WO1999053119A1 - Method and apparatus for enhancing adhesion between barrier layer and metal layer formed by plating - Google Patents
Method and apparatus for enhancing adhesion between barrier layer and metal layer formed by plating Download PDFInfo
- Publication number
- WO1999053119A1 WO1999053119A1 PCT/US1999/007906 US9907906W WO9953119A1 WO 1999053119 A1 WO1999053119 A1 WO 1999053119A1 US 9907906 W US9907906 W US 9907906W WO 9953119 A1 WO9953119 A1 WO 9953119A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plating
- barrier layer
- wafer
- glue layer
- layer
- Prior art date
Links
- 238000007747 plating Methods 0.000 title claims abstract description 72
- 230000004888 barrier function Effects 0.000 title claims abstract description 59
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 55
- 239000002184 metal Substances 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims description 66
- 230000002708 enhancing effect Effects 0.000 title claims description 13
- 239000003292 glue Substances 0.000 claims abstract description 60
- 238000004381 surface treatment Methods 0.000 claims abstract description 38
- 238000004140 cleaning Methods 0.000 claims abstract description 20
- 230000008021 deposition Effects 0.000 claims abstract description 18
- 239000010949 copper Substances 0.000 claims description 44
- 239000000126 substance Substances 0.000 claims description 27
- 229910052802 copper Inorganic materials 0.000 claims description 26
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 25
- 239000010408 film Substances 0.000 claims description 22
- 238000000151 deposition Methods 0.000 claims description 21
- 150000002500 ions Chemical group 0.000 claims description 19
- 238000007598 dipping method Methods 0.000 claims description 17
- 238000001035 drying Methods 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 15
- 238000009713 electroplating Methods 0.000 claims description 14
- 238000005229 chemical vapour deposition Methods 0.000 claims description 10
- 239000000758 substrate Substances 0.000 claims description 10
- 238000007654 immersion Methods 0.000 claims description 8
- 238000007772 electroless plating Methods 0.000 claims description 7
- 239000010409 thin film Substances 0.000 claims description 6
- 239000007789 gas Substances 0.000 claims description 3
- 101100491597 Neurospora crassa (strain ATCC 24698 / 74-OR23-1A / CBS 708.71 / DSM 1257 / FGSC 987) arg-6 gene Proteins 0.000 claims 1
- 239000003792 electrolyte Substances 0.000 abstract description 4
- 238000005530 etching Methods 0.000 abstract description 3
- 238000009428 plumbing Methods 0.000 abstract description 3
- 239000004065 semiconductor Substances 0.000 abstract description 3
- 239000007791 liquid phase Substances 0.000 abstract 1
- 239000012808 vapor phase Substances 0.000 abstract 1
- 238000005240 physical vapour deposition Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 7
- 230000004913 activation Effects 0.000 description 7
- 229910045601 alloy Inorganic materials 0.000 description 7
- 239000000956 alloy Substances 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 6
- 238000009832 plasma treatment Methods 0.000 description 6
- 239000011701 zinc Substances 0.000 description 6
- 239000010931 gold Substances 0.000 description 5
- 150000002739 metals Chemical class 0.000 description 5
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 5
- 229910052725 zinc Inorganic materials 0.000 description 5
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 4
- 229910052737 gold Inorganic materials 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 230000006911 nucleation Effects 0.000 description 4
- 238000010899 nucleation Methods 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 3
- 238000009954 braiding Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- 239000010948 rhodium Substances 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 238000003486 chemical etching Methods 0.000 description 2
- 229910052681 coesite Inorganic materials 0.000 description 2
- 229910000365 copper sulfate Inorganic materials 0.000 description 2
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 2
- 229910052906 cristobalite Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052763 palladium Inorganic materials 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 229910052703 rhodium Inorganic materials 0.000 description 2
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 229910052682 stishovite Inorganic materials 0.000 description 2
- 229910052905 tridymite Inorganic materials 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- YZCKVEUIGOORGS-UHFFFAOYSA-N Hydrogen atom Chemical compound [H] YZCKVEUIGOORGS-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- WAEMQWOKJMHJLA-UHFFFAOYSA-N Manganese(2+) Chemical compound [Mn+2] WAEMQWOKJMHJLA-UHFFFAOYSA-N 0.000 description 1
