont comparables.According to the invention, a “moderately branched” polymer will be used in a preferred, but not limiting manner, for example at 10 ppm of branching agent relative to the active material. As already indicated above, the polymer may be used either in the form of its reverse synthetic emulsion, dissolved or “inverted” in water, or in the form of the solution in water of the powder obtained by drying of said synthetic emulsion, in particular by spray drying. Spray drying is a process also known to those skilled in the art. Reference will be made to the tests below to verify that the results are comparable.
La bentonite, dénommée également "argile smectique gonflante", de la famille des montmorillonites, est bien connue et il n'y a pas lieu de la décrire ici en détail ; ces composés, formés de microcristallites, comportent en surface des sites présentant une forte capacité d'échange cationique susceptible de retenir l'eau (voir par exemple document US-A-4 305 781 , qui correspond au document EP-A-0 017 353, mentionné ci-dessus, et le brevet FR-A-2 283 102).Bentonite, also known as "swecting smectic clay", from the montmorillonite family, is well known and does not need to be described here in detail; these compounds, formed of microcrystallites, have sites on the surface with a high cation exchange capacity capable of retaining water (see for example document US-A-4 305 781, which corresponds to document EP-A-0 017 353 , mentioned above, and patent FR-A-2,283,102).
On utilise de préférence une bentonite semi-sodique, que l'on introduit juste en amont de la caisse de tête, à raison de 0,1 a 0,5 pour cent (0,1 à 0,5%) (0,1 à 0,5 pour cent) du poids sec de la suspension fibreuse.Preferably, a semi-sodium bentonite is used, which is introduced just upstream from the headbox, at a rate of 0.1 to 0.5 percent (0.1 to 0.5%) (0.1 0.5 percent) of the dry weight of the fibrous suspension.
Comme charge (« filler »), on pourra utiliser les kaolins, le « G CC » ou CaC03 broyé, le CaC03 précipité ou « PCC », et analogues.As filler, kaolins, "G CC" or ground CaC03, precipitated CaC03 or "PCC", and the like may be used.
L'injection ou introduction du polymère ramifié en emulsion inverse selon l'invention est effectuée avant une étape de cisaillement dans la pâte à papier (ou masse fibreuse à flocculer) plus ou moins diluée selon la pratique de l'homme du métier, et généralement dans la pâte à papier diluée ou « thin stock », cad une pâte diluée à environ 0,7 - 1 ,5% de matières solides telles que fibres de cellulose, charges éventuelles, et les divers additifs usuels de la fabrication du papier.The injection or introduction of the branched polymer in reverse emulsion according to the invention is carried out before a shearing step in the paper pulp (or fibrous mass to be flocculated) more or less diluted according to the practice of a person skilled in the art, and generally in diluted pulp or "thin stock", ie a pulp diluted to about 0.7 - 1.5% of solid materials such as cellulose fibers, any fillers, and the various usual additives in papermaking.
Selon une variante de l'invention, à introduction fractionnée, on introduira une partie du polymère ramifié en emulsion, selon l'invention, au niveau de l'étape de préparation de la pâte épaisse ou « thick stock » à env. 5 % ou plus de matières solides, ou même au niveau de la préparation de la pâte épaisse avant une étape de cisaillement. Les exemples suivants illustrent l'invention sans toutefois en limiter la portée.According to a variant of the invention, with fractional introduction, part of the branched emulsion polymer, according to the invention, will be introduced at the stage of preparation of the thick stock or “thick stock” at approx. 5% or more solids, or even in the preparation of the thick dough before a shearing step. The following examples illustrate the invention without, however, limiting its scope.
EXEMPLE 1EXAMPLE 1
Fabrication d'un polymère ramifié sous forme d'émulsion inverse eau-dans-huileManufacture of a branched polymer in the form of a water-in-oil reverse emulsion
Dans un réacteur A, on mélange à température ambiante les constituants de la phase organique de l'émulsion à synthétiser.In a reactor A, the constituents of the organic phase of the emulsion to be synthesized are mixed at room temperature.
a) - Phase organique - 252 g d'Exxsol D100a) - Organic phase - 252 g of Exxsol D100
- 18 g de Span 80- 18 g of Span 80
- 4 g d'Hypermer 2296- 4 g of Hypermer 2296
b) - Dans un bêcher B, on prépare la phase aqueuse de l'émulsion à réaliser en mélangeant :b) - In a beaker B, the aqueous phase of the emulsion to be prepared is prepared by mixing:
- 385 g d'acrylamide à 50 %- 385 g of 50% acrylamide
- 73 g de chlorure d'acrylate éthyl triméthyl ammonium 80 %- 73 g of ethyl trimethyl ammonium acrylate chloride 80%
- 268 g d'eau- 268 g of water
- 0,5 g de méthylène bis acrylamide à 0,25 % - 0,75 ml du bromate de sodium à 50 g H- 0.5 g of methylene bis acrylamide at 0.25% - 0.75 ml of sodium bromate at 50 g H
- 20 ppm d'hypophosphite de sodium par rapport à la matière active- 20 ppm sodium hypophosphite compared to the active ingredient
- 0,29 ml de Versenex à 200 g I-1 - 0.29 ml of Versenex at 200 g I -1
On mélange le contenu de B dans A sans agitation. Après le mélange des phases, on cisaille l'émulsion au mixer (mélangeur) pendant 1 minute afin de créer l'émulsion inverse. L'émulsion est alors dégazée par un bullage d'azote puis après 20 minutes, l'addition progressive du métabisulfite entraîne l'initiation puis la polymérisation. La réaction terminée, on effectue un « bum out » (traitement au métabisulfite) afin de diminuer la teneur en monomère libre. L'émulsion est alors incorporée avec son tensio-actif inverse afin de libérer par la suite le polymère en phase aqueuse. Il sera nécessaire d'introduire de 2 à 2,4 % d'alcool ethoxylé. La viscosité Brookfield standard dudit polymère sera de 4,36 cps (viscosité prise à 0,1 % dans une solution 1 M NaCI à 25°C à soixante tours par minute)The contents of B are mixed in A without stirring. After mixing the phases, the emulsion is sheared in the mixer (mixer) for 1 minute in order to create the reverse emulsion. The emulsion is then degassed by bubbling nitrogen then after 20 minutes, the gradual addition of metabisulfite leads to initiation and then polymerization. Once the reaction is complete, a “bum out” is carried out (metabisulfite treatment) in order to reduce the content of free monomer. The emulsion is then incorporated with its reverse surfactant in order to subsequently release the polymer in the aqueous phase. It will be necessary introduce 2 to 2.4% ethoxylated alcohol. The standard Brookfield viscosity of the said polymer will be 4.36 cps (viscosity taken at 0.1% in a 1 M NaCl solution at 25 ° C at sixty revolutions per minute)
Selon une variation de la teneur en MBA de 5 à 20 ppm, les résultats en viscosité UL sont les suivants :According to a variation in the MBA content from 5 to 20 ppm, the results in UL viscosity are as follows:
Tableau de I' Exemple 1 :Table of Example 1:
Figure imgf000012_0001
Figure imgf000012_0001
FO 4198 : poudre ramifiée contenant 20 ppm d'agent de transfert et 5 ppm d'agent ramifiant.FO 4198: branched powder containing 20 ppm of transfer agent and 5 ppm of branching agent.
