US2467092A - Steam power plant - Google Patents
Steam power plant Download PDFInfo
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- US2467092A US2467092A US568419A US56841944A US2467092A US 2467092 A US2467092 A US 2467092A US 568419 A US568419 A US 568419A US 56841944 A US56841944 A US 56841944A US 2467092 A US2467092 A US 2467092A
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- steam
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- accumulator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K3/00—Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein
- F01K3/08—Use of accumulators and the plant being specially adapted for a specific use
- F01K3/10—Use of accumulators and the plant being specially adapted for a specific use for vehicle drive, e.g. for accumulator locomotives
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K15/00—Adaptations of plants for special use
- F01K15/02—Adaptations of plants for special use for driving vehicles, e.g. locomotives
- F01K15/025—Adaptations of plants for special use for driving vehicles, e.g. locomotives the vehicle being a steam locomotive
Definitions
- the invention relates to a steam power plant and to a method of power production.
- the object is to provide -a variable speed power drive with torque-speed characteristics, such as are 'useful for the propulsion of locomotives and other rail vehicles, as well as for steam hoists, rolling mills. and similar uses, all of which require substantial torques throughout their speed range.
- a particular object of this invention is, moreover, to prov vide such a variable speed power drive as will make it practicable to utilize extremely high steam pressures, thereby reducing the steam consumption per horse-power hour as fully as possible.
- An incidental object of this invention is to provide simple automatic steam generating means, particularly useful for this variable speed drive.
- a further object is to combine means of steam generation with steam expanding propulsion means of the smallest possible weight and to regulate the steam generation in relation to the steam expansion in such a manner that the plant works with the highest possible therinal efllciency at maximum load and then satisfies the power requirement with the smallest possible amount of steam and fuel.
- the amount of power required to sustain the desired high train speeds is so large, and in contrast to it the amount of power which is being derived from each pound o! steam generated in the boilers so small, due to existing practical limitations oi the steam generation pressure, that boilers very much heavier than would be needed for satisfactory adhesion of the locomotive driving wheels. have to be employed..
- locomotive propulsion means should also be capable of exerting their largest torque in starting to drive, and of maintaining that torque during acceleration (which, in the case of a locomotive will consume a quite indennite amount of time, depending as it does upon various operating factors), the amount of steam required during the acceleration period is also eminently important.
- Steam turbines can not, with any admission pressure, produce a substan tial torque without allowing substantial amounts of steam to pass through them to' the exhaust. and the internal energy of which steam is all wasted at the very start, and a progressively larger percentage of which internal steam energy is only converted into mechanical power as the turbine speeds up-towards that speed for which its vanes are designed. To eliminate the waste of steam energy -as a. result of a variable speed turbine operation.
- the invention is illustrated more or less die.v
- Fig. 1 is a diagram illustrating one form of the invention
- Fig. 2 is a diagram illustrating a modified form of the invention
- Fig. 3 and Fig. 4 are diagrams illustrating the variation of the steam generating pressure of the exhaust pressure and of the turbine and engine torques in relation to the speed of the load shaft;
- Fig. is a diagrammatic showing illustrating the steam flow in a system embodying the invention, as shown in Figure 2.
- a fuel-fired boiler I equipped with a superheater 2 and a furnace 3 supplies superheated steam through a pipe 4 to primary expansion turbine 5, the exhaust from said turbine 5 passes through pipe 6 into nozzle pipe 1 ⁇ located below the water level of a steam accumulator 8.
- Steam from the accumulator A passes through a pipe 8a into pipe 9 and from pipe 9 to a distribution valve I0 in which a piston II is shifted by means of screw spindle I2 and hand wheel I3.
- the number of ports I4 or the number of supply pipes I6 leading steamfto the turbine has no bearing upon the invention and may be suitably varied in following standard steam turbine practice.
- the rotary engine I1 may be of any known'design but preferably of a uniow design, and' which must produce a positive torque in any position of its rotor, such as for instance the engine described in United States' Patent 2,177,977.
- the rotor of said rotary engine is carried on variable speed drive shaft 2
- the steam from'the rotary engine passes through the exhaust pipe 24 and may be condensed or otherwise dealt with. Coordinated with the fur?
- nace 3 of the fuel iired boiler l is one fuel burne' 25 controlled by hand-operated throttle valve 2b and being supplied through pipe 21 from fuel tank 28, which, for greatest simplicity of showing is assumed to contain combustible gas.
- a series of fuel burners 29a, 29h, 29o and 29d are provided, and these serial burners are controlled by a piston 30, being made to travel within a cylinder 3l by rotation of the screw spindle 32.
- This screw spindle 32 is rotated by bevel gear 33, which latter meshes with a bevel gear 3l on the shaft of the steam distributing screw spindle I2, thereby bringing it about that when steam is admitted from the accumulator 8 through one port Il to the secondary expansion stage including the turbine I5 and the engine I1, one of the serial burner nozzles receives' fuel from pipe 35, which latter connects with the fuel cylinder 3l. mitted through two of the ports, two burner nozzles will receive fuel, etc.
- the fuel pipe 35 receives its supply from fuel tank 23 through throttle valve 36.