- NPYPAHLBTDXSSS-UHFFFAOYSA-N Potassium ion Chemical compound [K+] NPYPAHLBTDXSSS-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 239000004964 aerogel Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- -1 copper metals Chemical class 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/1851—Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/1851—Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material
- C23C18/1862—Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material by radiant energy
- C23C18/1868—Radiation, e.g. UV, laser
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/1851—Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material
- C23C18/1872—Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material by chemical pretreatment
- C23C18/1875—Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material by chemical pretreatment only one step pretreatment
- C23C18/1879—Use of metal, e.g. activation, sensitisation with noble metals
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/1851—Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material
- C23C18/1872—Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material by chemical pretreatment
- C23C18/1875—Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material by chemical pretreatment only one step pretreatment
- C23C18/1882—Use of organic or inorganic compounds other than metals, e.g. activation, sensitisation with polymers
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/1851—Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material
- C23C18/1872—Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material by chemical pretreatment
- C23C18/1886—Multistep pretreatment
- C23C18/1889—Multistep pretreatment with use of metal first
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/34—Pretreatment of metallic surfaces to be electroplated
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
- H01L21/283—Deposition of conductive or insulating materials for electrodes conducting electric current
- H01L21/288—Deposition of conductive or insulating materials for electrodes conducting electric current from a liquid, e.g. electrolytic deposition
- H01L21/2885—Deposition of conductive or insulating materials for electrodes conducting electric current from a liquid, e.g. electrolytic deposition using an external electrical current, i.e. electro-deposition
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
- H01L21/283—Deposition of conductive or insulating materials for electrodes conducting electric current
- H01L21/285—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation
- H01L21/28506—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers
- H01L21/28512—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers on semiconductor bodies comprising elements of Group IV of the Periodic Table
- H01L21/28568—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers on semiconductor bodies comprising elements of Group IV of the Periodic Table the conductive layers comprising transition metals
Definitions
- This invention relates to a method and apparatus for enhancing adhesion between barrier layer and metal layer formed by plating.
- the interconnect delay is larger than device gate delay for 0.18 ⁇ m generation device if aluminum (Al) and SiO2 is still being used.
- Al aluminum
- SiO2 SiO2
- copper and low k dielectric are possible solution. Copper/low k interconnects provide several advantages over traditional Al/SiO2 approaches, including the ability to significantly reduce the interconnect delay, while also reduce the number of level of metal required, minimizing power dissipation and reducing manufacturing costs. Copper offers improved reliability in that its resistance to electromigration is much better than aluminum's.
- a variety of techniques have been developed to deposit copper, ranging from traditional PVD and CVD techniques to new electroplating methods.
- PVD Cu associates with cusping problem, which results in void when filling small gap ( ⁇ 0.18 ⁇ m) with a large aspect ratio.
- the CVD Cu has high impurity incorporated inside the film during deposition, which needs a high temperature annealing to drive out the impurity in order to obtain a low resistivity Cu film.
- Only the electroplating Cu can provide both low resistivity and excellent gap filling capability at the same time.
- Another important factor is the cost, the cost of the electroplating tool is two third or half of that of PVD and CVD tool.
- low process temperature (30 to 60 °C) of the electroplating Cu is mostly favored by low k dielectric (polymer, xerogels and aerogels) in succeeding generation of device.
- Electroplating Cu have been used in printing board, bump plating in chip package, magnetic head industry for many years.
- density of plating current flow to periphery of wafer is greater than that to center of wafer. This causes higher plating rate at periphery than at center of wafer.
- U.S. Pat. No.4, 304,841 to Grandia et al. disclosed a diffuser being put between substrate and anode in order to obtain uniform plating current flow and electrolyte flow to substrate.
- U.S. Pat. No. 5,443,707 to Mori disclosed a method to manipulate plating current by shrinking the size of anode.
