US4360361A - Coal gasification apparatus - Google Patents
Coal gasification apparatus Download PDFInfo
- Publication number
- US4360361A US4360361A US06/257,088 US25708881A US4360361A US 4360361 A US4360361 A US 4360361A US 25708881 A US25708881 A US 25708881A US 4360361 A US4360361 A US 4360361A
- Authority
- US
- United States
- Prior art keywords
- flow passages
- feed holes
- cover
- tubular wall
- vessel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000003245 coal Substances 0.000 title claims abstract description 16
- 238000002309 gasification Methods 0.000 title description 2
- 239000001257 hydrogen Substances 0.000 claims abstract description 15
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 15
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 3
- 238000006243 chemical reaction Methods 0.000 claims description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000007789 gas Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010960 commercial process Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
- C10J3/80—Other features with arrangements for preheating the blast or the water vapour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/08—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with moving particles
- B01J8/12—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with moving particles moved by gravity in a downward flow
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/48—Apparatus; Plants
- C10J3/482—Gasifiers with stationary fluidised bed
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/48—Apparatus; Plants
- C10J3/52—Ash-removing devices
- C10J3/523—Ash-removing devices for gasifiers with stationary fluidised bed
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
- C10J3/74—Construction of shells or jackets
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
- C10J3/82—Gas withdrawal means
- C10J3/84—Gas withdrawal means with means for removing dust or tar from the gas
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/093—Coal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0966—Hydrogen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0973—Water
- C10J2300/0976—Water as steam
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/16—Integration of gasification processes with another plant or parts within the plant
- C10J2300/164—Integration of gasification processes with another plant or parts within the plant with conversion of synthesis gas
- C10J2300/1656—Conversion of synthesis gas to chemicals
- C10J2300/1662—Conversion of synthesis gas to chemicals to methane
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/18—Details of the gasification process, e.g. loops, autothermal operation
- C10J2300/1861—Heat exchange between at least two process streams
Definitions
- Another object of the invention is to arrange flow passages in the wall of a coal hydrogenation reaction vessel so that hydrogen passed through the passages is effectively heated by energy transmitted into the wall by the hydrogenation reaction occurring in the vessel.
- reaction vessel formed with (1) a vertically disposed tubular casing having a cover attached to the upper end thereof, (2) a coal inlet in said cover, (3) a plurality of flow passages extending vertically through the wall of said casing and circumferentially spaced apart from one another, (4) a plurality of feed holes respectively communicating with said flow passages and the interior of said vessel; and
- the single FIGURE is a diagrammatic, cross-sectional representation of the preferred apparatus embodiment of the invention, taken along a plane including the longitudinal axis of the hydrogenation reaction vessel thereof.
- reference number 10 generally designates a coal hydro-gasifier reaction vessel in which hydrogen and steam are contacted with pulverized coal to produce methane.
- Vessel 10 consists of a vertically disposed, tubular casing 12, the lower portion 14 of which has a reduced diameter and the upper end of which is closed by a cover 16.
- the lower end of casing 12 is connected to, and communicates with the interior of, a chamber 18 containing an auger tube 20 for discharging the mixture 22 of unreacted coal particles and ash material accumulated therein.
- Methane passes from chamber 18 through a conduit 24.
- Pulverized coal enters vessel 10 via an inlet conduit 26 which extends through cover 16 in coaxial relation with casing 12, and preheated water is forced through a conduit 28 to a plurality of nozzles 30 located in the lower portion of the casing, this water flashing to steam as it issues from the nozzles.
- the wall of vessel 10 is preferably formed of an inner refractory lining, a layer of insulation surrounding the inner lining, and an outer metal shell.
- a feed conduit 32 delivers hydrogen to an inlet mainfold passage 34 which is formed in the inner lining of the wall of vessel 10 and which extends completely therearound.
- Spaced apart from one another circumferentially of vessel 10 are a plurality of flow passages 36 which are also formed in the inner lining of the vessel and which connect at their lower ends with inlet mainfold passage 34.
- a first set of feed holes 38 each of which extends from a respective one of the flow passages 36 to the inner surface of the vessel, the longitudinal axes of these holes lying in a plane disposed perpendicular to the longitudinal axis of said vessel.
- Sets of three flow passages 36 are joined together above feed holes, and a continuation flow passage 40 extends upward from the junction 42 of the united flow passages of each of these sets.
- a second set of feed holes 44 is located above junctions 42, and each of these holes extends from a respective one of the flow passages 40 to the inner surface of vessel 10.
- the longitudinal axes of feed holes 44 also lie in a plane disposed perpendicular to the longitudinal axis of said vessel.
