US20220082298A1 - Water heating device and method for manufacturing smoke tube for water heating device - Google Patents
Water heating device and method for manufacturing smoke tube for water heating device Download PDFInfo
- Publication number
- US20220082298A1 US20220082298A1 US17/469,603 US202117469603A US2022082298A1 US 20220082298 A1 US20220082298 A1 US 20220082298A1 US 202117469603 A US202117469603 A US 202117469603A US 2022082298 A1 US2022082298 A1 US 2022082298A1
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- United States
- Prior art keywords
- turbulator
- smoke tube
- heating device
- water heating
- spiral
- Prior art date
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- 239000000779 smoke Substances 0.000 title claims abstract description 118
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 66
- 238000010438 heat treatment Methods 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000000567 combustion gas Substances 0.000 claims abstract description 37
- 238000002485 combustion reaction Methods 0.000 claims abstract description 25
- 238000011144 upstream manufacturing Methods 0.000 claims description 58
- 238000004804 winding Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000011295 pitch Substances 0.000 description 38
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 239000007789 gas Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 235000015096 spirit Nutrition 0.000 description 3
- 230000009977 dual effect Effects 0.000 description 2
- 239000000470 constituent Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D17/00—Domestic hot-water supply systems
- F24D17/0026—Domestic hot-water supply systems with conventional heating means
- F24D17/0031—Domestic hot-water supply systems with conventional heating means with accumulation of the heated water
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/18—Water-storage heaters
- F24H1/20—Water-storage heaters with immersed heating elements, e.g. electric elements or furnace tubes
- F24H1/205—Water-storage heaters with immersed heating elements, e.g. electric elements or furnace tubes with furnace tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/06—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of metal tubes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0005—Details for water heaters
- F24H9/001—Guiding means
- F24H9/0026—Guiding means in combustion gas channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0005—Details for water heaters
- F24H9/001—Guiding means
- F24H9/0026—Guiding means in combustion gas channels
- F24H9/0031—Guiding means in combustion gas channels with means for changing or adapting the path of the flue gas
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/40—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
- F28F13/12—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by creating turbulence, e.g. by stirring, by increasing the force of circulation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/0206—Heat exchangers immersed in a large body of liquid
- F28D1/0213—Heat exchangers immersed in a large body of liquid for heating or cooling a liquid in a tank
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/047—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
- F28D1/0472—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits being helically or spirally coiled
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2255/00—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes
Definitions
- the present disclosure relates to a water heating device, and a method for manufacturing a smoke tube for a water heating device.
- a water heating device is a device that heats water.
- a water heating device may include a boiler that heats a desired area by heating water in a container, and a water heater that discharges the heated water.
- a water heating device including a smoke tube in a coil form in an interior thereof is present.
- the water heating device uses a principle, in which gas heated by a burner heats water located in an interior space of the water heating device while passing through the smoke tube in the coil form.
- a turbulator may be located in the interior of the smoke tube.
- the turbulator may increase a heat exchange efficiency between the water and the gas located in the interior space of the water heating device by making the flows of the gas turbulent in the interior of the smoke tube.
- the water heating device including the smoke tube in the coil form is mass-produced while a turbulator is not present in the interior thereof due to the shape of the smoke tube, and thus, the flows of the gas becomes laminar and heat exchange efficiency is lowered.
- a turbulator is not disposed in the interior thereof, and thus, a length of the smoke tube has to be larger for securing heat transfer performance, and due to this, a space in the interior, in which water is filled, may become narrower.
- An aspect of the present disclosure provides a water heating device including a turbulator in an interior of a smoke tube.
- a water heating device includes a body having an interior space that accommodates water, a combustion chamber provided in the interior space of the body and that provides a space for a combustion reaction, a smoke tube connected to the combustion chamber, that guides a combustion gas generated during the combustion reaction from the combustion chamber to an outside of the body, and wound in a spiral shape in at least a partial section, and a turbulator provided in at least a partial section of an interior of the smoke tube to make the combustion gas flowing in the interior of the smoke tube turbulent, and wound in a spiral shape to correspond to the spiral shape of the smoke tube.
- the turbulator may be a twisted turbulator.
- a pitch of at least some of the upstream parts may be larger than a pitch of at least some of the downstream parts.
- a helical pitch of at least some of the upstream spiral areas may be smaller than a helical pitch of at least some of the downstream spiral areas.
- the turbulator may be provided between a specific point on the smoke tube, which is spaced apart from an inlet of the smoke tube, through which the combustion gas is introduced, by a specific distance along a flow direction of the combustion gas, and an outlet of the smoke tube, through which the combustion gas is discharged.
- a plurality of turbulator units for making the combustion gas turbulent may be connected to each other to form the turbulator, and physical characteristics of at least two of the plurality of turbulator units may be different.
- the plurality of turbulator units may be arranged according to a specific reference based on the physical characteristics.
- a method for manufacturing a smoke tube applied to a water heating device includes preparing the smoke tube that is linear, preparing a twisted turbulator, inserting the twisted turbulator into an interior of the smoke tube, and winding the smoke tube in a spiral shape together with the twisted turbulator.
- the preparing of the twisted turbulator may include preparing a plurality of turbulator units, of which physical characteristics of at least two are different, and arranging and coupling the plurality of turbulator units according to a specific reference based on the physical characteristics.
- FIG. 1 is a view illustrating a body and a smoke tube of a water heating device according to an embodiment of the present disclosure
- FIG. 2 is a view illustrating a combustion chamber and a smoke tube of a water heating device according to an embodiment of the present disclosure
- FIGS. 3 and 4 are views illustrating a turbulator of a water heating device according to an embodiment of the present disclosure
- FIG. 5 is a view illustrating a part of a twisted turbulator according to an example
- FIG. 6 is a flowchart illustrating a method for manufacturing a smoke tube applied to a water heating device according to an embodiment of the present disclosure.