(*) : hypophosphite de sodium, agent de transfert. (1 ) : regain ionique en %.( * ): sodium hypophosphite, transfer agent. (1): ionic recovery in%.
(2) : regain de viscosité intrinsèque en %.(2): increase in intrinsic viscosity in%.
EM140CT : emulsion standard de très haut poids moléculaire ne contenant aucun agent ramifiant. EM140L : emulsion standard de haut poids moléculaire ne contenant aucun agent ramifiant. EM140LH : emulsion de poids moléculaire moyen ne contenant aucun agent ramifiant. EM140BD : emulsion réticulée ne contenant aucun agent de transfert etEM140CT: standard emulsion of very high molecular weight containing no branching agent. EM140L: standard high molecular weight emulsion containing no branching agents. EM140LH: medium molecular weight emulsion containing no branching agents. EM140BD: crosslinked emulsion containing no transfer agent and
5 ppm d'agent réticulant. SD 102 : emulsion R 102 séchée par pulvérisation, et poudre obtenue dissoute dans l'eau à 5 g de polymère actif / litre.5 ppm of crosslinking agent. SD 102: R 102 emulsion spray-dried, and powder obtained dissolved in water to 5 g of active polymer / liter.
On note que les produits linéaires ne développent pas de regain ioniqueRI et voient leur viscosité intrinsèque IV diminuer sous l'effet d'un fort cisaillement (deux des valeurs de IV sont négatives); les produits ramifiés en emulsion développent du regain ionique RI, mais pas de IV ( valeurs < = 0); les produits réticulés développent un fort regain ionique et un très fort regain de IV.It is noted that the linear products do not develop an ionic recoveryRI and see their intrinsic viscosity IV decrease under the effect of a strong shear (two of the values of IV are negative); branched emulsion products develop an ionic boost RI, but no IV (values <= 0); crosslinked products develop a strong ionic boost and a very strong IV boost.
Définitions des regains ioniques et regains de viscosité intrinsèque:Definitions of ion regains and intrinsic viscosity regains:
Regain ionique RI = (X-Y) / Y x 100 avec X : ionicité après cisaillement en meq/g.Ionic regain RI = (X-Y) / Y x 100 with X: ionicity after shear in meq / g.
Y : ionicité avant cisaillement en meq/g.Y: ionicity before shearing in meq / g.
Regain de viscosité intrinsèque R IV = (V1 - V2) / V2 x 100Increase in intrinsic viscosity R IV = (V1 - V2) / V2 x 100
avec V1 : viscosité intrinsèque après cisaillement en dl/gwith V1: intrinsic viscosity after shearing in dl / g
V2 : viscosité intrinsèque avant cisaillement en dl/gV2: intrinsic viscosity before shearing in dl / g
Une partie des emulsions citées ci-dessus feront l'objet d'une étude d'efficacité en rétention égouttage sur une « formette automatique de rétention » du Centre Technique du Papier.Part of the emulsions mentioned above will be the subject of a draining retention efficiency study on an "automatic retention form" from the Technical Paper Center.
Procédure de test des emulsionsEmulsion test procedure
Pâte utilisée : mélange de 70 % de kraft de feuillus blanchis KFPulp used: mixture of 70% KF bleached hardwood kraft
10 % de kraft de résineux blanchis KR 20 % de pâte mécanique PM10% KR bleached softwood kraft 20% mechanical pulp PM
20 % de carbonate de calcium naturel.20% natural calcium carbonate.
Collage en milieu neutre avec 2 % d'une emulsion d'alkyle cétène dimère. La pâte utilisée est diluée à une consistance de 1 ,5 %. On prélève 2,24 g sec de pâte, soit 149 g de pâte à150% puis l'on dilue à 0,4 % avec des eaux claires.Bonding in neutral medium with 2% of a dimeric ketene alkyl emulsion. The paste used is diluted to a consistency of 1.5%. 2.24 g of dry paste are taken, ie 149 g of 150% paste and then diluted to 0.4% with clear water.
Le volume de 560 ml est introduit dans le cylindre en plexiglas de la formette automatisée et l'on démarre la séquence. - 1 = 0 s, démarrage agitation à 1500 rpm. - 1 = 10 s, addition du polymère.The volume of 560 ml is introduced into the plexiglass cylinder of the automated form and the sequence is started. - 1 = 0 s, stirring start at 1500 rpm. - 1 = 10 s, addition of the polymer.
