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US3786380A - Multi-pole circuit breaker - Google Patents

Multi-pole circuit breaker Download PDF

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Publication number
US3786380A
US3786380A US00333296A US3786380DA US3786380A US 3786380 A US3786380 A US 3786380A US 00333296 A US00333296 A US 00333296A US 3786380D A US3786380D A US 3786380DA US 3786380 A US3786380 A US 3786380A
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Prior art keywords
trip lever
bar
cam follower
contacts
module
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US00333296A
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G Harper
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Airpax Electronics Inc
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Airpax Electronics Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/1009Interconnected mechanisms
    • H01H71/1027Interconnected mechanisms comprising a bidirectional connecting member actuated by the opening movement of one pole to trip a neighbour pole
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/30Means for extinguishing or preventing arc between current-carrying parts
    • H01H9/34Stationary parts for restricting or subdividing the arc, e.g. barrier plate
    • H01H9/342Venting arrangements for arc chutes

Definitions

  • Cl 335/9, 335/10, 335/201 ate the matures associated with the elhe ef the [51] Int. Cl. H01h 73/02 Pelee Open other breaker h when 58 Field of Search 335/8, 9, 10, 201; circuit breaker switch ee the poles 200/153 H 50 C is moved to an off position, a camming member IS shifted to a cut away portion of the trip lever such that [56] References Cited the trip lever is not cammed when the movable contact swings away from the fixed contact.
  • ABSTRACT A multi-pole circuit breaker is disclosed which allows selective manual making and breaking of contacts the poles.
  • the breaker is provided with vent channels for venting arcing gases and a fine mesh screen in front of the vent channels which acts as a flame arrestor to prevent explosions.
  • PATENT-ED JAN 15 I974 SHEET 2 [IF 2 MULTI-POLE CIRCUIT BREAKER”
  • This invention relates to a high performance multipole electrical circuit breaker and more particularly to an interlocked tripping mechanism for use with a multipole circuit breaker, which provides that any number of single poles or combinations of poles may be manually turned on or of without effecting the other poles, while an overload at any one pole will cause all poles to open.
  • the high performance electrical circuit breaker includes flame arresting apparatus so that the high performance electrical circuit breaker can be used in highly explosive environments.
  • Multi-pole circuit breakers of all sizes and ratings have had considerable application not only in conventional power delivery systems but also in specialized applications in which the selective interruption of the conductivity path of one of a plurality of transmission lines is desirable.
  • Selective interruption of a conductivity path is necessary when, for, instance, the conductivity path between two points is to be checked absent the effects of any return conductivity path.
  • a return conductivity path can be provided in a number of ways, but most typically when machinery remains connected to the transmission line.
  • a multi-pole breaker of such versatility that selective opening of the poles may be achieved on a manual basis with all poles of the multi-pole circuit breaker being opened automatically in response to a current overload condition It is also desirable to provide a multi-pole breaker in modular form in which poles may be added as the need arises without the necessity of gaining access to the interior of the circuit breaker housing. Additionally, it is desirable to provide a multi-pole circuit breaker with fewer moving parts so that the construction thereof is made less expensive and so that the reliability of the circuit breaker may be increased.
  • multi-pole circuit breakers can be divided into three categories. First are the units having the handles of all poles tied together with a rigid pin. In this case all poles turn on and off together manually. An overload at any pole causes all poles to turn off" simultaneously. Second, there are units in which the handles of a breaker are not tied together with a rigid pin, but are connected with a mechanism such that all poles must be turned on together manually. Turning one pole off” manually turns of all other poles. Similarly, an overload at any one pole causes all poles to turn off simultaneously.
  • multi-pole breaker of the required number of poles is assembled at the factory.
  • an easily assembled modular multi-pole circuit breaker which allows selective manual making and breaking of the pole contacts and automatic simultaneous breaking of the pole contacts under circuit overload conditions by means of an interlocking trip shoe assembly.
  • the interlocking trip shoe assembly is comprised of a number of trip levers associated, one each, with the poles of the multi-pole breaker.
  • Each trip lever is carried in a separate module and each trip lever is adapted to mate with the trip lever of an adjoining module.
  • each trip lever is cammed by the movement of a movable contact within its module when an overload condition occurs. When one trip lever is cammed the armatures in other modules are actuated by corresponding trip lever movement.
  • multi-pole circuit breakers As was mentioned, because of the wide applicability of multi-pole circuit breakers, and especially those which may be made in modular form and assembled conveniently in the field, there is a need for providing multi-pole circuit breakers with flame-arresting apparatus so that the multi-pole breakers may be utilized in hostile and potentially explosive environments.
  • the making and breaking of electrical contacts may often be accompanied by an electrical arc across the contacts. Electrical arcing increases the heat and the pressure within the circuit breaker housing which is particularly severe when the contacts are opened in response to relatively large currents flowing through the breaker when an overload condition exists.
  • arc chutes do not completely eliminate breaker arcing and therefore heat and pressure may continue to build up within the breaker if the breaker is of the sealed variety.
  • circuit breakers are provided with vents which provide channels for venting the gases generated within the circuit breaker to the atmosphere. This not only releases the gas generated in the arc chambers of the circuit breakers but also helps to more rapidly dissipate heat from the breaker. It will be appreciated, however, that while the vented circuit breakers provide for gas and heat release, thereby increasing the lifetime of the breaker, these circuit breakers are not suitable for use in environments containing explosive material. Explosive atmospheres exist for example, in the bilge areas of marine vessels in which gasoline vapors are trapped.
  • circuit breakers having vent channels When multi-pole circuit breakers having vent channels are utilized, gasoline vapors may be ignited when the excessive pressures of the circuit breaker accompanying the electrical arc across a circuit breaker causes a small flame to be actually vented or blown out of the circuit breaker through the vent channels. It has been proposed that circuit breakers for use in a bilge area be completely sealed. However, as noted, excessive amounts of heat and pressure due to contact arcing generally causes circuit breakers to present very poor electrical circuit characteristics in that the contacts and operative mechanisms therein deteriorate rapidly.
  • the present invention overcomes these and other problems by providing a high performance modular circuit breaker which can be used under adverse conditions, and in particular provides a breaker which can be used in explosive atmospheres.
  • a modular circuit breaker is provided which can be universally utilized not only under normal conditions but also where explo sive atmospheres prevent the use of a high performance circuit breaker.
  • a fine wire mesh screen is positioned between the contacts and the vent channels to act as a flame arrestor for permitting the arc gases and the excessive heat and pressure accompanying them to vent to the atmosphere while at the same time preventing the venting of flame.
  • a screen should have openings no larger than 30 mesh and a single layer of 60 mesh screen is preferred. If multiple layers of screen are used, larger mesh size (lower mesh number) may be employed.
  • FIG. 1 is a perspective view of a multi-pole circuit breaker constructed in accordance with this invention
  • FIG. 2 is a plan view of the flame arresting screen of FIG. ll;
  • FIG. 3 is a perspective view of one of the interlocking trip levers utilized in conjunction with the circuit breaker of FIG. 1;
  • FIG. 4 is a plan view in partial cross section of a circuit breaker assembly utilizing the subject trip lever with the breaker in a tripped condition, and indicating the placement of the flame arresting screen of FIG. 2;
