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US3171928A - Electric circuit breaker with cam surfaces and wedging roller - Google Patents

Electric circuit breaker with cam surfaces and wedging roller Download PDF

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Publication number
US3171928A
US3171928A US242424A US24242462A US3171928A US 3171928 A US3171928 A US 3171928A US 242424 A US242424 A US 242424A US 24242462 A US24242462 A US 24242462A US 3171928 A US3171928 A US 3171928A
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cam
contact
contact arm
casing
arm
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US242424A
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David B Powell
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General Electric Co
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General Electric Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/50Manual reset mechanisms which may be also used for manual release
    • H01H71/52Manual reset mechanisms which may be also used for manual release actuated by lever
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/12Contacts characterised by the manner in which co-operating contacts engage
    • H01H1/14Contacts characterised by the manner in which co-operating contacts engage by abutting
    • H01H1/18Contacts characterised by the manner in which co-operating contacts engage by abutting with subsequent sliding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/50Manual reset mechanisms which may be also used for manual release
    • H01H71/501Means for breaking welded contacts; Indicating contact welding or other malfunction of the circuit breaker

Definitions

  • My invention relates to electric circuit breakers, and particularly to improved operating mechanism for small manually operable, current responsively tripped air cir cuit breakers of a type well adapted for multiple mounting in distribution panelboards and loadcenters. Such circuit breaker loadcenters and panelboards are in wide use in residential and commercial service entrance installations to control lighting and power circuits.
  • breakers In order that small air circuit breakers may be economically used in service entrance and other distribution panelboards, it is necessary that the individual breakers be of simple and inexpensive construction and adapted to low cost, large scale assembly from a minimum number of inexpensive punched or molded parts.
  • breakers must be strong, dependable and long-lasting in operation despite extended periods of service without contact opening action of any kind. They must provide positive quick-break action in both manual and automatic operation and dependable accurate overload response despite long periods of inactivity.
  • such breakers should be adapted for single or multipole construction in casings adapted for close sideby-side and endwise juxtaposition. It is desirable that mounting and connection be simplified by simple plug-in line connection and quick detachable load circuit connection.
  • I provide a side opening casing of suitable molded plastic insulating material integrally formed to provide in one part of the casing means for mounting all operative parts of the breaker in cooperating relation.
  • One such simplified mechanism comprises a rotary operating handle and a releasable cam member separately mounted upon a common pivot, and a current-responsive overload tripping member pivotally mounted at a second point in the casing and biased into normal latching engagement with the releasable cam.
  • Adjacent the camming surface of the releasable cam member is a movable contact arm pivotally mounted in 'th casing by a pin and slot connection and having a substantially linear 1ateral surface which in open circuit position of the arm converges toward and preferably angularly intersects the cam 3,l?l,928 Patented Mar. 2, 1965 c CC surface of the releasable cam.
  • an actuating link pivotally mounted eccentrically upon the operating handle and disposed to be forceably driven as a prop or wedge between the converging cam surfaces of the contact arm and releasable cam to force them apart.
  • the cam surface of the releasable cam is formed to provide an angular high spot or apex over which the roller passes with an overcenter locking action in closing and snap action in opening action.
  • the cam surface of the contact arm and the pin and slot connection of that arm are so angularly disposed with respect to each other and with respect to the plane of the fixed contact surface that a strong sliding or wiping contact action occurs after engagement and before manual disengagement.
  • the sliding contact action may be made to provide a scrubbing or to-andfro movement.
  • a positive weld breaking action in manual and automatic operation is preferably provided by biasing the pivoted handle to open position and providing it with a portion disposed to engage a projection upon the contact arm and to exert an opening impact in the event of contact welding.
  • FIG. 1 is an elevational view of two separate circuit breakers embodying my invention disposed in end-toend or tandem relation in a single casing, one side of the casing being removed to show one breaker mechanism in closed position and the other mechanism in the manual open position;
  • FIG. 2 is an elevational view of one of the circuit breaker mechanisms shown at FIG. 1 showing the parts in tripped position but with the operating handle forceably held in the on position;
  • FIG. 3 is an elevational detail view of a current responsive latching member of modified configuration.
  • each breaker comprises a plug-in type line terminal clip 11 mounted within a slot 11a in the lower wall of the casing 10, and a load terminal member 12 mounted upon an internal casing abutment or support member 12a and disposed adjacent an opening in an end wall of the casing.
  • the line terminal clips 11 are shown in position on a pair of bus bars 11b forming part of a suitable panelboard base (not shown).
  • the load terminal 12 is shown as a quick detachable type formed of an L-shaped conductor having one leg longitudinally notched to receive a straight load wire which is held in place by an angularly disposed locking spring 12b. Such a terminal is more fully described and claimed in Patent 2,705,785Benander.
  • the electrical circuit between the line and load terminals include a pair of separable switch contacts 13 and 14.
  • the contact 13 is fixedly mounted upon one arm of the L-shaped load terminal member 12, and the contact 14 is mounted upon a movable contact arm 15.
  • the contact arm 15 is provided with an elongated slot 16 by means of which it is pivotally and slidably mounted upon a fixed pivot pin 17 supported by the casing 10.
  • the contact arm 15 is substantially inflexible or rigid and is biased to open circuit position by means of a compression spring 18 disposed between an intermediate point of the arm 15 and a recessed seat of abutment 19 formed in the molded casing 10.
  • the line and load terminals are reversed relative to the mechanism so that when the breakers a and 1012 are mounted end to end, both load terminals are at the outside ends and the handles move in the same directions to open and close the contacts.
  • an operating mechanism comprising a manually operable rotary handle member 20 and a releasable cam member 21 separately and pivotally mounted upon a common fixed pivot pin 22 carried by the'casing 10.
  • the manually operable handle member 20 is formed as a centrally apertured substantially circular disk having about part L of its periphery an arcuate laterally overhanging rim 20a from which there extends radially through an aperture in the casing a handle lever 20b.
  • actuating link 23 Adjacent one end the arcuate rim 2%, there is pivotally and eccentrically mounted on the handle member 20 an actuating link 23 which carries at its other end a pair of coaxial cam rollers 24a, 24b.
