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WO1990015423A1 - Superparamagnetic liquid colloids - Google Patents

Superparamagnetic liquid colloids Download PDF

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Publication number
WO1990015423A1
WO1990015423A1 PCT/US1990/003177 US9003177W WO9015423A1 WO 1990015423 A1 WO1990015423 A1 WO 1990015423A1 US 9003177 W US9003177 W US 9003177W WO 9015423 A1 WO9015423 A1 WO 9015423A1
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WIPO (PCT)
Prior art keywords
magnetic
particles
colloid
fluid
titanium
Prior art date
Application number
PCT/US1990/003177
Other languages
French (fr)
Inventor
Mark S. Chagnon
Original Assignee
Omni Quest Corporation
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Filing date
Publication date
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Publication of WO1990015423A1 publication Critical patent/WO1990015423A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/44Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of magnetic liquids, e.g. ferrofluids
    • H01F1/442Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of magnetic liquids, e.g. ferrofluids the magnetic component being a metal or alloy, e.g. Fe
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/44Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of magnetic liquids, e.g. ferrofluids

Definitions

  • Magnetic colloids are liquids havingM magnetic properties in which ferromagnetic materials are collodially suspended. Such ferrofluids or magnetic liquids must show a high degree of stability (e.g., to gravitational and magnetic fields) in order to perform well in various commercial devices and be responsive to external magnetic fields.
  • a stable magnetic colloid or ferrofluid in a high magnetic field gradient requires small ferromagnetic particles of generally less than 200 angstroms in diameter.
  • the ferromagnetic particles are usually coated with one of several layers of surfactants to prevent agglomeration.
  • Typical ferrofluid compositions are described, for example, in U.S. Patent No. 3,700,595, (1972), wherein anionic surfactants, such as fatty acids, alcohols, amines or amides and other organic acids are employed as dispersing surface active agents; U.S. Patent No.
  • a properly stabilized ferrofluid composition typically undergoes practically no aging or separation, remains liquid in a magnetic field and after removing of the magnetic field shows no hysteresis.
  • a stabilized ferrofluid exhibits stability by overcoming generally three principal attractive forces; van der Waals, inter- particle-magnetics and gravitational forces.
  • carbon black to a typ ical ferrofluid composition provides a composition which tends to be pseudoplas tic when amounts greater than about five (5%) percent of carbon black are used, while a low concentration of carbon black (e.g., less than 5%) provides a Newtonian, non-conductive composition.
  • a stable, low viscosity, highly electrically conductive ferrofluid composition is needed, with or without carbon black, particularly for use in computer seals, as well as for other devices where a stable, low viscosity, highly electrically conductive ferrofluid composition is
  • the present invention relates to low viscosity, electrically conductive magnetic fluid compositions and methods of preparing and using such compositions.
  • the present composition contains magnetic particles, an electrically conductive surfactant, a dispersing agent and a carrier fluid.
  • the compositions are made by coating the magnetic particles with the electrically conductive surfactant, adding a dispersing agent and dispersing the coated particles in the carrier fluid, thereby forming a gravitationally and magnetically stable colloidal dispersion.
  • the present compositions are superparamagnetic, that is, they do not retain magnetic properties once the magnetic field has been removed.
  • the present magnetic fluids provide stable, low viscosity highly conductive compositions which are useful as liquid seals for computer disk drives and other applications.
  • the colloidal dispersions of the present invention are superparamagnetic, that is, they experience force in a magnetic field gradient but do not become permanently magnetized.
  • Superparamagnetic particles rapidly lose their magnetic properties in the absence of an applied magnetic field, yet they also possess high susceptibility to magnetic fields.
  • superparamagnetic particles are easy to handle since they are sensitive to magnetic field gradients, and resist aggregating after removal of an external magnetic field.
  • compositions are stable colloidal dispersions of superparamagnetic particles.
  • colloidal dispersion or “colloid” as used herein refers to a gravitationally and magnetically stable dispersion of finely divided magnetic particles of submicron size in a carrier fluid, which particles remain substantially uniformly dispersed throughout the liquid carrier even in the presence of a magnetic field, and which resist gravitational settling.
  • compositions which are the subject of the present invention contain magnetic particles which are coated with an electrically conductive surfactant, and dispersed in a carrier fluid with a dispersing or suspending agent, which agent helps to maintain the stability of the colloid.
  • Magnetic particles which are useful in the present composition are metal, metal alloy or metal oxide particles comprised of clusters of superparamagnetic crystals.
  • Metals and oxides of metals which appear in the Periodic Table in Groups 4a and b, 5a and b, 6a and 7a (the transition metals) can be used to make the magnetic particles.
  • Compounds which are particularly useful include those selected from the group consisting of magnetite (Fe 3 O 4 ), hematite (Fe 2 O 3 ), iron, iron alloys, nickel, cobalt, cobalt ferrite, samarium cobalt, barium ferrite, chromium dioxide, aluminum-nickel-cobalt alloys and gadolinium.
