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US3898500A - Halogen type filament lamp containing phosphorus and nitrogen - Google Patents

Halogen type filament lamp containing phosphorus and nitrogen Download PDF

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Publication number
US3898500A
US3898500A US395610A US39561073A US3898500A US 3898500 A US3898500 A US 3898500A US 395610 A US395610 A US 395610A US 39561073 A US39561073 A US 39561073A US 3898500 A US3898500 A US 3898500A
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Prior art keywords
envelope
lamp
halogen
nitrogen
halide
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US395610A
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Robert Bernard Johnston
John Michael Rees
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EMI Group Ltd
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Thorn Electrical Industries Ltd
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Priority to US395610A priority Critical patent/US3898500A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K1/00Details
    • H01K1/50Selection of substances for gas fillings; Specified pressure thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Definitions

  • halide can'be introduced into the lamp envelope in so- UNITED STATES PATENTS lution, the solvent being evaporated thereafter to 674,754 5/1901 Blau 313/222 X leave the halide as a residue 1,249,978 12/1917 MacKay 313/222 X 1.925.857 9/1933 van Liempt 313/222 x 4 Clams, 1 Drawmg Flgure PATENTEU M18 W5 ATTORNEY HALOGEN TYPE FILAMENT LAMP CONTAINING PHOSPIIORUS AND NITROGEN This is a continuation of application Ser. No. 1,404, filed on Jan. 8, 1970, now abandoned.
  • the present invention relates to tungsten-halogen cycle electric incandescent lamps.
  • a halogen element which acts in association with tungsten vapour evaporated from the filament, to minimise deposition of tungsten on the envelope wall.
  • the present invention provides a means whereby the halogen can be introduced as a substance which remains inert during lamp processing, but releases a predetermined quantity of halogen and provides a gettering action upon thermal dissociation.
  • a tungsten-halogen cycle electric incandescent lamp having a fill including a phosphonitrilic halide.
  • Mixtures of phosphonitrilic halides having different halogen atoms and/or different number of (PNY units, where Y is the halogen, in the molecule may be employed, such as a mixture of (PNBr and (PNBr
  • the phhosphonitrilic halides can be prepared by conventional techniques.
  • the halides are stable at room temperature. However, they can be dissociated into their elements by heating within the lamp envelope, for example by operating the lamp.
  • the halogen supports the regenerative cycle, and the phosphorus provides a gettering action.
  • the phosphorus serves a function similar to that of hydrogen, when the halogen is bromine, in that it inhibits the reaction between bromine and the tungsten filament, but the disadvantage of a short lamp life resulting from loss of hydrogen by diffusion is avoided.
  • the phosphonitrilic halides can be dissolved in inert solvents, preferably non-polar solvents such as benzene, ether, petroleum ether and chlorinated hydrocarbons, and can thus be introduced into the lamp envelope as a solution, for example by injection onto the filament or envelope wall, facilitating close control of the quantity of halide introduced.
  • the solvent can be evaporated from the envelope, e.g. under a vacuum, leaving the halide-as a residue; Y
  • EXAMPLE III In making a 12v. 55w. compact car lamp having an internal volume of 0.65 cc.s approximately the procedure of Example I was followed except that 0.05 cc.s of a solution in petroleum ether of a mixture of (PNCI L, (PNC1 PNCI and (PNCI containing 0.05 g. of the mixture per cc.s of solution was injected into the lamp envelope instead of the solution of mixed phosphonitrilic bromides.
  • Example III The solution used in Example III has been found to be particularly well suited for lamps having a loading of less than 20w./cm. of internal envelope wall area.
  • the procedures for making lamps according to the invention as described in the examples are more similar to those for making conventional electric incandescent lamps, because of the gettering action of the phosphorus released on dissociation of the halides.
  • a lower standard deviation in the lamp life may also be achieved.
  • a longer lamp life may be obtained.
  • the present invention also allows use of useof less expensive materials, containing greater amounts of impurities than were hitherto practicable, to be used for the lamp envelopes, as for example high melting point glasses, or Vycor (approximately 96 percent silicon glass), instead of the more usual high purity fused silica envelopes.
  • the accompanying drawing illustrates an example of one form of lamp prepared as described in Example 1.
  • the lamp has a high melting point glass envelope 1 provided with an aperture 2 through which the lamp was exhausted and filled.
  • the lamp was thereafter sealed by sealing off an exhaust tube 3 with which the aperture 2 is provided.
  • the envelope has two lead-in wires 4 sealed therethrough, connected to a tungsten filament 5.
  • An electric incandescent lamp comprising: a closed light-transmitting envelope of a high temperature-resisting material; electrically-conducting lead-in wires sealed through said envelope; a tungsten filament inside said envelope connected to said lead-in wires; and a fill inside said envelope comprising an inert gas and the products resulting from the thermal dissociation of a phosphonitrilic halide comprising (PNY where n is an integer and Y is Br or Cl, said fill thereby releasing a predetermined amount of said Br or C1 to produce a regenerative cycle and releasing a predetermined amount of said P to produce a gettering action and to inhibit the reaction of said Br and Cl with said tungsten filament.
  • a lamp according to claim 1 wherein said phosphonitrilic halide includes a mixture of (PNBr and (PNBr- 3.
  • a lamp according to claim 1 wherein said phosphonitrilic halide includes a mixture of (PNCI (PNCl (PNCl and (PNCl 4.
  • An electric incandescent lamp comprising: a closed light transmitting envelope of a high temperature-resisting material; electrically-conducting lead-in wires sealed through said envelope; a tungsten filament inside said envelope connected to said lead-in wires; and a fill comprising an inert gas and nitrogen, phosphorus and a halogen, said nitrogen, phosphorus and halogen having being formed by thermal dissociation of a phosphonitrilic halide.

