WO1995031031A2 - Method and apparatus for manufacturing armatures - Google Patents
Method and apparatus for manufacturing armatures Download PDFInfo
- Publication number
- WO1995031031A2 WO1995031031A2 PCT/US1995/005335 US9505335W WO9531031A2 WO 1995031031 A2 WO1995031031 A2 WO 1995031031A2 US 9505335 W US9505335 W US 9505335W WO 9531031 A2 WO9531031 A2 WO 9531031A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- shaft
- armature
- support
- stack
- ram
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 22
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 238000003475 lamination Methods 0.000 claims abstract description 57
- 230000000712 assembly Effects 0.000 claims abstract description 19
- 238000000429 assembly Methods 0.000 claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims description 19
- 230000005484 gravity Effects 0.000 claims description 2
- 238000001514 detection method Methods 0.000 claims 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/04—Balancing means
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/028—Fastening stator or rotor bodies to casings, supports, shafts or hubs
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/16—Centring rotors within the stators
- H02K15/165—Balancing the rotors
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/06—Means for converting reciprocating motion into rotary motion or vice versa
- H02K7/075—Means for converting reciprocating motion into rotary motion or vice versa using crankshafts or eccentrics
Definitions
- This invention relates to a method and apparatus for manufacturing armatures, and particularly for rotationally orienting the shaft of an electric motor armature and more particularly an armature shaft having an axially extending cam body integrally formed thereon, and for rotationally orienting a stack of laminations to be assembled on the armature shaft.
- This invention also relates to an armature support pallet used for conveying parts of electric motor armatures while they are being manufactured.
- an armature shaft and lamination assembly machine is used to press an armature shaft into an aperture in the middle of a stack of slotted laminations made from iron or other metal and that form the core of the armature.
- Armature shafts are normally formed as solid round rods so that there is typically no concern with regard to the rotational position of the armature shaft about its axis.
- Certain armature shafts have integrally-formed cam bodies extending axially from one of their ends. To assist in balancing such an armature shaft to avoid excessive vibration during use, it can be useful to control the rotational orientation of the armature shaft relative to the rotational orientation of the stack of laminations.
- An object of this invention is to provide a method and an apparatus for rotationally orienting an armature shaft having a cam body extending from one end thereof preparatory to the assembling the armature shaft with a stack of laminations.
- a further object of this invention is to provide a method and an apparatus for rotationally orienting a stack of laminations.
- an armature shaft having a cam body extending from one end thereof is inserted into a shaft-receiving transfer block of an armature lamination and shaft assembly machine so that the cam body has a desired angular orientation relative to the axis of rotation of the armature shaft.
- Apparatus in accordance with this invention includes a powered ram movable along a predetermined axis, the ram having a nosepiece provided with a socket having a size and shape to slidably receive the cam body and located relative to the predetermined axis of movement of the ram in the same rotational orientation as the desired orientation of the cam body relative to the axis of rotation of the armature shaft.
- a movable abutment is located in confronting alignment with the ram and an armature shaft support is provided that supports the armature shaft so that its axis of rotation is aligned with the axis of ram movement.
- the ram is actuatable so that the nosepiece presses on one end of said armature shaft to extend its opposite end into engagement with the abutment.
- a shaft rotation mechanism rotates the shaft while it is pressed between the nosepiece and the abutment in order to align the cam body with the socket while maintaining pressure on the ends of said armature shaft.
- the shaft rotation mechanism preferably includes a hollow transfer tube between the ram nosepiece and the abutment into which the shaft is inserted when the ram is actuated to extend the shaft into engagement with the abutment.
- the transfer tube has a wall provided with a slot opening to the hollow interior of the tube.
- the shaft rotation mechanism preferably further includes a rotationally driven clamp mechanism having a movable clamp jaw located within the slot that engages the portion of the shaft exposed by the slot and that compressively clamps the shaft to the tube. An actuator repeatedly rotates the movable clamp jaw and thereby the shaft until the desired alignment is achieved.
- a shaft is deposited on a support located adjacent the ram, the abutment is moved into confronting relation to the nosepiece, and the ram actuated so that the nosepiece presses on one end of the armature shaft to extend the opposite end thereof into engagement with the abutment.
- the armature shaft is rotated until the cam body is rotationally aligned with the socket in the ram nosepiece whereupon the ram nosepiece slides over the cam body. Thereafter, the abutment can be moved out of confronting alignment with the ram and the shaft inserted into the transfer block.
- a method and apparatus are provided for rotationally orienting a stack of laminations wherein a support for the stack is slowly rotated to locate selected circumferential parts of the laminations in alignment with proximity detectors for detecting the position of the circumferential parts to discontinue the rotation of the support.