  • the average particle size depends on the selection of the ferromagnetic materials, and generally ranges from about 20 angstroms (A) to about 500 angstroms (A). For use in a very high magnetic field gradient, particle sizes of from bout 95 A to 105 A are particularly preferred for use in the present
  • the ferromagnetic particles are generally present in the composition in an amount ranging from about 5 to about 80% percent by weight of the carrier fluid.
  • surfactant is adsorbed as a conductive shell around the magnetic particle.
  • surfactant should have a conductivity of less than about
  • surfactant include alkyl or alkoxide organometallic compounds. Particularly useful surfactants are those selected from the group consisting of tetraethoxy
  • triethylaminohexyl titanium tetraethyl titanium, triethylcarboxyhexyl titanium, trie thylcarboxyhexyl hafnium, tetraethyl antimony, tetraethyl antimony tin, triethylcarboxyhexyl zirconium, tetraethyl hafnium, tetraethyl tin, titanium tetraisopropoxide, antimony titanium tetraisopropoxide, Mitsubishi T1 powder
  • a dispersing or suspending agent is employed to disperse the particles in the carrier fluid and to add stability to the colloid.
  • Surfactants can be used as dispersing or suspending agents. Any surfactant may be employed which forms a stable colloid, including
  • nonionic, cationic or anionic surfactants The amount and nature of the surfactant varies depending on the particular liquid carriers used, the type and size of the ferromagnetic particles and the type and stability of the dispersion desired.
  • the ratio of the dispersing agent to the magnetic particles may vary, but a ratio of from about 0.5:1 to 20:1 by weight is generally used.
  • dispersing agents include surfactants which are ionic organic materials having the general structure:
  • YH is an adsorptive head region
  • R is an organic spacer arm region
  • R' is an electron-rich organic function
  • R" is a solubilizing tail; wherein : YH is a polar functional group that bonds by means of covalent linkage, chemisorption, adsorption, or ionic interaction to the surface of the magnetic particle.
  • YH can be, for example, a functional group selected from the group consisting of: carboxylate (COO-), amide (NH 2 ), sulfate phosphate metal chloride salts
  • the carboxylate group can be mono-, di- or trisubs tituted on the terminal carbon atom, such as:
  • YH is a cation or anion
  • R is an aliphatic chain (C 4 to C 20 ), aromatic ring or a cyclic aliphatic group. Addition of polar
  • R is aliphatic, the length of the R chain is useful in changing the magnitude of the charge on YH .
  • R' is a linking group that causes a change in electron density, separating the polar R-YH portion of the molecule from the nonpolar tail.
  • R" is a hydrophobic tail that has a similar
  • R is generally, but not
  • colloidal dispersions in perfluorinated liquids can be formed by utilizing as a dispersing agent a fluorocarbon sufactant having the following formula: where n is an integer from 3 to 50 preferably 5 to 25; and where R is -OOH, -OH -OONH 4 , -ONH 2 -NH 2 , with OOH being preferred.
  • Dispersing agents which are useful in the present composition include, for example, oleic acid and
  • the relative proportions of the dispersing agent to the suspended solids can vary widely so long as there is a sufficient concentration of the surfactant component to provide at least a mono-molecular covering of the
  • the proportions of dispersing agent to the particles can be, for example, a useful range for forming stable suspension of particles is a ratio of dispersing agent to the particles of from about 0.5:1 to about 20:1 by weight.
  • the amount of surfactant present in the composition is generally from about 5% to about 10% by weight, of the total
  • the present composition is formed by dispersing the particles, which have been coated with the organometallic surfactant and the dispersing agent, in a carrier fluid that forms the continuous phase of the colloid
  • Carrier fluids which provide properties that are useful for the end applications, and exhibit a similar solubility parameter to the R" surfactant tail, can be used in the present invention.
  • Materials that are useful as carrier liquids are compounds selected from the group consisting of: water, hydrocarbon solvents having from about 4 to about 40 carbon atoms, fluoroethers, ester or diester oils and ⁇ -olefins.
  • fluoroethers which can be used as carrier fluids include Freon E-3, Freon E-5 and Freon E-9, Krytox AA, AB, AC, AD, and Krytox 143, all available from
  • Particularly preferred carrier fluids include toluene, and low vapor-pressure oils such as ⁇ -olefin oils, di-2-ethylhexyl azylate, dioctyl azylate, dioctyl sebacate and dioctyl adipate.
  • the present colloids can be made according to the following general procedure: the metallic magnetic particles are made and contacted with the organometallic surfactant under conditions sufficient to cause the surfactant to adsorb or bond to the surface of the particle. The coated particles are then contacted with the dispersing agent under conditions sufficient to coat the particles with the dispersing agent, and then
  • Magnetic particles used in the present compositions can be produced according to the following general procedure: an aqueous slurry is formed of the magnetic particles by contacting a metallic salt (e.g., FeCl 2 ) with water, and adding a strong base, such as ammonium hydroxide (NH 4 OH) causing the metal to precipitate forming a slurry. The mixture is agitated, at a
  • An alternate method for preparing superparamagnetic particles is based on precipitation of iron metal from an aqueous iron chloride, nitrate or sulfate solution.
