US9341033B1 - Riser tensioner assembly - Google Patents
Riser tensioner assembly Download PDFInfo
- Publication number
- US9341033B1 US9341033B1 US14/457,389 US201414457389A US9341033B1 US 9341033 B1 US9341033 B1 US 9341033B1 US 201414457389 A US201414457389 A US 201414457389A US 9341033 B1 US9341033 B1 US 9341033B1
- Authority
- US
- United States
- Prior art keywords
- riser
- hydraulic cylinder
- spider
- tensioner assembly
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related, expires
Links
- 241000239290 Araneae Species 0.000 claims abstract description 39
- 238000012423 maintenance Methods 0.000 claims abstract description 11
- 230000000712 assembly Effects 0.000 claims description 12
- 238000000429 assembly Methods 0.000 claims description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 239000007789 gas Substances 0.000 claims description 8
- 230000000717 retained effect Effects 0.000 claims description 6
- 239000003381 stabilizer Substances 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 230000035939 shock Effects 0.000 claims description 3
- 230000000087 stabilizing effect Effects 0.000 claims description 2
- 238000005553 drilling Methods 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000008439 repair process Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 3
- 239000006096 absorbing agent Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/002—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables specially adapted for underwater drilling
- E21B19/004—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables specially adapted for underwater drilling supporting a riser from a drilling or production platform
- E21B19/006—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables specially adapted for underwater drilling supporting a riser from a drilling or production platform including heave compensators
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/01—Risers
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/10—Slips; Spiders ; Catching devices
Definitions
- the present embodiments generally relate to a ram style or tension style riser tensioner assembly for offshore use.
- FIG. 1 depicts a portion of a riser tensioner assembly.
- FIG. 2A depicts the moving tractor mounted to the riser.
- FIG. 2B depicts a detail of the pivot arm from FIG. 2A .
- FIG. 3 depicts a detail view of a hydraulic cylinder disconnected from a universal pivot assembly.
- FIG. 4 depicts a top plan view of the spider.
- FIG. 5A depicts an “A” frame or cone arrangement of two hydraulic cylinders around a riser.
- FIG. 5B depicts a detail view of the piston rods with rod end devises.
- FIG. 6 depicts another embodiment of the invention with the spider connected to hydraulic cylinders around a riser.
- FIG. 7A depicts a hydraulic cylinder.
- FIG. 7B depicts a detail of the cylinder piston rod with rod end clevis, internal sealing plug and clevis pin.
- FIG. 7C depicts the cylinder piston rod with a rod bearing end cap with a plurality of seals and slide rings.
- FIG. 7D depicts the cylinder piston rod being pushed by a hollow piston rod.
- FIG. 7E depicts the hub assembly.
- FIG. 7F depicts the barrel and end cap with a two sets of teeth retainer embodiment for a one piece retainer ring.
- FIG. 8 depicts two of the plurality of short pivoting push arms pinned to rod end devises.
- FIG. 9 depicts the short pivoting push arms in another position.
- Offshore platforms are designed and built to provide a means to drill, explore and produce hydrocarbons in seawater.
- Some of these operations are performed from jack-up rigs supported by rigid legs extending from the platform to the ocean floor in water depths of up to 350 feet. These platforms are stable relative to ocean wave action but are limited to the water depth in which they can operate.
- riser tensioners are required on the rig deck which consist of an arrangement of tensioner cylinders and nitrogen over hydraulic fluid, to produce a shock absorber effect, so that as the rig heaves up and down, the riser is kept relatively level in order to prevent damage to the riser and other equipment at the ocean floor.
- Existing tensioners are made with four or more long stroke hydraulic cylinders arranged in a push-up ram style configuration or a pull-up tension design. The deeper the water the rig is operating in, the longer the stroke of the cylinder rod in general, this allows the tensioner to take up more slack in the riser system.
- An accumulator with fluid and nitrogen is typically provided with enough fluid to push the piston to the end of its stroke if needed.
- the further out the rod strokes the more the pressure drops, as demonstrated in gas calculations according to Boyle's law.
- Riser tensioner cylinders are designed in either the ram or tension types and can be arranged around the riser in the near vertical arrangement or the tensioner cylinders can be angled radially inward to the riser at the upper end, forming an inverted cone shape, and when conventional tensioner cylinders need repair like having the seals and bearings replaced, they have to be removed completely from the riser pattern with a crane, and have another tensioner cylinder moved into its place and connected.
