US20210284381A1 - Partition insert and associated container system and method - Google Patents
Partition insert and associated container system and method Download PDFInfo
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- US20210284381A1 US20210284381A1 US17/201,200 US202117201200A US2021284381A1 US 20210284381 A1 US20210284381 A1 US 20210284381A1 US 202117201200 A US202117201200 A US 202117201200A US 2021284381 A1 US2021284381 A1 US 2021284381A1
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- Prior art keywords
- panel
- side wall
- partition
- edge
- wall
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/48—Partitions
- B65D5/48024—Partitions inserted
- B65D5/48026—Squaring or like elements, e.g. honeycomb element, i.e. at least four not aligned compartments
- B65D5/48032—Squaring or like elements, e.g. honeycomb element, i.e. at least four not aligned compartments made of paper, provided with an at least partial bottom
- B65D5/48034—Squaring or like elements, e.g. honeycomb element, i.e. at least four not aligned compartments made of paper, provided with an at least partial bottom by folding a single blank
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
- B65D5/24—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form with adjacent sides interconnected by gusset folds
- B65D5/244—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form with adjacent sides interconnected by gusset folds and the gussets folds connected to the outside of the container body
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
- B65D5/2052—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form characterised by integral closure-flaps
- B65D5/2057—Inter-engaging self-locking flaps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
- B65D5/2052—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form characterised by integral closure-flaps
- B65D5/2057—Inter-engaging self-locking flaps
- B65D5/2061—Inter-engaging self-locking flaps of triangular shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/48—Partitions
- B65D5/48024—Partitions inserted
Definitions
- the present patent application relates to product containers, container partitions, and forming same. More particularly the present patent application relates to container blanks and partition insert blanks that are engaged to one another and are selectably reconfigurable to provide a container with zero, one or more partitions.
- Product containers having partitions are known in the art. Making such product containers that are less expensive, or weigh less, or are stronger, or are more adaptable to a variety of product container requirements, continues to be desirable.
- partition inserts which may be used with containers.
- the partition insert includes a partition panel selectively movable between at least a stowed configuration and a raised configuration, wherein, when in the raised configuration, the partition panel divides an internal volume of a container into at least two compartments.
- container systems having a container and a partition insert.
- the disclosed container system includes a container having a bottom wall and a plurality of side walls that define an internal volume.
- the partition insert is connected to the container and is within the internal volume.
- the partition insert has a partition panel selectively movable between at least a stowed configuration and a raised configuration. In the raised configuration, the partition panel divides the internal volume into at least two compartments.
- the disclosed container system includes a container that is reconfigurable between a container flat configuration and a container structure configuration.
- the container has a bottom wall and a side wall selectively movable with respect to the bottom wall.
- the partition insert is reconfigurable between a partition flat configuration and at least one partition structure configuration.
- the partition insert has a base panel connected to the bottom wall, a side panel connected to the side wall, and a selectively movable partition panel.
- the disclosed method includes (1) connecting to the container a partition insert having a partition panel and (2) moving the partition panel from a stowed configuration to a raised configuration, wherein, in the raised configuration, the partition panel divides the internal volume into at least two compartments.
- FIG. 1A is a perspective view of one example of the disclosed container system shown in a flat configuration.
- FIG. 1B is another perspective view of the assembly shown in FIG. 1A .
- FIG. 2A is a perspective view of the of the disclosed container system shown in FIG. 1A reconfigured into a structure.
- FIG. 2B is another perspective view of the assembly shown in FIG. 2A .
- FIG. 3A is a perspective view of the of the disclosed container system shown in FIG. 1A reconfigured into a structure.
- FIG. 3B is another perspective view of the assembly shown in FIG. 3A .
- FIG. 4A is a perspective view of the of the disclosed container system shown in FIG. 1A reconfigured into a structure.
- FIG. 4B is another perspective view of the assembly shown in FIG. 4A .
- FIG. 5 is a plan view of a partition insert (shown as a blank) in the flat configuration showing one example of a pattern of preformed weaknesses thereon.
- FIG. 6 is a plan view of a container (shown as a blank) in the flat configuration showing one example of a pattern of preformed weaknesses thereon.
- FIG. 7 is a plan view of the container in the flat configuration of FIG. 6 assembled with the partition insert in the flat configuration of FIG. 5 and showing a connection region between the them.
- the container system 100 can be reconfigured from a container system flat configuration 170 , as shown in FIGS. 1A, 1B and 5-7 , to one of several structure configurations as shown in FIGS. 2A-4B .
- FIGS. 1A, 1B and 5-7 show the container system 100 in the container system flat configuration 170 in which the container 200 is in the container flat configuration 270 and the attached partition insert 300 is in the partition flat configuration 370 .
- the container flat configuration 270 all component parts of the container 200 , which will be discussed below in detail, are substantially coplanar.
- the partition flat configuration 370 all component parts of the partition insert 300 , which will be discussed below in detail, are substantially coplanar.
- substantially coplanar it is meant that all relevant component parts are within manufacturing tolerance of coplanar.
- the container system flat configuration 170 promotes ease of manufacturing, shipment, and storage. It should be understood that in the container system flat configuration 170 , the container system 100 may be stacked with other like container systems in reduced or minimized volume as compared to the other configurations discussed below.
- the container 200 is shown in the container flat configuration 270 and the component parts of the container 200 can be clearly seen.
- the container 200 comprises a bottom wall 210 .
- the bottom wall 210 is bounded at a bottom wall first edge 241 by the first side wall 222 .
- the bottom wall 210 is bounded at a bottom wall second edge 242 by a third side wall 224 .
- the bottom wall 210 is bounded at a bottom wall third edge 243 by a second side wall 226 .
- the bottom wall 210 is bounded at a bottom wall fourth edge 244 by a fourth side wall 228 .
- each of the side walls 222 , 224 , 226 , 228 is hingedly movable relative to the bottom wall 210 .
- the first side wall 222 is hingedly movable relative to the bottom wall 210 about the bottom wall first edge 241 such that it can move from the orientation shown in flat configuration 270 to the orientation shown in container structure configuration 280 (see FIGS. 2A-4B ).
- the third side wall 224 is hingedly movable relative to the bottom wall 210 about the bottom wall second edge 242 such that it can move from the orientation shown in flat configuration 270 to the orientation shown in container structure configuration 280 (see FIGS. 2A-4B ).
- the second side wall 226 is hingedly movable relative to the bottom wall 210 about the bottom wall third edge 243 such that it can move from the orientation shown in flat configuration 270 to the orientation shown in container structure configuration 280 (see FIGS. 2A-4B ).
- the fourth side wall 228 is hingedly movable relative to the bottom wall 210 about the bottom wall fourth edge 244 such that it can move from the orientation shown in flat configuration 270 to the orientation shown in container structure configuration 280 (see FIGS. 2A-4B ).
- each side wall is bounded by a set of wall gussets.
- the first side wall 222 is bounded on a first side wall first edge 251 by a first wall gusset 261 .
- the third side wall 224 is bounded on a third side wall first edge 252 by the first wall gusset 261 .
- the third side wall 224 is bounded on a third side wall second edge 253 by a second wall gusset 263 .
- the second side wall 226 is bounded on a second side wall first edge 254 by the second wall gusset 263 .
- the second side wall 226 is bounded on a second side wall second edge 255 by a third wall gusset 265 .
- the fourth side wall 228 is bounded on a fourth side wall first edge 256 by the third wall gusset 265 .
- the fourth side wall 228 is bounded on a fourth side wall second edge 257 by a fourth wall gusset 267 .
- the first side wall 222 is bounded on a first side wall second edge 258 by the fourth wall gusset 267 .
- each side wall is further bounded by an optional lid. It should be understood that there are other equally acceptable examples of the present subject matter in which the lids are omitted.
- the first side wall 222 is bounded at a first side wall top edge 246 by a first side wall lid 292 .