  • about 10g of sodium borohydride podder is added to about 100 ml of 95% (by weight) aqueous solution of ferrous chloride (FeCl 2 ) under constant agitation, the mixture is kept at a temperature of about 25-90°C during the addition of the sodium borohydride.
  • the particles are removed from the reaction mixture by addition of an external magnetic field. The particles are washed with 5 100 ml portions of distilled water and then used as the magnetite in the preparation of the fluid.
  • Another embodiment of the method of preparing superparamagnetic particles is to grind commercial magnetite (Pfizer) for 30 days as an aqueous or
  • the electrically conductive compound is added to the aqueous slurry, and the mixture is stirred to allow the metal particles to be coated with the compound.
  • the dispersing or suspending agent e.g., oleic acid
  • the carrier fluid e.g., toluene
  • the ferrofluid compositions of the present invention have varying saturation magnetization values, which may range from about 10 to about 800 gauss. Values of about 100 to about 500 gauss are particularly useful.
  • the viscosity of the compositions is generally from about 1 to 10,000 centipoises (cps) at 25°C; viscosities at 25°C of about 25 to about 5000 cps are preferred.
  • the conductivity of the present compositions is generally less than 1x10 -7 ohms/cm 2 .
  • Preferred magnetic liquid compositions having improved electrical conductivity contain:
  • Ferromagnetic particles such as iron (Fe)
  • compositions are useful as a liquid crystal display.
  • the present compositions are useful as a liquid crystal display.
  • compositions can be used in a wide variety of commercial applications such as for magnetic seals, as dampening liquids in inertia dampers, as heat transfer liquids in the voice coil loudspeakers, as bearing liquids, as ferrolubricants for domain detection, for oil prospecting and other applications.
  • the present electrically conductive ferrofluid compositions are particularly useful in computer disk drive applications.
  • the present composition is placed around the shaft in the disk drive mechanism, where it forms a hermetically sealed, liquid sealing ring, which also conducts electrical charges away from the shaft so as to prevent charge build up on the disk.
  • Example 2 Conductivity Agent and Surfactant Addition
  • Example 3 40 grams of the conductive organometallic compound carboxyhexyltriethyl antimony tin were added to the aqueous slurry prepared as described in Example 1. The mixture was stirred for a period of 5 minutes to insure complete adsorption of the conductive organometallic compound to the surface of the particles. 40 grams of oleic acid (VWR Scientific) were then added to the mixture and the mixture was stirred for 30 minutes and heated to a temperature of 70°C during that period. At the conclusion of the 30 minute reaction period, 100 ml of toluene were added to the mixture and the resulting toluene-based ferrofluid was extracted from the reaction vessel. The product had a magnetization of 350 gauss and a conductivity of 3 x 10 -5 ohms/cm 2 . Example 3
  • a magnetic fluid was prepared as described in
  • a magnetic fluid was prepared as described in
  • resulting magnetic fluid colloid had a viscosity at 25°C of 100 cps, a magnetization of 300 gauss and a vapor pressure at 25°C of 3 x 10 - 6 torr.
  • a magnetic fluid was prepared as in Examples 1 and 2, except that toluene was substituted as a carrier fluid by olefin oil (Mobil-1, Mobil Oil Co.).
  • the resulting magnetic fluid colloid had a viscosity of 200 cps, a vapor pressure at 25°C of 3 x 10 5 torr and a conductivity of 3 x 10 -5 ohms/cm 2 .
  • a magnetic fluid was prepared as described in
  • the resulting magnetic fluid colloid had a magnetization of 350 gauss and a conductivity of 2.5 x 10 -5 ohms/cm 2 .

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Abstract

Electrically-conductive superparamagnetic liquid colloids and methods for making and using them are described. The magnetic liquid colloids contain magnetic particles coated with a conductive, organo-metallic compound, which impart the magnetic and conductive characteristics to the fluid. The coated magnetic particles are dispersed in a carrier fluid that gives the fluid viscosity, flow and vapor pressure properties.

Description

SUPERPARAMAGNETIC LIQUID COLLOIS
Description Background
Magnetic colloids are liquids havingM magnetic properties in which ferromagnetic materials are collodially suspended. Such ferrofluids or magnetic liquids must show a high degree of stability (e.g., to gravitational and magnetic fields) in order to perform well in various commercial devices and be responsive to external magnetic fields. General ly a stable magnetic colloid or ferrofluid in a high magnetic field gradient requires small ferromagnetic particles of generally less than 200 angstroms in diameter. The ferromagnetic particles are usually coated with one of several layers of surfactants to prevent agglomeration.
