US2902392A - Work pieces for high temperature operation and method of making them - Google Patents
Work pieces for high temperature operation and method of making them Download PDFInfo
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- US2902392A US2902392A US528011A US52801155A US2902392A US 2902392 A US2902392 A US 2902392A US 528011 A US528011 A US 528011A US 52801155 A US52801155 A US 52801155A US 2902392 A US2902392 A US 2902392A
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- heating
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- 238000004519 manufacturing process Methods 0.000 title description 4
- 238000010438 heat treatment Methods 0.000 claims description 24
- 238000000576 coating method Methods 0.000 claims description 19
- 239000011248 coating agent Substances 0.000 claims description 16
- YXTPWUNVHCYOSP-UHFFFAOYSA-N bis($l^{2}-silanylidene)molybdenum Chemical compound [Si]=[Mo]=[Si] YXTPWUNVHCYOSP-UHFFFAOYSA-N 0.000 claims description 13
- 230000001590 oxidative effect Effects 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 229910000676 Si alloy Inorganic materials 0.000 claims description 5
- 230000003647 oxidation Effects 0.000 claims description 5
- 238000007254 oxidation reaction Methods 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 230000001066 destructive effect Effects 0.000 claims description 3
- 229910021343 molybdenum disilicide Inorganic materials 0.000 claims description 3
- XNRNVYYTHRPBDD-UHFFFAOYSA-N [Si][Ag] Chemical compound [Si][Ag] XNRNVYYTHRPBDD-UHFFFAOYSA-N 0.000 claims description 2
- 235000012239 silicon dioxide Nutrition 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- DFJQEGUNXWZVAH-UHFFFAOYSA-N bis($l^{2}-silanylidene)titanium Chemical compound [Si]=[Ti]=[Si] DFJQEGUNXWZVAH-UHFFFAOYSA-N 0.000 claims 1
- 229910021352 titanium disilicide Inorganic materials 0.000 claims 1
- 229910021344 molybdenum silicide Inorganic materials 0.000 description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 229910016006 MoSi Inorganic materials 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 239000011253 protective coating Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910021341 titanium silicide Inorganic materials 0.000 description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical group [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- GALOTNBSUVEISR-UHFFFAOYSA-N molybdenum;silicon Chemical compound [Mo]#[Si] GALOTNBSUVEISR-UHFFFAOYSA-N 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000013528 metallic particle Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000012254 powdered material Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 229910021332 silicide Inorganic materials 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/10—Oxidising
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5025—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with ceramic materials
- C04B41/5035—Silica
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/06—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/148—Silicon, e.g. silicon carbide, magnesium silicide, heating transistors or diodes
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00482—Coating or impregnation materials
- C04B2111/00525—Coating or impregnation materials for metallic surfaces
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/018—Heaters using heating elements comprising mosi2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12014—All metal or with adjacent metals having metal particles
- Y10T428/12028—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
- Y10T428/12063—Nonparticulate metal component
- Y10T428/12069—Plural nonparticulate metal components
- Y10T428/12076—Next to each other
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12535—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
- Y10T428/12583—Component contains compound of adjacent metal
- Y10T428/1259—Oxide
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12535—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
- Y10T428/12611—Oxide-containing component
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12674—Ge- or Si-base component
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12806—Refractory [Group IVB, VB, or VIB] metal-base component
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12861—Group VIII or IB metal-base component
- Y10T428/12889—Au-base component
Definitions
- Silicon combinations of the transition metals of the 4th to 6th groups of the periodic system of elements, above all molybdenum silicide have been variously proposed for work pieces exposed to high and highest temperatures in oxidizing atmospheres.
- Such disilicide may thus be used in combination with silicon or hard materials or oxides as a sinter material or as a protective layer or coating upon molybdenum parts.
- the baffling oxidation resistance up to about 1700 C. is believed traceable to the formation of a SiO -containing glasslike covering coating incident to annealing in air.
- This protective effect is, for example, said to make it possible to subject work pieces made of powdered materials, after a presintering in a reducing atmosphere, to high sintering in an oxidizing atmosphere, such high sintering being, for example, applied to rodlike parts by direct resistance heating thereof.
- a tinderproof coating occurs only when the oxidation of the molybdenum silicide takes place at a temperature above about 700 C. The time until such coating forms depends upon the temperature. At about 750 C., the coating is formed after to 50 hours; at about 1000" C. already after about 5 to 10 hours; at 1400 C. after a few minutes. At between 300 C. and 700 C., especially between 500 C. and 650 C. the molybdenum silicide is surprisingly quickly destroyed due to the effect of oxygen. Sinter bodies have thus been destroyed within a few hours at 550" C. in an oxygen stream to complete disintegration to a grayish-green powder.
