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WO1991005814A1 - Vinyl ethers synthesized from hydroxylated vinyl ethers and polyepoxides - Google Patents

Vinyl ethers synthesized from hydroxylated vinyl ethers and polyepoxides Download PDF

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Publication number
WO1991005814A1
WO1991005814A1 PCT/US1990/005774 US9005774W WO9105814A1 WO 1991005814 A1 WO1991005814 A1 WO 1991005814A1 US 9005774 W US9005774 W US 9005774W WO 9105814 A1 WO9105814 A1 WO 9105814A1
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WO
WIPO (PCT)
Prior art keywords
value
compound
vinyl ether
formula
ether
Prior art date
Application number
PCT/US1990/005774
Other languages
French (fr)
Inventor
Kou-Chang Liu
Fulvio J. Vara
James A. Dougherty
Paul D. Taylor
Original Assignee
Gaf Chemicals Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US07/424,472 external-priority patent/US5012011A/en
Priority claimed from US07/481,037 external-priority patent/US4980430A/en
Priority claimed from US07/481,084 external-priority patent/US4980428A/en
Application filed by Gaf Chemicals Corporation filed Critical Gaf Chemicals Corporation
Publication of WO1991005814A1 publication Critical patent/WO1991005814A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/68Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/14Polycondensates modified by chemical after-treatment
    • C08G59/1433Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds
    • C08G59/1438Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds containing oxygen
    • C08G59/1444Monoalcohols

Definitions

  • Certain radiation curable coatings and films such as those formed from the acrylates, particularly propane trimethanol triacrylate, trimethacrylate, pentaerythritol triacrylate, and hexanediol diacylate or methacrylate, are in great demand because of their rapid curing properties.
  • epoxy vinyl ethers having the formula
  • R is a polyvalent linear, branched or cyclic hydrocarbon radical having from 2 to 20 carbon atoms, optionally substituted with alkyleneoxy;
  • A is branched or linear C 1 to C 4 alkylene;
  • B is halogen or lower alkyl;
  • m has a value of from 0 to 4;
  • n has a value of from 0 to
  • p has a value of from 1 to 5 and Y is when p is 1 and is or a mixture of
  • epoxy vinyl ethers those wherein R is C 2 to C 6 alkylene, A is -CH 2 - or
  • R, A, B, m, n and p are as defined.
  • the mole ratio of reactants is critical and is the ratio where the number of epoxy groups in the reaction mixture exceeds the number of hydroxy groups in the
  • reaction mixture by at least one.
  • the overall mole ratio of reactant to coreactant is from 1:1 to 1:5.
  • the reaction can be carried out in the presence of air or in the absence of oxygen under a blanket of inert gas.
  • the present condensation reaction is carried out at a temperature of between about 100° and about 175°C. under atmospheric pressure for a period of from 0.5 to 200 hours.
  • Preferred reaction parameters include a temperature of from about 120° to about 160°C. for a period of from about 2 to about 100 hours.
  • the reaction is also conducted in the presence of a base catalyst such as particulate sodium, potassium, or lithium metal, sodium or potassium hydroxide or hydride.
  • a base catalyst such as particulate sodium, potassium, or lithium metal, sodium or potassium hydroxide or hydride.
  • the catalyst is present in an amount of from about 0.01 to about 2 wt. %, preferably from about 0.1 to about 1 wt. % of the total mixture.
  • Suitable hydroxylated vinyl ether reactants include the mono vinyl ether of cyclohexanetrimethanol, the monovinyl ether of cyclohexanedimethanol, the monovinyl ether of tris-(hydroxymethyl) ethane, the divinyl ether of 2-ethyl-2(hydroxymethyl)1,3-propanediol, the divinyl ether of tris(hydroxymethyl) ethane, tetra(hydroxyethyl) vinyloxy hexane, (2-hydroxyethyl) vinyl ether, (3-hydroxypropyl) vinyl ether, the monovinyl ether of 3-ethyl-1,6-hexanediol, (4-hydroxybutyl) vinyl ether, the monovinyl ether of
  • Suitable aromatic polyepoxy reactants include the terminally substituted diepoxy compounds of bisphenol A and bisphenol F, resins and compounds wherein one or more of the phenyl groups is substituted with halo or C 1 to C 4 alkyl radicals.
  • a commercially available group of diepoxy reactants suitable for use in the present reaction are the Epon epoxy resins supplied by Shell Chemical Company.
  • epoxy reactants are readily prepared by well known procedures, such as the procedure outlined on pages 10 through 21 of Chapter 2 of HANDBOOK OF EPOXY RESINS, by Henry Lee and Kris Neville, published by McGraw Hill Book Company, 1967.
  • the present compounds can be mixed with alkenyl ether, alkenyl ester, epoxide or
  • Cross-linking copolymerizations can be carried out in the presence of air to produce highly desirable films and coatings which retain the desirable properties of both monomers or their polymerized
  • Curable compositions containing between about 0 and about 80% of a vinyl ether, an epoxide, an acrylate or a methacrylate comonomer or a polymer thereof and between about 20% and about 100% of the present epoxy vinyl ether in the presence of from about 0.05 to about 5 wt. % of a cationic photoinitiator are suitable radiation curable coatings which are polymerized by exposure to UV light, electron beam, laser emission or other source of
  • triphenyl sulfonium salt of phosphorous hexafluoride including the triphenyl sulfonium salt of phosphorous hexafluoride, diphenyl iodium salt, tetrazolium chloride, phenyl onium salts or aryl alkyl onium salts, cationic initiators and/or free radical initiators such as
  • 2,2-dichloro-1-(4-phenoxyphenyl) ethanone and other free radical and cationic initiators which are suitably employed in this invention can be admixed with an acrylic compound normally not conducive to rapid cationic radiation curing, such as an acrylate or methacrylate comonomer, to effect curing within a few seconds exposure to a source of radiation.
