US6437399B1 - Semiconductor structures with trench contacts - Google Patents
Semiconductor structures with trench contacts Download PDFInfo
- Publication number
- US6437399B1 US6437399B1 US09/498,476 US49847600A US6437399B1 US 6437399 B1 US6437399 B1 US 6437399B1 US 49847600 A US49847600 A US 49847600A US 6437399 B1 US6437399 B1 US 6437399B1
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- region
- contact
- semiconductor structure
- filled trench
- channel region
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 25
- 239000002184 metal Substances 0.000 claims description 16
- 239000012535 impurity Substances 0.000 claims description 15
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims description 11
- 229920005591 polysilicon Polymers 0.000 claims description 11
- 239000005380 borophosphosilicate glass Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims 2
- 230000003071 parasitic effect Effects 0.000 abstract description 2
- 239000004020 conductor Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 13
- 238000009792 diffusion process Methods 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/7801—DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
- H01L29/7802—Vertical DMOS transistors, i.e. VDMOS transistors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
- H01L29/41—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions
- H01L29/417—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions carrying the current to be rectified, amplified or switched
- H01L29/41716—Cathode or anode electrodes for thyristors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66075—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
- H01L29/66234—Bipolar junction transistors [BJT]
- H01L29/66325—Bipolar junction transistors [BJT] controlled by field-effect, e.g. insulated gate bipolar transistors [IGBT]
- H01L29/66333—Vertical insulated gate bipolar transistors
- H01L29/6634—Vertical insulated gate bipolar transistors with a recess formed by etching in the source/emitter contact region
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66075—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
- H01L29/66234—Bipolar junction transistors [BJT]
- H01L29/66325—Bipolar junction transistors [BJT] controlled by field-effect, e.g. insulated gate bipolar transistors [IGBT]
- H01L29/66333—Vertical insulated gate bipolar transistors
- H01L29/66348—Vertical insulated gate bipolar transistors with a recessed gate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/70—Bipolar devices
- H01L29/72—Transistor-type devices, i.e. able to continuously respond to applied control signals
- H01L29/739—Transistor-type devices, i.e. able to continuously respond to applied control signals controlled by field-effect, e.g. bipolar static induction transistors [BSIT]
- H01L29/7393—Insulated gate bipolar mode transistors, i.e. IGBT; IGT; COMFET
- H01L29/7395—Vertical transistors, e.g. vertical IGBT
- H01L29/7396—Vertical transistors, e.g. vertical IGBT with a non planar surface, e.g. with a non planar gate or with a trench or recess or pillar in the surface of the emitter, base or collector region for improving current density or short circuiting the emitter and base regions
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/70—Bipolar devices
- H01L29/72—Transistor-type devices, i.e. able to continuously respond to applied control signals
- H01L29/739—Transistor-type devices, i.e. able to continuously respond to applied control signals controlled by field-effect, e.g. bipolar static induction transistors [BSIT]
- H01L29/7393—Insulated gate bipolar mode transistors, i.e. IGBT; IGT; COMFET
- H01L29/7395—Vertical transistors, e.g. vertical IGBT
- H01L29/7396—Vertical transistors, e.g. vertical IGBT with a non planar surface, e.g. with a non planar gate or with a trench or recess or pillar in the surface of the emitter, base or collector region for improving current density or short circuiting the emitter and base regions
- H01L29/7397—Vertical transistors, e.g. vertical IGBT with a non planar surface, e.g. with a non planar gate or with a trench or recess or pillar in the surface of the emitter, base or collector region for improving current density or short circuiting the emitter and base regions and a gate structure lying on a slanted or vertical surface or formed in a groove, e.g. trench gate IGBT
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/7801—DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
- H01L29/7802—Vertical DMOS transistors, i.e. VDMOS transistors
- H01L29/7813—Vertical DMOS transistors, i.e. VDMOS transistors with trench gate electrode, e.g. UMOS transistors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
- H01L29/41—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions
- H01L29/417—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions carrying the current to be rectified, amplified or switched
- H01L29/41725—Source or drain electrodes for field effect devices
- H01L29/41766—Source or drain electrodes for field effect devices with at least part of the source or drain electrode having contact below the semiconductor surface, e.g. the source or drain electrode formed at least partially in a groove or with inclusions of conductor inside the semiconductor
Definitions
- the present invention relates to semiconductor devices such as MOSFETs using trenches to establish electrical contact.
