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US4408018A - Acetoacetate functionalized polymers and monomers useful for crosslinking formulations - Google Patents

Acetoacetate functionalized polymers and monomers useful for crosslinking formulations Download PDF

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Publication number
US4408018A
US4408018A US06/437,710 US43771082A US4408018A US 4408018 A US4408018 A US 4408018A US 43771082 A US43771082 A US 43771082A US 4408018 A US4408018 A US 4408018A
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polymer
acetoacetate
crosslinking
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Benjamin Bartman
Graham Swift
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Rohm and Haas Co
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
    • C08F299/02—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates
    • C08F299/022—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polycondensates with side or terminal unsaturations
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00—Chemical modification by after-treatment
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G61/12—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2800/00—Copolymer characterised by the proportions of the comonomers expressed
    • C08F2800/20—Copolymer characterised by the proportions of the comonomers expressed as weight or mass percentages
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2810/00—Chemical modification of a polymer
    • C08F2810/20—Chemical modification of a polymer leading to a crosslinking, either explicitly or inherently
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G2261/10—Definition of the polymer structure
    • C08G2261/13—Morphological aspects
    • C08G2261/135—Cross-linked structures
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
    • C08G2261/33—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain
    • C08G2261/334—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing heteroatoms
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
    • C08G2261/35—Macromonomers, i.e. comprising more than 10 repeat units
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
    • C08G2261/35—Macromonomers, i.e. comprising more than 10 repeat units
    • C08G2261/354—Macromonomers, i.e. comprising more than 10 repeat units containing hetero atoms
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G2261/40—Polymerisation processes
    • C08G2261/42—Non-organometallic coupling reactions, e.g. Gilch-type or Wessling-Zimmermann type
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G2261/70—Post-treatment
    • C08G2261/75—Reaction of polymer building blocks for the formation of block-copolymers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G2261/70—Post-treatment
    • C08G2261/76—Post-treatment crosslinking