- the disintegration apparently proceeds from the particle borders by splitting off of Mosi -metallic particles which are enveloped by oxides.
- the disintegration is not affected by higher silicon content despite the fact that such condition improves the tinderproof quality of the molybdenum silicide at high and highest temperatures.
- This unexpected disintegration of the molybdenum silicide within the named temperature range occurs in similar manner in the case of bodies highly sintered in a hydrogen atmosphere or in an inert gas atmosphere.
- work pieces subjected to variable operating temperatures, for example, heating rods suffer quick deterioration of the portions thereof which are disposed within the temperature ranges or zones lying between 300 C. to 700 C.
- the object of theinvention is accordingly to produce work pieces for high temperature operation, made of molybdenum silicon alloys or containing molybdenum silicide as'a tinderproof-component at the surface thereof which comes in contact with the oxidizing atmosphere, which work pieces are at certain areas thereof subjected to operating temperatures on the order of about 300 C. to about 700 C.
- the'MoSi -surfaces must at such temperatures not come in contact with gaseous oxygen orwith an atmosphere containing gaseous oxygen.
- the MoSi -surfaces may be protected within the critical temperature range by coating them with a gastight protective coating consisting at least in part of oxides.
- a gastight protective coating consisting at least in part of oxides.
- a very simple and effective protection resides in the formation, upon MoSi work pieces, of a glasslike SiO -containing coating.
- Such coating maybe formed by annealing in knownmanner the parts of the Work pieces which will be subjected to temperatures between about 300 and about 700 C., in an oxygen-containing atmosphere, at temperatures lying above about 1300 C., preferably above about 1350" C.
- the accompanying drawing illustrates an example of a protective metallic coating on the MoSi surface of a work piece at the area thereof which lies within the critical temperature zone.
- the heating rod for electrical resistance furnaces of which is shown only a portion of the heater part and one terminal.
- the heating rod comprises the heater portion 1 and the terminal portion 3.
- the heater portion 1 contains at least on the surface thereof molybdenum disilicide and is provided with a glasslike protective coating 2, such coating being automatically formed upon the heater portion in an oxidizing atmosphere at the high operating temperature of between 1600 C. to about 1700 C. and protecting the heater portion 1 against further oxidizing attacks.
- the heating rod is provided with an electrolytically applied chromium coating 5 upon which is sintered the terminal body 3 made of titanium silicide.
- the part 4 of the heating rod which contains molybdenum disilicide and which is exposed to operating temperatures on the order of about 300 C.
- the curve 6 illustrates the temperatures occurring along the surface of the heating rod during the operation thereof in a resistance furnace.
- Another way of forming such high temperatureproof silicide work pieces with zones or areas which remain even at lower temperatures unaffected by oxygen resides in combining the high temperature silicide part with a metallic part that is oxidationproof at lower temperature and is welded thereto.
- a molybdenum silicide heating conductor for working temperatures up to about 1700 C. having welded thereto at the opposite ends, which will be exposed to temperatures from about 500 C. to about 700 C., metallic parts made of silver and about 5% silicon.
- 3 ferrite chromium steel may form the continuation to the cold copper terminal portion.
- a structure according to claim 1, whereinsaidterminal portion consists of a body made of-t-itanium disilicide which is Welded to said heating-portion.
- terminal portion is a body made of silver silicon alloy containing about 5% silicon and welded to said heating portion.
- said oxidation-proof material is :'a coating of chromium carried by said terminal portion and having a body of titanium silicide sinte'red thereto.
- Leadbeater et-al. Metal Treatment and Drop Forging, August 1954.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Inorganic Chemistry (AREA)
- Structural Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Ceramic Products (AREA)
- Resistance Heating (AREA)
Description
Sept. 1, 1959 E. FITZER WORK PIECES FOR HIGH TEMPERATURE OPERATION AND METHOD OF MAKING THEM Filed Aug. 12, 1955 1N VENTOR [We firzm ATTORNEY United States Patent WORK PIECES FOR HIGH OPER- ATION AND METHOD OF MAKING THEM This inventionis concerned with work pieces for high temperature operation, for example, heating rods for elec trical resistance furnaces, made of molybdenum-silicon alloys or comprising as a tinderproof component molybdenum silicide at least on the surface thereof which comes in contact with the oxidizing atmosphere, the parts of said work pieces which are exposed to lower working temperatures lying between about 300 C. and about 700 C., for'e'xampl'e, the terminal ends of heating rods, containing no molybdenum silicide coming in contact with oxygen gas, and with a method-of making such work pieces. 1
Silicon combinations of the transition metals of the 4th to 6th groups of the periodic system of elements, above all molybdenum silicide have been variously proposed for work pieces exposed to high and highest temperatures in oxidizing atmospheres. Such disilicide may thus be used in combination with silicon or hard materials or oxides as a sinter material or as a protective layer or coating upon molybdenum parts.