- the latters throttling vane is variably adjusted by steam piston 31 moving against spring 33 in regulating cylinder 33, by the pressure of the steam which comes to it through pipe 40 from the steam space of the accumulator 8. 'I'he piston 31 -isconnected tol the lever 36a of the valve 36'by a piston rod 31a and a link 31h.
- the increased ilring capacity in the furnace of the boiler tends to raise the pressure of steam generation within the boiler. If the steam generation pressure rises too fast in relation to the speed of tur- 75 bine 5, and in relation to its ability to abstract When steam is adto the accumulator. The accumulator pressure will then try to follow the rise of the steam generation pressure, and the piston 31 in the steam regulating cylinder 38 will heforced downward against the calibrated spring 38, thereby throttling the fuel flow ,to the one lighted burner. The reduction of fuel supply will then halt the further rise of steam generation pressure, lessen the steam flow through turbine and thus tend to maintain the accumulator pressure constant with the thus checked amount of steam generation pressure.
- the primary expansion turbine exhaust pipe 6 has, however, two branches, one numbered 4
- the primary expansion turbine jointly drives shaft 2l by worm 50 and gear 5
- the steam distributing valve 44a is shown to be actuated by a suitable valve motion device; the valve is guided by crosshead 54 and moved reciprocatingly by rod 55 attached at one end of it to link block 56.
- the link 51 is, as usual, pivoted at 58 and is oscillated by rod 59 and crank 60.
- the position of link block 56 within the link 51 may be shifted by moving the rod 6 I-which is guided at 62-in a vertical direction, in the drawing.
- will, upon being shifted, rotate a shaft 64 by means of a crank 65 and a main rod 66.
- On said shaft 64 is keyed a bevel gear 61 'which meshes with a smaller bevel gear 68.
- occupy a diierent position for every speed of the drive shaft, and, in moving from position to position, a rotary lap valve 13 on the cylinder 14 of a servomotor is turned by various angles.- A piston 15 is thereby made to shift by oil or air pressure until the balance .of pressure on both sides of the piston 15 is re-established in a manner known to all skilled in the art.
- Piston -15 carries rod 16 flexibly connected to rod 6
- Figs. 3 and 4 are referred to.
- Fig. 3 a typical variation of the steam generation pressure, of the accumulator pressure, and of the final exhaust pressure in relation to the shaft speed are shown, and so marked.
- Fig. 4 the component and resulting torques are slown in relation to shaft speed, i. e. the primary turbine torque, the torque produced in the secondary expansion stage, and the total resulting torque on the load shaft.
- One curve refers to the performance of the plant as shown in Fig. 1 only and indicates the torque of the rotary engine.
- Fig. 2 is a greatly simplified showing of a power plant specied in my Patent No. 2,418,477 of April 8, 1947, whereas Fig. 1 is novel in that it employs a rotary engine in combination with a turbine as secondary expansionstage of an otherwise similar plant.
- Fig. 1 is novel in that it employs a rotary engine in combination with a turbine as secondary expansionstage of an otherwise similar plant.
- 'I'he means of regulating the supply of feed water to the accumulator and to the boiler, in order to replace thewater that has been evaporated, has been purposely omitted in the showing of this invention in both Figures 1 and 2, in order not to complicate thev drawings, as it is not claimed as a part of this invention.
- this may be accomplished by bubbling its ex- 8 haust steam through the water within the accumulator.
- a wholly impinged primary expansion turbine comprising a primary expansion stage and, ,compounded therewith, a secondary turbine and a secondary expansion piston engine 'comprising a secondary expansion stage, a drive shaft, said turbines and engine mechanically coupled to the said drive shaft, a boiler for the unthrottled supply of superheated steam to the primary expansion stage.
- a primary expansion turbine comprising a primary expansion stage and, compounded therewith, a
- secondary turbine and a secondary expansion piston engine comprising a secondary expansion stage, a drive shaft, said turbines and engine mechanically coupled to the said drive shaft, a boiler for the unthrottled supply of superheated steam to the primary expansion stage, means for ilring said boiler, an accumulator of steam of lower than boiler pressure connected into the pipe between a plurality of expansion stages, means for variably supplying steam to the vanes of the secondary turbine, therewith co-acting means for similarly varying the firing rate in the boiler furnace, ⁇ automatic means responsive to the accumulator pressure, and supplementary to the aforementioned means for varying the firing rate, which adjust the firing whenever the accumulator pressure varies from a predetermined value.
- a wholly impinged primary expansion turbine comprising a primary expansion stage and, compounded therewith, a secondary turbine and a secondary expansion constant cutoff piston engine comprising a secondary expansion stage, a common drive shaft, both turbines and engine being coupled to the said drive shaft
- a. boiler for the unthrottled supply of superheated steam to the primary expansion stage, means for ilring said boiler, an accumulator of steam or lower than boiler pressure connected into the pipe between the two expansion stages, means for variably supplying steam to the vanes of the secondary turbine, therewith co-acting, means for similarly varying the firing rate in the boiler furnace,
- automatic means responsive to the accumulator pressure. and supplementary to the aforementioned means for varying the firing rate, and for adjusting the firing whenever the accumulator pressure deviates from a predetermined value.