- the first side wall lid 292 is hingedly movable relative to the first side wall 222 about the first side wall top edge 246 such that it can be moved between an open position (see FIGS. 2A-4B ) and a closed position (not shown).
- the third side wall 224 is bounded at a third side wall top edge 247 by a third side wall lid 294 .
- the third side wall lid 294 is hingedly movable relative to the third side wall 224 about the third side wall top edge 247 such that it can be moved between an open position (see FIGS. 2A-4B ) and a closed position (not shown).
- the second side wall 226 is bounded at a second side wall top edge 248 by a second side wall lid 296 .
- the second side wall lid 296 is hingedly movable relative to the second side wall 226 about the second side wall top edge 248 such that it can be moved between an open position (see FIGS. 2A-4B ) and a closed position (not shown).
- the fourth side wall 228 is bounded at a fourth side wall top edge 249 by a fourth side wall lid 298 .
- the fourth side wall lid 298 is hingedly movable relative to the fourth side wall 228 about the fourth side wall top edge 249 such that it can be moved between an open position (see FIGS. 2A-4B ) and a closed position (not shown).
- the container 200 has a set of catches adapted to selectably engage one another and thereby selectably facilitate holding the lids closed. It should be understood that there are other equally acceptable examples of the present subject matter in which the catches are omitted.
- the first side wall lid 292 further comprises a first side wall lid catch 293 .
- the second side wall lid 296 further comprises a second side wall lid catch 297 .
- the second side wall lid catch 297 is adapted to selectably engage the first side wall lid catch 293 .
- each of the wall gussets 261 , 263 , 265 , 267 is hingedly movable with respect to each respective bordering side wall 222 , 224 , 226 , 228 .
- Each wall gusset 261 , 263 , 265 , 267 borders each side wall 222 , 224 , 226 , 228 at a preformed weakness 104 .
- Each wall gusset is further divided by a preformed weakness 104 . The preformed weaknesses 104 will be discussed in detail below.
- the container 200 may be cut (e.g., die cut) from a sheet of stock material to define an outer periphery 201 .
- the stock material may be a cellulosic material, such as paperboard (e.g., solid bleached sulfate paperboard), which may include a water and/or oil barrier coating on a first major surface thereof.
- the second major surface of the stock material may optionally also include a water and/or oil barrier coating.
- the stock material may be 18 point single-side coated ENSHIELD® NATURAL KRAFT paperboard, which is commercially available from WestRock Company of Atlanta, Ga.
- the partition insert 300 comprises a base panel 310 .
- the base panel 310 is bounded on a base panel first edge 341 by the first partition panel 322 .
- the base panel 310 is bounded on a base panel second edge 342 by the first side panel 332 .
- the base panel 310 is bounded on a base panel third edge 343 by the second partition panel 326 .
- the base panel 310 is bounded on a base panel fourth edge 344 by the second side panel 336 .
- each of the partition panels 322 , 326 and each of the side panels 332 , 336 is hingedly movable relative to the base panel 310 .
- the first partition panel 322 is hingedly movable relative to the base panel 310 about the base panel first edge 341 such that it can move from the orientation in partition flat configuration 370 and in the first partition structure configuration 382 (see FIGS. 2A and 2B ) and in the third partition structure configuration 386 (see FIG. 3B ), which is also the stowed configuration 324 , to the raised orientation in the second partition structure configuration 384 (see FIG. 3A ) and the fourth partition structure configuration 388 (see FIGS. 4A and 4B ), which is also the raised configuration 325 .
- the second partition panel 326 is hingedly movable relative to the base panel 310 about the base panel third edge 343 such that it can move from the orientation in partition flat configuration 370 and in the first partition structure configuration 382 (see FIGS. 2A and 2B ) and in the second partition structure configuration 384 (see FIG. 3A ), which is also the stowed configuration 327 , to the raised orientation in the third partition structure configuration 386 (see FIG. 3B ) and the fourth partition structure configuration 388 (see FIGS. 4A and 4B ), which is also the raised configuration 328 .
- the first side panel 332 is hingedly movable relative to the base panel 310 about the base panel second edge 342 such that it can move from the orientation shown in flat configuration 370 to the orientation shown in the first partition structure configuration 382 (see FIGS. 2A and 2B ) and in the second partition structure configuration 384 (see FIG. 3A ) and in the third partition structure configuration 386 (see FIG. 3B ) and in the fourth partition structure configuration 388 (see FIGS. 4A and 4B ).
- the second side panel 336 is hingedly movable relative to the base panel 310 about the base panel fourth edge 344 such that it can move from the orientation shown in flat configuration 370 to the orientation shown in the first partition structure configuration 382 (see FIGS. 2A and 2B ) and in the second partition structure configuration 384 (see FIG. 3A ) and in the third partition structure configuration 386 (see FIG. 3B ) and in the fourth partition structure configuration 388 (see FIGS. 4A and 4B ).
- each of the partition panels 322 , 326 and each of the side panels 332 , 336 is bounded by a set of panel gussets.
- the first partition panel 322 is bounded on a first partition panel first edge 351 by a first panel gusset 361 .
- the first side panel 332 is bounded on a first side panel first edge 352 by the first panel gusset 361 .
- the first side panel 332 is bounded on a first side panel second edge 353 by a second panel gusset 363 .
- the second partition panel 326 is bounded on a second partition panel first edge 354 by the second panel gusset 363 .
- the second partition panel 326 is bounded on a second partition panel second edge 355 by a third panel gusset 365 .
- the second side panel 336 is bounded on a second side panel first edge 356 by the third panel gusset 365 .
- the second side panel 336 is bounded on a second side panel second edge 357 by a fourth panel gusset 367 .
- the first partition panel 322 is bounded on a first partition panel second edge 358 by the fourth panel gusset 367 .
- each of the panel gussets 361 , 363 , 365 , 367 is hingedly movable with respect to one of the partition panels 322 , 326 and with respect to one of the side panels 332 , 336 .
- Each panel gusset 361 , 363 , 365 , 367 borders one of the partition panels 322 , 326 at a preformed weakness 104 .
- Each panel gusset 361 , 363 , 365 , 367 borders one of the side panels 332 , 336 at a preformed weakness 104 .
- Each panel gusset 361 , 363 , 365 , 367 is further divided by a preformed weakness 104 .
- the preformed weaknesses 104 will be discussed in detail below.
- the partition insert 300 may be cut (e.g., die cut) from a sheet of stock material to define an outer periphery 301 .
- the stock material may be a cellulosic material, such as paperboard (e.g., solid bleached sulfate paperboard), which may include a water and/or oil barrier coating on a first major surface thereof and a water and/or oil barrier coating on a second major surface.
- the stock material may be 18 point double-side coated ENSHIELD® NATURAL KRAFT paperboard, which is commercially available from WestRock Company of Atlanta, Ga.
- each of the above-referenced edges 241 , 242 , 243 , 244 , 246 , 247 , 248 , 249 , 251 , 252 , 253 , 254 , 255 , 256 , 257 , 258 , 341 , 342 , 343 344 , 351 , 352 , 353 , 354 , 355 , 356 , 357 , 358 may be defined by a performed weakness 104 .
- the preformed weaknesses 104 will be discussed in detail below.
- Each preformed weakness 104 is a region where the material forming the container 200 (or, as discussed below, the material forming the partition insert 300 ) is substantially weaker than the rest of the material.
- substantially weaker it is meant that the weakness is sufficiently greater that the preformed weakness 104 is preferentially bendable at the location defined thereby such that the preformed weakness 104 is adapted to function as a living hinge.
- a preformed weakness 104 is at least one of a score, a crease, and a perforation. It should be understood that the weakness here is relative to the rest of the material, so that it is also acceptable in some examples to create a preformed weakness 104 by strengthening or reinforcing the rest of the material in a manner chosen with good engineering judgment.
