US20180117527A1 - Rotating electrical machine gas dryer - Google Patents
Rotating electrical machine gas dryer Download PDFInfo
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- US20180117527A1 US20180117527A1 US15/566,765 US201515566765A US2018117527A1 US 20180117527 A1 US20180117527 A1 US 20180117527A1 US 201515566765 A US201515566765 A US 201515566765A US 2018117527 A1 US2018117527 A1 US 2018117527A1
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- desiccant
- drying tower
- hydrogen gas
- electrical machine
- rotating electrical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/26—Drying gases or vapours
- B01D53/261—Drying gases or vapours by adsorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/0407—Constructional details of adsorbing systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/0407—Constructional details of adsorbing systems
- B01D53/0431—Beds with radial gas flow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/0407—Constructional details of adsorbing systems
- B01D53/0446—Means for feeding or distributing gases
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/10—Arrangements for cooling or ventilating by gaseous cooling medium flowing in closed circuit, a part of which is external to the machine casing
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/26—Structural association of machines with devices for cleaning or drying cooling medium, e.g. with filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/104—Alumina
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2256/00—Main component in the product gas stream after treatment
- B01D2256/16—Hydrogen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/80—Water
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/40—Further details for adsorption processes and devices
- B01D2259/40083—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption
- B01D2259/40084—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by exchanging used adsorbents with fresh adsorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/40—Further details for adsorption processes and devices
- B01D2259/40083—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption
- B01D2259/40088—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating
Definitions
- the present invention relates to a rotating electrical machine gas dryer that removes moisture from a coolant gas caused to circulate in an interior of a rotating electrical machine in order to prevent condensation in the rotating electrical machine interior.
- a hydrogen cooling method such that hydrogen gas is caused to circulate inside a rotating electrical machine is being employed in order to cool the rotating electrical machine.
- the gas dryer hydrogen gas dryer
- the gas dryer is such that hydrogen gas is caused to circulate inside the gas dryer by a pressure difference caused by an action of a fan installed on a rotor of the rotating electrical machine. Further, the gas dryer carries out a dehumidifying operation of removing the moisture in the hydrogen gas using a desiccant that fills an interior of a drying tower of the gas dryer.
- a pipe connecting the gas dryer and rotating electrical machine is closed, an electric heater installed in an interior of the drying tower is started up, air introduced into the drying tower from a blower installed on the exterior is heated, and the moisture in the desiccant is removed by the heated air being fed into the desiccant.
- an existing rotating electrical machine gas dryer is of a configuration such that a valve of the pipe is switched, or the like, with the desiccant still disposed in the drying tower, the desiccant is heated, and the moisture is discharged to the exterior.
- Patent Document 1 JP-A-61-54841
- Patent Document 2 JP-A-64-77445
- Patent Document 3 JP-A-8-331808
- the existing methods are such that dehumidifying of the desiccant is carried out by heating with an electric heater.
- a gas dryer hydrogen gas dehumidifying operation is carried out, however, the interior of the drying tower in which the desiccant is disposed reaches a state of being filled with hydrogen gas. Therefore, when carrying out an operation of dehumidifying the desiccant by heating with a heater, it is necessary to discharge the hydrogen gas from the interior of the drying tower, and take a countermeasure against explosion.
- measures such as carrying out an operation of shifting timings of opening and closing an isolation valve so that the hydrogen gas and the heated heater do not come into contact, purging hydrogen gas remaining inside the drying tower with an inert gas, or evacuating the inside of the drying tower, are carried out as anti-explosion measures. Also, there is also technology such that a valve switching operation is automated, but there are problems in that control is complicated, and a large amount of labor is needed for maintenance.
- an existing gas dryer in which a heater is used is such that there is a danger of explosion or fire occurring, and installation in a designated explosion-proof area is difficult.
- the invention having been contrived in order to resolve the heretofore described kind of problem, has an object of providing a rotating electrical machine gas dryer with a heaterless structure, wherein there is no danger of explosion or fire occurring.
- a rotating electrical machine gas dryer includes a drying tower into which hydrogen gas circulating in an interior of a rotating electrical machine is conducted and which causes moisture in the hydrogen gas to be adsorbed to a desiccant, a funnel-form desiccant holding portion disposed in an interior of the drying tower and holding the desiccant, an input valve provided in an upper portion of the drying tower and introducing the desiccant into the desiccant holding portion, and a discharge valve provided in a lower portion of the drying tower and discharging the desiccant to an exterior, and is characterized in that the desiccant holding portion is formed of a member having ventilation.
- a rotating electrical machine gas dryer includes a drying tower into which hydrogen gas circulating in an interior of a rotating electrical machine is conducted and which causes moisture in the hydrogen gas to be adsorbed to a desiccant, and a handle-equipped desiccant holding portion disposed in an interior of the drying tower and holding the desiccant, is characterized in that the desiccant holding portion is formed of a member having ventilation, a lid portion provided in an upper portion of the drying tower is opened, and a removal and insertion of the desiccant holding portion is carried out.
- a dried desiccant can be introduced from an upper portion of a drying tower into a desiccant holding portion disposed in the drying tower, and when the desiccant absorbs moisture, the desiccant can be discharged under the weight of the desiccant itself by opening a discharge valve of the drying tower, because of which a replacement of the desiccant in the drying tower can be carried out easily, without using a heater.
- a handle-equipped desiccant holding portion that holds a desiccant can be removed and inserted by opening a lid portion provided in an upper portion of a drying tower and operating the handle, because of which a replacement of the desiccant can be carried out easily, without using a heater.
- FIG. 1 is a system diagram including a rotating electrical machine gas dryer according to a first embodiment of the invention.
- FIG. 2 is a main portion sectional side view of a drying tower of the gas dryer according to the first embodiment of the invention.
- FIG. 3 is a sectional side view of a desiccant holding portion according to the first embodiment of the invention.
- FIG. 4 is a main portion sectional side view of a drying tower of a gas dryer according to a second embodiment of the invention.
- FIG. 5 is a sectional side view of a desiccant holding portion according to the second embodiment of the invention.
- FIG. 6 is a main portion sectional side view of a drying tower of a gas dryer according to a third embodiment of the invention.
- FIG. 7 is a sectional side view of a desiccant holding portion according to the third embodiment of the invention.
- FIG. 8 is a main portion sectional side view of a drying tower of a gas dryer according to a fourth embodiment of the invention.
- FIG. 9 is a sectional side view of a hollow member disposed in an interior of the drying tower according to the fourth embodiment of the invention.
- FIG. 10 is a main portion sectional side view of a drying tower of a gas dryer according to a fifth embodiment of the invention.
- FIG. 11 is an illustration showing circulation of hydrogen gas in an interior of the drying tower according to the fifth embodiment of the invention.
- FIG. 12 is a main portion sectional side view of a drying tower of a gas dryer according to a sixth embodiment of the invention.
- FIG. 13 is an upper surface portion and sectional side views of a desiccant holding portion according to the sixth embodiment of the invention.
- FIG. 1 is a system diagram including a gas dryer 100 of a rotating electrical machine 6 .
- a configuration is such that hydrogen gas containing moisture that circulates inside the rotating electrical machine 6 is introduced into the gas dryer 100 via a pipe, the moisture is removed, and the hydrogen gas returns to the rotating electrical machine 6 .
- the gas dryer 100 of the first embodiment is of a heaterless structure wherein no heater that heats a desiccant 2 is included in the system of the gas dryer 100 .
- the gas dryer 100 of the invention is a total replacement type wherein the desiccant 2 , which is activated alumina, or the like, that adsorbs moisture in the hydrogen gas and reaches a saturated state, is discharged by a valve in a lower portion of a drying tower 1 being opened, and another dried desiccant 2 is introduced into an interior of the drying tower 1 by a valve in an upper portion of the drying tower 1 being opened.
- the gas dryer 100 of the first embodiment is such that, when carrying out a hydrogen gas dehumidifying operation, the interior of the drying tower 1 is filled with the desiccant 2 , and dehumidifying of the hydrogen gas is carried out by moisture in the hydrogen gas being caused to adsorb to the desiccant 2 .
- a configuration is such that the hydrogen gas is circulated to the gas dryer 100 by a pressure difference occurring in the interior of the rotating electrical machine 6 in accompaniment to an operation of the rotating electrical machine 6 .
- a local supply valve 7 and local return valve 8 which are isolation valves.
