US3947332A - Preparation of heteropoly acids of tungsten and molybdenum - Google Patents
Preparation of heteropoly acids of tungsten and molybdenum Download PDFInfo
- Publication number
- US3947332A US3947332A US05/477,257 US47725774A US3947332A US 3947332 A US3947332 A US 3947332A US 47725774 A US47725774 A US 47725774A US 3947332 A US3947332 A US 3947332A
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- United States
- Prior art keywords
- alkali metal
- solution
- heteropoly
- acid
- tungsten
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- Expired - Lifetime
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- 239000002253 acid Substances 0.000 title claims abstract description 25
- 150000007513 acids Chemical class 0.000 title claims abstract description 14
- 229910052721 tungsten Inorganic materials 0.000 title claims abstract description 11
- 239000010937 tungsten Substances 0.000 title claims abstract description 11
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 title claims abstract description 10
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 title claims abstract description 9
- 229910052750 molybdenum Inorganic materials 0.000 title claims abstract description 9
- 239000011733 molybdenum Substances 0.000 title claims abstract description 8
- 238000002360 preparation method Methods 0.000 title description 8
- 239000012528 membrane Substances 0.000 claims abstract description 22
- -1 alkali metal tungstate Chemical class 0.000 claims abstract description 20
- 239000000243 solution Substances 0.000 claims abstract description 20
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 18
- 125000005842 heteroatom Chemical group 0.000 claims abstract description 14
- 238000005341 cation exchange Methods 0.000 claims abstract description 11
- 239000011964 heteropoly acid Substances 0.000 claims abstract description 9
- 239000007864 aqueous solution Substances 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims description 14
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 150000003839 salts Chemical class 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 150000001768 cations Chemical class 0.000 claims description 7
- 150000001340 alkali metals Chemical class 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000012266 salt solution Substances 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 229910052697 platinum Inorganic materials 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims 2
- 229910052785 arsenic Inorganic materials 0.000 claims 1
- 229910052790 beryllium Inorganic materials 0.000 claims 1
- 229910052796 boron Inorganic materials 0.000 claims 1
- 229910052804 chromium Inorganic materials 0.000 claims 1
- 229910052732 germanium Inorganic materials 0.000 claims 1
- 229910052740 iodine Inorganic materials 0.000 claims 1
- 229910052759 nickel Inorganic materials 0.000 claims 1
- 229910052698 phosphorus Inorganic materials 0.000 claims 1
- 229910052710 silicon Inorganic materials 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 150000001450 anions Chemical class 0.000 abstract description 9
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 abstract description 6
- PBYZMCDFOULPGH-UHFFFAOYSA-N tungstate Chemical compound [O-][W]([O-])(=O)=O PBYZMCDFOULPGH-UHFFFAOYSA-N 0.000 abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 11
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 8
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 7
- 239000000377 silicon dioxide Substances 0.000 description 5
- 239000003729 cation exchange resin Substances 0.000 description 4
- 229910052681 coesite Inorganic materials 0.000 description 4
- 229910052906 cristobalite Inorganic materials 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 239000003792 electrolyte Substances 0.000 description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 description 4
- 239000011707 mineral Substances 0.000 description 4
- 229910052682 stishovite Inorganic materials 0.000 description 4
- 229910052905 tridymite Inorganic materials 0.000 description 4
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- CGFYHILWFSGVJS-UHFFFAOYSA-N silicic acid;trioxotungsten Chemical compound O[Si](O)(O)O.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 CGFYHILWFSGVJS-UHFFFAOYSA-N 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229940023913 cation exchange resins Drugs 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- 239000003014 ion exchange membrane Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- QWMFKVNJIYNWII-UHFFFAOYSA-N 5-bromo-2-(2,5-dimethylpyrrol-1-yl)pyridine Chemical compound CC1=CC=C(C)N1C1=CC=C(Br)C=N1 QWMFKVNJIYNWII-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 229910004801 Na2 WO4 Inorganic materials 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 229920006397 acrylic thermoplastic Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000005349 anion exchange Methods 0.000 description 1