The baffling oxidation resistance up to about 1700 C. is believed traceable to the formation of a SiO -containing glasslike covering coating incident to annealing in air. This protective effect is, for example, said to make it possible to subject work pieces made of powdered materials, after a presintering in a reducing atmosphere, to high sintering in an oxidizing atmosphere, such high sintering being, for example, applied to rodlike parts by direct resistance heating thereof.
It has now been discovered that the formation of a tinderproof coating occurs only when the oxidation of the molybdenum silicide takes place at a temperature above about 700 C. The time until such coating forms depends upon the temperature. At about 750 C., the coating is formed after to 50 hours; at about 1000" C. already after about 5 to 10 hours; at 1400 C. after a few minutes. At between 300 C. and 700 C., especially between 500 C. and 650 C. the molybdenum silicide is surprisingly quickly destroyed due to the effect of oxygen. Sinter bodies have thus been destroyed within a few hours at 550" C. in an oxygen stream to complete disintegration to a grayish-green powder. The disintegration apparently proceeds from the particle borders by splitting off of Mosi -metallic particles which are enveloped by oxides. The disintegration is not affected by higher silicon content despite the fact that such condition improves the tinderproof quality of the molybdenum silicide at high and highest temperatures. This unexpected disintegration of the molybdenum silicide within the named temperature range occurs in similar manner in the case of bodies highly sintered in a hydrogen atmosphere or in an inert gas atmosphere. The consequence is that work pieces subjected to variable operating temperatures, for example, heating rods, suffer quick deterioration of the portions thereof which are disposed within the temperature ranges or zones lying between 300 C. to 700 C. It has for example been observed that a glasslike perfect appearing coating was formed after a short time, within 2,902,392 Patented Sept. 1, 1959 the high temperature zone, that is, at between 1400 C. and 1700 C., while the temperature zone between 300 C; and 700 C. suffered an increased attack after about 20 to 50 hours, with the result that the heating rods ruptured at the corresponding areas due to reduced crosssection' andoverheating at such areas.
The object of theinvention is accordingly to produce work pieces for high temperature operation, made of molybdenum silicon alloys or containing molybdenum silicide as'a tinderproof-component at the surface thereof which comes in contact with the oxidizing atmosphere, which work pieces are at certain areas thereof subjected to operating temperatures on the order of about 300 C. to about 700 C. In accordance with the invention, the'MoSi -surfaces must at such temperatures not come in contact with gaseous oxygen orwith an atmosphere containing gaseous oxygen.
In accordance with the invention, the MoSi -surfaces may be protected within the critical temperature range by coating them with a gastight protective coating consisting at least in part of oxides. A very simple and effective protection resides in the formation, upon MoSi work pieces, of a glasslike SiO -containing coating. Such coating maybe formed by annealing in knownmanner the parts of the Work pieces which will be subjected to temperatures between about 300 and about 700 C., in an oxygen-containing atmosphere, at temperatures lying above about 1300 C., preferably above about 1350" C.
The covering of the MoSi surfaces with metallic protective coatings produced thereon in known manner and by known means has likewise been found effective. Good results were for example obtained with electrolytically applied chromium coatings and with titanium silicide coatings sintered upon work pieces.
The accompanying drawing illustrates an example of a protective metallic coating on the MoSi surface of a work piece at the area thereof which lies within the critical temperature zone.
In the illustrated example, there is assumed a heating rod for electrical resistance furnaces of which is shown only a portion of the heater part and one terminal. The heating rod comprises the heater portion 1 and the terminal portion 3. The heater portion 1 contains at least on the surface thereof molybdenum disilicide and is provided with a glasslike protective coating 2, such coating being automatically formed upon the heater portion in an oxidizing atmosphere at the high operating temperature of between 1600 C. to about 1700 C. and protecting the heater portion 1 against further oxidizing attacks. At its terminal end, the heating rod is provided with an electrolytically applied chromium coating 5 upon which is sintered the terminal body 3 made of titanium silicide. The part 4 of the heating rod which contains molybdenum disilicide and which is exposed to operating temperatures on the order of about 300 C. to about 700 C. is thus protected against the ingress of air and oxidizing deterioration of the molybdenum silicide is along this critical area prevented. The curve 6 illustrates the temperatures occurring along the surface of the heating rod during the operation thereof in a resistance furnace.