- This repair can take from one to several days depending on the availability of the replacement tensioner cylinders.
- a riser tensioner to be used on offshore floating platforms is a motion absorber, between the riser, extending from the ocean floor and the floating platform.
- the riser tensioner assemblies allow a floating platform supporting the riser to yaw and move with the swells and heaves of the ocean without over stressing the riser and equipment on the ocean floor.
- the tensioner assembly described herein has the benefit of having easy maintenance to the tensioner cylinders, rods and pistons without removing the tensioner cylinders from their respective position in the position pattern.
- tensioner cylinders can be placed into the riser support pattern, one half of them attached to each side of at least one sliding deck plate.
- the embodiments relate to a vertical style riser tensioner assembly with a variety of components.
- the assembly works on a riser mounted through an opening in the center of a sliding plate or between a plurality of sliding deck plates, which is supported by a plurality of roller assemblies disposed around the riser, stabilizing the riser.
- the embodiments can include a spider mounted to the riser.
- the spider can provide compressive upper tensile load transfer.
- the spider can have a spider retaining bracket surrounding the riser.
- the spider can have a plurality of pivoting push beams connected to the spider retaining bracket.
- the spider can have a riser tensile rod bracket mounted around the riser between the spider retaining bracket and a sliding deck plate.
- a plurality of tensile rods can be used, with each tensile rod slidably engaging a pivoting push beam.
- a plurality of hydraulic cylinders can be connected to the spider.
- Each hydraulic cylinder can include a barrel, a cylinder piston rod sliding in the barrel, engaging one of the pivoting push beams of the spider.
- the hydraulic cylinders can each have an end cap mounted to it.
- Each hydraulic cylinder can have a hub assembly surrounding the barrel of the hydraulic cylinder.
- a moving tractor can be movably mounted to the riser between the spider and one of the sliding deck plates.
- the moving tractor can connect to an air gear motor mounted to the riser for moving individually selectable hydraulic cylinders between an operational location to a maintenance location.
- the air gear motor can be connected to at least one system accumulator that supplies gas to each hydraulic cylinder to extend or retract the cylinder piston rod in the barrel.
- a plurality of pivot arms can be used, with one of the pivot arms connected between one of the hub assemblies.
- a universal pivot assembly can be mounted to one of the sliding deck plates.
- each pivot arms moves in tandem with the moving tractor for moving the hydraulic cylinder of choice between an operational location and a maintenance location.
- a plurality of upper hubs can be used.
- Each upper hub can surround the barrel of one of the hydraulic cylinders, to suspend the hydraulic cylinders when a cylinder piston rod is disconnected from one of the pivoting push beam of the spider.
- a plurality of disconnectable arms can be used.
- Each disconnectable arm can connect between one of the upper hubs of a hydraulic cylinder and the moving tractor, enabling the pivoting push beams on the spider to move and at least one cylinder rod to be retracted allowing the hydraulic cylinder to drop down and outward when a pivot arm is swung out without using the moving tractor.
- FIG. 1 depicts a portion of a riser tensioner assembly 1 having a riser 14 with a spider 2 mounted to the riser 14 .
- the riser tensioner assembly can be a vertical style riser tensioner assembly with six hydraulic cylinders. Two hydraulic cylinders 10 a and 10 d are shown. The hydraulic cylinders can be mounted to sliding deck plates 13 a and 13 d.
- Cylinder end caps 11 a and 11 d can connect each cylinder respectively to a universal pivot assembly 12 a and 12 d .
- Each universal pivot assembly can use a retainer pin 25 a and 25 d respectively.
- the universal pivot assemblies can be fastened to the sliding deck plates which form the rig deck.
- the riser 14 can be retained in an opening between the sliding deck plates using a plurality of roller assemblies 16 a and 16 d which can also be mounted to the sliding deck plates.
- Load can be applied to the riser 14 through the plurality of hydraulic cylinders simultaneously and in sequence.
- Each hydraulic cylinder can have a cylinder piston rod 39 a and 39 d.
- Each hydraulic cylinder can be positioned at 180 degrees from another hydraulic cylinder in an operational location which is essentially a working position. All of the hydraulic cylinders can be connected to the spider 2 using a spider retaining bracket 36 .
- the spider retaining bracket 36 can surround the riser 14 .
- a plurality of pivoting push beams 42 a and 42 d can connect with the spider retaining bracket 36 .