- Each of the above-referenced edges 241 , 242 , 243 , 244 , 246 , 247 , 248 , 249 , 251 , 252 , 253 , 254 , 255 , 256 , 257 , 258 , 341 , 342 , 343 344 , 351 , 352 , 353 , 354 , 355 , 356 , 357 , 358 is adapted to function as a living hinge and, as mentioned above, each of the above-referenced edges 241 , 242 , 243 , 244 , 246 , 247 , 248 , 249 , 251 , 252 , 253 , 254 , 255 , 256 , 257 , 258 , 341 , 342 , 343 344 , 351 , 352 , 353 , 354 , 355 , 356 , 357 , 358 may be defined by
- each of the above-referenced wall gussets 261 , 263 , 265 , 267 and each of the above-referenced panel gussets 361 , 363 , 2365 , 367 is divided by a preformed weakness 104 and each such dividing preformed weakness 104 is adapted to function as a living hinge.
- FIG. 7 shows a connection region 110 , corresponding to a first region 112 between first side wall 222 and first side panel 332 , a second region 114 between bottom wall 210 and base panel 310 , and a third region 116 between second side wall 226 and second side panel 336 .
- the connection region 110 is collectively the first region 112 , the second region 114 , and the third region 116 .
- the first side wall 222 is connected to the first side panel 332 by at least one of an adhesive and a heat-seal.
- the bottom wall 210 is connected to the base panel 310 by at least one of an adhesive and a heat-seal.
- the second side wall 226 is connected to the second side panel 336 by at least one of an adhesive and a heat-seal.
- adhesive may include any adhesive chosen with good engineering judgment.
- an adhesive will be water resistant, or waterproof or otherwise able to resist or prevent liquid communication therethrough.
- a heat-seal may include a polymer molten bond or other seal chosen with good engineering judgment.
- the heal-seal will be water resistant, or waterproof or otherwise able to resist or prevent liquid communication therethrough.
- Base panel second edge 342 overlies the bottom wall first edge 241 .
- This overlay between the base panel second edge 342 and the bottom wall first edge 241 permits the connected region 112 to simultaneously rotate about the base panel second edge 342 and the bottom wall first edge 241 with respect to the connected region 114 .
- base panel fourth edge 344 overlies bottom wall third edge 243 . This overlay between the base panel fourth edge 344 and the bottom wall third edge 243 permits the connected region 116 to simultaneously rotate about the base panel fourth edge 344 and the bottom wall third edge 243 with respect to the connected region 114 .
- the container system 100 can be reconfigured from the container system flat configuration 170 , as shown in FIGS. 1A, 1B and 5-7 , to one of several structure configurations as shown in FIGS. 2A-4B .
- FIGS. 2A and 2B show the container system 100 in the first container system structure configuration 182 .
- FIG. 3A shows the container system 100 in the second container system structure configuration 184 .
- FIG. 3B shows the container system 100 in the third container system structure configuration 186 .
- FIGS. 4A and 4B show the container system 100 in the fourth container system structure configuration 188 .
- Each of these latter structure configurations of the container system 100 will be discussed in detail below.
- the first container system structure configuration 182 is shown in FIGS. 2A and 2B .
- the container 200 is in container structure configuration 280 and the partition insert 300 is in first partition structure configuration 382 .
- the internal volume 202 is not divided by either first partition panel 332 or by second partition panel 327 .
- the container 200 When in the container structure configuration 280 , the container 200 is configured such that the plurality of side walls 220 and the bottom wall 210 define an internal volume 202 .
- the position of any or all of the optional first side wall lid 292 , the optional third side wall lid 294 , the optional second side wall lid 296 and the optional fourth side wall lid 298 is immaterial.
- the first side wall lid 292 , the third side wall lid 294 , the second side wall lid 296 and the fourth side wall lid 298 are each shown open in each of FIGS. 2A-4B , but this is for purpose of clarity and is not limiting.
- Reconfiguring the container 200 from the container flat configuration 270 (see FIGS. 1A, 1B and 5-7 ) to the container structure configuration 280 (see FIGS. 2A-4B ) includes operations in which the first side wall 222 is folded upwardly about the bottom wall first edge 241 , the third side wall 224 is folded upwardly about the bottom wall second edge 242 , the second side wall 226 is folded upwardly about the bottom wall third edge 243 , and the fourth side wall 228 is folded upwardly about the bottom wall fourth edge 244 .
- Reconfiguring the container 200 from the container flat configuration 270 (see FIG. 6 ) to the container structure configuration 280 see FIGS.
- Reconfiguring the container 200 from the container flat configuration 270 (see FIG. 6 ) to the container structure configuration 280 (see FIGS. 2A-4B ) further includes an operation in which the fourth wall gusset 267 is folded onto itself along its respective dividing preformed weakness 104 thereby bringing together fourth side wall second edge 257 and first side wall second edge 258 .
- the partition insert 300 When in the first partition structure configuration 382 , the partition insert 300 is configured such that the first side panel 332 and the second side panel 336 are both upright relative to the base panel 310 and are facing one another. Further, when in the first partition structure configuration 382 , the partition insert 300 is configured such that the first partition panel 322 is in the stowed configuration 324 , wherein the first partition panel 322 is substantially coplanar with the base panel 310 and does not divide the internal volume 202 . Further, when in the first partition structure configuration 382 , the partition insert 300 is configured such that the second partition panel 326 is in the stowed configuration 327 , wherein the second partition panel 326 is substantially coplanar with the base panel 310 and does not divide the internal volume 202 .
- the second container system structure configuration 184 is shown in FIGS. 3A .
- the container 200 is in container structure configuration 280 and the partition insert 300 is in second partition structure configuration 384 .
- the internal volume 202 is divided by the first partition panel 322 into two compartments: compartment 203 and compartment 206 . It should be understood that the connection region 110 does not permit fluid communication through internal volume 202 between compartment 203 and compartment 206 .
- the container structure configuration 280 in second container system structure configuration 184 is the same as the container structure configuration 280 described above with respect to first container system structure configuration 182 .
- reconfiguring the container 200 from the container flat configuration 270 (see FIGS. 1A, 1B and 5-7 ) to the container structure configuration 280 (see FIGS. 2A-4B ) uses the same operations for the second container system structure configuration 184 as those described above with respect to first container system structure configuration 182 .
- the partition insert 300 When in the second partition structure configuration 384 , the partition insert 300 is configured such that the first side panel 332 and the second side panel 336 are both upright relative to the base panel 310 and are facing one another. Further, when in the second partition structure configuration 384 , the partition insert 300 is configured such that the first partition panel 322 is in the raised configuration 325 , wherein the first partition panel 322 is substantially upright with respect to the base panel 310 and divides the internal volume 202 . Further, when in the second partition structure configuration 384 , the partition insert 300 is configured such that the second partition panel 326 is in the stowed configuration 327 , wherein the second partition panel 326 is substantially coplanar with the base panel 310 and does not divide the internal volume 202 .
- Reconfiguring the partition insert 300 from the first partition structure configuration 382 (see FIGS. 2A and 2B ) to the second partition structure configuration 384 (see FIG. 3A ) includes an operation in which the first partition panel 322 is folded upwardly about the base panel first edge 341 .
- Reconfiguring the partition insert 300 from the first partition structure configuration 382 (see FIGS. 2A and 2B ) to the second partition structure configuration 384 (see FIG. 3A ) further includes an operation in which the first panel gusset 361 is folded onto itself along its respective dividing preformed weakness 104 thereby bringing together first partition panel first edge 351 and first side panel first edge 352 .
- the fourth panel gusset 367 is folded onto itself along its respective dividing preformed weakness 104 thereby bringing together second side panel second edge 357 and first partition panel second edge 358 .
- the third container system structure configuration 186 is shown in FIG. 3B .
