[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

US2854938A - Bobbin manufacture and control - Google Patents

Bobbin manufacture and control Download PDF

Info

Publication number
US2854938A
US2854938A US540457A US54045755A US2854938A US 2854938 A US2854938 A US 2854938A US 540457 A US540457 A US 540457A US 54045755 A US54045755 A US 54045755A US 2854938 A US2854938 A US 2854938A
Authority
US
United States
Prior art keywords
bobbin
thread
sewing machine
bobbin thread
section
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US540457A
Inventor
Ragnar W Winberg
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
O&W Sewing Machine Attachments Inc
Original Assignee
O&W Sewing Machine Attachments Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by O&W Sewing Machine Attachments Inc filed Critical O&W Sewing Machine Attachments Inc
Priority to US540457A priority Critical patent/US2854938A/en
Application granted granted Critical
Publication of US2854938A publication Critical patent/US2854938A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B59/00Applications of bobbin-winding or -changing devices; Indicating or control devices associated therewith
    • D05B59/02Devices for determining or indicating the length of thread still on the bobbin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/08Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle
    • B65H63/086Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle responsive to completion of unwinding of a package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

Definitions

  • lt is broadly an object of the present invention to provide improved method and apparatus suitable for the aforesaid purposes.
  • a special bobbin holder is illustrated in which a contact member is released after the major portion of the bobbin thread has unwound, the release of the Contact member completing an electrical circuit which in turn provides a visual warning.
  • this type of control is limited in its application to certain type of sewing machines, structural complexity and CTL reliance upon the bobbin thread itself to hold the contact member in a retracted position, renders the system somewhat critical for use in commercial production wherein it is required that the signal device be reliable and readily adapted to conventional sewing machines.
  • the conductivity 'state or condition of the bobbin thread may be changed from its normal state along a section adjacent the innermost end of a wound bobbin; and that upon feed of this section of changed conductivity to or through the sewing mechanisms, the change in conductivity may be sensed and employed to initiate a warning or other control function.
  • a bobbin of the comparatively non-conductive thread is wound, either on the conventional bobbin spool or in coreless form, with a section or length of the bobbin thread adjacent its innermost end treated to provide surfaces of low electrical resistivity and high electrical conductivity.
  • the wound bobbin delivers thread which is of the usual low conductivity until such time as the section or length of high conductivity is pulled from the bobbin and advanced to and through the stitching mechanism.
  • This high conductivity section is employed to physically complete an electrical circuit.
  • the bounding walls of the needle hole which are in continuous contact with the bobbin thread during the entire stitching operation is employed as one contacting or sensing element which, in association with contiguous but electrically insulated contacting portions of the machine, serve to complete the electrical circuit when the conductive thread section bridges the contacting element and said contiguous portions of the machine.
  • Fig. l is a schematic showing of an illustrative visual warning system demonstrating features of the present invention.
  • Fig. 3 is a sectional view taken substantially along the line 3-3 of Fig. 2 and looking in the direction of the arrows; i
  • Fig. 5 is a perspective view of a further wound bobbin prepared in accordance with the present invention.
  • Fig. 8 is a plan view on an enlarged scale, with parts removed, showing the details of the throat plate of a sewing machine modified in accordance with the present invention
  • Fig. 9 is asectionalview taken substantially along the line 9-9 of Fig. 8 and looking in the direction of the arrows;
  • Fig. ll is an exploded perspective view showing the assembly of the raceway, the bobbin holder and the bobbin support in its dismantled condition;
  • Fig. l2 is a schematic showing of a modified control circuit in accordance with the present invention
  • AFig. 13 is a schematic showing of a still Vfurther modified control circuit in accordance with the present invention.
  • the unit is generally designated by the reference numeral 10 and includes a signaling or indicating means, illustrated specifically as a lamp 12, and an energization circuit for the lamp 12 including a voltage source 14, a relay 16 and certain component parts of the sewing machine.
  • the lamp 12 is connected to the voltage source 14 via leads 22, 24 over the normally open contacts 26, 28 of the relay 16 which has its energization coil 30 connected via leads 32, 34 to the voltage source 14.
  • the lead 32 is connected to a first electrically-conductive contacting element 36, while the lead 34 is connected to a second electrically-conductive contacting element 38.
  • the elements 36, 38 are insulated from each other, as indicated by the reference numeral 40, and together make up the throat plate 42 of the sewing machine, the details of which are shown in Figs. 8 to 1l inclusive.
  • the throat plate 42 is provided with a needle hole or opening 44, said hole being formed in the contacting or sensing element 38 at a location appropriate for cooperation with the several components of the sewing mechanisms.
  • This mechanical holding circuit includes a pivotal mount 52 for the contact 28, a spring 54 which maintains the contact 28 in its open position away from the contact 26, a latch piece 56 integral with the contact 28 and in bearing engagement with an L-shaped abutment or bracket.
  • the bracket is arranged to hold the latch piece in the dotted line position illustrated in Fig. l with the contact 28 against the contact 26.
  • the bearing contact between the latch piece 56 and the abutment 58 is readily overcome by manipulating the latch piece to restore the contact 28 to the open position.
  • the supply of bobbin thread may take any of the forms employed generaly in the trade, such as the wound bobbin thread on the re-usable metallic spool of Figs. 2 and 3, the preformed coreless and shelless wound bobbin illustrated in Fig. 4, or the wound bobbin on the expendable shell illustrated in Fig. 5.
  • the several types of wound bobbins one or more turns of the bobbin thread 48 making up section 48a are rendered highly electrically-conductive as compared to the remainder of the bobbin thread which is of low conductivity.
  • the requisite conductivity for the section l48a may be obtained by applying metal particles in a suitable binder to a length of the bobbin thread.
  • Suitable electrical conductors include india ink or metal-lacquer suspensions.
  • a commercially available coating material which has been found to be particularly suitable is a silver suspension manufactured by Dupont and described in Ceramic Products Bulletin CP2-554. These silver powder suspensions may be applied by spraying, dipping, brushing or stenciling and produce surfaces of low electrical resistance and high conductivity when applied to the compartively non-conductive bobbin thread. Such silver coatings firmly bond themselves to the thread as its base and have comparatively little color. Actual experience indicates that the requisite conductivity may be imparted to the bobbin thread without effecting its properties for the stitching operation, particularly with respect to strength and flexibility, and without introducing a noticeable color change in the stitched line.
  • Bobbins of the several types shownin Figs. 2 to 5 inclusive may be prepared by the use of conventional bobbin winding equipment with appropriate modification of such known equipment and/ or its operation.
  • the winding operation may be such that a number of turns of the bobbin thread are wound on a temporary or permanent core, the requisite electrically-conductive length formed at the appropriate spaced location from the innermost end of the winding, and the winding completed with the equipment.
  • a section of the bobbin thread may be rendered conductive before the winding is started, and the operation carried forth with the conventional equipment in the usual fashion.
  • a control or warning system according to the present invention is illustrated as incorporated in a known type of Singer sewing machine, for example, the type referred to in the trade as the 241W.
  • This is typical of lock-stitch machines most commonly found in the garment industry and allied lields.
  • the invention finds application with numerous other types of machines which employ a thread fed from a bobbin, such as shoe manufacturing machines, and the like.
  • the entire signaling, indicating or warning unit may be incorporated into a small housing 96 which is mounted on the frame 62 of the sewing machine at a location in a eld of view of the operator.