  • an acrylic compound normally not conducive to rapid cationic radiation curing such as an acrylate or methacrylate comonomer
  • the compounds of this invention because of their sensitivity to polymerization by radiation, find application as photoresist materials.
  • Curing of the present compounds or their admixtures with comonomers can be effected in less than 1 second by exposure to between about 100 and about 800 millijoules/cm 2 of UV light, between about 0.5 and about 5 megarads of electron beam exposure or equivalent
  • epoxy vinyl ethers having the formula
  • polyphenyl vinyl ethers those wherein R is C 2 to C 6 alkylene, n has a value of from 1 to 12 and Y and Y' are are preferred. Most preferred of this group are those compounds where n and p have a value of from 1 to 4.
  • R, p and n are as defined.
  • the amounts of reactant and coreactant employed in the synthesis process to produce the epoxy polyphenyl product are critical. Specifically, the total number of
  • epoxy groups with respect to the total amount of -OH groups in the system, must be in excess of at least one.
  • n 20 and p is 1, there can be 21 epoxy GROUPS/OH.
  • p 1, only one epoxy group, of the original 22 epoxy groups, reacts.
  • the ratio of reactant to coreactant is 1:1, whereby the product has one unreacted epoxy group; however when 2 moles of the coreactant to 1 mole of the reactant is employed, the product contains 5 unreacted epoxy groups.
  • coreactant can vary from 1:0.5, where the product contains 1 remaining epoxy group, up to 1:1 where the product contains 5 remaining epoxy groups. Hence by controlling the amount of reactant to coreactant, or vice versa, all of the hydroxy groups of the hydroxylated vinyl ether will be reacted and the product will always contain at least one epoxy group. It is essential to retain an epoxy group in the product where derivatives of the present products are desired.
  • t has a value of from 1 to 22;
  • R' is C 2 to C 20 alkylene, alkoxyalkylene, arylene or aryloxyalkylene which radicals are optionally fluorinated;
  • R" is a divalent
  • radical having from 1 to 100 carbon atoms and is selected from the group of alkylene, arylene, alkarylene, aralkylene which groups are optionally substituted with lower alkyl or the radical
  • R is a polyvalent linear, branched or cyclic
  • hydrocarbon radical having from 2 to 20 carbon atoms
  • A is a divalent radical selected from the group of
  • B is lower alkyl; m has a value of from 0 to 4 and n has a value of from 0 to 20.
  • R', R" and t are as defined.
  • coreactant II is an oligomer, as described above for R", e.g.
  • the synthesis is carried out under mild conditions such as a temperature of between about 50° and 160°C. under
  • the reactants may be contacted in the absence or in the
  • the solvent can be employed in an amount up to 70% of the reaction
  • Suitable solvents include, toluene, xylene, the dimethyl ether of tri- or tetra- ethylene glycol and the like.
  • the reaction is carried out in the presence of between about 0.01 and about 3 wt. %, preferably between about 0.05 and about 1 wt. % of a base catalyst such as particulate sodium, potassium or lithium metal, a sodium, lithium or potassium hydroxide or hydride, and similar base catalysts. While the present reaction is not oxygen inhibited, it is preferred to conduct the reaction under a blanket of inert gas such as nitrogen.
  • vinyl ether epoxide reactant examples include [(vinyloxy) methyl] oxirane, [(vinyloxy) benzyl] oxirane, [(vinyloxy) phenyl] oxirane, [(vinyloxy) butyl] oxirane, [(vinyloxy) ethyl] oxirane, [(vinyloxy) octyl] oxirane, [(vinyloxy) dodecyl] oxirane, [(vinyloxy) tolyl] oxirane, [(vinyloxy)-2,3-dimethyl hexyl] oxirane,
  • Suitable fluoro alkanol reactants include pentafluoropropanol, pentafluorohexanol,
  • Preferred species of the oxirane reactant are [(vinyloxy) methyl] oxirane and the oligomers of equation B wherein n has a value of 0 or 1; m is zero; A is -C(CH 3 ) 2 - and R is butylene.
  • the above compounds have been found to be excellent release coating materials. Accordingly, they can be coated on a suitable substrate such as glass, ceramic, wood, metal, woven fabrics, paper and the like in
  • thicknesses ranging from 0.05 up to 5 mils to provide products having stain and soil resistance or labels which are easily removed from paper surfaces or backing materials for adhesive tapes and the like and many other applications which are apparent from their properties.
  • curing the products of the present invention is easily effected at room temperature under ambient pressure conditions by exposure to a source of radiation such as UV light, an electron beam, lazer emission and the like in the presence of from about 0.05 to about 5 wt. % of a source of radiation such as UV light, an electron beam, lazer emission and the like in the presence of from about 0.05 to about 5 wt. % of a source of radiation such as UV light, an electron beam, lazer emission and the like in the presence of from about 0.05 to about 5 wt. % of a source of radiation such as UV light, an electron beam, lazer emission and the like in the presence of from about 0.05 to about 5 wt. % of a source of radiation such as UV light, an electron beam, lazer emission and the like in the presence of from
  • Suitable photoinitiators are the onium salts such as the triphenyl sulfonium salt of phosphorous hexafluoride, diphenyl iodium salt, tetrazolium chloride, phenyl onium salts or aryl alkyl onium salts and the like.
  • the amount of initiator employed is preferably between about 0.1 and about 2 wt. % with respect to reactants.