  • the opposite end of handle rim 29a provides a shoulder or abutment for use in automatic resetting after overcurrent operation as will be more fully described hereinafter.
  • the handle member 20 is biased to its switch-opening or off position (clockwise as shown in the drawing) by means of a torsion spring 25 which encircles the pivot pin 22 and has one end engaging a pin 26 in the casing and another extended end engaging a shoulder on the handle member 20.
  • the releasable cam member 21 is swingably mounted upon the pivot pin 22 and provided with a latching shoulder 28 engageable by a current responsive overcurrent trip unit thereby normally to restrain the cam member against movement in one direction. As shown in the drawing, the cam member 21 is latched against counterclockwise movement.
  • One side of the cam member 21 is disposed in proximate spaced relation to the movable contact arm 15' and is formed to provide a camming surface cooperable with the roller 24b.
  • the cam surface of the member 21, while essentially linear, is formed of two adjacent angularly disposed sections 21a and 21b terminating in an intermediate high point or apex extending toward the pivoted contact arm 15.
  • the adjacent lateral surface of the rigid contact arm 15 provides a substantially linear cam surface 15a for simultaneous cooperation with the cam roller 24a.
  • the essentially linear cam surfaces 15a and 21a, 21b are relatively angularly' disposed so that they mutually converge in the direction of closing movement of the actuating link 23, the surfaces preferably intersecting in the open position as shown at FIG. 1.
  • the rollers 24a and 2412 are driven with a wedging action between the contact arm surface 15a and the normally fixed cam surface 21a, 2112 thereby to force the contact arm 15 into contact-closing position with an overcenter or snap action as the roller 24a moves over the apex between the cam surfaces 21a and 21b.
  • the pivoted handle member 20 is provided with stop means, as by engagement between the operatinglever 20b and the end of the casing slot through which it protrudes, so positioned that in contact-closing movement the cam roller 24b is stopped in a position just slightly beyond the apex of the cam surface 21a, 21b.
  • the pivotally mounted upper end of the rigid contact arm 15 is provided with an elongated aperture or slot 16 allowing slight lateral sliding movement upon its pivot pin 17.
  • the slot 16 extends in a direction generally transverse of the contact arm 15 so that after engagement of the contacts 13 and 14-, the spring 18 may be further compressed by sliding movement of the pivoted end of the contact arm as the roller 24 passes over center on the apex.
  • the pin and slot mounting of the contact arm 15 isutilized to provide a sliding or wiping action of the contacts 13 and 14 in closing movement.
  • the substantially linear cam surfce 15a of the contact arm 15 is disposed at an appreciable angle with respect to the plane of the contact surfaces, and the contact arm slot 16 is disposed non-perpendicular to these surfaces.
  • the contact arm slot ltj extends at an angle of about 45 degrees with respect to the plane of the contact surfaces when the contact arm 15 is in its closed position, and the cam surface 15a is substantially perpendicular to the longitudinal axis of the slot 16.
  • the roller 24 exerts upon the arm in its position of initial contact engagement a transverse force having a component parallel to the plane of the contact surfaces, and thesliding overtravel movement of the contact arm 15 upon its pivot pin 17 constrains the arm 15 to move slightly downwardly. Accordingly, as the roller 24b approaches its cam apex, the contact arm 15 first engages the contacts 13, 14 and then overtravels slightly by sliding of its other end on the pin 17; In this slding movement the contact-carrying end of the arm 15 moves parallel to the plane of contact engagement and thus engages the contacts with a sliding action.
  • the contact spring 18 causes a slight reverse sliding movement on the pivot pin 17 and a consequent reverse sliding of the contacts.
  • This to-and-fro sliding or wiping movement in contact en? gagement is referred to as scrubbing engagement and is very effective to minimize contact sticking and welding.
  • the amount of reverse slide or wipe depends upon the amount of cam overtravel and the amount of lateral lost motion in the pin and slot connection 16, 17.
  • the releasable cam member 21 is normally latched against rotational movement away from the cam roller 2411.
  • an overcurrent responsive trip unit including a thermally deformable bimetallic strip 30 and a rigid mounting bar 31 fixed together at one end and extending in substantially parallel spaced-apart relation to form a generally V-shaped structure.
  • the thermally deformable strip 30 is so disposed that when heated, its free end moves away from the bar 31 thereby to open up the V-shaped trip unit.
  • the trip unit is loosely pivotally mounted at its connected end in a recess or seat 32 in the casing 10 and biased toward thecam member 21 by meansv of a compression spring 33.
  • ther mal strip 30 At its free or movable end the ther mal strip 30 carries an L-shaped magnetizable bar 34 hav? ing on one leg a latch finger 34a to cooperate with the latching shoulder 28 of the cam 21.
  • the other leg of the bar 34 extends outwardly from the bimetal strip 30, and serves as a magnetizable frame for a magnet coil 35.
  • the electro: magnet 341, 35 is attracted to a fixed armature piece 36 carried by the casing 11).
  • the upper or free end of the trip mounting bar 31 is disposed adjacent an adjustable casing abutment shown as a rotatable cam 37 mounted upon the pin 26, By adjusting the cam 37 when the thermal strip 30 is cold, the initial position of the biased trip unit may be set to provide a desired latch overlap and thermal overload setting.
  • the electrical circuit through the breaker 10a extends from the load terminal 12 through they contacts 13 and 14 to the contact arm 15. From the arm 15 a fiexibleelectrical connector 38 is connected to one end of the bimetallic member 30, and from the remote end of the member 35), the coil 35 and a flexible connector or braid 39 in series connect to the line terminal 11. In the.
  • Tripping action of the circuit breaker mechanism is independent of the operating handle position, i.e. the breaker is trip-free.
  • FIG. 2 shows the parts in tripped position with the operating handle held in the on position. It will be understood that since thehandle 21) is strongly biased to its off position, the trip-free position shown at FIG. 2 is not a stable or normal position of the parts.