- t = 60 s, réduction automatique à 1000 rpm et addition si nécessaire de la bentonite. - t = 75 s, arrêt de l'agitation, formation de la feuille avec le vide sous toile puis récupération des eaux blanches. On effectue alors les opérations suivantes :- t = 60 s, automatic reduction to 1000 rpm and addition, if necessary, of bentonite. - t = 75 s, stirring stopped, formation of the sheet with the vacuum under canvas then recovery of white water. The following operations are then carried out:
- mesure de la turbidité des eaux sans toile.- measurement of the turbidity of the water without canvas.
- dilution d'un bêcher de pâte épaisse pour une nouvelle feuille avec les eaux sous toiles recueillies.- dilution of a beaker of thick dough for a new leaf with the water under canvas collected.
- séchage de la feuille dite 1 ère passe.- drying of the sheet known as the 1st pass.
- démarrage d'une nouvelle séquence afin de réaliser la feuille dite 2nde passe.- start of a new sequence in order to make the so-called 2nd pass sheet.
Après 3 passes, l'on change de produits à tester.After 3 passes, we change the products to be tested.
Les analyses suivantes sont alors réalisées :The following analyzes are then carried out:
- mesure des matières en suspension des eaux sous toile (Norme TAPPI : T 656 cm / 83 ) - mesure des cendres des feuilles, (Norme TAPPI : T 21 1 om - 93 )- measurement of suspended matter in canvas (TAPPI standard: T 656 cm / 83) - measurement of leaf ash, (TAPPI standard: T 21 1 om - 93)
- mesure de la turbidité 30' après que les fibres soient déposées afin de connaître l'état du milieu ionique.- measurement of the turbidity 30 'after the fibers are deposited in order to know the state of the ionic medium.
- mesure du degré d'égouttabilité de la pâte avec un Canadian Standard Freeness (CSF; Norme TAPPI T 227 om - 94). Notes pour les Tableaux ( I ) et ( Il ) ci-après: X = mesure dite à la première passe.- measurement of the degree of dripability of the dough with a Canadian Standard Freeness (CSF; Norm TAPPI T 227 om - 94). Notes for Tables (I) and (II) below: X = measure said on the first pass.
R1 = mesure dite à la seconde passe (1 er recyclage) R2 = mesure dite à la troisième passe (2ème recyclage)R1 = so-called second pass measurement (1st recycling) R2 = so-called third pass measurement (2nd recycling)
Cendres% = % en poids de cendres retenues (= rétention de charges) sur la feuille / poids de la feuille.Ash% =% by weight of ash retained (= charge retention) on the sheet / weight of the sheet.
Commentaires des résultats: cf. Tableaux ( I ) et ( Il ) ci-après relatifs à l'exemple 1 et Fig. 1 à 10 qui représentent les histogrammes correspondantsComments on the results: cf. Tables (I) and (II) below relating to Example 1 and FIG. 1 to 10 which represent the corresponding histograms
Les polymères réticulés ne présentent pas d'intérêt quant à la floculation et la rétention des fines et des charges malgré le fort taux de cisaillement appliqué en cours de process sur la masse fibreuse (et non pas appliqué sur le polymère lui-même), ici 1500 tr/min., qui est caractéristique de ce type de système de rétention microparticulaire. Ils montrent une faible capture des charges et matières colloidales car aucune réduction de turbidité n'est observée.Crosslinked polymers are of no interest in the flocculation and retention of fines and fillers despite the high shear rate applied during the process to the fibrous mass (and not applied to the polymer itself), here 1500 rpm, which is characteristic of this type of microparticulate retention system. They show a low capture of colloidal charges and materials because no reduction in turbidity is observed.
La combinaison avec la bentonite n'améliore pas de manière significative l'efficacité en rétention et améliore seulement légèrement l'efficacité en égouttage.The combination with bentonite does not significantly improve the retention efficiency and only slightly improves the drainage efficiency.
Pour le polymère linéaire, son comportement suit la tendance, amélioration des rétentions de charges et de fines.For the linear polymer, its behavior follows the trend, improving the retention of charges and fines.
La combinaison selon l'invention d'un polymère ramifié en emulsion inverse et de bentonite apporte un gain net en rétention de charge et en rétention totale, et se révèle être supérieure au système connu polymère linéaire / bentonite. Le pouvoir de coagulation est supérieur pour un polymère ramifié en emulsion, ce qui se traduit par une excellente réduction de la turbidité à 30' (30 min.).The combination according to the invention of a branched polymer in reverse emulsion and of bentonite provides a net gain in charge retention and in total retention, and appears to be superior to the known linear polymer / bentonite system. The coagulation power is higher for a branched emulsion polymer, which results in an excellent reduction in turbidity to 30 '(30 min.).
L'essai R 52 et l'essai R 102 montrent que l'invention permet d'obtenir des produits ramifiés présentant des viscosités UL plus élevées que celles accessibles par une polymérisation en gel telle que décrite dans le brevet EP 0 574 335. Toute tentative pour atteindre de telles valeurs très avantageuses de viscosité UL par une voie de polymérisation en gel avec séchage en poudre conduirait à un produit totalement insoluble et donc totalement inutilisable dans l'industrie.Test R 52 and test R 102 show that the invention makes it possible to obtain branched products having higher UL viscosities than those accessible by gel polymerization as described in patent EP 0 574 335. Any attempt to reach such very advantageous UL viscosity values by a gel polymerization route with powder drying would lead to a product that is completely insoluble and therefore totally unusable in industry.