  • FIG. 5 is a perspective view of interlocking trip levers indicating the simultaneous interruption or breaking of the pole contacts with the sensing of an overload condition at one of the poles;
  • FIG. 6 is a plan view of the subject circuit breaker in an off position indicating the position of a camming member free of engagement with the cam follower portion of the subject trip lever.
  • the novel high performance multi-pole circuit breaker of the present invention is generally indicated at 10 of FIG. 1 as including housing 12, generally formed of mating modules l4, l6 and 18 each associated with a pole of the circuit breaker.
  • each module includes a single pole switch which is actuated by overcurrent through the switch to open the associated pole contacts. This interrupts the conduction path between the terminals connected by the switch and the conduction state of the module is thus determined by the conduction state of the single pole switch.
  • this invention will be described as if there were only one single pole switch per module and only one set of contacts, it will be appreciated that each module can be provided with any number of switches and contacts.
  • Each module includes a housing which is preferably molded from black colored phenolic material. After the operating mechanism of the breaker is mounted in the module, the modules are joined to other modules in a conventional manner by screws or the like to form a single modular housing structure 12. Projecting from each of the modules is a toggle switch handle 20 which controls the conduction state of the module by controlling the conduction path between module terminals. In FIG. 1 only one terminal 22 per module is illustrated, it being understood that there are at least two terminals per module. Handles 20 have two positions, an on" position and an off position as indicated.
  • the switch contacts associated with one of the poles in the multi-pole circuit breaker can be broken by the positioning of the associated toggle switch handle in the of position as illustrated in phantom. This interrupts the conduction path through one module while the conduction paths through the other modules remain uninterrupted.
  • Each of the modules l4, l6 and 18 is provided with a plurality of vent channels 24 which communicate with the interior of the module.
  • a fine mesh screen illustrated and best seen at 26 in FIG. 4 is provided to permit venting of the aforementioned gases while at the same time preventing flame associated with the making and breaking of contacts to emerge from the module housing. As illustrated, portions of this screen are visible through the vent channels 24 in FIG. I.
  • screen 26 is a rectangular mesh screen such as that illustrated in FIG. 2.
  • the screen 26 is preferably of conventional woven wire mesh construction and in the preferred embodiment has mesh openings corresponding to a conventional mesh size of 60. It has been found that the fine wire mesh screen 26 acts as a flame arrestor so that the circuit breaker is suitable for use in potentially explosive atmospheres such as marine bilges where gasoline vapors tend to collect and otherwise might be exploded by flame blowing out through the vent channels 24. It has been found that openings in the single layer wire mesh 26 can have a mesh size no larger than approximately 30 as previously indicated. If multiple layers of screen material are used for the screen 26, then larger mesh sizes (lower mesh numbers) can be used, but in any event, the effective opening formed by the multiple layers should be the equivalent of a 30 mesh size or smaller.
  • Trip lever 31 sometimes referred to as a cross trip, is illustrated.
  • the interlocking of a number of these trip levers makes possible the above mentioned modular construction, as will be described.
  • Trip lever 31 also provides a single unitary device which permits the manual breaking of selected pole contacts in the multi-pole breaker of FIG. 1 and automatic breaking of all pole contacts in the event of an overload condition.
  • trip lever 31 is illustrated as including a cylindrical bar 32 having a bore or recess 34 at one end.
  • cylindrical bar 32 On an opposite end cylindrical bar 32 is stepped to form a projection or linkage member 36 of cylindrical form and of reduced diameter.
  • Linkage member 36' carries an interlocking pin 38 coaxial therewith and of still further reduced diameter for insertion into and/or friction fit within a corresponding bore in an adjacent trip lever when two modules are secured together in an interlocking relationship.
  • the pin and linkage for an end module is clipped off or otherwise removed as required.
  • the support arm 40 includes an extension 46 on which is carried a cam follower 48.
  • Cam follower 48 has a cam following surface 50 adapted to coact with a camming member which moves with the movable contact arm of a breaker mechanism, as will be described in connection with FIG. 4.
  • Cam follower 48 is also provided with a cut away portion 52 adjacent the cam following surface 50.
  • the purpose of the cut away portion 52 is to prevent the actuation of breaker armatures with the movement of a toggle switch handle to the off position. This operation will be described in detail in connection with FIG. 6.
  • FIG. 4 One type of electromagnetic circuit breaker with which the trip lever 31 may be utilized is illustrated in FIG. 4.
  • the circuit breaking mechanism is generally indicated by the arrow 58 and can be of a type similar to that described in the aforementioned US. Pat. No. 3,444,488 issued to G. S. Harper. It will be appreciated with respect to the electromagnetic breaker illustrated in FIG. 4 that much of the mechanical linkage utilized in the actuation of the movable contact has been omitted for the sake of clarity, armature-actuated sear pin tripping assemblies being conventional.
  • frame 62 is mounted within one of the modules, a portion of which is shown at 63.
  • Mounted on frame 62 are the operating elements of the circuit breaker which rotate a movable contact 64 into and out of engagement with a fixed contact 66 which extends through a walled portion 68 of the module to form the aforementioned terminal 22.
  • the movable contact 64 is secured to a contact bar or arm 70 which is pivotally and slidably mounted on frame 62 by pin 72. Arm 70 is spring biased such that upon release, arm 70 carrying contact 64 moves in the direction of arrow away from contact 66.
  • electromagnet 74 Also mounted on frame 62 is an electromagnet 74, having a winding, one end of which, 76, is connected to one or more terminals (not shown) of the breaker module. The other end of the winding of electromagnet 74 is connected directly to arm 70 by cable 78 such that electromagnet 74 is connected in series with arm 70 and contacts 64 and 66 when these two contacts mate.
  • An armature 80 is pivoted about an armature pin 82 and is spring biased in an upward direction by a leaf spring portion 84.
  • a trip bar 86 extends from the armature 80, which when the armature is moved in a downward direction, moves upwardly to force sear pin 88 extension 89 in a direction which releases a detent (not shown) collapsing the toggle links 90 and 92 holding contact 64 in mating engagement with contact 66. The release of the detent permits upward movement of contact 64 as shown by arrow 75.
  • electromagnet 74 is energized to attract armature 80 to pivot trip bar 86 into contact with the sear pin extension 89, which causes the sear pin to rotate.
  • linkages generally illustrated by the reference characters 90 and 92, collapse allowing the spring biased arm 70 to move upwardly.
  • Arm 70 is connected to linkage 92 which carries a pin 94 which servesas the camming member for the trip lever 31 of FIG. 3.
  • Trip lever 31 is mounted on frame 62 via armature pin 82 such that cylindrical bar 32 rests on the top surface of the armature 80.
  • a slot 98 is provided in the sidewall 96 of the module housing through which the interlock pin and linkage members of an adjacent trip lever may extend for insertion into the cylindrical bar 32 of the trip lever.
  • Trip lever 31 is so mounted that, in the tripped position shown, camming surface 50 coacts with pin 94.
  • pin 94 moves upwardly as shown by the arrow 100 and coacts with cam following surface 50 to move the end of cam follower 48 in the direction shown by the arrow 102.
  • This causes the opposite end of trip lever 31 to rotate in the direction shown by the arrow
  • the interlocking operation of two trip levers is illustrated in FIG. 5. Because of the interlocking nature of the trip shoe assembly, as diagrammatically illustrated in connection with FIG.
  • the mechanical connection is illustrated by the dotted line 118.
  • a pin 120 carried by the toggle of movable contact 114 cams trip lever portion 122 in an upward direction, causing portion 124 and a cylindrical bar 126 to move downwardly as indicated.
  • a cylindrical bar 128 of a second trip lever associated with another module is connected through pin and linkage 130 to cylindrical bar 126.