Another way of forming such high temperatureproof silicide work pieces with zones or areas which remain even at lower temperatures unaffected by oxygen resides in combining the high temperature silicide part with a metallic part that is oxidationproof at lower temperature and is welded thereto. For example, there may be provided a molybdenum silicide heating conductor for working temperatures up to about 1700 C. having welded thereto at the opposite ends, which will be exposed to temperatures from about 500 C. to about 700 C., metallic parts made of silver and about 5% silicon. A
3 ferrite chromium steel may form the continuation to the cold copper terminal portion.
Changes may be made within the scope and spirit of the appended claims.
'l'claim:
1. For use in an-electn'c resistance furnacepa heating rod having a heating portionmadeof molybdenum =disilicide-Which is subjected in an oxidizing atmosphere to relatively high operatingtemperatureslyingbetween about 1000 C. and '1700 C., --a coating --consisting--substantially of silicon dioxide forming upon said heating portion incident to operative' heating thereof, such coating protecting said heating portion against destructivebxidation, andhaving a terminal (portion Which -issubjected to lower operating temperatures lyingbetween about 300 C. and about 700 C., said terminal 130111011 extending from said heating portion contiguous therewith and containing at least upon the surface thereof oxidation-proof material selected from the class of' materials consisting of chromium, titanium disilieideand -silver=silicon alloy to protect'said terminal portion against destructive oxidation in the presence of said-lower-temperatures.
-2. A structure according-to claim -1, wherein said oxidation-proof material is acoati-ng of titanium'disilici'de carried by saidterminalportion.
3. A structure according to claim 1, whereinsaidterminal portion consists of a body made of-t-itanium disilicide which is Welded to said heating-portion.
4. A structure according to claim 1, "wherein said terminal portion is a body made of silver silicon alloy containing about 5% silicon and welded to said heating portion.
5. A structure according to claim 1, wherein said oxidation-proof material is :'a coating of chromium carried by said terminal portion and having a body of titanium silicide sinte'red thereto.
References Cited in the file of this patent OTHER REFERENCES Harwood: Product Engineering, 1953, Annual Hand- Schwarzkopf et a1.: Refractory I-lard Metals, The
-MacMilla'n Co., 1953.
--Leadbeater et al.: Metal Treatment and Drop Forging, July 1954. I
Leadbeater et-al.: Metal Treatment and Drop Forging, August 1954.
Claims (1)
1. FOR USE IN AN ELECTRIC RESISTANCE FURNACE, A HEATING ROD HAVING A HEATING PORTION MADE OF MOLYBDENUM DISILICIDE WHICH IS SUBJECTED IN AN OXIDIZING ATMOSPHERE TO RELATIVELY HIGH OPERATING TEMPERATURES LYING BETWEEN ABOUT 1000* C. AND 1700* C., A COATING CONSISTING SUBSTANTIALLY OF SILICON DIOXIDE FORMING UPON SAID HEATING PORTION INCIDENT TO OPERATIVE HEATING THEREOF, SUCH COATING PROTECTING SAID HEATING PORTION AGAINST DESTRUCTIVE OXIDATION, AND HAVING A TERMINAL PORTION WHICH IS SUBJECTED TO LOWER OPERATING TEMPERATURES LYING BETWEEN ABOUT 300* C. AND ABOUT 700* C., SAID TERMINAL PORTION EXTENDING FROM SAID HEATING PORTION CONTIGUOUS THEREWITH AND CONTAINING AT LEAST UPON THE SURFACE THEREOF OXIDATION-PROOF MATERIAL SELECTED FROM THE CLASS OF MATERIALS CONSISTING OF CHRONIUM, TITANIUM DISILICIDE AND SILVER-SILICON ALLOY TO PROTECT SAID TERMINAL PORTION AGAINST DESTRUCTIVE OXIDATION IN THE PRESENCE OF SAID LOWER TEMPERATURES.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT2902392X | 1954-09-18 |
Publications (1)
Publication Number | Publication Date |
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US2902392A true US2902392A (en) | 1959-09-01 |
Family
ID=3690522
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US528011A Expired - Lifetime US2902392A (en) | 1954-09-18 | 1955-08-12 | Work pieces for high temperature operation and method of making them |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US3269856A (en) * | 1962-06-07 | 1966-08-30 | Lockheed Aircraft Corp | Coating for refractory metal |
