US20170356664A1 - Hvac delivery system in high volume low-speed fan - Google Patents
Hvac delivery system in high volume low-speed fan Download PDFInfo
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- US20170356664A1 US20170356664A1 US15/587,798 US201715587798A US2017356664A1 US 20170356664 A1 US20170356664 A1 US 20170356664A1 US 201715587798 A US201715587798 A US 201715587798A US 2017356664 A1 US2017356664 A1 US 2017356664A1
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F7/00—Ventilation
- F24F7/04—Ventilation with ducting systems, e.g. by double walls; with natural circulation
- F24F7/06—Ventilation with ducting systems, e.g. by double walls; with natural circulation with forced air circulation, e.g. by fan positioning of a ventilator in or against a conduit
- F24F7/065—Ventilation with ducting systems, e.g. by double walls; with natural circulation with forced air circulation, e.g. by fan positioning of a ventilator in or against a conduit fan combined with single duct; mounting arrangements of a fan in a duct
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
- F04D25/088—Ceiling fans
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/325—Rotors specially for elastic fluids for axial flow pumps for axial flow fans
- F04D29/329—Details of the hub
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/38—Blades
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/38—Blades
- F04D29/388—Blades characterised by construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/58—Cooling; Heating; Diminishing heat transfer
- F04D29/582—Cooling; Heating; Diminishing heat transfer specially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/0007—Indoor units, e.g. fan coil units
- F24F1/00075—Indoor units, e.g. fan coil units receiving air from a central station
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
- F24F3/044—Systems in which all treatment is given in the central station, i.e. all-air systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D19/00—Axial-flow pumps
- F04D19/002—Axial flow fans
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F04D25/02—Units comprising pumps and their driving means
- F04D25/06—Units comprising pumps and their driving means the pump being electrically driven
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2240/00—Components
- F05D2240/20—Rotors
- F05D2240/30—Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor
- F05D2240/303—Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor related to the leading edge of a rotor blade
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
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- F05D2250/18—Two-dimensional patterned
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- F24F2001/0062—
Definitions
- the present invention relates generally to the design of a heating, ventilating and air conditioning (“HVAC”) unit used in conjunction with high volume, low-speed fans. More particularly, the present invention pertains to the design of an apparatus to deliver chilled or heated air through an HVAC delivery system positioned to direct air through (or in close proximity to) the centerline of the fan to a position wherein the fan blades influence the chilled or heated air.
- HVAC delivery system may be used in conjunction with conventional ceiling fans or ceiling fans utilizing the Z-TechTM stepped leading edge design.
- Airflow is generally defined as the measurable movement of air across a surface. Relative temperature is typically defined as the degree of thermal discomfort measured by airflow, temperature and humidity. Airflow that improves an employee health and productivity has been proven to have a significant benefit on the attitude of employees.
- High volume low-speed ceiling and vertical fans can provide significant energy savings and improve occupant comfort in large commercial, industrial, agricultural and institutional structures.
- High volume low-speed (HVLS) fans are the newest ventilation option available today. These large fans, which range in size from 8 to 24 feet, provide energy-efficient air movement throughout a large volume building at a fraction of the energy cost of high-speed fans.
- HVLS fan The main advantage of an HVLS fan is its limited energy consumption.
- One 20-foot fan typically moves approximately 125,000 cubic feet per minute (cfm) of air. It takes six to seven standard fans to provide similar volume of air movement.
- An eight-foot fan can move approximately 42,000 cfm of air.
- Most HVLS fans employ a 1 to 2 HP motor, moving the same volume of air (for approximately one-third of the energy cost) of six high-speed fans.
- HVLS fans move large columns of air at a slow velocity, about 3 mph (260 fpm). Air movement of as little as 2 mph (180 fpm) has been shown to provide a cooling effect on the human body according to the Manual of Naval Preventive Medicine. In fact, airflow at 2 mph will give a cooling effect of approximately 5° F. (the air feels 5° F. cooler) and an airflow of 4 mph will provide a cooling effect of approximately 10° F.; that is, if the actual temperature was 75° F. with an airflow of 4 mph, the relative temperature would be 65°. The cooling effect is described as the relative temperature. Moreover, it has been shown that turbulent airflow provides a more-effective cooling sensation than uniform airflow by David W. Kammel, et al., “Design of High Volume Low Speed Fan Supplemental Cooling System in Free Stall Barns.”