- 5,421,987 to Tzanavaras disclosed a rotation anode with multiple jet nozzles to obtain uniform and high plating rate.
- U.S. Pat. No. 5,670,034 to Lowery disclosed a transversely reciprocating anode in front of rotation wafer to improve plating thickness uniformity.
- U.S. Pat. No. 5,820,581 to Ang disclosed a thief ring powered by separate power supply to manipulate the plating current distribution across the wafer.
- Cu seed layer prior to the Cu plating is on the top of the diffusion barrier.
- This Cu seed layer is deposited either by physical vapor deposition (PVD), or chemical vapor deposition (CV D).
- PVD Cu associates with cusping problem that results in void when filling small gap ( ⁇ 0.18 ⁇ m) with a large aspect ratio by succeeding Cu electroplating.
- the CVD Cu has high impurity incorporated inside the film during deposition, which needs a high temperature annealing to drive out the impurity in order to obtain a low resistivity Cu seed layer. As device feature size shrinks this Cu seed layer will become larger problem. Also, deposition of Cu seed layer adds additional process, which increases IC fabrication cost.
- CVD chemical vapor deposition
- PVD physical vapor deposition
- another method for enhancing adhesion between barrier layer and the plated metal layer compromising: 1) depositing a glue layer on the barrier layer by using CVD method, PVD method, electroplating method, or electroless plating method; and 2) plating metal film on the glue layer; and 3) cleaning and drying the wafer.
- Method 3 Glue Layer Deposition. Pre-surface Treatment, and then Plating Metal Film
- another method for enhancing adhesion between barrier layer and the plated metal layer compromising: 1) depositing a glue layer on the barrier layer by using CVD method, PVD method, electroplating method, immersion plating method, or electroless plating method; and 2) performing pre-surface treatment to the glue layer by using plasma, ion irradiation, chemical vapor exposure, or chemical vapor dipping; and 3) plating metal film on the treated glue layer; and 3) cleaning and drying the wafer.
- Apparatus 1 Pre-surface Treatment Module combining with Plating Module and Cleaning/Drving Module
- a apparatus for plating thin film directly on a substrate with a barrier layer on top compromising: pre-surface treatment module; plating modules, cleaning/drying modules, wafer cassettes, wafer transferring system, and control hardware and software.
- Apparatus 2 Glue Layer Deposition Module combining with Plating Module and Cleaning/Drying Module
- another apparatus for plating thin film directly on a substrate with a barrier layer on top compromising: glue layer deposition module; plating modules, cleaning/drying modules, wafer cassettes, wafer transferring system, and control hardware and software.
- Apparatus 3 Glue Layer Deposition Module and Pre-surface Treatment Module combining with Plating Module and Cleaning/Drying Module
- another apparatus for plating thin film directly on a substrate with a barrier layer on top compromising: glue layer deposition module; pre-surface treatment module; plating modules, cleaning/drying modules, wafer cassettes, wafer transferring system, and control hardware and software.
- Fig. 1 shows a flow chart of process for enhancing adhesion through pre-surface treatment
- Fig.2 shows a block diagram of four kinds of pre-surface treatment methods
- Fig. 3 shows a flow chart of process for enhancing adhesion through inserting a glue layer
- Fig. 4 shows a block diagram of four kinds of methods to deposit glue layer on barrier layer.
- Fig. 5 shows a flow chart of process for enhancing adhesion through inserting a glue layer and pre-surface treatment
- Fig. 6 shows top and side cross-sectional views of plating system of this invention
- Fig. 1 shows process flow of enhancing adhesion through pre-surface treatment in accordance with the present invention.
- the pre-surface treatment is performed after barrier layer formation and prior to plating step.
- barrier layer can be activated through plasma exposure.
- gas for generating plasma can be chosen from SF 6 , C 2 F 3 , Ar, and C12.
- the central idea is to generate activation sites or dangling bond through physical and chemical bombardment on the surface.