US3298936A (en) * | 1961-04-17 | 1967-01-17 | North American Aviation Inc | Method of providing high temperature protective coatings |
US3383235A (en) * | 1965-03-29 | 1968-05-14 | Little Inc A | Silicide-coated composites and method of making them |
US3523832A (en) * | 1965-06-11 | 1970-08-11 | Siemens Ag | Thermogenerator with germanium-silicon semiconductors |
US4668262A (en) * | 1985-12-30 | 1987-05-26 | Owens-Corning Fiberglas Corporation | Protective coating for refractory metal substrates |
US4889776A (en) * | 1987-08-17 | 1989-12-26 | Barson Corporation | Refractory metal composite coated article |
US4942732A (en) * | 1987-08-17 | 1990-07-24 | Barson Corporation | Refractory metal composite coated article |
EP0886458A2 (en) * | 1997-05-23 | 1998-12-23 | Kabushiki Kaisha Riken | Molybdenum disilicide heating element and its production method |
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Publication number | Priority date | Publication date | Assignee | Title |
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US1853370A (en) * | 1927-12-27 | 1932-04-12 | Technimet Company | Formation of silicon alloy coatings |
US2555372A (en) * | 1944-10-02 | 1951-06-05 | Westinghouse Electric Corp | Method of coating refractory readily oxidizable metals |
US2612442A (en) * | 1949-05-19 | 1952-09-30 | Sintercast Corp America | Coated composite refractory body |
US2650903A (en) * | 1947-07-05 | 1953-09-01 | Westinghouse Electric Corp | Protection of molybdenum against oxidation |
US2652623A (en) * | 1945-03-10 | 1953-09-22 | Westinghouse Electric Corp | Manufacture of refractory metal tubes |
US2683305A (en) * | 1949-07-15 | 1954-07-13 | Sintercast Corp | Molybdenum coated article and method of making |
US2739107A (en) * | 1952-07-26 | 1956-03-20 | Westinghouse Electric Corp | Applying protective metal coatings on refractory metals |
US2772227A (en) * | 1953-06-29 | 1956-11-27 | Westinghouse Electric Corp | Protection of molybdenum and tungsten at high temperatures |
-
1955
- 1955-08-12 US US528011A patent/US2902392A/en not_active Expired - Lifetime
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1853370A (en) * | 1927-12-27 | 1932-04-12 | Technimet Company | Formation of silicon alloy coatings |
US2555372A (en) * | 1944-10-02 | 1951-06-05 | Westinghouse Electric Corp | Method of coating refractory readily oxidizable metals |
US2652623A (en) * | 1945-03-10 | 1953-09-22 | Westinghouse Electric Corp | Manufacture of refractory metal tubes |
US2650903A (en) * | 1947-07-05 | 1953-09-01 | Westinghouse Electric Corp | Protection of molybdenum against oxidation |
US2612442A (en) * | 1949-05-19 | 1952-09-30 | Sintercast Corp America | Coated composite refractory body |
US2683305A (en) * | 1949-07-15 | 1954-07-13 | Sintercast Corp | Molybdenum coated article and method of making |
US2739107A (en) * | 1952-07-26 | 1956-03-20 | Westinghouse Electric Corp | Applying protective metal coatings on refractory metals |
US2772227A (en) * | 1953-06-29 | 1956-11-27 | Westinghouse Electric Corp | Protection of molybdenum and tungsten at high temperatures |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3298936A (en) * | 1961-04-17 | 1967-01-17 | North American Aviation Inc | Method of providing high temperature protective coatings |
US3269856A (en) * | 1962-06-07 | 1966-08-30 | Lockheed Aircraft Corp | Coating for refractory metal |
US3383235A (en) * | 1965-03-29 | 1968-05-14 | Little Inc A | Silicide-coated composites and method of making them |
US3523832A (en) * | 1965-06-11 | 1970-08-11 | Siemens Ag | Thermogenerator with germanium-silicon semiconductors |
US4668262A (en) * | 1985-12-30 | 1987-05-26 | Owens-Corning Fiberglas Corporation | Protective coating for refractory metal substrates |
US4889776A (en) * | 1987-08-17 | 1989-12-26 | Barson Corporation | Refractory metal composite coated article |
US4942732A (en) * | 1987-08-17 | 1990-07-24 | Barson Corporation | Refractory metal composite coated article |
EP0886458A2 (en) * | 1997-05-23 | 1998-12-23 | Kabushiki Kaisha Riken | Molybdenum disilicide heating element and its production method |
EP0886458A3 (en) * | 1997-05-23 | 1999-10-20 | Kabushiki Kaisha Riken | Molybdenum disilicide heating element and its production method |
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