Definitions

  • the common thermosetting compositions contain aminoplasts, for example, metholated melamines, isocyanates or epoxides, as crosslinking agents.
  • aminoplasts for example, metholated melamines, isocyanates or epoxides
  • crosslinking agents There are problems associated with each of these crosslinking agents.
  • the aminoplasts require baking conditions for cure; during the bake, aminoplasts often evolve formaldehyde or other toxic volatiles. While isocyanates will crosslink under ambient conditions, they are toxic and expensive.
  • the epoxides require some heat to induce cure, but, in general, epoxide crosslinked systems tend to deteriorate on subjection to outdoor exposure. Alkyd systems can be cured under ambient conditions, but also have poor weatherability.
  • the present invention takes advantage of the Michael Reaction by which certain enols or enolates add across the double bonds of alpha, beta-unsaturated ketones and esters.
  • the reaction of acetoacetic ester with an acrylic acid ester in the presence of a strong base illustrates the Michael Reaction.
  • the two carbonyl groups adjacent to the methylene increase the acidity of the methylene protons to produce an enolate ion in the presence of a strong base such as sodium methoxide: ##STR1##
  • the present invention is based on the discovery that the acetoacetate moiety may be introduced into polymers and used via the Michael Reaction for crosslinking with alpha, beta-unsaturated esters.
  • the preferred method of introducing the acetoacetate group into polymers involves the use of the acetoacetic ester of hydroxyethyl methacrylate (HEMA, hereafter) or hydroxyethyl acrylate (HEA, hereafter), which esters will be referred to for simplicity as HEMA-AA and HEA-AA respectively.
  • HEMA-AA hydroxyethyl methacrylate
  • HEMA-AA hydroxyethyl acrylate
  • HEA-AA hydroxyethyl acrylate
  • the acetoacetate functionality may be obtained by reactions involving diketene. ##STR2##
  • R may be a polymerizable moiety or it may be an established backbone.
  • ROH represents HEMA or HEA
  • the resulting product is a monomer, HEMA-AA or HEA-AA respectively.
  • These monomers can then be copolymerized with other polymerizable monomers to introduce the acetoacetate moiety into the polymer chain.
  • R is already a polymer chain, then, of course, nothing further is needed to prepare the polymer for crosslinking by way of the Michael Reaction.
  • a strong base is required to catalyze the crosslinking reaction.
  • these include bases such as potassium hydroxide, tetrabutyl ammonium hydroxide, potassium amylate, sodium methoxide, potassium ethoxide and other alkyli metal derivatives of alcohol, and quaternary ammonium bases. These are generally utilized in the form of alcohol solutions.
  • the amines, such as triethylamine and dimethylaminoethanol are generally not sufficiently strong to catalyze the crosslinking reaction under ambient conditions but require heat to effect crosslinking in a reasonable period of time.
  • the organic materials suitable for use in crosslinking polymers containing the acetoacetate moiety are polyacrylates having at least two groups of the structure ##STR3## pendantly attached to an organic radical selected from the group consisting of alkyl, aryl, alkyl-aryl and polymeric radicals.
  • the preferred polyacrylate compounds are formed from reacting organic polyols with acrylic acid. Examples of suitable compounds include ethylene glycol diacrylate.
  • 1,4-butanediol diacrylate Bisphenol A diacrylate, diethylene glycol diacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, trimethylolpropane triacrylate, polyethylene glycol diacrylate, Bisphenol A diglycidal ether diacrylate and ethoxylated Bisphenol A diacrylate.
  • reaction products of polyisocyanates preferably diisocyanates such as toluene diisocyanate or isocyanate-terminated prepolymers with hydroxyl-containing acrylic esters such as 2-hydroxyethylacrylic esters such as 2-hydroxyethylacrylate or hydroxypropyl acrylate;
  • transetherification reaction products of polymeric polyols such as hydroxyl-containing acrylic resins, polyester polyols including polyesters derived from lactones and polyether polyols with N-alkoxymethyl acrylamides.
  • the illustrative cross-linking monomer is trimethylolpropane triacrylate (TMPTA).
  • Example 1 illustrates the preparation of a HEMA-AA copolymer with styrene (1/3 mol ratio ) by the usual solvent polymerization methods.
  • the HEMA-AA was prepared by simple reaction between HEMA and diketene with appropriate cooling and the reaction was completed in about an hour.
  • the HEMA-AA was stable to hydrolysis at 140° F. for one week under slightly acidic conditions and was immiscible with water.
  • Example I The resin of Example I, a 3 to 1 mol ratio styrene/HEMA-AA in butylcellosolve, was blended (1 to 1 mol ratio) with DRH-370, an acrylated bisphenol A - glycidyl ether produced by Shell Chemical Company, and with a basic catalyst. These catalysts are described in Table I. The hardness of coatings formed from these materials after one week of ambient cure or baking are also shown. The control examples without base were too soft to measure hardness accurately.
  • the polymers of Examples 7 and 8 were crosslinked with trimethylolpropane triacrylate. Tetrabutylammonium hydroxide in methanol (25% ) and potassium hydroxide in ethanol (25%) were used as the catalysts for the crosslinking reaction.
  • the potassium hydroxide solution was prepared by dissolving the hydroxide in absolute ethanol and filtering the resulting solution to produce a clear solution. Both clear film and pigmented films were prepared and the properties studied with particular accent on hardness and print resistance. The results established that a minimum of 1/2% by weight of catalyst is required and that 50% of the stoichiometric amount of crosslinker is required to obtain ambient crosslinking.
  • Hardness development and print resistance were found to equal commercial urethanes and to exceed certain commercially available alkyd film controls that were employed in the tests.
  • the Weather-O-Meter and humidity resistance tests were also comparable to the commercial controls.
  • Other tests established that crosslinking activity decreased in formulas which contained only catalyst or only crosslinker with the polymer after being maintained for 10 days at 140° F.
  • Example 11 The polymer composition of Example 11 was blended with trimethylolpropane triacrylate in stoichiometric proportions. Different Michael addition base catalysts were incorporated in the amount specified in Table III. The pot life i.e., the time before gelation occurs under ambient conditions, is provided in Table III.
  • Example 1 The resin of Example 1 was mixed in a 1 to 1 mol ratio with DRH-370 as described in Examples 2 through 6.
  • a basic catalyst was added, also as in Examples 2 through 6, but in this instance the base was first mixed with a complexing amount of an 18 crown 6 ether, an 18 member ring consisting of alternating --O-- and --CH 2 CH 2 --.
  • the bases employed and the levels of application are shown in Table IV as are the results of the test.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

An acetoacetate moiety may be introduced into polymers and used via Michael Reaction for crosslinking with alpha, beta-unsaturated esters.