  • cylindrical bar 128 moves downwardly and serves as a cam for camming armature 132 of an adjacent circuit breaker assembly to effect release of a contact 134 from a further stationary contact 136.
  • the triplever configuration directly senses the movement of the moving contact arm without complicated intermediate levers or actions.
  • the trip lever provides both a cam following surface, e.g., surface 50 and a camming surface which is the cylindrical member thereof.
  • a single pivot point is provided for the actuation of this trip mechanism, e.g., the armature pin.
  • FIG. 6 the position of the various parts of the electromagnetic circuit breaker of FIG. 4 are illustrated when the handle is in the of position. It will be appreciated that like elements have been labelled with like reference characters with respect to the correspondence between FIGS. 4 and 6.
  • arm 70 is rotated away from contact 66. Since the toggle links do not collapse, pin 94 is made to clear camming surface 50 and rests within cut away portion 52 of trip lever 31. Thus, even with arm 70 in an up position, trip lever 31 remains untripped and does not actuate the armature of any of the breakers.
  • pin 94 comes to rest within the cut away portion 52 is that in the off position linkage 92 is pulled up by the bell crank mechanism generally illustrated at 140, such that pin 94 misses camming surface 50 when toggle switch handle 20 is moved manually to the off position.
  • adjacent contacts 64 and 66 is an area in which arcing occurs.
  • This area is referred to as the arc chamber and lies generally in that vicinity of contacts 64 and 66.
  • Arcing may be controlled within this area by the utilization of arc chutes 144.
  • arc chutes do not completely prevent arcing and there is therefore a need for a flame arrestor.
  • the flame arresting action is provided by means of screen 26 which is mounted adjacent the arc chutes 144 and closes off the openings of the vent channels 24 through the housing 63
  • the mounting can be in any conventional manner as by cementing, the use of a slotted housing, clamping, etc.
  • Screen 26 is insulated by an electrical insulating member 146 between the contact 66 and the screen.
  • the lower two vent channels are slanted in a downward direction so as to improve flame suppression.
  • the uppermost channel being furthest away from the site of the arc production is made horizontal and wider than the other two channels to improve venting.
  • a trip lever for use with a multi-pole circuit breaker comprising:
  • a bar having a recess partially therethrough at one end; a support secured to said bar; means for pivoting said support about a predetermined axis; a cam follower located on said support at an end opposite that secured to said bar, said cam follower having a portion thereof cut away; and a linkage carried by said bar, a portion of said linkage adapted to engage a similar trip lever through its recess.
  • said bar is an elongated cylinder and wherein said support includes a pair of arms secured at one end to opposite ends of said cylinder, said arms each having a bore centered about the intersection of said predetermined axis with the arm, one of said arms carrying said cam fol lower at its extremity.
  • each module includes circuit breaking apparatus having an arm carrying a movable contact which is moved away from a corresponding fixed contact responsively to an overcurrent condition
  • apparatus in each module for automatically tripping the circuit breaking apparatus in the other modules responsively to an overcurrent condition and for permit ting manual control of the conduction state of one module without affecting the conduction states of the other modules
  • a camming member moving with said arm a trip lever including a bar coacting with said circuit breaking apparatus to trip said apparatus, a separable interlocking linkage member carried by said trip lever adapted to engage a second trip lever of an adjacent module and to coact with said second trip lever for tripping the adjacent circuit breaking apparatus by imparting to said second trip lever a like movement to that of said first mentioned trip lever, a support having an end secured to said bar and having a cam follower at the other end, and means for pivotally mounting said trip lever such that when said switch provides for conduction of said module the associated camming member is in a position to coact with the associated cam follower to rotate said trip lever about its pivot, said cam follower having a cut away portion positioned such that when said switch manually provides for the nonconduction of said module, said camming member is out of engagement with said cam follower, thereby preventing coaction.
  • circuit breaking apparatus includes electromagnetic means for sensing current overload.
  • said interlocking linkage member includes a pin extending from said bar, said bar having a bore adapted to receive a pin from an adjacent trip lever.
  • circuit breaking means including a pair of contacts which are opened responsively to the sensing of an overload current by the movement of an armature and means for normally opening and closing said contacts, the improvement for use with selected modules comprising:
  • a trip lever including a bar having a recess and linkage means secured to said bar adapted to engage the trip lever of an adjacent module through its recess, said bar coacting with said armature to actuate it; a support having-an end secured to said bar; a cam follower at the end ofsaid support opposite the end secured to said bar, said cam follower having a cut away portion; a camming member moving with one of said contacts; and means for pivoting said support about a predetermined axis and for locating said cam follower with respect to said camming member such that when said contacts are manually opened, said camming member lies within said cut away portion out of engagement with said cam follower for preventing actuation of the armatures in any of the modules, and such that when said contacts are manually closed and when said contacts are opened responsive to overload current therethrough, said camming member coacts with said cam follower to move said trip lever for actuation of the armatures in other modules.
  • each module includes a housing having a vent channel through one of the housing walls and a spark arresting mesh screen positioned so as to partially occlude said vent channel.
  • a multi-pole circuit breaker comprising:
  • each of said modules including a pair of terminals, switch means for connecting said terminals, means for sensing an overload current through said switch means, an armature movable responsively to the sensing of said overload current, means for opening said switch means responsive to the movement of said armature, a camming member carried by said switch opening means, and a trip lever; selected trip levers including: a bar coacting with an armature for the actuation thereof, a linkage member secured to said bar and adapted to engage the trip lever of an adjacent module; a support having an end secured to said bar, a cam follower at the end of said support opposite the end secured to said bar, said cam follower having a cut away portion; means for manually opening and closing said switch means; and means for pivoting said support about a predetermined axis and for locating said cam follower with respect to said camming member such that when said switch means is manually opened, said camming member lies within said cut away portion out of engagement with said cam follower for preventing actuation
  • said bar is an elongated cylinder and wherein said support includes a pair of arms secured at one end to opposite ends of said cylinder, said arms each having a bore centered about the intersection of said predetermined axis with the arms, one of said arms carrying said cam follower at its extremity.
  • a multi-pole circuit breaker comprising:
  • each of said modules including a housing having an interior chamber, a pair of terminals passing through said housing, switch means carried within said housing for connecting said terminals, said housing having a vent channel communicating with said chamber adjacent said switch means and a screen positioned at said vent channel for preventing flame from exiting said vent channel, means for sensing an overload current through said switch means; an armature movable responsively to the sensing of said overload current, means for opening said switch means responsive to the movement of said armature; a camming member carried by said switch opening means, and a trip lever; selected trip levers including: a bar coacting with said armature, a linkage member secured to said bar and adapted to engage the trip lever of an adjacent module, a support secured to said bar, a cam follower at the end of said support opposite the portion secured to said bar, said cam follower having a cut away portion; means for manules, and such that when said switch means is manually closed and when said switch means is opened responsively to overcurrent therethrough, said