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Abstract

A tungsten-halogen cycle electric incandescent lamp has a fill including a phosphonitrilic halide. Mixtures of more than one of the halides may be employed. The halide can be introduced into the lamp envelope in solution, the solvent being evaporated thereafter to leave the halide as a residue.

Description

United States Patent Johnston et al. 1 1 Aug. 5, 197 5 15 1 HALOGEN TYPE FILAMENT LAMP 2,882,435 4/1959 Millner et a1. 313/222 CONTAINING AND 2.928977 3/1960 ROth et al. 313/222 NITROGEN 3,311,777 3/1967 Schroder 313/222 X 3,465,193 9/1969 Beuvens et al.... 313/174 X [75] Inventors; Robert Bernard Johnston; John 3,712,701 1/1973 Johnston et a1 313/222 X g i i Rees both of FOREIGN PATENTS OR APPLICATIONS an 763,062 7/1967 Canada 313/222 173] AssIgnee: Thorn Electrlcal Industnes LImIted, OTHER PUBUCATIONS London, England Chem1cal Abstracts, Jam-June, 1967,-Formula Index, [22] Filed: Sept. 10, 1973 VOL 66, 950]; [2]] App} 395 0 Chemical Abstracts, Jan..1une, 1967,Formula Index,
Vol. 66, p. 12F. Related US. Application Data Continuation of S812 N0. 1,404, Jan. 8, 1970, Primary Examiner palmer Demeo abandoned- Attorney, Agent, or FirmRobert F. OConnell [52] US. Cl 313/174; 313/222 [57] ABSTRACT [51] Int. Cl H01 61/26; HOlk 1/50 A tungsten halogen cycle electric incandescent p 174 22 2 [58] Fleld of Search 2 23 has a fill mcludmg a phosphomtrlllc hallde. MIxtures [56] References Cited of more than one of the halides may be employed. The
halide can'be introduced into the lamp envelope in so- UNITED STATES PATENTS lution, the solvent being evaporated thereafter to 674,754 5/1901 Blau 313/222 X leave the halide as a residue 1,249,978 12/1917 MacKay 313/222 X 1.925.857 9/1933 van Liempt 313/222 x 4 Clams, 1 Drawmg Flgure PATENTEU M18 W5 ATTORNEY HALOGEN TYPE FILAMENT LAMP CONTAINING PHOSPIIORUS AND NITROGEN This is a continuation of application Ser. No. 1,404, filed on Jan. 8, 1970, now abandoned.
The present invention relates to tungsten-halogen cycle electric incandescent lamps.
In operation of these lamps a halogen element,'usually either bromine or iodine acts in association with tungsten vapour evaporated from the filament, to minimise deposition of tungsten on the envelope wall.
While allowing the use of compact and mechanically strong lamp envelopes, permitting pressure filling to several atmospheres, and increased filament life, these lamps are more difficult to produce than conventional incandescent lamps. Under therelatively high-temperatures of operation of these lamps, impurities can be released which interfere with efficient working but it is difficult to introduce a getter for impurities which will remain active after lamp processing but not interfere with the regenerative cycle. Furthermore, whereas close control of the quantityof halogenpresent is necessary in order to achieve optimum efficiency of the regenerative cycle, in known methods losses of halogen can occur either through evaporation or by chemical reaction or physical absorption either before or during lamp processing after introduction of the halogen.
The present invention provides a means whereby the halogen can be introduced as a substance which remains inert during lamp processing, but releases a predetermined quantity of halogen and provides a gettering action upon thermal dissociation.
According to the present invention there is provided a tungsten-halogen cycle electric incandescent lamp having a fill including a phosphonitrilic halide.
Mixtures of phosphonitrilic halides having different halogen atoms and/or different number of (PNY units, where Y is the halogen, in the molecule may be employed, such as a mixture of (PNBr and (PNBr The phhosphonitrilic halides can be prepared by conventional techniques.
The halides are stable at room temperature. However, they can be dissociated into their elements by heating within the lamp envelope, for example by operating the lamp. The halogen supports the regenerative cycle, and the phosphorus provides a gettering action.
Before the present invention, in the case of lamps having a fill including elementary bromine, precise control of the quantity of bromine was necessary in order to avoid corrosion of the tungsten filament by excess bromine, which would lead to lamp failure. Although corrosion could be reduced by introducing hydrogen with the bromine, as for example as hydrogen bromine or as CHBr Cl-l Br or C HgBI', the hydrogen tended to diffuse through the fused silica of the envelope, leading to the formation of an excess of bromine. In the present invention, the phosphorus serves a function similar to that of hydrogen, when the halogen is bromine, in that it inhibits the reaction between bromine and the tungsten filament, but the disadvantage of a short lamp life resulting from loss of hydrogen by diffusion is avoided.