Typical ferrofluid compositions are described, for example, in U.S. Patent No. 3,700,595, (1972), wherein anionic surfactants, such as fatty acids, alcohols, amines or amides and other organic acids are employed as dispersing surface active agents; U.S. Patent No.
3,764,504, (1973), wherein aliphatic monocarboxylic acids are employed as dispersing agents; U.S. Patent No.
4,208,294, (1980), wherein a water-based magnetic liquid is produced using C10 to C11 aliphatic monocarboxylic acids as acid dispersing agents; and U.S. Patent No.
4,430,239, (1984), wherein a stable ferrofluid composition is provided which employs a phosphoric acid ester of a long-chain alcohol as a surfactant.
Various processes have been described for preparing magnetic colloids and ferrofluids. For example, U.S. Patent No. 3,917,538, (1975) describes a process for preparing an irreversibly flocked magnetic particle using different dispersing agents, such as nonionic and anionic surfactants, and wherein the ferrofluids are prepared employing a grinding or ball mill technique; U.S. Patent No. 4,019,994, (1977) describes a petroleum sulfonate surfactant with an aqueous carrier; U.S. Patent No.
4,356,098, (1982) describes ferrofluid compositions composed of a silicone-oil carrier and a dispersing amount of an anionic surfactant which forms a chemical bond with the surface of the magnetic particles as a tail group compatible with or soluble in the silicon-oil carrier; and U.S. Patent No. 4,485,024, (1984), describes a ferrofluid produced by controlling the pH of an aqueous suspension of the ferromagnetic particles of an organic solvent together with surface active agents, such as fatty carboxylic acids.
A properly stabilized ferrofluid composition typically undergoes practically no aging or separation, remains liquid in a magnetic field and after removing of the magnetic field shows no hysteresis. A stabilized ferrofluid exhibits stability by overcoming generally three principal attractive forces; van der Waals, inter- particle-magnetics and gravitational forces.
In the computer industry, static charge build up of the disk in a disk drive occurs due to its rotation and needs to be grounded. In addition, the disk cavity must be hermetically sealed for contamination- free operation. Electrically conductive ferrofluids which contain finely divided dispersed carbon particles are useful for this purpose however, there is a need to restrict the amount of carbon black employed in the ferrofluid compositions to avoid gradual increases in the viscosity of the composition and absorption of the fluid into the carbon particles with time. The addition of carbon black to a typ ical ferrofluid composition provides a composition which tends to be pseudoplas tic when amounts greater than about five (5%) percent of carbon black are used, while a low concentration of carbon black (e.g., less than 5%) provides a Newtonian, non-conductive composition. A stable, low viscosity, highly electrically conductive ferrofluid composition is needed, with or without carbon black, particularly for use in computer seals, as well as for other devices where a stable, low viscosity, highly electrically conductive ferrofluid composition is
required. Summary of the Invention
The present invention relates to low viscosity, electrically conductive magnetic fluid compositions and methods of preparing and using such compositions. The present composition contains magnetic particles, an electrically conductive surfactant, a dispersing agent and a carrier fluid. The compositions are made by coating the magnetic particles with the electrically conductive surfactant, adding a dispersing agent and dispersing the coated particles in the carrier fluid, thereby forming a gravitationally and magnetically stable colloidal dispersion. The present compositions are superparamagnetic, that is, they do not retain magnetic properties once the magnetic field has been removed. The present magnetic fluids provide stable, low viscosity highly conductive compositions which are useful as liquid seals for computer disk drives and other applications. Detailed Description of the Invention
The colloidal dispersions of the present invention are superparamagnetic, that is, they experience force in a magnetic field gradient but do not become permanently magnetized. Superparamagnetic particles rapidly lose their magnetic properties in the absence of an applied magnetic field, yet they also possess high susceptibility to magnetic fields. Thus, superparamagnetic particles are easy to handle since they are sensitive to magnetic field gradients, and resist aggregating after removal of an external magnetic field.
The present compositions are stable colloidal dispersions of superparamagnetic particles. The term
"colloidal dispersion" or "colloid" as used herein refers to a gravitationally and magnetically stable dispersion of finely divided magnetic particles of submicron size in a carrier fluid, which particles remain substantially uniformly dispersed throughout the liquid carrier even in the presence of a magnetic field, and which resist gravitational settling.
The compositions which are the subject of the present invention contain magnetic particles which are coated with an electrically conductive surfactant, and dispersed in a carrier fluid with a dispersing or suspending agent, which agent helps to maintain the stability of the colloid.
Magnetic particles which are useful in the present composition are metal, metal alloy or metal oxide particles comprised of clusters of superparamagnetic crystals. Metals and oxides of metals which appear in the Periodic Table in Groups 4a and b, 5a and b, 6a and 7a (the transition metals) can be used to make the magnetic particles. Compounds which are particularly useful include those selected from the group consisting of magnetite (Fe3 O4), hematite (Fe2 O3), iron, iron alloys, nickel, cobalt, cobalt ferrite, samarium cobalt, barium ferrite, chromium dioxide, aluminum-nickel-cobalt alloys and gadolinium. The average particle size depends on the selection of the ferromagnetic materials, and generally ranges from about 20 angstroms (A) to about 500 angstroms (A). For use in a very high magnetic field gradient, particle sizes of from bout 95 A to 105 A are particularly preferred for use in the present
compositions. The ferromagnetic particles are generally present in the composition in an amount ranging from about 5 to about 80% percent by weight of the carrier fluid.
