US20220154988A1 - Liquid separator, cooling system, and gas-liquid separation method - Google Patents
Liquid separator, cooling system, and gas-liquid separation method Download PDFInfo
- Publication number
- US20220154988A1 US20220154988A1 US17/439,473 US202017439473A US2022154988A1 US 20220154988 A1 US20220154988 A1 US 20220154988A1 US 202017439473 A US202017439473 A US 202017439473A US 2022154988 A1 US2022154988 A1 US 2022154988A1
- Authority
- US
- United States
- Prior art keywords
- refrigerant
- liquid
- closed container
- liquid separator
- phase refrigerant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 151
- 238000001816 cooling Methods 0.000 title claims description 31
- 238000000926 separation method Methods 0.000 title claims description 18
- 239000003507 refrigerant Substances 0.000 claims abstract description 234
- 239000012808 vapor phase Substances 0.000 claims abstract description 41
- 239000007791 liquid phase Substances 0.000 claims description 54
- 230000002265 prevention Effects 0.000 claims description 27
- 230000006837 decompression Effects 0.000 claims description 16
- 238000011144 upstream manufacturing Methods 0.000 claims description 7
- 238000001704 evaporation Methods 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 239000012071 phase Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
- F25B49/022—Compressor control arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
- F25B43/006—Accumulators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/02—Compressor control
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/04—Refrigerant level
Definitions
- the present invention relates to a liquid separator, a cooling system and a gas-liquid separation method, which are mainly used in a cooling system and separate a liquid flowing from an evaporator to a compressor.
- an accumulator serving as a liquid separator may be installed in front of the suction port of the compressor.
- the cooling system shown in Patent Document 1 is provided with an evaporator, a compressor, a condenser, and a decompression expansion valve along the refrigerant flow path.
- the evaporator absorbs ambient heat by evaporating the liquid-phase refrigerant.
- the compressor compresses the vapor-phase refrigerant delivered from the evaporator.
- the condenser releases the heat of the refrigerant whose high pressure is increased by the compressor to condense the vapor-phase refrigerant.
- the decompression expansion valve decompresses and expands the liquid-phase refrigerant that has been cooled by the condenser.
- This cooling system shown in Patent Document 1 is provided with a liquid separator on the upstream side of the compressor that separates the refrigerant after passing through the evaporator into gas and liquid.
- This liquid separator has a vertically elongated separation container as a whole.
- a refrigerant inflow pipe and a vapor-phase refrigerant outflow pipe are installed on top of the separation container.
- a liquid-phase refrigerant outflow pipe is installed at the bottom of the separation container.
- the refrigerant that has flowed into the inside through the refrigerant inflow pipe is centrifugally separated into a liquid-phase refrigerant and vapor-phase refrigerant while rotating in the circumferential direction along the inner wall of the liquid separator of the separation container.
- the vapor-phase refrigerant in the separation container is guided to the decompression expansion valve via the upper vapor-phase refrigerant outflow pipe, and the liquid-phase refrigerant in the separation container is guided to the evaporator via the lower liquid-phase refrigerant outflow pipe.
- the liquid separator disclosed in Patent Document 2 has a closed container formed vertically as a whole. At the bottom of this closed container, a first pipe that allows gas-liquid two-phase fluid to flow into the inside of the closed container, a second pipe that discharges the gas in the closed container to the outside, and a third pipe that discharges the liquid in the closed container to the outside are connected.
- the accumulator is long in the vertical direction, and when the compressor is placed on the accumulator, the upper part of the liquid separator becomes heavy and the center of gravity is high. As a result, the liquid separator becomes unstable, and so new technology has been anticipated in order to remedy this point.
- the present invention provides a liquid separator, a cooling system and a gas-liquid separation method that enable a compressor to be placed on a closed container.
- the present invention proposes the following means.
- a liquid separator includes a closed container having a cylindrical shape in which a refrigerant is stored; a refrigerant inflow pipe that allows the refrigerant to flow into the closed container; and a refrigerant outflow pipe that allows a vapor-phase refrigerant in a space inside the closed container to flow out, with each of the refrigerant inflow pipe and the refrigerant outflow pipe being connected from the upper side of the closed container to the inside thereof, and the closed container being formed in a short cylindrical shape in which the height is smaller relative to the diameter.
- a cooling system includes an evaporator that absorbs ambient heat by evaporating a liquid-phase refrigerant, a compressor that compresses a vapor-phase refrigerant, a condenser that releases the heat of the refrigerant that has been pressurized by the compressor and condenses the vapor-phase refrigerant, and a decompression expansion valve that depressurizes and expands the liquid-phase refrigerant cooled by the condenser along a refrigerant path, in which a liquid separator for gas-liquid separation of the refrigerant after passing through the evaporator is provided on the upstream side of the compressor, the liquid separator has a closed container having a cylindrical shape in which a refrigerant is stored; a refrigerant inflow pipe that allows the refrigerant to flow into the closed container; and a refrigerant outflow pipe that allows the refrigerant in a space inside the closed container to flow out, the closed container
- a gas-liquid separation method comprising connecting a closed container having a cylindrical shape in which the refrigerant is stored, with a refrigerant inflow pipe that allows a refrigerant to flow into and a refrigerant outflow pipe that allows the refrigerant in a space inside the closed container to flow out, and forming the closed container in a short cylindrical shape in which the height is smaller relative to the diameter.
- a liquid separator can be stably held even if a heavy compressor is arranged on the liquid separator.
- FIG. 1 is a configuration diagram showing a cooling system including a liquid separator according to an embodiment of the present invention.
- FIG. 2 is a configuration diagram showing a cooling system including a liquid separator according to the first embodiment of the present invention.
- FIG. 3 is a perspective view showing a liquid separator according to the first embodiment.
- FIG. 4 is a vertical cross-sectional view showing the internal configuration of the liquid separator shown in FIG. 3 .
- FIG. 5A is a diagram for explaining the operation of the splash prevention plate provided in the liquid separator shown in FIG. 3 .
- FIG. 5B is a perspective view showing a splash prevention plate shown in FIG. 5 A.
- FIG. 6 is a perspective view showing a modification 1 of a splash prevention plate.
- FIG. 7 is a perspective view showing a modification 2 of the splash prevention plate.
- FIG. 8 is a cross-sectional view showing a liquid separator according to the second embodiment.
- FIG. 9 is a perspective view showing a liquid separator according to a third embodiment.
- FIG. 10 is a configuration diagram showing a cooling system including the liquid separator according to the third embodiment.
- a liquid separator 10 according to the embodiment of the present invention will be described with reference to FIG. 1 .
- the liquid separator 10 is located on the upstream side of a compressor 3 in a cooling system 1 , and is provided for gas-liquid separation of a refrigerant after passing through an evaporator 2 , for example.
- This cooling system 1 is provided with the evaporator 2 , the compressor 3 , a condenser 4 , and a decompression expansion valve 5 along a refrigerant flow path 1 A.
- the evaporator 2 absorbs ambient heat by evaporating the liquid-phase refrigerant.
- the compressor compresses the vapor-phase refrigerant.
- the condenser 4 releases the heat of the refrigerant that has become high pressure by the compressor 3 to condense (or forcibly compress) the vapor-phase refrigerant.
- the decompression expansion valve 5 expands the liquid-phase refrigerant supplied from the condenser 4 .
- the liquid separator 10 located on the upstream side of the compressor 3 has a cylindrical closed container 11 in which the refrigerant C is stored. Inside the closed container 11 are provided a refrigerant inflow pipe 12 for flowing in a vapor phase medium or a gas-liquid two-phase refrigerant and a refrigerant outflow pipe 13 that discharges the vapor-phase refrigerant in the closed container 11 to the outside.