The phosphonitrilic halides can be dissolved in inert solvents, preferably non-polar solvents such as benzene, ether, petroleum ether and chlorinated hydrocarbons, and can thus be introduced into the lamp envelope as a solution, for example by injection onto the filament or envelope wall, facilitating close control of the quantity of halide introduced. The solvent can be evaporated from the envelope, e.g. under a vacuum, leaving the halide-as a residue; Y
' For example a solution of a mixtureof trimeric and tetrameric bromides, eg in benzene or a solution of a mixture of (PNCI2)4, and eg in petroleum ether can be used.
The following are some examples of methods of making lamps in accordance with the present invention.
1 EXAMPLE 1 In making a 12v. 100 w. compact projection lamp having an internal volume of 0.65 cc.s approximately,
arid 0.035cc.s of the solution was injected into the lamp -'en\ elope. An exhaust/gas-filling apparatus was connec'ted to'the exhaust tube and the envelope was evacuated, flushed with nitrogen and heated to a low temperature (about 150C) to evaporate the solvent of the solution. Thereafter the envelope was filled with an inert gas e.g. N Ar, Kr or Xe to the required pressure in the conventional manner and the exhaust tube was sealed.
EXAMPLE II In making a 12v. 55 w. compact car lamp having an internal volume of 0.65 cc.s approximately the procedure of Example I was followed except that 0.024 cc.s of the solution was injected into the lamp envelope.
EXAMPLE III In making a 12v. 55w. compact car lamp having an internal volume of 0.65 cc.s approximately the procedure of Example I was followed except that 0.05 cc.s of a solution in petroleum ether of a mixture of (PNCI L, (PNC1 PNCI and (PNCI containing 0.05 g. of the mixture per cc.s of solution was injected into the lamp envelope instead of the solution of mixed phosphonitrilic bromides.
The solution used in Example III has been found to be particularly well suited for lamps having a loading of less than 20w./cm. of internal envelope wall area.
In the method described in the Examples the exhaust- /gas filling system is not exposed to the corrosive action of halogens. Thus the need for the usual corrosionresistant materials and frequent maintainance of the system can be avoided. In addition, the disadvantage of halogen-degradation of the lubricants employed, leading to a reduction in the life of the vacuum pumps, can be avoided.
Whereas before the present invention specialised procedures for handling and processing the components for tungsten-halogen lamps were required, the procedures for making lamps according to the invention as described in the examples are more similar to those for making conventional electric incandescent lamps, because of the gettering action of the phosphorus released on dissociation of the halides. As a result of the accuracy with which the halogen can be introduced, a lower standard deviation in the lamp life may also be achieved. In addition, a longer lamp life may be obtained. The present invention also allows use of useof less expensive materials, containing greater amounts of impurities than were hitherto practicable, to be used for the lamp envelopes, as for example high melting point glasses, or Vycor (approximately 96 percent silicon glass), instead of the more usual high purity fused silica envelopes.
The accompanying drawing illustrates an example of one form of lamp prepared as described in Example 1. Referring to the drawing, the lamp has a high melting point glass envelope 1 provided with an aperture 2 through which the lamp was exhausted and filled. The lamp was thereafter sealed by sealing off an exhaust tube 3 with which the aperture 2 is provided. The envelope has two lead-in wires 4 sealed therethrough, connected to a tungsten filament 5.
We claim:
1. An electric incandescent lamp comprising: a closed light-transmitting envelope of a high temperature-resisting material; electrically-conducting lead-in wires sealed through said envelope; a tungsten filament inside said envelope connected to said lead-in wires; and a fill inside said envelope comprising an inert gas and the products resulting from the thermal dissociation of a phosphonitrilic halide comprising (PNY where n is an integer and Y is Br or Cl, said fill thereby releasing a predetermined amount of said Br or C1 to produce a regenerative cycle and releasing a predetermined amount of said P to produce a gettering action and to inhibit the reaction of said Br and Cl with said tungsten filament.
2. A lamp according to claim 1 wherein said phosphonitrilic halide includes a mixture of (PNBr and (PNBr- 3. A lamp according to claim 1 wherein said phosphonitrilic halide includes a mixture of (PNCI (PNCl (PNCl and (PNCl 4. An electric incandescent lamp comprising: a closed light transmitting envelope of a high temperature-resisting material; electrically-conducting lead-in wires sealed through said envelope; a tungsten filament inside said envelope connected to said lead-in wires; and a fill comprising an inert gas and nitrogen, phosphorus and a halogen, said nitrogen, phosphorus and halogen having being formed by thermal dissociation of a phosphonitrilic halide.