- HVLS systems provide more widespread air movement throughout the building or space to be cooled.
- One disadvantage of traditional HVLS fans is that they have an area of “dead” air (air that has minimal air movement) in close proximity to the centerline of the fan.
- High-speed fans provide more velocity, each unit impacts only a small, focused area. High-speed fans are good for managing extreme heat, although they can cause a dramatic increase in energy consumption in the hot, summer months. High-speed fans produce higher velocities in the area directly surrounding each fan, leaving large areas of dead air outside the diameter of the fan blades.
- HVLS systems are sometimes used year-round. In summer, HVLS fans provide essential cooling; in winter, the fans move warmer air from ceiling to floor level and may result in a more comfortable environment. HVLS fans are virtually noiseless. HVLS fans provide more comfort to individuals positioned in proximity to the fan, because the airflow causes a lower relevant temperature—that is, the air temperature feels cooler because of the movement of the air.
- the optimal airflow velocity for HVLS fans is typically between 2 to 4 miles per hour for most operations. Spacing the fans too far apart will significantly diminish the system's benefits.
- HVLS fans cost approximately $4,200-$5,000 each, including installation. While this is a large upfront investment, facility must use six to seven high-speed fans at $200-$300 each to move the same volume of air as with one HVLS fan. Energy savings realized through the use of HVLS fans over a high-speed fan system should make up the cost difference within two to three years. Manufacturers claim that HVLS fans typically do not require replacement for at least 10 years. Because high-speed fans operate a higher RPM, the motors typically need to be replaced more frequently than with HVLS fans.
- the components of a typical fan include:
- the HVLS fan While HVLS fans are utilized in commercial settings, in the residential environment, the HVLS fan is generally called a “ceiling fan.” Typically, the ceiling fan has smaller dimensions than the HLVS fan, but operate in a similar fashion. The ceiling fan rotates at a much slower speed than a high-speed fan. The ceiling fan introduces slow movement to otherwise still air, inducing evaporative cooling effect upon a human positioned within range of the ceiling fan. A ceiling fan does not actually cool the temperature of the air, rather the ceiling fan increases airflow to create a lower relative temperature—the temperature one feels impacted by the movement of air across the skin's surface. The rotation of the fan blade forces the air downward to create a wind-chill effect upon any human standing in the vicinity of the fan, as shown in FIG. 8 .
- a ceiling fan is different from an air conditioning unit in that the air conditioning equipment reduces the actual temperature of the air in the room, while the ceiling fan reduces the relative temperature experienced by a personal to the movement of the air.
- a ceiling fan may be used to reduce the stratification of warm air in a room—that is the air close to the ceiling may be as much as 10° F. to 15° F. warmer than air near the floor—by forcing the warmer air down toward the floor near the exterior walls of the room where windows and doors are located to more evenly distribute the warm air without causing direct airflow on a person located under the fan, as shown in FIG. 9 .
- HVAC system a integral part of the HVLS fan or ceiling fan such that the air distributed from the HVAC system operates to converge with the air-flow created by the fan blades.
- One of the aspects provided by the current invention is to have a HVAC system as an integral part of the fan to provide air flow from the HVAC system to the blades of the fan.
- the HVAC system is positioned in such a manner as to direct the heated or cooled air into the stream of air created by the movement of the fan blades of the fan.
- the preferred method of delivering the heated or cooled air of the HVAC system is to direct the air through the center portion of the fan. By directing the air through the center portion of the fan, the HVAC air is directed to a position below the fan blades. If cool air is directed by the HVAC system either immediately above or below the blades, the cool air may be pushed downward by the motion of the fan blades upon the cool HVAC air. This would act to further cool a person standing within the zone of the fan by introducing actual cool air in the space.
- the combination of cool air and the relative cooling effect of the fan blades greatly increases the beneficial effect of the fans.
- the fan pulls the warmer air from a position under the fan upward and then distributes the warmer air situated at the ceiling to mix with the cooler air located at the floor to increase the actual temperature of the room.