- the refrigerant inflow pipe 12 and the refrigerant outflow pipe 13 are each installed from the upper surface 11 A of the closed container 11 toward the inside of the container 11 B.
- the refrigerant inflow pipe 12 and the refrigerant outflow pipe 13 are arranged at a mutual interval as large as possible in the radial direction (R direction) of the closed container 11 .
- the closed container 11 of the liquid separator 10 has a height h that is relatively small with respect to a diameter along the R direction, and is configured to have a short cylindrical shape as a whole.
- the vapor-phase refrigerant that has absorbed heat H 1 from the heat source by the evaporator 2 and evaporated is gas-liquid separated by the liquid separator 10 , compressed by the compressor 3 and then sent to the condenser 4 . Subsequently, the liquid-phase refrigerant, which is condensed by heat dissipation H 2 to a cold source in the condenser 4 , is depressurized to a predetermined pressure by the decompression expansion valve 5 and sent to the evaporator 2 again.
- the liquid-phase refrigerant may not be sufficiently evaporated in the evaporator 2 due to a decrease in the load of the heat source, a failure of the decompression expansion valve 5 , and the like and may be supplied to the compressor 3 as a gas-liquid mixed flow.
- the phenomenon in which a liquid is supplied to the compressor 3 in this way is called a liquid bag.
- the performance of the compressor 3 may be deteriorated or a failure may be caused.
- the liquid separator 10 according to the embodiment of the present invention, the liquid is separated from the gas-liquid mixed flow after passing through the evaporator 2 , and only the gas is supplied to the compressor 3 .
- the closed container 11 is formed with a short cylindrical shape whose height (h) is relatively small with respect to the radial direction (R direction). Accordingly, the height of the entire cooling system can be lowered, and so even if the heavy compressor 3 is arranged on the upper surface 11 A of the closed container 11 , the device as a whole can be installed in a stable state without becoming top heavy.
- the closed container 11 is formed in a short cylinder shape. Accordingly, the refrigerant inflow pipe 12 and the refrigerant outflow pipe 13 can be arranged on the upper surface 11 A of the closed container 11 at a sufficient interval in the radial direction (R direction).
- the liquid separator 10 it is possible to prevent the effect of turbulence of the liquid level of the refrigerant caused by inflow of the refrigerant from the refrigerant inflow pipe 12 to the closed container 11 from extending to the refrigerant flowing out to the refrigerant outflow pipe 13 . Therefore, it is possible to prevent beforehand the situation of the liquid-phase refrigerant in the closed container 11 flowing out from the refrigerant outflow pipe 13 as a result of being churned.
- the liquid separator 200 according to the first embodiment of the present invention will be described with reference to FIGS. 2 to 7 .
- This liquid separator 200 is installed in the cooling system F.
- the cooling system F is provided with an evaporator 100 , a liquid separator 200 , a compressor 300 , a condenser 400 , and a decompression expansion valve 500 in a refrigerant flow path (specifically, a pipeline) composed of refrigerant flow paths 610 , 620 , 630 , 640 , and 650 .
- the evaporator 100 absorbs the ambient heat H 1 by evaporating the liquid-phase refrigerant.
- the liquid separator 200 separates the refrigerant into gas and liquid.
- the compressor 300 compresses the vapor-phase refrigerant discharged from the liquid separator 200 .
- the condenser 400 releases the heat of the refrigerant pressurized by the compressor 300 to condense the vapor-phase refrigerant.
- the decompression expansion valve 500 decompresses and expands the liquid-phase refrigerant cooled by the condenser 400 .
- the refrigerant supplied from the decompression expansion valve 500 via the refrigerant flow path 650 absorbs heat H 1 from the heat source by the evaporator 100 and evaporates.
- the evaporated vapor-phase refrigerant passes through the refrigerant flow path 610 , the liquid separator 200 , and the refrigerant flow path 620 in this order, and is sent to the compressor 300 .
- the vapor-phase refrigerant compressed to high temperature and high pressure by the compressor 300 is sent to the condenser 400 via the refrigerant flow path 630 , radiates H 2 to a cold source, and condenses.
- the liquid-phase refrigerant condensed in the condenser 400 moves to the decompression expansion valve 500 through the refrigerant flow path 640 and is reduced to a predetermined pressure. Subsequently, the liquid-phase refrigerant is sent to the evaporator 100 again through the refrigerant flow path 650 .
- the liquid separator 200 is arranged on the upstream side of the compressor 300 and has a role of preventing the liquid-phase refrigerant from being sucked into the compressor 300 .
- the compressor 300 Since the compressor 300 is designed to compress the vapor-phase refrigerant, it is known that if the liquid-phase refrigerant is mixed in, it will lead to a failure (called a liquid-back phenomenon). Normally, the refrigerant completely evaporates in the evaporator 100 and becomes only a vapor-phase refrigerant. However, in the evaporator 100 , when a disturbance such as a decrease in heat load occurs, the refrigerant may not evaporate and a part of the liquid-phase refrigerant may remain. In that case, this liquid-phase refrigerant is sent to the refrigerant flow path 610 . Therefore, the liquid separator 200 separates the liquid-phase refrigerant contained in the refrigerant and supplies only the vapor-phase refrigerant to the downstream compressor 300 .
- the refrigerant flow path 620 Unless there are restrictions on installation, it is preferable to construct the refrigerant flow path 620 while avoiding a structure having a reverse gradient with respect to the direction of gravity or a U-shaped structure. This is because if such a reverse gradient structure or U-shaped structure exists in the refrigerant flow path 620 , the liquid-phase refrigerant condensed in the refrigerant flow path 620 will accumulate at that portion when the cooling system F is stopped.
- the liquid separator 200 located on the upstream side of the compressor 300 has a cylindrical housing 210 that serves as a closed container in which the refrigerant is stored. Inside the housing 210 are installed a refrigerant inflow pipe 220 for flowing in a vapor-phase refrigerant or a vapor-liquid two-phase refrigerant and a refrigerant outflow pipe 230 for flowing out the vapor-phase refrigerant in the housing 210 to the outside.
- the refrigerant inflow pipe 220 and the refrigerant outflow pipe 230 are installed from the upper surface 210 A of the housing 210 toward the inside of the container 210 B.
- the refrigerant inflow pipe 220 and the refrigerant outflow pipe 230 are arranged at an interval in the radial direction (R direction) of the housing 210 .
- the refrigerant inflow pipe 220 is connected to the refrigerant flow path 610 in which the vapor-phase refrigerant or the gas-liquid two-phase refrigerant from the evaporator 100 is guided.
- the refrigerant outflow pipe 230 is connected to a refrigerant flow path 620 that guides the vapor-phase refrigerant to the compressor 300 .
- the vapor-phase refrigerant or the gas-liquid two-phase refrigerant after passing through the evaporator 100 flows into the housing 210 through the refrigerant inflow pipe 220 , and the liquid-phase refrigerant in the gas-liquid mixed flow falls to the bottom of the housing 210 by gravity and accumulates there.
- the vapor-phase refrigerant in the gas-liquid mixed flow is sent to the compressor 300 through the refrigerant outflow pipe 230 .
- the housing 210 of the liquid separator 200 has a height h relatively small with respect to a diameter along the R direction, and is configured to have a short cylindrical shape as a whole.
- the housing 210 is formed in the shape of a short cylinder whose height h is relatively small with respect to the diameter in the R direction, even if the compressor 300 with weight is arranged on the upper surface 210 A of the housing 210 , it is possible to hold the compressor 300 in a stable state.