Claims (4)

1. An electric incandescent lamp comprising: a closed light-transmitting envelope of a high temperature-resisting material; electrically-conducting lead-in wires sealed through said envelope; a tungsten filament inside said envelope connected to said lead-in wires; and a fill inside said envelope comprising an inert gas and the products resulting from the thermal dissociation of a phosphonitrilic halide comprising (PNY2)n, where n is an integer and Y is Br or Cl, said fill thereby releasing a predetermined amount of said Br or Cl to produce a regenerative cycle and releasing a predetermined amount of said P to produce a gettering action and to inhibit the reaction of said Br and Cl with said tungsten filament.
2. A lamp according to claim 1 wherein said phosphonitrilic halide includes a mixture of (PNBr2)3 and (PNBr2)4.
3. A lamp according to claim 1 wherein said phosphonitrilic halide includes a mixture of (PNCl2)4, (PNCl2)5, (PNCl2)6, and (PNCl2)7.
4. AN ELECTRIC INCANDESCENT LAMP COMPRISING A CLOSED LIGHT TRANSMITTING ENVELOPE OF A HIGH TEMPERATURE-RESISTING MATERIAL, ELECTRICALLY-CONDUCTING LEAD-IN-WIRES SEALED THROUGH SAID ENVELOPE, A TUNGSTEN FILAMENT INSIDE SAID ENVELOPE CONNECTED TO SAID LEAD-IN WIRES, AND A FILL COMPRISING AN INERT GAS AND NITROGEN, PHOSPHORUS AND A HALOGEN, SAID NITROGEN, PHOSPHORUS AND HALOGEN HAVING BEING FORMED BY THERMAL DISSOCIATON OF A PHOSPHONITRILLIC HALIDE.
US395610A 1970-01-08 1973-09-10 Halogen type filament lamp containing phosphorus and nitrogen Expired - Lifetime US3898500A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4032808A (en) * 1975-04-12 1977-06-28 U.S. Philips Corporation Electric incandescent lamp
US4039879A (en) * 1975-10-07 1977-08-02 U.S. Philips Corporation Electric tungsten/bromine cycle lamp and method of manufacturing said lamp
US4099081A (en) * 1976-02-25 1978-07-04 Thorn Electrical Industries Limited Electric lamps and their production
US4185922A (en) * 1977-01-17 1980-01-29 Thorn Electrical Industries Limited Method of introducing fluorine into a lamp
EP0068655A2 (en) * 1981-06-23 1983-01-05 THORN EMI plc Tungsten halogen incandescent lamps and mixed filling of gas and halogen compounds