- the gas dryer 100 is of a configuration that has the drying tower 1 as a main portion, and also includes a purging inert gas cylinder 20 and the like. Also, a discharge pipe 10 is provided in order to discharge gas from the gas dryer 100 or rotating electrical machine 6 to an exterior (outside).
- a funnel-form desiccant holding portion 13 that holds the desiccant 2 is disposed inside the drying tower 1 .
- the desiccant holding portion 13 is such that a conical surface portion that forms a main portion and receives the desiccant 2 is formed of a ventilation plate, for example, perforated metal, having air permeability.
- the desiccant holding portion 13 performs a role of a partitioning plate inserted into the drying tower 1 , whereby the inside of the tower is divided by the partition into a region in which the desiccant 2 is accumulated and a ventilation region in which the hydrogen gas is led to the desiccant 2 .
- the interior of the drying tower 1 is compartmentalized into three regions.
- the three regions are a region in which the desiccant 2 is disposed, a ventilation region (space) into which moist hydrogen gas is supplied and the hydrogen gas fed to the desiccant 2 , and a ventilation region (space) to which dried hydrogen gas that has passed through the desiccant 2 is fed.
- a hydrogen gas inlet pipe 14 is a pipe for causing moist hydrogen gas to flow from the rotating electrical machine 6 into the drying tower 1
- a hydrogen gas outlet pipe 15 is a pipe for causing hydrogen gas dried in the drying tower 1 to flow out, and is eventually connected to the rotating electrical machine 6 .
- a dryer-incorporated supply valve 16 is a valve provided in the hydrogen gas inlet pipe 14 in order to increase safety, and is disposed between the local supply valve 7 and drying tower 1 , and a configuration is such that the rotating electrical machine 6 and gas dryer 100 can be doubly isolated by the local supply valve 7 and dryer-incorporated supply valve 16 .
- a dryer-incorporated return valve 17 is disposed between the local return valve 8 of the hydrogen gas outlet pipe 15 and the drying tower 1 , and a configuration is such that the rotating electrical machine 6 and gas dryer 100 can be doubly isolated by the local return valve 8 and dryer-incorporated return valve 17 .
- a drying indicating agent receptacle 18 connected to the hydrogen gas outlet pipe 15 is a receptacle that houses a drying indicating agent whose color phase changes in accordance with an amount of moisture in hydrogen gas coming out of the drying tower 1 , is installed on an outlet side of the drying tower 1 , and ascertains an extent of moisture adsorbed by the desiccant 2 .
- a pressure gauge 19 connected to the hydrogen gas inlet pipe 14 measures a hydrogen gas pressure inside the gas dryer 100 .
- the inert gas cylinder 20 is a cylinder that supplies inert gas from an inert gas supply pipe 21 through an inert gas supply valve 22 into the drying tower 1 , and can carry out a purge whereby hydrogen gas remaining inside the drying tower 1 is expelled by the supplied inert gas.
- a purging pipe 23 disposed from the gas dryer 100 to the exterior is connected to the discharge pipe 10 .
- the purging pipe 23 is a pipe connected in order to discharge a mixed gas of hydrogen gas and inert gas from the discharge pipe 10 to the exterior when hydrogen gas in the drying tower 1 is released and the pressure lowered, and when hydrogen gas in the drying tower 1 is purged.
- the purging pipe 23 can isolate a space between opened ends of the gas dryer 100 and discharge pipe 10 with duplicate purge valves 24 a and 24 b.
- Carbon dioxide gas or nitrogen gas can be used as the inert gas used for purging, and these gases are suitable for use owing to being easy to obtain and low in price.
- an input valve 25 (upper ball valve) is installed in an upper portion of the drying tower 1 of the gas dryer 100 , and the input valve 25 can be opened and dried desiccant 2 introduced into the drying tower 1 .
- a discharge valve 26 (lower ball valve) is installed in a lower portion of the drying tower 1 , and the discharge valve 26 can be opened, and moist desiccant 2 caused to drop naturally under the weight of the desiccant 2 itself, and discharged to the exterior.
- a configuration is such that a blind flange 27 a is attached to the input valve 25 and a blind flange 27 b attached to the discharge valve 26 , whereby reliability of preventing a hydrogen gas leak from the drying tower 1 is increased.
- a gas discharge valve 28 of the rotating electrical machine 6 is connected to the discharge pipe 10 without passing through the gas dryer 100 .
- Hydrogen gas which is a coolant gas of the rotating electrical machine 6 , circulates inside the rotating electrical machine 6 , thereby cooling the inside of the rotating electrical machine 6 .
- Moisture being mixed with the hydrogen gas is a cause of reducing efficiency of the rotating electrical machine 6 . Therefore, moisture in the hydrogen gas is removed by the desiccant 2 inside the drying tower 1 by the drying tower 1 being connected to the rotating electrical machine 6 with piping, and the hydrogen gas being caused to circulate to the drying tower 1 .
- a hydrogen gas dehumidifying operation (drying operation) whereby hydrogen gas circulating inside the rotating electrical machine 6 is dehumidified is carried out as follows.
- Moist hydrogen gas discharged from the rotating electrical machine 6 flows through the local supply valve 7 and hydrogen gas inlet pipe 14 into the interior of the drying tower 1 , is supplied from a lower portion of the drying tower 1 , flows upward inside the drying tower 1 , passes through gaps between particles of the desiccant 2 , and flows to the hydrogen gas outlet pipe 15 side while being dehumidified.
- the dried hydrogen gas that has flowed to the outlet side of the drying tower 1 returns to the rotating electrical machine 6 via the local return valve 8 .
- the hydrogen gas circulates along a path isolated from the discharge pipe 10 and the inert gas cylinder 20 , to be described hereafter.
- This color phase change is a sign informing of a timing of refreshing the desiccant 2 .
- Refreshing of the desiccant 2 is carried out by a total replacement of the desiccant 2 whereby dried desiccant 2 is introduced into the drying tower 1 after the desiccant 2 that has absorbed moisture is discharged from the drying tower 1 .
- the local supply valve 7 and dryer-incorporated supply valve 16 installed in the inlet circuit of the drying tower 1 , and the local return valve 8 and dryer-incorporated return valve 17 installed in the outlet circuit, are closed, thereby cutting off the drying tower 1 and rotating electrical machine 6 , and temporarily stopping the hydrogen gas dehumidifying.
- the purge valves 24 a and 24 b are opened in order to remove the hydrogen gas inside the gas dryer 100 and lower the pressure, and an indicator of the pressure gauge 19 reaching zero is confirmed.
- a cylinder valve of the inert gas cylinder 20 is opened slightly, the inert gas is introduced from the inert gas supply pipe 21 through the inert gas supply valve 22 into the drying tower 1 , and purging is carried out by the hydrogen gas inside the drying tower 1 being discharged from the discharge pipe 10 to the exterior via the purge valve 24 a, purging pipe 23 , and purge valve 24 b.
- a supply time of the inert gas is in the region of three to five minutes, and when the time elapses, the cylinder valve of the inert gas cylinder 20 and the inert gas supply valve 22 are closed in order to stop the supply of the inert gas.
- the blind flange 27 a in the upper portion of the drying tower 1 is removed, and the input valve 25 is opened.
- a jig for example, a hopper
- new desiccant 2 dried desiccant
- a necessary amount of the new desiccant 2 is introduced into the interior of the drying tower 1 via the jig.
- inert gas is supplied from the inert gas cylinder 20 into the drying tower 1 before the dryer-incorporated supply valve 16 and dryer-incorporated return valve 17 are fully opened, the air is purged, and the interior of the drying tower 1 reaches a state of being filled with the inert gas.
- hydrogen gas supplied from the rotating electrical machine 6 is introduced into the drying tower 1 by the dryer-incorporated supply valve 16 , dryer-incorporated return valve 17 , local supply valve 7 , and local return valve 8 being fully opened after the purging of the air remaining inside the drying tower 1 is completed, no air remains inside the drying tower 1 , a mixed gas of air and hydrogen gas being generated can be avoided, and the rotating electrical machine 6 can be operated safely.
- the desiccant 2 can be carried in the receptacle to a place other than a designated explosion-proof area distanced from the rotating electrical machine 6 , and the reactivation process carried out. Further, moisture is removed by a heating process being carried out on the moist desiccant 2 , or the like, in an environment in which there is no worry about explosion-proofing, and it goes without saying that the reactivated desiccant 2 can be introduced again into the drying tower 1 , and used in dehumidifying the hydrogen gas.