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Abstract

A multi-pole circuit breaker is disclosed which allows selective manual making and breaking of contacts within the breaker and automatic simultaneous breaking of all breaker contacts whenever a current overload condition occurs at any of the poles of the circuit breaker. The selective and automatic breaking function is accomplished by an interlocking trip shoe assembly comprised of a number of trip levers associated, one each, with a pole of the circuit breaker. Each trip lever is cammed by the movement of the movable contact associated with one of the poles in response to an overload condition at this pole to actuate the armatures associated with the other of the poles to open all other breaker contacts. When the circuit breaker switch associated with one of the poles is moved to an ''''off'''' position, a camming member is shifted to a cut away portion of the trip lever such that the trip lever is not cammed when the movable contact swings away from the fixed contact. This permits the breaking of the contacts of one pole without breaking of the contacts associated with the other of the poles. The breaker is provided with vent channels for venting arcing gases and a fine mesh screen in front of the vent channels which acts as a flame arrestor to prevent explosions.

Description

O United States Patent 1 [11] 3,786,380
Harper Jan. 15, 1974 MULTl-POLE CIRCUIT BREAKER within the breaker and automatic simultaneous break- [75] Inventor: George Sullivan Harper Cambridge, ing of all breaker contacts whenever a current overload condition occurs at any of the poles of the circuit breaker. The selective and automatic breaking func- Assigneel 'P Electmnk, -9 Cambridge, tion is accomplished by an interlocking trip shoe assembly comprised of a number of trip levers associated, one each, with a pole of the circuit breaker. [22] Filed Feb. 1973 Each trip lever is cammed by the movement of the PP 333,296 movable contact associated with one of the poles in response to an overload condition at this pole to actu- 52 US. Cl 335/9, 335/10, 335/201 ate the matures associated with the elhe ef the [51] Int. Cl. H01h 73/02 Pelee Open other breaker h when 58 Field of Search 335/8, 9, 10, 201; circuit breaker switch ee the poles 200/153 H 50 C is moved to an off position, a camming member IS shifted to a cut away portion of the trip lever such that [56] References Cited the trip lever is not cammed when the movable contact swings away from the fixed contact. This per- UNITED STATES PATENTS mits the breaking of the contacts of one pole without Harper breaking of the contacts associated the other of Primary Examiner-Harold Broome Attorney-LeBlanc & Shur [5 7] ABSTRACT A multi-pole circuit breaker is disclosed which allows selective manual making and breaking of contacts the poles. The breaker is provided with vent channels for venting arcing gases and a fine mesh screen in front of the vent channels which acts as a flame arrestor to prevent explosions.
18 Claims, 6 Drawing Figures PATENTEU JAN 15 I974 SHEET 1 0F 2 FIG. I
PATENT-ED JAN 15 I974 SHEET 2 [IF 2 MULTI-POLE CIRCUIT BREAKER This invention relates to a high performance multipole electrical circuit breaker and more particularly to an interlocked tripping mechanism for use with a multipole circuit breaker, which provides that any number of single poles or combinations of poles may be manually turned on or of without effecting the other poles, while an overload at any one pole will cause all poles to open. Additionally, the high performance electrical circuit breaker includes flame arresting apparatus so that the high performance electrical circuit breaker can be used in highly explosive environments.
Multi-pole circuit breakers of all sizes and ratings have had considerable application not only in conventional power delivery systems but also in specialized applications in which the selective interruption of the conductivity path of one of a plurality of transmission lines is desirable. Selective interruption of a conductivity path is necessary when, for, instance, the conductivity path between two points is to be checked absent the effects of any return conductivity path. A return conductivity path can be provided in a number of ways, but most typically when machinery remains connected to the transmission line. More generally, however, it is desirable to provide a multi-pole breaker of such versatility that selective opening of the poles may be achieved on a manual basis with all poles of the multi-pole circuit breaker being opened automatically in response to a current overload condition It is also desirable to provide a multi-pole breaker in modular form in which poles may be added as the need arises without the necessity of gaining access to the interior of the circuit breaker housing. Additionally, it is desirable to provide a multi-pole circuit breaker with fewer moving parts so that the construction thereof is made less expensive and so that the reliability of the circuit breaker may be increased.
As described in US. Pat. No. 3,444,488 issued to George S. Harper on May 13, 1969 and assigned to the assignee hereof, prior to the Harper patent, multi-pole circuit breakers can be divided into three categories. First are the units having the handles of all poles tied together with a rigid pin. In this case all poles turn on and off together manually. An overload at any pole causes all poles to turn off" simultaneously. Second, there are units in which the handles of a breaker are not tied together with a rigid pin, but are connected with a mechanism such that all poles must be turned on together manually. Turning one pole off" manually turns of all other poles. Similarly, an overload at any one pole causes all poles to turn off simultaneously. Third, there are units having the handles of a breaker not tied together with a rigid pin, but built with a mechanism such that any combination of poles can be turned on" together manually or any combination of poles can be turned of together manually. However, an overload at any single pole or combination of poles does not turn the other poles off. In the Harper patent a fourth category of breakers is described in which selective actuation and automatic deactivation responsive to an overload condition is described. In the Harper patent selective actuation of the poles is made possible by a unitary cross trip stretching between the poles and a trip shoe assemblyzinvolving a number of moving parts. Because of the unitary cross trip, the
multi-pole breaker of the required number of poles is assembled at the factory.
However, it is oftentimes desirable to construct a multi-pole circuit breaker in modular form in which a number of poles is provided by merely connecting together the required number of circuit breaker modules. This capability permits increased flexibility, since a number of modules may be carried to the installation location and simply connected together as the installation requirements demand without the necessity of opening the circuit breaker case or housing.
In the present invention an easily assembled modular multi-pole circuit breaker is provided which allows selective manual making and breaking of the pole contacts and automatic simultaneous breaking of the pole contacts under circuit overload conditions by means of an interlocking trip shoe assembly. The interlocking trip shoe assembly is comprised of a number of trip levers associated, one each, with the poles of the multi-pole breaker. Each trip lever is carried in a separate module and each trip lever is adapted to mate with the trip lever of an adjoining module. Moreover, each trip lever is cammed by the movement of a movable contact within its module when an overload condition occurs. When one trip lever is cammed the armatures in other modules are actuated by corresponding trip lever movement. When the circuit breaker switch associated with one of the poles is moved to an off position, a camming member associated with the movable contact is shifted to a cut away portion of the trip lever such that the trip lever is not cammed when the movable contact swings away from the fixed contact. This permits the breaking of the contacts associated with one pole without the breaking of the other contacts.
As was mentioned, because of the wide applicability of multi-pole circuit breakers, and especially those which may be made in modular form and assembled conveniently in the field, there is a need for providing multi-pole circuit breakers with flame-arresting apparatus so that the multi-pole breakers may be utilized in hostile and potentially explosive environments. As is well known, the making and breaking of electrical contacts may often be accompanied by an electrical arc across the contacts. Electrical arcing increases the heat and the pressure within the circuit breaker housing which is particularly severe when the contacts are opened in response to relatively large currents flowing through the breaker when an overload condition exists. Although there has been provided a number of means to minimize arcing such as, so-called arc chutes, arc chutes do not completely eliminate breaker arcing and therefore heat and pressure may continue to build up within the breaker if the breaker is of the sealed variety.
Because of the inability to completely eliminate breaker arcing many circuit breakers are provided with vents which provide channels for venting the gases generated within the circuit breaker to the atmosphere. This not only releases the gas generated in the arc chambers of the circuit breakers but also helps to more rapidly dissipate heat from the breaker. It will be appreciated, however, that while the vented circuit breakers provide for gas and heat release, thereby increasing the lifetime of the breaker, these circuit breakers are not suitable for use in environments containing explosive material. Explosive atmospheres exist for example, in the bilge areas of marine vessels in which gasoline vapors are trapped. When multi-pole circuit breakers having vent channels are utilized, gasoline vapors may be ignited when the excessive pressures of the circuit breaker accompanying the electrical arc across a circuit breaker causes a small flame to be actually vented or blown out of the circuit breaker through the vent channels. It has been proposed that circuit breakers for use in a bilge area be completely sealed. However, as noted, excessive amounts of heat and pressure due to contact arcing generally causes circuit breakers to present very poor electrical circuit characteristics in that the contacts and operative mechanisms therein deteriorate rapidly.
The present invention overcomes these and other problems by providing a high performance modular circuit breaker which can be used under adverse conditions, and in particular provides a breaker which can be used in explosive atmospheres. Thus, a modular circuit breaker is provided which can be universally utilized not only under normal conditions but also where explo sive atmospheres prevent the use of a high performance circuit breaker. In one embodiment of the present invention a fine wire mesh screen is positioned between the contacts and the vent channels to act as a flame arrestor for permitting the arc gases and the excessive heat and pressure accompanying them to vent to the atmosphere while at the same time preventing the venting of flame. In particular it has been found that a screen should have openings no larger than 30 mesh and a single layer of 60 mesh screen is preferred. If multiple layers of screen are used, larger mesh size (lower mesh number) may be employed.
It is accordingly an object of the present invention to provide a multi-pole circuit breaker which is more versatile than those in existence.
It is also an object of the present invention to provide a modular multi-pole circuit breaker which may be cconomically and readily produced.
It is a further object of this invention to provide an interlocking trip lever assembly permitting the ready connection of any number of modules to form a multipole circuit breaker.
It is a still further object of this invention to provide a multi-pole circuit breaker allowing selective manual making and breaking of pole contacts and automatic simultaneous breaking of the pole contacts under a current overload condition at any one of the poles.