- 239000003957 anion exchange resin Substances 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000002274 desiccant Substances 0.000 description 1
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
- 229910000397 disodium phosphate Inorganic materials 0.000 description 1
- 235000019800 disodium phosphate Nutrition 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Substances O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- DKAGJZJALZXOOV-UHFFFAOYSA-N hydrate;hydrochloride Chemical compound O.Cl DKAGJZJALZXOOV-UHFFFAOYSA-N 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 229910001410 inorganic ion Inorganic materials 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- BCTWNMTZAXVEJL-UHFFFAOYSA-N phosphane;tungsten;tetracontahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.P.[W].[W].[W].[W].[W].[W].[W].[W].[W].[W].[W].[W] BCTWNMTZAXVEJL-UHFFFAOYSA-N 0.000 description 1
- AVFBYUADVDVJQL-UHFFFAOYSA-N phosphoric acid;trioxotungsten;hydrate Chemical compound O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O AVFBYUADVDVJQL-UHFFFAOYSA-N 0.000 description 1
- 230000019612 pigmentation Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 235000019795 sodium metasilicate Nutrition 0.000 description 1
- XMVONEAAOPAGAO-UHFFFAOYSA-N sodium tungstate Chemical compound [Na+].[Na+].[O-][W]([O-])(=O)=O XMVONEAAOPAGAO-UHFFFAOYSA-N 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- UDKYUQZDRMRDOR-UHFFFAOYSA-N tungsten Chemical compound [W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W] UDKYUQZDRMRDOR-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B1/00—Electrolytic production of inorganic compounds or non-metals
- C25B1/01—Products
- C25B1/22—Inorganic acids
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G39/00—Compounds of molybdenum
- C01G39/003—Preparation involving a liquid-liquid extraction, an adsorption or an ion-exchange
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G39/00—Compounds of molybdenum
- C01G39/006—Compounds containing molybdenum, with or without oxygen or hydrogen, and containing two or more other elements
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G41/00—Compounds of tungsten
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/40—Electric properties
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
Definitions
- This invention relates to the preparation of heteropoly acids of tungsten and molybdenum, and more specifically relates to a method for producing such heterpoly acids from alkali metal salt solutions using cation exchange membranes.
- the classical method of making what is generally known as "alkali free" 12-tungstophosphoric acid is by ether extraction of an acidified mixture of sodium tungstate and sodium hydrogen phosphate.
- the tungstophosphoric acid ether complex may be decomposed by evaporation to crystals. This method is described in, Inorganic Synthesis, 1, pages 132-133 (1939), H. S. Booth, Ed., McGraw Hill Book Company, New York, New York.
- the ether complex may be decomposed by heating with water or dilute hydrochloric acid solution, as described in ibid, 1, Page 133; J. Chem. Soc., pages 3189-3193 (March 1962); and J. Applied Chem. (London), 2, pages 262-264 (1952).
- heteropoly acids of tungsten and molybdenum may be prepared simply and in good yield by the use of a cation exchange membrane.
- Aqueous solutions of alkali metal tungstate or molybdate are mixed with a soluble salt of the desired hetero atom, and the metal cations are removed from the solution by the cation exchange membrane under the driving force of an applied electrical potential. With these cations removed, the remaining tungstate or molybdate ions and the hetero ions are in a reactive state in which they rearrange to form the desired heteropoly acid.
- heteropoly acids includes any acid in which the anion thereof contains tungsten or molybdenum and at least one other element having a positive valence of from +2 to +7. Over 30 elements have been reported as capable of acting as the hetero atom.
- Heteropoly anions may be classified according to the ratio of the number of hetero atoms to the tungsten or molybdenum atom. For example, in heteropoly tungsten anions the known ratios of hetero atoms to tungsten atoms may range from 1:12 to 2:17, and the hetero atoms may include (for the 1:12 ratio) P.sup. +5 , As.sup. +5 , Si.sup. +4 , Ge.sup.
- heteropoly acids of the invention have a variety of uses including for example, chemical reagents, precipitants, ion exchangers photographic fixing agents, oxidizing agents, electroplating additives, hydrophobic agents, plastic curing and drying agents, and in other diverse applications, such as printing inks, paper cloring, nontoxic paints, and wax pigmentation. Further information on such heteropoly acids may be found in the KirkOthmer: Encyclopedia of Chemical Technology, Volume 22, second edition, John Wiley and Sons, Incorporated, (1970).