  • the present products can be cured in a period of less than 1 second, e.g. by exposure to between about 100 and about 800 millijoules/cm 2 UV light or between about 0.5 and about 5 megarads of electron beam emission.
  • the sensitivity of the present compounds to radiation curing makes them excellent candidates for use as photoresists.
  • the products of this invention can also be cured by conventional thermal processes employing a temperature of from about 50°C. to about 160°C.
  • Epon 828 epoxy resin (1131 g, 3 moles), 4-hydroxybutyl vinyl ether (348.5 g, 3 moles) and potassium hydroxide (0.5 g, 85% pellets) were charged into a 2-liter flask equipped with a mechanical stirrer, nitrogen inlet, thermometer and a condenser with a drying tube. The solution was heated at 120°C. for 12 hours and 150°C. for 48 hours under a blanket of nitrogen. Greater than 95% conversion was obtained. The gel-like product containing is recovered.
  • Epon 828 epoxy resin (2 mole), monovinyl ether of cyclohexane trimethanol (1 mole) and potassium hydroxide (0.4 g, 85% pellets) are charged into a 1-liter flask equipped as in Example 1. The solution is heated at 145°C. for 40 hours. Greater than 95% conversion is obtained.
  • the gel-like product containing is recovered.
  • Epon 826 epoxy resin (364 g, 1 mole), monovinyl ether of cyclohexane dimethanol (170 g, l mole) and
  • Example 1 The product of Example 1 is mixed with 1% of triphenyl sulfonium salt of phosphorous hexafluoride coated on an aluminum panel in a thickness of 0.15 mil and the coated substrate is exposed for less than 1 second at room temperature to 400 millijoules/cm 2 radiation from a medium pressure mercury vapor lamp, after which the coated substrate is removed. A completely homopolymerized protective coating having resistance to chemical attack is achieved.
  • Example 6 The procedure described in Example 4 is repeated except that 50% of the product of Example 2 was premixed with 50% of the divinyl ether of triethylene glycol. The coated substrate is completely cured in less than 1 second to a strong protective coating having high resistance to chemical attack.
  • Example 2 The general procedure in Example 2 is repeated, except that 2 moles of monovinyl ether of triethylene glycol are used.
  • the product is
  • Example 9 The procedure described in Example 9 is repeated except that the corresponding glycidyl ether of bisphenol F is substituted for the bisphenol A resin (Epon 828 epoxy resin) of Example 9. Also, decafluorohexanol is
  • Example 9 was repeated except that heptadecyl fluorodecanol was substituted for heptafluoropentanol of Example 9. About 100% conversion was achieved. The corresponding product is recovered.
  • Example 9 is repeated with substitution of each of the following alcohol reactants:
  • Example 9 is repeated except that [(vinyloxy) methyl] oxirane is substituted for Epon 828 in Example 9. About 100% conversion is achieved and a product having the structure
  • the above products are clear liquids or gel-like materials which, when coated on a dubstrate in a thickness of from about 0.15 to about 0.5 mil and exposed for less than one second at room temperature to 400
  • millijoules/cm 2 radiation from a medium pressure vapor lamp provide a cured soil and stain resistant barrier.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Emergency Medicine (AREA)
  • General Chemical & Material Sciences (AREA)
  • Epoxy Compounds (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Epoxy Resins (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

Epoxy vinyl ethers are synthesized by the reaction of a hydroxylated vinyl ether and a diepoxy aryl hydroxyalkyl ether coreactant such as a diepoxy compound of bisphenols or an epoxy novolac resin in a ratio of the total number of epoxy groups to hydroxyl groups of in excess of at least one. A fluorinated vinyl ether is synthesized by the reaction of a vinyl ether epoxide and a fluoro alkanol. The vinyl ethers are cationically induced radiation cured, resulting in products which are not oxygen inhibited and which are polymerizable after removal from radiation, unlike free radical systems. They are used as release agents and stain protective coatings.

Description

VINYL ETHERS SYNTHESIZED FROM HYDROXYLATED VINYL
ETHERS AND POLYEPOXIDES
BACKGROUND OF THE INVENTION
Certain radiation curable coatings and films such as those formed from the acrylates, particularly propane trimethanol triacrylate, trimethacrylate, pentaerythritol triacrylate, and hexanediol diacylate or methacrylate, are in great demand because of their rapid curing properties.
Since acrylate compounds are not conducive to cationically induced radiation curing, they require more costly free radical systems which are oxygen inhibited unless effected in an inert atmosphere, generally under a blanket of nitrogen. Although formulation with a
photoinitiator which undergoes bimolecular reaction with a hydrogen donor minimizes the inhibitory effect of air, this benefit is realized at the expense of a greatly reduced cure rate. Also, it is found that polymerization or curing in free radical systems ceases almost immediately upon removal from the source of radiation; thus, the cured product likely contains significant amounts of
unpolymerized components. Accordingly, it is an aim of research to develop a compound having the beneficial properties of acrylates but which is amenable to radiation curing at a rapid rate by cationically induced
polymerization which is not oxygen inhibited and which permits continued polymerization after removal from the source of radiation exposure. THE INVENTION
According to this invention there is provided epoxy vinyl ethers having the formula
Figure imgf000004_0001
wherein R is a polyvalent linear, branched or cyclic hydrocarbon radical having from 2 to 20 carbon atoms, optionally substituted with alkyleneoxy; A is branched or linear C1 to C4 alkylene; B is halogen or lower alkyl; m has a value of from 0 to 4; n has a value of from 0 to
20; p has a value of from 1 to 5 and Y is when p is 1 and is or a mixture of
Figure imgf000004_0003
and -CH-CH2OROCH=CH2 when p is greater than
Figure imgf000004_0002
one. Of the above defined epoxy vinyl ethers, those wherein R is C2 to C6 alkylene, A is -CH2- or
C(CH3)2, m has a value of 0; n has a value of from
Figure imgf000004_0006
0 to 12 are preferred. Most preferred of this group are the products wherein Y is and p is 1-5.
