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US3162352A - Egg tray and cover therefor - Google Patents

Egg tray and cover therefor Download PDF

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Publication number
US3162352A
US3162352A US179955A US17995562A US3162352A US 3162352 A US3162352 A US 3162352A US 179955 A US179955 A US 179955A US 17995562 A US17995562 A US 17995562A US 3162352 A US3162352 A US 3162352A
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United States
Prior art keywords
tray
egg
cover
side wall
cut
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Expired - Lifetime
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US179955A
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Marvin W Swaim
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Alton Box Board Co
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Alton Box Board Co
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Priority to US179955A priority Critical patent/US3162352A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/32—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for eggs
    • B65D85/324—Containers with compartments made of pressed material

Definitions

  • the object of the present invention is to provide a retail egg package which may employ a cut section of a molded pulp wholesale egg tray, although in one form of the invention individual molded pulp trays may be employed. In both cases there is a great saving in cost.
  • the tray When the tray is a cut section of a wholesale egg tray, very important savings in time and cost are accomplished by use of the invention.
  • the tray in filled condition, is associated with a cover member of unique formation because of its form and particular adaptation for the molded pulp tray section, whether the latter is for one dozen eggs or for three dozen, two dozen, one and one-half dozen.
  • eggs are customarily packed for wholesale distribution in boxes. These boxes hold layers of inexpensive molded pulp trays, each tray holding a plurality of dozen eggs, and upwards of three dozen eggs can be held in the pockets of the single wholesale tray.
  • molded pulp wholesale egg trays are very inexpensive and in many cases are discarded as waste.
  • such wholesale molded pulp egg trays may not only be used, in the form of cut sections thereof for the primary element of a two piece retail package, but the egg filled trays may be taken from the wholesale box, cut into sections with the eggs still therein, and the filled sections automatically fed to a station where, by reason of special form of the second package member, the latter may be automatically applied to the tray section and bonded thereto, this being effected in rapid succession, and by dividing the wholesale pulp trays, holding eggs in their pockets, by means of such apparatus as subject of the Schwertfeger Patent No. 2,826,024.
  • FIG. 1 is a perspective view of a closed retail egg package adapted to enclose one dozen eggs in two rows.
  • FIG. 2 is an end view.
  • FIG. 3 is a fragmentary diagrammatic view looking down toward the top of the egg tray section.
  • FIG. 4 is an enlarged fragmentary corner view of the structure shown in FIG. 1 showing the manner of tearing away the top wall from either of the two sealing lips to free the tuck-in holding lip of the top wall.
  • FIG. 5 is a fragmentary view showing the top wall moved upwardly after tearing the sealing lips.
  • FIG. 6 is an isometric view showing the top wall of the package swung open.
  • FIG. 7 is a perspective view of the molded pulp tray section. At the right hand end thereof, the position of webs extending longitudinally between the outermost posts is indicated by dotted and hatched lines, because certain cut sections of a molded pulp wholesale tray will have such outer post connecting webs only at one side thereof.
  • FIG. 8 is a top plan view of the blank cover member as cut and scored.
  • FIG. 9 is a fragmentary top plan view showing the scored margins of the longitudinal cut turned back and adhered as flanges to have mutual edge-to-edge latching abutment in the completely folded cover.
  • FIG. 10 is aview similar to the preceding figure with the flanged area of the cover folded to bring the flanges into abutment.
  • the invention is exemplified by a package for containing one dozen eggs.