Description

BACKGROUND OF THE INVENTION
The common thermosetting compositions contain aminoplasts, for example, metholated melamines, isocyanates or epoxides, as crosslinking agents. There are problems associated with each of these crosslinking agents. In general, the aminoplasts require baking conditions for cure; during the bake, aminoplasts often evolve formaldehyde or other toxic volatiles. While isocyanates will crosslink under ambient conditions, they are toxic and expensive. The epoxides require some heat to induce cure, but, in general, epoxide crosslinked systems tend to deteriorate on subjection to outdoor exposure. Alkyd systems can be cured under ambient conditions, but also have poor weatherability. Societal, economic and governmental pressures require an ambient curing, non-toxic, inexpensive crosslinking system for use in coatings, textiles and plastics industries. The increased demand for low energy curing has further intensified the need for a crosslinking system which can be effected at ambient conditions.
THE INVENTION
The present invention takes advantage of the Michael Reaction by which certain enols or enolates add across the double bonds of alpha, beta-unsaturated ketones and esters. The reaction of acetoacetic ester with an acrylic acid ester in the presence of a strong base illustrates the Michael Reaction. The two carbonyl groups adjacent to the methylene increase the acidity of the methylene protons to produce an enolate ion in the presence of a strong base such as sodium methoxide: ##STR1##
The present invention is based on the discovery that the acetoacetate moiety may be introduced into polymers and used via the Michael Reaction for crosslinking with alpha, beta-unsaturated esters. The preferred method of introducing the acetoacetate group into polymers involves the use of the acetoacetic ester of hydroxyethyl methacrylate (HEMA, hereafter) or hydroxyethyl acrylate (HEA, hereafter), which esters will be referred to for simplicity as HEMA-AA and HEA-AA respectively. The acetoacetate functionality may be obtained by reactions involving diketene. ##STR2##
In the foregoing equation, R may be a polymerizable moiety or it may be an established backbone. Thus, where ROH represents HEMA or HEA, the resulting product is a monomer, HEMA-AA or HEA-AA respectively. These monomers can then be copolymerized with other polymerizable monomers to introduce the acetoacetate moiety into the polymer chain. Where R is already a polymer chain, then, of course, nothing further is needed to prepare the polymer for crosslinking by way of the Michael Reaction.
As was noted, a strong base is required to catalyze the crosslinking reaction. Typically, these include bases such as potassium hydroxide, tetrabutyl ammonium hydroxide, potassium amylate, sodium methoxide, potassium ethoxide and other alkyli metal derivatives of alcohol, and quaternary ammonium bases. These are generally utilized in the form of alcohol solutions. The amines, such as triethylamine and dimethylaminoethanol are generally not sufficiently strong to catalyze the crosslinking reaction under ambient conditions but require heat to effect crosslinking in a reasonable period of time.
The organic materials suitable for use in crosslinking polymers containing the acetoacetate moiety are polyacrylates having at least two groups of the structure ##STR3## pendantly attached to an organic radical selected from the group consisting of alkyl, aryl, alkyl-aryl and polymeric radicals. The preferred polyacrylate compounds are formed from reacting organic polyols with acrylic acid. Examples of suitable compounds include ethylene glycol diacrylate. 1,4-butanediol diacrylate, Bisphenol A diacrylate, diethylene glycol diacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, trimethylolpropane triacrylate, polyethylene glycol diacrylate, Bisphenol A diglycidal ether diacrylate and ethoxylated Bisphenol A diacrylate.
Besides the polyacrylates, examples of other organic materials are the following:
(1) reaction products of polyisocyanates, preferably diisocyanates such as toluene diisocyanate or isocyanate-terminated prepolymers with hydroxyl-containing acrylic esters such as 2-hydroxyethylacrylic esters such as 2-hydroxyethylacrylate or hydroxypropyl acrylate;
(2) reaction products of an epoxy resinous material such as those described above with acrylic acid;
(3) transetherification reaction products of polymeric polyols such as hydroxyl-containing acrylic resins, polyester polyols including polyesters derived from lactones and polyether polyols with N-alkoxymethyl acrylamides.
For the purposes of the present invention, the illustrative cross-linking monomer is trimethylolpropane triacrylate (TMPTA).
The polymerization reactions used for introducing HEMA-AA or HEA-AA into polymer chains is essentially the same as that used normally in the polymerization of acrylate and methacrylate monomers. Example 1 illustrates the preparation of a HEMA-AA copolymer with styrene (1/3 mol ratio ) by the usual solvent polymerization methods. The HEMA-AA was prepared by simple reaction between HEMA and diketene with appropriate cooling and the reaction was completed in about an hour. The HEMA-AA was stable to hydrolysis at 140° F. for one week under slightly acidic conditions and was immiscible with water.
EXAMPLE 1
To a three-neck flask with heating mantle, stirrer, addition funnel, nitrogen sparge and temperature controller, was added 327.9 grams of butyl Cellosolve (2-butoxy ethanol) and the temperature raised and maintained at 140° C. To the hot solvent, a solution of 214.2 grams of 2-acetoacetoxyethyl methacrylate, 312.4 grams of styrene and 21.06 grams of Lupersol 70 (75% t-butyl peracetate), was added dropwise over a period of four hours. When the addition was complete the solution was maintained at 140° C. for 30 minutes, and then an additional charge of 2.10 grams of Lupersol 70 was added. Heating was continued for 30 minutes at 140° C. before cooling. The resin had the following properties:
______________________________________                                    
Appearance:                Clear,                                         
                           pale                                           
                           yellow                                         
Varnish color scale:       1+                                             
Viscosity (Brookfield #4 spindle, 30 RPM):                                
                           14,600                                         
                           CPS                                            
Solids (2hrs @ 125° C.):                                           
                           59.9%                                          
M .sub.n- (Gel permeation chromatography):                                
                           3,500                                          
M .sub.w- (Gel permeation chromatography):                                
                           12,600                                         
Calculated average degree of                                              
polymerization:            28.60                                          
Average calculated acetoacetate                                           
functionality:             6.7                                            
______________________________________
EXAMPLES 2 through 6
The resin of Example I, a 3 to 1 mol ratio styrene/HEMA-AA in butylcellosolve, was blended (1 to 1 mol ratio) with DRH-370, an acrylated bisphenol A - glycidyl ether produced by Shell Chemical Company, and with a basic catalyst. These catalysts are described in Table I. The hardness of coatings formed from these materials after one week of ambient cure or baking are also shown. The control examples without base were too soft to measure hardness accurately.