An electrically conductive surface active agent
(surfactant) is adsorbed as a conductive shell around the magnetic particle. The electrically conductive
surfactant should have a conductivity of less than about
1x10-10 ohms/cm2, preferably less than 1x10-6 ohms/cm2. Compounds useful as the electrically conductive
surfactant include alkyl or alkoxide organometallic compounds. Particularly useful surfactants are those selected from the group consisting of tetraethoxy
titanium, triethylcarboxyhexyl antimony tin,
triethylaminohexyl titanium, tetraethyl titanium, triethylcarboxyhexyl titanium, trie thylcarboxyhexyl hafnium, tetraethyl antimony, tetraethyl antimony tin, triethylcarboxyhexyl zirconium, tetraethyl hafnium, tetraethyl tin, titanium tetraisopropoxide, antimony titanium tetraisopropoxide, Mitsubishi T1 powder
(Mitsubishi Corp.) and combinations thereof.
A dispersing or suspending agent is employed to disperse the particles in the carrier fluid and to add stability to the colloid. Surfactants can be used as dispersing or suspending agents. Any surfactant may be employed which forms a stable colloid, including
nonionic, cationic or anionic surfactants. The amount and nature of the surfactant varies depending on the particular liquid carriers used, the type and size of the ferromagnetic particles and the type and stability of the dispersion desired. The ratio of the dispersing agent to the magnetic particles may vary, but a ratio of from about 0.5:1 to 20:1 by weight is generally used.
Materials which are particularly useful as
dispersing agents include surfactants which are ionic organic materials having the general structure:
R"-R'-R-YH wherein :
YH is an adsorptive head region;
R is an organic spacer arm region;
R' is an electron-rich organic function; and
R" is a solubilizing tail; wherein : YH is a polar functional group that bonds by means of covalent linkage, chemisorption, adsorption, or ionic interaction to the surface of the magnetic particle. YH can be, for example, a functional group selected from the group consisting of: carboxylate (COO-), amide (NH2), sulfate phosphate metal chloride salts
Figure imgf000009_0001
Figure imgf000009_0002
(M+Cl-) (e.g., examples) and thiol (SH). The carboxylate group can be mono-, di- or trisubs tituted on the terminal carbon atom, such as:
R-CH2-COOH R-CH(COOH)2 R-C(COOH)3
(a) (b) (c) or can be a single or mixed species, such as
R-CH(COOH)2 or R-CH-COOH
Figure imgf000009_0003
^NH2
(a) (b)
Where YH is a cation or anion, it is most effective when the charge of YH is the same magnitude and/or opposite sign to the surface charge on the particle being
dispersed.
R is an aliphatic chain (C4 to C20), aromatic ring or a cyclic aliphatic group. Addition of polar
functional groups along the chain (such as primary hydroxyls) can result in stronger interactions between YH and the particle by acting as additional YH adsorption sites or by increasing the ionization of the YH group.
If R is aliphatic, the length of the R chain is useful in changing the magnitude of the charge on YH . R is
preferably an aliphatic chain of from about (CH2)4 to about (CH2)20.
R' is a linking group that causes a change in electron density, separating the polar R-YH portion of the molecule from the nonpolar tail. R' is generally a linking group selected from the group consisting of: a carbon-carbon double bond (C=C), an ether linkage (-O-), a phenyl group, a secondary amine group (-NH-) and a sulfur atom (-S-).
R" is a hydrophobic tail that has a similar
solubility parameter to the carrier fluid and is of sufficient chain length to separate the magnetic
particles, so that no particle/particle magnetic field interference occurs. R" is generally, but not
exclusively, an aliphatic chain (Cx to Cy) which can have one or more carbon-carbon double bonds, wherein x is about 4 and y is about 30.
It has been found that stable colloidal dispersions of magnetite can be formed using surfactants that adhere to the model. For example, colloidal dispersions in perfluorinated liquids can be formed by utilizing as a dispersing agent a fluorocarbon sufactant having the following formula:
Figure imgf000010_0001
where n is an integer from 3 to 50 preferably 5 to 25; and where R is -OOH, -OH -OONH4, -ONH2 -NH2 , with OOH being preferred. Dispersing agents which are useful in the present composition include, for example, oleic acid and
synthetic surfactants such as GAFAC RM410 (GAF Corp.), and Paranox 100 (Exxon Corp.)