  • the primary element of the package is a molded pulp tray which may be considered as a section cut from a wholesale pulp egg tray as shown in FIG. 2 of the said Schwertfeger patent, the ends of the pulp section shown in the drawings being cut from a wholesale pulp tray, for example, in which the ends are raised in accordance with this invention.
  • the tray is generally indicated at 1. It is formed with egg receiving pockets as shown at 2 in two rows, each of six pockets, the pockets being separated by posts 3 connected by longitudinal webs 4, and the pockets are laterally bounded by half posts 5, because the cutting of the retail tray in the manner shown in FIG.
  • each extension is thickened or otherwise formed to provide a narrow lip or abutment 7*, for a purpose subsequently described.
  • the posts are connected, in the present embodiment, by transverse webs 8. While I prefer that the tray be constructed by the pocket, post and connecting web, arrangement, illustrated in the drawings, the pockets and separation arrangement may be widely varied within the spirit of the claims annexed to this specification.
  • the aforesaid pulp tray has specialcooperation with a very simple covering sheath, which, in the embodiment shown, is composed of a single sheet of cardboard with one fold line at 10 inwardly bounding a side wall 11, and a second fold line at 18 for a tuck-in lip 12*, the top wall 12 lying between the two folds, and a second side wall area 14 is provided.
  • a very simple covering sheath which, in the embodiment shown, is composed of a single sheet of cardboard with one fold line at 10 inwardly bounding a side wall 11, and a second fold line at 18 for a tuck-in lip 12*, the top wall 12 lying between the two folds, and a second side wall area 14 is provided.
  • FIG. 8 will show the blank for the cover member.
  • the blank is formed with a longitudinal cut at 20 at each end of which is a transverse cut at 21.
  • a line of scoring at 22 enables forward folding of the lower margin of lip 12 and its bonding by adhesive, to provide a latching flange shown in FIGS. 9 and 10 at 23.
  • a score line at 24 enables rearward folding of the marginal area at said score line, and its bonding by adhesive to the rear of the cover to provide a latch receiving flange 25.
  • a fold-web 12 is provided at each outer side of the transverse cuts and the two fold Webs are bellows folded relatively to wall 14 in the manner shown at the left of FIG. 4 and in FIG. 10.
  • Each fold web 12 is formed with a perforated tear line at 17.
  • adhesive applying rollers against which the tray is fed will apply adhesive to the side-exposed edges of the tray at the posts and also on longitudinal and outermost webs 6, FIG. 6, when they appear at one or both sides of the tray.
  • Adhesive is applied to the fold-in margins at the opposite sides of the longitudinal cut 21 or to the cardboard area which receives them as latching flange members. The margins are folded into position as shown in FIG. 9 and adhered to provide the flanges 23 and 25.v Webs 12? re- 3 ceive adhesive and are folded in the manner shown in The. side walls-.1 1; and 14 are then adhered to the. sides .oithel egg ,tray. 7
  • the tuck-in lip maythen be pressed inwardly to carry flange 23' back of the overlying flangeZS, and the "cover pulled upwardly to theposition v drawn-from the tray the cover maybe restored fo'initial position and-latched as shown in' FIG. 4.
  • the thickened area onfiange 7 at the top of each-tray'and extension preferably does not receive'adhesive.
  • V a tear line extending across;each web area adjacent the top wall.
  • a cover member adapted for an egg-holding tray, consistingof" a-unitary flexible member folded longitudinally' to provide a 'top .wall, a first side Wall, and a second side. wall; assembly, said second side wall assembly comprising an u'pper'tuck-in lip hinged/to the top wall and having its freem-argin foldedas a -flange, a second side wall member-having its, upper margin folded as a flange and tabs connecting said second wall-member at its ends o; the stop wallifs'aid-tabs'being separately folded too-hringgthe members of-zsaid second'g sidewall' into mutu alyfac'e abutment andwith the'freeedgesofsaid flanges substantially in, abutment. 7