- the cation exchange membrane may be any membrane which is substantially impermeable to the alkali metal salt solutions of the invention, but which under the influence of an applied electrical potential will selectively remove the alkali metal cations from the solution.
- Such membranes are well known in the art and are described for example in U.S. Pat. Nos. 3,784,457 and 3,795,595.
- These membranes may have ion exchange groups or material impregnated or distributed throughout a polymeric matrix or binder, or such groups may be associated only with the outer surface of a membrane backing or re-enforcing sheet.
- the entire membrane structure having ion exchange characteristics may be formed by molding or casting a partially polymerized ion exchange resin into a sheet.
- anion exchange groups such as sulfonic acid group may be attached to a polymeric compound such as polystyrene resin, phenol formaldehyde resin, styrene-divinyl benzene copolymer, urea-formaldehyde resin, melamine-formaldehyde resin polyalkylene-polyamine-formaldehyde resin, etc.
- inorganic ion exchange membranes may also be used, and a description thereof may be found in U.S. Pat. Nos. 3,479,267 and 3,463,713.
- these ion exchange membranes are re-enforced by a backing sheet of a relatively inert material such as for example a porous structure of glass or ceramic or fabrics of asbestos, polyesters, polyamides, acrylics, rayons, polypropylene, and the like.
- a relatively inert material such as for example a porous structure of glass or ceramic or fabrics of asbestos, polyesters, polyamides, acrylics, rayons, polypropylene, and the like.
- the thickness of the cation exchange membrane is not particularly critical, and will depend upon the particular operating conditions. While thicker membranes have a longer useful life, their electrical resistance increase proportionately to their thickness. In general, suitable membrane thicknesses may range from 0.5 mm. to 1.5 mm.
- Typical commercially available cation exchange membranes include those available from Ionics Inc., Watertown, Massachusetts; Ionic Chemical Company, Burmingham, New Jersey and AMF Inc., New York, New York.
- the cation exchange membrane divides an electrolytic cell container into two compartments.
- One compartment contains an electrode of positive polarity and the other contains an electrode of negative polarity.
- Both electrodes should be of a relatively nonreactive or inert material with regard to the electrolytes. Suitable electrode materials include graphite, the noble metals such as gold, and platinum.
- the aqueous solution of metal tungstate or molybdate and metal salt of the hetero atom is added to the positive side of the electrolytic cell.
- concentration of salts in solution may vary over a considerable range up to saturation. Typical concentrations are from 10g/l to 900 g/l.
- the ratio of tungstate or molybdate salt to hetero atom salt is not critical to the practice of the invention. However, it may be preferred to avoid a large excess of the hetero ion over the amount required for formation of the heteropoly anion, particularly where such salt has a limited solubility in the electrolyte.
- cations of the alkali metals Li, Na, K, Rb, and Cs are suitable because their salts are soluble and commercially available.
- the electrical potential required to remove alkali metal cations from the aqueous salt solution will depend upon the concentration of the electrolyte, the thickenss of the cation membrane, and the geometry of the cell. However, suitable operating potentials for the membrane generally range from 5 to 80 volts.
- the negative side of the electrolytic cell is filled with a liquid, preferably water, having sufficient conductivity to act as an electrolyte.
- An electrolytic cell is separated into positive and negative sides by placing a cation exchange membrane (number 61-AZ1066 from Ionics Inc., Watertown, Mass.) between 2 platinum electrodes each having a surface area of about 6 in. 2 and suspended by means of a platinum wire in the cell.
- the platinum wire also serves as conductive leads.
- An aqueous solution consisting of 78 grams of sodium tungstate dihydrate (Na 2 WO 4 2H 2 O), 14 grams of sodium metasilicate and 400 cc of water is placed in the positive side of the cell. 400 cc of water is placed on the negative side of the cell.
- An initial electrical potential of 12 volts is applied across the cell.
- the solution is then allowed to continue to crystallize by cooling.