Figure imgf000004_0004
The method of synthesizing the above vinyl ethers (I) involves the reaction of a hydroxylated vinyl ether reactant, (HO)pROCH=CH2, and a diepoxy aryl
hydroxyalkyl ether coreactant.
Figure imgf000004_0005
wherein R, A, B, m, n and p are as defined. The mole ratio of reactants is critical and is the ratio where the number of epoxy groups in the reaction mixture exceeds the number of hydroxy groups in the
reaction mixture by at least one. Hence, where the
hydroxyvinyl ether reactant is (HO)3ROCH=CH2, the mole ratio of reactant to coreactant is between 1:2 and 1:3;
when (HO) 5ROCH=CH2 is substituted, the ratio is between 1:3 and 1:5 and when HOROCH=CH2 is the reactant, the ratio is 1:1. In accordance with the species of products in this invention, the overall mole ratio of reactant to coreactant is from 1:1 to 1:5.
The reaction can be carried out in the presence of air or in the absence of oxygen under a blanket of inert gas. Generally, the present condensation reaction is carried out at a temperature of between about 100° and about 175°C. under atmospheric pressure for a period of from 0.5 to 200 hours. Preferred reaction parameters include a temperature of from about 120° to about 160°C. for a period of from about 2 to about 100 hours.
The reaction is also conducted in the presence of a base catalyst such as particulate sodium, potassium, or lithium metal, sodium or potassium hydroxide or hydride. The catalyst is present in an amount of from about 0.01 to about 2 wt. %, preferably from about 0.1 to about 1 wt. % of the total mixture. When the reactants and products included herein are liquids, they are generally synthesized in the absence of diluents or solvents which are otherwise required for more viscous or solid reactants.
Suitable hydroxylated vinyl ether reactants include the mono vinyl ether of cyclohexanetrimethanol, the monovinyl ether of cyclohexanedimethanol, the monovinyl ether of tris-(hydroxymethyl) ethane, the divinyl ether of 2-ethyl-2(hydroxymethyl)1,3-propanediol, the divinyl ether of tris(hydroxymethyl) ethane, tetra(hydroxyethyl) vinyloxy hexane, (2-hydroxyethyl) vinyl ether, (3-hydroxypropyl) vinyl ether, the monovinyl ether of 3-ethyl-1,6-hexanediol, (4-hydroxybutyl) vinyl ether, the monovinyl ether of
2-methyl-1,8-octanediol, (vinyloxy) cresol, (vinyloxy) xylol and alkoxylated derivatives thereof containing from 1 to 6 ethyleneoxy or propyleneoxy units. Suitable aromatic polyepoxy reactants include the terminally substituted diepoxy compounds of bisphenol A and bisphenol F, resins and compounds wherein one or more of the phenyl groups is substituted with halo or C1 to C4 alkyl radicals.
A commercially available group of diepoxy reactants suitable for use in the present reaction are the Epon epoxy resins supplied by Shell Chemical Company.
These resins have the following structure
Figure imgf000006_0001
These epoxy reactants are readily prepared by well known procedures, such as the procedure outlined on pages 10 through 21 of Chapter 2 of HANDBOOK OF EPOXY RESINS, by Henry Lee and Kris Neville, published by McGraw Hill Book Company, 1967.
These products are useful chemical intermediates and can be homopolymerized to hard chemically resistant films and coatings which have good substrate
substantivity. Alternatively, the present compounds can be mixed with alkenyl ether, alkenyl ester, epoxide or
acrylate monomers or polymers to impart rapid radiation curing properties in the presence of a cationic
photoinitiator. Cross-linking copolymerizations can be carried out in the presence of air to produce highly desirable films and coatings which retain the desirable properties of both monomers or their polymerized
derivatives. Curable compositions containing between about 0 and about 80% of a vinyl ether, an epoxide, an acrylate or a methacrylate comonomer or a polymer thereof and between about 20% and about 100% of the present epoxy vinyl ether in the presence of from about 0.05 to about 5 wt. % of a cationic photoinitiator are suitable radiation curable coatings which are polymerized by exposure to UV light, electron beam, laser emission or other source of
radiation. Between about 2 and about 50 wt. % of the present product with from about 0.1 to about 5 wt. % of a conventional photoinitiator, such as an onium salt
including the triphenyl sulfonium salt of phosphorous hexafluoride, diphenyl iodium salt, tetrazolium chloride, phenyl onium salts or aryl alkyl onium salts, cationic initiators and/or free radical initiators such as
1-hydrocyclohexyl phenyl ketone,
2-hydroxy-2-methyl-1-phenyl-1-propan-1-one,
2,2-dichloro-1-(4-phenoxyphenyl) ethanone and other free radical and cationic initiators which are suitably employed in this invention can be admixed with an acrylic compound normally not conducive to rapid cationic radiation curing, such as an acrylate or methacrylate comonomer, to effect curing within a few seconds exposure to a source of radiation. These coatings are applied to a substrate such as glass, ceramic, wood, plastic, metal and the like in thicknesses of from about 0.1 to about 5 mils.
Additionally, the compounds of this invention, because of their sensitivity to polymerization by radiation, find application as photoresist materials.