It is yet another object of this invention to provide an interlocking trip lever assembly which permits the addi tion of breaker modules to provide a multi-pole circuit breaker and which allows selective manually instigated pole breaking without interruption or breaking of any other of the poles in the multi-pole circuit breaker.
It is yet another object of the present invention to provide an improved high performance multi-pole circuit breaker, which may be utilized under adverse conditions.
It is a still further object of the present invention to provide a modular high performance circuit breaker usable in a potentially explosive atmosphere such as the bilge of a marine vessel.
It is yet another object of the present invention to provide a modular circuit breaker incorporating a flame arrestor and vent channel for the circuit breaker arc chamber.
These and further objects and advantages of the invention will be more apparent upon reference to the following specification, claims and appended drawings, wherein:
FIG. 1 is a perspective view of a multi-pole circuit breaker constructed in accordance with this invention;
FIG. 2 is a plan view of the flame arresting screen of FIG. ll;
FIG. 3 is a perspective view of one of the interlocking trip levers utilized in conjunction with the circuit breaker of FIG. 1;
FIG. 4 is a plan view in partial cross section of a circuit breaker assembly utilizing the subject trip lever with the breaker in a tripped condition, and indicating the placement of the flame arresting screen of FIG. 2;
FIG. 5 is a perspective view of interlocking trip levers indicating the simultaneous interruption or breaking of the pole contacts with the sensing of an overload condition at one of the poles; and
FIG. 6 is a plan view of the subject circuit breaker in an off position indicating the position of a camming member free of engagement with the cam follower portion of the subject trip lever.
Referring to the drawings, the novel high performance multi-pole circuit breaker of the present invention is generally indicated at 10 of FIG. 1 as including housing 12, generally formed of mating modules l4, l6 and 18 each associated with a pole of the circuit breaker. In general, each module includes a single pole switch which is actuated by overcurrent through the switch to open the associated pole contacts. This interrupts the conduction path between the terminals connected by the switch and the conduction state of the module is thus determined by the conduction state of the single pole switch. Although this invention will be described as if there were only one single pole switch per module and only one set of contacts, it will be appreciated that each module can be provided with any number of switches and contacts.
Each module includes a housing which is preferably molded from black colored phenolic material. After the operating mechanism of the breaker is mounted in the module, the modules are joined to other modules in a conventional manner by screws or the like to form a single modular housing structure 12. Projecting from each of the modules is a toggle switch handle 20 which controls the conduction state of the module by controlling the conduction path between module terminals. In FIG. 1 only one terminal 22 per module is illustrated, it being understood that there are at least two terminals per module. Handles 20 have two positions, an on" position and an off position as indicated.
As will be described, the switch contacts associated with one of the poles in the multi-pole circuit breaker can be broken by the positioning of the associated toggle switch handle in the of position as illustrated in phantom. This interrupts the conduction path through one module while the conduction paths through the other modules remain uninterrupted.
Each of the modules l4, l6 and 18 is provided with a plurality of vent channels 24 which communicate with the interior of the module. At the point of communication, a fine mesh screen illustrated and best seen at 26 in FIG. 4, is provided to permit venting of the aforementioned gases while at the same time preventing flame associated with the making and breaking of contacts to emerge from the module housing. As illustrated, portions of this screen are visible through the vent channels 24 in FIG. I.
The positioning of screen 26 will be discussed hereinafter in connection with FIG. 4. In general, however, screen 26 is a rectangular mesh screen such as that illustrated in FIG. 2. The screen 26 is preferably of conventional woven wire mesh construction and in the preferred embodiment has mesh openings corresponding to a conventional mesh size of 60. It has been found that the fine wire mesh screen 26 acts as a flame arrestor so that the circuit breaker is suitable for use in potentially explosive atmospheres such as marine bilges where gasoline vapors tend to collect and otherwise might be exploded by flame blowing out through the vent channels 24. It has been found that openings in the single layer wire mesh 26 can have a mesh size no larger than approximately 30 as previously indicated. If multiple layers of screen material are used for the screen 26, then larger mesh sizes (lower mesh numbers) can be used, but in any event, the effective opening formed by the multiple layers should be the equivalent of a 30 mesh size or smaller.
Referring now to FIG. 3, a trip lever 31, sometimes referred to as a cross trip, is illustrated. The interlocking of a number of these trip levers makes possible the above mentioned modular construction, as will be described. Trip lever 31 also provides a single unitary device which permits the manual breaking of selected pole contacts in the multi-pole breaker of FIG. 1 and automatic breaking of all pole contacts in the event of an overload condition.
Turning now to FIG. 3, trip lever 31 is illustrated as including a cylindrical bar 32 having a bore or recess 34 at one end. On an opposite end cylindrical bar 32 is stepped to form a projection or linkage member 36 of cylindrical form and of reduced diameter. Linkage member 36' carries an interlocking pin 38 coaxial therewith and of still further reduced diameter for insertion into and/or friction fit within a corresponding bore in an adjacent trip lever when two modules are secured together in an interlocking relationship. The pin and linkage for an end module is clipped off or otherwise removed as required.
Depending from either end of cylindrical bar 32 are support arms 40 and 42, each having bores 44 through which an armature pin is inserted, and about which the trip lever is pivoted. The support arm 40 includes an extension 46 on which is carried a cam follower 48. Cam follower 48 has a cam following surface 50 adapted to coact with a camming member which moves with the movable contact arm of a breaker mechanism, as will be described in connection with FIG. 4. When the cam follower is cammed, the trip lever 31 is rotated about the aforementioned armature pin.
Cam follower 48 is also provided with a cut away portion 52 adjacent the cam following surface 50. The purpose of the cut away portion 52 is to prevent the actuation of breaker armatures with the movement of a toggle switch handle to the off position. This operation will be described in detail in connection with FIG. 6.
One type of electromagnetic circuit breaker with which the trip lever 31 may be utilized is illustrated in FIG. 4. The circuit breaking mechanism is generally indicated by the arrow 58 and can be of a type similar to that described in the aforementioned US. Pat. No. 3,444,488 issued to G. S. Harper. It will be appreciated with respect to the electromagnetic breaker illustrated in FIG. 4 that much of the mechanical linkage utilized in the actuation of the movable contact has been omitted for the sake of clarity, armature-actuated sear pin tripping assemblies being conventional.
Referring now to FIG. 4, frame 62 is mounted within one of the modules, a portion of which is shown at 63. Mounted on frame 62 are the operating elements of the circuit breaker which rotate a movable contact 64 into and out of engagement with a fixed contact 66 which extends through a walled portion 68 of the module to form the aforementioned terminal 22.
The movable contact 64 is secured to a contact bar or arm 70 which is pivotally and slidably mounted on frame 62 by pin 72. Arm 70 is spring biased such that upon release, arm 70 carrying contact 64 moves in the direction of arrow away from contact 66.
Also mounted on frame 62 is an electromagnet 74, having a winding, one end of which, 76, is connected to one or more terminals (not shown) of the breaker module. The other end of the winding of electromagnet 74 is connected directly to arm 70 by cable 78 such that electromagnet 74 is connected in series with arm 70 and contacts 64 and 66 when these two contacts mate.
An armature 80 is pivoted about an armature pin 82 and is spring biased in an upward direction by a leaf spring portion 84. A trip bar 86 extends from the armature 80, which when the armature is moved in a downward direction, moves upwardly to force sear pin 88 extension 89 in a direction which releases a detent (not shown) collapsing the toggle links 90 and 92 holding contact 64 in mating engagement with contact 66. The release of the detent permits upward movement of contact 64 as shown by arrow 75.
Under an overload condition, electromagnet 74 is energized to attract armature 80 to pivot trip bar 86 into contact with the sear pin extension 89, which causes the sear pin to rotate. By a camming and release process described in the aforementioned Harper patent the linkages, generally illustrated by the reference characters 90 and 92, collapse allowing the spring biased arm 70 to move upwardly.
Arm 70 is connected to linkage 92 which carries a pin 94 which servesas the camming member for the trip lever 31 of FIG. 3. Trip lever 31 is mounted on frame 62 via armature pin 82 such that cylindrical bar 32 rests on the top surface of the armature 80. A slot 98 is provided in the sidewall 96 of the module housing through which the interlock pin and linkage members of an adjacent trip lever may extend for insertion into the cylindrical bar 32 of the trip lever.
Trip lever 31 is so mounted that, in the tripped position shown, camming surface 50 coacts with pin 94. Upon upward movement of arm 70 as indicated by arrow 75, pin 94 moves upwardly as shown by the arrow 100 and coacts with cam following surface 50 to move the end of cam follower 48 in the direction shown by the arrow 102. This causes the opposite end of trip lever 31 to rotate in the direction shown by the arrow The interlocking operation of two trip levers is illustrated in FIG. 5. Because of the interlocking nature of the trip shoe assembly, as diagrammatically illustrated in connection with FIG. 5, the downward actuation of an armature associated with one pole of a breaker provides an upward movement of trip bar 112 which through sear pin action (not shown) causes a movable contact 114 associated with one module to move upwardly out of contact with a stationary contact 116.
The mechanical connection is illustrated by the dotted line 118. Simultaneously with the breaking of contacts 114 and 116 a pin 120 carried by the toggle of movable contact 114 cams trip lever portion 122 in an upward direction, causing portion 124 and a cylindrical bar 126 to move downwardly as indicated. A cylindrical bar 128 of a second trip lever associated with another module is connected through pin and linkage 130 to cylindrical bar 126. When cylindrical bar 126 moves downwardly, cylindrical bar 128 moves downwardly and serves as a cam for camming armature 132 of an adjacent circuit breaker assembly to effect release of a contact 134 from a further stationary contact 136. This provides the aforementioned automatic operation such that when an overload current is sensed at one of the poles of the multi-pole breaker, the movement of one trip lever actuates all armatures via the interlocked trip levers.
It will be appreciated that the triplever configuration directly senses the movement of the moving contact arm without complicated intermediate levers or actions. The trip lever provides both a cam following surface, e.g., surface 50 and a camming surface which is the cylindrical member thereof. Thus a single pivot point is provided for the actuation of this trip mechanism, e.g., the armature pin.