  • the housing 96 may contain all of the essential components of the system including the warning, light 12, the voltage supply in the form of one or more batteries, and an appropriate reset button 98 which is associated with the mechanical holding arrangement illustrated in Fig. l.
  • the housing-enclosed unit is connected to the modified throat plate with but a single wire, corresponding to the lead 34 diagrammatically shown in the control circuit of Fig. l.
  • the operator will employ wounud bobbins prepared in accordance with the present invention on a machine having the modified throat plate and the indicating unit.
  • the conductive section 48a will be fed into the stitched assembly in the conventional mode of operation of the sewing machine.
  • the length of changed conductivity will be effective to bridge the parts 36, 38 of the throat plate 42 which will complete the energization circuit for the coil 30 and thereby close relay f6. Closing of the relay 16 will cause the bulb l2 to light up, indicating to the operator the approach of exhaustion of the bobbin supply.
  • a section or length of approximately one-half inch of electrically-conductive bobbin thread is effective to initiate the desired control or warning function.
  • the relay armature or contact 28 When once energized, the relay armature or contact 28 will assume the dotted line position of Fig. l and be held therein by the mechanical holding mechanisms including the latch piece 56 and the abutment 58. With the light Still on and serving as a constant reminder that the bobbin needs to be replenished, the operator can continue working for a short period and until a convenient stopping. point is reached.
  • the reset button 98 is manipulated which will allow the spring 54 to restore the contact 28 to its normal position illustrated by the full lines in Fig. l, turning off the light. The operator then replaces the bobbin supply and resumes the stitching operation.
  • the conductive coating formed on the comparatively short length of bobbin thread does not in any way interfcre with the normal operation of the sewing machine, and particularly does not exert a hold back effect or place a load on the bobbin thread which might cause breakage and/or improper operation of the sewing mechanisms.
  • the modification of the sewing machine is at a minimum, requiring only the replacement of the throat plate, which of course may be accomplished either at the manufacturing level or in the field. In this connection, it is not uncommon for throat plates and feed dogs of sewing machines to be replaced, for example, when a special formation for the feed dog is required.
  • the enclosed warning unit 96 may be mounted on the sewing machine without interfering with the operation of the machine and as previously pointed out requires but e a single electrical connection to the throat plate. Thus, installation is but a simple task and requires no substantial modification of the sewing machine.
  • a secondary energization circuit for the relay coil 120 is provided via the line 122, the normally closed reset switch 126 and the contacts 114, 118. This holding circuit is effective until the operator depresses the button 128 to interrupt the secondary energization circuit for the coil 120, thus restoring the relay 110 to the no1- mally open position with the contacts 116, 118 away from the contacts 112, 114.
  • apparatus 134 for detecting a change in capacitance between a throat plate 130 and one capacitance element and a further plate 132 as another capacitance element.
  • the sensing circuitry 134 is known in the art and may be employed to continuously measure the capacitance between the plates 130, 132, which of course will vary as a function of the dielectric between said plates.
  • Introduction of an appropriately treated length 136 of the bobbin thread 138 into the field between the plates 130, 132 will cause a change in the capacitance, which in turn is detected by the circuit 134 and utilized to provide the required warning or signal.
  • a bobbin thread is adapted to travel along a predetermined path and-including a bobbin holder adapted to receive a wound bobbin of thread having a region of changed conductivity state in advance of its innermost end, means along said path for detecting the conductivity state of said thread during running of said sewing machine, and means responsive to the detecting means for providing a signal in response to detection of said region.
  • a bobbin thread is adapted to travel along a predetermined path and including a bobbin holder adapted to receive a wound bobbin of thread having an electrically conductive region in advance of its innermost end, ⁇ means along said'path for detecting the electrical conductivity of said thread during running of said sewing machine, and means responsive to the detecting means for providing a signal in response to detection of said region.
  • a sewing machine including a throat plate having a needle hole, a needle operative through said hole, a bobbin race, a hook operative in said race, a bobbin holder adapted to receive a wound bobbin of thread having an electrically conductive section at a location adjacent the innermost end thereof, said hook being arranged to cooperate with said needle and adapted to deliver the bobbin thread to said needle, detecting means external to said bobbin holder and along the path of travel of said bobbin thread and adapted to sense the electrical conductivity of said bobbin thread, and signaling means responsive to said detecting means for warning'the machine operator of the impending runout of the supply of bobbin thread.
  • a sewing machine including a throat plate having a needle hole, a needle operative through said hole, a bobbin race, a hook operative in said race, a bobbin holder adapted to receive an electrically wound bobbin of thread having a conductive section adjacent its inner end, said hook being arranged to cooperate with said needle and adapted to deliver the bobbin thread to said needle, a contact external to said bobbin holder and forming part of said throat plate and adapted to'continuously contact said bobbin thread, and signaling means responsive to contact between said conductive section and said contact for warning the machine operator of the impending runout of the supply of bobbin thread.
  • bobbin holder adapted to receive a wound bobbin of thread which is unwound during operation of said sewing machine, said bobbin thread having a section thereof at a predetermined location from the inner end of said wound bobbin providing electrically conductive surfaces, contact means external to said bobbin holder and along the path of travel of said bobbin thread through said sewing machine, said contact means being arranged to continuously sense the electrical conductivity state of said bobbin thread during unwinding of said bobbin, indicating means, operating means including said contact means for activating said indicating means in response to sensing of said electrically conductive section whereby a warning is provided to the machine operator of the impending runout of the supply of bobbin thread, and holding means for said operatig means arranged to continue activation of said indicating means to sustain said warning after said electrically conductive section moves out of contact with said contact means.
  • a bobbin holder adapted to receive a wound bobbin of thread which is unwound during operation of said sewing machine, said bobbin thread having a section thereof at a predetermined location from the inner end of said wound bobbin providing electrically conductive surfaces, contact means external to said bobbin holder and along the path of travel of said bobbin thread through said sewing machine, said contact means being arranged to continuously sense the electrical conductivity state of said bobbin thread during unwinding of said bobbin, indicating means, operating means including said Contact means for activating said indicating means in response to sensing of said electrically conductive section whereby a warning is provided to the machine operator of the impending runout of the supply of bobbin thread, holding means for said operating means arranged to continue activation of said indicating means to sustain said Warning after Said electrically conductive section moves past said contact means, and reset means for said operating means arranged to enable deactivation of said warning under control of said machine operator.
  • a wound bobbin of substantially non-conductive thread said thread having a longitudinal section formed with an electrically conductive coating, said longitudinal Section extending for a relatively short portion of the length of said thread and being adjacent to but spaced from the innermost end of said thread a substantial distance to enable the operator to complete a stitching operation with the section of said thread following said longitudinal section serving as the bobbin supply for the completion of said stitching operation, said coating containing metallic material of low electrical resistance and high electrical conductivity.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Quality & Reliability (AREA)
  • Sewing Machines And Sewing (AREA)