The relative proportions of the dispersing agent to the suspended solids can vary widely so long as there is a sufficient concentration of the surfactant component to provide at least a mono-molecular covering of the
particles in suspension. The numerical limits in
proportions are broad, and dependent on other factors
(e.g., particle size, density, etc.). The proportions of dispersing agent to the particles can be, for example, a useful range for forming stable suspension of particles is a ratio of dispersing agent to the particles of from about 0.5:1 to about 20:1 by weight. The amount of surfactant present in the composition is generally from about 5% to about 10% by weight, of the total
composition.
The present composition is formed by dispersing the particles, which have been coated with the organometallic surfactant and the dispersing agent, in a carrier fluid that forms the continuous phase of the colloid
composition. Carrier fluids which provide properties that are useful for the end applications, and exhibit a similar solubility parameter to the R" surfactant tail, can be used in the present invention. Materials that are useful as carrier liquids, for example, are compounds selected from the group consisting of: water, hydrocarbon solvents having from about 4 to about 40 carbon atoms, fluoroethers, ester or diester oils and α-olefins. Examples of fluoroethers which can be used as carrier fluids include Freon E-3, Freon E-5 and Freon E-9, Krytox AA, AB, AC, AD, and Krytox 143, all available from
DuPont. Particularly preferred carrier fluids include toluene, and low vapor-pressure oils such as α-olefin oils, di-2-ethylhexyl azylate, dioctyl azylate, dioctyl sebacate and dioctyl adipate.
The present colloids can be made according to the following general procedure: the metallic magnetic particles are made and contacted with the organometallic surfactant under conditions sufficient to cause the surfactant to adsorb or bond to the surface of the particle. The coated particles are then contacted with the dispersing agent under conditions sufficient to coat the particles with the dispersing agent, and then
contacted with a carrier fluid and agitated to form a dispersion.
Magnetic particles used in the present compositions can be produced according to the following general procedure: an aqueous slurry is formed of the magnetic particles by contacting a metallic salt (e.g., FeCl2) with water, and adding a strong base, such as ammonium hydroxide (NH4OH) causing the metal to precipitate forming a slurry. The mixture is agitated, at a
temperature of about 25 to about 40°C. After the
addition of the base is complete, the slurry containing the metal particles is allowed to cool to room
temperature.
An alternate method for preparing superparamagnetic particles is based on precipitation of iron metal from an aqueous iron chloride, nitrate or sulfate solution. In this method, about 10g of sodium borohydride podder is added to about 100 ml of 95% (by weight) aqueous solution of ferrous chloride (FeCl2) under constant agitation, the mixture is kept at a temperature of about 25-90°C during the addition of the sodium borohydride. After all of the reagents have been added, the particles are removed from the reaction mixture by addition of an external magnetic field. The particles are washed with 5 100 ml portions of distilled water and then used as the magnetite in the preparation of the fluid.
Another embodiment of the method of preparing superparamagnetic particles is to grind commercial magnetite (Pfizer) for 30 days as an aqueous or
hydrocarbon slurry using a ball mill, washing the
resulting particles and treating as previously described to prepare the magnetite fluid.
The electrically conductive compound is added to the aqueous slurry, and the mixture is stirred to allow the metal particles to be coated with the compound. The dispersing or suspending agent, (e.g., oleic acid) is added to the mixture, and the mixture is heated, while stirring, to about 70°C, for about 30 minutes. The carrier fluid, (e.g., toluene), is then added to the mixture, forming a stable colloid.
The ferrofluid compositions of the present invention have varying saturation magnetization values, which may range from about 10 to about 800 gauss. Values of about 100 to about 500 gauss are particularly useful. The viscosity of the compositions is generally from about 1 to 10,000 centipoises (cps) at 25°C; viscosities at 25°C of about 25 to about 5000 cps are preferred. The conductivity of the present compositions is generally less than 1x10-7 ohms/cm2.
Preferred magnetic liquid compositions having improved electrical conductivity contain:
1) Ferromagnetic particles, such as iron (Fe),
about 15 to about 40% by weight, preferably about 28% by weight;
2) Conductive organometallic coatings adsorbed, or covalently bonded, to the surface of the magnetic particle to provide a conductive path;
3) An organic surfactant in a concentration of
from 5-10% by weight, as a dispersing agent and to stabilize the organometallic coated magnetic particles; and
4) A low vapor pressure oil carrier fluid.
The present compositions are useful as
ferrolubricants for bearings and as a ferrofluid
composition in seals. The present ferrofluid
compositions can be used in a wide variety of commercial applications such as for magnetic seals, as dampening liquids in inertia dampers, as heat transfer liquids in the voice coil loudspeakers, as bearing liquids, as ferrolubricants for domain detection, for oil prospecting and other applications. The present electrically conductive ferrofluid compositions are particularly useful in computer disk drive applications. For example, the present composition is placed around the shaft in the disk drive mechanism, where it forms a hermetically sealed, liquid sealing ring, which also conducts electrical charges away from the shaft so as to prevent charge build up on the disk.