- FIG. 7 is a flowchart illustrating an operation of preparing a twisted turbulator in FIG. 6 .
- a water heating device relates to a water heating device having an improved heat exchange efficiency.
- the water heating device according to the embodiment of the present disclosure may include a body 10 , a combustion chamber 20 , a smoke tube 30 , and a turbulator 40 .
- FIG. 1 is a view illustrating a body 10 and a smoke tube 30 of a water heating device according to an embodiment of the present disclosure.
- FIG. 2 is a view illustrating a combustion chamber 20 and the smoke tube 30 of a water heating device according to an embodiment of the present disclosure.
- FIGS. 3 and 4 are views illustrating a turbulator 40 of a water heating device according to an embodiment of the present disclosure.
- FIG. 2 illustrates the body 10 in a dotted line for convenience of description
- FIGS. 3 and 4 illustrate the smoke tube 30 in a dotted line for convenience of description.
- the body 10 may include an interior space “S” configured to accommodate water.
- the combustion chamber 20 may be provided in the interior space “S” of the body 10 . As illustrated in FIG. 2 , the combustion chamber 20 may be located on an upper side of the interior space “S” of the body 10 . However, this may be different according to a kind of the water heating device.
- the water heating device illustrated in FIG. 2 may be understood as a downstream type water heating device.
- the combustion chamber 20 may provide a specific space for a combustion reaction.
- the smoke tube 30 may be connected to the combustion chamber 20 , and may guide a combustion gas generated during the combustion reaction from the combustion chamber 20 to an outside of the body 10 .
- the smoke tube 30 may be wound in a spiral shape in at least a partial section.
- An inlet 31 of the smoke tube 30 may be provided with a blower (not illustrated) that generates a flow of the combustion gas.
- the turbulator 40 may be provided in the at least a partial section of the interior of the smoke tube 30 to make the combustion gas flowing in the interior of the smoke tube 30 turbulent.
- the turbulator 40 may be wound in a spiral shape to correspond to the spiral shape of the smoke tube 30 .
- a water heating device that does not include a turbulator in the interior of the smoke tube may be considered.
- the flow of the combustion gas in the smoke tube may be laminar so that heat exchange efficiency may deteriorate.
- the turbulator 40 that is wound in the spiral shape to correspond to the spiral shape of the smoke tube 30 is disposed in the interior of the smoke tube 30 , the combustion gas flowing in the interior of the smoke tube 30 may be made turbulent so that the heat exchanger efficiency may increase.
- the turbulator 40 wound in the spiral shape to correspond to the spiral shape of the smoke tube 30 is disposed in the interior of the smoke tube 30 , the heat exchange efficiency is high as compared with a case, in which there is no turbulator, and thus because a length of the smoke tube 30 may be manufactured to be small under the same heat transfer performance as compared with the case, in which there is no turbulator, more water may be contained in the interior space “S”.
- the turbulator 40 may be a twisted turbulator 41 .
- the twisted turbulator 41 may have a dual spiral shape, of which long sides of a flat plate extending in one direction are made to be symmetrical to each other by twisting the plate with respect to a specific axis that faces one direction.
- FIG. 5 is a view illustrating a part of a twisted turbulator according to an example.
- the turbulator 40 of the water heating device according to the embodiment of the present disclosure may be understood as having a shape obtained by winding the twisted turbulator of FIG. 5 in the spiral shape.
- a case, in which the general plate-shaped turbulator is used instead of the twisted turbulator, may be considered.
- the water heating device uses the twisted turbulator, it may be easy to wind the turbulator in the spiral shape to correspond to the shape of the smoke tube of the spiral shape as compared with the plate-shaped turbulator. Accordingly, because the twisted turbulator of the spiral shape may be disposed in the interior of the smoke tube of the spiral shape, the heat exchange efficiency may be improved.
- a pitch P 1 of at least some of the upstream parts 42 of the turbulator 40 may be larger than a pitch P 2 of at least some of the downstream parts 43 of the turbulator 40 .
- a pitch “P”, as illustrated in FIGS. 3 and 5 may be understood as a length connecting two points of the same phase on the long sides of the twisted turbulator 41 , which have a dual spiral shape.
- the upstream parts 42 may mean, among the plurality of parts obtained by dividing the turbulator 40 , parts that are located on an upstream side with respect to a flow direction “D” of the combustion gas.
- the downstream parts 43 may mean parts that are located on a downstream side of the upstream parts 42 .
- the turbulator 40 may be divided into the upstream parts 42 and the downstream parts 423 with respect to a point corresponding to 50% of the entire length of the turbulator 40 .
- the turbulator 40 may be divided into the upstream parts 42 and the downstream part 43 with respect to a point, at which an increment of the pitch “P” in the entire turbulator 40 is 10% or more. Then, the pitch P 1 of the at least some of the upstream parts 42 of the turbulator 40 may be larger than the pitch P 2 of the at least some of the downstream parts 43 of the turbulator 40 .
- a temperature of the combustion gas in a section, in which the upstream parts 42 are disposed in the smoke tube 30 may be higher than that in a section, in which the downstream parts 43 are disposed in the smoke tube 30 .
- An aspect that the temperature of the combustion gas is high may mean that a density of the combustion gas is low.
- the density of the combustion gas in the section, in which the upstream parts 42 are disposed in the smoke tube 30 may be lower than that in the section, in which the downstream parts 43 are disposed in the smoke tube 30 .
- a volume of the combustion gas in the section, in which the upstream parts 42 are disposed is larger than that in the section, in which the downstream parts 43 are disposed.