Description

Oct. 7, 1958 Filed Oct. 14. 1955 R. W. WINBERG BOBBIN MANUFACTURE AND CONTROL 2 Sheets-Sheet 1 RAGNAR Vl. WINBERG lATTO R N EY Oct. 7, 1958 R. w. WINBERG 2,854,938
BOBBIN MANUFACTURE AND CONTROL Filed 001'.. 14. 1955 2 sheefssneet 2 INVENTOR. RAGNAR W. WINBERG BYNaz?, Aww@ ATTORNEY Unite 'States Patent O l 2,854,938 BOBBIN MANUFACTURE AND CONTROL Application October 14, 1955, Serial No. 540,457 8 Claims. (Cl. i12- 218) The present invention relates to the manufacture of wound bobbins for sewing machines, and in particular to an improved method and mechanisms for providing a visual or audible warning or signal and/or a control function incident to the impending exhaustion or runout of the bobbin thread being run through the sewing machine.
Numerous devices in the prior art have been suggested to warn the operator of a sewing machine that the supply of bobbin thread is about to become exhausted. Upon receiving such warning, the operator can replace the bobbin. It is important that the indication or warning be given te the operator while some thread remains in the bobbin. As pointed out in my United States Patent No. 2,420,275 of May 6, 1947, a signal at some time in advance of runout may allow the operator to complete a stitching operation to an intermediate iinishing point, for example to the end of a seam. Further, with a not too critical interval for stopping the sewing machine, it is unlikely that the operator will run the machine after the supply of bobbin thread is exhausted, which of course would require pulling back of the work and restitching. Apart from the obvious waste of time, pull back and restitching may cause the stitch line to have a patched appearance; further many fabrics cannot tolerate the extra needle holes formed incident to restitching. All in all, substantial cost and time savings as well as improved quality of the stitching may be realized by the provision of a signal at some time prior to exhaustion of the supply of bobbin thread.
lt is broadly an object of the present invention to provide improved method and apparatus suitable for the aforesaid purposes.
The well known sewing machine includes a needle which delivers a needle thread through an opening in the throat plate of the machine, while the bobbin thread is delivered from a bobbin holder or case supported within a bobbin race or way. The mechanisms of the sewing machine manipulate the needle thread and the bobbin thread to form lock stitches, as is well understood in the art. The very nature of the sewing machine requires that the bobbin, which is contained within the bobbin holder or case, float during the stitching operation so that the required interlocking of the bobbin thread and the needle thread may be achieved. This necessary structure of the sewing machine has required resort to rather complex expedients for achieving the warning or control function and/or mechanisms which in some way effect the normal operation of the sewing machine. For example, in my aforementioned patent, a special bobbin holder is illustrated in which a contact member is released after the major portion of the bobbin thread has unwound, the release of the Contact member completing an electrical circuit which in turn provides a visual warning. Apart from the fact that this type of control is limited in its application to certain type of sewing machines, structural complexity and CTL reliance upon the bobbin thread itself to hold the contact member in a retracted position, renders the system somewhat critical for use in commercial production wherein it is required that the signal device be reliable and readily adapted to conventional sewing machines.
Other Systems have been suggested in which the signal in advance of runout is obtained by causing an oscillation or jerking of the bobbin holder and/or the bobbin thread. The reliability of warning units designed according to this approach is necessarily a function of the displacement of the bobbin holder and/ or change in tension on the bobbin thread. Either of these actions, if pronounced enough for reliability in the control or warning function, must necessarily elect the stitching operation. Either the character of the stitches will be changed due to the variation in the tension control, or there is the rick of bringing about a break in the bobbin thread.
It is a further object of the present invention to pro'- vide an improved signaling means and method for monitoring the bobbin thread supply of a sewing machine which in no way interferes with the normal operation of the sewing machine. Specifically, it is within the contemplation of the invention to incorporate a positive-acting sensing system into a sewing machine which provides a warning at a time prior to the exhaustion ot the bobbin thread, and which system operates with a high degree of reliability and in a manner completely compatible with normal functioning of the sewing machine.
I have found that the conductivity 'state or condition of the bobbin thread may be changed from its normal state along a section adjacent the innermost end of a wound bobbin; and that upon feed of this section of changed conductivity to or through the sewing mechanisms, the change in conductivity may be sensed and employed to initiate a warning or other control function. In accordance with an illustrative embodiment demonstrating features of the present invention, a bobbin of the comparatively non-conductive thread is wound, either on the conventional bobbin spool or in coreless form, with a section or length of the bobbin thread adjacent its innermost end treated to provide surfaces of low electrical resistivity and high electrical conductivity. During normal operation of the sewing machine, the wound bobbin delivers thread which is of the usual low conductivity until such time as the section or length of high conductivity is pulled from the bobbin and advanced to and through the stitching mechanism. This high conductivity section is employed to physically complete an electrical circuit. Advantageo-usly, the bounding walls of the needle hole which are in continuous contact with the bobbin thread during the entire stitching operation is employed as one contacting or sensing element which, in association with contiguous but electrically insulated contacting portions of the machine, serve to complete the electrical circuit when the conductive thread section bridges the contacting element and said contiguous portions of the machine.
The above description, as well as further objects, features, and advantages of the present invention will be best appreciated by reference to the following detailed description of a presently preferred embodiment, when taken in conjunction with the accompanying drawings, wherein:
Fig. l is a schematic showing of an illustrative visual warning system demonstrating features of the present invention;