- the form of the desiccant holding portion 13 that holds the desiccant 2 is a funnel form in order that the total replacement of the desiccant 2 inside the drying tower 1 is carried out smoothly.
- the drying tower 1 in which the desiccant 2 is disposed is cylindrical, and when the drying tower 1 is installed vertically, an upper end portion of the funnel-form desiccant holding portion 13 , which has the greatest diameter, is in a state of peripheral contact with an inner wall of the drying tower 1 .
- a structure is such that even when the conical interior of the desiccant holding portion 13 is filled by an introduction of the desiccant 2 , and furthermore, the desiccant 2 is accumulated to a state of being stacked above the desiccant holding portion 13 , the desiccant 2 does not overflow to a lower side from an upper end outer peripheral portion of the funnel form.
- a member configuring the desiccant holding portion 13 is a ventilation plate having air permeability, because of which, for example, perforated metal with ventilation resistance of in the region of 50 % can be used.
- the desiccant holding portion 13 is configured of perforated metal 13 a formed in funnel form, and a holding tube 13 b that holds a lower portion of the perforated metal 13 a.
- the desiccant holding portion 13 is locked inside the drying tower 1 by, for example, the holding tube 13 b being fixed to a lower end portion of the drying tower 1 .
- the desiccant holding portion 13 can, for example, be used by being permanently installed in the interior of the drying tower 1 .
- the whole of the interior of the perforated metal 13 a which is a conical portion, is filled with the desiccant 2 , and the desiccant 2 is disposed so as to spread over the whole of a cross-section of an inner cylinder of the drying tower 1 . Because of this, when the hydrogen gas moves from a lower portion to an upper portion of the drying tower 1 , the hydrogen gas passes between particles of the desiccant 2 , and dehumidifying of the hydrogen gas is carried out efficiently.
- the particulate desiccant 2 held in the desiccant holding portion 13 passes through the inside of the holding tube 13 b, which corresponds to a central spout of the funnel, and is discharged from the discharge valve 26 of the drying tower 1 by naturally dropping downward when the desiccant 2 is replaced, because of which the desiccant replacement work can be advanced smoothly without using a special tool.
- a circuit configuration such that the hydrogen gas in the drying tower 1 can be discharged and purging with an inert gas carried out can be adopted, and the gas dryer 100 can be provided with a high degree of safety by providing duplicate valves in the piping, and the like.
- the form of the drying tower 1 is shown as being cylindrical and the perforated metal of the desiccant holding portion 13 is shown as being conical, but these can be modified.
- the form of the drying tower 1 can be a form such as a polygonal tube other than a cylinder, together with which the perforated metal 13 a can be formed in a polygonal pyramid form, or the like. It goes without saying that even when the form of the drying tower 1 is changed, the desiccant holding portion 13 can be used as a partitioning plate in the same way by the form of the desiccant holding portion 13 being changed so as to coincide.
- the surface area of the funnel-form perforated metal 13 a can be increased by protruding portions or depressed portions being partially provided in the conical surface portion. As ventilation can be carried out through aperture portions over the whole of the perforated metal 13 a, ventilation improves when the surface area is increased. Also, providing a stripe-form protruding portion or depressed portion in a portion that needs reinforcing is effective in increasing strength.
- sectional form of the funnel-form perforated metal 13 a of the desiccant holding portion 13 shown as an example in FIG. 3 is linear, this can be modified to a structure that promotes the discharge of the desiccant 2 , such as a curved cross-section wherein an inclination of an inner wall is steep in the direction in which the desiccant 2 is discharged, within a range that does not impede the discharge of the desiccant 2 .
- FIG. 4 and FIG. 5 a second embodiment of the invention will be described.
- a description will be given of using a metal net 13 c (mesh member), which has an aperture ratio greater than that of the perforated metal 13 a, as a ventilation plate in order to reduce the ventilation resistance of the desiccant holding portion 13 , as shown in a main portion sectional side view of the drying tower 1 in FIG. 4 .
- the ventilation area can be greater than when using the perforated metal 13 a, and the ventilation resistance can be reduced. Because of this, holding the desiccant 2 by molding a metal net into a conical form results in being able to increase the hydrogen gas flowing into the drying tower 1 , and an advantage is obtained in that the time needed for dehumidifying the rotating electrical machine 6 can be shortened.
- Disposition of a reinforcement member, such as partially providing a beam for reinforcing the metal net 13 c, within a range that does not impede ventilation or the discharge of the desiccant 2 is also advantageous.
- FIG. 6 and FIG. 7 a third embodiment of the invention will be described.
- an example is given of perforated metal or a metal net being used alone (in a single layer), and being molded into a conical form or the like, as a method of holding the desiccant 2 in the drying tower 1 .
- the desiccant holding portion 13 is formed using a duplicate structure funnel-form portion 13 d wherein the metal net 13 c is disposed on the perforated metal 13 a, as shown in a main portion sectional side view of the drying tower 1 in FIG. 6 and a sectional side view of the desiccant holding portion 13 in FIG. 7 .
- the perforated metal 13 a has an advantage in that strength when forming a receptacle can be sufficiently secured.
- the metal net 13 c has an advantage in that a metal net with a mesh that is smaller than the particles of the desiccant 2 is used, because of which the particles of the desiccant 2 do not catch on the aperture portion (mesh), and when the discharge valve 26 is opened, the particulate desiccant 2 flows smoothly downward over the surface of the metal net in accompaniment to the downward discharge of the desiccant 2 , because of which a smooth discharge can be carried out.
- the funnel-form portion 13 d being formed in a duplicate structure with the perforated metal 13 a on an outer side and the metal net 13 c on an inner side, as in the third embodiment, the advantages of both the perforated metal 13 a and metal net 13 c can be utilized.
- the duplicate-structure funnel-form portion 13 d is such that gaps necessary for ventilation can be formed as appropriate between the perforated metal 13 a and metal net 13 c, whereby the ventilation efficiency of the desiccant holding portion 13 is actually higher than when the inner side of the perforated metal 13 a is filled directly with the desiccant 2 , and the efficiency of the hydrogen gas dehumidifying operation can be increased.
- the first embodiment to third embodiment show that when the desiccant 2 is introduced into the drying tower 1 , the desiccant 2 is accumulated in a state of natural drop inside the desiccant holding portion 13 . In this state, however, the accumulated desiccant 2 fills a downward-facing conical portion and is in a state such that a central portion of the desiccant 2 is slightly raised, meaning that the desiccant 2 is such that an amount of accumulated desiccant 2 is greater the nearer to a central portion of the drying tower 1 , and the accumulated amount is smaller the nearer to the inner wall of the drying tower 1 .
- the hydrogen gas ventilation state may also become unbalanced.
- FIG. 8 is a main portion sectional view of the drying tower 1 showing a state wherein a hollow receptacle 29 necessary for evening the accumulated amount of desiccant 2 is disposed in the interior of the drying tower 1 .
- the hollow receptacle 29 is held in the interior of the drying tower 1 via a support plate 30 .
- the hollow receptacle 29 can, for example, be used by being permanently installed in the interior of the drying tower 1 .
- the hollow receptacle 29 is formed so as to be hollow of a plate-form member having ventilation, and is of a form such that a conical portion 29 c whose lower portion protrudes downward, a tubular portion 29 a connected on top of an outer peripheral end of the conical portion 29 c along an axial direction, and a conical upper surface portion 29 b connected to an upper end of the tubular portion 29 a and protruding centrally upward, are combined.
- the upper surface portion 29 b is formed protruding so that a central portion thereof is higher than an outer peripheral portion.
- the hollow receptacle 29 is held in the interior of the drying tower 1 via the support plate 30 so that a distance between the conical portion 29 c of the hollow receptacle 29 and an inner wall of the desiccant holding portion 13 is constant.
- the desiccant 2 introduced from an upper center of the drying tower 1 flows downward in the directions of the arrows from the protruding central portion to the outer peripheral portion of the upper surface portion 29 b of the hollow receptacle 29 along the inclination of the upper surface portion 29 b, drops to a periphery of the hollow receptacle 29 , and is housed on the inner side of the desiccant holding portion 13 , as shown in FIG. 8 .
- the desiccant 2 can be accumulated to a constant thickness between the hollow receptacle 29 and desiccant holding portion 13 , whereby the imbalance in the accumulated state of the desiccant 2 can be improved.