- the conventional trench process for forming MOSFETs uses a total of six masks; i.e.,
- This process results in a relatively deep junction, wider cell pitch, wider source width and a stronger parasitic transistor problem.
- FIGS. 1-9 illustrate the sequence of steps in the novel process of the present invention.
- FIG. 10 illustrates the structure which results from the conventional trench process.
- FIG. 11 illustrates the novel structure which results from the trench process of the present invention.
- FIG. 12 illustrates the novel structure of the present invention embodied in a planar MOSFET
- FIG. 13 illustrates the novel structure of the present invention embodied in a trench insulated gate bipolar transistor (“IGBT”).
- IGBT trench insulated gate bipolar transistor
- FIG. 14 illustrates the novel structure of the present invention embodied in a planar IGBT.
- FIG. 15 illustrates the novel structure of the present invention embodied in a planar MCT.
- the surface of a N type semiconductor wafer 10 is masked by a conventional mask 12 to define an active region, and a P type impurity is implanted in a conventional manner and driven , e.q., by annealing, to form a P channel region 14 A.
- the region of P type impurity 14 is herein referred to as the base region because it is the region in which the channel forms during the operation of the device.
- a N type polarity impurity may then be implanted and driven into the channel area 14 to form a N+ source region 16 adjacent the surface of the wafer.
- a second conventional mask 18 may then be used as shown in FIG. 3 to define the area for two trenches 20 , 22 .
- the trenches 20 , 22 may then be etched in a suitable conventional manner downwardly through the N+ source region 16 and the P channel region 14 into N wafer.
- the second mask 18 of FIG. 3 may then be removed and a gate oxide layer 24 over all of the exposed upper surface of the semiconductor including the walls and bottom of the trenches 20 , 22 as shown in FIG. 4 .
- a layer of polysilicon 26 may conventionally be provided over the gate oxide later 24 , completely filling the trenches 20 , 22 .
- a third mask 28 may then be provided to define an area larger than the active region defined by the mask 12 to protect the polysilicon layer 26 for establishing a contact at a later time. Thereafter, the polysilicon layer 26 left unprotected by the mask 28 may be etched back to leave polysilicon 26 only in the trenches 20 , 22 .
- a layer of borophosphosilicate glass (“BPSG”) 30 may then be formed over the surface of the semiconductor as shown in FIG. 7, and, as shown in FIG. 8; a fourth mask 32 may be conventionally formed over the BPSG layer 30 to thereby define a the area for a third trench 34 which may be etched through the BPSG layer 30 , the gate oxide 24 , the N+ source 16 , and the P channel area 14 into the N semiconductor 10 ..Once the trench 34 has been etched, a P type impurity may be implanted and driven into the N wafer to thereby form a P+ area 35 of higher impurity concentration than the P channel region 14 .
- BPSG borophosphosilicate glass
- a metal layer 36 may then be formed over both the BPSG area 30 to thereby establish a contact with the N+ source region and the P+ high concentration region 35 at the bottom of the trench 34 of FIG. 8 .
- the four mask trench process of the present invention eliminates two masks used in the prior art process, i.e., the P+ mask and the source block mask, and it makes alignment easier to achieve, i.e., the only alignment required is the contact to the trench.
- the six mask process of the prior art process results in a structure as shown in FIG. 10 and provides a ready contrast with the structure of the present trench process.
- the cell pitch is equal to the length of the gate (“LG”) plus three time the length of the design rule value (“L”) and the width of the source is equal to L.