Fig. 2 is a sectional view in elevation of a wound bobbin on a spool prepared in accordance with features of the present invention;
, 3 Fig. 3 is a sectional view taken substantially along the line 3-3 of Fig. 2 and looking in the direction of the arrows; i
Fig. `4 is aV perspective view of a coreless and shelless .wound bobbin prepared in accordance with the present invention;
Fig. 5 is a perspective view of a further wound bobbin prepared in accordance with the present invention;
Fig. 6 is an elevational view, with parts shown in phantom, of a conventional lock-stitch sewing machine embodying a warning and/or control mechanism according to the present invention;
Fig. 7 is an enlarged longitudinal vertical section Ythrough two pieces of material joined together by lockstitching with the apparatus shown in Fig. 5;
Fig. 8 is a plan view on an enlarged scale, with parts removed, showing the details of the throat plate of a sewing machine modified in accordance with the present invention;
--g Fig. 9 is asectionalview taken substantially along the line 9-9 of Fig. 8 and looking in the direction of the arrows;
- Fig. l0 is a sectional view taken substantially along .the line 10-10 of Fig. 9 and looking in the direction of the arrows;
Fig. ll is an exploded perspective view showing the assembly of the raceway, the bobbin holder and the bobbin support in its dismantled condition;
Fig. l2 is a schematic showing of a modified control circuit in accordance with the present invention; and AFig. 13 is a schematic showing of a still Vfurther modified control circuit in accordance with the present invention. Referring now specifically to the drawings, there is shown schematically in Fig. l an indicator or control circuit demonstrating several aspects of the present invention. The unit is generally designated by the reference numeral 10 and includes a signaling or indicating means, illustrated specifically as a lamp 12, and an energization circuit for the lamp 12 including a voltage source 14, a relay 16 and certain component parts of the sewing machine. The lamp 12 is connected to the voltage source 14 via leads 22, 24 over the normally open contacts 26, 28 of the relay 16 which has its energization coil 30 connected via leads 32, 34 to the voltage source 14. The lead 32 is connected to a first electrically-conductive contacting element 36, while the lead 34 is connected to a second electrically-conductive contacting element 38. The elements 36, 38 are insulated from each other, as indicated by the reference numeral 40, and together make up the throat plate 42 of the sewing machine, the details of which are shown in Figs. 8 to 1l inclusive. The throat plate 42 is provided with a needle hole or opening 44, said hole being formed in the contacting or sensing element 38 at a location appropriate for cooperation with the several components of the sewing mechanisms. A supply of bobbin thread, generally designated by the numeral 46, is arranged to deliver a bobbin thread 48 through the needle hole 44 for interlocking with the needle thread during operation of the sewing mechanisms. The supply of bobbin thread has been illustrated in this diagrammatic showing as being close to exhaustion, that is at a time prior to the total removal of the bobbin thread 48 from the supply 46.
In accordance with the present invention, a section 48a of the bobbin thread 48 is of changed electrical conductivity state or condition whereby the feed of this section or length of the bobbin thread 48 through the sewing mechanisms will be effective to automatically perform a warning and/or control function prior to exhaustion of the supply of bobbinl thread. In this diagrammatic showing, the section 48a is seen to bridge the contacting or sensing elements 36, 38, making up the throat plate 42 of the sewing machine, which contacting elements are respectively connected to the lines 32, 34 and complete the energization circuit for the coil 30 of the relay 16. Although the bobbin thread 48 is shown alone in its travel beneath the presser foot 50 in Fig. l, it will of course be appreciated that this showing is simplified to l the extent that the needle threadand the several plies of material have been omitted in order to more effectively demonstrate the principles of the present invention. As the section 43a is fed into interlocking relation with the needle thread the insulated insert 38 and the main body part 36 of the throat plate 42 Will be electrically connected together for a period of time, the duration of which will depend upon the length of the conductive section 48a, to complete the energization circuit for the coil 30 of the relay 16. Energization of the coil 30 will cause the contacts Z6, 28 to engage, completing the energization circuit for the lamp 12. The lamp circuit includesy the battery `14, the lead 22, the contacts 26, 28 and the lead 24. Completion of this energization circuit, will light the lamp 12 and provide a warning to the operator of the imminent runout of the supply of bobbin thread.
In order to continue the energization circuit for the lamp 12 after the conductive section 48a no longer bridges the contacting elements 36, 38, there is provided a simple mechanical holding circuit of the type which may be manually reset after the operator has finished the particular seaming operation. This mechanical holding circuit includes a pivotal mount 52 for the contact 28, a spring 54 which maintains the contact 28 in its open position away from the contact 26, a latch piece 56 integral with the contact 28 and in bearing engagement with an L-shaped abutment or bracket. The bracket is arranged to hold the latch piece in the dotted line position illustrated in Fig. l with the contact 28 against the contact 26. However the bearing contact between the latch piece 56 and the abutment 58 is readily overcome by manipulating the latch piece to restore the contact 28 to the open position.
The supply of bobbin thread may take any of the forms employed generaly in the trade, such as the wound bobbin thread on the re-usable metallic spool of Figs. 2 and 3, the preformed coreless and shelless wound bobbin illustrated in Fig. 4, or the wound bobbin on the expendable shell illustrated in Fig. 5. ln the several types of wound bobbins, one or more turns of the bobbin thread 48 making up section 48a are rendered highly electrically-conductive as compared to the remainder of the bobbin thread which is of low conductivity. The requisite conductivity for the section l48a may be obtained by applying metal particles in a suitable binder to a length of the bobbin thread. Suitable electrical conductors include india ink or metal-lacquer suspensions. A commercially available coating material which has been found to be particularly suitable is a silver suspension manufactured by Dupont and described in Ceramic Products Bulletin CP2-554. These silver powder suspensions may be applied by spraying, dipping, brushing or stenciling and produce surfaces of low electrical resistance and high conductivity when applied to the compartively non-conductive bobbin thread. Such silver coatings firmly bond themselves to the thread as its base and have comparatively little color. Actual experience indicates that the requisite conductivity may be imparted to the bobbin thread without effecting its properties for the stitching operation, particularly with respect to strength and flexibility, and without introducing a noticeable color change in the stitched line.