L'essai SD 102 montre que le polymère utilisé sous la forme d'une solution dans l'eau de la poudre obtenue par séchage de l'émulsion inverse de la synthèse du polymère se comporte comme le polymère utilisé sous la forme de la solution dans l'eau de ladite emulsion inverse de synthèse. Notamment, on n'observe pas de dégradation du polymère durant l'étape de séchage par pulvérisation.The SD 102 test shows that the polymer used in the form of a solution in water of the powder obtained by drying the inverse emulsion of the synthesis of the polymer behaves like the polymer used in the form of the solution in the water of said reverse synthetic emulsion. In particular, no degradation of the polymer is observed during the spray drying step.
L'essai R 52 peut être utilement comparé à l'essai FO 4198The R 52 test can be usefully compared to the FO 4198 test
(poudre) car les polymères présentent la même chimie, donc la même cationicité, et le même % de MBA, tandis que le R 52 de l'invention est très supérieur à la poudre en termes d'égouttage et de rétention (96,3 à rapprocher de 87,6); on comparera également la turbidité NTU après 30 min. , de 32 par rapport à 75 unités NTU.(powder) because the polymers have the same chemistry, therefore the same cationicity, and the same% of MBA, while the R 52 of the invention is much higher than the powder in terms of drainage and retention (96.3 to be compared with 87.6); we will also compare the NTU turbidity after 30 min. , 32 compared to 75 NTU units.
De telles valeurs de viscosité UL conduisent notamment à un égouttage très amélioré.Such UL viscosity values in particular lead to very improved drainage.
L'invention concerne donc également un nouvel agent de rétention pour la fabrication d'une feuille de papier, carton ou analogue, qui consiste en un (co)polymère acrylique tel que décrit ci-dessus, ramifié, en emulsion inverse, et qui est caractérisé en ce que sa viscosité UL est > 3, ou > 3,5 ou > 4. Ledit agent peut être utilisé soit en emulsion inversée à l'eau, soit en solution de la poudre obtenue par séchage de l'émulsion, comme décrit ci-dessus. EXEMPLE 2The invention therefore also relates to a new retention agent for the manufacture of a sheet of paper, cardboard or the like, which consists of an acrylic (co) polymer as described above, branched, in reverse emulsion, and which is characterized in that its UL viscosity is> 3, or> 3.5 or> 4. Said agent can be used either as an inverted emulsion with water, or in solution of the powder obtained by drying the emulsion, as described above. EXAMPLE 2
Fabrication d'un polymère ramifié à base d'acrylamido propyl tri-méthyl ammonium chlorure (APTAC) sous forme d'émulsion inverse eau-dans-huile :Manufacture of a branched polymer based on acrylamide propyl tri-methyl ammonium chloride (APTAC) in the form of a water-in-oil reverse emulsion:
Dans un réacteur A, on mélange à température ambiante les constituants de la phase organique de l'émulsion à synthétiser.In a reactor A, the constituents of the organic phase of the emulsion to be synthesized are mixed at room temperature.
a) - Phase organique : - 252 g d'exxsol D100a) - Organic phase: - 252 g of exxsol D100
- 18 g de Span 80- 18 g of Span 80
- 4 g d'Hypermer 2296.- 4 g of Hypermer 2296.
b) - Dans un bêcher B, on prépare la phase de l'émulsion à réaliser en mélangeantb) - In a beaker B, the phase of the emulsion to be prepared is prepared by mixing
- 378 g d'acrylamide à 50 %- 378 g of 50% acrylamide
- 102,2 g de chlorure d'acrylamido-propyl triméthyl ammonium (60 %)- 102.2 g of acrylamide-propyl trimethyl ammonium chloride (60%)
- 245,7 g d'eau- 245.7 g of water
- 0,5 g de méthylène bis acrylamide à 0,25 %- 0.5 g of methylene bis acrylamide at 0.25%
- 0,75 ml de bromate de sodium à 50 g/l- 0.75 ml of sodium bromate at 50 g / l
- 20 ppm d'hypophosphite de sodium par rapport à la matière active- 20 ppm sodium hypophosphite compared to the active ingredient
- 0,29 ml de Versenex à 200 g/l- 0.29 ml of Versenex at 200 g / l
On mélange le contenu de B dans A sous agitation. Après le mélange des phases, on cisaille l'émulsion au mixer pendant 1 minute afin de créer l'émulsion inverse. L'émulsion est alors dégazée par un bullage d'azote puis après 20 minutes, l'addition progressive du métabisulfite entraîne l'initiation puis la polymérisation.The contents of B are mixed in A with stirring. After mixing the phases, the emulsion is sheared in the mixer for 1 minute to create the reverse emulsion. The emulsion is then degassed by bubbling nitrogen then after 20 minutes, the gradual addition of metabisulfite leads to initiation and then polymerization.
La réaction terminée, on effectue un « burn out » afin de diminuer la teneur en monomère libre.When the reaction is complete, a “burn out” is carried out in order to reduce the content of free monomer.
L'émulsion est alors incorporée avec son tensio-actif inverseur afin de libérer par la suite le polymère en phase aqueuse. Tableau de l'exemple 2 :The emulsion is then incorporated with its inverting surfactant in order to subsequently release the polymer in the aqueous phase. Table of Example 2:
Figure imgf000018_0001
Figure imgf000018_0001
EK 190 : emulsion standard de co-poiymère acrylamide et chlorure d'acrylamido-propyl triméthyl ammonium, linéaire.EK 190: standard emulsion of acrylamide co-polymer and acrylamide-propyl trimethyl ammonium chloride, linear.
Procédure de test des emulsionsEmulsion test procedure
(identique à celle de l'exemple 1)(identical to that of Example 1)
Commentaires des résultats: cf. Tableau ( III ) ci-après relatif à l'exemple 2 _ et les Fig. 11 à 20 qui représentent les histogrammes correspondantsComments on the results: cf. Table (III) below relating to Example 2 _ and Figs. 11 to 20 which represent the corresponding histograms
Les résultats appellent les mêmes commentaires que ceux de l'exemple 1 et confirment le grand intérêt de la présente invention.The results call for the same comments as those of Example 1 and confirm the great interest of the present invention.