- the structure of FIG. 11 provides a cell pitch of LG plus 2 L, a saving of L and the width of the source is reduced to L/2.
- the depth D 1 of the P+ high concentration area or buried layer 35 may be significantly reduced below the depth D 2 in FIG. 10 because the depth D 2 is necessitated to achieve the lateral diffusion of the P+ implant under the source 16 .
- the length of the source, and thus the design rule value L negatively impacts on the pitch of the device. Because the length of the source 16 is reduced in FIG. 11, it is possible to reduce the design rule value L and the pitch.
- the depth D 1 of the buried layer 35 in FIG. 11 may be greater than the depth D 3 of the trench gates 20 , 22 , making it possible for the MOSFET to break down at the PN junction 35 and protect the.trench gate 26 .
- the present invention may be embodied in a planar MOSFET (FIG. 12 ), a trench IGBT (FIG. 13 ), a planar IGBT (FIG. 14) and a planar MCT (FIG. 15 ).
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Ceramic Engineering (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Manufacturing & Machinery (AREA)
- Electrodes Of Semiconductors (AREA)
- Metal-Oxide And Bipolar Metal-Oxide Semiconductor Integrated Circuits (AREA)
Abstract
Description
Claims (15)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/498,476 US6437399B1 (en) | 1997-06-30 | 2000-02-04 | Semiconductor structures with trench contacts |
US10/187,560 US6630711B2 (en) | 1997-06-30 | 2002-07-02 | Semiconductor structures with trench contacts |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/885,922 US6037628A (en) | 1997-06-30 | 1997-06-30 | Semiconductor structures with trench contacts |
US09/498,476 US6437399B1 (en) | 1997-06-30 | 2000-02-04 | Semiconductor structures with trench contacts |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US08/885,922 Division US6037628A (en) | 1997-06-30 | 1997-06-30 | Semiconductor structures with trench contacts |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US10/187,560 Continuation US6630711B2 (en) | 1997-06-30 | 2002-07-02 | Semiconductor structures with trench contacts |
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US6437399B1 true US6437399B1 (en) | 2002-08-20 |
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Application Number | Title | Priority Date | Filing Date |
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US08/885,922 Expired - Lifetime US6037628A (en) | 1997-06-30 | 1997-06-30 | Semiconductor structures with trench contacts |
US09/498,476 Expired - Lifetime US6437399B1 (en) | 1997-06-30 | 2000-02-04 | Semiconductor structures with trench contacts |
US10/187,560 Expired - Lifetime US6630711B2 (en) | 1997-06-30 | 2002-07-02 | Semiconductor structures with trench contacts |
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US08/885,922 Expired - Lifetime US6037628A (en) | 1997-06-30 | 1997-06-30 | Semiconductor structures with trench contacts |
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US10/187,560 Expired - Lifetime US6630711B2 (en) | 1997-06-30 | 2002-07-02 | Semiconductor structures with trench contacts |
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Cited By (36)
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US20020109184A1 (en) * | 2000-12-31 | 2002-08-15 | Texas Instruments Incorporated | LDMOS with improved safe operating area |
US20020115257A1 (en) * | 2001-02-19 | 2002-08-22 | Hitachi, Ltd. | Insulated gate type semiconductor device and method for fabricating the same |
US20030060013A1 (en) * | 1999-09-24 | 2003-03-27 | Bruce D. Marchant | Method of manufacturing trench field effect transistors with trenched heavy body |
US6630711B2 (en) * | 1997-06-30 | 2003-10-07 | Fairchild Semiconductor Corporation | Semiconductor structures with trench contacts |
US6710418B1 (en) | 2002-10-11 | 2004-03-23 | Fairchild Semiconductor Corporation | Schottky rectifier with insulation-filled trenches and method of forming the same |
US6710403B2 (en) | 2002-07-30 | 2004-03-23 | Fairchild Semiconductor Corporation | Dual trench power MOSFET |
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US6630711B2 (en) | 2003-10-07 |
US6037628A (en) | 2000-03-14 |
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