- the pitch P 1 of the at least some of the upstream parts 42 of the turbulator 40 may be larger than the pitch P 2 of the at least some of the downstream parts 43 of the turbulator 40 so that a resistance to the combustion gas of the upstream parts 42 may be reduced.
- An aspect that a pitch of a specific portion of the turbulator is relatively large may mean that the number of twisting of the turbulator in the same reference length is relatively small. This may be understood that the turbulator generates less turbulence.
- the pitch “P” of the at least some of the upstream parts 42 is larger than the pitch “P” of the at least some of the downstream parts 43 , more turbulence is generated in the downstream parts 43 , in which the combustion gas of a relatively low temperature is located, than in the upstream parts 42 , in which the combustion gas of a relatively high temperature so that the heat exchange efficiency may be improved.
- the turbulator 40 may be applied as a resistance to wind generated by a blower to cause the combustion gas to flow.
- the pitch “P” of the at least some of the upstream parts 42 is larger than the pitch “P” of the at least some of the downstream parts 43 , strong flows with characteristics of laminar flows may be generated in the parts, in which the upstream parts 42 of the smoke tube are located, than in the parts, in which the downstream parts 43 of the smoke tube are located. Accordingly, because the resistance to the blower, which is generated by the upstream parts 42 of the turbulator, may be reduced, the load of the blower may be reduced.
- the turbulator 40 may be provided between a specific point 33 on the smoke tube 30 and an outlet 32 of the smoke tube 30 .
- the specific point 33 on the smoke tube 30 may mean a point that is spaced apart from the inlet 31 of the smoke tube 30 by a specific distance along the flow direction “D” of the combustion gas.
- the flow direction “D”, as illustrated in FIGS. 3 and 4 may be understood as a direction, in which the combustion gas flows along the shape of the smoke tube 30 .
- the expressions of the upstream and the downstream may be described below with reference to the flow direction “D” of the combustion gas in the smoke tube 30 .
- a material of the turbulator 40 may be variously determined.
- An area of the turbulator 40 which may be oxidized or corroded due to high heat may be different according to the material of the turbulator 40 , the turbulator may be disposed in a section in the smoke tube 30 , in which a temperature at which the turbulator 40 may be neither oxidized nor corroded, is formed.
- the turbulator manufactured of steel grade x may be disposed in a section from a point corresponding to 50% of the downstream side of the smoke tube 30 to the outlet 32 . That is, in the case of steel grade x, the specific point may be a point of 50% corresponding to the downstream side of the smoke tube 30 .
- the turbulator manufactured of steel grade y may be disposed in a section from a point of 20% of the downstream side of the smoke tube 30 to the outlet 32 . That is, in the case of steel grade y, the specific point may be a point of 20% of the downstream side of the smoke tube 30 .
- the turbulator 40 may be disposed in a section of the smoke tube 30 , in which a temperature at which the turbulator 40 may be neither oxidized nor corroded is formed, the oxidation or corrosion of the turbulator 40 may be reduced.
- a load of the blower may be further reduced.
- a helical pitch HP 1 of at least some of the upstream spiral areas 44 of the turbulator 40 may be small as compared with a helical pitch HP 2 of at least some of the downstream spiral areas 45 .
- the upstream spiral areas 44 may mean, among a plurality of spiral shape areas, areas that are located on an upstream side with respect to a point, at which the condensate is generated, after the turbulator 40 is divided into the areas having a plurality of spiral shapes.
- the downstream spiral areas 45 may mean areas that are located on the downstream side of the upstream spiral areas 44 .
- the point, at which the condensate is generated relatively may be formed on the upstream side of the smoke tube 30 when a temperature of the water filled in the interior space “S” of the body 1 is relatively low, it may be understood that the lengths of the downstream spiral areas are relatively large.
- the point, at which the condensate is generated relatively may be formed on the downstream side of the smoke tube 30 when a temperature of the water filled in the interior space “S” of the body 1 is relatively high it may be understood that the lengths of the downstream spiral areas are relatively small.
- the turbulator 40 may be divided into the upstream spiral areas 44 and the downstream spiral areas 45 with respect to a point corresponding to 50% of the entire length of the turbulator 40 .
- the turbulator 40 may be divided into the upstream spiral areas 44 and the downstream spiral areas 45 with respect to a portion, at which a thickness of the turbulator 40 is changed.
- the turbulator 40 may be divided into the upstream spiral areas 44 and the downstream spiral areas 45 with respect to a portion, at which a steel grade of the turbulator 40 is changed.
- the turbulator 40 may be divided into the upstream spiral areas 44 and the downstream spiral areas 45 with respect to a portion, at which an increment of the helical pitch HP is 10% or more.
- the helical pitch HP will be described below.
- the helical pitch HP may mean a length connecting the two points having the same phase in the spiral. That is, it may be understood that an inclination drawn by a locus of a point that is moved along a spiral is gentle at a portion of a spiral having a small helical pitch as compared with a portion having the spiral having a large helical pitch.
- the heat exchanger according to the embodiment of the present disclosure may be advantageous in discharging the condensate because an inclination of an area of the smoke tube 30 , which is located on the downstream side, may be large to correspond to the at least some of the downstream spiral areas 45 as the helical pitch HP 1 of the at least some of the upstream spiral areas 44 is smaller than the helical pitch HP 2 of the at least some of the downstream spiral areas 45 .
- the downstream spiral areas 45 may have a helical pitch, by which an inclination of the downstream spiral areas 45 may become 3° or less.
- the turbulator 40 may be formed by connecting the plurality of turbulator units 40 ′ for making the combustion gas turbulent.
- the physical characteristics of at least two of the plurality of turbulator units 40 ′ may be different.