L'invention concerne également les nouveaux agents de rétention décrits ci-dessus, caractérisés en ce qu'ils consistent en, ou comprennent, au moins un (co)polymère du type décrit, ramifié, préparé en emulsion inverse, destiné à coopérer avec un agent secondaire de rétention après une étape intermédiaire de cisaillement de la pâte à papier, ainsi que les procédés de fabrication de feuilles de papier, carton ou analogue, utilisant les agents selon l'invention ou le procédé selon l'invention, et les feuilles de papier, carton et analogues ainsi obtenues.The invention also relates to the new retention agents described above, characterized in that they consist of, or comprise, at least one (co) polymer of the type described, branched, prepared in reverse emulsion, intended to cooperate with a secondary retention agent after an intermediate step of shearing of the paper pulp, as well as the processes for manufacturing sheets of paper, cardboard or the like, using the agents according to the invention or the method according to the invention, and the sheets of paper, cardboard and the like thus obtained.
Ledit agent peut être utilisé soit en emulsion inversée à l'eau, soit en solution de la poudre obtenue par séchage de l'émulsion, comme décrit ci- dessus. Said agent can be used either as an inverted emulsion with water, or in solution of the powder obtained by drying the emulsion, as described above.
Tableau ( I ): tableau comparatif des résultats de l'exemple 1 (polymère seul)Table (I): comparative table of the results of Example 1 (polymer alone)
Figure imgf000020_0001
Figure imgf000020_0001
(en italique: polymère ramifié) ( la FO 4198 est de plus une poudre, obtenue par une polymérisation en gel) (in italics: branched polymer) (FO 4198 is also a powder, obtained by gel polymerization)
Tableau ( Il ): tableau comparatif des résultats de l'exemple 1 (polymère avec benton ite)Table (II): comparative table of the results of Example 1 (polymer with bentonite)
Figure imgf000021_0001
Figure imgf000021_0001
(en italique: polymère ramifié) ( la FO 4198 est de plus une poudre, obtenue par une polymérisation en gel) (in italics: branched polymer) (FO 4198 is also a powder, obtained by gel polymerization)
Tableau ( III ): tableau comparatif des résultats de l'exemple 2Table (III): comparative table of the results of Example 2
Figure imgf000022_0002
Figure imgf000022_0002
Figure imgf000022_0001
Figure imgf000022_0001

Claims

REVENDICATIONS
1. Procédé pour la fabrication d'une feuille de papier ou carton ou analogues, présentant des caractéristiques améliorées de rétention et d'égouttage, du type selon lequel on utilise un système dual de polymère acrylique et de bentonite ou un kaolin éventuellement traité comme agents primaire et secondaire, respectivement, de rétention, dont les introductions sont séparées par une étape de cisaillement de la suspension ou masse fibreuse ou pâte à papier, caractérisé en ce que ledit polymère est un (co)polymère acrylique ramifié et préparé sous la forme d'une emulsion inverse eau-dans-huile, utilisé soit en emulsion inversée à l'eau, soit en solution de la poudre obtenue par séchage de l'émulsion.1. Process for the manufacture of a sheet of paper or cardboard or the like, having improved retention and drainage characteristics, of the type according to which a dual system of acrylic polymer and bentonite or a kaolin optionally treated as agents is used primary and secondary, respectively, retention, the introductions of which are separated by a step of shearing the suspension or fibrous mass or paper pulp, characterized in that said polymer is a branched acrylic (co) polymer and prepared in the form of '' a water-in-oil reverse emulsion, used either as an inverted water emulsion or in solution of the powder obtained by drying the emulsion.
2. Procédé selon la revendication 1 , caractérisé en ce que le (co)polymère acrylique ramifié préparé en emulsion inverse est introduit dans la pâte à papier à une concentration de 0,03 à un pour mille (0,03 a 1 %o) en poids, soit de 30 à 1000 g/t, du poids sec de la suspension fibreuse de pâte à papier, de préférence 0,15 à 0,5 pour mille (0,15 à 0,5 %o) soit de 150 à 500 g/t-2. Method according to claim 1, characterized in that the branched acrylic (co) polymer prepared in reverse emulsion is introduced into the paper pulp at a concentration of 0.03 to one per thousand (0.03 to 1% o) by weight, ie from 30 to 1000 g / t, of the dry weight of the fibrous suspension of paper pulp, preferably 0.15 to 0.5 per thousand (0.15 to 0.5% o) or from 150 to 500 g / t-
3. Procédé selon la revendication 1 ou 2, caractérisé en ce que le (co)polymère acrylique ramifié préparé en emulsion inverse est un copolymere cationique d'acrylamide et d'un monomère éthylénique cationique non saturé, choisi dans le groupe comprenant l'acrylate de dimethylaminoethyl (ADAME), le methacrylate de dimethylaminoethyle (MADAME), quaternisés ou salifiés par différents acides et agents quaternisants, benzyle chlorure, méthyle chlorure, alkyl- ou aryle chlorures, diméthylsulfate, le chlorure de diméthyldiallylammonium (DADMAC), le chlorure d'acrylamidopropyltrimethylammonium (APTAC), et le chlorure de methacrylamidopropyltrimethylammonium (MAPTAC).3. Method according to claim 1 or 2, characterized in that the branched acrylic (co) polymer prepared in reverse emulsion is a cationic copolymer of acrylamide and of an unsaturated cationic ethylenic monomer, chosen from the group comprising acrylate of dimethylaminoethyl (ADAME), dimethylaminoethyl methacrylate (MADAME), quaternized or salified with different acids and quaternizing agents, benzyl chloride, methyl chloride, alkyl- or aryl chlorides, dimethylsulfate, dimethyldiallylammonium chloride (DADMAC), acrylamidopropyltrimethylammonium (APTAC), and methacrylamidopropyltrimethylammonium chloride (MAPTAC).