- the hollow receptacle 29 is disposed in a region below the input valve 25 in which the desiccant 2 has heretofore been thickly piled, because of which a hollow can be secured in an interior of the hollow receptacle 29 even after the desiccant 2 is introduced.
- the hollow in the interior of the hollow receptacle 29 forms a ventilation region through which the hydrogen gas is caused to pass, and the ventilation of the whole ventilation surface portion of the desiccant holding portion 13 can be evened, because of which the moist hydrogen gas can be caused to come into contact evenly with the whole amount of the desiccant 2 , whereby the dehumidifying efficiency can be improved.
- the hydrogen gas that flows into the interior of the drying tower 1 flows in a straight line in the interior of the drying tower 1 .
- the velocity of the hydrogen gas that flows into the drying tower 1 is a high velocity of around 10 m/s, unevenness may occur in an intensity of the flow of hydrogen gas sprayed against the conical surface of the desiccant holding portion 13 .
- the desiccant 2 that flows into the interior of the drying tower 1 and is held on the inner side of the desiccant holding portion 13 quickly absorbs a large amount of moisture in a region in which the hydrogen gas flow comes into contact, but the desiccant 2 positioned in a region in which it is difficult for the hydrogen gas flow to come into contact is slow to absorb moisture, meaning that a state of moisture absorption is unbalanced.
- a configuration is such that an orientation of a nozzle 14 a attached to a leading end portion of the hydrogen gas inlet pipe 14 is adjusted by bending or the like, and the hydrogen gas flow is in the same direction as a circumferential direction of the inner wall face of the cylindrical drying tower 1 , as shown in a main portion sectional side view of the drying tower 1 in FIG. 10 .
- FIG. 11 shows a sectional view along an axial direction of the drying tower 1 , and as shown by a direction in which the hydrogen gas circulates, the hydrogen gas flowing into the drying tower 1 is caused to flow in a circumferential direction of the conical desiccant holding portion 13 , whereby the hydrogen gas flows in a whirlpool (spiral) form inside the drying tower 1 , and the intensity of the flow of sprayed hydrogen gas can be evened over the whole surface of the conical desiccant holding portion 13 .
- hydrogen gas that has passed through the layer of desiccant 2 which is of constant thickness, flows to the hydrogen gas outlet pipe 15 side in an upper portion of the drying tower 1 , and the hydrogen gas can be caused to come into contact evenly with the whole amount of the desiccant 2 , as a result of which the dehumidifying efficiency can be increased.
- a handle-equipped desiccant holding receptacle 31 (a basket-form desiccant holding portion) that holds the desiccant 2 is disposed in the interior of the drying tower 1 , as shown in a main portion sectional side view of the drying tower 1 in FIG.
- the desiccant holding receptacle 31 is configured of, for example, a body portion 31 a installed along the inner wall of the drying tower 1 , a bottom surface portion 31 b of a lower end of the body portion 31 a formed of a member having ventilation, and a handle portion 31 c attached to an upper portion of the body portion 31 a, as shown in upper portion and sectional side views of the desiccant holding receptacle 31 in FIG. 13 .
- Perforated metal or the like can be used as the bottom portion 31 b.
- the handle-equipped desiccant holding receptacle 31 can be installed in the interior of the drying tower 1 by being mounted on an edge plate 32 fixed to the inner wall of the drying tower 1 .
- the edge plate 32 is a member that supports an edge of the bottom surface portion 31 b of the desiccant holding receptacle 31 , and is disposed so as not to impede the ventilation of the hydrogen gas.
- a total replacement of the desiccant 2 can be carried out by removing moist desiccant from inside the desiccant holding receptacle 31 , subsequently inserting new desiccant 2 in the empty desiccant holding receptacle 31 , and returning the desiccant holding receptacle 31 to the drying tower 1 .
- work can be carried out by preparing one more desiccant holding receptacle 31 filled in advance with new desiccant 2 , and when the desiccant holding receptacle 31 containing moist desiccant 2 is removed from the drying tower 1 , immediately positioning the one more desiccant holding receptacle 31 in the drying tower 1 .
- gas dryer 100 in which the desiccant holding receptacle 31 of the sixth embodiment is used is also of a heaterless structure, in the same way as in the first embodiment to fifth embodiment, it goes without saying that the rotating electrical machine 6 can be operated safely, even when installed in a designated explosion-proof area.
- the gas dryer of the invention can also be used when carrying out dehumidifying of another kind of gas, and the advantages can be utilized when carrying out dehumidifying in an environment in which care with respect to fire is needed.
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Abstract
Description
- The present invention relates to a rotating electrical machine gas dryer that removes moisture from a coolant gas caused to circulate in an interior of a rotating electrical machine in order to prevent condensation in the rotating electrical machine interior.
- A hydrogen cooling method such that hydrogen gas is caused to circulate inside a rotating electrical machine is being employed in order to cool the rotating electrical machine. When the hydrogen gas circulated inside the rotating electrical machine contains moisture, the moisture causes condensation, because of which it is necessary to link a gas dryer to the rotating electrical machine, and carry out a dehumidifying of the hydrogen gas. The gas dryer (hydrogen gas dryer) is such that hydrogen gas is caused to circulate inside the gas dryer by a pressure difference caused by an action of a fan installed on a rotor of the rotating electrical machine. Further, the gas dryer carries out a dehumidifying operation of removing the moisture in the hydrogen gas using a desiccant that fills an interior of a drying tower of the gas dryer. When the desiccant adsorbs a certain amount or more of moisture, a pipe connecting the gas dryer and rotating electrical machine is closed, an electric heater installed in an interior of the drying tower is started up, air introduced into the drying tower from a blower installed on the exterior is heated, and the moisture in the desiccant is removed by the heated air being fed into the desiccant.
- Also, as indicated in a multiple of related art documents, there is also a gas dryer such that the moisture in the desiccant is removed by evacuating the interior of the drying tower in addition to heating with the electric heater (for example, refer to
Patent Document 1,Patent Document 2, and Patent Document 3). - However, an existing rotating electrical machine gas dryer is of a configuration such that a valve of the pipe is switched, or the like, with the desiccant still disposed in the drying tower, the desiccant is heated, and the moisture is discharged to the exterior.
- Patent Document 1: JP-A-61-54841
- Patent Document 2: JP-A-64-77445
- Patent Document 3: JP-A-8-331808
- The existing methods are such that dehumidifying of the desiccant is carried out by heating with an electric heater. When a gas dryer hydrogen gas dehumidifying operation is carried out, however, the interior of the drying tower in which the desiccant is disposed reaches a state of being filled with hydrogen gas. Therefore, when carrying out an operation of dehumidifying the desiccant by heating with a heater, it is necessary to discharge the hydrogen gas from the interior of the drying tower, and take a countermeasure against explosion. Also, measures such as carrying out an operation of shifting timings of opening and closing an isolation valve so that the hydrogen gas and the heated heater do not come into contact, purging hydrogen gas remaining inside the drying tower with an inert gas, or evacuating the inside of the drying tower, are carried out as anti-explosion measures. Also, there is also technology such that a valve switching operation is automated, but there are problems in that control is complicated, and a large amount of labor is needed for maintenance.
- Also, as a still greater problem, there are reported examples of the hydrogen gas inside the drying tower escaping to the exterior via a blower owing to an interlocking selector valve being operated, and causing a fire.
- Also, in order to install a gas dryer that carries out hydrogen gas dehumidifying in a designated explosion-proof area, it is necessary that all electrical items are special hydrogen gas explosion-proof articles, and furthermore, that a structure and circuit configuration are such that the hydrogen gas does not escape to the exterior.
- In view of these points, an existing gas dryer in which a heater is used is such that there is a danger of explosion or fire occurring, and installation in a designated explosion-proof area is difficult.
- The invention, having been contrived in order to resolve the heretofore described kind of problem, has an object of providing a rotating electrical machine gas dryer with a heaterless structure, wherein there is no danger of explosion or fire occurring.
- A rotating electrical machine gas dryer according to the invention includes a drying tower into which hydrogen gas circulating in an interior of a rotating electrical machine is conducted and which causes moisture in the hydrogen gas to be adsorbed to a desiccant, a funnel-form desiccant holding portion disposed in an interior of the drying tower and holding the desiccant, an input valve provided in an upper portion of the drying tower and introducing the desiccant into the desiccant holding portion, and a discharge valve provided in a lower portion of the drying tower and discharging the desiccant to an exterior, and is characterized in that the desiccant holding portion is formed of a member having ventilation.