- a boiler adapted to generate superheated steam, means for feeding unthrottled steam from said boiler to said primary turbine, a steam accumulator, an exhaust connection from said primary turbine to said accumulator, a connection from said accumulator to said secondary turbine, and a variable control in said last-mentioned connection whereby the supply of steam to said secondary turbine is varied, a connection from the exhaust of said secondary turbine to said rotary engine, means for supplying variable quantities of fuel to said boiler, other means operating in response to pressure in said accumulator which cooperate in the firing of said boiler, said first-mentioned means being connected to the means for varying the supply of steam to said secondary turbine, whereby the latter and said first-mentioned means for varying the ring of said boiler are operated simultaneously and in a predetermined relation toeach other.
- a drive shaft in a variable speed steam driven vehicle, a drive shaft, means to drive said shaft, comprising a primary expansion wholly impinged steam turbine and a secondary expansion piston displacement engine having a variable cutoff, a boiler, means for varying its rate of firing, a conduit supplying said turbine with unthrottled steam from said holler, an accumulator of steam connected both to the exhaust of said turbine and to the admission of said engine, the means for varying the engine cutoff being interlocked with the means employed for varying the rate of boiler ilring so as to obtain a.
- a wholly impinged primary expansion turbine and, compounded therewith a secondary expansion turbine and a tertiary expansion piston displacement engine with fixed cutoff, a conmon drive shaft, both turbines and engine being coupled to the said drive shaft, a boiler adapted to supply secondary expansion turbine, and co-acting ⁇ superheated steam, unthrottled, to the primary expansion turbine, mechanical means for :Bring said boiler, an accumulator of steam, connections through which it receives its steam charge from the exhaust of the primary expansion turbine and through which it furnishes steam to the admission side of the secondary turbine, means for varying, without throttling, the quantity of steam which is admitted from said accumulator to said means for varying the ilring rate in the boiler furnace in rough proportion to the steam quantities which pass from the accumulator to the secondary expansion turbine, and automatically operative supplementary re regulating means which are responsive to the accumulator pressure and adjust the firing rate established by the rstmentioned fire regulation means correctively so
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Description
April l2, 1949. R. M. osTERMANN STEAM POWER PLANT 3 Sheets-Sheet 14 Filed Dec. 16, 1944 April 12, 1949- R. M. osTERMANN STEAM POWER -PLANT 3 She'ets-Sheet 2 Filed Dec. 16, 1944 www bm. w o. m6
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STEAM POWER PLANT Filed Dec. 16, 1944 3 Sheets-Sheet 3 PK 6 N N ffssakf my?. n
o lo 2o so 4o 5o 6o 7o ao 9o ma sns/sa 0F anos/#1F7- TOQUE Patented Apr. 12, 1949 STEAM POWER PLANT Rudolf M. Ostermann, Kenilworth, lll., assignor to Combustion Engineering-Supermotor, Inc., a corporation of Delaware Application December 16, 1944, Serial No. 568,419
9 Claims. 1
The invention relates to a steam power plant and to a method of power production. The object is to provide -a variable speed power drive with torque-speed characteristics, such as are 'useful for the propulsion of locomotives and other rail vehicles, as well as for steam hoists, rolling mills. and similar uses, all of which require substantial torques throughout their speed range. A particular object of this invention is, moreover, to prov vide such a variable speed power drive as will make it practicable to utilize extremely high steam pressures, thereby reducing the steam consumption per horse-power hour as fully as possible.
An incidental object of this invention is to provide simple automatic steam generating means, particularly useful for this variable speed drive.
The highest possible steam economy of such drives is of great value-for instance, when applying them to locomotives, since it tends to decrease the size, cost, and weightl of the entire machine. It is also a substantially increased steam economy which makes the condensation ofthe operating steam and its re-use asboiler feed a practical possibility in moving power plants, like locomotives, which has not been possible of attainment heretofore. in the absence of a drive which combines both the requisite torque speed characteristics and high steam economy.
A further object is to combine means of steam generation with steam expanding propulsion means of the smallest possible weight and to regulate the steam generation in relation to the steam expansion in such a manner that the plant works with the highest possible therinal efllciency at maximum load and then satisfies the power requirement with the smallest possible amount of steam and fuel. In present day-{railroad haulage, for instance, the amount of power required to sustain the desired high train speeds is so large, and in contrast to it the amount of power which is being derived from each pound o! steam generated in the boilers so small, due to existing practical limitations oi the steam generation pressure, that boilers very much heavier than would be needed for satisfactory adhesion of the locomotive driving wheels. have to be employed..
At the same time a further enlargement of' the boiler capacity is not eilective enough with a variable cutoff piston engine such as present steam locomotives are driven by. since these have to 4be worked with lengthened cutoffs and with thereby decreased steam expansion when they are required to apply more torque to the drivers in an eiort to produce more horsepower. Hence, though more steam be admitted to them, the power developed by them is not proportionally increased A locomotive, then, which is equipped to utilize steam of much -increased pressure and temperature, and to expand that steam completely to a near-atmospheric pressure exhaust during maximum power demand, is badly needed.