Referring now to FIG. 6, the position of the various parts of the electromagnetic circuit breaker of FIG. 4 are illustrated when the handle is in the of position. It will be appreciated that like elements have been labelled with like reference characters with respect to the correspondence between FIGS. 4 and 6. As illustrated in FIG. 6, in the of position arm 70 is rotated away from contact 66. Since the toggle links do not collapse, pin 94 is made to clear camming surface 50 and rests within cut away portion 52 of trip lever 31. Thus, even with arm 70 in an up position, trip lever 31 remains untripped and does not actuate the armature of any of the breakers. The reason that pin 94 comes to rest within the cut away portion 52 is that in the off position linkage 92 is pulled up by the bell crank mechanism generally illustrated at 140, such that pin 94 misses camming surface 50 when toggle switch handle 20 is moved manually to the off position.
In this manner moving one of the toggle switches on one of the modules illustrated in FIG. 1 to the of position does not in and of itself trip any of the armatures, thereby permitting selective interruption of the conduction path through any of the modules of the multipole breaker unit.
Referring again to FIG. 4 and as mentioned in connection with FIG. 1, adjacent contacts 64 and 66 is an area in which arcing occurs. This area is referred to as the arc chamber and lies generally in that vicinity of contacts 64 and 66. Arcing may be controlled within this area by the utilization of arc chutes 144. However, as mentioned hereinbefore arc chutes do not completely prevent arcing and there is therefore a need for a flame arrestor. In the present invention the flame arresting action is provided by means of screen 26 which is mounted adjacent the arc chutes 144 and closes off the openings of the vent channels 24 through the housing 63 The mounting can be in any conventional manner as by cementing, the use of a slotted housing, clamping, etc. Screen 26 is insulated by an electrical insulating member 146 between the contact 66 and the screen. As can be seen, the lower two vent channels are slanted in a downward direction so as to improve flame suppression. The uppermost channel being furthest away from the site of the arc production is made horizontal and wider than the other two channels to improve venting.
The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiment is therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
What is claimed and desired to be secured by United States Letters Patent is:
l. A trip lever for use with a multi-pole circuit breaker comprising:
a bar having a recess partially therethrough at one end; a support secured to said bar; means for pivoting said support about a predetermined axis; a cam follower located on said support at an end opposite that secured to said bar, said cam follower having a portion thereof cut away; and a linkage carried by said bar, a portion of said linkage adapted to engage a similar trip lever through its recess.
2. The apparatus according to claim 1 wherein said bar is an elongated cylinder and wherein said support includes a pair of arms secured at one end to opposite ends of said cylinder, said arms each having a bore centered about the intersection of said predetermined axis with the arm, one of said arms carrying said cam fol lower at its extremity.
3. The apparatus according to claim 2 wherein said portion of the linkage means adapted to engage a similar trip lever includes a pin coaxial with said cylinder and extending from said cylinder a distance sufficient to engage the recess of an adjacent trip lever.
4. In a modular multi-pole electronic circuit breaker assembly having an individual switch to manually control the conduction state of an associated module, of the type in which each module includes circuit breaking apparatus having an arm carrying a movable contact which is moved away from a corresponding fixed contact responsively to an overcurrent condition, apparatus in each module for automatically tripping the circuit breaking apparatus in the other modules responsively to an overcurrent condition and for permit ting manual control of the conduction state of one module without affecting the conduction states of the other modules comprising:
a camming member moving with said arm; a trip lever including a bar coacting with said circuit breaking apparatus to trip said apparatus, a separable interlocking linkage member carried by said trip lever adapted to engage a second trip lever of an adjacent module and to coact with said second trip lever for tripping the adjacent circuit breaking apparatus by imparting to said second trip lever a like movement to that of said first mentioned trip lever, a support having an end secured to said bar and having a cam follower at the other end, and means for pivotally mounting said trip lever such that when said switch provides for conduction of said module the associated camming member is in a position to coact with the associated cam follower to rotate said trip lever about its pivot, said cam follower having a cut away portion positioned such that when said switch manually provides for the nonconduction of said module, said camming member is out of engagement with said cam follower, thereby preventing coaction.
5. The apparatus according to claim 4 wherein said circuit breaking apparatus includes electromagnetic means for sensing current overload.
6. The apparatus according to claim 5 wherein said interlocking linkage member includes a pin extending from said bar, said bar having a bore adapted to receive a pin from an adjacent trip lever.
7. The apparatus according to claim 6 wherein said bar, support and cam follower are of unitary construction.
8. The apparatus according to claim 4 and further including a vent channel through each module adjacent the module contacts and a flame arresting mesh screen positioned at said vent channel for preventing the venting of flame through said vent channel.
9. The apparatus according to claim 8 wherein the effective mesh size of said screen is no larger than 30.
10. The apparatus according to claim 9 wherein said mesh size is 60.
11. The apparatus according to claim 8 wherein said mesh screen closes off the interior end of said vent channel and further including means for electrically insulating said screen from said module.
12. The apparatus according to claim 4 and further including a plurality of vent channels through each module adjacent the module contacts, selected vent channels closest to said contacts when said contacts are in a mating condition being sloped downwardly and flame arresting means positioned at said vent channels for preventing the venting of flame from said channels in the event of contact arcing.
13. In a multi-pole circuit breaker of the type including a plurality of modules having circuit breaking means including a pair of contacts which are opened responsively to the sensing of an overload current by the movement of an armature and means for normally opening and closing said contacts, the improvement for use with selected modules comprising:
a trip lever including a bar having a recess and linkage means secured to said bar adapted to engage the trip lever of an adjacent module through its recess, said bar coacting with said armature to actuate it; a support having-an end secured to said bar; a cam follower at the end ofsaid support opposite the end secured to said bar, said cam follower having a cut away portion; a camming member moving with one of said contacts; and means for pivoting said support about a predetermined axis and for locating said cam follower with respect to said camming member such that when said contacts are manually opened, said camming member lies within said cut away portion out of engagement with said cam follower for preventing actuation of the armatures in any of the modules, and such that when said contacts are manually closed and when said contacts are opened responsive to overload current therethrough, said camming member coacts with said cam follower to move said trip lever for actuation of the armatures in other modules.
14. The circuit breaker according to claim 13 wherein each module includes a housing having a vent channel through one of the housing walls and a spark arresting mesh screen positioned so as to partially occlude said vent channel.
15. A multi-pole circuit breaker comprising:
a plurality of modules, each of said modules including a pair of terminals, switch means for connecting said terminals, means for sensing an overload current through said switch means, an armature movable responsively to the sensing of said overload current, means for opening said switch means responsive to the movement of said armature, a camming member carried by said switch opening means, and a trip lever; selected trip levers including: a bar coacting with an armature for the actuation thereof, a linkage member secured to said bar and adapted to engage the trip lever of an adjacent module; a support having an end secured to said bar, a cam follower at the end of said support opposite the end secured to said bar, said cam follower having a cut away portion; means for manually opening and closing said switch means; and means for pivoting said support about a predetermined axis and for locating said cam follower with respect to said camming member such that when said switch means is manually opened, said camming member lies within said cut away portion out of engagement with said cam follower for preventing actuation of the armatures in any of the modules, and such that when said switch means is manually closed and when said switch means is opened responsively to overload current, said camming member coacts with said cam follower to move said trip lever for actuation of the armatures in other modules.
16. The apparatus of claim 15 wherein said bar is an elongated cylinder and wherein said support includes a pair of arms secured at one end to opposite ends of said cylinder, said arms each having a bore centered about the intersection of said predetermined axis with the arms, one of said arms carrying said cam follower at its extremity.
17. The apparatus according to claim 16 wherein said cylinder includes a bore and wherein said linkage member includes a pin coaxial with said cylinder and extending from said cylinder a distance sufficient to engage the bore of an adjacent trip lever.
18. A multi-pole circuit breaker comprising:
a plurality of modules, each of said modules including a housing having an interior chamber, a pair of terminals passing through said housing, switch means carried within said housing for connecting said terminals, said housing having a vent channel communicating with said chamber adjacent said switch means and a screen positioned at said vent channel for preventing flame from exiting said vent channel, means for sensing an overload current through said switch means; an armature movable responsively to the sensing of said overload current, means for opening said switch means responsive to the movement of said armature; a camming member carried by said switch opening means, and a trip lever; selected trip levers including: a bar coacting with said armature, a linkage member secured to said bar and adapted to engage the trip lever of an adjacent module, a support secured to said bar, a cam follower at the end of said support opposite the portion secured to said bar, said cam follower having a cut away portion; means for manules, and such that when said switch means is manually closed and when said switch means is opened responsively to overcurrent therethrough, said camming member coacts with said cam follower to move said trip lever for actuation of the armatures in the other of said modules.
*zg g UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3 ,786,380 Dated January 15 1974 Inventor(s) George Sullivan Harper It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
The name of the assignee should read -'-Airpax Electronics Inc In Col. 1, line 20, 'for, instance, should read --for instance,
Signed and sealed this 17th day of September 1974.
(SEAL) Attest:
MCCOY M. GIBSON JR. 0. MARSHALL DANN Attesting Officer Commissioner of Patents *zg ggg UNITED STATES PATENT OFFICE CERTIFICATE 0F CORHECTXON Patent No. 3 786 ,380 Dated January 15 1974 lnventofls) George Sullivan Harper It is certified that error appears in the above-identified patent and that said Letters Patentv are hereby corrected as shown below:
The name of the assignee should read --Airpax Electronics Inc In Col. 1, line 20, "for, instance, should read --for instance,
Signed and sealed this 17th day of September 1974.
(SEAL) Attest:
MCCOY M. GIBSON JR. C. MARSHALL DANN Commissioner of Patents Attesting Officer