- the vapor-phase refrigerant which evaporated by absorbing heat H 1 from the heat source by the evaporator 2 is compressed by the compressor 300 to attain a high temperature and high pressure, and then sent to the condenser 400 . Subsequently, the liquid-phase refrigerant, which is condensed by heat dissipation H 2 to a cold source in the condenser 400 , is depressurized to a predetermined pressure by the decompression expansion valve 500 and sent to the evaporator 100 again.
- a mesh-shaped splash prevention plate 240 is installed to prevent the vapor-phase refrigerant C 1 that is supplied through the refrigerant inflow pipe 220 from blowing up the liquid-phase refrigerant C 2 that has accumulated in the housing 210 .
- the housing 210 when the flow velocity of the vapor-phase refrigerant C 1 supplied through the refrigerant inflow pipe 220 is large, even if the liquid-phase refrigerant is not mixed in the refrigerant C 1 , the liquid-phase refrigerant C 2 staying on the bottom surface of the housing 210 may be blown up by the momentum of the vapor-phase refrigerant C 1 . In this case, there is a risk that the blown-up liquid-phase refrigerant C 2 will flow out from an outlet (opening for the liquid to flow out from the housing 210 ) 230 A of the refrigerant outflow pipe 230 .
- the mesh-shaped splash prevention plate 240 is installed below the refrigerant inflow pipe 220 .
- the mesh-shaped splash prevention plate 240 mitigates the impact of the vapor-phase refrigerant C 1 on the liquid surface of the liquid-phase refrigerant C 2 , thereby preventing the liquid-phase refrigerant C 2 from being blown up.
- the housing 210 is formed in a short cylindrical shape having a height h relatively small in the radial direction (R direction), even if the heavy compressor 300 is arranged on the upper surface 210 A of the housing 210 , the liquid separator 200 can be held in a stable state without becoming top heavy.
- the refrigerant inflow pipe 220 and the refrigerant outflow pipe 230 can be arranged in the upper surface 210 A of the housing 210 at a regular interval in the radial direction (R direction).
- the effect of undulation (turbulence) of the liquid level of the liquid-phase refrigerant C 2 caused by the inflow of the refrigerant from the refrigerant inflow pipe 220 into the housing 210 is prevented from extending to the refrigerant outflow pipe 230 . Therefore, it is possible to prevent the liquid-phase refrigerant C 2 in the housing 210 from being blown up and flowing out from the refrigerant outflow pipe 230 .
- providing the mesh-shaped splash prevention plate 240 below the inlet 220 A of the refrigerant inflow pipe 220 alleviates the momentum of the vapor-phase refrigerant C 1 colliding with the liquid surface to prevent undulation of the liquid level of the liquid-phase refrigerant C 2 .
- This also makes it possible to prevent the liquid-phase refrigerant C 2 in the housing 210 from flowing out from the outlet 230 A of the refrigerant outflow pipe 230 .
- liquid separator 200 there is no complicated structure causing a large pressure loss in the flow path of the vapor-phase refrigerant from the refrigerant inflow pipe 220 to the refrigerant outflow pipe 230 .
- the liquid separator 200 it is possible to prevent the so-called liquid back phenomenon to the compressor 300 (damage to the pipeline and equipment of the cooling system due to droplets of the refrigerant flowing through the flow path with kinetic energy) while suppressing the pressure loss during the gas-liquid separation of the refrigerant.
- a mesh-shaped plate is used as the splash prevention plate 240 , but the present invention is not limited thereto. That is, as the splash prevention plate 240 , a plate having a large number of through holes 240 a as shown in FIG. 6 , for example, a plate having a plurality of holes such as punching metal may be used.
- splash prevention plate 240 a net-like body formed by entwining a plurality of fibers 240 b as shown in FIG. 7 , for example, a metal scrubbing brush processed into a flat shape may be used.
- a liquid separator 200 ′ according to the second embodiment of the present invention will be described with reference to FIG. 8 .
- the liquid separator 200 ′ according to the second embodiment differs from the liquid separator 200 according to the first embodiment on the point of a liquid intrusion prevention plate 250 being provided below the outlet of the refrigerant outflow pipe 230 .
- the liquid intrusion prevention plate 250 for preventing suctioning of the liquid-phase refrigerant C 2 is provided below the outlet of the refrigerant outflow pipe (the port through which the liquid flows from the liquid separator 200 ′) 230 A.
- liquid intrusion prevention plate 240 below the refrigerant inflow pipe 220 , it is possible to prevent droplets of the liquid-phase refrigerant C 2 from being sucked into the refrigerant outflow pipe 230 , whereby the liquid separation function can be improved.
- liquid intrusion prevention plate 240 in addition to a normal plate, it is possible to use a mesh-shaped plate shown in FIG. 5B , a plate having a large number of through holes shown in FIG. 6 , a net-like body (or cotton-like body) formed by the entwining of fibers shown in FIG. 7 , or the like.
- the liquid separator 200 ′′ according to the third embodiment of the present invention will be described with reference to FIGS. 9 and 10 .
- the liquid separator 200 ′′ shown in the third embodiment differs from the liquid separators 200 and 200 ′ shown in the first and second embodiments on the point of being provided with a liquid level sensor 260 , a maintenance valve 270 , and a control unit 700 .
- the gaseous refrigerant is completely sent from the outlet of the evaporator 100 , and the liquid-phase refrigerant is transferred from the evaporator 100 to the liquid separator 200 only when the operation becomes unstable due to a disturbance.
- the liquid-phase refrigerant C 2 in the housing 210 gradually evaporates during the subsequent normal operation to become the vapor-phase refrigerant C 1 , whereby the accumulation thereof is eliminated.
- the liquid level sensor 260 for monitoring the amount of liquid of the liquid-phase refrigerant C 2 remaining in the housing 210 is attached to this housing 210 .
- the droplet prevention plate 240 will not function and the liquid separation function may be significantly reduced.
- liquid-phase refrigerant C 2 may flow out from the refrigerant outflow pipe 230 and cause liquid back, it will be necessary to stop the compressor 300 .
- a control unit 700 is provided that monitors the value of the liquid level sensor 260 of the liquid separator 200 and stops the entire cooling system F′ including the compressor 300 when the liquid level of the liquid-phase refrigerant C 2 exceeds a limit value.
- the maintenance valve 270 at the lower part of the housing 210 is opened and the accumulated liquid-phase refrigerant C 2 is discharged, whereby a return to the normal state can be achieved.
- the maintenance valve 270 may be opened and closed manually by an operator, or may be opened and closed by a drive means operated by a separately provided control unit 700 .
- the present invention is mainly used in cooling systems and can be applied to a liquid separator, a cooling system and a gas-liquid separation method that separates liquid flowing from the evaporator into the compressor. Even if a heavy compressor is arranged on top of the liquid separator, the liquid separator can be stably held.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Power Engineering (AREA)
- Air-Conditioning For Vehicles (AREA)
- Separation By Low-Temperature Treatments (AREA)
Abstract
A liquid separator including a cylindrical closed container in which a refrigerant is stored, a refrigerant inflow pipe that allows the refrigerant to flow into the closed container, and a refrigerant outflow pipe that allows the vapor-phase refrigerant in a space inside the closed container to flow out, in which the refrigerant inflow pipe and the refrigerant outflow pipe are each connected from the upper part of the closed container toward the inside thereof, and the closed container has a short cylindrical shape in which the height is smaller relative to the diameter.
Description
- The present invention relates to a liquid separator, a cooling system and a gas-liquid separation method, which are mainly used in a cooling system and separate a liquid flowing from an evaporator to a compressor.
- In a cooling system including an evaporator, a compressor, a condenser and an expansion valve, an accumulator serving as a liquid separator may be installed in front of the suction port of the compressor.