The actual spacing of the conductive section 48a from the innermost end of the wound bobbin is ultimately determined by the needs of the particular industry. A more or less optimum length is that which would be required for an operator to complete any particular seam on a garment or article so that it would not be necessary to interrupt the stitching operation for the replacement of a bobbin during the completion of any particular seam. The criteria is that the operator should not be required to stop the machine immediately, but rather should be able to complete a particular section of work and/ or to stop the machine in a leisurely fashion. Of course, theabove must be consistent with the requirement that there not be excessive waste of thread.
Bobbins of the several types shownin Figs. 2 to 5 inclusive may be prepared by the use of conventional bobbin winding equipment with appropriate modification of such known equipment and/ or its operation. The winding operation may be such that a number of turns of the bobbin thread are wound on a temporary or permanent core, the requisite electrically-conductive length formed at the appropriate spaced location from the innermost end of the winding, and the winding completed with the equipment. In the alternative, a section of the bobbin thread may be rendered conductive before the winding is started, and the operation carried forth with the conventional equipment in the usual fashion.
Reference will now be made to Figs. 6 to ll inclusive wherein a control or warning system according to the present invention is illustrated as incorporated in a known type of Singer sewing machine, for example, the type referred to in the trade as the 241W. This is typical of lock-stitch machines most commonly found in the garment industry and allied lields. However, the invention finds application with numerous other types of machines which employ a thread fed from a bobbin, such as shoe manufacturing machines, and the like. For the sake of simplicity and clarity, many of the parts of the illustrative lock-stitch machine have been omitted; however it will be appreciated that the equipment is well known and widely used, and as detailed herein requires no material modication for the incorporation of a control or signaling system according to the present invention.
As seen in Fig. 6, the conventional machine includes a bed plate 60V which is, mounted on a table or bench and has a goose-neck body through which a main drive shaft extends toward the head end 64 of the machine which carries the needle bar and the presser foot bar. The needle bar and presser foot bar have not been shown, but as is well understood and shown specifically in Figs. 9 and l0, these bars carry a needle 66 and a presser foot 63 which cooperate in the usual manner with a feed dog 7l) extending through the specially-constructed throat plate 42, previously described. The needle 66 delivers a needle thread 72 through the needle hole 44 for interlocking with the bobbin thread 43, the latter coming from the bobbin supply or mechanisms, heretofore generally designated by the numeral 46.
The bobbin mechanisms cooperate with the needle 66 in the usual fashion and include a bobbin case or holder 74 which is held stationary during operation of the machine in a raceway 76 and rotatably carries the wound bobbin, which in Figs. 8 and 9 is seen to be of the type illustrated in Figs. 2 and 3 having a thread supply on a metallic spool 78. The bobbin holder 74 is of conventional structure and includes a central sleeve or hollow shaft 74a which extends concentrically of and within the hollow core or; sleeve 78:1 of the spool 78. The assembly of the bobbin holder 74 and the wound bobbin thread on the spool 78 are confined in the raceway 76 through provision of a lug or finger 80 which is received within a cut out 82 on the raceway. The spool or core 73 receives a concentric shaft or central spindle 84 on the oscillating or rotating drive member 86 which carries a hook 88 adapted to engage the bobbin thread 48. The bobbin thread 48 emerges from an appropriate slot formed in the side wall of the holder 74, the thread having travelled between portions of the casing or holder 74 and an appropriate tensioning spring 90 secured against the outer surface of the casing 74 (see Fig. 9).
Except for the use of the specially-constructed throat plate 42 and a supply of bobbin thread formed with a changed conductivity length or section, the operation of thel sewing machine and the several component parts illustrated in detail in Figs. 8 to 11 inclusive is well understood to those skilled in the art. It will suffice to point out that the bobbin supply and associated mechanisms are effective to bring the bobbin thread 48 into interlocking relation with the needle thread 72 to form interlocking stitches. An illustration of a typical lockstitch assembly is shown in Fig. 7 wherein two layers 0r plies of material, designated by the numerals 92, 94, have been stitched together by the interlocking bobbin and needle threads 48, 72. In this diagrammatic showing, a portion of the conductive section 48a is shown in the stitch assembly and the threads 48, 72 have been shown as being somewhat embedded in the material. Under these circumstances, the changed conductivity section 48a of the bobbin thread 48 will be virtually noudiscernible. However, even if the threads do not embed themselves within the several plies, when the assembly is viewed from its right side, that is the side facing ply 92, only the needle thread 72 will be seen, and possibly the interlocking region with the bobbin thread. However, the exposed incremental lengths of the bobbin thread, which might be seen, are so short that they go practically unnoticed. Thus for all practical purposes, the changed conductivity section is effective for the required control function, yet does not detract from the overall appearance of the stitched assembly.