- the physical characteristics may include all of an external appearance, a material, a length, a thickness, a mass, a volume, a strength, a density, a pitch “P” ( FIG. 5 ), and the like.
- the turbulator 40 may be oxidized or corroded.
- a thickness of the turbulator discharged in the upstream area of the smoke tube may be larger than a thickness of the turbulator discharged in the downstream area of the smoke tube.
- a heat-resistant performance of the turbulator discharged in the upstream area of the smoke tube may be better than a heat-resistant performance of the turbulator discharged in the downstream area of the smoke tube.
- the plurality of turbulator units 40 ′ may be arranged according to a specific reference based on the physical characteristics. For example, the turbulator units having a large pitch may be disposed relatively on the upstream side, and the turbulator units having a small pitch may be arranged relatively on the downstream side. Furthermore, the turbulator units having a large mass may be disposed relatively on the upstream side, and the turbulator units having a small mass may be disposed relatively on the downstream side.
- a turbulator having a desired shape may be manufactured according to a need of the user. For example, when the user desired to dispose the turbulator units having the large pitch on the upstream side of the smoke tube 30 and dispose the turbulator units having the small pitch on the downstream side of the smoke tube 30 , the turbulator having the shape may be manufactured.
- FIG. 6 is a flowchart illustrating a method for manufacturing a smoke tube applied to a water heating device according to an embodiment of the present disclosure.
- FIG. 7 is a flowchart illustrating an operation of preparing a twisted turbulator in FIG. 6 .
- FIGS. 1 to 5 may be referenced for understanding.
- the method for manufacturing the smoke tube 30 applied to the water heating device may include an operation (S 100 ) of preparing a linear smoke tube, an operation (S 200 ) of preparing a twisted turbulator, an operation (S 300 ) of inserting the twisted turbulator into the smoke tube, and an operation (S 400 ) of winding the smoke tube in a spiral shape together with the twisted turbulator.
- a method of inserting the linear twisted turbulator after the linear smoke tube is prepared and is wound in the spiral shape may be considered. In this case, it may be difficult to insert the linear twisted turbulator due to the spiral shape of the smoke tube.
- the smoke tube and the twisted turbulator are wound in the spiral shapes together after the twisted turbulator is inserted into the linear smoke tube, the smoke tube, in which the twisted turbulator is disposed, may be efficiently manufactured.
- the operation of preparing the twisted turbulator may include an operation (S 210 ) of preparing a plurality of turbulator units, of which physical characteristics of at least two are different, and an operation (S 220 ) of arranging and coupling the plurality of turbulator units according to a specific reference based on physical characteristics thereof.
- the user desires to prepare a twisted turbulator, in which the turbulator units having a relatively large pitch are disposed on the upstream side of the smoke tube and the turbulator units having a relatively small pitch are disposed on the downstream side of the smoke tube, a plurality of turbulator units having the relatively large pitch and a plurality of turbulator units having the relatively small pitch are prepared and then may be arranged and connected to each other depending on the lengths of the pitches.
- the turbulator that may make flows turbulent is disposed in the interior of the spiral smoke tube, heat exchange efficiency may be increased.
- the turbulator may be effectively disposed in the interior of the spiral smoke tube, work efficiency may be increased.
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- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
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Abstract
Description
- This application claims the benefit of priority to Korean Patent Application No. 10-2020-0117130, filed in the Korean Intellectual Property Office on Sep. 11, 2020, the entire contents of which are incorporated herein by reference.
- The present disclosure relates to a water heating device, and a method for manufacturing a smoke tube for a water heating device.
- A water heating device is a device that heats water. For example, a water heating device may include a boiler that heats a desired area by heating water in a container, and a water heater that discharges the heated water.
- Among the water heating devices, a water heating device including a smoke tube in a coil form in an interior thereof is present. The water heating device uses a principle, in which gas heated by a burner heats water located in an interior space of the water heating device while passing through the smoke tube in the coil form.
- Meanwhile, a turbulator may be located in the interior of the smoke tube. The turbulator may increase a heat exchange efficiency between the water and the gas located in the interior space of the water heating device by making the flows of the gas turbulent in the interior of the smoke tube.
- However, the water heating device including the smoke tube in the coil form is mass-produced while a turbulator is not present in the interior thereof due to the shape of the smoke tube, and thus, the flows of the gas becomes laminar and heat exchange efficiency is lowered.
- Furthermore, in the water heating device including the smoke tube in the coil form, a turbulator is not disposed in the interior thereof, and thus, a length of the smoke tube has to be larger for securing heat transfer performance, and due to this, a space in the interior, in which water is filled, may become narrower.
- Furthermore, when a turbulator is to be disposed in the smoke tube in the coil form, it is difficult to dispose the turbulator in the interior of the smoke tube due to the shape of the smoke tube.
- The present disclosure has been made to solve the above-mentioned problems occurring in the prior art while advantages achieved by the prior art are maintained intact.
- An aspect of the present disclosure provides a water heating device including a turbulator in an interior of a smoke tube.
- The technical problems to be solved by the present disclosure are not limited to the aforementioned problems, and any other technical problems not mentioned herein will be clearly understood from the following description by those skilled in the art to which the present disclosure pertains.
- According to an aspect of the present disclosure, a water heating device includes a body having an interior space that accommodates water, a combustion chamber provided in the interior space of the body and that provides a space for a combustion reaction, a smoke tube connected to the combustion chamber, that guides a combustion gas generated during the combustion reaction from the combustion chamber to an outside of the body, and wound in a spiral shape in at least a partial section, and a turbulator provided in at least a partial section of an interior of the smoke tube to make the combustion gas flowing in the interior of the smoke tube turbulent, and wound in a spiral shape to correspond to the spiral shape of the smoke tube.