- For example, the cooling system shown in
Patent Document 1 is provided with an evaporator, a compressor, a condenser, and a decompression expansion valve along the refrigerant flow path. The evaporator absorbs ambient heat by evaporating the liquid-phase refrigerant. The compressor compresses the vapor-phase refrigerant delivered from the evaporator. The condenser releases the heat of the refrigerant whose high pressure is increased by the compressor to condense the vapor-phase refrigerant. The decompression expansion valve decompresses and expands the liquid-phase refrigerant that has been cooled by the condenser. - This cooling system shown in
Patent Document 1 is provided with a liquid separator on the upstream side of the compressor that separates the refrigerant after passing through the evaporator into gas and liquid. - This liquid separator has a vertically elongated separation container as a whole. A refrigerant inflow pipe and a vapor-phase refrigerant outflow pipe are installed on top of the separation container. In addition, a liquid-phase refrigerant outflow pipe is installed at the bottom of the separation container.
- In this liquid separator, the refrigerant that has flowed into the inside through the refrigerant inflow pipe is centrifugally separated into a liquid-phase refrigerant and vapor-phase refrigerant while rotating in the circumferential direction along the inner wall of the liquid separator of the separation container.
- Subsequently, the vapor-phase refrigerant in the separation container is guided to the decompression expansion valve via the upper vapor-phase refrigerant outflow pipe, and the liquid-phase refrigerant in the separation container is guided to the evaporator via the lower liquid-phase refrigerant outflow pipe.
- On the other hand, a similar liquid separator is also shown in Patent Document 2.
- Similar to
Patent Document 1, the liquid separator disclosed in Patent Document 2 has a closed container formed vertically as a whole. At the bottom of this closed container, a first pipe that allows gas-liquid two-phase fluid to flow into the inside of the closed container, a second pipe that discharges the gas in the closed container to the outside, and a third pipe that discharges the liquid in the closed container to the outside are connected. -
- [Patent Document 1] Japanese Unexamined Patent Application Publication No. 2015-172469
- [Patent Document 2] Japanese Unexamined Patent Application Publication No. 2013-120028
- In the cooling system shown in
Patent Documents 1 and 2, the compressor is located above the accumulator, and the liquid-phase refrigerant returns to the accumulator by gravity. - Therefore, the accumulator is long in the vertical direction, and when the compressor is placed on the accumulator, the upper part of the liquid separator becomes heavy and the center of gravity is high. As a result, the liquid separator becomes unstable, and so new technology has been anticipated in order to remedy this point.
- This invention was made in view of the above circumstances. Accordingly, the present invention provides a liquid separator, a cooling system and a gas-liquid separation method that enable a compressor to be placed on a closed container.
- In order to solve the above problem, the present invention proposes the following means.
- A liquid separator according to a first aspect of the present invention includes a closed container having a cylindrical shape in which a refrigerant is stored; a refrigerant inflow pipe that allows the refrigerant to flow into the closed container; and a refrigerant outflow pipe that allows a vapor-phase refrigerant in a space inside the closed container to flow out, with each of the refrigerant inflow pipe and the refrigerant outflow pipe being connected from the upper side of the closed container to the inside thereof, and the closed container being formed in a short cylindrical shape in which the height is smaller relative to the diameter.
- A cooling system according to a second aspect of the present invention includes an evaporator that absorbs ambient heat by evaporating a liquid-phase refrigerant, a compressor that compresses a vapor-phase refrigerant, a condenser that releases the heat of the refrigerant that has been pressurized by the compressor and condenses the vapor-phase refrigerant, and a decompression expansion valve that depressurizes and expands the liquid-phase refrigerant cooled by the condenser along a refrigerant path, in which a liquid separator for gas-liquid separation of the refrigerant after passing through the evaporator is provided on the upstream side of the compressor, the liquid separator has a closed container having a cylindrical shape in which a refrigerant is stored; a refrigerant inflow pipe that allows the refrigerant to flow into the closed container; and a refrigerant outflow pipe that allows the refrigerant in a space inside the closed container to flow out, the closed container being formed in a short cylindrical shape in which the height is smaller relative to the diameter.
- A gas-liquid separation method according to a third aspect of the present invention comprising connecting a closed container having a cylindrical shape in which the refrigerant is stored, with a refrigerant inflow pipe that allows a refrigerant to flow into and a refrigerant outflow pipe that allows the refrigerant in a space inside the closed container to flow out, and forming the closed container in a short cylindrical shape in which the height is smaller relative to the diameter.
- According to the present invention, a liquid separator can be stably held even if a heavy compressor is arranged on the liquid separator.
-
FIG. 1 is a configuration diagram showing a cooling system including a liquid separator according to an embodiment of the present invention. -
FIG. 2 is a configuration diagram showing a cooling system including a liquid separator according to the first embodiment of the present invention. -
FIG. 3 is a perspective view showing a liquid separator according to the first embodiment. -
FIG. 4 is a vertical cross-sectional view showing the internal configuration of the liquid separator shown inFIG. 3 . -
FIG. 5A is a diagram for explaining the operation of the splash prevention plate provided in the liquid separator shown inFIG. 3 . -
FIG. 5B is a perspective view showing a splash prevention plate shown in FIG. 5A. -
FIG. 6 is a perspective view showing amodification 1 of a splash prevention plate. -
FIG. 7 is a perspective view showing a modification 2 of the splash prevention plate. -
FIG. 8 is a cross-sectional view showing a liquid separator according to the second embodiment. -
FIG. 9 is a perspective view showing a liquid separator according to a third embodiment. -
FIG. 10 is a configuration diagram showing a cooling system including the liquid separator according to the third embodiment. - A
liquid separator 10 according to the embodiment of the present invention will be described with reference toFIG. 1 . - The
liquid separator 10 is located on the upstream side of acompressor 3 in acooling system 1, and is provided for gas-liquid separation of a refrigerant after passing through an evaporator 2, for example. - This
cooling system 1 is provided with the evaporator 2, thecompressor 3, a condenser 4, and a decompression expansion valve 5 along arefrigerant flow path 1A. The evaporator 2 absorbs ambient heat by evaporating the liquid-phase refrigerant. The compressor compresses the vapor-phase refrigerant. The condenser 4 releases the heat of the refrigerant that has become high pressure by thecompressor 3 to condense (or forcibly compress) the vapor-phase refrigerant. The decompression expansion valve 5 expands the liquid-phase refrigerant supplied from the condenser 4. - The
liquid separator 10 located on the upstream side of thecompressor 3 has a cylindrical closedcontainer 11 in which the refrigerant C is stored. Inside the closedcontainer 11 are provided arefrigerant inflow pipe 12 for flowing in a vapor phase medium or a gas-liquid two-phase refrigerant and arefrigerant outflow pipe 13 that discharges the vapor-phase refrigerant in the closedcontainer 11 to the outside. - The
refrigerant inflow pipe 12 and therefrigerant outflow pipe 13 are each installed from theupper surface 11A of the closedcontainer 11 toward the inside of thecontainer 11B. Therefrigerant inflow pipe 12 and therefrigerant outflow pipe 13 are arranged at a mutual interval as large as possible in the radial direction (R direction) of the closedcontainer 11. - Further, the closed
container 11 of theliquid separator 10 has a height h that is relatively small with respect to a diameter along the R direction, and is configured to have a short cylindrical shape as a whole. - In such a