4. Procédé selon l'une quelconque des revendications 1 à 3, caractérisé en ce que le (co)polymère acrylique ramifié en emulsion inverse est ramifié par un agent de ramification constitue par un compose polyfonctionnel présentant au moins deux groupements réactifs choisis dans le groupe comprenant les doubles liaisons, les liaisons aldéhydes ou les liaisons epoxy.4. Method according to any one of claims 1 to 3, characterized in that the acrylic (co) polymer branched in reverse emulsion is branched by a branching agent constituted by a polyfunctional compound having at least two reactive groups chosen from the group comprising double bonds, aldehyde bonds or epoxy bonds.
5. Procédé selon l'une quelconque des revendications 1 à 4, caractérisé en ce que le (co)polymère acrylique ramifié en emulsion inverse est ramifié par un agent de ramification constitue par le methylènebisacrylamide (MBA).5. Method according to any one of claims 1 to 4, characterized in that the (co) acrylic polymer branched in reverse emulsion is branched by a branching agent consisting of methylenebisacrylamide (MBA).
6. Procédé selon la revendication 5, caractérisé en ce que le MBA est introduit à une concentration de 5 à 200 moles par million de moles de monomères.6. Method according to claim 5, characterized in that the MBA is introduced at a concentration of 5 to 200 moles per million moles of monomers.
7. Procédé selon la revendication 5 ou 6, caractérisé en ce que la bentonite est une bentonite semi-sodique, utilisée à raison de 0,1 a 0,5 pour cent (0,1 a 0,5 %) du poids sec de la suspension fibreuse.7. Method according to claim 5 or 6, characterized in that the bentonite is a semi-sodium bentonite, used at a rate of 0.1 to 0.5 percent (0.1 to 0.5%) of the dry weight of the fibrous suspension.
8. Procédé selon la revendication 5, 6 ou 7, caractérisé en ce que la pâte utilisée, contenant la charge est diluée, puis on ajoute le polymère comme agent de rétention principal, on effectue une étape de cisaillement comme par exemple dans la pompe de mélange ou « fan pump » puis on ajoute la bentonite comme agent de rétention secondaire.8. Method according to claim 5, 6 or 7, characterized in that the paste used, containing the filler is diluted, then the polymer is added as main retention agent, a shearing step is carried out as for example in the pump. mixture or "fan pump" then add bentonite as a secondary retention agent.
9. Procédé selon la revendication 8, caractérisé en ce que la quantité de polyacrylamide ramifié (ou plus généralement de (co)polymère acrylique ramifié) introduit soit en emulsion inverse eau-dans-huile inversée à l'eau, soit en solution de la poudre obtenue par séchage de l'émulsion, est comprise entre 0,03 et 1 %o, soit entre trente et mille grammes/tonne (30 et 1000 g/t) de pâte sèche9. Method according to claim 8, characterized in that the quantity of branched polyacrylamide (or more generally of branched acrylic (co) polymer) introduced either in reverse water-in-oil emulsion reversed with water, or in solution of the powder obtained by drying the emulsion, is between 0.03 and 1% o, or between thirty and a thousand grams / ton (30 and 1000 g / t) of dry paste
10. Procédé selon la revendication 8 ou 9 , caractérisé en ce que la quantité de polyacrylamide ramifié (ou plus généralement de (co)polymère acrylique ramifié) introduit soit en emulsion inverse eau-dans-huile inversée à l'eau, soit en solution de la poudre obtenue par séchage de l'émulsion, est comprise entre 0,15 et 0,5 %o (soit entre 150 et 500 g/t)10. Method according to claim 8 or 9, characterized in that the amount of branched polyacrylamide (or more generally of branched acrylic (co) polymer) introduced either in reverse water-in-oil inverse emulsion reversed with water, or in solution of the powder obtained by drying the emulsion, is between 0.15 and 0.5% o (i.e. between 150 and 500 g / t)
1 1. Procédé selon la revendication 8 , 9 ou 10 , caractérisé en ce que la bentonite est remplacée par du kaolin, éventuellement prétraité par un polyelectrolyte, comme agent de rétention secondaire. 1 1. Method according to claim 8, 9 or 10, characterized in that the bentonite is replaced by kaolin, optionally pretreated with a polyelectrolyte, as a secondary retention agent.
12. Procédé selon l'une quelconque des revendications 1 à 1 1 , caractérisé en ce que l'injection ou introduction du polymère ramifié préparé en emulsion inverse est effectuée (soit en emulsion inversée à l'eau, soit en solution de la poudre obtenue par séchage de l'émulsion) avant une étape de cisaillement dans la pâte à papier (ou masse fibreuse à flocculer) plus ou moins diluée selon la pratique de l'homme du métier, et généralement dans la pâte à papier diluée ou « thin stock », cad une pâte diluée à environ 0,7 - 1 ,5% de matières solides telles que fibres de cellulose, charges éventuelles, et les divers additifs usuels de la fabrication du papier.12. Method according to any one of claims 1 to 1 1, characterized in that the injection or introduction of the branched polymer prepared in reverse emulsion is carried out (either in reverse emulsion with water, or in solution of the powder obtained by drying the emulsion) before a shearing step in the paper pulp (or fibrous mass to be flocculated) more or less diluted according to the practice of a person skilled in the art, and generally in the diluted paper pulp or “thin stock ”, Ie a pulp diluted to approximately 0.7 - 1.5% of solid matter such as cellulose fibers, possible fillers, and the various usual additives for papermaking.
13. Procédé selon l'une quelconque des revendications 1 à 12, caractérisé en ce que on introduit une partie du polymère ramifié en emulsion au niveau de l'étape de préparation de la pâte épaisse ou « thick stock » à env. 5 % ou plus de matières solides, ou même au niveau de la préparation de la pâte épaisse avant une étape de cisaillement .13. Method according to any one of claims 1 to 12, characterized in that part of the branched polymer emulsion is introduced at the stage of preparation of the thick paste or "thick stock" at approx. 5% or more solids, or even in the preparation of the thick dough before a shearing step.