- a riser tensile rod bracket 38 can connect to each of a plurality of tensile rods 43 a and 43 d . Each tensile rod can slide over a pivoting push beam.
- a compressive force can be applied to the riser 14 through spider retaining bracket 36 and a tensile load can be applied to a riser tensile rod bracket 38 surrounding the riser through the plurality of tensile rods simultaneously and in sequence.
- a moving tractor 17 can connect to and lift each of the hydraulic cylinders individually for moving the cylinders from an operational location to a maintenance location.
- the moving tractor 17 can be powered by an air gear motor 18 riding on a rack 19 .
- the air gear motor 18 can connect with at least one disconnectable arm 209 .
- the disconnectable arm 209 can engage an upper hub 32 a and 32 d on each hydraulic cylinder.
- a plurality of pivot arms 20 a and 20 d can be used to move the cylinders individually from an operational location to a maintenance location.
- the pivot arms can each connect to a hub assembly 26 a and 26 d .
- Each hub assembly can mount around the barrel of the hydraulic cylinder. Barrels 200 a and 200 d are shown.
- At least one accumulator 205 can provide gas to the hydraulic cylinders.
- the accumulators which can be gas pressure vessels, can operate the air gear motor and be a backup power source, in which case the vessel does not have to be the primary source of air supply.
- a plurality of stops 37 a and 37 d can be installed, one stop for each tensile rod.
- a rigid lift frame for the riser can be formed by the interlocked the plurality of tensile rods with the plurality of pivoting push beams using the plurality of stops.
- FIG. 2A depicts the moving tractor 17 mounted to the riser 14 for moving on a rack 19 .
- the rack 19 can be mounted to the riser allowing the air gear motor and moving tractor to move longitudinally along the riser.
- Hydraulic cylinders 10 a and 10 d are shown. Hydraulic cylinder 10 d can be supported by the moving tractor 17 using the disconnectable arm 209 .
- Upper hubs 32 a and 32 d are shown. Upper hub 32 d is shown surrounding hydraulic cylinder 10 d and engaging the disconnectable arm 209 .
- Two of the plurality of stops 37 a and 37 d are shown. One stop is shown for each pivoting push beam.
- a rigid lift frame for the riser is formed by interlocking the plurality of tensile rods 43 a and 43 d with the plurality of pivoting push beams 42 a and 42 d.
- the hydraulic cylinder 10 d is depicted as un-pinned from a universal pivot assembly 12 d and the hydraulic cylinder is shown swung radially outward on pivot arm 20 d.
- Hydraulic cylinder 10 a is depicted in an operational location with pivot arm 20 a in a different orientation as connected to the universal pivot assembly 12 a.
- FIG. 2B depicts a detail of the pivot arm from FIG. 2A .
- the pivot arm 20 d can engage a detent pin 29 d .
- the detent pin 29 b can be projecting up from sliding deck plate 13 d.
- An end cap 11 d can be removed from hydraulic cylinder 10 d when the hydraulic cylinder is uncoupled from universal pivot assembly 12 d . Once uncoupled, the pivot arm 20 d carrying hydraulic cylinder 10 d can be swung radially outward supported by the pivot arm.
- FIG. 3 depicts a detail view of a hydraulic cylinder 10 c disconnected from a universal pivot assembly 12 c with a retainer pin removed and the hydraulic cylinder swung away from the universal pivot assembly 12 c using pivot arm 20 c .
- a hollow piston rod 61 d is shown extending from the barrel of the hydraulic cylinder, such as for repair.
- FIG. 4 depicts a top plan view of the spider 2 .
- the spider 2 can provide compressive upper tensile load transfer, from the deck via the hydraulic cylinders, simultaneously and in sequence.
- This spider 2 can comprise a plurality of pivoting push beams 42 a - 42 f mounted around a riser 14 .
- FIG. 5A depicts an “A” frame or cone arrangement of two hydraulic cylinders 10 a and 10 d around a riser 14 .
- Each of the pivot arms 20 a and 20 d can be connected to a universal pivot assembly 12 a and 12 d connected to a sliding deck plate 13 d.
- Hydraulic cylinder 10 d can be moved to a maintenance location with locking assembly retainer ring 30 d on the barrel 200 d and teethed lock ring 31 d for connecting the end cap 11 d into the barrel 200 d.
- a lock notch 28 d can be on the pivot arm 20 d for engaging detent pin 29 d .
- the detent pin 29 d can be mounted on the sliding deck plate 13 d .