- In another embodiment, the turbulator may be a twisted turbulator.
- In another embodiment, when the turbulator is divided into a plurality of parts, and it is defined that, among the plurality of parts, parts located on an upstream side with respect to a flow direction of the combustion gas are upstream parts and parts located on a downstream side of the upstream parts are downstream parts, a pitch of at least some of the upstream parts may be larger than a pitch of at least some of the downstream parts.
- In another embodiment, when the turbulator is divided into a plurality of spiral areas, and it is defined that, among the plurality of spiral areas, areas located on an upstream side with respect to a point, at which condensate is generated, are upstream spiral areas, and areas located on a downstream side of the upstream spiral areas are downstream spiral areas, and it is defined that a length connecting two points having the same phase in a spiral is a helical pitch, a helical pitch of at least some of the upstream spiral areas may be smaller than a helical pitch of at least some of the downstream spiral areas.
- In another embodiment, the turbulator may be provided between a specific point on the smoke tube, which is spaced apart from an inlet of the smoke tube, through which the combustion gas is introduced, by a specific distance along a flow direction of the combustion gas, and an outlet of the smoke tube, through which the combustion gas is discharged.
- In another embodiment, a plurality of turbulator units for making the combustion gas turbulent may be connected to each other to form the turbulator, and physical characteristics of at least two of the plurality of turbulator units may be different.
- In another embodiment, the plurality of turbulator units may be arranged according to a specific reference based on the physical characteristics.
- According to an aspect of the present disclosure, a method for manufacturing a smoke tube applied to a water heating device includes preparing the smoke tube that is linear, preparing a twisted turbulator, inserting the twisted turbulator into an interior of the smoke tube, and winding the smoke tube in a spiral shape together with the twisted turbulator.
- In another embodiment, the preparing of the twisted turbulator may include preparing a plurality of turbulator units, of which physical characteristics of at least two are different, and arranging and coupling the plurality of turbulator units according to a specific reference based on the physical characteristics.
- The above and other objects, features and advantages of the present disclosure will be more apparent from the following detailed description taken in conjunction with the accompanying drawings:
-
FIG. 1 is a view illustrating a body and a smoke tube of a water heating device according to an embodiment of the present disclosure; -
FIG. 2 is a view illustrating a combustion chamber and a smoke tube of a water heating device according to an embodiment of the present disclosure; -
FIGS. 3 and 4 are views illustrating a turbulator of a water heating device according to an embodiment of the present disclosure; -
FIG. 5 is a view illustrating a part of a twisted turbulator according to an example; -
FIG. 6 is a flowchart illustrating a method for manufacturing a smoke tube applied to a water heating device according to an embodiment of the present disclosure; and -
FIG. 7 is a flowchart illustrating an operation of preparing a twisted turbulator inFIG. 6 . - Hereinafter, some embodiments of the present disclosure will be described in detail with reference to the exemplary drawings. In providing reference numerals to the constituent elements of the drawings, the same elements may have the same reference numerals even if they are displayed on different drawings. Further, in the following description of the present disclosure, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present disclosure rather unclear.
- A water heating device according to an embodiment of the present disclosure relates to a water heating device having an improved heat exchange efficiency. The water heating device according to the embodiment of the present disclosure may include a
body 10, acombustion chamber 20, asmoke tube 30, and aturbulator 40.FIG. 1 is a view illustrating abody 10 and asmoke tube 30 of a water heating device according to an embodiment of the present disclosure.FIG. 2 is a view illustrating acombustion chamber 20 and thesmoke tube 30 of a water heating device according to an embodiment of the present disclosure.FIGS. 3 and 4 are views illustrating aturbulator 40 of a water heating device according to an embodiment of the present disclosure. For reference,FIG. 2 illustrates thebody 10 in a dotted line for convenience of description, andFIGS. 3 and 4 illustrate thesmoke tube 30 in a dotted line for convenience of description. - The
body 10 may include an interior space “S” configured to accommodate water. Thecombustion chamber 20 may be provided in the interior space “S” of thebody 10. As illustrated inFIG. 2 , thecombustion chamber 20 may be located on an upper side of the interior space “S” of thebody 10. However, this may be different according to a kind of the water heating device. The water heating device illustrated inFIG. 2 may be understood as a downstream type water heating device. - The
combustion chamber 20 may provide a specific space for a combustion reaction. Thesmoke tube 30 may be connected to thecombustion chamber 20, and may guide a combustion gas generated during the combustion reaction from thecombustion chamber 20 to an outside of thebody 10. Thesmoke tube 30 may be wound in a spiral shape in at least a partial section. Aninlet 31 of thesmoke tube 30 may be provided with a blower (not illustrated) that generates a flow of the combustion gas. - The
turbulator 40 may be provided in the at least a partial section of the interior of thesmoke tube 30 to make the combustion gas flowing in the interior of thesmoke tube 30 turbulent. - As illustrated in
FIGS. 3 and 4 , theturbulator 40 may be wound in a spiral shape to correspond to the spiral shape of thesmoke tube 30. - For example, a water heating device that does not include a turbulator in the interior of the smoke tube may be considered. In this case, the flow of the combustion gas in the smoke tube may be laminar so that heat exchange efficiency may deteriorate.