- the container 200 is in container structure configuration 280 and the partition insert 300 is in third partition structure configuration 386 .
- the internal volume 202 is divided by the second partition panel 326 into two compartments: compartment 207 and compartment 204 . It should be understood that the connection region 110 does not permit fluid communication through internal volume 202 between compartment 204 and compartment 207 .
- the container structure configuration 280 in third container system structure configuration 186 is the same as the container structure configuration 280 described above with respect to first container system structure configuration 182 .
- reconfiguring the container 200 from the container flat configuration 270 (see FIGS. 1A, 1B and 5-7 ) to the container structure configuration 280 (see FIGS. 2A-4B ) uses the same operations for the third container system structure configuration 186 as those described above with respect to first container system structure configuration 182 .
- the partition insert 300 When in the third partition structure configuration 386 , the partition insert 300 is configured such that the first side panel 332 and the second side panel 336 are both upright relative to the base panel 310 and are facing one another. Further, when in the third partition structure configuration 386 , the partition insert 300 is configured such that the first partition panel 322 is in the stowed configuration 324 , wherein the first partition panel 322 is substantially coplanar with the base panel 310 and does not divide the internal volume 202 . Further, when in the third partition structure configuration 386 , the partition insert 300 is configured such that the second partition panel 326 is substantially upright with respect to the base panel 310 and divides the internal volume 202 . Reconfiguring the partition insert 300 from the first partition structure configuration 382 (see FIGS.
- Reconfiguring the partition insert 300 from the first partition structure configuration 382 (see FIGS. 2A and 2B ) to the third partition structure configuration 386 (see FIG. 3B ) further includes an operation in which the second panel gusset 363 is folded onto itself along its respective dividing preformed weakness 104 thereby bringing together first side panel second edge 353 and second partition panel first edge 354 .
- Reconfiguring the partition insert 300 from the first partition structure configuration 382 (see FIGS. 2A and 2B ) to the third partition structure configuration 386 (see FIG. 3B ) further includes an operation in which the third panel gusset 365 is folded onto itself along its respective dividing preformed weakness 104 thereby bringing together second partition panel second edge 355 and first side panel first edge 356 .
- the fourth container system structure configuration 188 is shown in FIGS. 4A and 4B .
- the container 200 is in container structure configuration 280 and the partition insert 300 is in fourth partition structure configuration 388 .
- the internal volume 202 is divided by the first partition panel 322 and the second partition panel 326 into three compartments: compartment 203 , compartment 204 , and compartment 205 . It should be understood that the connection region 110 does not permit fluid communication through internal volume 202 between compartment 203 , compartment 204 and compartment 205 .
- the container structure configuration 280 in fourth container system structure configuration 188 is the same as the container structure configuration 280 described above with respect to first container system structure configuration 182 .
- reconfiguring the container 200 from the container flat configuration 270 (see FIGS. 1A, 1B and 5-7 ) to the container structure configuration 280 (see FIGS. 2A-4B ) uses the same operations for the fourth container system structure configuration 188 as those described above with respect to first container system structure configuration 182 .
- the partition insert 300 When in the fourth partition structure configuration 388 , the partition insert 300 is configured such that the first side panel 332 and the second side panel 336 are both upright relative to the base panel 310 and are facing one another. Further, when in the fourth partition structure configuration 388 , the partition insert 300 is configured such that the first partition panel 322 is in the raised configuration 325 , wherein the first partition panel 322 is substantially upright with respect to the base panel 310 and divides the internal volume 202 . Further, when in the fourth partition structure configuration 388 , the partition insert 300 is configured such that the second partition panel 326 is substantially upright with respect to the base panel 310 and divides the internal volume 202 . Reconfiguring the partition insert 300 from the first partition structure configuration 382 (see FIGS.
- Reconfiguring the partition insert 300 from the first partition structure configuration 382 (see FIGS. 2A and 2B ) to the fourth partition structure configuration 388 (see FIGS. 4A and 4B ) further includes an operation in which the first panel gusset 361 is folded onto itself along its respective dividing preformed weakness 104 thereby bringing together first partition panel first edge 351 and first side panel first edge 352 .
- Reconfiguring the partition insert 300 from the first partition structure configuration 382 (see FIGS. 2A and 2B ) to the fourth partition structure configuration 388 (see FIGS. 4A and 4B ) includes an operation in which the second partition panel 326 is folded upwardly about the base panel third edge 343 . Reconfiguring the partition insert 300 from the first partition structure configuration 382 (see FIGS. 2A and 2B ) to the fourth partition structure configuration 388 (see FIGS.
- Reconfiguring the partition insert 300 from the first partition structure configuration 382 (see FIGS. 2A and 2B ) to the fourth partition structure configuration 388 (see FIGS. 4A and 4B ) further includes an operation in which the third panel gusset 365 is folded onto itself along its respective dividing preformed weakness 104 thereby bringing together second partition panel second edge 355 and first side panel first edge 356 .
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Abstract
Description
- The present patent application relates to product containers, container partitions, and forming same. More particularly the present patent application relates to container blanks and partition insert blanks that are engaged to one another and are selectably reconfigurable to provide a container with zero, one or more partitions.
- Product containers having partitions are known in the art. Making such product containers that are less expensive, or weigh less, or are stronger, or are more adaptable to a variety of product container requirements, continues to be desirable.
- Accordingly, those skilled in the art continue with research and development efforts in the field of product containers and container partitions.
- Disclosed are partition inserts, which may be used with containers.
- In one example, the partition insert includes a partition panel selectively movable between at least a stowed configuration and a raised configuration, wherein, when in the raised configuration, the partition panel divides an internal volume of a container into at least two compartments.
- Also disclosed are container systems having a container and a partition insert.
- In one example, the disclosed container system includes a container having a bottom wall and a plurality of side walls that define an internal volume. The partition insert is connected to the container and is within the internal volume. The partition insert has a partition panel selectively movable between at least a stowed configuration and a raised configuration. In the raised configuration, the partition panel divides the internal volume into at least two compartments.
- In another example, the disclosed container system includes a container that is reconfigurable between a container flat configuration and a container structure configuration. The container has a bottom wall and a side wall selectively movable with respect to the bottom wall. The partition insert is reconfigurable between a partition flat configuration and at least one partition structure configuration. The partition insert has a base panel connected to the bottom wall, a side panel connected to the side wall, and a selectively movable partition panel.
- Also disclosed are methods for configuring a container having a bottom wall and a plurality of side walls, wherein the bottom wall and the plurality of side walls define an internal volume.
- In one example, the disclosed method includes (1) connecting to the container a partition insert having a partition panel and (2) moving the partition panel from a stowed configuration to a raised configuration, wherein, in the raised configuration, the partition panel divides the internal volume into at least two compartments.
- Other examples of the disclosed partition insert and associated container system and method will become apparent from the following detailed description, the accompanying drawings and the appended claims.