- the crystals recovered were identified by x-ray and infrared analysis to be pure silicotungstic acid. Chemical analysis reveals about 85% of WO 3 and 1.8% of SiO 2 , compared to theoretical values for silicotungstic acid (SiO 2 . 12WO 3 . 2H 2 O) of 84.04% of WO 3 and 1.81% of SiO 2 . Spectrographic analysis reveals trace impurities of the following: aluminum, calcium, iron, magnesium, molybdenum, titanium and sodium in the total amount of less than 0.5% by weight of the crystals recovered.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
Abstract
Heteropoly acids of tungsten and molybdenum, such as tungstosilicic acid and molybdosilicic acid, are produced by first preparing an aqueous solution of an alkali metal tungstate or molybdate and an alkali metal salt of the hetero atom, and then removing the alkali metal cations from the solution by means of a cation exchange membrane under the influence of an applied electrical potential, whereby the reactive tungstate or molybdate and hetero species anions react to form the desired heteropoly acid.
Description
This invention relates to the preparation of heteropoly acids of tungsten and molybdenum, and more specifically relates to a method for producing such heterpoly acids from alkali metal salt solutions using cation exchange membranes.
The classical method of making what is generally known as "alkali free" 12-tungstophosphoric acid is by ether extraction of an acidified mixture of sodium tungstate and sodium hydrogen phosphate. The tungstophosphoric acid ether complex may be decomposed by evaporation to crystals. This method is described in, Inorganic Synthesis, 1, pages 132-133 (1939), H. S. Booth, Ed., McGraw Hill Book Company, New York, New York. Alternatively the ether complex may be decomposed by heating with water or dilute hydrochloric acid solution, as described in ibid, 1, Page 133; J. Chem. Soc., pages 3189-3193 (August 1962); and J. Applied Chem. (London), 2, pages 262-264 (1952). The principle disadvantages of this method are the use of ether for extraction, which makes a large manufacturing process based upon it hazardous, and also the fact that yields are relatively low and the products relatively unstable. Such instability is primarily due to the presence of residual alkali metal. Various attempts have been made to remove such residual impurity, as exemplified by the use of various cation exchange resins in contact with dilute solutions of the product. See U.S. Pat. No. 2,503,991.
Another method for the preparation of heterpoly acids is described in U.S. Pat. No. 3,446,557, assigned to the assignee of the present application, in which a hydrolyzable alkali-free source of tungsten, for example a tungsten hexahalide, is hydrolyzed in an aqueous medium including an acid of the hetero atom. This technique generally requires the removal of residual mineral acid anions which lead to instability of the heteropoly acid product. A technique for the removal of mineral acid anions from the heteropoly acid product using anion exchange resins is disclosed in U.S. Pat. No. 3,361,518, assigned to the present assignee. However such removal is time consuming and expensive and the anion resin tends to hold the heteropoly acid as well as the mineral acid ions causing very low yields.
A further method for the preparation of heteropoly acids is described in U.S. Pat. No. 2,503,991, wherein an aqueous solution containing a mixture of an alkali metal salt of the desired hetero atom with an alkali metal molybdate or tungstate is contacted with a cation exchange resin thereby to remove the alkali and convert the reactive anions to the desired heteropoly acid. This technique becomes impractical in the preparation of heteropoly acids in which the hetero ion is insoluble. In the preparation of silicotungstic acid or silicomolybdic acid for instance, sodium silicate converts to silica gel when the sodium is removed and physically plugs the resin bed or column.
Another method is disclosed in U.S. Pat. No. 3,288,562 assigned to the present assignee which involves forming an aqueous solution of an alkali metal tungstate or molybdate, adjusting the pH with phosphoric acid, and contacting this solution with a cation exchange resin. Because this technique relies upon the use of cation exchange resins it is applicable only to the preparation of acids having a soluble hetero ion.
The search continues for a preparation technique for heteropoly acids of tungsten and molybdenum which has a relatively high efficiency, is broadly applicable regardless of the solubility of the hetero ion, and results in a product substantially uncontaminated with either alkali metal cations or mineral acid anions which would tend to degrade the hetero acid product.