Obviously it is not possibley to expand steam from a very high pressure, like 2000# per square inch for instance,- `to near atmospheric pressure in a piston displacement engine without using atleast triple or quadruple expansion cylinderswhich is not mechanically practical enough on a locomotive, nor is it possible to lubricate piston engines at any such admission pressures. Steam turbines, on the other hand, can be built small and light enough for such high steam admission pressures, as well as for relatively high steam temperatures, but they have a satisfactory emciency when operated with a constant admission pressure, only over a fairly narrow speed range. For that reason, they are usually operated at a constant speed and are made to drive variable speed shafts like the driving axles on locomotives through electric or hydraulic variable speed transmissions. It is one of the specific objects of my invention to make steam turbines serve eillciently when made to drive a variable speed shaft by direct gearing, thereby saving the complication, cost and weight of I a variable speed transmission. As will be described later, this object is reached by varying the pressure of steam generation in proportion to the speed of rotation ofthe drive shaft.
However, since locomotive propulsion means should also be capable of exerting their largest torque in starting to drive, and of maintaining that torque during acceleration (which, in the case of a locomotive will consume a quite indennite amount of time, depending as it does upon various operating factors), the amount of steam required during the acceleration period is also eminently important. Steam turbines can not, with any admission pressure, produce a substan tial torque without allowing substantial amounts of steam to pass through them to' the exhaust. and the internal energy of which steam is all wasted at the very start, and a progressively larger percentage of which internal steam energy is only converted into mechanical power as the turbine speeds up-towards that speed for which its vanes are designed. To eliminate the waste of steam energy -as a. result of a variable speed turbine operation. by means of a serial expansion of the operating steam, first in a variable pressure turbine and thereafter in a displacement engine-which latter can produce and maintain an adequate torque with a quantity of steam that is zero at the very start and which increases with the speed of the locomotive-is another specific object of my invention.
The invention is illustrated more or less die.v
grammatically in the accompanying drawings wherein:
Fig. 1 is a diagram illustrating one form of the invention;
Fig. 2 is a diagram illustrating a modified form of the invention;
Fig. 3 and Fig. 4 are diagrams illustrating the variation of the steam generating pressure of the exhaust pressure and of the turbine and engine torques in relation to the speed of the load shaft;
Fig. is a diagrammatic showing illustrating the steam flow in a system embodying the invention, as shown in Figure 2.
Like parts are indicated by like symbols throughout the specification and drawings. Referringnow to Fig. 1, a fuel-fired boiler I equipped with a superheater 2 and a furnace 3 supplies superheated steam through a pipe 4 to primary expansion turbine 5, the exhaust from said turbine 5 passes through pipe 6 into nozzle pipe 1` located below the water level of a steam accumulator 8. Steam from the accumulator A passes through a pipe 8a into pipe 9 and from pipe 9 to a distribution valve I0 in which a piston II is shifted by means of screw spindle I2 and hand wheel I3. In its movement the piston uncovers successively by moving from right to left in the drawing, ports I4, I4a, l4b and llc, and thereby allows the steam to reach the turbine part I5 of the secondary expansion turbo-rotary engine through pipes I6a, IGb, lI6c and IId. These pipes I6a to ISd supply steam to various `segments of the first bucket wheel of turbine I5 either through expanding nozzles as in an impulse turbine or through other efflux openings like in a reaction turbine, and vtheir combined steam is exhausted through pipes I6 and admitted therein to the rotary engine I1 connected by gears I8 and I9 with the shaft 20 that carries the runner of both the turbines 5 and I5. The number of ports I4 or the number of supply pipes I6 leading steamfto the turbine, has no bearing upon the invention and may be suitably varied in following standard steam turbine practice. The rotary engine I1 may be of any known'design but preferably of a uniow design, and' which must produce a positive torque in any position of its rotor, such as for instance the engine described in United States' Patent 2,177,977. The rotor of said rotary engine is carried on variable speed drive shaft 2| which is so characterized in the drawing by having been showncoupled to a. locomotive driving wheel 22 through vcoupling 23. The steam from'the rotary engine passes through the exhaust pipe 24 and may be condensed or otherwise dealt with. Coordinated with the fur? nace 3 of the fuel iired boiler l is one fuel burne' 25 controlled by hand-operated throttle valve 2b and being supplied through pipe 21 from fuel tank 28, which, for greatest simplicity of showing is assumed to contain combustible gas. In another wall of the furnace 3, a series of fuel burners 29a, 29h, 29o and 29d are provided, and these serial burners are controlled by a piston 30, being made to travel within a cylinder 3l by rotation of the screw spindle 32. This screw spindle 32 is rotated by bevel gear 33, which latter meshes with a bevel gear 3l on the shaft of the steam distributing screw spindle I2, thereby bringing it about that when steam is admitted from the accumulator 8 through one port Il to the secondary expansion stage including the turbine I5 and the engine I1, one of the serial burner nozzles receives' fuel from pipe 35, which latter connects with the fuel cylinder 3l. mitted through two of the ports, two burner nozzles will receive fuel, etc. The fuel pipe 35 receives its supply from fuel tank 23 through throttle valve 36. The latters throttling vane is variably adjusted by steam piston 31 moving against spring 33 in regulating cylinder 33, by the pressure of the steam which comes to it through pipe 40 from the steam space of the accumulator 8. 'I'he piston 31 -isconnected tol the lever 36a of the valve 36'by a piston rod 31a and a link 31h.