- Also, a rotating electrical machine gas dryer according to the invention includes a drying tower into which hydrogen gas circulating in an interior of a rotating electrical machine is conducted and which causes moisture in the hydrogen gas to be adsorbed to a desiccant, and a handle-equipped desiccant holding portion disposed in an interior of the drying tower and holding the desiccant, is characterized in that the desiccant holding portion is formed of a member having ventilation, a lid portion provided in an upper portion of the drying tower is opened, and a removal and insertion of the desiccant holding portion is carried out.
- According to the rotating electrical machine gas dryer of the invention, a dried desiccant can be introduced from an upper portion of a drying tower into a desiccant holding portion disposed in the drying tower, and when the desiccant absorbs moisture, the desiccant can be discharged under the weight of the desiccant itself by opening a discharge valve of the drying tower, because of which a replacement of the desiccant in the drying tower can be carried out easily, without using a heater.
- Also, according to the rotating electrical machine gas dryer of the invention, a handle-equipped desiccant holding portion that holds a desiccant can be removed and inserted by opening a lid portion provided in an upper portion of a drying tower and operating the handle, because of which a replacement of the desiccant can be carried out easily, without using a heater.
- The foregoing and other objects, features, aspects and advantages of the invention will become more apparent from the following detailed description of the invention when taken in conjunction with the accompanying drawings.
-
FIG. 1 is a system diagram including a rotating electrical machine gas dryer according to a first embodiment of the invention. -
FIG. 2 is a main portion sectional side view of a drying tower of the gas dryer according to the first embodiment of the invention. -
FIG. 3 is a sectional side view of a desiccant holding portion according to the first embodiment of the invention. -
FIG. 4 is a main portion sectional side view of a drying tower of a gas dryer according to a second embodiment of the invention. -
FIG. 5 is a sectional side view of a desiccant holding portion according to the second embodiment of the invention. -
FIG. 6 is a main portion sectional side view of a drying tower of a gas dryer according to a third embodiment of the invention. -
FIG. 7 is a sectional side view of a desiccant holding portion according to the third embodiment of the invention. -
FIG. 8 is a main portion sectional side view of a drying tower of a gas dryer according to a fourth embodiment of the invention. -
FIG. 9 is a sectional side view of a hollow member disposed in an interior of the drying tower according to the fourth embodiment of the invention. -
FIG. 10 is a main portion sectional side view of a drying tower of a gas dryer according to a fifth embodiment of the invention. -
FIG. 11 is an illustration showing circulation of hydrogen gas in an interior of the drying tower according to the fifth embodiment of the invention. -
FIG. 12 is a main portion sectional side view of a drying tower of a gas dryer according to a sixth embodiment of the invention. -
FIG. 13 is an upper surface portion and sectional side views of a desiccant holding portion according to the sixth embodiment of the invention. - Hereafter, referring to
FIG. 1 toFIG. 3 , a rotating electrical machine gas dryer according to a first embodiment of the invention will be described.FIG. 1 is a system diagram including agas dryer 100 of a rotatingelectrical machine 6. InFIG. 1 , a configuration is such that hydrogen gas containing moisture that circulates inside the rotatingelectrical machine 6 is introduced into thegas dryer 100 via a pipe, the moisture is removed, and the hydrogen gas returns to the rotatingelectrical machine 6. - As shown in
FIG. 1 , thegas dryer 100 of the first embodiment is of a heaterless structure wherein no heater that heats adesiccant 2 is included in the system of thegas dryer 100. Further, thegas dryer 100 of the invention is a total replacement type wherein thedesiccant 2, which is activated alumina, or the like, that adsorbs moisture in the hydrogen gas and reaches a saturated state, is discharged by a valve in a lower portion of adrying tower 1 being opened, and another drieddesiccant 2 is introduced into an interior of thedrying tower 1 by a valve in an upper portion of thedrying tower 1 being opened. - As shown in
FIG. 1 , thegas dryer 100 of the first embodiment is such that, when carrying out a hydrogen gas dehumidifying operation, the interior of thedrying tower 1 is filled with thedesiccant 2, and dehumidifying of the hydrogen gas is carried out by moisture in the hydrogen gas being caused to adsorb to thedesiccant 2. A configuration is such that the hydrogen gas is circulated to thegas dryer 100 by a pressure difference occurring in the interior of the rotatingelectrical machine 6 in accompaniment to an operation of the rotatingelectrical machine 6. - When the
desiccant 2 is replaced, the rotatingelectrical machine 6 andgas dryer 100 are cut off by alocal supply valve 7 andlocal return valve 8, which are isolation valves. - The
gas dryer 100 is of a configuration that has thedrying tower 1 as a main portion, and also includes a purginginert gas cylinder 20 and the like. Also, adischarge pipe 10 is provided in order to discharge gas from thegas dryer 100 or rotatingelectrical machine 6 to an exterior (outside). - A funnel-form
desiccant holding portion 13 that holds thedesiccant 2 is disposed inside thedrying tower 1. Further, thedesiccant holding portion 13 is such that a conical surface portion that forms a main portion and receives thedesiccant 2 is formed of a ventilation plate, for example, perforated metal, having air permeability. Also, thedesiccant holding portion 13 performs a role of a partitioning plate inserted into thedrying tower 1, whereby the inside of the tower is divided by the partition into a region in which thedesiccant 2 is accumulated and a ventilation region in which the hydrogen gas is led to thedesiccant 2. - Herein, when carrying out a hydrogen gas dehumidifying operation, the interior of the
drying tower 1 is compartmentalized into three regions. The three regions are a region in which thedesiccant 2 is disposed, a ventilation region (space) into which moist hydrogen gas is supplied and the hydrogen gas fed to thedesiccant 2, and a ventilation region (space) to which dried hydrogen gas that has passed through thedesiccant 2 is fed. - Also, a hydrogen
gas inlet pipe 14 is a pipe for causing moist hydrogen gas to flow from the rotatingelectrical machine 6 into thedrying tower 1, and a hydrogengas outlet pipe 15 is a pipe for causing hydrogen gas dried in thedrying tower 1 to flow out, and is eventually connected to the rotatingelectrical machine 6. - A dryer-incorporated
supply valve 16 is a valve provided in the hydrogengas inlet pipe 14 in order to increase safety, and is disposed between thelocal supply valve 7 anddrying tower 1, and a configuration is such that the rotatingelectrical machine 6 andgas dryer 100 can be doubly isolated by thelocal supply valve 7 and dryer-incorporatedsupply valve 16. Also, a dryer-incorporatedreturn valve 17 is disposed between thelocal return valve 8 of the hydrogengas outlet pipe 15 and thedrying tower 1, and a configuration is such that the rotatingelectrical machine 6 andgas dryer 100 can be doubly isolated by thelocal return valve 8 and dryer-incorporatedreturn valve 17. - A drying indicating
agent receptacle 18 connected to the hydrogengas outlet pipe 15 is a receptacle that houses a drying indicating agent whose color phase changes in accordance with an amount of moisture in hydrogen gas coming out of thedrying tower 1, is installed on an outlet side of thedrying tower 1, and ascertains an extent of moisture adsorbed by thedesiccant 2. - A
pressure gauge 19 connected to the hydrogengas inlet pipe 14 measures a hydrogen gas pressure inside thegas dryer 100. - The
inert gas cylinder 20 is a cylinder that supplies inert gas from an inert gas supply pipe 21 through an inertgas supply valve 22 into the dryingtower 1, and can carry out a purge whereby hydrogen gas remaining inside the dryingtower 1 is expelled by the supplied inert gas. - Herein, a purging
pipe 23 disposed from thegas dryer 100 to the exterior is connected to thedischarge pipe 10. The purgingpipe 23 is a pipe connected in order to discharge a mixed gas of hydrogen gas and inert gas from thedischarge pipe 10 to the exterior when hydrogen gas in the dryingtower 1 is released and the pressure lowered, and when hydrogen gas in the dryingtower 1 is purged. The purgingpipe 23 can isolate a space between opened ends of thegas dryer 100 anddischarge pipe 10 withduplicate purge valves - Carbon dioxide gas or nitrogen gas can be used as the inert gas used for purging, and these gases are suitable for use owing to being easy to obtain and low in price.