- the bias voltage, plasma density, and exposure time can be varied to achieve high density of activation sites and lowest damage to barrier layer.
- Plasma sources can be chosen from low-pressure plasma, high-density plasma, and silent discharge plasma.
- Plasma source low-pressure plasma source, pressure range 0.05 to 1 torr Gas: Ar, flow range: 1 to 100 seem; SF6 range: 1 to 10 seem Plasma power: 100 Watts to 500 Watts Treatment time: 10 seconds to 100 seconds.
- the ion irradiation can be used to treat surface of the barrier layer.
- the ion can be chosen from, ArX Cl ⁇ F " , N 2 + , Cu + and so on.
- the energy and flux can be varied to control the density of activation sites and damage range of barrier layer.
- the energy of ion should be in/under the range of sputtering threshold of atoms forming barrier layers.
- Ion energy 100 eV to 5000 eV
- chemical vapor instead of plasma and ion irradiation, chemical vapor also can be used to activate the surface of barrier layer.
- the central idea is to generate activation sites or dangling bond through chemical reaction or etching.
- Vapor can be chosen from HF, HC1, or any other chemicals, which can generate activation or nucleation sites on surface of barrier layer.
- the chemical vapor concentration, vapor flow speed, and exposure time are variables to control the nucleation density, surface etching rate.
- the objective is to activate surface without changing barrier layer either in property and physical dimension.
- Vapor flow rate 1 to 20 slm
- Substrate temperature 20 °C to 500 °C
- Exposure time 20 seconds to 200 seconds
- chemical liquid dipping can be used to activate the surface of barrier layer.
- the objective is to generate activation sites or dangling bond through chemical reaction or etching.
- Chemicals can be chosen from HF, HCl, and any other chemicals, which can generate activation or nucleation sites on surface of barrier layer.
- the chemical concentration, solution flow speed, and dipping time are variables to control the nucleation density, surface etching rate.
- Barrier layer surface can be treated by combination of above methods for obtaining optima results. For instance, plasma treatment first, then chemical vapor exposure, or plasma treatment first, then chemical liquid dipping, or chemical exposure first, then plasma treatment, or chemical liquid dipping first, then ion irradiation.
- the glue layer can be inserted between the barrier layer and the metal layer.
- the glue layer itself has a good adhesion with both barrier layer and metal film.
- Most of glue layers are selected from metals and their alloys. There are two category of glue layer described as follows.
- the process sequence is first to put a thin glue layer (less than 50 nm) on the barrier layer (for instance TiN) by using CVD method, PVD method, electroplating method, or electroless plating method as shown in Fig. 4. Then to dip the wafer into copper salt solution (CuSiO4 + H2SiO4). The part of glue metal passes into solution and is replaced by Copper.
- the coatings are extremely thin (less than 25 nm) and can not be built up, since further displacement ceases once the substrate surface is covered with Cu.
- the standard electrode potentials of some metals are shown in following Table 1.
- glue layer all metals having lower electrode potential than that of copper can used to form glue layer, however, considering low resistivity, low diffusivity, Aluminum, Zinc, Nickel, Chromium, and their alloys with other metals are preferred.
- Example 4 Glue layer: Ni, thickness of 20 nm, deposited by PVD.
- Immersion plating solution copper sulfate: 67 g/L, sulfuric acid: 170 g/L Temperature: 20 °C to 15 °C Immersion plating time: 10 to 100 seconds
- the central idea is to put metal having higher electrode potential on barrier layer to enhance the adhesion between barrier layer and copper.
- the glue layer can be chosen from Silver, Rhodium, Palladium, Platinum, Titanium, Tantalum, Gold and their alloy.
- the glue layer deposition method can be CVD, PVD, electroplating, or electroless plating as shown in Fig. 4.
- the thickness of glue layer is in the range of 2 nm to 100 nm, and preferred 10 nm to 50 nm.
- glue layers are easily oxidized or their surfaces are too smooth.
- the oxidized layer should be taken away and surface should be roughed prior to copper plating.
- aluminum, stainless steel, and chromium have
- Pre-surface treatment can be done in the same bath of plating.