Although I have shown an operative form of my invention, it will be recognized that many changes `in the form, shape and arrangement. of parts can be made without departing from the spirit of the invention, and my showing is therefore to be taken as, in a sense, diagrammatic.
The use and operation of my invention in the form of Figure 1 are as follows: l
With the drive shaft 2| at rest, fuel is admitted -40 through hand operated valve 26 to the pilot burner 25 and lighted by hand, both the boiler I and accumulator 8 having been filled with feed water to the indicated water levels, and a moderate steam pressure of say 150 to 200 pounds will be raised, the steam produced in the boiler I will then be flowing through the superheater, through pipe 4, through stationary turbine 5, through pipe 6 into nozzle pipe 1 and therewith communicate its heat to the water -in the accumulator 8 and -eventually produce a pressure within it equa! to the one in the boiler. Since no steam is flowing permanently through the turbine 5, no torque will be produced upon the shaft 2 I. When the operator wishes to start the shaft 2| to revolve against a resisting torque, he turns hand wheel I3 and thereby, uncovers one of the ports Il 'and supplies fuel also to one of the burners 23, which latter is automatically lighted by the flame of the pilot burner. This operation causes steam of accumulator pressure to ilow through the turbine' I5 into the rotary engine, and at the very start of the shaft the pressure against the pistons of the rotary engine builds up to the one equal to that existing lin the accumulator and in the boiler. The rotary engine is so dimensioned that it can produce the maximum allowable torque with that pressure, and therefore the shaft starts to revolve together with the rotary engine, the turbine I 5 and the turbine 5. At the same time, the increased ilring capacity in the furnace of the boiler, due to the opening of one of the burners 29, tends to raise the pressure of steam generation within the boiler. If the steam generation pressure rises too fast in relation to the speed of tur- 75 bine 5, and in relation to its ability to abstract When steam is adto the accumulator. The accumulator pressure will then try to follow the rise of the steam generation pressure, and the piston 31 in the steam regulating cylinder 38 will heforced downward against the calibrated spring 38, thereby throttling the fuel flow ,to the one lighted burner. The reduction of fuel supply will then halt the further rise of steam generation pressure, lessen the steam flow through turbine and thus tend to maintain the accumulator pressure constant with the thus checked amount of steam generation pressure. It is the sense of this regulating arrangement to adjust the steam generation pressure by firing control always at such a level that, at any speed of the shaft 2|, and therewith at any speed of the primary turbine 5. the latter passes to the accumulator, only that weight of steam that is withdrawn from the accumulator by the secondary expansion propulsion means. The result is thatthe boiler will always be ilred proportionally to the steam demand of the secondary expansion propulsion means, and that all of the heat in the primary turbine exhaust is recaptured in the accumulator.
Referring now to the use and operation of the invention as shown in Figure 2, it is seen that the boiler with its superheater and with its furnace, equipped in this instance with only three. serially operated burners and one pilot burner-fwith its fuel distributing device, with its fuel pressure regulating cylinder acted upon by the accumulator pressure, and with its fuel tank, also the primary turbine and the accumulator, are all identifled by the same reference numbers as in Figure 1. The primary expansion turbine exhaust pipe 6 has, however, two branches, one numbered 4|a, leading through check valve 4| to the accumulator steam space and another, numbered 4 |b, leading through check valve 42 to the nozzle pipe 1 below the accumulator water level, and the other one through stop valve 411iv to valve chamber 44 of a secondary expansion piston displacement engine 45, the piston 46 of which drives onto the variable speed shaft 2|"through piston rod 41, cross head'48 and main rod 49. The primary expansion turbine jointly drives shaft 2l by worm 50 and gear 5|, which latter is keyed to shaft 2| together with a fly wheel 52 and a sprocket wheel indicated at 53. The steam distributing valve 44a is shown to be actuated by a suitable valve motion device; the valve is guided by crosshead 54 and moved reciprocatingly by rod 55 attached at one end of it to link block 56. The link 51 is, as usual, pivoted at 58 and is oscillated by rod 59 and crank 60. The position of link block 56 within the link 51 may be shifted by moving the rod 6 I-which is guided at 62-in a vertical direction, in the drawing. The rod 6| will, upon being shifted, rotate a shaft 64 by means of a crank 65 and a main rod 66. On said shaft 64 is keyed a bevel gear 61 'which meshes with a smaller bevel gear 68. The latter is keyed to a shaft 69 carried in bearings 16 and 1|, and this same shaft also carries the screw spindle 32 which shifts the fuel distributing piston 30 during its rotation, thus bringing it about that the means for varying the firing intensity is mechanically interlocked with the means for varying the amount of steam passed through the engine per stroke of its piston.
placement engine is, however, not proportional to the cutoff alone but to the product of the cutoff and the engine speed, and to which steam weight the firing should be roughly proportional in order to maintain a virtually constant accumulator pressure, it is advisable to increase the total burner kcapacity with a decrease 'of the engine cutoff automatically, and in response to the speed ofthe drive shaft. 'I'hus a centrifugal governor 1| has been added in Figure 2, which governor is driven by bevel gears 12 and 12a, the latter being revolved by a sprocket wheel 12b that is driven from sprocket wheel 63. The ily balls of the g governor 1| occupy a diierent position for every speed of the drive shaft, and, in moving from position to position, a rotary lap valve 13 on the cylinder 14 of a servomotor is turned by various angles.- A piston 15 is thereby made to shift by oil or air pressure until the balance .of pressure on both sides of the piston 15 is re-established in a manner known to all skilled in the art. Piston -15 carries rod 16 flexibly connected to rod 6| at 11 and varies the valve travel as well as the burner capacity in response to the engine speed.