  • the mechanism In tripping operation the mechanism is initially in the fon position shown at the left side of FIG. 1. In this position, force exerted by the contact biasing spring 18 against the contact arm 15 holds the arm 15 firmly against the wedging roller 24a and presses the wedging roller 24b against the cam surface 21b of the releasable cam member 21. This force, being eccentric to the pivot point of the cam 21, tends to rotate the cam 21 in a counterclockwise direct-ion as shown in the drawings, but such rotation is normally prevented by latching engagement of the cam with the latching finger 34a.
  • the latching finger 34a is removed from engagement with the shoulder 28, either by thermal action deforming the bimetallic member 30 or by a magnetic action moving it bodily out of engagement with the shoulder 28, the releasable cam member 21 is rotated about the pivot 22 to the position shown at FIG. 2 under the action of the contact arm bias spring 18. In so moving, the cam 21 permits the actuating link 23 to swing about its pivot on the handle member 20 and thus release the contact arm 15 for opening movement under direct action of the spring 18. It will be observed that in this releasing movement there is no tendency for the opening spring 18 to produce any return movement of the handle member 21 However, unless held manually in the trip-free position of FIG. 3, the handle member 20 does return to its oif or open circuit position under the influence of its own biasing spring as soon as the wedging relation between the contact arm 15, the rollers 24a, 24b and the cam 21 is released.
  • an additional feature of my improved switch operating mehcanism resides in means provided to impart an opening impact blow to the contact arm 15 in both manual and automatic opening operation in the event of contact sticking or welding.
  • the pivoted handle member 20 is formed to provide a radial arm 2430 upon which the roller link 23 is eccentrically pivoted.
  • the handle member 20 is biased to off or open circuit position (10b of PEG. 1) by a spring 25.
  • a projection 15b of the contact arm 15 extends upwardly beyond its pivot 16, 17.
  • the projection 15b is so shaped that when the arm 15 is in closed position, the projection extends into the arcuate path of movement of the handle arm 200 between the on and off handle positions.
  • FIG. 3 I have shown a fragmentary side elevational view of another embodiment of my invention in which the trip unit is formed of a single U-shaped strip or hairpin 41) bimetal loosely pivotally mounted at its bight on a casing abutment 41.
  • One leg of the bimetal 40 is turned over to form a latch finger, and the other leg is biased by a spring 42 against the adjusting cam 37.
  • a U-shaped magnetizable frame 43 mounted on the latch leg cooperates in well known manner with a conducting lead 44 to provide magnetic tripping action.
  • An electric circuit breaker comprising a casing having a fixed contact mounted therein, an elongated contact arm pivotally mounted in said casing for movement between open and closed circuit positions, said contact arm having a first cam surface at one side thereof and carrying remote from its pivot a movable contact engageable with said fixed contact, means biasing said contact arm to open circuit position, a manually operable rotary handle member pivotally mounted in said casing and movable between on and off positions, a releasable cam member pivotally mounted in said casing coaxially with and closely adjacent said pivotally mounted handle member, said cam member being movable between a normal latched position and a released position, said releasable cam member having a second cam surface adjacent said contact arm and converging toward said first cam surface when said cam member is in said latched position and said arm is in said open circuit position, an actuating link pivotally and eccentrically mounted on said handle member and having at its free end a cam follower interposed between said cam surfaces in wedging relation to move said contact arm
  • circuit breaker as set forth in claim 2 said circuit breaker also including means biasing said handle to contact opening position, said handle member engaging said releasable cam member when released to return it automatically to said latched position.
  • a casing having a fixed contact mounted therein, a rigid contact arm slidably and pivotally mounted in said casing for movement between open and closed circuit positions, said contact arm providing along one side thereof a first cam surface and carrying remote from its pivot a movable contact engageable with said fixed contact, means biasing said contact arm to open circuit position, a releasable cam member pivotally mounted in said casing, said cam member being movable between a latched position and a released position, and having a second cam surface adjacent said contact arm and converging toward said first cam surface when said cam member is in said latched position and said arm is in said open circuit position, current responsive latch means normally retaining said releasable cam member in said latched position, a rotary handle member pivotally mounted in said casing, said handle member having a shoulder engageable with said releasable cam member, an actuating link plvotally and eccentrically mounted on said handle member and having at its free end a cam follower inter
  • a casing having fixed contact mounted therein, a rigid contact arm slidably and pivotally mounted in said casing intermediate its ends for movement between open and closed circuit positions and carrying at one end a movable contact engageable with said fixed contact, said arm having at its other end a movable projection and providing along one side thereof a first cam surface, means biasing said contact arm to open circuit position, a releasable cam member pivotally mounted in said casing, said cam member being movable between a latched position and a released position, and having a second cam surface adjacent said contact arm and converging toward said first cam surface when said cam member is in said latched position and said arm is in said open circuit position, current responsive latch means normally retaining said releasable cam member in said latched position, a rotary handle member pivotally mounted in said casing, said handle member having a radially extending arm and providing a shoulder engageable with said releasable cam member, an actuating link pivotally mounted
  • a casing having a fixed contact mounted therein, a rigid contact arm slidably and pivotally mounted in said casing for movement between open and closed circuit positions, said contact arm providing along one side thereof a first cam surface and carrying remote from its pivot a movable contact engagcable with said fixed contact, means biasing said contact arm to open circuit position, a releasable cam member pivotally mounted in said casing, said cam member being movable between a latched position and a released position, and having a second cam surface adjacent said contact arm and converging toward said first cam surface when said cam member is in said latched position and said arm is in said open circuit position, said second cam surface forming an apex adjacent one end thereof, current responsive latch means normally retaining said releasable cam member in said latched position, a rotary handle member pivotally mounted in said casing, said handle member having a shoulder engageable with said releasable cam member, an actuating link pivotally and eccentric
  • a casing having a fixed contact mounted therein, a rigid contact arm slidably and pivotally mounted in said casing for movement between open and closed circuit positions, said contact a'rm being slidable on its pivotal mounting in a direction transverse to its lengthwise direction and non-perpendicular to the surface of said fixed contact and providing along one side thereof a first cam surface, a movable contact mounted on said contact arm at a point remote from its pivot for engagement with said fixed contact, means biasing said contact arm to open circuit position, a releasable cam member pivotally mounted in said casing, said cam member being movable between a latched position and a released position, and having a second cam surface adjacent said contact arm and converging toward said first cam surface when said cam member is in said latched position and said arm is in said open circuit position, said second cam surface forming an apex adjacent one end thereof, a rotary handle member pivotally mounted in said casing and having a shoulder engageable with said

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Description

March 2, 1965 D. B. POWELL ELECTRIC CIRCUIT BREAKER WITH CAM SURFACES AND WEDGING ROLLER INVENTOR. W DA W0 5. Po WELL,
i? ATTORNEY.