In accordance with the invention it has been found that heteropoly acids of tungsten and molybdenum may be prepared simply and in good yield by the use of a cation exchange membrane. Aqueous solutions of alkali metal tungstate or molybdate are mixed with a soluble salt of the desired hetero atom, and the metal cations are removed from the solution by the cation exchange membrane under the driving force of an applied electrical potential. With these cations removed, the remaining tungstate or molybdate ions and the hetero ions are in a reactive state in which they rearrange to form the desired heteropoly acid.
For purposes of the invention, the term heteropoly acids includes any acid in which the anion thereof contains tungsten or molybdenum and at least one other element having a positive valence of from +2 to +7. Over 30 elements have been reported as capable of acting as the hetero atom. Heteropoly anions may be classified according to the ratio of the number of hetero atoms to the tungsten or molybdenum atom. For example, in heteropoly tungsten anions the known ratios of hetero atoms to tungsten atoms may range from 1:12 to 2:17, and the hetero atoms may include (for the 1:12 ratio) P.sup.+5, As.sup.+5, Si.sup.+4, Ge.sup.+4, Ti.sup.+4, Co.sup.+3, Fe.sup.+3, Al.sup.+3, Cr.sup.+3, Ga.sup.+3, Te.sup.+4, and B.sup.+3 ; (for a 1:10 ratio) Si.sup.+4, Pt.sup.+4 ; (for a 1:9 ratio) Be.sup.+2 ; (for a 1:6 ratio) Te.sup.+6, I.sup.+7, Ni.sup.+2, Ga.sup.+3 ; (for the 2:18 ratio) P.sup.+5, As.sup.+5 ; (for the 2:17 ratio) P.sup.+5, As.sup.+5.
The heteropoly acids of the invention have a variety of uses including for example, chemical reagents, precipitants, ion exchangers photographic fixing agents, oxidizing agents, electroplating additives, hydrophobic agents, plastic curing and drying agents, and in other diverse applications, such as printing inks, paper cloring, nontoxic paints, and wax pigmentation. Further information on such heteropoly acids may be found in the KirkOthmer: Encyclopedia of Chemical Technology, Volume 22, second edition, John Wiley and Sons, Incorporated, (1970).
The cation exchange membrane may be any membrane which is substantially impermeable to the alkali metal salt solutions of the invention, but which under the influence of an applied electrical potential will selectively remove the alkali metal cations from the solution. Such membranes are well known in the art and are described for example in U.S. Pat. Nos. 3,784,457 and 3,795,595. These membranes may have ion exchange groups or material impregnated or distributed throughout a polymeric matrix or binder, or such groups may be associated only with the outer surface of a membrane backing or re-enforcing sheet. In addition the entire membrane structure having ion exchange characteristics may be formed by molding or casting a partially polymerized ion exchange resin into a sheet. Various known anion exchange groups such as sulfonic acid group may be attached to a polymeric compound such as polystyrene resin, phenol formaldehyde resin, styrene-divinyl benzene copolymer, urea-formaldehyde resin, melamine-formaldehyde resin polyalkylene-polyamine-formaldehyde resin, etc.
In addition to these organic membranes, inorganic ion exchange membranes may also be used, and a description thereof may be found in U.S. Pat. Nos. 3,479,267 and 3,463,713.
Typically these ion exchange membranes are re-enforced by a backing sheet of a relatively inert material such as for example a porous structure of glass or ceramic or fabrics of asbestos, polyesters, polyamides, acrylics, rayons, polypropylene, and the like.
The thickness of the cation exchange membrane is not particularly critical, and will depend upon the particular operating conditions. While thicker membranes have a longer useful life, their electrical resistance increase proportionately to their thickness. In general, suitable membrane thicknesses may range from 0.5 mm. to 1.5 mm.
Typical commercially available cation exchange membranes include those available from Ionics Inc., Watertown, Massachusetts; Ionic Chemical Company, Burmingham, New Jersey and AMF Inc., New York, New York.
In the practice of the invention, the cation exchange membrane divides an electrolytic cell container into two compartments. One compartment contains an electrode of positive polarity and the other contains an electrode of negative polarity. Both electrodes should be of a relatively nonreactive or inert material with regard to the electrolytes. Suitable electrode materials include graphite, the noble metals such as gold, and platinum.