The objects of my invention could in this form as shown in Figure 2 also be realized if the engine cuto and the firing capacity were manually controlled either jointly or separately, and this could be accomplished by a skillful and conscientious operator. However, since, with a variable cutof! displacement engine, a variation of the cutoil.' at the will ofthe operator-such as is practiced on all existing steam locomotives-does not add enough of its own to exceeed the total allow- As the total weight of steam that is withdrawn f able maximum torque. On the other hand, when the secondary expansion stage consistsv of a steam turbine with positively controlled steam admission and vane impingement, coupled to a constant cutoi displacement engine, as in Figure 1, the amount of steam withdrawn from the accumulator with any given number of opened turbine nozzles, while not entirely'independent of the piston displacement, is relatively more independent of it than with a displacement engine, the steam admission of which is entirely governed by cuto regulation. 'I'his may be explained as follows: the ports i4, |4a, |4b and |4c (Fig. l) and the therewith connected turbine admission ports or nozzles have xed throughflow areas, and in accordance with the laws of steamflow, the weight of steam which they can pass is zero while the pressure in the turbine casing and against the stationary pistons of the rotary engine has built up to the accumulator pressure; the pounds of steamflow increase with the piston displacement, but only up to that displacement with which the pressure within the turbine casing and against the engine pistons has dropped to about 58% of the accumulator pressure. During expansion of the steam below this just mentioned critica pressure, the weight of the steam-flow remains constant in spite of an increase of the piston displacement, but the steam continues to expand more and more vin the turbine. As the piston displacement increases, the speed of the turbine I5, of course, increases similarly, and more and more of the steam's kinetic tothe turbine |which latter would have exer' cised this function most inefiiciently in starting the shaft by itself', but which can contribute torque to the joint drive more and more efilciently as the drive shaft speed increases. With a proper number and a proper dimensioning of the ports Il, thepip'es I8 and the turbine nozzles or ports connecting with them in relation to the piston displacement of the rotary engine, one can vary the speed range within which the steam weights withdrawn from the accumulator vary with the piston displacement, and one can oby tain, in the case of the arrangement of Fig. 1,
. a close enough proportionality between'the steam throughiiow areas as created by piston Il inv its movement, and the fuel quantity needed to maintain a virtually constant accumulator pressure, without the employment of a shaft speed responsive device.
In order to add further to a clear understanding of the just described torque producing method in operating a variable speed traction shaft, Figs. 3 and 4 are referred to. In Fig. 3 a typical variation of the steam generation pressure, of the accumulator pressure, and of the final exhaust pressure in relation to the shaft speed are shown, and so marked. In Fig. 4 the component and resulting torques are slown in relation to shaft speed, i. e. the primary turbine torque, the torque produced in the secondary expansion stage, and the total resulting torque on the load shaft. One curve refers to the performance of the plant as shown in Fig. 1 only and indicates the torque of the rotary engine.
Fig. 2 is a greatly simplified showing of a power plant specied in my Patent No. 2,418,477 of April 8, 1947, whereas Fig. 1 is novel in that it employs a rotary engine in combination with a turbine as secondary expansionstage of an otherwise similar plant. 'I'he means of regulating the supply of feed water to the accumulator and to the boiler, in order to replace thewater that has been evaporated, has been purposely omitted in the showing of this invention in both Figures 1 and 2, in order not to complicate thev drawings, as it is not claimed as a part of this invention. However, it is essential to point out that a plentiful supply of water should be carried in the accumulator in order to make the arrangement workable. Also, it should be pointed out that the reason for imparting all of the heat of the steam exhausted by the primary turbine to the water in the accumulator, and then to withdraw this same heat in the shape of steam for use in the secondary expansion stage instead of connecting the primary turbine exhaust with the secondary expansion stage inlet directly, and instead of supplying the accumulator only with the excess steam which is exhausted by the turbine and which cannot be admitted to the secondary expansion stage, as indicated in the showing of Fig. 2, is purposely resorted to because a rotary engine of the typeywhich it is intended to use, cannot be practically operated with greatly varying steam temperatures. Therefore it is necessary, when using a rotary engine, to desuperheat the steam exhausted by the primary turbine, and
this may be accomplished by bubbling its ex- 8 haust steam through the water within the accumulator.
This application is a continuation in part of my co-pending application Serial No. 373,883, filed January 10, 1941, for Steam power plant, now issued as said Patent No.' 2,418,477.