- the detent pin can be spring actuated.
- the lock notch 28 d can enable the hydraulic cylinder to be locked away from universal pivot assembly 12 d , enabling the end cap 11 d to be removed for replacing of seals in the hydraulic cylinder.
- a lower hub 27 d is shown engaging one of the pivot arms 20 b
- FIG. 5B depicts a detail view of the piston rods with rod end devises.
- the piston rods 39 a and 39 d can connect to the rod end devises 34 a and 34 d .
- a clevis pin 33 a and 33 d can connect each rod end clevis to the riser push bowl 45 with a ribbed ring 46 .
- FIG. 6 depicts another embodiment of the invention with the spider 2 connected to hydraulic cylinders 10 a and 10 d around a riser 14 .
- the riser 14 can have a plurality of top stabilizer beams 222 a and 222 d , each connected between the riser 14 and a side of one of the sliding deck plate 13 a and 13 d.
- a plurality of bottom stabilizer beams 223 a and 223 d can each connect to the riser and to an opposite side of one of the sliding deck plates 13 a and 13 d from the top stabilizer beams.
- the riser 14 is shown mounted through a center hole 15 in the sliding deck plate.
- FIG. 7A depicts a hydraulic cylinder.
- the hydraulic cylinder 10 d can comprise a cylinder piston rod 39 d extending from a barrel 200 d .
- An upper hub 32 d can be mounted around the barrel.
- a pivot arm 20 d can connect to a hub assembly 26 d and a universal pivot assembly 12 d .
- An end cap 11 d can be installed on the hydraulic cylinder.
- a lower hub 27 d is also depicted.
- FIG. 7B depicts a detail of the cylinder piston rod 39 d with rod end clevis 34 d , internal sealing plug 48 d and clevis pin 33 d.
- FIG. 7C depicts the cylinder piston rod 39 d with a rod bearing end cap 49 d with a plurality of seals 225 a - 225 d and slide rings.
- the rod bearing end cap 49 d can be retained in place by two sets of teeth on a lock ring 50 d , locked in a matching groove in the upper outer diameter of the barrel 200 d of the hydraulic cylinder.
- a one piece retaining ring 51 d slips over the lock ring 50 d to hold the assembly together.
- the lock ring 50 d can be a two piece teethed lock ring.
- FIG. 7D depicts the cylinder piston rod 39 d being pushed by a hollow piston rod 61 d which can be driven by air from at least one of the accumulators.
- a bump ring 53 d can absorb shock if the piston bottoms out in the hydraulic cylinder 10 d against the end cap.
- FIG. 7E depicts the hub assembly 26 d mounted around the barrel 200 d for the hydraulic cylinder with a one set of teeth ring 52 d .
- a retainer ring can be slid over the one set of teeth ring 52 d from the bottom of the hydraulic cylinder and retained by a spring ring 56 d.
- the devises can secure to the riser 14 through the riser push bowl 45 with its ribbed ring 46 .
- each rod end clevis can engage a clevis pin 33 a and 33 d respectively.
- the clevis pins can allow one of the pivoting push arms to push the respective hydraulic cylinder outward and away from the riser allowing a lower end of the hydraulic cylinder to pivot outward with the pivoting push arm.
- Cylinder piston rods 39 a and 39 d can extend from barrels 200 a and 200 d respectively.
- the cylinders can be disconnected from the riser and repaired without the use of a crane, forklift or other heavy equipment.
- the hydraulic cylinders can have upper and lower end caps connected to the barrel with segmented lock rings mounted on the hydraulic cylinder outer diameter.
- the segmented lock rings can have one or more circumferential teeth at each end of the inner diameter of the segmented lock ring which engages matching grooves on the outer diameter of both the cylinder barrel and the end cap.
- the segmented lock rings can be retained in place by a slip over retainer ring.
- the universal pivot assembly can have two outer lower hub assemblies mounted 180 degrees apart, each outer lower hub assembly supports a load and also supports the lower end of a vertically extending pivot arm.
- the upper end of the pivot arms can attach to upper hub assemblies at some distance apart from the lower hub assembly on the outer diameter of the barrel of the hydraulic cylinder.
- the pivot arms can react to the load on the bottom of the hubs and allow the cylinder to be swung radially outward from the riser to be repaired.
- the pivot arm can be unlocked and the hydraulic cylinder pulled away from its universal pivot assembly, enabling the lower end cap to be removed for replacing of the seals.