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Frangible Articles (AREA)

Description

Dec. 22, 1964 M. w. SWAIM ,3
EGG TRAY AND COVER THEREFOR Filed March 15, 1962 3 Sheets-Sheet 1 Dec. 22, 1964 M. w. SWAIM EGG TRAY AND COVER THEREFOR 3 Sheets-Sheet 2 Filed March 15, 1962 Dec. 22, 1964 M. w. SWAIM 3,162,352
EGG TRAY AND COVER THEREFOR Filed March 15, 1962 3 Sheets-Sheet 3 United States Patent Ofifice 3,162,352 Patented Dec. 22, 1964 3,162,352 EGG TRAY AN COVER THEREFOR Marvin W. Swaim, Alton, Ill., assignor to Alton Box Board Company, Alton, III., a corporation of Illinois Filed Mar. 15, 1962, Ser. No. 179,955 2 Claims. (Cl. 229-51) The object of the present invention is to provide a retail egg package which may employ a cut section of a molded pulp wholesale egg tray, although in one form of the invention individual molded pulp trays may be employed. In both cases there is a great saving in cost. When the tray is a cut section of a wholesale egg tray, very important savings in time and cost are accomplished by use of the invention. The tray, in filled condition, is associated with a cover member of unique formation because of its form and particular adaptation for the molded pulp tray section, whether the latter is for one dozen eggs or for three dozen, two dozen, one and one-half dozen.
In explanation of the above, eggs are customarily packed for wholesale distribution in boxes. These boxes hold layers of inexpensive molded pulp trays, each tray holding a plurality of dozen eggs, and upwards of three dozen eggs can be held in the pockets of the single wholesale tray. For retail distribution, it has been customary for such a box to be open and the stack trays successively emptied from their eggs, for placing in retail packages and distribution in that form of packaging, the packages generally holding one dozen eggs. The molded pulp wholesale egg trays are very inexpensive and in many cases are discarded as waste. By means of the present invention such wholesale molded pulp egg trays may not only be used, in the form of cut sections thereof for the primary element of a two piece retail package, but the egg filled trays may be taken from the wholesale box, cut into sections with the eggs still therein, and the filled sections automatically fed to a station where, by reason of special form of the second package member, the latter may be automatically applied to the tray section and bonded thereto, this being effected in rapid succession, and by dividing the wholesale pulp trays, holding eggs in their pockets, by means of such apparatus as subject of the Schwertfeger Patent No. 2,826,024.
The invention will be described with reference to the accompanying drawings, in which:
FIG. 1 is a perspective view of a closed retail egg package adapted to enclose one dozen eggs in two rows.
FIG. 2 is an end view.
FIG. 3 is a fragmentary diagrammatic view looking down toward the top of the egg tray section.
FIG. 4 is an enlarged fragmentary corner view of the structure shown in FIG. 1 showing the manner of tearing away the top wall from either of the two sealing lips to free the tuck-in holding lip of the top wall.
FIG. 5 is a fragmentary view showing the top wall moved upwardly after tearing the sealing lips.
FIG. 6 is an isometric view showing the top wall of the package swung open.
FIG. 7 is a perspective view of the molded pulp tray section. At the right hand end thereof, the position of webs extending longitudinally between the outermost posts is indicated by dotted and hatched lines, because certain cut sections of a molded pulp wholesale tray will have such outer post connecting webs only at one side thereof.
FIG. 8 is a top plan view of the blank cover member as cut and scored.
FIG. 9 is a fragmentary top plan view showing the scored margins of the longitudinal cut turned back and adhered as flanges to have mutual edge-to-edge latching abutment in the completely folded cover.
FIG. 10 is aview similar to the preceding figure with the flanged area of the cover folded to bring the flanges into abutment.
Referring to the drawings the invention is exemplified by a package for containing one dozen eggs. As shown in FIG. 7 the primary element of the package is a molded pulp tray which may be considered as a section cut from a wholesale pulp egg tray as shown in FIG. 2 of the said Schwertfeger patent, the ends of the pulp section shown in the drawings being cut from a wholesale pulp tray, for example, in which the ends are raised in accordance with this invention. The tray is generally indicated at 1. It is formed with egg receiving pockets as shown at 2 in two rows, each of six pockets, the pockets being separated by posts 3 connected by longitudinal webs 4, and the pockets are laterally bounded by half posts 5, because the cutting of the retail tray in the manner shown in FIG. 4 of the drawings in said Patent 2,826,024 shows such section of the outermost posts. The half posts at at least one side of the pulp tray are connected longitudinally by webs 6. In FIG. 6 such webs are at both sides of the pulp tray. In FIG. 7 the said outermost webs 6 are shown only by dotted lines and hatching at the opposite-side since they may be omitted.