Where in the specification and claims the expression "wholly impinged" is used, that expression is to be taken as meaning that the blades `of the turbineare ungo'verned. .One example of a wholly impinged turbine is one in which there is a fixed number of blades with fixed nozzle openings which are all constantly opened and of unvarying capacity and without any governing means. In one sense, therefore, the expression wholly impinged" may `be taken as meaning an ungoverned turbine.
I claim:
1. In combination in al steam power plant, a wholly impinged primary expansion turbine comprising a primary expansion stage and, ,compounded therewith, a secondary turbine and a secondary expansion piston engine 'comprising a secondary expansion stage, a drive shaft, said turbines and engine mechanically coupled to the said drive shaft, a boiler for the unthrottled supply of superheated steam to the primary expansion stage. means for firing said boiler, an accumulator of steam of `lower than boiler pressure connected into the pipe between a plurality of expansion stages, means for variably supplying steam to the vanes of the secondary turbine, therewith co-acting means for similarly varying the firing rate in the boiler furnace, automatic means responsive tothe accumulator pressure, and supplementary to the aforementioned means for varying the firing rate, which adjust the firing whenever the accumulator pressure varies from a predetermined value. l
2. In combination in a steam power plant, a primary expansion turbine comprising a primary expansion stage and, compounded therewith, a
secondary turbine and a secondary expansion piston engine comprising a secondary expansion stage, a drive shaft, said turbines and engine mechanically coupled to the said drive shaft, a boiler for the unthrottled supply of superheated steam to the primary expansion stage, means for ilring said boiler, an accumulator of steam of lower than boiler pressure connected into the pipe between a plurality of expansion stages, means for variably supplying steam to the vanes of the secondary turbine, therewith co-acting means for similarly varying the firing rate in the boiler furnace, `automatic means responsive to the accumulator pressure, and supplementary to the aforementioned means for varying the firing rate, which adjust the firing whenever the accumulator pressure varies from a predetermined value.
3. In combination in a steam power plant, a wholly impinged primary expansion turbine comprising a primary expansion stage and, compounded therewith, a secondary turbine and a secondary expansion constant cutoff piston engine comprising a secondary expansion stage, a common drive shaft, both turbines and engine being coupled to the said drive shaft, a. boiler `for the unthrottled supply of superheated steam to the primary expansion stage, means for ilring said boiler, an accumulator of steam or lower than boiler pressure connected into the pipe between the two expansion stages, means for variably supplying steam to the vanes of the secondary turbine, therewith co-acting, means for similarly varying the firing rate in the boiler furnace,
' bine and a secondary expans Y,
automatic means responsive to the accumulator pressure. and supplementary to the aforementioned means for varying the firing rate, and for adjusting the firing whenever the accumulator pressure deviates from a predetermined value.
4. In combination with a. variable speed power shaft, a wholly impinged p ry expansion turs turbine and a rotary piston displacement uni `w engine, said turbines and said engine be g mechanically coupled to said shaft, a boiler adapted to generate superheated steam. means for feeding unthrottled steam from said boiler to said primary turbine, a steam accumulator, an exhaust connection from said primary turbine to said accumulator, a connection from said accumulator to said secondary turbine, and a variable control in said last-mentioned connection whereby the supply of steam to said secondary turbine is varied, a connection from the exhaust of said secondary turbine to said rotary engine, means for supplying variable quantities of fuel to said boiler, actuated by said variable control, and means in response to pressure in said accumula tor cooperating in the variation of the firing of said boiler.
5. In combination with a variable speed power shaft, a wholly impinged primary expansion turbine and a secondary expansion turbine and a rotary piston displacement uniilow engine, said turbines and said engine being mechanically coupled to said shaft, a boiler adapted to generate superheated steam, means for feeding unthrottled steam from said boiler to said primary turbine, a steam accumulator, an exhaust connection from said primary turbine to said accumulator, a connection from said accumulator to said secondary turbine, and a variable control in said last-mentioned connection whereby the supply of steam to said secondary turbine is varied, a connection from the exhaust of said secondary turbine to said rotary engine, means for supplying variable quantities of fuel to said boiler, other means operating in response to pressure in said accumulator which cooperate in the firing of said boiler, said first-mentioned means being connected to the means for varying the supply of steam to said secondary turbine, whereby the latter and said first-mentioned means for varying the ring of said boiler are operated simultaneously and in a predetermined relation toeach other.
6. In combination, in a variable speed steam driven vehicle, a drive shaft, means to drive said shaft, comprising a primary expansion wholly impinged steam turbine and a secondary expansion piston displacement engine having a variable cutoff, a boiler, means for varying its rate of firing, a conduit supplying said turbine with unthrottled steam from said holler, an accumulator of steam connected both to the exhaust of said turbine and to the admission of said engine, the means for varying the engine cutoff being interlocked with the means employed for varying the rate of boiler ilring so as to obtain a. rough proportion between the steam demand of the engine and the rate of steam generation in the boiler, and an additional firing regulating means for iinely adjusting said proportion, the latter iiring regulating means being adapted to respond to the pressure within the accumulator to keep the accumulator pressure virtually constant at all speeds and power outputs of said drive shaft.