Claims (18)

1. A trip lever for use with a multi-pole circuit breaker comprising: a bar having a recess partially therethrough at one end; a support secured to said bar; means for pivoting said support about a predetermined axis; a cam follower located on said support at an end opposite that secured to said bar, said cam follower having a portion thereof cut away; and a linkage carried by said bar, a portion of said linkage adapted to engage a similar trip lever through its recess.
2. The apparatus according to claim 1 wherein said bar is an elongated cylinder and wherein said support includes a pair of arms secured at one end to opposite ends of said cylinder, said arms each having a bore centered about the intersection of said predetermined axis with the arm, one of said arms carrying said cam follower at its extremity.
3. The apparatus according to claim 2 wherein said portion of the linkage means adapted to engage a similar trip lever includes a pin coaxial with said cylinder and extending from said cylinder a distance sufficient to engage the receSs of an adjacent trip lever.
4. In a modular multi-pole electronic circuit breaker assembly having an individual switch to manually control the conduction state of an associated module, of the type in which each module includes circuit breaking apparatus having an arm carrying a movable contact which is moved away from a corresponding fixed contact responsively to an overcurrent condition, apparatus in each module for automatically tripping the circuit breaking apparatus in the other modules responsively to an overcurrent condition and for permitting manual control of the conduction state of one module without affecting the conduction states of the other modules comprising: a camming member moving with said arm; a trip lever including a bar coacting with said circuit breaking apparatus to trip said apparatus, a separable interlocking linkage member carried by said trip lever adapted to engage a second trip lever of an adjacent module and to coact with said second trip lever for tripping the adjacent circuit breaking apparatus by imparting to said second trip lever a like movement to that of said first mentioned trip lever, a support having an end secured to said bar and having a cam follower at the other end, and means for pivotally mounting said trip lever such that when said switch provides for conduction of said module the associated camming member is in a position to coact with the associated cam follower to rotate said trip lever about its pivot, said cam follower having a cut away portion positioned such that when said switch manually provides for the nonconduction of said module, said camming member is out of engagement with said cam follower, thereby preventing coaction.
5. The apparatus according to claim 4 wherein said circuit breaking apparatus includes electromagnetic means for sensing current overload.
6. The apparatus according to claim 5 wherein said interlocking linkage member includes a pin extending from said bar, said bar having a bore adapted to receive a pin from an adjacent trip lever.
7. The apparatus according to claim 6 wherein said bar, support and cam follower are of unitary construction.
8. The apparatus according to claim 4 and further including a vent channel through each module adjacent the module contacts and a flame arresting mesh screen positioned at said vent channel for preventing the venting of flame through said vent channel.
9. The apparatus according to claim 8 wherein the effective mesh size of said screen is no larger than 30.
10. The apparatus according to claim 9 wherein said mesh size is 60.
11. The apparatus according to claim 8 wherein said mesh screen closes off the interior end of said vent channel and further including means for electrically insulating said screen from said module.
12. The apparatus according to claim 4 and further including a plurality of vent channels through each module adjacent the module contacts, selected vent channels closest to said contacts when said contacts are in a mating condition being sloped downwardly and flame arresting means positioned at said vent channels for preventing the venting of flame from said channels in the event of contact arcing.
13. In a multi-pole circuit breaker of the type including a plurality of modules having circuit breaking means including a pair of contacts which are opened responsively to the sensing of an overload current by the movement of an armature and means for normally opening and closing said contacts, the improvement for use with selected modules comprising: a trip lever including a bar having a recess and linkage means secured to said bar adapted to engage the trip lever of an adjacent module through its recess, said bar coacting with said armature to actuate it; a support having an end secured to said bar; a cam follower at the end of said support opposite the end secured to said bar, said cam follower having a cut away portion; a camming member moving with one of said contacts; and means for pivoting saId support about a predetermined axis and for locating said cam follower with respect to said camming member such that when said contacts are manually opened, said camming member lies within said cut away portion out of engagement with said cam follower for preventing actuation of the armatures in any of the modules, and such that when said contacts are manually closed and when said contacts are opened responsive to overload current therethrough, said camming member coacts with said cam follower to move said trip lever for actuation of the armatures in other modules.
14. The circuit breaker according to claim 13 wherein each module includes a housing having a vent channel through one of the housing walls and a spark arresting mesh screen positioned so as to partially occlude said vent channel.
15. A multi-pole circuit breaker comprising: a plurality of modules, each of said modules including a pair of terminals, switch means for connecting said terminals, means for sensing an overload current through said switch means, an armature movable responsively to the sensing of said overload current, means for opening said switch means responsive to the movement of said armature, a camming member carried by said switch opening means, and a trip lever; selected trip levers including: a bar coacting with an armature for the actuation thereof, a linkage member secured to said bar and adapted to engage the trip lever of an adjacent module; a support having an end secured to said bar, a cam follower at the end of said support opposite the end secured to said bar, said cam follower having a cut away portion; means for manually opening and closing said switch means; and means for pivoting said support about a predetermined axis and for locating said cam follower with respect to said camming member such that when said switch means is manually opened, said camming member lies within said cut away portion out of engagement with said cam follower for preventing actuation of the armatures in any of the modules, and such that when said switch means is manually closed and when said switch means is opened responsively to overload current, said camming member coacts with said cam follower to move said trip lever for actuation of the armatures in other modules.
16. The apparatus of claim 15 wherein said bar is an elongated cylinder and wherein said support includes a pair of arms secured at one end to opposite ends of said cylinder, said arms each having a bore centered about the intersection of said predetermined axis with the arms, one of said arms carrying said cam follower at its extremity.
17. The apparatus according to claim 16 wherein said cylinder includes a bore and wherein said linkage member includes a pin coaxial with said cylinder and extending from said cylinder a distance sufficient to engage the bore of an adjacent trip lever.
18. A multi-pole circuit breaker comprising: a plurality of modules, each of said modules including a housing having an interior chamber, a pair of terminals passing through said housing, switch means carried within said housing for connecting said terminals, said housing having a vent channel communicating with said chamber adjacent said switch means and a screen positioned at said vent channel for preventing flame from exiting said vent channel, means for sensing an overload current through said switch means; an armature movable responsively to the sensing of said overload current, means for opening said switch means responsive to the movement of said armature; a camming member carried by said switch opening means, and a trip lever; selected trip levers including: a bar coacting with said armature, a linkage member secured to said bar and adapted to engage the trip lever of an adjacent module, a support secured to said bar, a cam follower at the end of said support opposite the portion secured to said bar, said cam follower having a cut away portion; means for manually opening and closing said switch means; and means for pivoting said Support about a predetermined axis and for locating said cam follower with respect to said camming member such that when said switch means is manually opened said camming member lies within said cut away portion out of engagement with said cam follower for preventing actuation of the armatures in any of the modules, and such that when said switch means is manually closed and when said switch means is opened responsively to overcurrent therethrough, said camming member coacts with said cam follower to move said trip lever for actuation of the armatures in the other of said modules.
US00333296A 1973-02-16 1973-02-16 Multi-pole circuit breaker Expired - Lifetime US3786380A (en)

Applications Claiming Priority (1)