- HCl can be added into sulfuric bath.
- HCl in the bath dissolves the TiO2 film, after the virgin surface of Ti is formed, copper can be electroplated on the glue layer.
- alkali present chemically dissolves the aluminum oxide film, as soon as the virgin surface of aluminum is formed, immersion copper deposition begins.
- Glue layer 20 nm Ni deposited by PVD Dipping liquid: 5 to 20% HCl Dipping time: 1 to 10 minutes
- Dipping liquid temperature 20 °C to 80 °C
- Glue layer 20 nm Ti deposited by PVD Dipping liquid: 5 to 20% HCl Dipping time: 1 to 10 minutes Dipping liquid temperature: 20 °C to 80 °C
- Fig. 6 is a schematic view of one embodiment of the plating system for plating conductive film on semiconductor wafer in accordance with the present invention. It is a stand-alone, fully computer controlled system with automatic wafer transfer, cleaning module with wafer dry-in and dry-out capability. It consists of one stacked glue layer depostion chamber 310, one stacked pre-surface treatment chamber 312, five stacked plating bathes 300, 302, 304, 306, 308, three stacked cleaning/dry chambers 314, 316, 318, robot 322, wafer cassette 321, 322, electrolyte tank 36 and plumbing box 330.
- Plating bath 300 consists of anodes, power supplies, cylindrical wall or tube, wafer chuck, driving means to rotating or oscillating wafer during plating process. Electrolyte tank 36 includes temperature control set.
- Pluming box 330 consists of pump, LMFCs, valves, filter, and plumbing.
- the plating system further consists of computer control hardware, and operation software package. Operation process sequence is described
- Step A Load wafer cassette 320, 321 by manual or robot.
- Step B Select recipe and push run button
- Step C Control software start to initialize the system including checking all system parameters within specification, and no any alarm existing in the system.
- Step D After completing the initialization, robot 322 picks up a wafer from cassette 320 or 321 and send to glue layer deposition chamber 310.
- Step E Deposit glue layer on the wafer
- Step F After finishing deposition, robot 322 pick up the deposited wafer from the chamber 310, and transport it to pre-surface treatment chamber 312.
- Step G Perform surface treatment on the glue layer.
- Step H After finishing surface treatment, robot 322 pick up the wafer from the chamber 312, and transport it to one of plating bathes (300, 302, 304, 306, or 308).
- Step I Perform plating
- Step J After finishing plating, robot 322 pick up the plated wafer from the plating bath, and transport it to one of cleaning/drying chamber (314, 316, or 318)
- Step K Cleaning the plated wafer.
- Step L Dry the plated wafer through spin-fry and/or N 2 purge
- Step M Robot 322 picks up the dried wafer and transport to cassette 320 or 321.
- glue layer deposition chamber 310 can be CVD chamber, PVD chamber, electroplating chamber, or electroless plating chamber.
- pre-treatment chamber can be plasma treatment chamber, ion irradiation chamber, chemical vapor exposure chamber, or chemical liquid dipping chamber.
- glue layer deposition chamber or pre-surface treatment chamber can be eliminated.
- system consists of the glue layer deposition module, the plating module and the cleaning/drying module, or consists of pre-surface treatment module, plating modules and cleaning/drying module.
- the plating metal can be Silver, Aluminum, Gold, and their alloy with other metal.
- Plating metal also can be any other metal and alloy which can be used to form inteconnector in IC chip.
- Plating mentioned above can be electroplating, or electroless plating.