Filed Dec. 5, 1962 March 2, 1965 D. B. POWELL 3,171,928
ELECTRIC CIRCUIT BREAKER WITH CAM SURFACES AND WEDGING ROLLER Filed Dec. 5, 1962 2 Sheets-Sheet 2 /N VENTOR.
AV/D 5. P WELL, By J m ATTORNEY.
United States Patent 3,171,928 ELECTRIC CIRCUIT BREAKER WiTH CAM SUR- FACES AND WEDGING ROLLER David B. Powell, Bristol, Conn, assignor to General Electric Company, a corporation of New York Filed Dec. 5, 1962, Ser. No. 242,424 7 Claims. (Cl. 200-116) My invention relates to electric circuit breakers, and particularly to improved operating mechanism for small manually operable, current responsively tripped air cir cuit breakers of a type well adapted for multiple mounting in distribution panelboards and loadcenters. Such circuit breaker loadcenters and panelboards are in wide use in residential and commercial service entrance installations to control lighting and power circuits.
In order that small air circuit breakers may be economically used in service entrance and other distribution panelboards, it is necessary that the individual breakers be of simple and inexpensive construction and adapted to low cost, large scale assembly from a minimum number of inexpensive punched or molded parts. On the other hand, such breakers must be strong, dependable and long-lasting in operation despite extended periods of service without contact opening action of any kind. They must provide positive quick-break action in both manual and automatic operation and dependable accurate overload response despite long periods of inactivity. Preferably, such breakers should be adapted for single or multipole construction in casings adapted for close sideby-side and endwise juxtaposition. It is desirable that mounting and connection be simplified by simple plug-in line connection and quick detachable load circuit connection.
Accordingly, it is a principal object of my invention to provide an improved electric circuit breaker of the manually operable, automatically tripped type having an inexpensive but reliable quick-acting operating mechanism adapted for disposition in a casing of very small dimension.
It is another object of my invention to provide an improved overcenter actuating mechanism for small manually operable air circuit breakers formed of a small number of parts and providing positive quick-break action in both manual and automatic operation.
It is a more specific object of my invention to provide an improved manually operable, overcurrent responsively tripped electric circuit breaker having a cam and wedge type mechanism providing overcenter action and strong contact wiping action in manual operation.
It is still another object of my invention to provide in a manually operable current responsively tripped circuit breaker, a simple, inexpensive and easily assembled operating mechanism which is trip-free and automatically resets in overload operation.
In carrying out my invention in one preferred embodiment, I provide a side opening casing of suitable molded plastic insulating material integrally formed to provide in one part of the casing means for mounting all operative parts of the breaker in cooperating relation. One such simplified mechanism comprises a rotary operating handle and a releasable cam member separately mounted upon a common pivot, and a current-responsive overload tripping member pivotally mounted at a second point in the casing and biased into normal latching engagement with the releasable cam. Adjacent the camming surface of the releasable cam member is a movable contact arm pivotally mounted in 'th casing by a pin and slot connection and having a substantially linear 1ateral surface which in open circuit position of the arm converges toward and preferably angularly intersects the cam 3,l?l,928 Patented Mar. 2, 1965 c CC surface of the releasable cam. For manual action of the contact arm between open and closed circuit position, there is provided an actuating link pivotally mounted eccentrically upon the operating handle and disposed to be forceably driven as a prop or wedge between the converging cam surfaces of the contact arm and releasable cam to force them apart.
In the foregoing cam and wedge mechanism, the cam surface of the releasable cam is formed to provide an angular high spot or apex over which the roller passes with an overcenter locking action in closing and snap action in opening action. The cam surface of the contact arm and the pin and slot connection of that arm are so angularly disposed with respect to each other and with respect to the plane of the fixed contact surface that a strong sliding or wiping contact action occurs after engagement and before manual disengagement. By suitable shaping and disposition of parts, the sliding contact action may be made to provide a scrubbing or to-andfro movement. In addition, a positive weld breaking action in manual and automatic operation is preferably provided by biasing the pivoted handle to open position and providing it with a portion disposed to engage a projection upon the contact arm and to exert an opening impact in the event of contact welding.
Further objects and advantages of my invention will be apparent to those skilled in the art from the following detailed specification taken in conjunction with the accompanying drawings in which:
FIG. 1 is an elevational view of two separate circuit breakers embodying my invention disposed in end-toend or tandem relation in a single casing, one side of the casing being removed to show one breaker mechanism in closed position and the other mechanism in the manual open position;
FIG. 2 is an elevational view of one of the circuit breaker mechanisms shown at FIG. 1 showing the parts in tripped position but with the operating handle forceably held in the on position; and
FIG. 3 is an elevational detail view of a current responsive latching member of modified configuration.
Referring now to the drawing, and particularly to FIG. 1, the two circuit breakers 10a and 10b there illustrated are disposed in end-to-end relation in a simple casing 10 which is preferably formed of a suitable molded plastic insulating material. The breakers are of substantially identical construction and are shown, respectively, in their closed and manual open positions. Each breaker comprises a plug-in type line terminal clip 11 mounted within a slot 11a in the lower wall of the casing 10, and a load terminal member 12 mounted upon an internal casing abutment or support member 12a and disposed adjacent an opening in an end wall of the casing. The line terminal clips 11 are shown in position on a pair of bus bars 11b forming part of a suitable panelboard base (not shown). The load terminal 12 is shown as a quick detachable type formed of an L-shaped conductor having one leg longitudinally notched to receive a straight load wire which is held in place by an angularly disposed locking spring 12b. Such a terminal is more fully described and claimed in Patent 2,705,785Benander.