              TABLE I                                                     
______________________________________                                    
                           Knoop                                          
                           Hardness                                       
Ex-                        Number After                                   
am-                        One Week Cure                                  
ple  Base                  Ambient  Baked.sup.( *.sup.)                   
______________________________________                                    
2    Sodium Methoxide @ 5 mol %                                           
                           0.28     10.8                                  
3    Potassium t-Butoxide @ 5 mol %                                       
                           --       --                                    
4    Potassium Hydroxide @ 5 mol %                                        
                           0.31     10.1                                  
5    Magnesium Dimethoxide @ 5 mol %                                      
                           --       --                                    
6    Magnesium Dimethoxide @ 10 mol %                                     
                           --       --                                    
______________________________________                                    
 .sup.(*.sup.) 140° F. for 30 minutes.
EXAMPLES 7 through 12
Following normal polymerization techniques for solution polymers and emulsion polymers, a number of acrylic polymers were prepared containing the acetoacetate moiety obtained by polymerizing HEMA-AA as a monomer with the specified monomers system. The polymer compositions are set forth in Table II.
              TABLE II                                                    
______________________________________                                    
COMPOSITION WEIGHT %                                                      
                    Sty-       HEMA--  Sol-  Total                        
Ex.  BA     MMA     rene MAA   AA      vent  Solids                       
______________________________________                                    
7    25     45      20         10      xylene                             
                                             57.9%                        
8    30     40      20         10      xylene                             
                                             58.2%                        
9    45     45                 10      cello-                             
                                             48.6                         
                                       solve                              
                                       acetate                            
10   25     45      20         10      cello-                             
                                             49.0                         
                                       solve                              
                                       acetate                            
11   30     40      20         10      butyl 49.0                         
                                       cello-                             
                                       solve                              
12   89                  1     10      water 47.8                         
                                       (emul-                             
                                       sion)                              
______________________________________
EXAMPLES 13 and 14
The polymers of Examples 7 and 8 were crosslinked with trimethylolpropane triacrylate. Tetrabutylammonium hydroxide in methanol (25% ) and potassium hydroxide in ethanol (25%) were used as the catalysts for the crosslinking reaction. The potassium hydroxide solution was prepared by dissolving the hydroxide in absolute ethanol and filtering the resulting solution to produce a clear solution. Both clear film and pigmented films were prepared and the properties studied with particular accent on hardness and print resistance. The results established that a minimum of 1/2% by weight of catalyst is required and that 50% of the stoichiometric amount of crosslinker is required to obtain ambient crosslinking. Hardness development and print resistance were found to equal commercial urethanes and to exceed certain commercially available alkyd film controls that were employed in the tests. The Weather-O-Meter and humidity resistance tests were also comparable to the commercial controls. Other tests established that crosslinking activity decreased in formulas which contained only catalyst or only crosslinker with the polymer after being maintained for 10 days at 140° F.
EXAMPLES 15 through 19
The polymer composition of Example 11 was blended with trimethylolpropane triacrylate in stoichiometric proportions. Different Michael addition base catalysts were incorporated in the amount specified in Table III. The pot life i.e., the time before gelation occurs under ambient conditions, is provided in Table III.
              TABLE III                                                   
______________________________________                                    
Catalyst            %       Pot Life                                      
______________________________________                                    
None                --      --                                            
Dimethylaminoethyanol                                                     
                    5       >72    hours                                  
Tetrabutylammonium hydroxide                                              
                      0.5   3      hours                                  
Tetrabutylammonium hydroxide                                              
                    1       89     minutes                                
Tetrabutylammonium hydroxide                                              
                    5       11     minutes                                
______________________________________
EXAMPLES 20 through 23
The resin of Example 1 was mixed in a 1 to 1 mol ratio with DRH-370 as described in Examples 2 through 6. A basic catalyst was added, also as in Examples 2 through 6, but in this instance the base was first mixed with a complexing amount of an 18 crown 6 ether, an 18 member ring consisting of alternating --O-- and --CH2 CH2 --. The bases employed and the levels of application are shown in Table IV as are the results of the test.
              TABLE IV                                                    
______________________________________                                    
                                    Baked,                                
                                    140° F.                        
                                    for                                   
Ex.  Base                  Ambient  30 Min.                               
______________________________________                                    
20   Potassium t-Butoxide @ 5 mol %                                       
                           0.37     14.1                                  
21   Magnesium Dimethoxide @ 5 mol %                                      
                           --       4.88                                  
22   Sodium Methoxide @ 5 mol %                                           
                           0.46     13.6                                  
23   Potassium Hydroxide @ 5 mol %                                        
                           0.46     14.9                                  
______________________________________
It is to be understood that changes and variations may be made without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (9)