- the present invention may incorporate a stepped design on the leading edge of the fan blade.
- the leading edge of the fan blade is stepped such that the widest portion of the blade is located closest to the hub of the fan.
- the leading edge is stepped down from the hub at predetermined intervals such that the width of the overall fan blade decreases at each step.
- the present invention includes a leading edge which extends beyond the generally uniform width of a typical fan blade.
- the steps may be of equal length whereby the first step closest to the hub is the same length as the other steps.
- a preferred ratio of the width of the steps of the leading edge in the present invention is approximately 3:2:1.
- the leading edge may be an additional three inches from the width of the body portion in a typical fan blade
- the second step is an additional two inches from the width of the body portion of a typical fan blade
- the third step is an additional one inch from the width of the body portion of a typical fan blade.
- the steps provide for increased turbulent airflow. While the steps may be of any proportion, it appears that steps of uniform proportion create the optimal turbulent airflow.
- the stepped design of the fan blade is described in patent application Ser. No. 14/814,161 and is incorporated in its entirety by reference herein.
- One of the benefits of incorporating the HVAC delivery system of the present invention with a stepped leading edge on the fan blade is that movement of the blade creates greater airflow velocity than the existing fan blade.
- Another advantage of the stepped design is that it provides for a more balanced airflow and greater coverage area.
- Yet another advantage of the present invention is a greater velocity of airflow in the “dead area” below the centerline of the fan.
- the heated or cooled HVAC air is introduced into the fan blades at, or in close proximity to the centerline of the fan.
- the area directly under the hub of the fan to a distance of approximately twenty feet from the hub does not receive a significant amount of airflow. This area was known as the “dead area.”
- the HVAC delivery system delivering air to the dead area provides for airflow directly under the fan.
- the stepped configuration of the leading edge of the fan blade even more dramatically impacts the airflow directly under the fan.
- FIG. 1 is a perspective view of the fan of the present invention
- FIG. 2 is a bottom plan view of the fan
- FIG. 2( a ) is a section side elevation view of a fan of the present invention showing the HVAC system integral to the fan;
- FIG. 2( b ) is a section side elevation view of a fan of the present invention with the fan moving in the reverse direction, directing air upward toward the ceiling;
- FIG. 3 is a top plan view of a fan blade of the present invention showing the stepped design
- FIG. 3( a ) is a top plan view of an alternative design of the fan blade of the current invention that includes five steps;
- FIG. 4 is a side view of the fan blade of the present invention.
- FIG. 5 is a perspective view of a fan blade of the current invention showing three steps
- FIG. 5 a is a perspective view of an alternate embodiment of the fan blade of the present invention.
- FIG. 6 is graph of air speed versus distance from the center of the fan
- FIG. 7 is a cutout view of a offset motor gear box
- FIG. 8 is a side view of a flow diagram where the rotation of the fan blades force air in a downward direction
- FIG. 9 is a side view of a flow diagram where the rotation of the fan blades force air in an upward direction.
- a typical high volume, low-speed fan has between four to eight fan blades.
- the fan blades are typically between 4-feet to 12-feet in length and have a width of 6 inches.
- the total diameter of a typical fan is between 8-feet (96 inches) to 24-feet (288 inches).
- Non-commercial, or residential fans typically have a span less than 8-feet.
- the fan 10 is mounted to a ceiling 20 .
- the fan 10 is mounted to the ceiling 20 using a standard mount such as a universal I-Beam clamp with a swivel.
- the fan may also be mounted in conjunction with an HVAC system (not shown).
- the fan 10 includes an HVAC delivery system 500 .
- the HVAC delivery system 500 comprise a generally hollow section 502 which connects to the HVAC system.
- the HVAC delivery system 500 is positioned along in close proximity to the centerline 515 of the fan. Air from the HVAC system is supplied from the HVAC system (not shown) to the hollow section 502 of the HVAC delivery system 500 .
- the air from the HVAC system passes from the inlet 504 of the HVAC delivery system 500 , to the lower outlet or lower exchanger 506 of the HVAC delivery system 500 .
- Air from the HVAC system may also be delivered above the plane formed by the fan blades 30 as shown by an upper air ducts or air exchanger 507 .