14. Nouvel agent de rétention pour la fabrication d'une feuille de papier, carton ou analogue, caractérisé en ce qu'il comprend un polyacrylamide ramifié (ou plus généralement un (co)polymère acrylique ramifié) en emulsion inverse (ou eau-dans-huile) (soit en emulsion inverse dissoute ou « inversée » à l'eau, soit en solution de la poudre obtenue par séchage de l'émulsion inverse, notamment par séchage par pulvérisation).14. New retention agent for the manufacture of a sheet of paper, cardboard or the like, characterized in that it comprises a branched polyacrylamide (or more generally a branched acrylic (co) polymer) in reverse emulsion (or water-in - oil) (either in dissolved inverse emulsion or "inverted" with water, or in solution of the powder obtained by drying the inverse emulsion, in particular by spray drying).
15. Nouvel agent de rétention pour la fabrication d'une feuille de papier, carton ou analogue, selon la revendication 14, caractérisé en ce que l'agent de ramification est un agent de ramification constitué par un composé polyfonctionnel présentant au moins deux groupements réactifs choisis dans le groupe comprenant les doubles liaisons, les liaisons aldéhydes ou les liaisons epoxy, notamment le méthylène bis acrylamide (MBA).15. New retention agent for the manufacture of a sheet of paper, cardboard or the like, according to claim 14, characterized in that the branching agent is a branching agent consisting of a polyfunctional compound having at least two reactive groups chosen from the group comprising double bonds, aldehyde bonds or epoxy bonds, in particular methylene bis acrylamide (MBA).
16. Nouvel agent de rétention pour la fabrication d'une feuille de papier, carton ou analogue, selon la revendication 15, caractérisé en ce que l'agent de ramification est introduit a raison de cinq a deux cents (5 a 200) moles par million de moles de monomères, de préférence 5 à 50.16. New retention agent for the manufacture of a sheet of paper, cardboard or the like, according to claim 15, characterized in that the agent branching is introduced at a rate of five to two hundred (5 to 200) moles per million moles of monomers, preferably 5 to 50.
17. Nouvel agent de rétention pour la fabrication d'une feuille de papier, carton ou analogue, selon la revendication 14, 15 ou 16, caractérisé en ce que le polyacrylamide ramifié est un copolymere cationique d'acrylamide et d'un monomère éthylénique cationique non saturé, choisi dans le groupe comprenant l'acrylate de dimethylaminoethyl (ADAME), le methacrylate de dimethylaminoethyle (MADAME), quaternisés ou salifiés_par différents acides et agents quaternisants, benzyle chlorure, méthyle chlorure, alkyl- ou aryle chlorures, diméthylsulfate, le chlorure de diméthyldiallylammonium (DADMAC), le chlorure d'acrylamidopropyltrimethylammonium (APTAC), et le chlorure de methacrylamidopropyltrimethylammonium (MAPTAC).17. New retention agent for the manufacture of a sheet of paper, cardboard or the like, according to claim 14, 15 or 16, characterized in that the branched polyacrylamide is a cationic copolymer of acrylamide and of a cationic ethylenic monomer unsaturated, chosen from the group comprising dimethylaminoethyl acrylate (ADAME), dimethylaminoethyl methacrylate (MADAME), quaternized or salified by different acids and quaternizing agents, benzyl chloride, methyl chloride, alkyl- or aryl chlorides, dimethylsulfate, chloride dimethyldiallylammonium (DADMAC), acrylamide propyltrimethylammonium chloride (APTAC), and methacrylamidopropyltrimethylammonium chloride (MAPTAC).
18. Nouvel agent de rétention pour la fabrication d'une feuille de papier, carton ou analogue, selon l'une quelconque des revendications 14 à 17, caractérisé en ce que sa viscosité UL est > 3.18. New retention agent for the manufacture of a sheet of paper, cardboard or the like, according to any one of claims 14 to 17, characterized in that its viscosity UL is> 3.
19. Nouvel agent de rétention pour la fabrication d'une feuille de papier, carton ou analogue, selon l'une quelconque des revendications 14 à 18, caractérisé en ce que sa viscosité UL est > 3,5.19. New retention agent for the manufacture of a sheet of paper, cardboard or the like, according to any one of claims 14 to 18, characterized in that its viscosity UL is> 3.5.
20. Nouvel agent de rétention pour la fabrication d'une feuille de papier, carton ou analogue, selon l'une quelconque des revendications 14 à 19, caractérisé en ce que sa viscosité UL est > 4 .20. New retention agent for the manufacture of a sheet of paper, cardboard or the like, according to any one of claims 14 to 19, characterized in that its viscosity UL is> 4.
21 . Nouvel agent de rétention pour la fabrication d'une feuille de papier, carton ou analogue, selon l'une quelconque des revendications 14 à 20, caractérisé en ce qu'il est « moyennement ramifié » , par exemple à 10 ppm de ramifiant par rapport à la matière active.21. New retention agent for the manufacture of a sheet of paper, cardboard or the like, according to any one of Claims 14 to 20, characterized in that it is "moderately branched", for example at 10 ppm of branching agent relative to to the active ingredient.
22. Feuille de papier, carton ou analogue, caractérisée en ce qu'elle est obtenue avec utilisation d'un agent de rétention selon l'une quelconque des revendications 14 à 21. 22. Sheet of paper, cardboard or the like, characterized in that it is obtained with the use of a retention agent according to any one of claims 14 to 21.
23. Feuille de papier, carton ou analogue, caractérisée en ce qu'elle est obtenue avec utilisation d'un procédé selon l'une quelconque des revendications 1 à 13. 23. Sheet of paper, paperboard or the like, characterized in that it is obtained using a method according to one of claims 1 to 13.