The invention is further illustrated by the
following examples. Examp le 1: Magnetite Preparation
200 grams of ferrous chloride (VWR Scientific) and 325 grams of ferric chloride were dissolved in 3 liters of water. 2000 grams of ammonium hydroxide (VWR
Scientific) concentrate were added at a rate of
50cc/minute under constant agitation, during which time the temperature of the solution was kept between 25 and 40°C. After the addition of the ammonium hydroxide was complete the magnetic particle aqueous slurry was allowed to cool to room temperature. Example 2: Conductivity Agent and Surfactant Addition
40 grams of the conductive organometallic compound carboxyhexyltriethyl antimony tin were added to the aqueous slurry prepared as described in Example 1. The mixture was stirred for a period of 5 minutes to insure complete adsorption of the conductive organometallic compound to the surface of the particles. 40 grams of oleic acid (VWR Scientific) were then added to the mixture and the mixture was stirred for 30 minutes and heated to a temperature of 70°C during that period. At the conclusion of the 30 minute reaction period, 100 ml of toluene were added to the mixture and the resulting toluene-based ferrofluid was extracted from the reaction vessel. The product had a magnetization of 350 gauss and a conductivity of 3 x 10-5 ohms/cm2. Example 3
A magnetic fluid was prepared as described in
Examples 1 and 2, but a synthetic surfactant, omega carboxy- 6-mono butyl ether dihexyl adipate, having the following chemical composition:
CH3 - (CH2)6 C-(CH2)4 -O-(CH )g-O-(CH )4-COOH
Figure imgf000016_0001
Figure imgf000016_0002
(IMI DHA 04-C; Integrated Magnetics, Inc., Lawrence, MA.), was used in place of oleic acid. The resulting fluid had a magnetization of 350 gauss and a conductivity of 3 x 10-5 ohms/cm2. Example 4
A magnetic fluid was prepared as described in
Examples 1 and 2, except that di-2-ethylhexyl azylate was used as a carrier fluid in place of toluene. The
resulting magnetic fluid colloid had a viscosity at 25°C of 100 cps, a magnetization of 300 gauss and a vapor pressure at 25°C of 3 x 10- 6 torr. Example 5
A magnetic fluid was prepared as in Examples 1 and 2, except that toluene was substituted as a carrier fluid by olefin oil (Mobil-1, Mobil Oil Co.). The resulting magnetic fluid colloid had a viscosity of 200 cps, a vapor pressure at 25°C of 3 x 105 torr and a conductivity of 3 x 10-5 ohms/cm2. Example 6
A magnetic fluid was prepared as described in
Examples 1 and 2, except that Mitsubishi T-1 powder (Mitsubishi Corp.) was used in place of
carboxyhexyltriethyl antimony tin. The resulting magnetic fluid colloid had a magnetization of 350 gauss and a conductivity of 2.5 x 10-5 ohms/cm2. Equivalents
Those skilled in the art will recognize, or be able to ascertain, by no more than routine experimentation, may equivalents of the specific embodiments of the invention described herein. Such equivalents are intended to be encompassed by the following claims.

Claims

Claims
1. A magnetic fluid colloid comprising
a. magnetic particles;
b. an electrically conductive organometallic
compound coating said particles;
c. a dispersing agent; and
d. a carrier fluid.
2. A magnetic fluid colloid of Claim 1, wherein the
magnetic particles are composed of a
superparamagnetic material selected from the group consisting of: magnetite, hematite, chromium dioxide, barium ferrite, aluminum-nickel-cobalt alloys, samarium cobalt, cobalt ferrite, iron, iron alloys, nickel, cobalt and gadolinium.
3. A magnetic fluid colloid of Claim 2, wherein the
magnetic particles are from about 20 to about 500 angstroms in size.
4. A magnetic fluid colloid of Claim 3, wherein the
magnetic particles are magnetite particles which are from about 95 to about 105 angstroms in size.
5. A magnetic fluid composition of Claim 1, wherein the electrically conductive compound has a conductivity of from about 1x10-6 ohms/cm2 to about 1x10-10 ohms/cm2.
6. A magnetic fluid colloid of Claim 5, wherein the electrically conductive organometallic compound coating said particles is selected from the group consisting of: tetraethoxy titanium, tetraethyl titanium, triethylcarboxyhexyl antimony tin,
triethylaminohexyl titanium, triethylcarboxyhexyl hafnium, triethylcarboxyhexyl titanium,
triethylcarboxyhexyl zirconium, tetraethyl hafnium, tetraethyl tin, tetraethyl antimony, tetraethyl antimony tin, Mitsubishi T1 powder, titanium
tetraisopropoxide antimony titanium
tetraisopropoxide and combinations thereof.
7. A magnetic fluid colloid of Claim 6, wherein the
organometallic compound is tetraethyl antimony tin comprising about 1 - 10% by weight antimony and about 50-90% by weight tin.
8. A magnetic fluid colloid of Claim 6, wherein the
organometallic compound is triethylcarboxyhexyl antimony tin.