- the fan blades 32 act upon the cool air 507 delivered from the outlet 506 and the air ducts 501 of the HVAC delivery system 500 such that air 507 is pushed downward by the fan blades 32 toward the lower segment of a room.
- the gear mechanism 516 and gear motor 501 of the fan 10 may operate in a reverse manner to pull the air supplied from the outlet 506 of the HVAC delivery system 500 by the movement of fan blades 32 . As shown in FIG.
- the air from the HVAC system passes from the inlet of the HVAC delivery system 500 , to the lower outlet 506 , whereupon the fan blades 32 act upon the warm air 509 delivered from the outlet 506 such that the air 509 is pulled upward toward the ceiling of the room.
- the air ducts 501 are not shown in FIG. 2( b ) , but may be employed if so desired.
- the gear motor 501 and gear mechanism 516 is typically an off-set PM electromagnetic motor.
- the horsepower of the motor varies depending upon the diameter of the entire fan 10 .
- an 8-foot and 12-foot fan typically has a 1 horsepower gear motor 501 .
- the 16-foot fan typically includes a 1.5 horsepower gear motor 501
- a 20-foot and 24-foot fan typically has a 2.0 horsepower gear motor 501 .
- Attached to the gear motor 501 is a fan blade mount/gear 503 that has a centerline 515 at the center of the fan to which the fan blades 32 are mounted.
- the gear motor 501 operates in cooperation with the gear mechanism 516 and the blade mount/gear 503 to turn the fan blades 32 .
- the gear mechanism 516 may be offset from the centerline 515 of the fan. Alternatively, the gear mechanism 516 may be positioned along the centerline 515 of the fan. FIGS. 2( a ) and 2( b ) show the gear mechanism 516 in the offset position relative to the centerline 515 of the fan. The position of the HVAC delivery system 500 in proximity to the centerline 515 is the important to the function of the invention.
- the preferred embodiment shown in FIGS. 1 and 2 includes five fan blades 30 , however, there may be a greater number of fan blades, or there may be less than five fan blades.
- Each fan blade 30 has a leading edge 32 , and a trailing edge 34 and an end cap 36 .
- the fan blade 30 includes a blade body 38 .
- the blade body 38 is typically made of an extruded aluminum alloy, but could be made of a composite metal, carbon fiber material, a graphite material, fiberglass, wood or other similar material.
- the leading edge 32 of the fan blade has steps 40 , 42 , 44 (as shown in FIGS. 2 and 3 ) from the portion of the leading edge 32 fan blade 30 positioned closest to the centerline 15 of the fan blade mount 15 .
- the stepped configuration of the leading edge 32 of the fan blade is shown in more detail in FIGS. 2, 3, 4 and 5 .
- the leading edge 32 of the fan blade 30 has a first step 40 , a second step 42 and a third step 44 .
- the steps extend from the blade body 38 .
- the leading edge 32 of the fan blade 30 including the first step 40 , the second step 42 and the third step 44 , are preferably made of an extruded polymer material, such as high-impact polystyrene, but may be constructed of a composite plastic material, graphite, fiberglass, carbon fiber, aluminum or any material having similar features and properties to the identified materials.
- the steps 40 , 42 and 44 preferably have generally equal lengths proportional to the length of the blade body 38 .
- the first step 40 would be approximately 1 ⁇ 3 the total length 39 of the blade body 38 .
- the second step would also be approximately 1 ⁇ 3 the total length 39 of the blade body 38 .
- the third step would be approximately 1 ⁇ 3 the total length 39 of the blade body 38 .
- the steps 40 , 42 and 44 have a width in a ratio of 3:2:1.
- the distance that the first step 40 extends beyond the front edge of the blade body 38 is 3-inches; the distance the second step 42 extends 52 is 2-inches and the third step 44 extends 54 is 1-inch.
- the ratio of the distance the various steps 40 , 42 and 44 extend beyond the front edge of the blade body 38 is 3:2:1. While the preferred embodiment has steps of proportional length and proportional width, it is not a requirement.
- the important aspect of the step configuration is that the leading edge has multiple steps from the area of the fan blade 30 closest to the hub. The steps decrease the thickness of the blade in each step that proceeds from the hub.