Curing of the present compounds or their admixtures with comonomers can be effected in less than 1 second by exposure to between about 100 and about 800 millijoules/cm2 of UV light, between about 0.5 and about 5 megarads of electron beam exposure or equivalent
radiation exposures. According to another embodiment of this invention there is provided epoxy vinyl ethers having the formula
Figure imgf000008_0001
wherein R is a polyvalent linear, branched or cyclic hydrocarbon radical having from 2 to 20 carbon atoms, optionally substituted with alkyleneoxy; n has a value of from 1 to 20; p has a value of from 1 to 6; and at least one of Y and Y' is
Figure imgf000008_0003
while each of any remaining Y and Y'can be - or -CHCH2OROCH=CH2. Of the
Figure imgf000008_0004
Figure imgf000008_0006
above defined polyphenyl vinyl ethers, those wherein R is C2 to C6 alkylene, n has a value of from 1 to 12 and Y and Y' are
Figure imgf000008_0005
are preferred. Most preferred of this group are those compounds where n and p have a value of from 1 to 4.
The synthesis of the above epoxy vinyl ether (II) involves the reaction of a hydroxylated vinyl ether reactant, (HO)pROCH=CH2, and a polyepoxy aryl
hydroxyalkyl ether coreactant, of the formula
Figure imgf000008_0002
wherein R, p and n are as defined. The amounts of reactant and coreactant employed in the synthesis process to produce the epoxy polyphenyl product are critical. Specifically, the total number of
epoxy groups,
Figure imgf000009_0001
with respect to the total amount of -OH groups in the system, must be in excess of at least one. For example, as an upper limit, when n is 20 and p is 1, there can be 21 epoxy GROUPS/OH. In the later case, where p is 1, only one epoxy group, of the original 22 epoxy groups, reacts. When a polyhydroxylated reactant is employed, e.g. (HO) 3ROCH=CH2, and n has a positive
value, e.g. 2, the ratio of reactant to coreactant is 1:1, whereby the product has one unreacted epoxy group; however when 2 moles of the coreactant to 1 mole of the reactant is employed, the product contains 5 unreacted epoxy groups. In another case where (HO) 3ROCH=CH2 is the reactant and n in the coreactant is 6, the ratio of reactant to
coreactant can vary from 1:0.5, where the product contains 1 remaining epoxy group, up to 1:1 where the product contains 5 remaining epoxy groups. Hence by controlling the amount of reactant to coreactant, or vice versa, all of the hydroxy groups of the hydroxylated vinyl ether will be reacted and the product will always contain at least one epoxy group. It is essential to retain an epoxy group in the product where derivatives of the present products are desired.
In accordance with another embodiment of this invention there is provided a fluorinated vinyl ether (III) having the formula
CF3 (CF2)tR'OCH2CHR"OCH=CH2
Figure imgf000009_0002
wherein t has a value of from 1 to 22; R' is C2 to C20 alkylene, alkoxyalkylene, arylene or aryloxyalkylene which radicals are optionally fluorinated; R" is a divalent
radical having from 1 to 100 carbon atoms and is selected from the group of alkylene, arylene, alkarylene, aralkylene which groups are optionally substituted with lower alkyl or the radical
Figure imgf000010_0001
wherein R is a polyvalent linear, branched or cyclic
hydrocarbon radical having from 2 to 20 carbon atoms,
optionally substituted with alkyleneoxy; A is a divalent radical selected from the group of
Figure imgf000010_0002
where each of R1, R2, R3 and R4 is independently
hydrogen or
Figure imgf000010_0003
B is lower alkyl; m has a value of from 0 to 4 and n has a value of from 0 to 20.
The above compounds can be synthesized according to following equation A.
CF3(CF2)tR'OH + CHR"OCH=CH2 → CF3(CF2)tR'OCH2CHR"OCH=CH2
Figure imgf000010_0004
Figure imgf000010_0005
l II wherein R', R" and t are as defined. When coreactant II is an oligomer, as described above for R", e.g.
1-[[[[2,3-epoxypropoxy]phenyl]alkyl]phenoxy]-3-[[vinyloxy] alkoxy]-2-propanol, the reaction can be illustrated by equation B below.
Figure imgf000011_0001
The synthesis is carried out under mild conditions such as a temperature of between about 50° and 160°C. under
atmospheric pressure for a period of from about 2 to about 50 hours, preferably at a temperature from 120° to about 150ºC. for a period of from 2 to about 10 hours. The reactants may be contacted in the absence or in the
presence of an inert solvent. When used, the solvent can be employed in an amount up to 70% of the reaction
mixture. Suitable solvents include, toluene, xylene, the dimethyl ether of tri- or tetra- ethylene glycol and the like. The reaction is carried out in the presence of between about 0.01 and about 3 wt. %, preferably between about 0.05 and about 1 wt. % of a base catalyst such as particulate sodium, potassium or lithium metal, a sodium, lithium or potassium hydroxide or hydride, and similar base catalysts. While the present reaction is not oxygen inhibited, it is preferred to conduct the reaction under a blanket of inert gas such as nitrogen. Examples of the vinyl ether epoxide reactant include [(vinyloxy) methyl] oxirane, [(vinyloxy) benzyl] oxirane, [(vinyloxy) phenyl] oxirane, [(vinyloxy) butyl] oxirane, [(vinyloxy) ethyl] oxirane, [(vinyloxy) octyl] oxirane, [(vinyloxy) dodecyl] oxirane, [(vinyloxy) tolyl] oxirane, [(vinyloxy)-2,3-dimethyl hexyl] oxirane,
[2-(vinyloxy) ethoxy] phenyl oxirane, and [[(vinyloxy) phenoxy]phenyl] oxirane.