liquid separator 10, since the closedcontainer 11 is formed in a short cylindrical shape, even if aheavy compressor 3 is arranged on theupper surface 11A of the closedcontainer 11, it is possible to hold theliquid separator 10 in a stable state without the upper part of theliquid separator 10 becoming heavy, that is, becoming so-called top heavy. - In such a vapor compression
type cooling system 1, the vapor-phase refrigerant that has absorbed heat H1 from the heat source by the evaporator 2 and evaporated is gas-liquid separated by theliquid separator 10, compressed by thecompressor 3 and then sent to the condenser 4. Subsequently, the liquid-phase refrigerant, which is condensed by heat dissipation H2 to a cold source in the condenser 4, is depressurized to a predetermined pressure by the decompression expansion valve 5 and sent to the evaporator 2 again. - Here, the liquid-phase refrigerant may not be sufficiently evaporated in the evaporator 2 due to a decrease in the load of the heat source, a failure of the decompression expansion valve 5, and the like and may be supplied to the
compressor 3 as a gas-liquid mixed flow. The phenomenon in which a liquid is supplied to thecompressor 3 in this way is called a liquid bag. When a liquid is supplied to thecompressor 3, the performance of thecompressor 3 may be deteriorated or a failure may be caused. In order to prevent this, in theliquid separator 10 according to the embodiment of the present invention, the liquid is separated from the gas-liquid mixed flow after passing through the evaporator 2, and only the gas is supplied to thecompressor 3. - As described above, in the
liquid separator 10 according to the embodiment of the present invention, theclosed container 11 is formed with a short cylindrical shape whose height (h) is relatively small with respect to the radial direction (R direction). Accordingly, the height of the entire cooling system can be lowered, and so even if theheavy compressor 3 is arranged on theupper surface 11A of theclosed container 11, the device as a whole can be installed in a stable state without becoming top heavy. - Further, in the
liquid separator 10, theclosed container 11 is formed in a short cylinder shape. Accordingly, therefrigerant inflow pipe 12 and therefrigerant outflow pipe 13 can be arranged on theupper surface 11A of theclosed container 11 at a sufficient interval in the radial direction (R direction). - As a result, in the
liquid separator 10, it is possible to prevent the effect of turbulence of the liquid level of the refrigerant caused by inflow of the refrigerant from therefrigerant inflow pipe 12 to theclosed container 11 from extending to the refrigerant flowing out to therefrigerant outflow pipe 13. Therefore, it is possible to prevent beforehand the situation of the liquid-phase refrigerant in theclosed container 11 flowing out from therefrigerant outflow pipe 13 as a result of being churned. - The
liquid separator 200 according to the first embodiment of the present invention will be described with reference toFIGS. 2 to 7 . - This
liquid separator 200 is installed in the cooling system F. - As shown in
FIG. 2 , the cooling system F is provided with anevaporator 100, aliquid separator 200, acompressor 300, acondenser 400, and adecompression expansion valve 500 in a refrigerant flow path (specifically, a pipeline) composed ofrefrigerant flow paths evaporator 100 absorbs the ambient heat H1 by evaporating the liquid-phase refrigerant. Theliquid separator 200 separates the refrigerant into gas and liquid. Thecompressor 300 compresses the vapor-phase refrigerant discharged from theliquid separator 200. Thecondenser 400 releases the heat of the refrigerant pressurized by thecompressor 300 to condense the vapor-phase refrigerant. Thedecompression expansion valve 500 decompresses and expands the liquid-phase refrigerant cooled by thecondenser 400. - The refrigerant supplied from the
decompression expansion valve 500 via therefrigerant flow path 650 absorbs heat H1 from the heat source by theevaporator 100 and evaporates. The evaporated vapor-phase refrigerant passes through therefrigerant flow path 610, theliquid separator 200, and therefrigerant flow path 620 in this order, and is sent to thecompressor 300. - The vapor-phase refrigerant compressed to high temperature and high pressure by the
compressor 300 is sent to thecondenser 400 via therefrigerant flow path 630, radiates H2 to a cold source, and condenses. - After that, the liquid-phase refrigerant condensed in the
condenser 400 moves to thedecompression expansion valve 500 through therefrigerant flow path 640 and is reduced to a predetermined pressure. Subsequently, the liquid-phase refrigerant is sent to theevaporator 100 again through therefrigerant flow path 650. - Here, the
liquid separator 200 is arranged on the upstream side of thecompressor 300 and has a role of preventing the liquid-phase refrigerant from being sucked into thecompressor 300. - Since the
compressor 300 is designed to compress the vapor-phase refrigerant, it is known that if the liquid-phase refrigerant is mixed in, it will lead to a failure (called a liquid-back phenomenon). Normally, the refrigerant completely evaporates in theevaporator 100 and becomes only a vapor-phase refrigerant. However, in theevaporator 100, when a disturbance such as a decrease in heat load occurs, the refrigerant may not evaporate and a part of the liquid-phase refrigerant may remain. In that case, this liquid-phase refrigerant is sent to therefrigerant flow path 610. Therefore, theliquid separator 200 separates the liquid-phase refrigerant contained in the refrigerant and supplies only the vapor-phase refrigerant to thedownstream compressor 300. - Unless there are restrictions on installation, it is preferable to construct the
refrigerant flow path 620 while avoiding a structure having a reverse gradient with respect to the direction of gravity or a U-shaped structure. This is because if such a reverse gradient structure or U-shaped structure exists in therefrigerant flow path 620, the liquid-phase refrigerant condensed in therefrigerant flow path 620 will accumulate at that portion when the cooling system F is stopped. In this way, since the liquid-phase refrigerant that accumulates in therefrigerant flow path 620 is sucked into thecompressor 300 together with the vapor-phase refrigerant when the cooling system F is started next time, despite the fact that theliquid separator 200 is installed, there is a risk of causing the liquid-back phenomenon in thecompressor 300. - With reference to
FIGS. 3 and 4 , theliquid separator 200 located on the upstream side of thecompressor 300 has acylindrical housing 210 that serves as a closed container in which the refrigerant is stored. Inside thehousing 210 are installed arefrigerant inflow pipe 220 for flowing in a vapor-phase refrigerant or a vapor-liquid two-phase refrigerant and arefrigerant outflow pipe 230 for flowing out the vapor-phase refrigerant in thehousing 210 to the outside. - The
refrigerant inflow pipe 220 and therefrigerant outflow pipe 230 are installed from theupper surface 210A of thehousing 210 toward the inside of thecontainer 210B. Therefrigerant inflow pipe 220 and therefrigerant outflow pipe 230 are arranged at an interval in the radial direction (R direction) of thehousing 210. Therefrigerant inflow pipe 220 is connected to therefrigerant flow path 610 in which the vapor-phase refrigerant or the gas-liquid two-phase refrigerant from theevaporator 100 is guided. Therefrigerant outflow pipe 230 is connected to arefrigerant flow path 620 that guides the vapor-phase refrigerant to thecompressor 300. - The vapor-phase refrigerant or the gas-liquid two-phase refrigerant after passing through the
evaporator 100 flows into thehousing 210 through therefrigerant inflow pipe 220, and the liquid-phase refrigerant in the gas-liquid mixed flow falls to the bottom of thehousing 210 by gravity and accumulates there. On the other hand, the vapor-phase refrigerant in the gas-liquid mixed flow is sent to thecompressor 300 through therefrigerant outflow pipe 230. - The
housing 210 of theliquid separator 200 has a height h relatively small with respect to a diameter along the R direction, and is configured to have a short cylindrical shape as a whole. - As described above, in the
liquid separator 200, since thehousing 210 is formed in the shape of a short cylinder whose height h is relatively small with respect to the diameter in the R direction, even if thecompressor 300 with weight is arranged on theupper surface 210A of thehousing 210, it is possible to hold thecompressor 300 in a stable state. - Referring to
FIG. 2 again, in the vapor compression type cooling system F as described above, the vapor-phase refrigerant which evaporated by absorbing heat H1 from the heat source by the evaporator 2 is compressed by thecompressor 300 to attain a high temperature and high pressure, and then sent to thecondenser 400. Subsequently, the liquid-phase refrigerant, which is condensed by heat dissipation H2 to a cold source in thecondenser 400, is depressurized to a predetermined pressure by thedecompression expansion valve 500 and sent to theevaporator 100 again. - As shown in