As seen in Fig. 6 the entire signaling, indicating or warning unit may be incorporated into a small housing 96 which is mounted on the frame 62 of the sewing machine at a location in a eld of view of the operator. The housing 96 may contain all of the essential components of the system including the warning, light 12, the voltage supply in the form of one or more batteries, and an appropriate reset button 98 which is associated with the mechanical holding arrangement illustrated in Fig. l. The housing-enclosed unit is connected to the modified throat plate with but a single wire, corresponding to the lead 34 diagrammatically shown in the control circuit of Fig. l.
In a typical cycle of operation, the operator will employ wounud bobbins prepared in accordance with the present invention on a machine having the modified throat plate and the indicating unit. When the bobbin supply is about to become exhausted, the conductive section 48a will be fed into the stitched assembly in the conventional mode of operation of the sewing machine. However the length of changed conductivity will be effective to bridge the parts 36, 38 of the throat plate 42 which will complete the energization circuit for the coil 30 and thereby close relay f6. Closing of the relay 16 will cause the bulb l2 to light up, indicating to the operator the approach of exhaustion of the bobbin supply. At rates of travel of the order of 5000 stitches per minute, which is of the order of the highest rates of travel obtainable with commercially available sewing machines, a section or length of approximately one-half inch of electrically-conductive bobbin thread is effective to initiate the desired control or warning function. When once energized, the relay armature or contact 28 will assume the dotted line position of Fig. l and be held therein by the mechanical holding mechanisms including the latch piece 56 and the abutment 58. With the light Still on and serving as a constant reminder that the bobbin needs to be replenished, the operator can continue working for a short period and until a convenient stopping. point is reached. Thereupon, the reset button 98 is manipulated which will allow the spring 54 to restore the contact 28 to its normal position illustrated by the full lines in Fig. l, turning off the light. The operator then replaces the bobbin supply and resumes the stitching operation. y
The conductive coating formed on the comparatively short length of bobbin thread does not in any way interfcre with the normal operation of the sewing machine, and particularly does not exert a hold back effect or place a load on the bobbin thread which might cause breakage and/or improper operation of the sewing mechanisms. The modification of the sewing machine is at a minimum, requiring only the replacement of the throat plate, which of course may be accomplished either at the manufacturing level or in the field. In this connection, it is not uncommon for throat plates and feed dogs of sewing machines to be replaced, for example, when a special formation for the feed dog is required. The enclosed warning unit 96 may be mounted on the sewing machine without interfering with the operation of the machine and as previously pointed out requires but e a single electrical connection to the throat plate. Thus, installation is but a simple task and requires no substantial modification of the sewing machine.
Referring now specifically to Fig. 12 there is shown a-modied circuit in accordance with the present invention. incorporating an electrical hold for the indicating means which is to be manually reset by the operator. Specifically, the circuit includes a throat plate of the type previously described having a main body section 102 and an insulated insert 104 formed with the needle hole. As before the signaling means is in the form of a lamp 106 which is connected to a battery 108. The energization circuit for the lamp 106 includes a double pole single throw relay 110 which includes stationary contacts 112, 114 and movable contacts 116, 118. The relay 110 is activated by an energization coil 120 which is connected by line 122 to the battery and by line 124 via contacting or sensing elements 104, 102 to ground. Upon completion of the energization circuit for the coil 120 by bridging of the contacting elements 102, 104 with a conductive section of the thread, the relay 110 is closed and connects the lamp 106 between the battery 103 and ground via the contacts 112, 116. The holding circuit for the relay includes a switch 12.6 connected in circuit inthe line 124 with the contact 114 and controlled by a push button 128 which is normally biased to the closed position. Upon closing of the relay 110 in response to bridging of the contacting elements 102, 104 by the thread, a secondary energization circuit for the relay coil 120 is provided via the line 122, the normally closed reset switch 126 and the contacts 114, 118. This holding circuit is effective until the operator depresses the button 128 to interrupt the secondary energization circuit for the coil 120, thus restoring the relay 110 to the no1- mally open position with the contacts 116, 118 away from the contacts 112, 114.
, In Fig. 13 there is shown a still further modified arrangement for utilizing the change in conductivity state of the bobbin thread for achieving a control or warning function in accordance with the present invention. Rather than employing a system which relies upon direct electrical contact as a result of thefeed of the changed conductivity length through the sewing machine, a circuit may be set up to respond to a change in a different electrical parameter. For example, a magnetic circuit may -be established along the feed path of the bobbin thread through the machine and the bobbin thread appropriately treated throughout a portion of its length to create a change in the magnetic field. The detection of this type of change may then be utilized to achieve the desired signal or control. In the diagrammatic arrangement of Fig. 13, there is shown apparatus 134 for detecting a change in capacitance between a throat plate 130 and one capacitance element and a further plate 132 as another capacitance element. The sensing circuitry 134 is known in the art and may be employed to continuously measure the capacitance between the plates 130, 132, which of course will vary as a function of the dielectric between said plates. Introduction of an appropriately treated length 136 of the bobbin thread 138 into the field between the plates 130, 132 will cause a change in the capacitance, which in turn is detected by the circuit 134 and utilized to provide the required warning or signal.
Accordingly the term changed conductivity state and equivalent terminology employed in the claims should be construed in a manner consistent with the scope of the disclosure herein; and further the term indicating and/or signaling means should be construed to include both the warning and control functions. Still further, the