-
FIG. 1A is a perspective view of one example of the disclosed container system shown in a flat configuration. -
FIG. 1B is another perspective view of the assembly shown inFIG. 1A . -
FIG. 2A is a perspective view of the of the disclosed container system shown inFIG. 1A reconfigured into a structure. -
FIG. 2B is another perspective view of the assembly shown inFIG. 2A . -
FIG. 3A is a perspective view of the of the disclosed container system shown inFIG. 1A reconfigured into a structure. -
FIG. 3B is another perspective view of the assembly shown inFIG. 3A . -
FIG. 4A is a perspective view of the of the disclosed container system shown inFIG. 1A reconfigured into a structure. -
FIG. 4B is another perspective view of the assembly shown inFIG. 4A . -
FIG. 5 is a plan view of a partition insert (shown as a blank) in the flat configuration showing one example of a pattern of preformed weaknesses thereon. -
FIG. 6 is a plan view of a container (shown as a blank) in the flat configuration showing one example of a pattern of preformed weaknesses thereon. -
FIG. 7 is a plan view of the container in the flat configuration ofFIG. 6 assembled with the partition insert in the flat configuration ofFIG. 5 and showing a connection region between the them. - Disclosed are
partition inserts 300,container systems 100, and methods for configuring acontainer 200. Thecontainer system 100 can be reconfigured from a container systemflat configuration 170, as shown inFIGS. 1A, 1B and 5-7 , to one of several structure configurations as shown inFIGS. 2A-4B . -
FIGS. 1A, 1B and 5-7 show thecontainer system 100 in the container systemflat configuration 170 in which thecontainer 200 is in the containerflat configuration 270 and the attachedpartition insert 300 is in the partitionflat configuration 370. In the containerflat configuration 270, all component parts of thecontainer 200, which will be discussed below in detail, are substantially coplanar. In the partitionflat configuration 370, all component parts of thepartition insert 300, which will be discussed below in detail, are substantially coplanar. By substantially coplanar, it is meant that all relevant component parts are within manufacturing tolerance of coplanar. The container systemflat configuration 170 promotes ease of manufacturing, shipment, and storage. It should be understood that in the container systemflat configuration 170, thecontainer system 100 may be stacked with other like container systems in reduced or minimized volume as compared to the other configurations discussed below. - Referring now to
FIG. 6 , thecontainer 200 is shown in the containerflat configuration 270 and the component parts of thecontainer 200 can be clearly seen. Thecontainer 200 comprises abottom wall 210. Thebottom wall 210 is bounded at a bottom wallfirst edge 241 by thefirst side wall 222. Thebottom wall 210 is bounded at a bottom wallsecond edge 242 by athird side wall 224. Thebottom wall 210 is bounded at a bottom wallthird edge 243 by asecond side wall 226. Thebottom wall 210 is bounded at a bottom wallfourth edge 244 by afourth side wall 228. - With continued reference to
FIG. 6 , each of theside walls bottom wall 210. Thefirst side wall 222 is hingedly movable relative to thebottom wall 210 about the bottom wallfirst edge 241 such that it can move from the orientation shown inflat configuration 270 to the orientation shown in container structure configuration 280 (seeFIGS. 2A-4B ). Thethird side wall 224 is hingedly movable relative to thebottom wall 210 about the bottom wallsecond edge 242 such that it can move from the orientation shown inflat configuration 270 to the orientation shown in container structure configuration 280 (seeFIGS. 2A-4B ). Thesecond side wall 226 is hingedly movable relative to thebottom wall 210 about the bottom wallthird edge 243 such that it can move from the orientation shown inflat configuration 270 to the orientation shown in container structure configuration 280 (seeFIGS. 2A-4B ). Thefourth side wall 228 is hingedly movable relative to thebottom wall 210 about the bottom wallfourth edge 244 such that it can move from the orientation shown inflat configuration 270 to the orientation shown in container structure configuration 280 (seeFIGS. 2A-4B ). - With continued reference to
FIG. 6 , each side wall is bounded by a set of wall gussets. Thefirst side wall 222 is bounded on a first side wallfirst edge 251 by afirst wall gusset 261. Thethird side wall 224 is bounded on a third side wallfirst edge 252 by thefirst wall gusset 261. Thethird side wall 224 is bounded on a third side wallsecond edge 253 by asecond wall gusset 263. Thesecond side wall 226 is bounded on a second side wallfirst edge 254 by thesecond wall gusset 263. Thesecond side wall 226 is bounded on a second side wallsecond edge 255 by athird wall gusset 265. Thefourth side wall 228 is bounded on a fourth side wallfirst edge 256 by thethird wall gusset 265. Thefourth side wall 228 is bounded on a fourth side wallsecond edge 257 by afourth wall gusset 267. Thefirst side wall 222 is bounded on a first side wallsecond edge 258 by thefourth wall gusset 267. - With continued reference to
FIG. 6 , each side wall is further bounded by an optional lid. It should be understood that there are other equally acceptable examples of the present subject matter in which the lids are omitted. Thefirst side wall 222 is bounded at a first side walltop edge 246 by a firstside wall lid 292. The firstside wall lid 292 is hingedly movable relative to thefirst side wall 222 about the first side walltop edge 246 such that it can be moved between an open position (seeFIGS. 2A-4B ) and a closed position (not shown). Thethird side wall 224 is bounded at a third side walltop edge 247 by a thirdside wall lid 294. The thirdside wall lid 294 is hingedly movable relative to thethird side wall 224 about the third side walltop edge 247 such that it can be moved between an open position (seeFIGS. 2A-4B ) and a closed position (not shown). Thesecond side wall 226 is bounded at a second side walltop edge 248 by a secondside wall lid 296. The secondside wall lid 296 is hingedly movable relative to thesecond side wall 226 about the second side walltop edge 248 such that it can be moved between an open position (seeFIGS. 2A-4B ) and a closed position (not shown). Thefourth side wall 228 is bounded at a fourth side walltop edge 249 by a fourthside wall lid 298. The fourthside wall lid 298 is hingedly movable relative to thefourth side wall 228 about the fourth side walltop edge 249 such that it can be moved between an open position (seeFIGS. 2A-4B ) and a closed position (not shown). - With continued reference to
FIG. 6 , thecontainer 200 has a set of catches adapted to selectably engage one another and thereby selectably facilitate holding the lids closed. It should be understood that there are other equally acceptable examples of the present subject matter in which the catches are omitted. The firstside wall lid 292 further comprises a first sidewall lid catch 293. The secondside wall lid 296 further comprises a second sidewall lid catch 297. The second sidewall lid catch 297 is adapted to selectably engage the first sidewall lid catch 293. - With continued reference to
FIG. 6 , similar to the plurality ofside walls 220 described above with respect to thebottom wall 210, each of thewall gussets bordering side wall wall gusset side wall weakness 104. Each wall gusset is further divided by a preformedweakness 104. The preformedweaknesses 104 will be discussed in detail below. - The
container 200, particularly thecontainer 200 in theflat configuration 270 shown inFIG. 6 , may be cut (e.g., die cut) from a sheet of stock material to define anouter periphery 201. In one particular construction, the stock material may be a cellulosic material, such as paperboard (e.g., solid bleached sulfate paperboard), which may include a water and/or oil barrier coating on a first major surface thereof. The second major surface of the stock material may optionally also include a water and/or oil barrier coating. As one non-limiting example, the stock material may be 18 point single-side coated ENSHIELD® NATURAL KRAFT paperboard, which is commercially available from WestRock Company of Atlanta, Ga. - Referring now to
FIG. 5 , thepartition insert 300 is shown in the partitionflat configuration 370 and the component parts of thepartition insert 300 can be clearly seen. Thepartition insert 300 comprises abase panel 310. Thebase panel 310 is bounded on a base panelfirst edge 341 by thefirst partition panel 322. Thebase panel 310 is bounded on a base panelsecond edge 342 by thefirst side panel 332. Thebase panel 310 is bounded on a base panelthird edge 343 by thesecond partition panel 326. Thebase panel 310 is bounded on a base panelfourth edge 344 by thesecond side panel 336. - With continued reference to