FIGS. 4 and 5A and 5B , below an inlet (opening for the liquid to flow into the liquid separator 200) 220A of therefrigerant inflow pipe 220, a mesh-shapedsplash prevention plate 240 is installed to prevent the vapor-phase refrigerant C1 that is supplied through therefrigerant inflow pipe 220 from blowing up the liquid-phase refrigerant C2 that has accumulated in thehousing 210. - In the
housing 210, when the flow velocity of the vapor-phase refrigerant C1 supplied through therefrigerant inflow pipe 220 is large, even if the liquid-phase refrigerant is not mixed in the refrigerant C1, the liquid-phase refrigerant C2 staying on the bottom surface of thehousing 210 may be blown up by the momentum of the vapor-phase refrigerant C1. In this case, there is a risk that the blown-up liquid-phase refrigerant C2 will flow out from an outlet (opening for the liquid to flow out from the housing 210) 230A of therefrigerant outflow pipe 230. - Therefore, as shown in
FIGS. 5A and 5B , the mesh-shapedsplash prevention plate 240 is installed below therefrigerant inflow pipe 220. The mesh-shapedsplash prevention plate 240 mitigates the impact of the vapor-phase refrigerant C1 on the liquid surface of the liquid-phase refrigerant C2, thereby preventing the liquid-phase refrigerant C2 from being blown up. - As described above, in the
liquid separator 200 according to the first embodiment, since thehousing 210 is formed in a short cylindrical shape having a height h relatively small in the radial direction (R direction), even if theheavy compressor 300 is arranged on theupper surface 210A of thehousing 210, theliquid separator 200 can be held in a stable state without becoming top heavy. - In the
liquid separator 200, since thehousing 210 is formed in a short cylinder shape, therefrigerant inflow pipe 220 and therefrigerant outflow pipe 230 can be arranged in theupper surface 210A of thehousing 210 at a regular interval in the radial direction (R direction). - As a result, in the
liquid separator 200, the effect of undulation (turbulence) of the liquid level of the liquid-phase refrigerant C2 caused by the inflow of the refrigerant from therefrigerant inflow pipe 220 into thehousing 210 is prevented from extending to therefrigerant outflow pipe 230. Therefore, it is possible to prevent the liquid-phase refrigerant C2 in thehousing 210 from being blown up and flowing out from therefrigerant outflow pipe 230. - Further, in the
liquid separator 200, providing the mesh-shapedsplash prevention plate 240 below theinlet 220A of therefrigerant inflow pipe 220 alleviates the momentum of the vapor-phase refrigerant C1 colliding with the liquid surface to prevent undulation of the liquid level of the liquid-phase refrigerant C2. This also makes it possible to prevent the liquid-phase refrigerant C2 in thehousing 210 from flowing out from theoutlet 230A of therefrigerant outflow pipe 230. - Further, in the
liquid separator 200, there is no complicated structure causing a large pressure loss in the flow path of the vapor-phase refrigerant from therefrigerant inflow pipe 220 to therefrigerant outflow pipe 230. As a result, in theliquid separator 200, it is possible to prevent the so-called liquid back phenomenon to the compressor 300 (damage to the pipeline and equipment of the cooling system due to droplets of the refrigerant flowing through the flow path with kinetic energy) while suppressing the pressure loss during the gas-liquid separation of the refrigerant. - In the above embodiment, a mesh-shaped plate is used as the
splash prevention plate 240, but the present invention is not limited thereto. That is, as thesplash prevention plate 240, a plate having a large number of throughholes 240 a as shown inFIG. 6 , for example, a plate having a plurality of holes such as punching metal may be used. - Further, as the
splash prevention plate 240, a net-like body formed by entwining a plurality offibers 240 b as shown inFIG. 7 , for example, a metal scrubbing brush processed into a flat shape may be used. - A
liquid separator 200′ according to the second embodiment of the present invention will be described with reference toFIG. 8 . - The
liquid separator 200′ according to the second embodiment differs from theliquid separator 200 according to the first embodiment on the point of a liquidintrusion prevention plate 250 being provided below the outlet of therefrigerant outflow pipe 230. - In the
liquid separator 200′ shown in the second embodiment, when the flow velocity of the vapor-phase refrigerant C1 is large, there is a risk of the force blowing up the liquid-phase refrigerant C2 stored in thehousing 210 being strong enough such that splash prevention is insufficient with thesplash prevention plate 240 alone. Therefore, in theliquid separator 200′, in addition to providing thesplash prevention plate 240 below the inlet (outlet when heading toward theliquid separator 200′) 220A of therefrigerant inflow pipe 220, the liquidintrusion prevention plate 250 for preventing suctioning of the liquid-phase refrigerant C2 is provided below the outlet of the refrigerant outflow pipe (the port through which the liquid flows from theliquid separator 200′) 230A. - As a result, in the
liquid separator 200′ shown in the second embodiment, by adding the liquidintrusion prevention plate 240 below therefrigerant inflow pipe 220, it is possible to prevent droplets of the liquid-phase refrigerant C2 from being sucked into therefrigerant outflow pipe 230, whereby the liquid separation function can be improved. - As the liquid
intrusion prevention plate 240, in addition to a normal plate, it is possible to use a mesh-shaped plate shown inFIG. 5B , a plate having a large number of through holes shown inFIG. 6 , a net-like body (or cotton-like body) formed by the entwining of fibers shown inFIG. 7 , or the like. - The
liquid separator 200″ according to the third embodiment of the present invention will be described with reference toFIGS. 9 and 10 . - The
liquid separator 200″ shown in the third embodiment differs from theliquid separators liquid level sensor 260, amaintenance valve 270, and acontrol unit 700. - In the normal operation of the cooling system, the gaseous refrigerant is completely sent from the outlet of the
evaporator 100, and the liquid-phase refrigerant is transferred from theevaporator 100 to theliquid separator 200 only when the operation becomes unstable due to a disturbance. At this time, due to the unstable operation the liquid-phase refrigerant C2 in thehousing 210 gradually evaporates during the subsequent normal operation to become the vapor-phase refrigerant C1, whereby the accumulation thereof is eliminated. - However, if the unstable operation occurs continuously, it is expected that the amount of the liquid-phase refrigerant C2 staying in the
housing 210 of theliquid separator 200 will gradually increase. - Therefore, in the
liquid separator 200″ shown in the third embodiment, as shown inFIG. 9 , theliquid level sensor 260 for monitoring the amount of liquid of the liquid-phase refrigerant C2 remaining in thehousing 210 is attached to thishousing 210. - If the liquid level of the liquid-phase refrigerant C2 that accumulates in the
housing 210 becomes higher than the position of thedroplet prevention plate 240, thedroplet prevention plate 240 will not function and the liquid separation function may be significantly reduced. - In this case, since the liquid-phase refrigerant C2 may flow out from the
refrigerant outflow pipe 230 and cause liquid back, it will be necessary to stop thecompressor 300. - Therefore, in the
liquid separator 200″ of the third embodiment, as shown inFIG. 10 , acontrol unit 700 is provided that monitors the value of theliquid level sensor 260 of theliquid separator 200 and stops the entire cooling system F′ including thecompressor 300 when the liquid level of the liquid-phase refrigerant C2 exceeds a limit value. - Then, in the
liquid separator 200″ of the third embodiment, after the cooling system F′ is stopped, themaintenance valve 270 at the lower part of thehousing 210 is opened and the accumulated liquid-phase refrigerant C2 is discharged, whereby a return to the normal state can be achieved. - The
maintenance valve 270 may be opened and closed manually by an operator, or may be opened and closed by a drive means operated by a separately providedcontrol unit 700. - Although the embodiment of the present invention has been described in detail with reference to the drawings, the specific configuration is not limited to this embodiment, and includes design changes and the like within a range that does not deviate from the gist of the present invention.