The aqueous solution of metal tungstate or molybdate and metal salt of the hetero atom is added to the positive side of the electrolytic cell. The concentration of salts in solution may vary over a considerable range up to saturation. Typical concentrations are from 10g/l to 900 g/l. The ratio of tungstate or molybdate salt to hetero atom salt is not critical to the practice of the invention. However, it may be preferred to avoid a large excess of the hetero ion over the amount required for formation of the heteropoly anion, particularly where such salt has a limited solubility in the electrolyte.
While any metal cations capable of being selectively passed by the membrane are suitable, cations of the alkali metals Li, Na, K, Rb, and Cs are preferred because their salts are soluble and commercially available. The electrical potential required to remove alkali metal cations from the aqueous salt solution will depend upon the concentration of the electrolyte, the thickenss of the cation membrane, and the geometry of the cell. However, suitable operating potentials for the membrane generally range from 5 to 80 volts. The negative side of the electrolytic cell is filled with a liquid, preferably water, having sufficient conductivity to act as an electrolyte.
An electrolytic cell is separated into positive and negative sides by placing a cation exchange membrane (number 61-AZ1066 from Ionics Inc., Watertown, Mass.) between 2 platinum electrodes each having a surface area of about 6 in.2 and suspended by means of a platinum wire in the cell. The platinum wire also serves as conductive leads. An aqueous solution consisting of 78 grams of sodium tungstate dihydrate (Na2 WO4 2H2 O), 14 grams of sodium metasilicate and 400 cc of water is placed in the positive side of the cell. 400 cc of water is placed on the negative side of the cell. An initial electrical potential of 12 volts is applied across the cell. After about 21/2 hours the current has increased from near 0 to about 3.5 amperes, and SiO2 has begun to precipitate from the solution. After about 41/2 hours about 1/2 of the solution from the negative side of the cell is replaced with water and the potential increased to obtain a current of about 5 amperes. After about 71/2 hours the solution from the negative side is again replaced with water. After a total of about 11 hours, the pH of the solution in the positive cell has decreased from strongly basic to a value of about 0.6. The solution, which is now a silicotungstaic acid solution, is removed from the positive side and filtered to remove excess silica. The filtered solution is evaporated on a steam bath at approximately 70°C until a few crystals begin to form. The solution is then allowed to continue to crystallize by cooling. The crystals recovered were identified by x-ray and infrared analysis to be pure silicotungstic acid. Chemical analysis reveals about 85% of WO3 and 1.8% of SiO2, compared to theoretical values for silicotungstic acid (SiO2 . 12WO3 . 2H2 O) of 84.04% of WO3 and 1.81% of SiO2. Spectrographic analysis reveals trace impurities of the following: aluminum, calcium, iron, magnesium, molybdenum, titanium and sodium in the total amount of less than 0.5% by weight of the crystals recovered.
While there has been shown and described what are at present considered the preferred embodiments of the invention, it will be obvious to those skilled in the art that various changes and modifications may be made therein without departing from the scope of the invention as defined by the appended claims.
Claims (5)
1. Electrolytic method for producing heteropoly acids of tungsten and molybdenum containing at least one hetero atom, comprising applying an electrical potential of from about 5 to 80 volts across a cation exchange membrane, the anodic side of which is in contact with an aqueous solution of a first metal salt selected from the group consisting of alkali metal tungstates and molybdates, and a second metal salt of a hetero atom selected from the group consisting of alkali metal salts of P, As, Si, Ge, Ti, Co, Fe, Al, Cr, Ga, Te, B, Pt, Be, I and Ni, the concentration of the first and second metal salts in solution being from about 10 to 900 grams per liter, and the polarity of the applied potential being such as to cause removal of the metal cations from the solution and the formation of a soluble heteropoly acid in the cation-depleted solution.
2. The method of claim 1 wherein the cation exchange membrane is contacted on the opposing side with water, whereby the alkali metal cations are introduced into the water to form alkali metal hydroxide.
3. The method of claim 2 wherein the alkali metal hydroxide formed is recovered and used to form additional alkali metal salt solutions.