Suitable fluoro alkanol reactants include pentafluoropropanol, pentafluorohexanol,
nonafluoropentanol, heptafluorodecanol,
heptadecafluorodecanol, pentadecafluorodecanol,
undecafluoroheptanol, 2-(undecafluorocyclohexyl) ethanol, heptatricontafluoroeicosanol, nonadecafluoroeicosanol, 2-(pentafluorophenyl) ethanol,
2-[4-(pentacosafluorododecyl) tetrafluorophenoxy] ethanol, etc.
Of the above named reactants,
pentadecafluorooctanol, heptadecafluorodecanol are
preferred flourinated alcohols. Preferred species of the oxirane reactant are [(vinyloxy) methyl] oxirane and the oligomers of equation B wherein n has a value of 0 or 1; m is zero; A is -C(CH3)2- and R is butylene.
The above compounds have been found to be excellent release coating materials. Accordingly, they can be coated on a suitable substrate such as glass, ceramic, wood, metal, woven fabrics, paper and the like in
thicknesses ranging from 0.05 up to 5 mils to provide products having stain and soil resistance or labels which are easily removed from paper surfaces or backing materials for adhesive tapes and the like and many other applications which are apparent from their properties. As coating agents, curing the products of the present invention is easily effected at room temperature under ambient pressure conditions by exposure to a source of radiation such as UV light, an electron beam, lazer emission and the like in the presence of from about 0.05 to about 5 wt. % of a
photoinitiator. Suitable photoinitiators are the onium salts such as the triphenyl sulfonium salt of phosphorous hexafluoride, diphenyl iodium salt, tetrazolium chloride, phenyl onium salts or aryl alkyl onium salts and the like. The amount of initiator employed is preferably between about 0.1 and about 2 wt. % with respect to reactants.
The present products can be cured in a period of less than 1 second, e.g. by exposure to between about 100 and about 800 millijoules/cm2 UV light or between about 0.5 and about 5 megarads of electron beam emission. The sensitivity of the present compounds to radiation curing makes them excellent candidates for use as photoresists.
The products of this invention can also be cured by conventional thermal processes employing a temperature of from about 50°C. to about 160°C.
Having generally described the invention reference is now had to the accompanying examples which illustrate preferred embodiments which are not to be construed as limiting to the scope of the invention more broadly defined above and in the appended claims.
EXAMPLE 1
Epon 828 epoxy resin (1131 g, 3 moles), 4-hydroxybutyl vinyl ether (348.5 g, 3 moles) and potassium hydroxide (0.5 g, 85% pellets) were charged into a 2-liter flask equipped with a mechanical stirrer, nitrogen inlet, thermometer and a condenser with a drying tube. The solution was heated at 120°C. for 12 hours and 150°C. for 48 hours under a blanket of nitrogen. Greater than 95% conversion was obtained. The gel-like product containing
Figure imgf000014_0001
is recovered.
EXAMPLE 2
Epon 828 epoxy resin (2 mole), monovinyl ether of cyclohexane trimethanol (1 mole) and potassium hydroxide (0.4 g, 85% pellets) are charged into a 1-liter flask equipped as in Example 1. The solution is heated at 145°C. for 40 hours. Greater than 95% conversion is obtained.
The gel-like product containing
Figure imgf000014_0002
is recovered.
EXAMPLE 3
Epon 826 epoxy resin (364 g, 1 mole), monovinyl ether of cyclohexane dimethanol (170 g, l mole) and
potassium hydroxide (0.4 g of 85% pellets) are charged into a one liter glass flask equipped as in Example 1. The solution is heated at 120ºC. for 42 hours and at 150ºC. for an additional 10 hours under a blanket of nitrogen. Greater than 95% conversion is obtained. The gel-like product containing
Figure imgf000015_0001
is recovered.
EXAMPLE 4
The product of Example 1 is mixed with 1% of triphenyl sulfonium salt of phosphorous hexafluoride coated on an aluminum panel in a thickness of 0.15 mil and the coated substrate is exposed for less than 1 second at room temperature to 400 millijoules/cm2 radiation from a medium pressure mercury vapor lamp, after which the coated substrate is removed. A completely homopolymerized protective coating having resistance to chemical attack is achieved.
EXAMPLE 5
The procedure described in Example 4 is repeated except that 50% of the product of Example 2 was premixed with 50% of the divinyl ether of triethylene glycol. The coated substrate is completely cured in less than 1 second to a strong protective coating having high resistance to chemical attack. EXAMPLE 6
The general procedure in Example 2 is repeated, except that 2 moles of monovinyl ether of triethylene glycol are used. The product
Figure imgf000016_0001
is obtained in at least 70% yield.
EXAMPLE 7
D.E.N. 438 Epoxy Novolac Resin (1095 g.),
4-hydroxybutyl vinyl ether (446.5 g.) and potassium
hydroxide 1.0 g. were charged into a 2-liter flask equipped with a mechanical stirrer,. nitrogen inlet, thermometer, a condenser and a drying tube. The solution was heated at 150°C. for 72 hours under a blanket of nitrogen. Greater than 90% conversion to a gel-like product comprising
Figure imgf000016_0002
was obtained. EXAMPLE 8
D.E.N. 439 Epoxy Novolac Resin (1231.2 g.), the monovinyl ether of triethylene glycol (352.3 g.) and 3 g. of potassium hydroxide are charged into a 2-liter flask. The solution is heated at 120°C. for 24 hours and then at 150°C. for 72 hours. Greater than 90% conversion to a gel-like product comprising
Figure imgf000017_0001
was obtained.