FIG. 5 , each of thepartition panels side panels base panel 310. Thefirst partition panel 322 is hingedly movable relative to thebase panel 310 about the base panelfirst edge 341 such that it can move from the orientation in partitionflat configuration 370 and in the first partition structure configuration 382 (seeFIGS. 2A and 2B ) and in the third partition structure configuration 386 (seeFIG. 3B ), which is also the stowedconfiguration 324, to the raised orientation in the second partition structure configuration 384 (seeFIG. 3A ) and the fourth partition structure configuration 388 (seeFIGS. 4A and 4B ), which is also the raisedconfiguration 325. Thesecond partition panel 326 is hingedly movable relative to thebase panel 310 about the base panelthird edge 343 such that it can move from the orientation in partitionflat configuration 370 and in the first partition structure configuration 382 (seeFIGS. 2A and 2B ) and in the second partition structure configuration 384 (seeFIG. 3A ), which is also the stowedconfiguration 327, to the raised orientation in the third partition structure configuration 386 (seeFIG. 3B ) and the fourth partition structure configuration 388 (seeFIGS. 4A and 4B ), which is also the raisedconfiguration 328. Thefirst side panel 332 is hingedly movable relative to thebase panel 310 about the base panelsecond edge 342 such that it can move from the orientation shown inflat configuration 370 to the orientation shown in the first partition structure configuration 382 (seeFIGS. 2A and 2B ) and in the second partition structure configuration 384 (seeFIG. 3A ) and in the third partition structure configuration 386 (seeFIG. 3B ) and in the fourth partition structure configuration 388 (seeFIGS. 4A and 4B ). Thesecond side panel 336 is hingedly movable relative to thebase panel 310 about the base panelfourth edge 344 such that it can move from the orientation shown inflat configuration 370 to the orientation shown in the first partition structure configuration 382 (seeFIGS. 2A and 2B ) and in the second partition structure configuration 384 (seeFIG. 3A ) and in the third partition structure configuration 386 (seeFIG. 3B ) and in the fourth partition structure configuration 388 (seeFIGS. 4A and 4B ). - With continued reference to
FIG. 5 , each of thepartition panels side panels first partition panel 322 is bounded on a first partition panelfirst edge 351 by afirst panel gusset 361. Thefirst side panel 332 is bounded on a first side panelfirst edge 352 by thefirst panel gusset 361. Thefirst side panel 332 is bounded on a first side panelsecond edge 353 by asecond panel gusset 363. Thesecond partition panel 326 is bounded on a second partition panelfirst edge 354 by thesecond panel gusset 363. Thesecond partition panel 326 is bounded on a second partition panelsecond edge 355 by athird panel gusset 365. Thesecond side panel 336 is bounded on a second side panelfirst edge 356 by thethird panel gusset 365. Thesecond side panel 336 is bounded on a second side panelsecond edge 357 by afourth panel gusset 367. Thefirst partition panel 322 is bounded on a first partition panelsecond edge 358 by thefourth panel gusset 367. - With continued reference to
FIG. 5 , similar to thepartition panels side panels base panel 310, each of thepanel gussets partition panels side panels panel gusset partition panels weakness 104. Eachpanel gusset side panels weakness 104. Eachpanel gusset weakness 104. The preformedweaknesses 104 will be discussed in detail below. - The
partition insert 300, particularly thepartition insert 300 in theflat configuration 370 shown inFIG. 5 , may be cut (e.g., die cut) from a sheet of stock material to define an outer periphery 301. In one particular construction, the stock material may be a cellulosic material, such as paperboard (e.g., solid bleached sulfate paperboard), which may include a water and/or oil barrier coating on a first major surface thereof and a water and/or oil barrier coating on a second major surface. As one non-limiting example, the stock material may be 18 point double-side coated ENSHIELD® NATURAL KRAFT paperboard, which is commercially available from WestRock Company of Atlanta, Ga. - Referring now to both
FIG. 5 andFIG. 6 , each of the above-referencededges weakness 104. The preformedweaknesses 104 will be discussed in detail below. - Each preformed
weakness 104 is a region where the material forming the container 200 (or, as discussed below, the material forming the partition insert 300) is substantially weaker than the rest of the material. By substantially weaker, it is meant that the weakness is sufficiently greater that the preformedweakness 104 is preferentially bendable at the location defined thereby such that the preformedweakness 104 is adapted to function as a living hinge. In the examples shown, a preformedweakness 104 is at least one of a score, a crease, and a perforation. It should be understood that the weakness here is relative to the rest of the material, so that it is also acceptable in some examples to create a preformedweakness 104 by strengthening or reinforcing the rest of the material in a manner chosen with good engineering judgment. Each of the above-referencededges edges weakness 104. Similarly, each of the above-referencedwall gussets panel gussets weakness 104 and each such dividing preformedweakness 104 is adapted to function as a living hinge. - Referring now to
FIG. 7 , thecontainer system 100 is shown in the container systemflat configuration 170. Thecontainer 200 is in the containerflat configuration 270 and thepartition insert 300, which is in the partitionflat configuration 370, is connected to thecontainer 200.FIG. 7 shows aconnection region 110, corresponding to afirst region 112 betweenfirst side wall 222 andfirst side panel 332, asecond region 114 betweenbottom wall 210 andbase panel 310, and athird region 116 betweensecond side wall 226 andsecond side panel 336. Theconnection region 110 is collectively thefirst region 112, thesecond region 114, and thethird region 116. In thefirst region 112, thefirst side wall 222 is connected to thefirst side panel 332 by at least one of an adhesive and a heat-seal. In thesecond region 114, thebottom wall 210 is connected to thebase panel 310 by at least one of an adhesive and a heat-seal. In thethird region 116, thesecond side wall 226 is connected to thesecond side panel 336 by at least one of an adhesive and a heat-seal. As used herein adhesive may include any adhesive chosen with good engineering judgment. In some examples, an adhesive will be water resistant, or waterproof or otherwise able to resist or prevent liquid communication therethrough. As used herein a heat-seal may include a polymer molten bond or other seal chosen with good engineering judgment. In some examples, the heal-seal will be water resistant, or waterproof or otherwise able to resist or prevent liquid communication therethrough. - With further reference to
FIG. 7 , some of the edges of thepartition insert 300 are aligned with the some of the edges of thecontainer 200. Base panelsecond edge 342 overlies the bottom wallfirst edge 241. This overlay between the base panelsecond edge 342 and the bottom wallfirst edge 241 permits theconnected region 112 to simultaneously rotate about the base panelsecond edge 342 and the bottom wallfirst edge 241 with respect to theconnected region 114. Similarly, base panelfourth edge 344 overlies bottom wallthird edge 243. This overlay between the base panelfourth edge 344 and the bottom wallthird edge 243 permits theconnected region 116 to simultaneously rotate about the base panelfourth edge 344 and the bottom wallthird edge 243 with respect to theconnected region 114. - As referenced above, the
container system 100 can be reconfigured from the container systemflat configuration 170, as shown inFIGS. 1A, 1B and 5-7 , to one of several structure configurations as shown inFIGS. 2A-4B .FIGS. 2A and 2B show thecontainer system 100 in the first containersystem structure configuration 182.FIG. 3A shows thecontainer system 100 in the second container system structure configuration 184.FIG. 3B shows thecontainer system 100 in the third containersystem structure configuration 186.FIGS. 4A and 4B show thecontainer system 100 in the fourth container system structure configuration 188. Each of these latter structure configurations of thecontainer system 100 will be discussed in detail below. - The first container
system structure configuration 182 is shown inFIGS. 2A and 2B . In the first containersystem structure configuration 182, thecontainer 200 is incontainer structure configuration 280 and thepartition insert 300 is in firstpartition structure configuration 382. When in the first containersystem structure configuration 182, theinternal volume 202 is not divided by eitherfirst partition panel 332 or bysecond partition panel 327. - When in the