The electrical circuit between the line and load terminals include a pair of separable switch contacts 13 and 14. In the circuit breaker 10a of FIG. 1, the contact 13 is fixedly mounted upon one arm of the L-shaped load terminal member 12, and the contact 14 is mounted upon a movable contact arm 15. At is end remote from the movable contact 14, the contact arm 15 is provided with an elongated slot 16 by means of which it is pivotally and slidably mounted upon a fixed pivot pin 17 supported by the casing 10. The contact arm 15 is substantially inflexible or rigid and is biased to open circuit position by means of a compression spring 18 disposed between an intermediate point of the arm 15 and a recessed seat of abutment 19 formed in the molded casing 10. In the circuit breaker 105 the line and load terminals are reversed relative to the mechanism so that when the breakers a and 1012 are mounted end to end, both load terminals are at the outside ends and the handles move in the same directions to open and close the contacts.
For manually actuating the movable contact arm between open and closed circuit positions and automatically releasing the arm for movement to open circuit position in response to overcurrent conditions, I provide an operating mechanism comprising a manually operable rotary handle member 20 and a releasable cam member 21 separately and pivotally mounted upon a common fixed pivot pin 22 carried by the'casing 10. The manually operable handle member 20 is formed as a centrally apertured substantially circular disk having about part L of its periphery an arcuate laterally overhanging rim 20a from which there extends radially through an aperture in the casing a handle lever 20b. Adjacent one end the arcuate rim 2%, there is pivotally and eccentrically mounted on the handle member 20 an actuating link 23 which carries at its other end a pair of coaxial cam rollers 24a, 24b. The opposite end of handle rim 29a provides a shoulder or abutment for use in automatic resetting after overcurrent operation as will be more fully described hereinafter. The handle member 20 is biased to its switch-opening or off position (clockwise as shown in the drawing) by means of a torsion spring 25 which encircles the pivot pin 22 and has one end engaging a pin 26 in the casing and another extended end engaging a shoulder on the handle member 20.
The releasable cam member 21 is swingably mounted upon the pivot pin 22 and provided with a latching shoulder 28 engageable by a current responsive overcurrent trip unit thereby normally to restrain the cam member against movement in one direction. As shown in the drawing, the cam member 21 is latched against counterclockwise movement. One side of the cam member 21 is disposed in proximate spaced relation to the movable contact arm 15' and is formed to provide a camming surface cooperable with the roller 24b. The cam surface of the member 21, while essentially linear, is formed of two adjacent angularly disposed sections 21a and 21b terminating in an intermediate high point or apex extending toward the pivoted contact arm 15. The adjacent lateral surface of the rigid contact arm 15 provides a substantially linear cam surface 15a for simultaneous cooperation with the cam roller 24a. The essentially linear cam surfaces 15a and 21a, 21b are relatively angularly' disposed so that they mutually converge in the direction of closing movement of the actuating link 23, the surfaces preferably intersecting in the open position as shown at FIG. 1. In operation, the rollers 24a and 2412 are driven with a wedging action between the contact arm surface 15a and the normally fixed cam surface 21a, 2112 thereby to force the contact arm 15 into contact-closing position with an overcenter or snap action as the roller 24a moves over the apex between the cam surfaces 21a and 21b.
The pivoted handle member 20 is provided with stop means, as by engagement between the operatinglever 20b and the end of the casing slot through which it protrudes, so positioned that in contact-closing movement the cam roller 24b is stopped in a position just slightly beyond the apex of the cam surface 21a, 21b. In order to permit this overcenter movement after engagement of the contacts 13 and 14, the pivotally mounted upper end of the rigid contact arm 15 is provided with an elongated aperture or slot 16 allowing slight lateral sliding movement upon its pivot pin 17. The slot 16 extends in a direction generally transverse of the contact arm 15 so that after engagement of the contacts 13 and 14-, the spring 18 may be further compressed by sliding movement of the pivoted end of the contact arm as the roller 24 passes over center on the apex.
In addition to its function in permitting overcenter action of the wedging actuator, the pin and slot mounting of the contact arm 15 isutilized to provide a sliding or wiping action of the contacts 13 and 14 in closing movement. To this'end the substantially linear cam surfce 15a of the contact arm 15 is disposed at an appreciable angle with respect to the plane of the contact surfaces, and the contact arm slot 16 is disposed non-perpendicular to these surfaces. Preferably the contact arm slot ltj extends at an angle of about 45 degrees with respect to the plane of the contact surfaces when the contact arm 15 is in its closed position, and the cam surface 15a is substantially perpendicular to the longitudinal axis of the slot 16. With this disposition of the contact arm 15, the roller 24;: exerts upon the arm in its position of initial contact engagement a transverse force having a component parallel to the plane of the contact surfaces, and thesliding overtravel movement of the contact arm 15 upon its pivot pin 17 constrains the arm 15 to move slightly downwardly. Accordingly, as the roller 24b approaches its cam apex, the contact arm 15 first engages the contacts 13, 14 and then overtravels slightly by sliding of its other end on the pin 17; In this slding movement the contact-carrying end of the arm 15 moves parallel to the plane of contact engagement and thus engages the contacts with a sliding action. After the roller 2% passes beyond its cam apex, the contact spring 18 causes a slight reverse sliding movement on the pivot pin 17 and a consequent reverse sliding of the contacts. This to-and-fro sliding or wiping movement in contact en? gagement is referred to as scrubbing engagement and is very effective to minimize contact sticking and welding. The amount of reverse slide or wipe depends upon the amount of cam overtravel and the amount of lateral lost motion in the pin and slot connection 16, 17.