EXAMPLE 9
Into a one liter flask equipped with a mechanical stirrer, nitrogen inlet, thermometer and a condenser attached to a drying tube, is introduced 1 mole of
1-[[[[2,3-epoxypropoxy] phenyl]-2-propyl]-phenoxy]
-3-[vinyloxy] butoxy]-2-propanol, 1 mole of heptafluoro pentanol, and 0.5 gram of 85% potassium hydroxide pellets. The mixture was heated at 120° for 24 hours and at a 150° for an additional 48 hours after which heating was
discontinued. Greater than 99% conversion is obtained. A product having the formula
Figure imgf000017_0002
according to NMR, is recovered. EXAMPLE 10
The procedure described in Example 9 is repeated except that the corresponding glycidyl ether of bisphenol F is substituted for the bisphenol A resin (Epon 828 epoxy resin) of Example 9. Also, decafluorohexanol is
substituted for heptafluoropentanol in Example 9. About 100% conversion is achieved. A product having the
structure
Figure imgf000018_0001
is recovered.
EXAMPLE 11
Example 9 was repeated except that heptadecyl fluorodecanol was substituted for heptafluoropentanol of Example 9. About 100% conversion was achieved. The corresponding product is recovered.
Example 9 is repeated with substitution of each of the following alcohol reactants:
HOC2H4C6F13, HOC2H4C8F17,
HOC2H4C10F21 and HOC2H4C12F25 .
In each case about 100% conversion is achieved and the corresponding products are recovered. EXAMPLE 12
Example 9 is repeated except that [(vinyloxy) methyl] oxirane is substituted for Epon 828 in Example 9. About 100% conversion is achieved and a product having the structure
CF3(CF2)2C2H4OCH2CH-CH2OCH=CH2
Figure imgf000019_0002
is recovered.
EXAMPLE 13
Into a one liter flask equipped with a mechanical stirrer, nitrogen inlet, thermometer and a condenser attached to a drying tube, is introduced 377 grams (1 mole) of Epon 828 epoxy resin, 107 grams (0.5 mole) of heptafluoro pentanol, 58.1 gram (0.5 mole) of
4-hydroxybutyl vinyl ether and 0.5 gram of 85% potassium hydroxide pellets. The mixture is heated at 120° for 24 hours and at a 150° for an additional 48 hours after which heating was discontinued. Greater than 99% conversion is obtained. A product having the formula
Figure imgf000019_0001
according to NMR, is recovered. The above products are clear liquids or gel-like materials which, when coated on a dubstrate in a thickness of from about 0.15 to about 0.5 mil and exposed for less than one second at room temperature to 400
millijoules/cm2 radiation from a medium pressure vapor lamp provide a cured soil and stain resistant barrier.

Claims

WHAT IS CLAIMED IS:
1. The compounds (I) having the formula
Figure imgf000021_0001
wherein R is a polyvalent linear, branched or cyclic hydrocarbon or alkoxylated hydrocarbon radical containing from 2 to 20 carbon atoms; A is branched or linear C1 to
C4 alkylene;
B is halogen or lower alkyl;
m has a value of from 0 to 4;
n has a value of from 0 to 20; p has a value of from 1 to 5 and Y is when p is 1 and is
Figure imgf000021_0003
O
Figure imgf000021_0004
or a mixture of and -CHCH2OROCH=CH2 when
Figure imgf000021_0005
Figure imgf000021_0006
p is greater than one; the compounds (II) having the formula
Figure imgf000021_0002
wherein R is a polyvalent linear, branched or cyclic hydrocarbon or alkoxylated hydrocarbon radical having from 2 to 20 carbon atoms; n has a value of from 1 to 20; p has a value of from 1 to 6 and at least one of Y and Y'is
- while any remaining Y and Y' can
Figure imgf000022_0001
O
Figure imgf000022_0002
and the compounds (III) having the formula:
CF3(CF2)tR'OCH2CHR"OCH=CH2
Figure imgf000022_0005
wherein t has a value of from 1 to 22; R' is C2 to C20 alkylene, alkoxyalkylene, arylene or aryloxyalkylene which radicals are optionally fluorinated; R" is a divalent radical having from 1 to 100 carbon atoms and is selected from the group of alkylene, arylene, alkarylene, aralkylene which groups are optionally substituted with lower alkyl or the radical
Figure imgf000022_0003
wherein R is a polyvalent linear, branched or cyclic hydrocarbon radical having from 2 to 20 carbon atoms, optionally substituted with alkyleneoxy; A is a divalent radical selected from the group of
-
Figure imgf000022_0004
where each of R1, R2, R3 and R4 is independently
hydrogen or
Figure imgf000023_0001
B is lower alkyl; m has a value of from 0 to 4 and n has a value of from 0 to 20.
2. The compound of Claim 1 wherein in (I) R is a C2 to C6 aliphatic hydrocarbon, A is -CH2- or
^
Figure imgf000023_0004
(CH3)2, m has a value of 0, n has a value of from 0 to 12 and p has a value of 1 to 3.
3. The compound of Claim 1 wherein in (II) R is a C2 to C6 aliphatic hydrocarbon, n has a value of from 1 to 12 and Y and Y' are each O
Figure imgf000023_0002
4. The compound of Claim 1 wherein in (III) R' is each alkylene and R" is C1 to C4 alkylene.
5. The compound
Figure imgf000023_0003
6. The compound
Figure imgf000024_0001
7. The compound X > <
Figure imgf000024_0002
8. The compound
Figure imgf000024_0003
9. The compound
Figure imgf000024_0004
10. The compound of Claim 1 wherein in (III) R' is alkylene and R" is an oligomeric radical having the formula
Figure imgf000025_0001
11. The compound of Claim 10 wherein m is zero; n has a value of zero or one and A is -CH2- or
-C(CH3)2-.