- a further object of this invention is to provide improved pallets by which the parts of armatures being manufactured may be maintained in uniform rotational alignment.
- pallets are provided with armature support assemblies which have parts that cooperate with structural features of the armature assembly they carry to maintain the rotary orientation thereof.
- FIG. 1 is a perspective view of an armature core assembly which includes an armature shaft of the type with which this invention may be used.
- FIG. 2 is a simplified, diagrammatic front elevational view of an apparatus in accordance with this invention.
- FIG. 3 is a simplified perspective view, with parts broken away, of a portion of the apparatus of FIG. 2.
- FIG. 4 is a partially diagrammatic, cross- sectional view, with parts broken away, of a portion of the apparatus of FIG. 3 taken along line 4-4 thereof.
- FIG. 5 is a cross-sectional view, with parts broken away, of a portion of the apparatus of FIG. 4 taken along line 5-5 thereof.
- FIG. 6 is a plan view of a lamination stack orienting mechanism in accordance with this invention, and shows, in cross section, parts of a pick and place mechanism for removing stacks of laminations therefrom.
- FIG. 7 is a fragmentary cross sectional view of the lamination stack orienting mechanism of FIG. 6 taken along line 7-7 thereof.
- FIG. 8 is a fragmentary perspective view, with parts broken away, of the mechanisms of FIGS. 6 and 7.
- FIG. 9 is a fragmentary top plan view of a turntable and a nest of an armature shaft and lamination assembly machine with which this invention is used.
- FIG. 10 is a fragmentary side elevational view of the turntable and the nest shown in FIG. 9.
- FIG. 11 is a cross sectional view of a portion of the pick and place mechanism shown in FIGS. 6 and 8.
- FIG. 12 is a simplified, exploded perspective view of an armature assembly and a pallet in accordance with this invention that supports the armature assembly.
- FIG. 13 is a fragmentary exploded perspective view of a portion of a second embodiment of a pallet in accordance with this invention.
- FIG. 14 is a fragmentary exploded perspective view of a portion of a third embodiment of a pallet in accordance with this invention.
- FIG. 1 illustrates a partially manufactured electric motor armature, generally designated 10, having a core 12 made from a stack of slotted laminations 14 made from iron or other metal assembled on an armature shaft 16. Each of the laminations has plural teeth 18 separated by coil-receiving slots 20. At a later stages of manufacture, so called “end fibers" or end laminations (not shown) made from an insulating plastic material and a commutator shown by phantom lines 22, are also pressed on the shaft 16.
- the particular shaft 16 has a cam body 24 extending from its end adjacent the commutator 22. The cam body 24 is offset from the axis of rotation of the armature shaft 16, which axis is coincident with the center axis of the core 12.
- the offset location of the cam body 24 creates a balance problem.
- This problem can be partly alleviated by forming one or more of the metal laminations 14 nearest the commutator to asymmetrical shapes such that radially outermost parts of several of the teeth 18 thereof are removed or missing.
- the incomplete teeth are generally diametrically opposite the cam body 20, thus leaving gaps 26 in the end laminations.
- apparatus for this purpose in accordance with this invention is generally designated 29 and includes a support 30 onto which shaft 16 can be deposited by means of known delivery chute and escapement assemblies (not shown) , an air or other power actuated ram assembly 32 including a nosepiece 34 provided with a socket 35 having a size and shape to slidably receive the cam body 24 and located relative the same rotational orientation as the desired orientation of the cam body 24 relative to the axis of rotation of the armature shaft.
- a plate-like abutment 36 is movable into and out of confronting alignment with the ram by means of an air actuator 38. In operation of the apparatus 29, the abutment
- a shaft rotating mechanism generally designated 40, the construction and operation of which will be further described below, rotates the shaft 16 while it remains pressed between the nosepiece 34 and the abutment 36 in order to align the cam body 24 with the socket 35.
- the socket 35 will slide over the cam body 22.
- a suitable sensor such as a proximity switch (not shown) and the machine controls (also not shown) deenergize the ram 32 and energize the abutment actuator 38 to move the abutment 36 out of alignment with the ram 32.
- the ram 32 With the abutment 36 out of the way, the ram 32 is energized to push the shaft 16 into the bore of a shaft transfer block 42 which, as conventional, may have plural spring detents, only one of which, indicated by hidden lines 44, is shown.
- the spring detents 44 maintain the angular alignment of the shaft 16 obtained by operation of the shaft rotating mechanism 40.
- the transfer block 42 is rotated and translated by a mechanism (not shown) , which may be entirely conventional, to bring the shaft 16 to a vertical orientation over the stack of laminations 14 that form the core 12, the stack being located in a predetermined angular position on a supporting nest 46 on a turntable 48 (FIG. 8) .