7. In combination in a steam power plant, a primary expansion turbine and, compounded therewith, a secondary expansion'turbine and a tertiary expansion constant cutoff piston engine,
`said vessel through which the primary expansion turbine is adapted to discharge all of its vexhausted steam, a connection from the steam space through which steam is supplied to the secondary expansion turbine, means for varying, without throttling, the quantity of steam which is thus admitted from the accumulator to the secondary expansion turbine, and co-acting means for varying the firing rate in the boiler furnace in rough proportion to said admitted steam quantity, automatic means responsive to the accumulator pressure for finely adjusting the firing rate established by the first-mentioned re regulation means Whenever the accumulator pressure varies from a predetermined value.
8. In combination in a steam power plant, a wholly impinged primary expansion turbine and, compounded therewith. a secondary expansion turbine and a tertiary expansion piston displacement engine with fixed cutoff, a conmon drive shaft, both turbines and engine being coupled to the said drive shaft, a boiler adapted to supply secondary expansion turbine, and co-acting` superheated steam, unthrottled, to the primary expansion turbine, mechanical means for :Bring said boiler, an accumulator of steam, connections through which it receives its steam charge from the exhaust of the primary expansion turbine and through which it furnishes steam to the admission side of the secondary turbine, means for varying, without throttling, the quantity of steam which is admitted from said accumulator to said means for varying the ilring rate in the boiler furnace in rough proportion to the steam quantities which pass from the accumulator to the secondary expansion turbine, and automatically operative supplementary re regulating means which are responsive to the accumulator pressure and adjust the firing rate established by the rstmentioned fire regulation means correctively so as to keep the accumulator pressure virtually constant at all speeds and power outputs of said drive shaft.
9. In'combination in a. steam traction power plant, a wholly impinged primary expansion turbine and, compounded therewith, a secondary expansion turbine and a tertiary expansion rotary piston displacement engine of fixed cutoff, a common drive shaft, both turbines and engine being coupled to the said drive shaft, a boiler adapted to supply superheated steam, unthrottled, to the primary expansion turbine, mechanical means for iring said boiler, an accumulator of steam, connections through which it receives its steam charge from the exhaust of the primary expansion turbine and through which it furnishes steam to the admission side of the secondary expansion turbine, means for varying, without throttling, the quantity of steam which is admitted from said accumulator to said secondary expansion turbine, and co-acting means for varying the firing rate in the boiler furnace in rough proportion to the steam quantities which pass from the accumulator to the secondary expansion turbine, and automatically operative supplementary ilre regulating means which are responsive to the accumulator pressure and-adjust REFERENCES CITED The following references are of record in the' flle of this patent:
. UNITED STATES PATENTS Number Name Date l 891,371 Bateau June 23, 1908 Mix Mar. 2s, kr1912 Number Number Name 'Date Smekal May 27, 1930 Wettsteln Dec. 2, 1930 Eglol! Dec. 4, 1934 FOREIGN PATENTS Country Date Germany Nov. 23, 1906 Germany Oct. 22, 1935 Great Britain July 12, 1928 vFrance Jan. 26, 1929
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US568419A US2467092A (en) | 1944-12-16 | 1944-12-16 | Steam power plant |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US568419A US2467092A (en) | 1944-12-16 | 1944-12-16 | Steam power plant |
Publications (1)
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US2467092A true US2467092A (en) | 1949-04-12 |
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Family Applications (1)
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US568419A Expired - Lifetime US2467092A (en) | 1944-12-16 | 1944-12-16 | Steam power plant |
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Cited By (7)
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US2699041A (en) * | 1948-11-27 | 1955-01-11 | Babcock & Wilcox Co | System for controlling the supply of heating gases to fluid heat exchange apparatus |
US3276218A (en) * | 1964-06-23 | 1966-10-04 | Carrier Corp | Refrigeration system and method of operating the same |
US3405604A (en) * | 1965-05-14 | 1968-10-15 | Lysholm Alf | Method of driving a screw engine power unit and a power unit to be driven according to such method |
US3826096A (en) * | 1972-09-12 | 1974-07-30 | L Hrusch | Fluid power drive system |
US3894395A (en) * | 1973-07-30 | 1975-07-15 | Nikolaus Laing | Thermal power plant |
US20090229267A1 (en) * | 2005-10-17 | 2009-09-17 | Siemens Aktiengesellschaft | Steam Power Plant and also Method for Retrofitting a Steam Power Plant |
US20160222832A1 (en) * | 2013-09-24 | 2016-08-04 | Siemens Aktiengesellschaft | Method for operating a steam turbine plant |
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US2699041A (en) * | 1948-11-27 | 1955-01-11 | Babcock & Wilcox Co | System for controlling the supply of heating gases to fluid heat exchange apparatus |
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US3894395A (en) * | 1973-07-30 | 1975-07-15 | Nikolaus Laing | Thermal power plant |
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US20160222832A1 (en) * | 2013-09-24 | 2016-08-04 | Siemens Aktiengesellschaft | Method for operating a steam turbine plant |
US9982569B2 (en) * | 2013-09-24 | 2018-05-29 | Siemens Aktiengesellschaft | Method for operating a steam turbine plant |
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