PCT/FR1999/001278 1998-06-04 1999-06-01 Method for making paper and cardboard and retention and dewatering agents WO1999063159A1 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
AT99923647T ATE254693T1 (en) 1998-06-04 1999-06-01 METHOD FOR PRODUCING PAPER AND CARDBOARD, AND RETENTION AND DRAINAGE AIDS
DE69912954T DE69912954T3 (en) 1998-06-04 1999-06-01 METHOD FOR PRODUCING PAPER AND PAPER
JP2000552347A JP4699608B2 (en) 1998-06-04 1999-06-01 Paper manufacturing method
AU40439/99A AU4043999A (en) 1998-06-04 1999-06-01 Method for making paper and cardboard and retention and dewatering agents
CA002334196A CA2334196C (en) 1998-06-04 1999-06-01 Method for making paper and cardboard and retention and dewatering agents
EP99923647A EP1092064B9 (en) 1998-06-04 1999-06-01 Method for making paper and cardboard
US11/338,762 US20060243407A1 (en) 1998-06-04 2006-01-25 Paper and paperboard production process and corresponding novel retention and drainage aids, and papers and paperboards thus obtained
US12/511,044 US20090283232A1 (en) 1998-06-04 2009-07-28 Paper and paperboard production process and corresponding novel retention and drainage aids, and papers and paperboards thus obtained

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FR9807144A FR2779452B1 (en) 1998-06-04 1998-06-04 PROCESS FOR PRODUCING PAPER AND CARDBOARD AND NOVEL RETENTION AND DRIPPING AGENTS THEREOF, AND PAPER AND CARDBOARD THUS OBTAINED
FR98/07144 1998-06-04

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EP1475476A1 (en) * 2003-05-05 2004-11-10 German Vergara Lopez Process for improving retention and drainage in the manufacturing of paper, paperboard, cardboard
US7306701B2 (en) 2002-08-07 2007-12-11 Basf Aktiengesellschaft Production of paper, board and cardboard
DE102008000811A1 (en) 2007-03-29 2008-10-09 Basf Se Preparing paper, paperboard and cardboard, comprises shearing the paper material, adding ultrasound treated microparticle system and fine-particle inorganic component to the paper material and dewatering the paper material to form sheets
US7815771B2 (en) * 2004-04-29 2010-10-19 Snf S.A.S. Process for the manufacture of paper and board
US7998314B2 (en) 2004-12-22 2011-08-16 Basf Aktiengesellschaft Method for the production of paper, cardboard and card
US8029647B2 (en) 2004-09-10 2011-10-04 Basf Aktiengesellschaft Method for the production of paper, paperboard and cardboard
US8394237B2 (en) 2008-09-02 2013-03-12 BASF SE Ludwigshafen Method for manufacturing paper, cardboard and paperboard using endo-beta-1,4-glucanases as dewatering means
US20140367059A1 (en) * 2012-02-01 2014-12-18 Basf Se Process for the manufacture of paper and paperboard
US11572455B2 (en) 2017-10-12 2023-02-07 Si Group, Inc. Antidegradant blend

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PL3199218T3 (en) 2009-09-15 2020-04-30 Suncor Energy Inc. Process for drying oil sand mature fine tailings
US9909070B2 (en) 2009-09-15 2018-03-06 Suncor Energy Inc. Process for flocculating and dewatering oil sand mature fine tailings
US9068776B2 (en) 2009-10-30 2015-06-30 Suncor Energy Inc. Depositing and farming methods for drying oil sand mature fine tailings

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US7306701B2 (en) 2002-08-07 2007-12-11 Basf Aktiengesellschaft Production of paper, board and cardboard
EP1475476A1 (en) * 2003-05-05 2004-11-10 German Vergara Lopez Process for improving retention and drainage in the manufacturing of paper, paperboard, cardboard
US7815771B2 (en) * 2004-04-29 2010-10-19 Snf S.A.S. Process for the manufacture of paper and board
US8029647B2 (en) 2004-09-10 2011-10-04 Basf Aktiengesellschaft Method for the production of paper, paperboard and cardboard
US7998314B2 (en) 2004-12-22 2011-08-16 Basf Aktiengesellschaft Method for the production of paper, cardboard and card
DE102008000811A1 (en) 2007-03-29 2008-10-09 Basf Se Preparing paper, paperboard and cardboard, comprises shearing the paper material, adding ultrasound treated microparticle system and fine-particle inorganic component to the paper material and dewatering the paper material to form sheets
US8394237B2 (en) 2008-09-02 2013-03-12 BASF SE Ludwigshafen Method for manufacturing paper, cardboard and paperboard using endo-beta-1,4-glucanases as dewatering means
US20140367059A1 (en) * 2012-02-01 2014-12-18 Basf Se Process for the manufacture of paper and paperboard
US9404223B2 (en) * 2012-02-01 2016-08-02 Basf Se Process for the manufacture of paper and paperboard
US11572455B2 (en) 2017-10-12 2023-02-07 Si Group, Inc. Antidegradant blend

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DE69912954T3 (en) 2010-01-28
EP1092064A1 (en) 2001-04-18
FR2779452A1 (en) 1999-12-10
KR100685533B1 (en) 2007-02-22
KR20010052553A (en) 2001-06-25
FR2779452B1 (en) 2000-08-11
EP1092064B2 (en) 2009-04-22
ATE254693T1 (en) 2003-12-15
EP1092064B9 (en) 2009-10-21
AU4043999A (en) 1999-12-20
CA2334196C (en) 2008-07-15
DE69912954T2 (en) 2004-11-11
JP2002517626A (en) 2002-06-18
CA2334196A1 (en) 1999-12-09
DE69912954D1 (en) 2003-12-24
JP4699608B2 (en) 2011-06-15
EP1092064B1 (en) 2003-11-19

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