term fibrous as employed in some of the appendedclaims is intended to include materials and threads, whether natural, synthetic or man-made. In some instances; certain features of the invention will be used without a corresponding use of other features.
What I claim is:
l. In' combination with a sewing machine in whichv a bobbin thread is adapted to travel along a predetermined path and-including a bobbin holder adapted to receive a wound bobbin of thread having a region of changed conductivity state in advance of its innermost end, means along said path for detecting the conductivity state of said thread during running of said sewing machine, and means responsive to the detecting means for providing a signal in response to detection of said region.
2. In combination with a sewing machine in which a bobbin thread is adapted to travel along a predetermined path and including a bobbin holder adapted to receive a wound bobbin of thread having an electrically conductive region in advance of its innermost end,` means along said'path for detecting the electrical conductivity of said thread during running of said sewing machine, and means responsive to the detecting means for providing a signal in response to detection of said region.
3. In combination, a sewing machine including a throat plate having a needle hole, a needle operative through said hole, a bobbin race, a hook operative in said race, a bobbin holder adapted to receive a wound bobbin of thread having an electrically conductive section at a location adjacent the innermost end thereof, said hook being arranged to cooperate with said needle and adapted to deliver the bobbin thread to said needle, detecting means external to said bobbin holder and along the path of travel of said bobbin thread and adapted to sense the electrical conductivity of said bobbin thread, and signaling means responsive to said detecting means for warning'the machine operator of the impending runout of the supply of bobbin thread.
4. In combination, a sewing machine including a throat plate having a needle hole, a needle operative through said hole, a bobbin race, a hook operative in said race, a bobbin holder adapted to receive an electrically wound bobbin of thread having a conductive section adjacent its inner end, said hook being arranged to cooperate with said needle and adapted to deliver the bobbin thread to said needle, a contact external to said bobbin holder and forming part of said throat plate and adapted to'continuously contact said bobbin thread, and signaling means responsive to contact between said conductive section and said contact for warning the machine operator of the impending runout of the supply of bobbin thread.
5. In a sewing machine, a bobbin holder adapted to receive a wound bobbin of thread which is unwound during operation of said sewing machine, said bobbin thread having a section thereof at a predetermined location from the inner end of said wound bobbin providing electrically conductive surfaces, contact means external to said bobbin holder and along the path of travel of said bobbin thread through said sewing machine, said contact means being arranged to continuously sense the electrical conductivity state of said bobbin thread during unwinding of said bobbin, indicating means, and operating means including said contact means for activating said indicating means in response to sensing 'of said electrically conductive section whereby a warning is provided to the ma- 9 chine operator of the impending runout of the supply of bobbin thread.
6. In a sewing machine, bobbin holder adapted to receive a wound bobbin of thread which is unwound during operation of said sewing machine, said bobbin thread having a section thereof at a predetermined location from the inner end of said wound bobbin providing electrically conductive surfaces, contact means external to said bobbin holder and along the path of travel of said bobbin thread through said sewing machine, said contact means being arranged to continuously sense the electrical conductivity state of said bobbin thread during unwinding of said bobbin, indicating means, operating means including said contact means for activating said indicating means in response to sensing of said electrically conductive section whereby a warning is provided to the machine operator of the impending runout of the supply of bobbin thread, and holding means for said operatig means arranged to continue activation of said indicating means to sustain said warning after said electrically conductive section moves out of contact with said contact means.
7. In a sewing machine, a bobbin holder adapted to receive a wound bobbin of thread which is unwound during operation of said sewing machine, said bobbin thread having a section thereof at a predetermined location from the inner end of said wound bobbin providing electrically conductive surfaces, contact means external to said bobbin holder and along the path of travel of said bobbin thread through said sewing machine, said contact means being arranged to continuously sense the electrical conductivity state of said bobbin thread during unwinding of said bobbin, indicating means, operating means including said Contact means for activating said indicating means in response to sensing of said electrically conductive section whereby a warning is provided to the machine operator of the impending runout of the supply of bobbin thread, holding means for said operating means arranged to continue activation of said indicating means to sustain said Warning after Said electrically conductive section moves past said contact means, and reset means for said operating means arranged to enable deactivation of said warning under control of said machine operator.
8. As a new article of manufacture, a wound bobbin of substantially non-conductive thread, said thread having a longitudinal section formed with an electrically conductive coating, said longitudinal Section extending for a relatively short portion of the length of said thread and being adjacent to but spaced from the innermost end of said thread a substantial distance to enable the operator to complete a stitching operation with the section of said thread following said longitudinal section serving as the bobbin supply for the completion of said stitching operation, said coating containing metallic material of low electrical resistance and high electrical conductivity.
References Cited in the file of this patent UNITED STATES PATENTS 2,400,837 Nesterowicz May 21, 1946 2,526,279 Roseman Oct. 17, 1950 2,644,413 Sauer July 7, 1953 2,686,017 Roseman Aug. l0, 1954
US540457A 1955-10-14 1955-10-14 Bobbin manufacture and control Expired - Lifetime US2854938A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US540457A US2854938A (en) 1955-10-14 1955-10-14 Bobbin manufacture and control