- Also, an input valve 25 (upper ball valve) is installed in an upper portion of the drying
tower 1 of thegas dryer 100, and theinput valve 25 can be opened and drieddesiccant 2 introduced into the dryingtower 1. Further, a discharge valve 26 (lower ball valve) is installed in a lower portion of the dryingtower 1, and thedischarge valve 26 can be opened, andmoist desiccant 2 caused to drop naturally under the weight of thedesiccant 2 itself, and discharged to the exterior. - Herein, a configuration is such that a
blind flange 27 a is attached to theinput valve 25 and ablind flange 27 b attached to thedischarge valve 26, whereby reliability of preventing a hydrogen gas leak from the dryingtower 1 is increased. - A
gas discharge valve 28 of the rotatingelectrical machine 6 is connected to thedischarge pipe 10 without passing through thegas dryer 100. - Next, an operation of the
gas dryer 100 of the rotatingelectrical machine 6 will be described. Hydrogen gas, which is a coolant gas of the rotatingelectrical machine 6, circulates inside the rotatingelectrical machine 6, thereby cooling the inside of the rotatingelectrical machine 6. Moisture originating from moisture remaining inside the rotatingelectrical machine 6 when the rotatingelectrical machine 6 is assembled, from seal oil for confining the hydrogen gas inside the rotatingelectrical machine 6, or the like, is contained in the hydrogen gas. Moisture being mixed with the hydrogen gas is a cause of reducing efficiency of the rotatingelectrical machine 6. Therefore, moisture in the hydrogen gas is removed by thedesiccant 2 inside the dryingtower 1 by the dryingtower 1 being connected to the rotatingelectrical machine 6 with piping, and the hydrogen gas being caused to circulate to the dryingtower 1. - According to the
gas dryer 100 configured as heretofore described, a hydrogen gas dehumidifying operation (drying operation) whereby hydrogen gas circulating inside the rotatingelectrical machine 6 is dehumidified is carried out as follows. - Moist hydrogen gas discharged from the rotating
electrical machine 6 flows through thelocal supply valve 7 and hydrogengas inlet pipe 14 into the interior of the dryingtower 1, is supplied from a lower portion of the dryingtower 1, flows upward inside the dryingtower 1, passes through gaps between particles of thedesiccant 2, and flows to the hydrogengas outlet pipe 15 side while being dehumidified. The dried hydrogen gas that has flowed to the outlet side of the dryingtower 1 returns to the rotatingelectrical machine 6 via thelocal return valve 8. - When this drying operation is carried out, the hydrogen gas circulates along a path isolated from the
discharge pipe 10 and theinert gas cylinder 20, to be described hereafter. - When the
desiccant 2 absorbs moisture and reaches a saturated state, a change occurs in the color phase of the drying indicatingagent receptacle 18. This color phase change is a sign informing of a timing of refreshing thedesiccant 2. Refreshing of thedesiccant 2 is carried out by a total replacement of thedesiccant 2 whereby drieddesiccant 2 is introduced into the dryingtower 1 after thedesiccant 2 that has absorbed moisture is discharged from the dryingtower 1. Therefore, in order to stop the introduction of hydrogen gas into the dryingtower 1 when replacing the desiccant, thelocal supply valve 7 and dryer-incorporatedsupply valve 16 installed in the inlet circuit of the dryingtower 1, and thelocal return valve 8 and dryer-incorporatedreturn valve 17 installed in the outlet circuit, are closed, thereby cutting off the dryingtower 1 and rotatingelectrical machine 6, and temporarily stopping the hydrogen gas dehumidifying. - Next, the
purge valves gas dryer 100 and lower the pressure, and an indicator of thepressure gauge 19 reaching zero is confirmed. Subsequently, a cylinder valve of theinert gas cylinder 20 is opened slightly, the inert gas is introduced from the inert gas supply pipe 21 through the inertgas supply valve 22 into the dryingtower 1, and purging is carried out by the hydrogen gas inside the dryingtower 1 being discharged from thedischarge pipe 10 to the exterior via thepurge valve 24 a, purgingpipe 23, and purgevalve 24 b. A supply time of the inert gas is in the region of three to five minutes, and when the time elapses, the cylinder valve of theinert gas cylinder 20 and the inertgas supply valve 22 are closed in order to stop the supply of the inert gas. - Subsequently, the following work is carried out in order to replace the
desiccant 2. A receptacle of in the region of 20 liters is placed below thedischarge valve 26, and theblind flange 27 b is removed. Subsequently, thedischarge valve 26 is fully opened, and it is confirmed that themoist desiccant 2 drops naturally into the receptacle. Further, when the whole amount of thedesiccant 2 inside the dryingtower 1 has been discharged, thedischarge valve 26 is closed, and theblind flange 27 b is attached as before. - Next, the
blind flange 27 a in the upper portion of the dryingtower 1 is removed, and theinput valve 25 is opened. A jig (for example, a hopper) for introducing new desiccant 2 (dried desiccant) is attached above theinput valve 25, and a necessary amount of thenew desiccant 2 is introduced into the interior of the dryingtower 1 via the jig. When a predetermined amount of thedesiccant 2 has been introduced, the total replacement of thedesiccant 2 is completed by removing the jig, closing theinput valve 25, and attaching theblind flange 27 a. Subsequently, after fully closing thepurge valves supply valve 16, dryer-incorporatedreturn valve 17,local supply valve 7, andlocal return valve 8 are fully opened, whereby the rotatingelectrical machine 6 andgas dryer 100 are connected, and the hydrogen gas dehumidifying is restarted. - As a standard for the work of restarting the hydrogen gas dehumidifying, there is no problem with the process described thus far. However, a certain amount of air exists inside the drying
tower 1 when thenew desiccant 2 is introduced. Therefore, when it is undesirable that the air remaining in the interior of the dryingtower 1 mixes with the hydrogen gas inside the rotatingelectrical machine 6, the hydrogen gas dehumidifying is restarted in accordance with the following kind of procedure. - That is, after the
new desiccant 2 is introduced, inert gas is supplied from theinert gas cylinder 20 into the dryingtower 1 before the dryer-incorporatedsupply valve 16 and dryer-incorporatedreturn valve 17 are fully opened, the air is purged, and the interior of the dryingtower 1 reaches a state of being filled with the inert gas. Even when hydrogen gas supplied from the rotatingelectrical machine 6 is introduced into the dryingtower 1 by the dryer-incorporatedsupply valve 16, dryer-incorporatedreturn valve 17,local supply valve 7, andlocal return valve 8 being fully opened after the purging of the air remaining inside the dryingtower 1 is completed, no air remains inside the dryingtower 1, a mixed gas of air and hydrogen gas being generated can be avoided, and the rotatingelectrical machine 6 can be operated safely. - As a process of reactivating the
moist desiccant 2 discharged from the dryingtower 1 does not need to be carried out in a vicinity of the rotatingelectrical machine 6, thedesiccant 2 can be carried in the receptacle to a place other than a designated explosion-proof area distanced from the rotatingelectrical machine 6, and the reactivation process carried out. Further, moisture is removed by a heating process being carried out on themoist desiccant 2, or the like, in an environment in which there is no worry about explosion-proofing, and it goes without saying that the reactivateddesiccant 2 can be introduced again into the dryingtower 1, and used in dehumidifying the hydrogen gas. - In the first embodiment, as heretofore described, the form of the
desiccant holding portion 13 that holds thedesiccant 2 is a funnel form in order that the total replacement of thedesiccant 2 inside the dryingtower 1 is carried out smoothly. As shown in a main portion sectional side view of the dryingtower 1 of thegas dryer 100 inFIG. 2 , the dryingtower 1 in which thedesiccant 2 is disposed is cylindrical, and when the dryingtower 1 is installed vertically, an upper end portion of the funnel-formdesiccant holding portion 13, which has the greatest diameter, is in a state of peripheral contact with an inner wall of the dryingtower 1. Further, a structure is such that even when the conical interior of thedesiccant holding portion 13 is filled by an introduction of thedesiccant 2, and furthermore, thedesiccant 2 is accumulated to a state of being stacked above thedesiccant holding portion 13, thedesiccant 2 does not overflow to a lower side from an upper end outer peripheral portion of the funnel form. - Also, a member configuring the
desiccant holding portion 13 is a ventilation plate having air permeability, because of which, for example, perforated metal with ventilation resistance of in the region of 50% can be used. - As shown in a sectional side view of the
desiccant holding portion 13 inFIG. 3 , thedesiccant holding portion 13 is configured ofperforated metal 13 a formed in funnel form, and a holdingtube 13 b that holds a lower portion of theperforated metal 13 a. Thedesiccant holding portion 13 is locked inside the dryingtower 1 by, for example, the holdingtube 13 b being fixed to a lower end portion of the dryingtower 1. - The