- Priority is claimed on Japanese Patent Application No. 2019-55600, filed Mar. 22, 2019, the content of which is incorporated herein by reference.
- The present invention is mainly used in cooling systems and can be applied to a liquid separator, a cooling system and a gas-liquid separation method that separates liquid flowing from the evaporator into the compressor. Even if a heavy compressor is arranged on top of the liquid separator, the liquid separator can be stably held.
-
-
- 1: Cooling system
- 1A: Refrigerant flow path
- 2: Evaporator
- 3: Compressor
- 4: Condenser
- 5: Decompression expansion valve
- 10: Liquid separator
- 11: Closed container
- 12: Refrigerant inflow pipe
- 13: Refrigerant outflow pipe
- 100: Evaporator
- 200: Liquid separator
- 200′: Liquid separator
- 200″: Liquid separator
- 210: Housing
- 240: Splash prevention plate
- 250: Liquid intrusion prevention plate
- 260: Liquid level sensor
- 270: Maintenance valve
- 300: Compressor
- 400: Condenser
- 500: Decompression expansion valve
- 610: Refrigerant flow path
- 620: Refrigerant flow path
- 630: Refrigerant flow path
- 640: Liquid pipe
- 650: Liquid pipe
- 700: Control unit
- C: Refrigerant
- C1: Vapor-phase refrigerant
- C2: Liquid-phase refrigerant
- F: Cooling cycle
- F′: Cooling cycle
- R: Radial direction
Claims (10)
1. A liquid separator comprising:
a closed container having a cylindrical shape in which a refrigerant is stored; a refrigerant inflow pipe that allows the refrigerant to flow into the closed container; and a refrigerant outflow pipe that allows the refrigerant that has flowed into a space inside the closed container to flow out, wherein:
the refrigerant inflow pipe and the refrigerant outflow pipe are each arranged from the upper part of the closed container toward the inside thereof; and
the closed container is formed in a short cylindrical shape in which the height is smaller relative to the diameter.
2. The liquid separator according to claim 1 , wherein a splash prevention plate for preventing the scattering of refrigerant droplets is installed near the outlet of the refrigerant inflow pipe located in the closed container.
3. The liquid separator according to claim 2 , wherein the splash prevention plate is composed of a mesh-shaped plate.
4. The liquid separator according to claim 2 , wherein the splash prevention plate is composed of a plate having a large number of through holes.
5. The liquid separator according to claim 2 , wherein the splash prevention plate is composed of a net-like body formed by entwining a plurality of fibers.
6. The liquid separator according to claim 1 , wherein a liquid intrusion prevention plate for preventing intrusion of the liquid-phase refrigerant in the closed container is further provided near the inlet of the refrigerant outflow pipe.
7. The liquid separator according to claim 1 , wherein the closed container is provided with a liquid level sensor that detects the liquid level of the liquid-phase refrigerant and a control unit that stops the entire device when the detected value of the liquid level sensor exceeds a predetermined limit value.
8. The liquid separator according to claim 1 , wherein a discharge valve for discharging the liquid-phase refrigerant is provided at the lower part of the closed container.
9. A cooling system comprising an evaporator that absorbs ambient heat by evaporating a liquid-phase refrigerant, a compressor that compresses a vapor-phase refrigerant, a condenser that releases the heat of the refrigerant that has been pressurized by the compressor and condenses the vapor-phase refrigerant, and a decompression expansion valve that depressurizes and expands the liquid-phase refrigerant cooled by the condenser along a refrigerant path, wherein:
a liquid separator for gas-liquid separation of the refrigerant after passing through the evaporator is provided on the upstream side of the compressor; and
the liquid separator includes a closed container having a cylindrical shape in which a refrigerant is stored; a refrigerant inflow pipe that allows the refrigerant to flow into the closed container; and a refrigerant outflow pipe that allows the refrigerant in a space inside the closed container to flow out, the cylindrical closed container being formed in a short cylindrical shape in which the height is smaller relative to the diameter.
10. A gas-liquid separation method comprising:
connecting a closed container having a cylindrical shape in which the refrigerant is stored, with a refrigerant inflow pipe that allows a refrigerant to flow into and a refrigerant outflow pipe that allows the refrigerant in a space inside the closed container to flow out, and
forming the closed container in a short cylindrical shape in which the height is smaller relative to the diameter.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019055600 | 2019-03-22 | ||
JP2019-055600 | 2019-03-22 | ||
PCT/JP2020/009696 WO2020195711A1 (en) | 2019-03-22 | 2020-03-06 | Liquid separator, cooling system, and gas-liquid separation method |
Publications (1)
Publication Number | Publication Date |
---|---|
US20220154988A1 true US20220154988A1 (en) | 2022-05-19 |
Family
ID=72610063
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US17/439,473 Pending US20220154988A1 (en) | 2019-03-22 | 2020-03-06 | Liquid separator, cooling system, and gas-liquid separation method |
Country Status (5)
Country | Link |
---|---|
US (1) | US20220154988A1 (en) |
EP (1) | EP3943839A4 (en) |
JP (1) | JP7188563B2 (en) |
AU (1) | AU2020248049B2 (en) |
WO (1) | WO2020195711A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20240328689A1 (en) * | 2021-05-14 | 2024-10-03 | Mitsubishi Electric Corporation | Refrigerant reservoir container and refrigeration cycle apparatus provided with the refrigerant reservoir container |
WO2023166705A1 (en) * | 2022-03-04 | 2023-09-07 | 三菱電機株式会社 | Refrigerant storage container and refrigeration cycle device provided with said refrigerant storage container |
Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2868315A (en) * | 1957-05-24 | 1959-01-13 | Black Sivalls & Bryson Inc | Apparatus for separating fluids |
US3070977A (en) * | 1961-03-31 | 1963-01-01 | Heat X Inc | Refrigeration system, including oil separator and muffler unit and oil return arrangement |
US3163998A (en) * | 1962-09-06 | 1965-01-05 | Recold Corp | Refrigerant flow control apparatus |
US3255574A (en) * | 1965-08-23 | 1966-06-14 | Nat Tank Co | Methods and means for treating oil well emulsions |
US3955945A (en) * | 1972-07-14 | 1976-05-11 | Heinz Bauer | Oil separator for air compressors and the like |
US4308136A (en) * | 1978-04-21 | 1981-12-29 | Conoco Inc. | Internally baffled, horizontal flow, vertical oil skimmer |
US4359329A (en) * | 1980-04-12 | 1982-11-16 | M.A.N. Maschinenfabrik Augsburg-Nurnburg A.G. | Oil separator for compressors of heat pumps and chillers |
US4566288A (en) * | 1984-08-09 | 1986-01-28 | Neal Andrew W O | Energy saving head pressure control system |