12. The compound of Claim 11 wherein R is
alkylene.
13. The process for synthesizing the compound (I) of Claim 1 by contacting a hydroxylated vinyl ether
reactant of the formula
(HO)pROCH=CH2 and a diepoxy aryl hydroxyalkyl ether coreactant of the formula
Figure imgf000025_0002
wherein R, A, B, m, n and p are as defined, and wherein the number of epoxy groups exceeds the number of hydroxy groups in the reaction mixture by 1 to 5 and reacting said
reactant and coreactant at a temperature of from about 100ºC. to 175°C. in the presence of from about 0.01 to about 2 wt. % of a base catalyst.
14. The process of Claim 13 wherein said hydroxylated vinyl ether is
CH2=CHOC4H8OH
15. The process of Claim 13 wherein said hydroxylated vinyl ether is the monovinyl ether of
cyclohexane dimethanol.
16. The process of Claim 13 wherein said hydroxylated vinyl ether is the monovinyl ether of
cyclohexane trimethanol.
17. The process of Claim 13 wherein A of the aromatic polyepoxide is (CH3), m has a value of zero
Figure imgf000026_0001
and n has a value of from 0 to 4.
18. The process of Claim 13 wherein A of the aromatic polyepoxide is -CH2-, m has a value of zero and n has a value of from 0 to 4.
19. A substrate coated with an effective
chemically resistant cured layer of the compound (I) of Claim 1.
20. A substrate having coated on its surface an effective chemically resistant layer comprising a mixture of from about 20 to about 100% of the compound (I) of Claim 1 and from about 0 to about 80% of a polymerizable comonomer selected from the group of a vinyl ether, epoxide, acrylate and methylmethacrylate.
21. The process for synthesizing the compound (II) of Claim 1 which comprises contacting a hydroxylated vinyl ether reactant of the formula
(HO)pROCH=CH2 and a polyepoxy aryl hydroxyalkyl ether coreactant of the formula φ
Figure imgf000027_0001
wherein R, p and n are as defined and wherein the total number of epoxy groups with respect to the total number of hydroxy groups in the reaction system is in excess of at least one and reacting said reactant and coreactant at a temperature of from about 100°C. to 175°C. in the presence of from about 0.01 to about 2 wt. % of a base catalyst.
22. The process of Claim 21 wherein the number of epoxy groups with respect to the number of hydroxy groups in the reaction system is in excess of from 1 to 21.
23. The process of Claim 21 wherein said hydroxylated vinyl ether is
CH2=CHOC4H8OH
24. The process of Claim 21 wherein said hydroxylated vinyl ether is the monovinyl ether of
cyclohexane dimethanol.
25. The process of Claim 21 wherein said hydroxylated vinyl ether is the monovinyl ether of
triethylene glycol.
26. The process of Claim 21 wherein n has a value of from 1 to 4.
27. The process for synthesizing the compound (III) of Claim 1 which comprises contacting a fluorinated alcohol having the formula
CF3(CF2)tR'OH with a vinyl ether epoxide having the formula
Figure imgf000028_0001
wherein t, R' and R" are as defined, and reacting said fluorinated alcohol and said vinyl ether epoxide in the presence of a base catalyst at a temperature of from about 50° to about 160°C. for a period of from about 2 to about 50 hours.
28. The process of Claim 27 wherein R' is alkylene.
29. The process of Claim 27 wherein said vinyl ether epoxide is [(vinyloxy)methyl] oxirane.
30. The process of Claim 27 wherein R" of said vinyl ether epoxide is
Figure imgf000029_0001
31. The process of Claim 30 wherein A is -CH2- or -C(CH3)2-; m is zero and n has a value of zero or one.
PCT/US1990/005774 1989-10-20 1990-10-11 Vinyl ethers synthesized from hydroxylated vinyl ethers and polyepoxides WO1991005814A1 (en)

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
US424,453 1989-10-20
US424,472 1989-10-20
US07/424,472 US5012011A (en) 1989-10-20 1989-10-20 Fluorinated vinyl ether
US42445389A 1989-12-20 1989-12-20
US07/481,037 US4980430A (en) 1989-10-20 1990-02-16 Epoxy vinyl ethers and synthesis of an epoxy vinyl ether from a hydroxylated vinyl ether and a diepoxide
US481,084 1990-02-16
US07/481,084 US4980428A (en) 1989-10-20 1990-02-16 Epoxy vinyl ethers and synthesis of an epoxy vinyl ether from a hydroxylated vinyl ether and a polyepoxide
US481,037 1990-02-16

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Cited By (6)

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Publication number Priority date Publication date Assignee Title
EP0646580A3 (en) * 1993-09-16 1995-10-11 Ciba Geigy Ag Vinyl ether compounds with different additional functional groups of vinyl ether and their use in the formulation of curable compositions.
US5605941A (en) * 1993-09-16 1997-02-25 Steinmann; Bettina Vinyl ether compounds having additional functional groups other than vinyl ether groups and the use thereof in the formulation of curable compositions
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US5783712A (en) * 1993-09-16 1998-07-21 Ciba Specialty Chemicals Corporation Vinyl ether compounds having additional functional groups other than vinyl ether groups and the use thereof in the formulation of curable compositions
US5783615A (en) * 1993-09-16 1998-07-21 Ciba Specialty Chemicals Corporation Vinyl ether compounds having additional functional groups other than vinyl ether groups and the use thereof in the formulation of curable compositions

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AU646824B2 (en) 1994-03-10
AU6729890A (en) 1991-05-16
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