- the shaft rotating mechanism includes a hollow transfer tube 72 rotatably mounted on bearings 74 held within housing members 76 between the ram nosepiece 34 and the abutment 36 into which the shaft 16 is inserted when the ram 32 is actuated to extend the shaft 16 into engagement with said abutment 36.
- the transfer tube 72 has a slot 78 opening to the hollow interior thereof.
- the shaft 16 and the tube 72 are rotatably indexed by means of a movable clamp jaw 80 located within the slot 78.
- Jaw 80 is part of a clamp lever 82 that has one end pivotally mounted on a bracket 84 connected to the transfer tube 72.
- An air actuator 86 fixed to the machine bed (not shown) has a piston rod 88 connected by a clevis 90 to the other, free end of the clamp lever 82.
- the air actuator 86 begins to pull the free end of the lever 82 downwardly, the clamp jaw 80 engages the exposed portion of the shaft 16 and clamps it to the transfer tube 72.
- the transfer tube 72 and the shaft 16 are rotated.
- the socket 35 slidably receives the clamp body 24 whereupon the ram 32 moves toward the abutment 36. This motion is sensed by a suitable sensing switch (not shown) and the ram actuator is deenergized.
- the abutment 36 is retracted and the ram again energized to insert the shaft 16 into the transfer block 42.
- the parts thereby reach the position thereof shown in FIG. 2.
- the actuator 86 is energized to move the free end of the clamp lever 82 upwardly. This releases the clamping pressure between the shaft 16 and the transfer tube 72 and reversely rotates the transfer tube 72.
- the shaft 16 does not reversely rotate with the transfer tube 72 because it continues to be held under pressure by the ram 32.
- the clamping of the shaft to the tube and the rotation of the tube and the shaft are then repeated until the cam body is aligned with the socket 35 as described above.
- a predetermined rotary alignment of the stack of laminations 14 is obtained by positioning, as by a conventional pick and place mechanism (not shown) , the stack on top of a cylindrical, rotatable support member 48, having a central alignment hub 50 on which the stack of laminations 14 is centered.
- the support member 48 is slowly rotated as indicated by arrow 52 in FIG. 8, by a stepping motor 54 until both ones of a mutually-spaced pair of magnetic proximity detectors 56 that sense that there is missing lamination material -which indicates that the extreme ends of the gaps 28 are aligned therewith.
- the stepping motor 52 stops operating and a pick and place mechanism, which includes a pair of clamp jaws 58, picks the stack up from the support 48 and places it onto the shoulders of three conventional stack- lowering pins 60, as illustrated in FIGS. 9 and 10.
- a pick and place mechanism which includes a pair of clamp jaws 58, picks the stack up from the support 48 and places it onto the shoulders of three conventional stack- lowering pins 60, as illustrated in FIGS. 9 and 10.
- Proper orientation of the stack of laminations 14 can be verified by a spring-biased locating pin 62 shown in FIGS. 8 and 11, that is constructed and located to enter one of the slots 20 in the stack of laminations 14 when the stack is properly oriented. If the locating pin 62 strikes a lamination 14 as the stack is being picked up by the clamp jaws 58, a sensing switch 64 is actuated to interrupt operation of the machine so that the problem can be addressed.
- FIGS. 9 and 10 show a typical lamination- receiving nest 66 at a load station of a turntable 68 onto which the stack-lowering pins 60 deposit the stack of laminations 14.
- the shaft-lowering pins 60 lower completely through the turntable 68 so as not to interfere with its rotation. As they lower, the stack is lowered over three alignment pins 70 projecting upwardly from nest 66 so that the desired angular orientation of the stack is maintained.
- the entire turntable is not illustrated herein, but typically will index until the nest of laminations 14 is brought into alignment with the armature shaft 16 held in vertical orientation by the transfer block 42.
- the shaft 16 can then be temporarily pressed by operation of an overhead air actuator (not shown) into the stack of laminations on the nest 66. Thereafter, the turntable 68 is indexed to position the nest 66 with the lamination stack, and the shaft 16 in a pressing station at which the shaft 16 is fully inserted into the lamination stack.
- a pallet 130 in accordance with this invention includes a body member 131 in the form of a rectangular plate having a central aperture 131A.
- the aperture 131A provides access from beneath the pallet to an armature loaded on the pallet.
- Mutually spaced support assemblies 132 and 134 for supporting the opposite ends of the armature shaft 16 are mounted on body member 131 adjacent respective opposite margins of central the aperture 131A.
- the right side support assembly 134 has an auxiliary support piece 136 provided with two U-shaped support surfaces, namely, a smaller radius support surface 138A for engagement with the cam body 24 and a larger radius support surface 138B for engagement with the portion of the armature shaft 16 immediately adjacent the cam body 24.