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Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4019005A (en) * 1974-12-30 1977-04-19 I-T-E Imperial Corporation Multi-pole circuit breaker with baffle shield venting
US4389555A (en) * 1982-04-05 1983-06-21 Heinemann Electric Company Circuit breaker with increased electrical spacing
WO1984004423A1 (en) * 1983-04-20 1984-11-08 Airpax Corp Circuit breaker
US4625190A (en) * 1985-03-04 1986-11-25 Westinghouse Electric Corp. Remotely controlled solenoid operated circuit breaker
US4882557A (en) * 1987-11-13 1989-11-21 Airpax Corporation Multipole circuit breaker system with differential pole operation
US4885558A (en) * 1983-04-20 1989-12-05 Airpax Corporation Circuit breaker
US4926157A (en) * 1983-04-20 1990-05-15 Airpax Circuit breaker
EP0458382A1 (en) * 1990-05-21 1991-11-27 Koninklijke Philips Electronics N.V. Multipole circuit breaker
US5293016A (en) * 1990-06-11 1994-03-08 North American Philips Corporation Circuit breaker
US5557082A (en) * 1993-07-06 1996-09-17 Circuit Breaker Industries Limited Circuit breaker with common trip mechanism
US5565828A (en) * 1994-03-01 1996-10-15 Heinrich Kopp Ag Circuit breaker
US5608365A (en) * 1992-04-01 1997-03-04 Siemens Aktiengesellschaft Multi-pole low-voltage power switch with a switching shaft
US5889249A (en) * 1996-06-28 1999-03-30 Schneider Electric Sa Tightly joined wire mesh deionizing device for a current breaker
US6034586A (en) * 1998-10-21 2000-03-07 Airpax Corporation, Llc Parallel contact circuit breaker
US6476697B2 (en) 2000-01-18 2002-11-05 Kilovac Corporation Modular multi-phase contactor
US6853274B2 (en) 2001-06-20 2005-02-08 Airpax Corporation, Llc Circuit breaker
US20070063796A1 (en) * 2004-01-19 2007-03-22 Abb Oy Modular switching device
US20080042787A1 (en) * 2006-07-13 2008-02-21 Siemens Energy & Automation, Inc Lighting control module mechanical override
US20090128265A1 (en) * 2007-11-15 2009-05-21 General Electric Company Secondary trip system for circuit breaker
US20130234813A1 (en) * 2010-12-02 2013-09-12 Seiji Imamura Electromagnetic contactor, electromagnetic contactor gas encapsulating method, and electromagnetic contactor manufacturing method
US9230768B2 (en) * 2012-02-28 2016-01-05 Siemens Aktiengesellschaft Circuit breaker thermal-magnetic trip units and methods
US9966210B1 (en) * 2016-12-30 2018-05-08 Carling Technologies, Inc. Circuit breaker with integrated U-Link
EP3373320A4 (en) * 2015-11-02 2019-06-26 Seari Electric Technology Co., Ltd. Circuit breaker and exhaust structure thereof

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60250539A (en) * 1984-05-25 1985-12-11 松下電工株式会社 Mechanism for cooperatively tripping circuit breaker
US4743878A (en) * 1985-05-01 1988-05-10 Mitsubishi Denki Kabushiki Kaisha Circuit interrupter
JPH0824019B2 (en) * 1986-04-03 1996-03-06 株式会社日立製作所 Multi-pole circuit breaker
DE102012111391A1 (en) * 2012-11-26 2014-05-28 R.Stahl Schaltgeräte GmbH Explosion-proof circuit breaker

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3444488A (en) * 1967-02-23 1969-05-13 Airpax Electronics Multipole circuit breaker

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3444488A (en) * 1967-02-23 1969-05-13 Airpax Electronics Multipole circuit breaker

Cited By (34)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4019005A (en) * 1974-12-30 1977-04-19 I-T-E Imperial Corporation Multi-pole circuit breaker with baffle shield venting
US4389555A (en) * 1982-04-05 1983-06-21 Heinemann Electric Company Circuit breaker with increased electrical spacing
WO1984004423A1 (en) * 1983-04-20 1984-11-08 Airpax Corp Circuit breaker
US4885558A (en) * 1983-04-20 1989-12-05 Airpax Corporation Circuit breaker
US4926157A (en) * 1983-04-20 1990-05-15 Airpax Circuit breaker
DE3490209C2 (en) * 1983-04-20 1990-12-06 Airpax Corp., Cambridge, Md., Us
US4625190A (en) * 1985-03-04 1986-11-25 Westinghouse Electric Corp. Remotely controlled solenoid operated circuit breaker
US4882557A (en) * 1987-11-13 1989-11-21 Airpax Corporation Multipole circuit breaker system with differential pole operation
EP0458382A1 (en) * 1990-05-21 1991-11-27 Koninklijke Philips Electronics N.V. Multipole circuit breaker
US5293016A (en) * 1990-06-11 1994-03-08 North American Philips Corporation Circuit breaker
US5608365A (en) * 1992-04-01 1997-03-04 Siemens Aktiengesellschaft Multi-pole low-voltage power switch with a switching shaft
US5557082A (en) * 1993-07-06 1996-09-17 Circuit Breaker Industries Limited Circuit breaker with common trip mechanism
US5565828A (en) * 1994-03-01 1996-10-15 Heinrich Kopp Ag Circuit breaker
US5889249A (en) * 1996-06-28 1999-03-30 Schneider Electric Sa Tightly joined wire mesh deionizing device for a current breaker
US6034586A (en) * 1998-10-21 2000-03-07 Airpax Corporation, Llc Parallel contact circuit breaker
US6420948B1 (en) * 1998-10-21 2002-07-16 Airpax Corporation, Inc. Parallel contact circuit breaker
US6476697B2 (en) 2000-01-18 2002-11-05 Kilovac Corporation Modular multi-phase contactor
US6853274B2 (en) 2001-06-20 2005-02-08 Airpax Corporation, Llc Circuit breaker
US20070063796A1 (en) * 2004-01-19 2007-03-22 Abb Oy Modular switching device
US7863530B2 (en) * 2004-01-19 2011-01-04 Abb Oy Modular switching device
US20080042787A1 (en) * 2006-07-13 2008-02-21 Siemens Energy & Automation, Inc Lighting control module mechanical override
US7679478B2 (en) * 2006-07-13 2010-03-16 Siemens Industry, Inc. Lighting control module mechanical override
US20090128265A1 (en) * 2007-11-15 2009-05-21 General Electric Company Secondary trip system for circuit breaker
US7911302B2 (en) * 2007-11-15 2011-03-22 General Electric Company Secondary trip system for circuit breaker
US20140104018A1 (en) * 2010-12-02 2014-04-17 Fuji Electric Fa Components & Systems Co., Ltd. Electromagnetic contactor and electromagnetic contactor gas encapsulating method
US20130234813A1 (en) * 2010-12-02 2013-09-12 Seiji Imamura Electromagnetic contactor, electromagnetic contactor gas encapsulating method, and electromagnetic contactor manufacturing method
US20140104019A1 (en) * 2010-12-02 2014-04-17 Fuji Electric Fa Components & Systems Co., Ltd. Electromagnetic contactor and electromagnetic contactor gas encapsulating method
US8803642B2 (en) * 2010-12-02 2014-08-12 Fuji Electric Co., Ltd. Electromagnetic contactor and electromagnetic contactor gas encapsulating method
US8952772B2 (en) * 2010-12-02 2015-02-10 Fuji Electric Co., Ltd. Electromagnetic contactor and electromagnetic contactor gas encapsulating method
US9230768B2 (en) * 2012-02-28 2016-01-05 Siemens Aktiengesellschaft Circuit breaker thermal-magnetic trip units and methods
EP3373320A4 (en) * 2015-11-02 2019-06-26 Seari Electric Technology Co., Ltd. Circuit breaker and exhaust structure thereof
US9966210B1 (en) * 2016-12-30 2018-05-08 Carling Technologies, Inc. Circuit breaker with integrated U-Link
CN108269720A (en) * 2016-12-30 2018-07-10 嘉灵科技有限公司 It is integrated with the breaker of U-shaped connecting rod
CN108269720B (en) * 2016-12-30 2019-05-31 嘉灵科技有限公司 It is integrated with the breaker of U-shaped connecting rod

Also Published As

Publication number Publication date
FR2218639A1 (en) 1974-09-13
GB1450184A (en) 1976-09-22
FR2218639B1 (en) 1980-05-16
JPS543219B2 (en) 1979-02-20
JPS49116573A (en) 1974-11-07

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