US5214937A (en) * | 1991-10-28 | 1993-06-01 | Carrier Corporation | Integral oil separator and muffler |
JPH08271093A (en) * | 1995-03-30 | 1996-10-18 | Sanyo Electric Co Ltd | Refrigeration machine |
US6537458B1 (en) * | 1999-03-05 | 2003-03-25 | Shell Oil Company | Three-phase separator |
US6941769B1 (en) * | 2004-04-08 | 2005-09-13 | York International Corporation | Flash tank economizer refrigeration systems |
CN101738034A (en) * | 2009-12-11 | 2010-06-16 | 上海环球制冷设备有限公司 | High-efficiency vertical oil separator device and using method |
CN104741066A (en) * | 2013-12-27 | 2015-07-01 | 超重力有限公司 | Mass transfer device with liquid seal device |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS477170Y1 (en) * | 1969-11-13 | 1972-03-15 | ||
JPS477170U (en) * | 1971-02-17 | 1972-09-26 | ||
JPS563372U (en) * | 1979-06-21 | 1981-01-13 | ||
JP3376641B2 (en) * | 1993-07-06 | 2003-02-10 | 三菱電機株式会社 | Air conditioner |
JP3439178B2 (en) * | 1993-12-28 | 2003-08-25 | 三菱電機株式会社 | Refrigeration cycle device |
JPH10111047A (en) * | 1996-10-03 | 1998-04-28 | Hitachi Ltd | Air conditioner |
JP2002156274A (en) * | 2000-11-17 | 2002-05-31 | Mitsubishi Electric Corp | Liquid level position detection mechanism of tank for freezing cycle apparatus |
JP2004037050A (en) * | 2002-07-08 | 2004-02-05 | Zexel Valeo Climate Control Corp | Horizontal type accumulator |
WO2012012491A2 (en) * | 2010-07-23 | 2012-01-26 | Carrier Corporation | Ejector cycle refrigerant separator |
KR101767063B1 (en) * | 2010-12-29 | 2017-08-10 | 엘지전자 주식회사 | Hermetic compressor |
JP2013120028A (en) | 2011-12-08 | 2013-06-17 | Panasonic Corp | Gas-liquid separator and refrigerating cycle device |
JP6005002B2 (en) * | 2013-07-09 | 2016-10-12 | ジョンソンコントロールズ ヒタチ エア コンディショニング テクノロジー(ホンコン)リミテッド | Air conditioner |
JP2015172469A (en) | 2014-03-12 | 2015-10-01 | カルソニックカンセイ株式会社 | gas-liquid separator |
JP2019055600A (en) | 2014-06-23 | 2019-04-11 | セイコーエプソン株式会社 | Liquid storage container |
-
2020
- 2020-03-06 EP EP20779559.2A patent/EP3943839A4/en not_active Withdrawn
- 2020-03-06 WO PCT/JP2020/009696 patent/WO2020195711A1/en unknown
- 2020-03-06 JP JP2021508941A patent/JP7188563B2/en active Active
- 2020-03-06 US US17/439,473 patent/US20220154988A1/en active Pending
- 2020-03-06 AU AU2020248049A patent/AU2020248049B2/en active Active
Patent Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2868315A (en) * | 1957-05-24 | 1959-01-13 | Black Sivalls & Bryson Inc | Apparatus for separating fluids |
US3070977A (en) * | 1961-03-31 | 1963-01-01 | Heat X Inc | Refrigeration system, including oil separator and muffler unit and oil return arrangement |
US3163998A (en) * | 1962-09-06 | 1965-01-05 | Recold Corp | Refrigerant flow control apparatus |
US3255574A (en) * | 1965-08-23 | 1966-06-14 | Nat Tank Co | Methods and means for treating oil well emulsions |
US3955945A (en) * | 1972-07-14 | 1976-05-11 | Heinz Bauer | Oil separator for air compressors and the like |
US4308136A (en) * | 1978-04-21 | 1981-12-29 | Conoco Inc. | Internally baffled, horizontal flow, vertical oil skimmer |
US4359329A (en) * | 1980-04-12 | 1982-11-16 | M.A.N. Maschinenfabrik Augsburg-Nurnburg A.G. | Oil separator for compressors of heat pumps and chillers |
US4566288A (en) * | 1984-08-09 | 1986-01-28 | Neal Andrew W O | Energy saving head pressure control system |
US5214937A (en) * | 1991-10-28 | 1993-06-01 | Carrier Corporation | Integral oil separator and muffler |
JPH08271093A (en) * | 1995-03-30 | 1996-10-18 | Sanyo Electric Co Ltd | Refrigeration machine |
US6537458B1 (en) * | 1999-03-05 | 2003-03-25 | Shell Oil Company | Three-phase separator |
US6941769B1 (en) * | 2004-04-08 | 2005-09-13 | York International Corporation | Flash tank economizer refrigeration systems |
CN101738034A (en) * | 2009-12-11 | 2010-06-16 | 上海环球制冷设备有限公司 | High-efficiency vertical oil separator device and using method |
CN104741066A (en) * | 2013-12-27 | 2015-07-01 | 超重力有限公司 | Mass transfer device with liquid seal device |
Non-Patent Citations (2)
Title |
---|
CN 101738034 A, machine translation (Year: 2023) * |
CN 104741066 A, machine translation (Year: 2023) * |
Also Published As
Publication number | Publication date |
---|---|
WO2020195711A1 (en) | 2020-10-01 |
AU2020248049B2 (en) | 2023-06-01 |
JP7188563B2 (en) | 2022-12-13 |
EP3943839A4 (en) | 2022-05-18 |
AU2020248049A1 (en) | 2021-11-11 |
EP3943839A1 (en) | 2022-01-26 |
JPWO2020195711A1 (en) | 2021-10-21 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN107677016B (en) | Economizer | |
US7131292B2 (en) | Gas-liquid separator | |
EP2676085B1 (en) | Liquid vapor phase separation apparatus | |
US9027363B2 (en) | Economizer having multiple liquid outlets and multiple float expansion valves | |
JP5632963B2 (en) | Refrigeration compressor suction mechanism | |
JP5395358B2 (en) | A gas-liquid separator and a refrigeration apparatus including the gas-liquid separator. | |
JP4027990B2 (en) | Cooling system and separation device therefor | |
AU2020248049B2 (en) | Liquid separator, cooling system, and gas-liquid separation method | |
US10222104B2 (en) | Distributor and turbo refrigerating machine and evaporator having the same | |
US20090044563A1 (en) | Refrigerant accumulator for motor vehicle air conditioning units | |
KR20220158796A (en) | evaporator | |
JP5977952B2 (en) | Economizer and refrigerator | |
JP5601764B2 (en) | Gas-liquid separator and air compressor and air conditioner equipped with the same | |
US9970695B2 (en) | Oil compensation in a refrigeration circuit | |
JP6945202B2 (en) | Cyclone type freezer and heat pump system equipped with the cyclone type freezer | |
US20240077068A1 (en) | Gas cooler | |
WO2021060433A1 (en) | Liquid refrigerant sprayer and falling liquid film type evaporator | |
WO2021229649A1 (en) | Accumulator and refrigeration cycle device | |
JP6878550B2 (en) | Refrigerator | |
KR100920819B1 (en) | Accumulator for air-conditioning apparatus and air-conditioning apparatus comprising the same | |
WO2018088127A1 (en) | Accumulator | |
JP2006194534A (en) | Ejector cycle | |
KR101155701B1 (en) | Economizer with fluid velocity reduction apparatus and multi-stage compressing refrigeration apparatus having the same | |
US20240247846A1 (en) | Refrigerant reservoir container and refrigeration cycle device including the same | |
US20220275986A1 (en) | Refrigeration system |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
STPP | Information on status: patent application and granting procedure in general |
Free format text: DOCKETED NEW CASE - READY FOR EXAMINATION |
|
AS | Assignment |
Owner name: NEC CORPORATION, JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:NATSUMEDA, TAKAFUMI;CHIBA, MASAKI;TODOROKI, KOICHI;AND OTHERS;SIGNING DATES FROM 20181214 TO 20210812;REEL/FRAME:061997/0033 |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: NON FINAL ACTION MAILED |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: RESPONSE TO NON-FINAL OFFICE ACTION ENTERED AND FORWARDED TO EXAMINER |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: FINAL REJECTION MAILED |