container structure configuration 280, thecontainer 200 is configured such that the plurality ofside walls 220 and thebottom wall 210 define aninternal volume 202. For the purposes of describing thecontainer structure configuration 280, the position of any or all of the optional firstside wall lid 292, the optional thirdside wall lid 294, the optional secondside wall lid 296 and the optional fourthside wall lid 298 is immaterial. The firstside wall lid 292, the thirdside wall lid 294, the secondside wall lid 296 and the fourthside wall lid 298 are each shown open in each ofFIGS. 2A-4B , but this is for purpose of clarity and is not limiting. - Reconfiguring the
container 200 from the container flat configuration 270 (seeFIGS. 1A, 1B and 5-7 ) to the container structure configuration 280 (seeFIGS. 2A-4B ) includes operations in which thefirst side wall 222 is folded upwardly about the bottom wallfirst edge 241, thethird side wall 224 is folded upwardly about the bottom wallsecond edge 242, thesecond side wall 226 is folded upwardly about the bottom wallthird edge 243, and thefourth side wall 228 is folded upwardly about the bottom wallfourth edge 244. Reconfiguring thecontainer 200 from the container flat configuration 270 (seeFIG. 6 ) to the container structure configuration 280 (seeFIGS. 2A-4B ) further includes an operation in which thefirst wall gusset 261 is folded onto itself along its respective dividing preformedweakness 104 thereby bringing together first side wallfirst edge 251 and third side wallfirst edge 252. Reconfiguring thecontainer 200 from the container flat configuration 270 (seeFIG. 6 ) to the container structure configuration 280 (seeFIGS. 2A-4B ) further includes an operation in which thesecond wall gusset 263 is folded onto itself along its respective dividing preformedweakness 104 thereby bringing together third side wallsecond edge 253 and second side wallfirst edge 254. Reconfiguring thecontainer 200 from the container flat configuration 270 (seeFIG. 6 ) to the container structure configuration 280 (seeFIGS. 2A-4B ) further includes an operation in which thethird wall gusset 265 is folded onto itself along its respective dividing preformedweakness 104 thereby bringing together second side wallsecond edge 255 and fourth side wallfirst edge 256. Reconfiguring thecontainer 200 from the container flat configuration 270 (seeFIG. 6 ) to the container structure configuration 280 (seeFIGS. 2A-4B ) further includes an operation in which thefourth wall gusset 267 is folded onto itself along its respective dividing preformedweakness 104 thereby bringing together fourth side wallsecond edge 257 and first side wallsecond edge 258. - When in the first
partition structure configuration 382, thepartition insert 300 is configured such that thefirst side panel 332 and thesecond side panel 336 are both upright relative to thebase panel 310 and are facing one another. Further, when in the firstpartition structure configuration 382, thepartition insert 300 is configured such that thefirst partition panel 322 is in the stowedconfiguration 324, wherein thefirst partition panel 322 is substantially coplanar with thebase panel 310 and does not divide theinternal volume 202. Further, when in the firstpartition structure configuration 382, thepartition insert 300 is configured such that thesecond partition panel 326 is in the stowedconfiguration 327, wherein thesecond partition panel 326 is substantially coplanar with thebase panel 310 and does not divide theinternal volume 202. - The second container system structure configuration 184 is shown in
FIGS. 3A . In the second container system structure configuration 184, thecontainer 200 is incontainer structure configuration 280 and thepartition insert 300 is in secondpartition structure configuration 384. When in the second container system structure configuration 184, theinternal volume 202 is divided by thefirst partition panel 322 into two compartments:compartment 203 andcompartment 206. It should be understood that theconnection region 110 does not permit fluid communication throughinternal volume 202 betweencompartment 203 andcompartment 206. - The
container structure configuration 280 in second container system structure configuration 184 is the same as thecontainer structure configuration 280 described above with respect to first containersystem structure configuration 182. Similarly, reconfiguring thecontainer 200 from the container flat configuration 270 (seeFIGS. 1A, 1B and 5-7 ) to the container structure configuration 280 (seeFIGS. 2A-4B ) uses the same operations for the second container system structure configuration 184 as those described above with respect to first containersystem structure configuration 182. - When in the second
partition structure configuration 384, thepartition insert 300 is configured such that thefirst side panel 332 and thesecond side panel 336 are both upright relative to thebase panel 310 and are facing one another. Further, when in the secondpartition structure configuration 384, thepartition insert 300 is configured such that thefirst partition panel 322 is in the raisedconfiguration 325, wherein thefirst partition panel 322 is substantially upright with respect to thebase panel 310 and divides theinternal volume 202. Further, when in the secondpartition structure configuration 384, thepartition insert 300 is configured such that thesecond partition panel 326 is in the stowedconfiguration 327, wherein thesecond partition panel 326 is substantially coplanar with thebase panel 310 and does not divide theinternal volume 202. Reconfiguring thepartition insert 300 from the first partition structure configuration 382 (seeFIGS. 2A and 2B ) to the second partition structure configuration 384 (seeFIG. 3A ) includes an operation in which thefirst partition panel 322 is folded upwardly about the base panelfirst edge 341. Reconfiguring thepartition insert 300 from the first partition structure configuration 382 (seeFIGS. 2A and 2B ) to the second partition structure configuration 384 (seeFIG. 3A ) further includes an operation in which thefirst panel gusset 361 is folded onto itself along its respective dividing preformedweakness 104 thereby bringing together first partition panelfirst edge 351 and first side panelfirst edge 352. Reconfiguring thepartition insert 300 from the first partition structure configuration 382 (seeFIGS. 2A and 2B ) to the second partition structure configuration 384 (seeFIG. 3A ) further includes an operation in which thefourth panel gusset 367 is folded onto itself along its respective dividing preformedweakness 104 thereby bringing together second side panelsecond edge 357 and first partition panelsecond edge 358. - The third container
system structure configuration 186 is shown inFIG. 3B . In the third containersystem structure configuration 186, thecontainer 200 is incontainer structure configuration 280 and thepartition insert 300 is in thirdpartition structure configuration 386. When in the third containersystem structure configuration 186, theinternal volume 202 is divided by thesecond partition panel 326 into two compartments:compartment 207 andcompartment 204. It should be understood that theconnection region 110 does not permit fluid communication throughinternal volume 202 betweencompartment 204 andcompartment 207. - The
container structure configuration 280 in third containersystem structure configuration 186 is the same as thecontainer structure configuration 280 described above with respect to first containersystem structure configuration 182. Similarly, reconfiguring thecontainer 200 from the container flat configuration 270 (seeFIGS. 1A, 1B and 5-7 ) to the container structure configuration 280 (seeFIGS. 2A-4B ) uses the same operations for the third containersystem structure configuration 186 as those described above with respect to first containersystem structure configuration 182. - When in the third
partition structure configuration 386, thepartition insert 300 is configured such that thefirst side panel 332 and thesecond side panel 336 are both upright relative to thebase panel 310 and are facing one another. Further, when in the thirdpartition structure configuration 386, thepartition insert 300 is configured such that thefirst partition panel 322 is in the stowedconfiguration 324, wherein thefirst partition panel 322 is substantially coplanar with thebase panel 310 and does not divide theinternal volume 202. Further, when in the thirdpartition structure configuration 386, thepartition insert 300 is configured such that thesecond partition panel 326 is substantially upright with respect to thebase panel 310 and divides theinternal volume 202. Reconfiguring thepartition insert 300 from the first partition structure configuration 382 (seeFIGS. 2A and 2B ) to the third partition structure configuration 386 (seeFIG. 3B ) includes an operation in which thesecond partition panel 326 is folded upwardly about the base panelthird edge 343. Reconfiguring thepartition insert 300 from the first partition structure configuration 382 (seeFIGS. 2A and 2B ) to the third partition structure configuration 386 (seeFIG. 3B ) further includes an operation in which thesecond panel gusset 363 is folded onto itself along its respective dividing preformedweakness 104 thereby bringing together first side panelsecond edge 353 and second partition panelfirst edge 354. Reconfiguring thepartition insert 300 from the first partition structure configuration 382 (seeFIGS. 2A and 2B ) to the third partition structure configuration 386 (seeFIG. 3B ) further includes an operation in which thethird panel gusset 365 is folded onto itself along its respective dividing preformedweakness 104 thereby bringing together second partition panelsecond edge 355 and first side panelfirst edge 356. - The fourth container system structure configuration 188 is shown in