- a pallet 140 is provided with a support assembly 142 having a smaller radius support surface 144 and a larger radius support surface 146 provided on respectively different auxiliary support plates 148 and 149.
- one of the support assemblies 152 of a pallet 150 is provided with a blade 154 extending therefrom toward the other of the support assemblies (not shown) .
- the blade 154 is sufficiently thin and so located that it is received within the radially outermost margin of one of the armature core slots to maintain the rotary orientation of an armature.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP95917766A EP0757856A4 (en) | 1994-04-28 | 1995-04-28 | Method and apparatus for manufacturing armatures |
JP7529027A JPH10511258A (en) | 1994-04-28 | 1995-04-28 | Method and apparatus for manufacturing an armature |
CA002187650A CA2187650A1 (en) | 1994-04-28 | 1995-04-28 | Method and apparatus for manufacturing armatures |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US23413494A | 1994-04-28 | 1994-04-28 | |
US23413694A | 1994-04-28 | 1994-04-28 | |
US08/234,136 | 1994-04-28 | ||
US08/234,134 | 1994-04-28 | ||
US08/267,285 US5500993A (en) | 1994-04-28 | 1994-06-28 | Method for manufacturing armatures |
US08/267,285 | 1994-06-28 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO1995031031A2 true WO1995031031A2 (en) | 1995-11-16 |
WO1995031031A3 WO1995031031A3 (en) | 1996-04-25 |
Family
ID=27398519
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1995/005335 WO1995031031A2 (en) | 1994-04-28 | 1995-04-28 | Method and apparatus for manufacturing armatures |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0757856A4 (en) |
JP (1) | JPH10511258A (en) |
CA (1) | CA2187650A1 (en) |
WO (1) | WO1995031031A2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2119725A1 (en) * | 1997-03-12 | 1998-10-01 | Valeo Termico Sa | Rotor fastening element. |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2885165A (en) * | 1954-11-12 | 1959-05-05 | Clayton Manufacturing Co | Engine support |
US4577399A (en) * | 1984-05-29 | 1986-03-25 | Ott-A-Matic, Inc. | Commutator placing machine |
US4911606A (en) * | 1989-06-09 | 1990-03-27 | Harnischfeger Corporation | Method for providing rotor windings |
US4945631A (en) * | 1988-06-06 | 1990-08-07 | Globe Products Inc. | Armature assembly apparatus |
US5061008A (en) * | 1989-12-08 | 1991-10-29 | Saunders Archery Company | Fixture for arrow nock and fletching orientation |
US5253912A (en) * | 1991-04-10 | 1993-10-19 | Axis Usa, Inc. | Gripper apparatus for electric motor components |
US5301417A (en) * | 1991-11-29 | 1994-04-12 | Mitsuba Electric Mfg. Co., Ltd. | Method for pressing armature shaft into axial hole |
-
1995
- 1995-04-28 CA CA002187650A patent/CA2187650A1/en not_active Abandoned
- 1995-04-28 JP JP7529027A patent/JPH10511258A/en active Pending
- 1995-04-28 EP EP95917766A patent/EP0757856A4/en not_active Withdrawn
- 1995-04-28 WO PCT/US1995/005335 patent/WO1995031031A2/en not_active Application Discontinuation
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2885165A (en) * | 1954-11-12 | 1959-05-05 | Clayton Manufacturing Co | Engine support |
US4577399A (en) * | 1984-05-29 | 1986-03-25 | Ott-A-Matic, Inc. | Commutator placing machine |
US4945631A (en) * | 1988-06-06 | 1990-08-07 | Globe Products Inc. | Armature assembly apparatus |
US4911606A (en) * | 1989-06-09 | 1990-03-27 | Harnischfeger Corporation | Method for providing rotor windings |
US5061008A (en) * | 1989-12-08 | 1991-10-29 | Saunders Archery Company | Fixture for arrow nock and fletching orientation |
US5253912A (en) * | 1991-04-10 | 1993-10-19 | Axis Usa, Inc. | Gripper apparatus for electric motor components |
US5301417A (en) * | 1991-11-29 | 1994-04-12 | Mitsuba Electric Mfg. Co., Ltd. | Method for pressing armature shaft into axial hole |
Non-Patent Citations (1)
Title |
---|
See also references of EP0757856A1 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2119725A1 (en) * | 1997-03-12 | 1998-10-01 | Valeo Termico Sa | Rotor fastening element. |
Also Published As
Publication number | Publication date |
---|---|
WO1995031031A3 (en) | 1996-04-25 |
JPH10511258A (en) | 1998-10-27 |
EP0757856A4 (en) | 1997-05-07 |
EP0757856A1 (en) | 1997-02-12 |
CA2187650A1 (en) | 1995-11-16 |
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