- Flow passages 40 extend upward to and through cover 16 to the side surface 46 of a recess formed therein.
- Hydrogen is forced through the above-described system of flow passages 36, 40 by a pump 48 connected to feed conduit 32, this hydrogen being heated by a heat exchanger 50 and a gas fueled furnace 52 located between the pump and vessel 10.
- the temperature of the hydrogen entering inlet manifold passage 34 and flowing upward through flow passages 36 and 42 is further raised by heat energy transmitted into the wall of casing 12 and cover 16 from the hydrogenation reaction occurring in vessel 10.
- heat exchanger 50 and furnace 52 Only a portion of the total amount of energy required to heat the hydrogen feed to its hydrogenating temperature is supplied by heat exchanger 50 and furnace 52, and the remainder of this energy is supplied by the hydrogenation reaction itself.
- the amount of energy saved by the disclosed coal hydrogenation apparatus and process will vary depending upon the operating conditions involved therewith. However, in some coal gasification apparatus, the invention will permit final preheating of hydrogenation from about 1600° F. to 200 ° F. in flow passages 36 and 40, thus conserving the fuel normally required for this heating.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
Description
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/257,088 US4360361A (en) | 1981-04-24 | 1981-04-24 | Coal gasification apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/257,088 US4360361A (en) | 1981-04-24 | 1981-04-24 | Coal gasification apparatus |
Publications (1)
Publication Number | Publication Date |
---|---|
US4360361A true US4360361A (en) | 1982-11-23 |
Family
ID=22974828
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06/257,088 Expired - Fee Related US4360361A (en) | 1981-04-24 | 1981-04-24 | Coal gasification apparatus |
Country Status (1)
Country | Link |
---|---|
US (1) | US4360361A (en) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US865727A (en) * | 1907-08-09 | 1907-09-10 | Augustin L J Queneau | Method of making and utilizing gas. |
US1738620A (en) * | 1926-01-29 | 1929-12-10 | Umpleby Fred | Catalytic gas generator |
US1849279A (en) * | 1926-08-13 | 1932-03-15 | Applic Du Gaz Aux Moteurs S A | Gas producer |
US2072357A (en) * | 1927-06-17 | 1937-03-02 | Hiram J Carson | Apparatus for producing water gas |
US2175610A (en) * | 1936-07-04 | 1939-10-10 | Koppers Co Inc | Process and apparatus for the continuous gasification of solid fuels |
US2761772A (en) * | 1952-05-31 | 1956-09-04 | Texas Co | Process for the production of carbon monoxide from a solid fuel |
US4142867A (en) * | 1974-07-04 | 1979-03-06 | Karl Kiener | Apparatus for the production of combustible gas |
-
1981
- 1981-04-24 US US06/257,088 patent/US4360361A/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US865727A (en) * | 1907-08-09 | 1907-09-10 | Augustin L J Queneau | Method of making and utilizing gas. |
US1738620A (en) * | 1926-01-29 | 1929-12-10 | Umpleby Fred | Catalytic gas generator |
US1849279A (en) * | 1926-08-13 | 1932-03-15 | Applic Du Gaz Aux Moteurs S A | Gas producer |
US2072357A (en) * | 1927-06-17 | 1937-03-02 | Hiram J Carson | Apparatus for producing water gas |
US2175610A (en) * | 1936-07-04 | 1939-10-10 | Koppers Co Inc | Process and apparatus for the continuous gasification of solid fuels |
US2761772A (en) * | 1952-05-31 | 1956-09-04 | Texas Co | Process for the production of carbon monoxide from a solid fuel |
US4142867A (en) * | 1974-07-04 | 1979-03-06 | Karl Kiener | Apparatus for the production of combustible gas |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: UNITED STATES OF AMERICA, AS REPRESENTED BY THE UN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:NAGY, CHARLES K.;REEL/FRAME:003903/0142 Effective date: 19810331 Owner name: UNITED STATES OF AMERICA, AS REPRESENTED BY THE UN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:NAGY, CHARLES K.;REEL/FRAME:003903/0142 Effective date: 19810331 |
|
MAFP | Maintenance fee payment |
Free format text: PAYMENT OF MAINTENANCE FEE, 4TH YEAR, PL 96-517 (ORIGINAL EVENT CODE: M170); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY Year of fee payment: 4 |
|
FEPP | Fee payment procedure |
Free format text: MAINTENANCE FEE REMINDER MAILED (ORIGINAL EVENT CODE: REM.); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
|
LAPS | Lapse for failure to pay maintenance fees | ||
STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |
|
FP | Lapsed due to failure to pay maintenance fee |
Effective date: 19901125 |