We claim:
1. A method for effecting the crosslinking of polymers comprising the steps of introducing into an acrylate polymer backbone a plurality of pendant acetoacetate moieties, mixing said polymer with a crosslinking quantity of at least one polyacrylate having at least two groups of the structure ##STR4## pendantly attached to an organic radical selected from the group consisting of alkyl, aryl, alkyl-aryl and polymeric radicals, and with a strong base catalyst effective to initiate a Michael Reaction and effecting reaction between said pendant acetoacetate moieties and said polyacrylate.
2. A method in accordance with claim 1 wherein said polymer is an acrylate polymer and in which said acetoacetate moiety is introduced by copolymerization of a member of the group consisting of HEMA acetoacetate and HEA acetoacetate during the polymerization of the monomers forming said acrylate polymer.
3. A method in accordance with claim 2 wherein said polyacrylate is trimethylolpropane triacrylate.
4. A method in accordance with claim 3 wherein the catalyst is selected from the group consisting of an alcohol solution of tertrabutyl-ammonium hydroxide and an alcohol solution of potassium hydroxide.
5. A crosslinked polymer when produced by the method of claim 1.
6. A crosslinked polymer when produced by the method of claim 2.
7. A crosslinked polymer when produced by the method of claim 3.
8. A crosslinked polymer when produced by the method of claim 4.
9. A crosslinked polymer in accordance with claim 2 wherein said acrylate polymer is a styrene-acrylate copolymer.
US06/437,710 1982-10-29 1982-10-29 Acetoacetate functionalized polymers and monomers useful for crosslinking formulations Expired - Fee Related US4408018A (en)

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