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US674754A (en) * 1901-01-02 1901-05-21 Fritz Blau Manufacture of electric glow-lamps.
US1249978A (en) * 1913-09-08 1917-12-11 Gen Electric Incandescent lamp.
US1925857A (en) * 1930-01-22 1933-09-05 Gen Electric Electric incandescent lamp
US2882435A (en) * 1956-12-26 1959-04-14 Egyesuelt Izzolampa Gas-filled electric incandescent lamp
US2928977A (en) * 1958-12-19 1960-03-15 Gen Electric Incandescent lamp
US3311777A (en) * 1963-03-28 1967-03-28 Philips Corp Incandescent lamp including a fluorine gas atmosphere and a solid fluorinating agent
US3465193A (en) * 1966-09-15 1969-09-02 Philips Corp Incandescent lamp containing a getter for binding water vapor
US3712701A (en) * 1971-08-27 1973-01-23 British Lighting Ind Ltd Electric incandescent lamps

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US674754A (en) * 1901-01-02 1901-05-21 Fritz Blau Manufacture of electric glow-lamps.
US1249978A (en) * 1913-09-08 1917-12-11 Gen Electric Incandescent lamp.
US1925857A (en) * 1930-01-22 1933-09-05 Gen Electric Electric incandescent lamp
US2882435A (en) * 1956-12-26 1959-04-14 Egyesuelt Izzolampa Gas-filled electric incandescent lamp
US2928977A (en) * 1958-12-19 1960-03-15 Gen Electric Incandescent lamp
US3311777A (en) * 1963-03-28 1967-03-28 Philips Corp Incandescent lamp including a fluorine gas atmosphere and a solid fluorinating agent
US3465193A (en) * 1966-09-15 1969-09-02 Philips Corp Incandescent lamp containing a getter for binding water vapor
US3712701A (en) * 1971-08-27 1973-01-23 British Lighting Ind Ltd Electric incandescent lamps

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4032808A (en) * 1975-04-12 1977-06-28 U.S. Philips Corporation Electric incandescent lamp
US4039879A (en) * 1975-10-07 1977-08-02 U.S. Philips Corporation Electric tungsten/bromine cycle lamp and method of manufacturing said lamp
US4099081A (en) * 1976-02-25 1978-07-04 Thorn Electrical Industries Limited Electric lamps and their production
US4185922A (en) * 1977-01-17 1980-01-29 Thorn Electrical Industries Limited Method of introducing fluorine into a lamp
EP0068655A2 (en) * 1981-06-23 1983-01-05 THORN EMI plc Tungsten halogen incandescent lamps and mixed filling of gas and halogen compounds
EP0068655A3 (en) * 1981-06-23 1983-07-27 Thorn Emi Plc Tungsten halogen incandescent lamps - mixed halogens
US4532455A (en) * 1981-06-23 1985-07-30 Thorn Emi Plc Tungsten halogen incandescent lamps containing mixed halogens

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