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US540457A US2854938A (en) 1955-10-14 1955-10-14 Bobbin manufacture and control

Publications (1)

Publication Number Publication Date
US2854938A true US2854938A (en) 1958-10-07

Family

ID=24155538

Family Applications (1)

Application Number Title Priority Date Filing Date
US540457A Expired - Lifetime US2854938A (en) 1955-10-14 1955-10-14 Bobbin manufacture and control

Country Status (1)

Country Link
US (1) US2854938A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0611842A1 (en) * 1993-02-15 1994-08-24 Hitachi Maxell Ltd. Sewing machine with photoelectric detector
US5570646A (en) * 1993-07-30 1996-11-05 Orisol Original Solutions Ltd. Device for use with a bobbin-less coil of thread

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2400837A (en) * 1944-03-04 1946-05-21 Raalte Company Inc Van Method of controlling textile machines
US2526279A (en) * 1944-09-23 1950-10-17 Roseman Leo Device for producing warning prior to exhaustion of bobbin thread
US2644413A (en) * 1950-09-14 1953-07-07 Union Special Machine Co Vibration isolating means for sewing machines
US2686017A (en) * 1951-01-23 1954-08-10 Roseman Leo Method of and means for treating bobbin threads or the like

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2400837A (en) * 1944-03-04 1946-05-21 Raalte Company Inc Van Method of controlling textile machines
US2526279A (en) * 1944-09-23 1950-10-17 Roseman Leo Device for producing warning prior to exhaustion of bobbin thread
US2644413A (en) * 1950-09-14 1953-07-07 Union Special Machine Co Vibration isolating means for sewing machines
US2686017A (en) * 1951-01-23 1954-08-10 Roseman Leo Method of and means for treating bobbin threads or the like

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0611842A1 (en) * 1993-02-15 1994-08-24 Hitachi Maxell Ltd. Sewing machine with photoelectric detector
US5570646A (en) * 1993-07-30 1996-11-05 Orisol Original Solutions Ltd. Device for use with a bobbin-less coil of thread

Similar Documents

Publication Publication Date Title
US3845320A (en) Method and means for detecting the approaching end of a thread and a bobbin therefor
ES465817A1 (en) Sewing machine
US3783811A (en) Sewing machine
US3991692A (en) Bobbin thread depletion detector for sewing machine
JPS5929661Y2 (en) Sewing machine drive control device
US2854938A (en) Bobbin manufacture and control
US2526279A (en) Device for producing warning prior to exhaustion of bobbin thread
US3595188A (en) Sewing machine
US3332381A (en) Automatic underthread winding apparatus for lockstitch sewing machines
US4250825A (en) Under thread detection for sewing machines with axially spring biased rotatable member
US2407342A (en) Sewing machine
US3891812A (en) Detector device of thread breakage on a sewing machine
US3601073A (en) Sewing machines
US2350397A (en) Lock-stitch sewing machine and bobbin therefor
US3413944A (en) Thread severing attachment for sewing machine
US3470835A (en) Thread severing mechanism
US4180007A (en) Electromagnetic bobbin thread supply alarm
US2908237A (en) Throat plate
CN217149554U (en) Sewing device capable of stopping needle when thread is broken
US3710595A (en) Control means for textile producing machines
KR20110034053A (en) Ending point detecting apparatus and method of bobbin printing simbol and winding division bobbin thread
US3029763A (en) Thread break sensing device for sewing machines
US2796035A (en) Bobbin control for sewing machines
JPH0339191A (en) Sewing machine
CN111485337B (en) Sewing machine