- In the water heating device according to the embodiment of the present disclosure, because the
turbulator 40 that is wound in the spiral shape to correspond to the spiral shape of thesmoke tube 30 is disposed in the interior of thesmoke tube 30, the combustion gas flowing in the interior of thesmoke tube 30 may be made turbulent so that the heat exchanger efficiency may increase. - Furthermore, in the water heating device according to the embodiment of the present disclosure, because the
turbulator 40 wound in the spiral shape to correspond to the spiral shape of thesmoke tube 30 is disposed in the interior of thesmoke tube 30, the heat exchange efficiency is high as compared with a case, in which there is no turbulator, and thus because a length of thesmoke tube 30 may be manufactured to be small under the same heat transfer performance as compared with the case, in which there is no turbulator, more water may be contained in the interior space “S”. - The
turbulator 40 may be atwisted turbulator 41. Thetwisted turbulator 41 may have a dual spiral shape, of which long sides of a flat plate extending in one direction are made to be symmetrical to each other by twisting the plate with respect to a specific axis that faces one direction.FIG. 5 is a view illustrating a part of a twisted turbulator according to an example. Theturbulator 40 of the water heating device according to the embodiment of the present disclosure may be understood as having a shape obtained by winding the twisted turbulator ofFIG. 5 in the spiral shape. - For example, a case, in which the general plate-shaped turbulator is used instead of the twisted turbulator, may be considered. In this case, it may not be easy to wind the turbulator in the spiral shape to insert the turbulator into the smoke tube in the spiral shape.
- Because the water heating device according to the embodiment of the present disclosure uses the twisted turbulator, it may be easy to wind the turbulator in the spiral shape to correspond to the shape of the smoke tube of the spiral shape as compared with the plate-shaped turbulator. Accordingly, because the twisted turbulator of the spiral shape may be disposed in the interior of the smoke tube of the spiral shape, the heat exchange efficiency may be improved.
- Hereinafter, the
upstream parts 42 and thedownstream parts 43 will be described below with reference toFIG. 3 . A pitch P1 of at least some of theupstream parts 42 of theturbulator 40 may be larger than a pitch P2 of at least some of thedownstream parts 43 of theturbulator 40. A pitch “P”, as illustrated inFIGS. 3 and 5 , may be understood as a length connecting two points of the same phase on the long sides of thetwisted turbulator 41, which have a dual spiral shape. - The
upstream parts 42 may mean, among the plurality of parts obtained by dividing theturbulator 40, parts that are located on an upstream side with respect to a flow direction “D” of the combustion gas. Thedownstream parts 43 may mean parts that are located on a downstream side of theupstream parts 42. For example, theturbulator 40 may be divided into theupstream parts 42 and the downstream parts 423 with respect to a point corresponding to 50% of the entire length of theturbulator 40. - In an example of another reference for dividing the
turbulator 40 into theupstream parts 42 and thedownstream parts 43, theturbulator 40 may be divided into theupstream parts 42 and thedownstream part 43 with respect to a point, at which an increment of the pitch “P” in theentire turbulator 40 is 10% or more. Then, the pitch P1 of the at least some of theupstream parts 42 of theturbulator 40 may be larger than the pitch P2 of the at least some of thedownstream parts 43 of theturbulator 40. - In more detail, a temperature of the combustion gas in a section, in which the
upstream parts 42 are disposed in thesmoke tube 30, may be higher than that in a section, in which thedownstream parts 43 are disposed in thesmoke tube 30. An aspect that the temperature of the combustion gas is high may mean that a density of the combustion gas is low. In other words, the density of the combustion gas in the section, in which theupstream parts 42 are disposed in thesmoke tube 30, may be lower than that in the section, in which thedownstream parts 43 are disposed in thesmoke tube 30. - That is, with reference to the combustion gas of the same mass, a volume of the combustion gas in the section, in which the
upstream parts 42 are disposed, is larger than that in the section, in which thedownstream parts 43 are disposed. - Accordingly, the pitch P1 of the at least some of the
upstream parts 42 of theturbulator 40 may be larger than the pitch P2 of the at least some of thedownstream parts 43 of theturbulator 40 so that a resistance to the combustion gas of theupstream parts 42 may be reduced. - An aspect that a pitch of a specific portion of the turbulator is relatively large may mean that the number of twisting of the turbulator in the same reference length is relatively small. This may be understood that the turbulator generates less turbulence.
- In the water heating device according to the embodiment of the present disclosure, because the pitch “P” of the at least some of the
upstream parts 42 is larger than the pitch “P” of the at least some of thedownstream parts 43, more turbulence is generated in thedownstream parts 43, in which the combustion gas of a relatively low temperature is located, than in theupstream parts 42, in which the combustion gas of a relatively high temperature so that the heat exchange efficiency may be improved. - Furthermore, the
turbulator 40 may be applied as a resistance to wind generated by a blower to cause the combustion gas to flow. In the water heating device according to the embodiment of the present disclosure, because the pitch “P” of the at least some of theupstream parts 42 is larger than the pitch “P” of the at least some of thedownstream parts 43, strong flows with characteristics of laminar flows may be generated in the parts, in which theupstream parts 42 of the smoke tube are located, than in the parts, in which thedownstream parts 43 of the smoke tube are located. Accordingly, because the resistance to the blower, which is generated by theupstream parts 42 of the turbulator, may be reduced, the load of the blower may be reduced. - In order to further decrease the above-described blower, the
turbulator 40 may be provided between aspecific point 33 on thesmoke tube 30 and anoutlet 32 of thesmoke tube 30. Thespecific point 33 on thesmoke tube 30 may mean a point that is spaced apart from theinlet 31 of thesmoke tube 30 by a specific distance along the flow direction “D” of the combustion gas. - The flow direction “D”, as illustrated in