- the moving tractor can be driven simultaneously upward and downward by an air gear motor with a pinion engaging the teeth of a vertical rack mounted to the riser.
- an attaching device can be used to attach a lock hub near an upper end of one of the cylinders to suspend the hydraulic cylinder when the cylinder rod is disconnected from the push beam of the spider.
- the rod end of the piston in embodiments, can be a hollow rod initially filled with a gas, such as nitrogen or air.
- a gas such as nitrogen or air.
- the gas enables the cylinder piston rod to behave as a fast reaction accumulator wherein an inner diameter of the cylinder piston rod adds to the cylinder's total piston force area.
- the rod's bore can extend through the piston.
- the upper end of the inner diameter of a cylinder rod can add to the cylinder's total piston force area.
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Abstract
Description
Claims (16)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US14/457,389 US9341033B1 (en) | 2013-08-12 | 2014-08-12 | Riser tensioner assembly |
Applications Claiming Priority (2)
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US201361958983P | 2013-08-12 | 2013-08-12 | |
US14/457,389 US9341033B1 (en) | 2013-08-12 | 2014-08-12 | Riser tensioner assembly |
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Publication Number | Publication Date |
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US9341033B1 true US9341033B1 (en) | 2016-05-17 |
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US14/457,389 Expired - Fee Related US9341033B1 (en) | 2013-08-12 | 2014-08-12 | Riser tensioner assembly |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9540890B1 (en) * | 2015-06-23 | 2017-01-10 | Dril-Quip, Inc. | Methods and systems for tensioner connection |
CN109209262A (en) * | 2018-10-24 | 2019-01-15 | 兰州兰石石油装备工程股份有限公司 | For clamping the hydraulic rotating chuck of marine drilling platform marine riser |
KR102007243B1 (en) * | 2019-07-11 | 2019-08-05 | (주)쏘일테크엔지니어링 | Apparatus for maintaining vertical straightness of rod in offshore drilling work |
CN111997551A (en) * | 2020-09-02 | 2020-11-27 | 西华大学 | Shale gas drilling type coring robot |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050147473A1 (en) * | 2004-01-07 | 2005-07-07 | Vetco Gray Inc. | Riser tensioner with shrouded rods |
US20060280560A1 (en) * | 2004-01-07 | 2006-12-14 | Vetco Gray Inc. | Riser tensioner with shrouded rods |
US20120207550A1 (en) * | 2011-02-11 | 2012-08-16 | Vetco Gray Inc. | Marine riser tensioner |
US9181761B2 (en) * | 2010-04-20 | 2015-11-10 | Dril-Quip, Inc. | Riser tensioning system |
-
2014
- 2014-08-12 US US14/457,389 patent/US9341033B1/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050147473A1 (en) * | 2004-01-07 | 2005-07-07 | Vetco Gray Inc. | Riser tensioner with shrouded rods |
US20060280560A1 (en) * | 2004-01-07 | 2006-12-14 | Vetco Gray Inc. | Riser tensioner with shrouded rods |
US9181761B2 (en) * | 2010-04-20 | 2015-11-10 | Dril-Quip, Inc. | Riser tensioning system |
US20120207550A1 (en) * | 2011-02-11 | 2012-08-16 | Vetco Gray Inc. | Marine riser tensioner |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9540890B1 (en) * | 2015-06-23 | 2017-01-10 | Dril-Quip, Inc. | Methods and systems for tensioner connection |
GB2540045B (en) * | 2015-06-23 | 2020-06-24 | Dril Quip Inc | Improved Methods and Systems for Tensioner Connection |
CN109209262A (en) * | 2018-10-24 | 2019-01-15 | 兰州兰石石油装备工程股份有限公司 | For clamping the hydraulic rotating chuck of marine drilling platform marine riser |
CN109209262B (en) * | 2018-10-24 | 2023-08-22 | 兰州兰石石油装备工程股份有限公司 | Hydraulic rotary chuck for clamping marine drilling platform riser |
KR102007243B1 (en) * | 2019-07-11 | 2019-08-05 | (주)쏘일테크엔지니어링 | Apparatus for maintaining vertical straightness of rod in offshore drilling work |
CN111997551A (en) * | 2020-09-02 | 2020-11-27 | 西华大学 | Shale gas drilling type coring robot |
CN111997551B (en) * | 2020-09-02 | 2021-06-22 | 西华大学 | Shale gas drilling type coring robot |
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