As previously stated, the pulp end-walls of the tra are extended upwardly as indicated at 7 in the drawings. Inasmuch as normally the eggs extend upwardly somewhat above the posts 5, the end extensions rise above the posts. At their top edges each extension is thickened or otherwise formed to provide a narrow lip or abutment 7*, for a purpose subsequently described.
In addition to the use of longitudinal webs 4 and 6, the posts are connected, in the present embodiment, by transverse webs 8. While I prefer that the tray be constructed by the pocket, post and connecting web, arrangement, illustrated in the drawings, the pockets and separation arrangement may be widely varied within the spirit of the claims annexed to this specification.
The aforesaid pulp tray has specialcooperation with a very simple covering sheath, which, in the embodiment shown, is composed of a single sheet of cardboard with one fold line at 10 inwardly bounding a side wall 11, and a second fold line at 18 for a tuck-in lip 12*, the top wall 12 lying between the two folds, and a second side wall area 14 is provided.
Reference to FIG. 8 will show the blank for the cover member. Below the tuck-in lip 12 the blank is formed with a longitudinal cut at 20 at each end of which is a transverse cut at 21. At one side of the longitudinal cut 21 a line of scoring at 22 enables forward folding of the lower margin of lip 12 and its bonding by adhesive, to provide a latching flange shown in FIGS. 9 and 10 at 23. Likewise below cut 2%) and between transverse cuts 21 a score line at 24 enables rearward folding of the marginal area at said score line, and its bonding by adhesive to the rear of the cover to provide a latch receiving flange 25.
At each outer side of the transverse cuts a fold-web 12 is provided and the two fold Webs are bellows folded relatively to wall 14 in the manner shown at the left of FIG. 4 and in FIG. 10. Each fold web 12 is formed with a perforated tear line at 17.
In assembling the cover sheet to the pulp tray, adhesive applying rollers against which the tray is fed will apply adhesive to the side-exposed edges of the tray at the posts and also on longitudinal and outermost webs 6, FIG. 6, when they appear at one or both sides of the tray. Adhesive is applied to the fold-in margins at the opposite sides of the longitudinal cut 21 or to the cardboard area which receives them as latching flange members. The margins are folded into position as shown in FIG. 9 and adhered to provide the flanges 23 and 25.v Webs 12? re- 3 ceive adhesive and are folded in the manner shown in The. side walls-.1 1; and 14 are then adhered to the. sides .oithel egg ,tray. 7
Care will be taken to restrict the adhesive so as to lie below the latching flange 23 of the tuck-in lip 12*, but each web 12 will begluedonto the eggtray.
Whenifthe closed cover, is to. be opened, .the userv will 1 t'sidewall, a longitudinal'cut intermediate the-ends of'said pull the top wall free from the websrll by tearing, it
along, the. tear. line 17. The tuck-in lip maythen be pressed inwardly to carry flange 23' back of the overlying flangeZS, and the "cover pulled upwardly to theposition v drawn-from the tray the cover maybe restored fo'initial position and-latched as shown in' FIG. 4. The thickened area onfiange 7 at the top of each-tray'and extension preferably does not receive'adhesive. i
' It will be understood that variousmodifi'cations may be made the elements constituting the embodimentv of the-invention,illustrated inthe drawings, ingjfromithe spirit ofthe' invention siret'o secure by LettersPatent, is as'followsz' 14A cover; member blank adapted for folding into cover formfor an egg holding tray, comprisinga unitary flexible'mernb'er having a first longitudinal score. line for defining the juncture between a first side wall and a top wall, a second' longitudinaliscoreline defining the juncture between a second sidewall assembly and the top wall; two transverse cuts inwardly of the second side'wall as sembly and providing" a Web at each end of said second without depart- 1 1 20 Having. described" myrinvention, what'I; claim and deb transverse" cuts and extending thereto, opposed marginal areas of the second sidewall at said longitudinal out being folded back each in a direction reversely to the other, and
V a tear line extending across;each web area adjacent the top wall.
V 2. A cover member adapted for an egg-holding tray, consistingof" a-unitary flexible member folded longitudinally' to provide a 'top .wall, a first side Wall, and a second side. wall; assembly, said second side wall assembly comprising an u'pper'tuck-in lip hinged/to the top wall and having its freem-argin foldedas a -flange, a second side wall member-having its, upper margin folded as a flange and tabs connecting said second wall-member at its ends o; the stop wallifs'aid-tabs'being separately folded too-hringgthe members of-zsaid second'g sidewall' into mutu alyfac'e abutment andwith the'freeedgesofsaid flanges substantially in, abutment. 7
References' Gited'in the file of this 55mm. UNITED STATES. PATENTS,
1 1,910,409 Schwartzbergf. May 23, 1933. 1,990,145 Swift Feb. 5,. 1935 $082,564 Benoit June 1:, 1937 231251042 Bergst'ein'.. ,e July" 26, 1938 -2,35'5;665- Mabee Aug. 15, 1944 2,702,64'8 Fisher Feb. 22, 1955