- FIG. 3( a ) shows a blade that has five steps.
- a 20-foot diameter fan would have a fan blade 130 of approximately 10-foot in length 139 .
- the ratio of the steps in the preferred embodiment would be 5:4:3:2:1.
- Each step 140 , 142 , 144 , 146 , and 148 would be approximately 2 feet in length 156 .
- the overall fan width 155 should not exceed 9-inches in the preferred embodiment.
- a fan blade 30 that exceeds a width of 9-inches may cause an undesirable load to be placed on the motor. It is, of course, possible for the distance to be greater than 9-inches if one chooses to construct a fan using a non-conventional fan motor.
- the distance from the front edge of the fan body 38 to the leading edge of the step 40 should not necessarily exceed 3 inches.
- the distance of the first step 50 would be approximately 3-inches. Each step would then decrease by 6/10 of an inch.
- FIG. 4 is a side view of one of the preferred embodiments of the fan blade of the present invention which has 3 steps.
- the blade 30 includes a leading edge 32 .
- the leading edge 32 includes a series of steps 40 , 42 and 44 .
- the distance between the first step 40 and the second step 42 of the leading edge 32 is shown as 56 .
- the distance between the second step 42 and the third step 44 is shown as 58 .
- the blade 30 has an upper portion 35 and a lower portion 37 .
- the blade 30 also has a rearward portion 34 .
- the steps 40 , 42 and 44 along the leading edge 32 of the blade 30 provides vortex along the edge of the steps 60 and 62 .
- the vortex created at the edges of the steps 60 and 62 create a greater turbulent airflow below the fan.
- the vortex created at the edges of the steps 60 and 62 also provide for greater airflow velocity in the area near the centerline 15 of the fan.
- the pitch P of the blade 30 is approximately 22°.
- the design of the steps 40 , 42 and 44 along the leading edge 32 of the blade 30 permits for the blade to accommodate up to a 22° pitch.
- Conventional HVLS fans typically have a pitch for the blade between 10°-15°.
- the stepped design of the leading edge of the fan blade allows for a pitch between 18° to 22° to be implemented without increasing the strain of the motor. The increased pitch promotes more downward airflow.
- the steps 40 , 42 and 44 along the leading edge 32 of the fan blade 30 have edges 60 and 62 , respectively.
- the edges 60 and 62 of the preferred embodiment have a recessed or Z-shaped configuration. This configuration is for aesthetic purposes.
- the steps 240 , 242 and 244 have edges 260 and 262 that are at approximately a 90° angle to the leading edge 232 of the fan blade 230 .
- the configuration of the edges 260 and 262 does not affect the function of the fan blade 230 .
- the height of the facility was twenty-five feet from the floor to the ceiling.
- the high volume, low-speed fan was a 24-foot diameter fan that was mounted twenty feet from the floor—in other words, the fan had approximately a five foot drop from the ceiling.
- the fan had five blades including three steps on each blade as depicted in FIGS. 3 and 4 .
- the average velocity of the air was measured using a wind velometer gauge. The air velocity was measured at a height of 48-inches above the level of the floor. Measurements were taken at various distances, at approximately three foot intervals, from the centerline 18 of the fan.
- FIG. 6 is a graph of the average velocity in MPH of airflow created by the circulation of the fan 10 utilizing the blades 30 of the preferred embodiment at various distances from the centerline 18 of the fan. As shown in FIG. 6 , for example, at approximately 8-feet and 16-feet from the centerline 18 of the fan, the average velocity of airflow 48-inches above the ground was 4 miles per hour. The human body typically feels 6° to 10° F.
- the design of the present invention of placing an HVAC delivery system 500 along, or in close proximity to, the centerline 515 of the fan achieves movement of the air exiting the outlet 506 (and air ducts 501 ) of the HVAC delivery system 500 .
- Cool air 507 (or heated air 509 if the fan is reversed) exiting the upper air exchanger 507 or lower exchanger 506 (and air ducts 501 ) of the HVAC delivery system 500 along the centerline 505 of the fan is disbursed along the fan blades 32 .
- the cooled air 507 (or heated air 509 ) interacts with the airflow created by the fan blades 32 to more evenly disbursed the cooled air 507 (or heated air 509 ) in the vicinity of the fan.