FIGS. 3 and 4 , may be understood as a direction, in which the combustion gas flows along the shape of thesmoke tube 30. Hereinafter, the expressions of the upstream and the downstream may be described below with reference to the flow direction “D” of the combustion gas in thesmoke tube 30. - For example, a material of the
turbulator 40 may be variously determined. An area of theturbulator 40, which may be oxidized or corroded due to high heat may be different according to the material of theturbulator 40, the turbulator may be disposed in a section in thesmoke tube 30, in which a temperature at which theturbulator 40 may be neither oxidized nor corroded, is formed. - For example, when a temperature at which steel grade x is corroded at a high temperature is 600 degrees, a temperature of the
inlet 31 of thesmoke tube 30 in a state, in which there is no turbulator, is 1100 degrees, and a temperature of theoutlet 32 is 100 degrees, the turbulator manufactured of steel grade x may be disposed in a section from a point corresponding to 50% of the downstream side of thesmoke tube 30 to theoutlet 32. That is, in the case of steel grade x, the specific point may be a point of 50% corresponding to the downstream side of thesmoke tube 30. - As another example, when a temperature, at which steel grade y is corroded at a high temperature, is 300 degrees, a temperature of the
inlet 31 of thesmoke tube 30 in a state, in which there is no turbulator, is 1100 degrees, and a temperature of theoutlet 32 is 100 degrees, the turbulator manufactured of steel grade y may be disposed in a section from a point of 20% of the downstream side of thesmoke tube 30 to theoutlet 32. That is, in the case of steel grade y, the specific point may be a point of 20% of the downstream side of thesmoke tube 30. - In this case, because the
turbulator 40 may be disposed in a section of thesmoke tube 30, in which a temperature at which theturbulator 40 may be neither oxidized nor corroded is formed, the oxidation or corrosion of theturbulator 40 may be reduced. - Furthermore, in this case, because the
turbulator 40 is not disposed at a location from theinlet 31 to thespecific point 33, a load of the blower may be further reduced. - Hereinafter, the
upstream spiral areas 44 and thedownstream spiral areas 45 of theturbulator 40 will be described below with reference toFIG. 4 . A helical pitch HP1 of at least some of theupstream spiral areas 44 of theturbulator 40 may be small as compared with a helical pitch HP2 of at least some of thedownstream spiral areas 45. - The
upstream spiral areas 44 may mean, among a plurality of spiral shape areas, areas that are located on an upstream side with respect to a point, at which the condensate is generated, after theturbulator 40 is divided into the areas having a plurality of spiral shapes. Thedownstream spiral areas 45 may mean areas that are located on the downstream side of theupstream spiral areas 44. - For example, because the point, at which the condensate is generated relatively, may be formed on the upstream side of the
smoke tube 30 when a temperature of the water filled in the interior space “S” of the body 1 is relatively low, it may be understood that the lengths of the downstream spiral areas are relatively large. - In contrast, because the point, at which the condensate is generated relatively, may be formed on the downstream side of the
smoke tube 30 when a temperature of the water filled in the interior space “S” of the body 1 is relatively high it may be understood that the lengths of the downstream spiral areas are relatively small. - As an example of another reference for dividing the
upstream spiral areas 44 and thedownstream spiral areas 45, theturbulator 40 may be divided into theupstream spiral areas 44 and thedownstream spiral areas 45 with respect to a point corresponding to 50% of the entire length of theturbulator 40. - As another example, the
turbulator 40 may be divided into theupstream spiral areas 44 and thedownstream spiral areas 45 with respect to a portion, at which a thickness of theturbulator 40 is changed. - As another example, the
turbulator 40 may be divided into theupstream spiral areas 44 and thedownstream spiral areas 45 with respect to a portion, at which a steel grade of theturbulator 40 is changed. - As another example, the
turbulator 40 may be divided into theupstream spiral areas 44 and thedownstream spiral areas 45 with respect to a portion, at which an increment of the helical pitch HP is 10% or more. Hereinafter, the helical pitch HP will be described below. - The helical pitch HP, as illustrated in
FIG. 4 , may mean a length connecting the two points having the same phase in the spiral. That is, it may be understood that an inclination drawn by a locus of a point that is moved along a spiral is gentle at a portion of a spiral having a small helical pitch as compared with a portion having the spiral having a large helical pitch. - Because the temperature of the combustion gas at a portion of the
smoke tube 30, which is located on the downstream side, is relatively low, more condensate may be generated at a portion of thesmoke tube 30, which is located on the upstream side, as compared with a portion of thesmoke tube 30, which is located on the downstream side. The heat exchanger according to the embodiment of the present disclosure may be advantageous in discharging the condensate because an inclination of an area of thesmoke tube 30, which is located on the downstream side, may be large to correspond to the at least some of thedownstream spiral areas 45 as the helical pitch HP1 of the at least some of theupstream spiral areas 44 is smaller than the helical pitch HP2 of the at least some of thedownstream spiral areas 45. - As an example, when an inclination of the
downstream spiral areas 45 is 3° or less, the condensate gathers without being discharged due to a surface tension when the condensate is generated, and thus a durability of thesmoke tube 30 is problematic, for example, thesmoke tube 30 is corroded. Accordingly, at least some of thedownstream spiral areas 45 may have a helical pitch, by which an inclination of thedownstream spiral areas 45 may become 3° or less. - The
turbulator 40 may be formed by connecting the plurality ofturbulator units 40′ for making the combustion gas turbulent. The physical characteristics of at least two of the plurality ofturbulator units 40′ may be different. The physical characteristics, for example, may include all of an external appearance, a material, a length, a thickness, a mass, a volume, a strength, a density, a pitch “P” (FIG. 5 ), and the like. - For example, because a temperature in the upstream area of the
smoke tube 30 is higher than a temperature in the downstream side of thesmoke tube 30, theturbulator 40 may be oxidized or corroded. A thickness of the turbulator discharged in the upstream area of the smoke tube may be larger than a thickness of the turbulator discharged in the downstream area of the smoke tube. Furthermore, a heat-resistant performance of the turbulator discharged in the upstream area of the smoke tube may be better than a heat-resistant performance of the turbulator discharged in the downstream area of the smoke tube. - The plurality of