To permit the overcenter wedging action in manual contact closing operation as described above, the releasable cam member 21 is normally latched against rotational movement away from the cam roller 2411. For this purpose I provide an overcurrent responsive trip unit including a thermally deformable bimetallic strip 30 and a rigid mounting bar 31 fixed together at one end and extending in substantially parallel spaced-apart relation to form a generally V-shaped structure. The thermally deformable strip 30 is so disposed that when heated, its free end moves away from the bar 31 thereby to open up the V-shaped trip unit. The trip unit is loosely pivotally mounted at its connected end in a recess or seat 32 in the casing 10 and biased toward thecam member 21 by meansv of a compression spring 33. At its free or movable end the ther mal strip 30 carries an L-shaped magnetizable bar 34 hav? ing on one leg a latch finger 34a to cooperate with the latching shoulder 28 of the cam 21. The other leg of the bar 34 extends outwardly from the bimetal strip 30, and serves as a magnetizable frame for a magnet coil 35. For magnetic trip action on high overloads the electro: magnet 341, 35 is attracted to a fixed armature piece 36 carried by the casing 11).
The upper or free end of the trip mounting bar 31is disposed adjacent an adjustable casing abutment shown as a rotatable cam 37 mounted upon the pin 26, By adjusting the cam 37 when the thermal strip 30 is cold, the initial position of the biased trip unit may be set to provide a desired latch overlap and thermal overload setting.
7 The electrical circuit through the breaker 10a extends from the load terminal 12 through they contacts 13 and 14 to the contact arm 15. From the arm 15 a fiexibleelectrical connector 38 is connected to one end of the bimetallic member 30, and from the remote end of the member 35), the coil 35 and a flexible connector or braid 39 in series connect to the line terminal 11. In the.
breaker b of FIG. 1, the line and load terminals are reversed, as previously pointed out, but the two breaker mechanisms are otherwise identical.
It will now be evident to those skilled in the art that in manual operation the circuit breaker mechanism described is actuated between open and closed circuit positions by movement of the handle 26. As shown in the drawing, the breaker contacts are open when the handle lever 20b is in its clockwise position, as illustrated in the breaker 10b of FIG. 1. When the handle 26 is moved counterclockwise as shown in the drawing, the pivoted actuating link 23 is moved downwardly, and the rollers 24a, 24b forced with wedging action between the linear cam surface a on the contact arm 15 and the apexed cam surfaces 21a, 2111 on the releasable cam member 21. The quick-make overcenter action and scrubbing contact engagement resulting from this closing movement have been described in detail above. In closed position the wedging roller 24b is held strongly against the cam surface 21b by means of the strong contact arm bias spring 18 and with sufiicient force to overcome the return bias of the handle spring 25. For manual opening of the contacts 13 and 14, the handle lever 20!) is moved in a clockwise direction as shown in the drawing, thus raising the actuating link 23 and removing the rollers 24a, 24b from wedging relation between the contact arm 15 and releas able cam 21. In this reverse or opening movement, passage of the wedging roller 24b over the apex between the cam surfaces 21a and 21b produces an overcenter or snap action resulting in quick break of the contacts.
Tripping action of the circuit breaker mechanism is independent of the operating handle position, i.e. the breaker is trip-free. To best illustrate this action, FIG. 2 shows the parts in tripped position with the operating handle held in the on position. It will be understood that since thehandle 21) is strongly biased to its off position, the trip-free position shown at FIG. 2 is not a stable or normal position of the parts.
In tripping operation the mechanism is initially in the fon position shown at the left side of FIG. 1. In this position, force exerted by the contact biasing spring 18 against the contact arm 15 holds the arm 15 firmly against the wedging roller 24a and presses the wedging roller 24b against the cam surface 21b of the releasable cam member 21. This force, being eccentric to the pivot point of the cam 21, tends to rotate the cam 21 in a counterclockwise direct-ion as shown in the drawings, but such rotation is normally prevented by latching engagement of the cam with the latching finger 34a. \Vhen the latching finger 34a is removed from engagement with the shoulder 28, either by thermal action deforming the bimetallic member 30 or by a magnetic action moving it bodily out of engagement with the shoulder 28, the releasable cam member 21 is rotated about the pivot 22 to the position shown at FIG. 2 under the action of the contact arm bias spring 18. In so moving, the cam 21 permits the actuating link 23 to swing about its pivot on the handle member 20 and thus release the contact arm 15 for opening movement under direct action of the spring 18. It will be observed that in this releasing movement there is no tendency for the opening spring 18 to produce any return movement of the handle member 21 However, unless held manually in the trip-free position of FIG. 3, the handle member 20 does return to its oif or open circuit position under the influence of its own biasing spring as soon as the wedging relation between the contact arm 15, the rollers 24a, 24b and the cam 21 is released.
When the circuit breaker is tripped as described above, automatic return movement of the operating handle 20 under the influence of its biasing spring 25 effects automatic reset of the breaker parts. This is accomplished by reason of the fact that one end of the arcuate rim 20a on the handle member 26} engages the upper edge surface of the releasable cam member 21 and carries that member in a clockwise direction as shown back toward its latching position as shown in the breaker 10b of FIG. 1. Thus the open or ofi" position of breaker 10b is also the automatic reset position of the breaker mechanism. In actual tripping operation when the handle 20]) is not held in closed position, the cam member 21 moves in a counterclockwise direction only sufiiciently to permit passage of the roller 2412 over the cam apex. It is not necessary for this purpose that the cam 21 move all the Way to the position of FIG. 2, and prior to any such displacement, the biased operating member 20 engages the cam 21 to press again into latching position to await return of the latch finger 34a.
An additional feature of my improved switch operating mehcanism resides in means provided to impart an opening impact blow to the contact arm 15 in both manual and automatic opening operation in the event of contact sticking or welding. To this end the pivoted handle member 20 is formed to provide a radial arm 2430 upon which the roller link 23 is eccentrically pivoted. As previously described the handle member 20 is biased to off or open circuit position (10b of PEG. 1) by a spring 25. In addition, a projection 15b of the contact arm 15 extends upwardly beyond its pivot 16, 17. The projection 15b is so shaped that when the arm 15 is in closed position, the projection extends into the arcuate path of movement of the handle arm 200 between the on and off handle positions. Thus if the contacts 13, 14 stick to hold the contact arm in closed position in either manual or automatic opening operation, the handle arm 20c strikes the contact arm projection 15b to ensure positive separation of the contacts.