desiccant holding portion 13 can, for example, be used by being permanently installed in the interior of the dryingtower 1. - Further, as shown in
FIG. 2 , the whole of the interior of theperforated metal 13 a, which is a conical portion, is filled with thedesiccant 2, and thedesiccant 2 is disposed so as to spread over the whole of a cross-section of an inner cylinder of the dryingtower 1. Because of this, when the hydrogen gas moves from a lower portion to an upper portion of the dryingtower 1, the hydrogen gas passes between particles of thedesiccant 2, and dehumidifying of the hydrogen gas is carried out efficiently. - Herein, the
particulate desiccant 2 held in thedesiccant holding portion 13 passes through the inside of the holdingtube 13 b, which corresponds to a central spout of the funnel, and is discharged from thedischarge valve 26 of the dryingtower 1 by naturally dropping downward when thedesiccant 2 is replaced, because of which the desiccant replacement work can be advanced smoothly without using a special tool. - Also, in order that the hydrogen gas does not leak into the peripheral atmosphere due to valve switching when switching the operating state of the
gas dryer 100, a circuit configuration such that the hydrogen gas in the dryingtower 1 can be discharged and purging with an inert gas carried out can be adopted, and thegas dryer 100 can be provided with a high degree of safety by providing duplicate valves in the piping, and the like. - Furthermore, as no heater for dehumidifying the
desiccant 2 is disposed inside thegas dryer 100, safety can be secured, and conditions for installation in a designated explosion-proof area, which is particularly restricted under foreign law, can be satisfied. - In the heretofore described example, the form of the drying
tower 1 is shown as being cylindrical and the perforated metal of thedesiccant holding portion 13 is shown as being conical, but these can be modified. For example, the form of the dryingtower 1 can be a form such as a polygonal tube other than a cylinder, together with which the perforatedmetal 13 a can be formed in a polygonal pyramid form, or the like. It goes without saying that even when the form of the dryingtower 1 is changed, thedesiccant holding portion 13 can be used as a partitioning plate in the same way by the form of thedesiccant holding portion 13 being changed so as to coincide. - Also, the surface area of the funnel-form perforated
metal 13 a can be increased by protruding portions or depressed portions being partially provided in the conical surface portion. As ventilation can be carried out through aperture portions over the whole of theperforated metal 13 a, ventilation improves when the surface area is increased. Also, providing a stripe-form protruding portion or depressed portion in a portion that needs reinforcing is effective in increasing strength. - Also, although the sectional form of the funnel-form perforated
metal 13 a of thedesiccant holding portion 13 shown as an example inFIG. 3 is linear, this can be modified to a structure that promotes the discharge of thedesiccant 2, such as a curved cross-section wherein an inclination of an inner wall is steep in the direction in which thedesiccant 2 is discharged, within a range that does not impede the discharge of thedesiccant 2. - Next, using
FIG. 4 andFIG. 5 , a second embodiment of the invention will be described. In the first embodiment, an example is given of using the perforatedmetal 13 a with an aperture ratio of, for example, approximately 50% as a member (ventilation plate) having ventilation that configures thedesiccant holding portion 13 for holding thedesiccant 2 in the interior of the dryingtower 1. In the second embodiment, however, a description will be given of using ametal net 13 c (mesh member), which has an aperture ratio greater than that of theperforated metal 13 a, as a ventilation plate in order to reduce the ventilation resistance of thedesiccant holding portion 13, as shown in a main portion sectional side view of the dryingtower 1 inFIG. 4 . - By using the
metal net 13 c, which is molded into a funnel form, as a component of thedesiccant holding portion 13, as shown inFIG. 4 andFIG. 5 , the ventilation area can be greater than when using the perforatedmetal 13 a, and the ventilation resistance can be reduced. Because of this, holding thedesiccant 2 by molding a metal net into a conical form results in being able to increase the hydrogen gas flowing into the dryingtower 1, and an advantage is obtained in that the time needed for dehumidifying the rotatingelectrical machine 6 can be shortened. - Disposition of a reinforcement member, such as partially providing a beam for reinforcing the
metal net 13 c, within a range that does not impede ventilation or the discharge of thedesiccant 2 is also advantageous. - Next, using
FIG. 6 andFIG. 7 , a third embodiment of the invention will be described. In the first embodiment and second embodiment, an example is given of perforated metal or a metal net being used alone (in a single layer), and being molded into a conical form or the like, as a method of holding thedesiccant 2 in the dryingtower 1. Herein, in the third embodiment, a description will be given of an example such that thedesiccant holding portion 13 is formed using a duplicate structure funnel-form portion 13 d wherein themetal net 13 c is disposed on theperforated metal 13 a, as shown in a main portion sectional side view of the dryingtower 1 inFIG. 6 and a sectional side view of thedesiccant holding portion 13 inFIG. 7 . - Herein, the
perforated metal 13 a has an advantage in that strength when forming a receptacle can be sufficiently secured. Also, themetal net 13 c has an advantage in that a metal net with a mesh that is smaller than the particles of thedesiccant 2 is used, because of which the particles of thedesiccant 2 do not catch on the aperture portion (mesh), and when thedischarge valve 26 is opened, theparticulate desiccant 2 flows smoothly downward over the surface of the metal net in accompaniment to the downward discharge of thedesiccant 2, because of which a smooth discharge can be carried out. - Therefore, by the funnel-
form portion 13 d being formed in a duplicate structure with theperforated metal 13 a on an outer side and themetal net 13 c on an inner side, as in the third embodiment, the advantages of both theperforated metal 13 a and metal net 13 c can be utilized. - Also, the duplicate-structure funnel-
form portion 13 d is such that gaps necessary for ventilation can be formed as appropriate between theperforated metal 13 a and metal net 13 c, whereby the ventilation efficiency of thedesiccant holding portion 13 is actually higher than when the inner side of theperforated metal 13 a is filled directly with thedesiccant 2, and the efficiency of the hydrogen gas dehumidifying operation can be increased. - Next, using
FIG. 8 andFIG. 9 , a fourth embodiment will be described. The first embodiment to third embodiment show that when thedesiccant 2 is introduced into the dryingtower 1, thedesiccant 2 is accumulated in a state of natural drop inside thedesiccant holding portion 13. In this state, however, the accumulateddesiccant 2 fills a downward-facing conical portion and is in a state such that a central portion of thedesiccant 2 is slightly raised, meaning that thedesiccant 2 is such that an amount of accumulateddesiccant 2 is greater the nearer to a central portion of the dryingtower 1, and the accumulated amount is smaller the nearer to the inner wall of the dryingtower 1. When the state of the accumulateddesiccant 2 is unbalanced in this way, the hydrogen gas ventilation state may also become unbalanced. - Therefore, in the fourth embodiment, a description will be given of increasing the hydrogen gas dehumidifying efficiency by evening the thickness of the
desiccant 2 accumulated inside thedesiccant holding portion 13.FIG. 8 is a main portion sectional view of the dryingtower 1 showing a state wherein ahollow receptacle 29 necessary for evening the accumulated amount ofdesiccant 2 is disposed in the interior of the dryingtower 1. Thehollow receptacle 29 is held in the interior of the dryingtower 1 via asupport plate 30. - The
hollow receptacle 29 can, for example, be used by being permanently installed in the interior of the dryingtower 1. - As shown as an example in a sectional side view of the
hollow receptacle 29 inFIG. 9 , thehollow receptacle 29 is formed so as to be hollow of a plate-form member having ventilation, and is of a form such that aconical portion 29 c whose lower portion protrudes downward, atubular portion 29 a connected on top of an outer peripheral end of theconical portion 29 c along an axial direction, and a conicalupper surface portion 29 b connected to an upper end of thetubular portion 29 a and protruding centrally upward, are combined. Theupper surface portion 29 b is formed protruding so that a central portion thereof is higher than an outer peripheral portion. - Herein, the
hollow receptacle 29 is held in the interior of the dryingtower 1 via thesupport plate 30 so that a distance between theconical portion 29 c of thehollow receptacle 29 and an inner wall of thedesiccant holding portion 13 is constant. - When the