9. A magnetic fluid colloid of Claim 1, wherein the dispersing agent is selected from the group
consisting of: oleic acid, GAFAC RM-410, omega carboxy-6-mono butyletherdihexyl adipate and Paranox 100.
10. A magnetic fluid colloid of Claim 10, wherein the dispersing agent is omega carboxy-6-mono
butyletherdihexyl adipate.
11. A magnetic fluid colloid of Claim 1, wherein the carrier fluid is selected from the group consisting of: water, hydrocarbons from C4 to C40,
fluoroethers, ester or diester oils and α-olefins,
12. A magnetic fluid colloid of Claim 11, wherein the carrier fluid is a diester oil selected from the group consisting of: di-2-ethylhexyl azylate, dioctyl azylate, dioctyl sebacate and diocyl
adipate.
13. A magnetic fluid colloid of Claim 11, wherein the carrier fluid is toluene.
14. A magnetic fluid colloid of Claim 1, having a
saturation magnetization of from about 10 to about 800 gauss.
15. A magnetic fluid colloid of Claim 1, having a
viscosity of from about 1 to about 10,000 centipoises at 25°C.
16. A magnetic fluid colloid of Claim 1, having a
conductivity of about 1 x 10-7 ohms/cm2.
17. A magnetic liquid composition comprising:
a. about 3 to about 7% by weight of magnetic
particles;
b. about 5 to about 10% by weight of an
electrically conductive organometallic compound coating said magnetic particles; c. a dispersing agent is present in a ratio of about 0.5:1 to about 20:1 to the magnetic particles; and
d. a carrier fluid.
18. A magnetic liquid composition of Claim 17, wherein the magnetic particles are from about 20 to about 500 A in size.
19. A magnetic liquid composition of Claim 18, wherein the magnetic particles are composed of a material selected from the group consisting of magnetite, hematite, chromium dioxide, barrium ferrite, aluminum-nickel-cobalt alloys, samarium cobalt, cobalt ferrite, iron, iron alloys, nickel, cobalt and gadolinium.
20. A magnetic liquid composition of Claim 19, wherein the magnetic particles are magnetite particles.
21. A magnetic liquid composition of Claim 17, wherein the electrically conductive organometallic compound is selected from the group consisting of:
tetraethoxy titanium, tetraethyl titanium, triethyl carboxyhexyl antimony tin, triethylaminohexyl titanium, triethylcarboxyhexyl hafnium, triethyl carboxyhexyl titanium, triethylcarboxyhexy
zirconium, tetraethyl hafnium, tetraethyl tin, tetraethyl antimony, tetraethyl antimony tin,
Mitsubishi T1 powder, titanium tetaisopropoxide, antimony titanium tetraiso propoxide and combinations thereof.
22. A magnetic liquid composition of Claim 21, wherein the organometallic compound is triethylcarboxyhexyl antimony tin.
23. A magnetic liquid composition of Claim 17, wherein the dispersing agent is oleic acid or GAFAC RM 410.
24. A magnetic liquid composition of Claim 17, wherein the carrier fluid is selected 'from the group
consisting of: water, hydrocarbons from C4 to C40, fluoroethers, ester or diester oils and α-olefins.
25. A magnetic liquid composition of Claim 24, wherein the carrier fluid is a diester oil selected from the group consisting of: di-2-ethylhexyl azylate, dioctyl azylate, diocylsebacate and dioctyl adipate.
26. A magnetic fluid composition comprising:
a. about 3 to about 7% by weight magnetite
particles wherein said particles are about 95 to about 105 A in size;
b. an electrically conductive organometallic
compound comprising triethylcarboxyhexyl antimony tin, coating said particles; c. about 5 to about 10% by weight oleic acid; and d. a carrier fluid comprising di-2-ethylhexyl
azylate.
27. A process for producing magnetic fluid colloid compositions comprising the steps of:
a. contacting a submicron-sized magnetic particle with an electrically conductive organometallic surfactant under conditions appropriate to coat the particles with the surfactant;
b. contacting the coated particles of step (a) with a dispersing agent under conditions appropriate to coat the particles with dispersing agent; and
c. contacting the coated particles of step (b) with a carrier fluid under conditions appropriate to form a colloidal dispersion of the particles in the carrier fluid.
28. A process of Claim 27, wherein the magnetic
particles are magnetite particles of between about 95 to about 105 A in size.
29. A process of Claim 27, wherein the organometallic surfactant is triethylcarboxyhexyl antimony tin.
30. A process of Claim 27, wherein the dispersing agent is oleic acid.
31. A process of Claim 27, wherein the carrier fiuid is di-2-ethylhexyl azylate.
PCT/US1990/003177 1989-06-05 1990-06-05 Superparamagnetic liquid colloids WO1990015423A1 (en)

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DE102007028663A1 (en) * 2007-06-21 2008-12-24 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Magnetorheological composite materials with hard magnetic particles, process for their preparation and their use

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