FIGS. 4A and 4B . In the fourth container system structure configuration 188, thecontainer 200 is incontainer structure configuration 280 and thepartition insert 300 is in fourthpartition structure configuration 388. When in the fourth container system structure configuration 188, theinternal volume 202 is divided by thefirst partition panel 322 and thesecond partition panel 326 into three compartments:compartment 203,compartment 204, andcompartment 205. It should be understood that theconnection region 110 does not permit fluid communication throughinternal volume 202 betweencompartment 203,compartment 204 andcompartment 205. - The
container structure configuration 280 in fourth container system structure configuration 188 is the same as thecontainer structure configuration 280 described above with respect to first containersystem structure configuration 182. Similarly, reconfiguring thecontainer 200 from the container flat configuration 270 (seeFIGS. 1A, 1B and 5-7 ) to the container structure configuration 280 (seeFIGS. 2A-4B ) uses the same operations for the fourth container system structure configuration 188 as those described above with respect to first containersystem structure configuration 182. - When in the fourth
partition structure configuration 388, thepartition insert 300 is configured such that thefirst side panel 332 and thesecond side panel 336 are both upright relative to thebase panel 310 and are facing one another. Further, when in the fourthpartition structure configuration 388, thepartition insert 300 is configured such that thefirst partition panel 322 is in the raisedconfiguration 325, wherein thefirst partition panel 322 is substantially upright with respect to thebase panel 310 and divides theinternal volume 202. Further, when in the fourthpartition structure configuration 388, thepartition insert 300 is configured such that thesecond partition panel 326 is substantially upright with respect to thebase panel 310 and divides theinternal volume 202. Reconfiguring thepartition insert 300 from the first partition structure configuration 382 (seeFIGS. 2A and 2B ) to the fourth partition structure configuration 388 (seeFIGS. 4A and 4B ) includes an operation in which thefirst partition panel 322 is folded upwardly about the base panelfirst edge 341. Reconfiguring thepartition insert 300 from the first partition structure configuration 382 (seeFIGS. 2A and 2B ) to the fourth partition structure configuration 388 (seeFIGS. 4A and 4B ) further includes an operation in which thefirst panel gusset 361 is folded onto itself along its respective dividing preformedweakness 104 thereby bringing together first partition panelfirst edge 351 and first side panelfirst edge 352. Reconfiguring thepartition insert 300 from the first partition structure configuration 382 (seeFIGS. 2A and 2B ) to the fourth partition structure configuration 388 (seeFIGS. 4A and 4B ) further includes an operation in which thefourth panel gusset 367 is folded onto itself along its respective dividing preformedweakness 104 thereby bringing together second side panelsecond edge 357 and first partition panelsecond edge 358. Reconfiguring thepartition insert 300 from the first partition structure configuration 382 (seeFIGS. 2A and 2B ) to the fourth partition structure configuration 388 (seeFIGS. 4A and 4B ) includes an operation in which thesecond partition panel 326 is folded upwardly about the base panelthird edge 343. Reconfiguring thepartition insert 300 from the first partition structure configuration 382 (seeFIGS. 2A and 2B ) to the fourth partition structure configuration 388 (seeFIGS. 4A and 4B ) further includes an operation in which thesecond panel gusset 363 is folded onto itself along its respective dividing preformedweakness 104 thereby bringing together first side panelsecond edge 353 and second partition panelfirst edge 354. Reconfiguring thepartition insert 300 from the first partition structure configuration 382 (seeFIGS. 2A and 2B ) to the fourth partition structure configuration 388 (seeFIGS. 4A and 4B ) further includes an operation in which thethird panel gusset 365 is folded onto itself along its respective dividing preformedweakness 104 thereby bringing together second partition panelsecond edge 355 and first side panelfirst edge 356. - Although various examples of the disclosed partition insert and associated container system and method have been shown and described, modifications may occur to those skilled in the art upon reading the specification. The present application includes such modifications and is limited only by the scope of the claims.
Claims (27)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US17/201,200 US20210284381A1 (en) | 2020-03-13 | 2021-03-15 | Partition insert and associated container system and method |
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US202062989074P | 2020-03-13 | 2020-03-13 | |
US17/201,200 US20210284381A1 (en) | 2020-03-13 | 2021-03-15 | Partition insert and associated container system and method |
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US20210284381A1 true US20210284381A1 (en) | 2021-09-16 |
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US17/201,200 Abandoned US20210284381A1 (en) | 2020-03-13 | 2021-03-15 | Partition insert and associated container system and method |
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CA (1) | CA3111820A1 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD955225S1 (en) * | 2020-11-19 | 2022-06-21 | Kari-Out Llc | Two compartment paperboard container |
US11465798B2 (en) | 2018-09-21 | 2022-10-11 | Kari-Out Llc | Leak-resistant paper clamshell containers |
USD980069S1 (en) | 2020-07-14 | 2023-03-07 | Ball Corporation | Metallic dispensing lid |
US20230139409A1 (en) * | 2020-02-25 | 2023-05-04 | Westrock Shared Services, Llc | Package, article carrier and blank therefor |
US11932463B2 (en) | 2020-11-18 | 2024-03-19 | Kari-Out Llc | Two-compartment leak-proof containers |
WO2024072720A1 (en) * | 2022-09-30 | 2024-04-04 | Graphic Packaging International, Llc | Container with dividers |
USD1030475S1 (en) | 2020-11-18 | 2024-06-11 | Kari-Out Llc | Two compartment paperboard container |
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US3064877A (en) * | 1958-11-18 | 1962-11-20 | Mead Corp | Paperboard panel securing means and carton structure incorporating same |
US4081125A (en) * | 1977-05-12 | 1978-03-28 | American Can Company | Partitioned tray |
US4177715A (en) * | 1977-05-12 | 1979-12-11 | American Can Company | Method of making partitioned tray |
US6588652B2 (en) * | 2001-01-31 | 2003-07-08 | Dopaco, Inc. | Food tray with condiment compartment |
-
2021
- 2021-03-11 CA CA3111820A patent/CA3111820A1/en active Pending
- 2021-03-15 US US17/201,200 patent/US20210284381A1/en not_active Abandoned
Patent Citations (4)
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US3064877A (en) * | 1958-11-18 | 1962-11-20 | Mead Corp | Paperboard panel securing means and carton structure incorporating same |
US4081125A (en) * | 1977-05-12 | 1978-03-28 | American Can Company | Partitioned tray |
US4177715A (en) * | 1977-05-12 | 1979-12-11 | American Can Company | Method of making partitioned tray |
US6588652B2 (en) * | 2001-01-31 | 2003-07-08 | Dopaco, Inc. | Food tray with condiment compartment |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11465798B2 (en) | 2018-09-21 | 2022-10-11 | Kari-Out Llc | Leak-resistant paper clamshell containers |
US12060201B2 (en) | 2018-09-21 | 2024-08-13 | Kari-Out Llc | Leak-resistant paper clamshell containers |
US20230139409A1 (en) * | 2020-02-25 | 2023-05-04 | Westrock Shared Services, Llc | Package, article carrier and blank therefor |
USD980069S1 (en) | 2020-07-14 | 2023-03-07 | Ball Corporation | Metallic dispensing lid |
US11932463B2 (en) | 2020-11-18 | 2024-03-19 | Kari-Out Llc | Two-compartment leak-proof containers |
USD1030475S1 (en) | 2020-11-18 | 2024-06-11 | Kari-Out Llc | Two compartment paperboard container |
USD955225S1 (en) * | 2020-11-19 | 2022-06-21 | Kari-Out Llc | Two compartment paperboard container |
WO2024072720A1 (en) * | 2022-09-30 | 2024-04-04 | Graphic Packaging International, Llc | Container with dividers |
Also Published As
Publication number | Publication date |
---|---|
CA3111820A1 (en) | 2021-09-13 |
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