At FIG. 3 I have shown a fragmentary side elevational view of another embodiment of my invention in which the trip unit is formed of a single U-shaped strip or hairpin 41) bimetal loosely pivotally mounted at its bight on a casing abutment 41. One leg of the bimetal 40 is turned over to form a latch finger, and the other leg is biased by a spring 42 against the adjusting cam 37. A U-shaped magnetizable frame 43 mounted on the latch leg cooperates in well known manner with a conducting lead 44 to provide magnetic tripping action.
While I have described a preferred embodiment of my invention by way of illustration, many modifications will occur to those skilled in the art, and I therefore intend in the appended claims to cover all such modifications as fall within the true spirit and scope of my invention.
What I claim as new and desire to secure by Letters Patent of the United States is:
1. An electric circuit breaker comprising a casing having a fixed contact mounted therein, an elongated contact arm pivotally mounted in said casing for movement between open and closed circuit positions, said contact arm having a first cam surface at one side thereof and carrying remote from its pivot a movable contact engageable with said fixed contact, means biasing said contact arm to open circuit position, a manually operable rotary handle member pivotally mounted in said casing and movable between on and off positions, a releasable cam member pivotally mounted in said casing coaxially with and closely adjacent said pivotally mounted handle member, said cam member being movable between a normal latched position and a released position, said releasable cam member having a second cam surface adjacent said contact arm and converging toward said first cam surface when said cam member is in said latched position and said arm is in said open circuit position, an actuating link pivotally and eccentrically mounted on said handle member and having at its free end a cam follower interposed between said cam surfaces in wedging relation to move said contact arm to circuit closing position against its bias when said handle member is moved to said on position, said handle member having a portion engaging said releasable cam member and moving said cam member from said released to said latched position when said handle member is moved from said on to said off position.
2. An electric circuit breaker as set forth in claim 1 wherein said contact arm includes a portion extending beyond its pivotal support in said casing in a direction generally opposite to said movable contact, said handle member having a portion engaging said extending portion of said contact arm when said handle is moved to said off position and said contact arm is in said on position, to forcibly move said contact arm away from said on position if abnormally held insaid on position such as by contact welding or stickin".
3. An electric circuit breaker as set forth in claim 2 said circuit breaker also including means biasing said handle to contact opening position, said handle member engaging said releasable cam member when released to return it automatically to said latched position.
4. In an electric circuit breaker, a casing having a fixed contact mounted therein, a rigid contact arm slidably and pivotally mounted in said casing for movement between open and closed circuit positions, said contact arm providing along one side thereof a first cam surface and carrying remote from its pivot a movable contact engageable with said fixed contact, means biasing said contact arm to open circuit position, a releasable cam member pivotally mounted in said casing, said cam member being movable between a latched position and a released position, and having a second cam surface adjacent said contact arm and converging toward said first cam surface when said cam member is in said latched position and said arm is in said open circuit position, current responsive latch means normally retaining said releasable cam member in said latched position, a rotary handle member pivotally mounted in said casing, said handle member having a shoulder engageable with said releasable cam member, an actuating link plvotally and eccentrically mounted on said handle member and having at its free end a cam follower interposed between said cam surfaces in wedging relation to move said contact arm to circuit closing position against its bias, and means biasing said rotary handle to a, contact opening position, said handle member engaging said releasable cam member when released to returnit automatically to said latched position.
5. In an electric circuit breaker, a casing having fixed contact mounted therein, a rigid contact arm slidably and pivotally mounted in said casing intermediate its ends for movement between open and closed circuit positions and carrying at one end a movable contact engageable with said fixed contact, said arm having at its other end a movable projection and providing along one side thereof a first cam surface, means biasing said contact arm to open circuit position, a releasable cam member pivotally mounted in said casing, said cam member being movable between a latched position and a released position, and having a second cam surface adjacent said contact arm and converging toward said first cam surface when said cam member is in said latched position and said arm is in said open circuit position, current responsive latch means normally retaining said releasable cam member in said latched position, a rotary handle member pivotally mounted in said casing, said handle member having a radially extending arm and providing a shoulder engageable with said releasable cam member, an actuating link pivotally mounted upon said radial arm and having at its free end a cam follower interposed between said cam surfaces in wedging relation to move said contact arm to circuit closing position against its bias, said contact arm projection being movable into the path of said radial arm in closed circuit position, and means biasing said rotary handle to a contact opening position, said handle arm striking said contact arm projection to positively open said contacts and said handle shoulder engaging said releasable cam member when released to return it automatically to said. latched position.
6. In an electric circuit breaker, a casing having a fixed contact mounted therein, a rigid contact arm slidably and pivotally mounted in said casing for movement between open and closed circuit positions, said contact arm providing along one side thereof a first cam surface and carrying remote from its pivot a movable contact engagcable with said fixed contact, means biasing said contact arm to open circuit position, a releasable cam member pivotally mounted in said casing, said cam member being movable between a latched position and a released position, and having a second cam surface adjacent said contact arm and converging toward said first cam surface when said cam member is in said latched position and said arm is in said open circuit position, said second cam surface forming an apex adjacent one end thereof, current responsive latch means normally retaining said releasable cam member in said latched position, a rotary handle member pivotally mounted in said casing, said handle member having a shoulder engageable with said releasable cam member, an actuating link pivotally and eccentrically mounted on said handle member and having at its free end a cam follower roller means interposed between said cam sur faces in wedging relation to move said contact arm to circuit-closing position against its bias, said roller means being movable over said cam apex to lock said contact arm in closed circuit position and provide quick break manual opening operation, and means biasing said rotary handle to a contact opening position, said handle member engaging said releasable cam member when released to return it automatically to said latched position.