desiccant 2 is introduced into the dryingtower 1, thedesiccant 2 introduced from an upper center of the dryingtower 1 flows downward in the directions of the arrows from the protruding central portion to the outer peripheral portion of theupper surface portion 29 b of thehollow receptacle 29 along the inclination of theupper surface portion 29 b, drops to a periphery of thehollow receptacle 29, and is housed on the inner side of thedesiccant holding portion 13, as shown inFIG. 8 . Herein, as a distance between theconical portion 29 c of thehollow receptacle 29 and the inner wall of thedesiccant holding portion 13 is constant, thedesiccant 2 can be accumulated to a constant thickness between thehollow receptacle 29 anddesiccant holding portion 13, whereby the imbalance in the accumulated state of thedesiccant 2 can be improved. - Together with evening the thickness of the
desiccant 2 accumulated on the inner side of thedesiccant holding portion 13, thehollow receptacle 29 is disposed in a region below theinput valve 25 in which thedesiccant 2 has heretofore been thickly piled, because of which a hollow can be secured in an interior of thehollow receptacle 29 even after thedesiccant 2 is introduced. The hollow in the interior of thehollow receptacle 29 forms a ventilation region through which the hydrogen gas is caused to pass, and the ventilation of the whole ventilation surface portion of thedesiccant holding portion 13 can be evened, because of which the moist hydrogen gas can be caused to come into contact evenly with the whole amount of thedesiccant 2, whereby the dehumidifying efficiency can be improved. - Next, using
FIG. 10 andFIG. 11 , a fifth embodiment of the invention will be described. In the first embodiment to fourth embodiment, the hydrogen gas that flows into the interior of the dryingtower 1 flows in a straight line in the interior of the dryingtower 1. As the velocity of the hydrogen gas that flows into the dryingtower 1 is a high velocity of around 10 m/s, unevenness may occur in an intensity of the flow of hydrogen gas sprayed against the conical surface of thedesiccant holding portion 13. - The
desiccant 2 that flows into the interior of the dryingtower 1 and is held on the inner side of thedesiccant holding portion 13 quickly absorbs a large amount of moisture in a region in which the hydrogen gas flow comes into contact, but thedesiccant 2 positioned in a region in which it is difficult for the hydrogen gas flow to come into contact is slow to absorb moisture, meaning that a state of moisture absorption is unbalanced. In order to improve this, a configuration is such that an orientation of anozzle 14 a attached to a leading end portion of the hydrogengas inlet pipe 14 is adjusted by bending or the like, and the hydrogen gas flow is in the same direction as a circumferential direction of the inner wall face of thecylindrical drying tower 1, as shown in a main portion sectional side view of the dryingtower 1 inFIG. 10 . -
FIG. 11 shows a sectional view along an axial direction of the dryingtower 1, and as shown by a direction in which the hydrogen gas circulates, the hydrogen gas flowing into the dryingtower 1 is caused to flow in a circumferential direction of the conicaldesiccant holding portion 13, whereby the hydrogen gas flows in a whirlpool (spiral) form inside the dryingtower 1, and the intensity of the flow of sprayed hydrogen gas can be evened over the whole surface of the conicaldesiccant holding portion 13. Further, hydrogen gas that has passed through the layer ofdesiccant 2, which is of constant thickness, flows to the hydrogengas outlet pipe 15 side in an upper portion of the dryingtower 1, and the hydrogen gas can be caused to come into contact evenly with the whole amount of thedesiccant 2, as a result of which the dehumidifying efficiency can be increased. - Next, using
FIG. 12 andFIG. 13 , a sixth embodiment of the invention will be described. In the first embodiment to fifth embodiment, replacement of thedesiccant 2 in the dryingtower 1 is carried out via theinput valve 25 anddischarge valve 26 above and below the dryingtower 1. In the sixth embodiment, a handle-equipped desiccant holding receptacle 31 (a basket-form desiccant holding portion) that holds thedesiccant 2 is disposed in the interior of the dryingtower 1, as shown in a main portion sectional side view of the dryingtower 1 inFIG. 12 , and replacement of thedesiccant 2 is carried out by opening a lid portion la provided in an upper portion of the dryingtower 1, and removing and inserting the handle-equippeddesiccant holding receptacle 31 that holds thedesiccant 2. - The
desiccant holding receptacle 31 is configured of, for example, abody portion 31 a installed along the inner wall of the dryingtower 1, abottom surface portion 31 b of a lower end of thebody portion 31 a formed of a member having ventilation, and ahandle portion 31 c attached to an upper portion of thebody portion 31 a, as shown in upper portion and sectional side views of thedesiccant holding receptacle 31 inFIG. 13 . Perforated metal or the like can be used as thebottom portion 31 b. - As shown in
FIG. 12 , the handle-equippeddesiccant holding receptacle 31 can be installed in the interior of the dryingtower 1 by being mounted on anedge plate 32 fixed to the inner wall of the dryingtower 1. Theedge plate 32 is a member that supports an edge of thebottom surface portion 31 b of thedesiccant holding receptacle 31, and is disposed so as not to impede the ventilation of the hydrogen gas. - By opening the lid portion la provided in an upper portion of the drying
tower 1 and removing and inserting thedesiccant holding receptacle 31 in this way, the whole amount of thedesiccant 2 that has absorbed moisture can be replaced in a state housed in thedesiccant holding receptacle 31, and workability can be improved. - Specifically, when operating by using one
desiccant holding receptacle 31, a total replacement of thedesiccant 2 can be carried out by removing moist desiccant from inside thedesiccant holding receptacle 31, subsequently insertingnew desiccant 2 in the emptydesiccant holding receptacle 31, and returning thedesiccant holding receptacle 31 to the dryingtower 1. Also, when a multiple of thedesiccant holding receptacle 31 can be prepared, work can be carried out by preparing one moredesiccant holding receptacle 31 filled in advance withnew desiccant 2, and when thedesiccant holding receptacle 31 containingmoist desiccant 2 is removed from the dryingtower 1, immediately positioning the one moredesiccant holding receptacle 31 in the dryingtower 1. - Also, as the
gas dryer 100 in which thedesiccant holding receptacle 31 of the sixth embodiment is used is also of a heaterless structure, in the same way as in the first embodiment to fifth embodiment, it goes without saying that the rotatingelectrical machine 6 can be operated safely, even when installed in a designated explosion-proof area. - Heretofore, a case in which hydrogen gas is used as a coolant gas has been described, but the gas dryer of the invention can also be used when carrying out dehumidifying of another kind of gas, and the advantages can be utilized when carrying out dehumidifying in an environment in which care with respect to fire is needed.
- The embodiments can be freely combined, and each embodiment can be modified or abbreviated as appropriate, without departing from the scope of the invention.
Claims (8)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2015/066910 WO2016199274A1 (en) | 2015-06-11 | 2015-06-11 | Gas dryer for rotating electric machine |
Publications (1)
Publication Number | Publication Date |
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US20180117527A1 true US20180117527A1 (en) | 2018-05-03 |
Family
ID=57504859
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US15/566,765 Abandoned US20180117527A1 (en) | 2015-06-11 | 2015-06-11 | Rotating electrical machine gas dryer |
Country Status (5)
Country | Link |
---|---|
US (1) | US20180117527A1 (en) |
EP (1) | EP3309936A4 (en) |
JP (1) | JP6309167B2 (en) |
CN (1) | CN107615626B (en) |
WO (1) | WO2016199274A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113198300A (en) * | 2021-05-06 | 2021-08-03 | 浙江瑞鸿机电设备有限公司 | Compressed air drying system and using method thereof |
US11114945B2 (en) | 2019-08-22 | 2021-09-07 | Cypress Semiconductor Corporation | Secondary-controlled active clamp implementation for improved efficiency |
US20220054971A1 (en) * | 2018-12-21 | 2022-02-24 | Piovan S.P.A. | Device For Purifying A Process Fluid And Dehumidifying Plant Including Such A Device |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102008926B1 (en) * | 2017-10-11 | 2019-10-21 | 한국가스공사 | Air dryer system having take-out and supply device of filler and method for taking filler out and supplying filler |
US20240022139A1 (en) * | 2020-12-24 | 2024-01-18 | Mitsubishi Electric Corporation | Gas drying system and gas drier |
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Also Published As
Publication number | Publication date |
---|---|
JPWO2016199274A1 (en) | 2017-09-07 |
WO2016199274A1 (en) | 2016-12-15 |
CN107615626B (en) | 2019-08-23 |
EP3309936A1 (en) | 2018-04-18 |
EP3309936A4 (en) | 2019-01-09 |
JP6309167B2 (en) | 2018-04-11 |
CN107615626A (en) | 2018-01-19 |
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