turbulator units 40′ may be arranged according to a specific reference based on the physical characteristics. For example, the turbulator units having a large pitch may be disposed relatively on the upstream side, and the turbulator units having a small pitch may be arranged relatively on the downstream side. Furthermore, the turbulator units having a large mass may be disposed relatively on the upstream side, and the turbulator units having a small mass may be disposed relatively on the downstream side. - Because the physical characteristics of the at least two of the plurality of turbulator units are different, a turbulator having a desired shape may be manufactured according to a need of the user. For example, when the user desired to dispose the turbulator units having the large pitch on the upstream side of the
smoke tube 30 and dispose the turbulator units having the small pitch on the downstream side of thesmoke tube 30, the turbulator having the shape may be manufactured. - Hereinafter, a method for manufacturing a smoke tube applied to a water heating device according to an embodiment of the present disclosure will be described with reference to
FIGS. 6 and 7 .FIG. 6 is a flowchart illustrating a method for manufacturing a smoke tube applied to a water heating device according to an embodiment of the present disclosure.FIG. 7 is a flowchart illustrating an operation of preparing a twisted turbulator inFIG. 6 . - A general configuration of the water heating device is as described above, and thus a detailed description thereof will be omitted. Furthermore,
FIGS. 1 to 5 may be referenced for understanding. - The method for manufacturing the
smoke tube 30 applied to the water heating device, as illustrated inFIG. 6 , may include an operation (S100) of preparing a linear smoke tube, an operation (S200) of preparing a twisted turbulator, an operation (S300) of inserting the twisted turbulator into the smoke tube, and an operation (S400) of winding the smoke tube in a spiral shape together with the twisted turbulator. - For example, a method of inserting the linear twisted turbulator after the linear smoke tube is prepared and is wound in the spiral shape may be considered. In this case, it may be difficult to insert the linear twisted turbulator due to the spiral shape of the smoke tube.
- According to the method for manufacturing the smoke tube applied to the water heating device according to the embodiment of the present disclosure, because the smoke tube and the twisted turbulator are wound in the spiral shapes together after the twisted turbulator is inserted into the linear smoke tube, the smoke tube, in which the twisted turbulator is disposed, may be efficiently manufactured.
- As illustrated in
FIG. 7 , the operation of preparing the twisted turbulator may include an operation (S210) of preparing a plurality of turbulator units, of which physical characteristics of at least two are different, and an operation (S220) of arranging and coupling the plurality of turbulator units according to a specific reference based on physical characteristics thereof. - For example, the user desires to prepare a twisted turbulator, in which the turbulator units having a relatively large pitch are disposed on the upstream side of the smoke tube and the turbulator units having a relatively small pitch are disposed on the downstream side of the smoke tube, a plurality of turbulator units having the relatively large pitch and a plurality of turbulator units having the relatively small pitch are prepared and then may be arranged and connected to each other depending on the lengths of the pitches.
- According to the present disclosure, because the turbulator that may make flows turbulent is disposed in the interior of the spiral smoke tube, heat exchange efficiency may be increased.
- Furthermore, according to the present disclosure, because the turbulator may be effectively disposed in the interior of the spiral smoke tube, work efficiency may be increased.
- The above description is a simple exemplification of the technical spirits of the present disclosure, and the present disclosure may be variously corrected and modified by those skilled in the art to which the present disclosure pertains without departing from the essential features of the present disclosure. Accordingly, the embodiments disclosed in the present disclosure is not provided to limit the technical spirits of the present disclosure but provided to describe the present disclosure, and the scope of the technical spirits of the present disclosure is not limited by the embodiments. Accordingly, the technical scope of the present disclosure should be construed by the attached claims, and all the technical spirits within the equivalent ranges fall within the scope of the present disclosure.
Claims (9)
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KR1020200117130A KR102563876B1 (en) | 2020-09-11 | 2020-09-11 | Water heating device and manufacturing method of smoke tube for water heating device |
KR10-2020-0117130 | 2020-09-11 |
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US4443389A (en) * | 1981-04-27 | 1984-04-17 | Leonard Oboler | Heat exchange apparatus |
US5735237A (en) * | 1996-02-16 | 1998-04-07 | Aos Holding Company | Hot water storage heater |
US20010024733A1 (en) * | 1999-09-10 | 2001-09-27 | Kasprzyk Martin R. | Insert for a radiant tube |
EP2937660A1 (en) * | 2014-04-24 | 2015-10-28 | Siemens Aktiengesellschaft | Turbulator for use in a cooling channel and heat transfer element with such a turbulator |
KR20190074646A (en) * | 2017-12-20 | 2019-06-28 | 주식회사 경동나비엔 | Turbulator |
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JP2011027285A (en) * | 2009-07-22 | 2011-02-10 | Panasonic Corp | Heat exchanger and its manufacturing method, and article storage device equipped with the heat exchanger |
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2020
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- 2021-09-08 US US17/469,603 patent/US20220082298A1/en active Pending
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US4443389A (en) * | 1981-04-27 | 1984-04-17 | Leonard Oboler | Heat exchange apparatus |
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US20010024733A1 (en) * | 1999-09-10 | 2001-09-27 | Kasprzyk Martin R. | Insert for a radiant tube |
EP2937660A1 (en) * | 2014-04-24 | 2015-10-28 | Siemens Aktiengesellschaft | Turbulator for use in a cooling channel and heat transfer element with such a turbulator |
KR20190074646A (en) * | 2017-12-20 | 2019-06-28 | 주식회사 경동나비엔 | Turbulator |
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