Claims (1)

1. A COVER MEMBER BLANK ADAPTED FOR FOLDING INTO A COVER FORM FOR AN EGG-HOLDING TRAY, COMPRISING A UNITARY FLEXIBLE MEMBER HAVING A FIRST LONGITUDINAL SCORE LINE FOR DEFINING THE JUNCTURE BETWEEN A FIRST SIDE WALL AND A TOP WALL, A SECOND LONGITUDINAL SCORE LINE DEFINING THE JUNCTURE BETWEEN A SECOND SIDE WALL ASSEMBLY AND THE TOP WALL, TWO TRANSVERSE CUTS INWARDLY OF THE SECOND SIDE WALL ASSEMBLY AND PROVIDING A WEB AT EACH END OF SAID SECOND SIDE WALL, A LONGITUDINAL CUT INTERMEDIATE THE ENDS OF SAID TRANSVERSE CUTS AND EXTENDING THERETO, OPPOSED MARGINAL
US179955A 1962-03-15 1962-03-15 Egg tray and cover therefor Expired - Lifetime US3162352A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3352477A (en) * 1965-07-21 1967-11-14 Eisenberg Alfred Egg carton
US3372856A (en) * 1967-05-23 1968-03-12 Burd & Fletcher Company Lid for egg carton
US3375966A (en) * 1967-02-10 1968-04-02 Keyes Fibre Co Full depth carton for large eggs
US3493164A (en) * 1968-02-09 1970-02-03 Illinois Tool Works Package for fragile articles
WO1980002276A1 (en) * 1979-04-23 1980-10-30 Iv Vertriebs Gmbh Pressed sheet package for eggs,fruit or similar products
US4314642A (en) * 1980-08-13 1982-02-09 Somerville Belkin Industries Limited Cardboard container with reclosable top closure
US4462537A (en) * 1980-10-21 1984-07-31 Hendrikus Grootherder Egg container
US5890650A (en) * 1996-11-22 1999-04-06 Xerox Corporation Packaging
WO2021096356A1 (en) * 2019-11-11 2021-05-20 Huhtamaki Molded Fiber Technology B.V. Packaging unit with ribs and method for packing products

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1876120A (en) * 1929-05-08 1932-09-06 Frank D Wilson Carton
US1910409A (en) * 1930-07-03 1933-05-23 Schwartzberg Louis Combined cell structure and inclosing element
US1990145A (en) * 1933-02-08 1935-02-05 George W Swift Jr Inc Egg carton
US2082564A (en) * 1935-08-10 1937-06-01 Benoit Leon Filler package
US2125042A (en) * 1934-03-08 1938-07-26 Edna May Bergstein Egg container
US2355665A (en) * 1942-08-05 1944-08-15 Nat Folding Box Co Hinged cover container
US2702648A (en) * 1952-05-06 1955-02-22 Kraft Foods Co Glass storing means

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1876120A (en) * 1929-05-08 1932-09-06 Frank D Wilson Carton
US1910409A (en) * 1930-07-03 1933-05-23 Schwartzberg Louis Combined cell structure and inclosing element
US1990145A (en) * 1933-02-08 1935-02-05 George W Swift Jr Inc Egg carton
US2125042A (en) * 1934-03-08 1938-07-26 Edna May Bergstein Egg container
US2082564A (en) * 1935-08-10 1937-06-01 Benoit Leon Filler package
US2355665A (en) * 1942-08-05 1944-08-15 Nat Folding Box Co Hinged cover container
US2702648A (en) * 1952-05-06 1955-02-22 Kraft Foods Co Glass storing means

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3352477A (en) * 1965-07-21 1967-11-14 Eisenberg Alfred Egg carton
US3375966A (en) * 1967-02-10 1968-04-02 Keyes Fibre Co Full depth carton for large eggs
US3372856A (en) * 1967-05-23 1968-03-12 Burd & Fletcher Company Lid for egg carton
US3493164A (en) * 1968-02-09 1970-02-03 Illinois Tool Works Package for fragile articles
WO1980002276A1 (en) * 1979-04-23 1980-10-30 Iv Vertriebs Gmbh Pressed sheet package for eggs,fruit or similar products
US4314642A (en) * 1980-08-13 1982-02-09 Somerville Belkin Industries Limited Cardboard container with reclosable top closure
US4462537A (en) * 1980-10-21 1984-07-31 Hendrikus Grootherder Egg container
US5890650A (en) * 1996-11-22 1999-04-06 Xerox Corporation Packaging
WO2021096356A1 (en) * 2019-11-11 2021-05-20 Huhtamaki Molded Fiber Technology B.V. Packaging unit with ribs and method for packing products
NL2024210B1 (en) * 2019-11-11 2021-07-28 Huhtamaki Molded Fiber Tech Bv Packaging unit with ribs and method for packing products

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