7. In an electric circuit breaker, a casing having a fixed contact mounted therein, a rigid contact arm slidably and pivotally mounted in said casing for movement between open and closed circuit positions, said contact a'rm being slidable on its pivotal mounting in a direction transverse to its lengthwise direction and non-perpendicular to the surface of said fixed contact and providing along one side thereof a first cam surface, a movable contact mounted on said contact arm at a point remote from its pivot for engagement with said fixed contact, means biasing said contact arm to open circuit position, a releasable cam member pivotally mounted in said casing, said cam member being movable between a latched position and a released position, and having a second cam surface adjacent said contact arm and converging toward said first cam surface when said cam member is in said latched position and said arm is in said open circuit position, said second cam surface forming an apex adjacent one end thereof, a rotary handle member pivotally mounted in said casing and having a shoulder engageable with said releasable cam member, an actuating link pivotally and eccentrically mounted on said handle member and having at its free end roller means interposed between said cam surfaces in wedging relation to move said contact arm to circuit-closing position against its bias, said roller means moving over said cam apex after initial contact engagement to provide a contact-wiping action and to lock said contact arm, in circuit-closing position, and means biasing said rotary handle member to a contact opening position, said handle member engaging said releasable member when released to return it automatically to said latched position.
References Cited by the Examiner UNITED STATES PATENTS BERNARD A. GILHEANY, Primary Examii'ler.

Claims (1)

1. AN ELECTRIC CIRCUIT BREAKER COMPRISING A CASING HAVING A FIXED CONTACT MOUNTED THEREIN, AN ELONGATED CONTACT ARM PIVOTALLY MOUNTED IN SAID CASING FOR MOVEMENT BETWEEN OPEN AND CLOSED CIRCUIT POSITIONS, SAID CONTACT ARM HAVING A FIRST CAM SURFACE AT ONE SIDE THEREOF AND CARRYING REMOTE FROM ITS PIVOT A MOVABLE CONTACT ENGAGEBLE WITH SAID FIXED CONTACT, MEANS BIASING SAID CONTACT ARM TO OPEN CIRCUIT POSITION, A MANUALLY OPERABLE ROTARY HANDLE MEMBER PIVOTALLY MOUNTED IN SAID CASING AND MOVABLE BETWEEN "ON" AND "OFF" POSITIONS, A RELEASABLE CAM MEMBER PIVOTALLY MOUNTED IN SAID CASING COAXIALLY WITH AND CLOSELY ADJACENT SAID PIVOTALLY MOUNTED HANDLE MEMBER, SAID CAM MEMBER BEING MOVABLE BETWEEN A NORMAL LATCHED POSITION AND A RELEASED POSITION, SAID RELEASABLE CAM MEMBER HAVING A SECOND CAM SURFACE ADJACENT SAID CONTACT ARM AND CONVERGING TOWARD SAID FIRST CAM SURFACE WHEN SAID CAM MEMBER IS IN SAID LATCHED POSITION AND SAID ARM IS IN SAID OPEN CIRCUIT POSITION, AN ACTUATING LINK PIVOTALLY AND ECCENTRICALLY MOUNTED ON SAID HANDLE MEMBER AND HAVING AT ITS FREE END A CAM FOLLOWER INTERPOSED BETWEEN SAID CAM SURFACES IN WEDGING RELATION TO MOVE SAID CONTACT ARM TO CIRCUIT CLOSING POSITION AGAINST ITS BIAS WHEN SAID HANDLE MEMBER IS MOVED TO SAID "ON" POSITION, SAID HANDLE MEMBER HAVING A PORTION ENGAGING SAID RELEASABLE CAM MEMBER AND MOVING SAID CAM MEMBER FROM SAID RELEASED TO SAID LATCHED POSITION WHEN SAID HANDLE MEMBER IS MOVED FROM SAID "ON" TO SAID "OFF" POSITION.
US242424A 1962-12-05 1962-12-05 Electric circuit breaker with cam surfaces and wedging roller Expired - Lifetime US3171928A (en)

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FR956127A FR1376299A (en) 1962-12-05 1963-12-05 Improvements to electrical circuit breakers

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FR2474191A1 (en) * 1980-01-21 1981-07-24 Marcoz Jean DEVICE MOUNTING IN A BRACKET, ARM DISPLACEMENT CONTROL AND APPLICATION OF THIS DEVICE, IN PARTICULAR AS A SWITCH
USRE32882E (en) * 1982-01-01 1989-03-07 Matsushita Electric Works, Ltd. Remote control system circuit breaker
USRE33325E (en) * 1985-02-01 1990-09-04 Matsushita Electric Works, Ltd. Remotely controllable circuit breaker
FR2713393A1 (en) * 1993-12-06 1995-06-09 Hager Electro Electric switch with default trigger.
US20150070114A1 (en) * 2013-09-12 2015-03-12 Michael Fasano Remote Operated Circuit Breaker With Manual Reset
US20190103242A1 (en) * 2016-03-22 2019-04-04 Eaton Intelligent Power Limited Circuit breaker
US11508540B2 (en) * 2018-04-23 2022-11-22 Abb S.P.A. Circuit breaker

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2474191A1 (en) * 1980-01-21 1981-07-24 Marcoz Jean DEVICE MOUNTING IN A BRACKET, ARM DISPLACEMENT CONTROL AND APPLICATION OF THIS DEVICE, IN PARTICULAR AS A SWITCH
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USRE33325E (en) * 1985-02-01 1990-09-04 Matsushita Electric Works, Ltd. Remotely controllable circuit breaker
FR2713393A1 (en) * 1993-12-06 1995-06-09 Hager Electro Electric switch with default trigger.
EP0657909A1 (en) * 1993-12-06 1995-06-14 Hager Electro S.A. Electric switch with fault tripping
US20150070114A1 (en) * 2013-09-12 2015-03-12 Michael Fasano Remote Operated Circuit Breaker With Manual Reset
US9859084B2 (en) * 2013-09-12 2018-01-02 Carling Technologies, Inc. Remote operated circuit breaker with manual reset
US20190103242A1 (en) * 2016-03-22 2019-04-04 Eaton Intelligent Power Limited Circuit breaker
US10818462B2 (en) * 2016-03-22 2020-10-27 Eaton Intelligent Power Limited Circuit breaker
US11508540B2 (en) * 2018-04-23 2022-11-22 Abb S.P.A. Circuit breaker

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