4. The method of claim 1 wherein the heteropoly acid containing solution is filtered to remove excess solids.
5. The method of claim 4 wherein the filtered solution is evaporated to obtain crystalline heteropoly acid.
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US4234393A (en) * | 1979-04-18 | 1980-11-18 | Amax Inc. | Membrane process for separating contaminant anions from aqueous solutions of valuable metal anions |
EP0192426A3 (en) * | 1985-02-14 | 1988-09-21 | Anglo American Corporation of South Africa Limited | Removal of sodium ions from alkaline aqueous solutions by means of an electrolytic membrane process |
EP0219787A3 (en) * | 1985-10-15 | 1989-07-26 | Mta Muszaki Fizikai Kutato Intezete | Process for obtaining pure tungstic acid/and or molybdic acid (water soluble isopolyacids) from alcaline tungsten and/or molybdenum metal salt solutions containing in particular silicon, phosphorus, arsenic ions and the like impurities |
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US4889703A (en) * | 1987-12-07 | 1989-12-26 | Gte Products Corporation | Process for producing tungstosilicic acid |
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US5288919A (en) * | 1993-05-13 | 1994-02-22 | Arco Chemical Technology, L.P. | Preparation of dialkyl peroxides |
US5488176A (en) * | 1993-05-13 | 1996-01-30 | Arco Chemical Technology | Preparation of dialkyl peroxides |
US5676817A (en) * | 1995-01-03 | 1997-10-14 | H.C. Starck, Gmbh & Co. Kg | Process for the production of pure solutions of tungsten and molybdenum |
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US4196136A (en) * | 1978-11-06 | 1980-04-01 | E. I. Du Pont De Nemours And Company | Ligated transition metal derivatives of heteropolyanions |
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EP0219787A3 (en) * | 1985-10-15 | 1989-07-26 | Mta Muszaki Fizikai Kutato Intezete | Process for obtaining pure tungstic acid/and or molybdic acid (water soluble isopolyacids) from alcaline tungsten and/or molybdenum metal salt solutions containing in particular silicon, phosphorus, arsenic ions and the like impurities |
US4889703A (en) * | 1987-12-07 | 1989-12-26 | Gte Products Corporation | Process for producing tungstosilicic acid |
EP0333076A1 (en) * | 1988-03-14 | 1989-09-20 | Texaco Development Corporation | Method for one-step synthesis of methyl T-butyl ether |
EP0372771A1 (en) * | 1988-12-05 | 1990-06-13 | SUN COMPANY, INC. (R&M) | Method of preparing heteropolyacid catalysts |
US5288919A (en) * | 1993-05-13 | 1994-02-22 | Arco Chemical Technology, L.P. | Preparation of dialkyl peroxides |
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US5676817A (en) * | 1995-01-03 | 1997-10-14 | H.C. Starck, Gmbh & Co. Kg | Process for the production of pure solutions of tungsten and molybdenum |
US6713076B1 (en) | 1998-04-13 | 2004-03-30 | Emory University | Methods for removing a contaminant by a polyoxometalate-modified fabric or a polyoxometalate-modified cellulosic fiber and fabrics thereof |
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US20040185116A1 (en) * | 1999-10-12 | 2004-09-23 | Hill Craig L. | Polyoxometalate materials, metal-containing materials, and methods of use thereof |
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US7691289B2 (en) | 2003-02-25 | 2010-04-06 | Emory University | Compositions, materials incorporating the compositions, and methods of using the compositions, and methods of using the compositions and materials |
CN101838750A (en) * | 2010-05-17 | 2010-09-22 | 赣州华兴钨制品有限公司 | Method for performing direct acid adjusting closed cycle on ammonium paratungstate crystallization mother liquor |
CN104789993A (en) * | 2015-04-09 | 2015-07-22 | 上海应用技术学院 | Preparation method of silver-molybdenum alloy powder |
CN104894604A (en) * | 2015-04-09 | 2015-09-09 | 上海应用技术学院 | Preparation method of molybdenum-iron alloy powder |
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CN106191910A (en) * | 2016-09-19 | 2016-12-07 | 上海应用技术大学 | A kind of it is electrolysed the method that hexafluosilicic acid prepares fluosilicate |
CN106191911B (en) * | 2016-09-19 | 2018-12-04 | 上海应用技术大学 | A method of electrolysis prodan prepares silicate fluoride solution |
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