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Abstract
Description
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AU35535/99A AU3553599A (en) | 1998-04-13 | 1999-04-12 | Method and apparatus for enhancing adhesion between barrier layer and metal layer formed by plating |
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US8160198P | 1998-04-13 | 1998-04-13 | |
US60/081,601 | 1998-04-13 |
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Cited By (12)
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EP1263022A1 (en) * | 2001-05-31 | 2002-12-04 | S.E.S. Company Limited | Substrate cleaning system |
US6561873B2 (en) | 2000-02-17 | 2003-05-13 | Applied Materials, Inc. | Method and apparatus for enhanced CMP using metals having reductive properties |
US6848970B2 (en) | 2002-09-16 | 2005-02-01 | Applied Materials, Inc. | Process control in electrochemically assisted planarization |
WO2005123988A1 (en) * | 2004-06-10 | 2005-12-29 | Applied Materials, Inc. | Method of barrier layer surface treatment to enable direct copper plating on barrier metal |
US7066800B2 (en) | 2000-02-17 | 2006-06-27 | Applied Materials Inc. | Conductive polishing article for electrochemical mechanical polishing |
US7077725B2 (en) | 1999-11-29 | 2006-07-18 | Applied Materials, Inc. | Advanced electrolytic polish (AEP) assisted metal wafer planarization method and apparatus |
US7135404B2 (en) | 2002-01-10 | 2006-11-14 | Semitool, Inc. | Method for applying metal features onto barrier layers using electrochemical deposition |
US7842169B2 (en) | 2003-03-04 | 2010-11-30 | Applied Materials, Inc. | Method and apparatus for local polishing control |
US8123926B2 (en) | 1999-04-13 | 2012-02-28 | Applied Materials, Inc. | Electrolytic copper process using anion permeable barrier |
US8236159B2 (en) | 1999-04-13 | 2012-08-07 | Applied Materials Inc. | Electrolytic process using cation permeable barrier |
JP2013122088A (en) * | 2011-11-07 | 2013-06-20 | Nagoya Univ | Treatment method for metal supporting, production method, substrate for metal supporting, and treatment apparatus for metal supporting |
US8852417B2 (en) | 1999-04-13 | 2014-10-07 | Applied Materials, Inc. | Electrolytic process using anion permeable barrier |
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US8236159B2 (en) | 1999-04-13 | 2012-08-07 | Applied Materials Inc. | Electrolytic process using cation permeable barrier |
US9234293B2 (en) | 1999-04-13 | 2016-01-12 | Applied Materials, Inc. | Electrolytic copper process using anion permeable barrier |
US8961771B2 (en) | 1999-04-13 | 2015-02-24 | Applied Materials, Inc. | Electrolytic process using cation permeable barrier |
US8852417B2 (en) | 1999-04-13 | 2014-10-07 | Applied Materials, Inc. | Electrolytic process using anion permeable barrier |
US8123926B2 (en) | 1999-04-13 | 2012-02-28 | Applied Materials, Inc. | Electrolytic copper process using anion permeable barrier |
US7077725B2 (en) | 1999-11-29 | 2006-07-18 | Applied Materials, Inc. | Advanced electrolytic polish (AEP) assisted metal wafer planarization method and apparatus |
US6561873B2 (en) | 2000-02-17 | 2003-05-13 | Applied Materials, Inc. | Method and apparatus for enhanced CMP using metals having reductive properties |
US7066800B2 (en) | 2000-02-17 | 2006-06-27 | Applied Materials Inc. | Conductive polishing article for electrochemical mechanical polishing |
EP1263022A1 (en) * | 2001-05-31 | 2002-12-04 | S.E.S. Company Limited | Substrate cleaning system |
US7135404B2 (en) | 2002-01-10 | 2006-11-14 | Semitool, Inc. | Method for applying metal features onto barrier layers using electrochemical deposition |
US6848970B2 (en) | 2002-09-16 | 2005-02-01 | Applied Materials, Inc. | Process control in electrochemically assisted planarization |
US7842169B2 (en) | 2003-03-04 | 2010-11-30 | Applied Materials, Inc. | Method and apparatus for local polishing control |
WO2005123988A1 (en) * | 2004-06-10 | 2005-12-29 | Applied Materials, Inc. | Method of barrier layer surface treatment to enable direct copper plating on barrier metal |
JP2013122088A (en) * | 2011-11-07 | 2013-06-20 | Nagoya Univ | Treatment method for metal supporting, production method, substrate for metal supporting, and treatment apparatus for metal supporting |
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