- the stepped fan blade design has significant airflow coverage and overall air dispersion when used in connection with the HVAC delivery system 500 positioned along the centerline 515 of the fan.
- the fan of the current invention has minimal airflow dead spots, especially within close proximity to the centerline 515 of the fan 10 .
- fan blades for high volume low-speed ceiling fans
- the rotor blades can be used in a huge range of products such as for example, for helicopter blades, car fans, air conditioning units, water turbines, thermal and nuclear steam turbines, rotary fans, rotary and turbine pumps, and other similar applications.
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Abstract
Description
- This application claims priority from Provisional Patent Application Ser. No. 62/332,191 filed May 5, 2016.
- The present invention relates generally to the design of a heating, ventilating and air conditioning (“HVAC”) unit used in conjunction with high volume, low-speed fans. More particularly, the present invention pertains to the design of an apparatus to deliver chilled or heated air through an HVAC delivery system positioned to direct air through (or in close proximity to) the centerline of the fan to a position wherein the fan blades influence the chilled or heated air. The HVAC delivery system may be used in conjunction with conventional ceiling fans or ceiling fans utilizing the Z-Tech™ stepped leading edge design.
- The indoor environment is a significant concern in designing and building various structures. Human and occupant comfort are largely affected by airflow, thermal comfort and relevant temperature. Airflow is generally defined as the measurable movement of air across a surface. Relative temperature is typically defined as the degree of thermal discomfort measured by airflow, temperature and humidity. Airflow that improves an employee health and productivity has been proven to have a significant benefit on the attitude of employees. High volume low-speed ceiling and vertical fans can provide significant energy savings and improve occupant comfort in large commercial, industrial, agricultural and institutional structures. High volume low-speed (HVLS) fans are the newest ventilation option available today. These large fans, which range in size from 8 to 24 feet, provide energy-efficient air movement throughout a large volume building at a fraction of the energy cost of high-speed fans.
- The main advantage of an HVLS fan is its limited energy consumption. One 20-foot fan typically moves approximately 125,000 cubic feet per minute (cfm) of air. It takes six to seven standard fans to provide similar volume of air movement. An eight-foot fan can move approximately 42,000 cfm of air. Most HVLS fans employ a 1 to 2 HP motor, moving the same volume of air (for approximately one-third of the energy cost) of six high-speed fans.
- HVLS fans move large columns of air at a slow velocity, about 3 mph (260 fpm). Air movement of as little as 2 mph (180 fpm) has been shown to provide a cooling effect on the human body according to the Manual of Naval Preventive Medicine. In fact, airflow at 2 mph will give a cooling effect of approximately 5° F. (the air feels 5° F. cooler) and an airflow of 4 mph will provide a cooling effect of approximately 10° F.; that is, if the actual temperature was 75° F. with an airflow of 4 mph, the relative temperature would be 65°. The cooling effect is described as the relative temperature. Moreover, it has been shown that turbulent airflow provides a more-effective cooling sensation than uniform airflow by David W. Kammel, et al., “Design of High Volume Low Speed Fan Supplemental Cooling System in Free Stall Barns.”
- A study done by the University of Wisconsin shows that HVLS systems provide more widespread air movement throughout the building or space to be cooled. One disadvantage of traditional HVLS fans is that they have an area of “dead” air (air that has minimal air movement) in close proximity to the centerline of the fan.
- Although high-speed fans provide more velocity, each unit impacts only a small, focused area. High-speed fans are good for managing extreme heat, although they can cause a dramatic increase in energy consumption in the hot, summer months. High-speed fans produce higher velocities in the area directly surrounding each fan, leaving large areas of dead air outside the diameter of the fan blades.
- HVLS systems are sometimes used year-round. In summer, HVLS fans provide essential cooling; in winter, the fans move warmer air from ceiling to floor level and may result in a more comfortable environment. HVLS fans are virtually noiseless. HVLS fans provide more comfort to individuals positioned in proximity to the fan, because the airflow causes a lower relevant temperature—that is, the air temperature feels cooler because of the movement of the air. The optimal airflow velocity for HVLS fans is typically between 2 to 4 miles per hour for most operations. Spacing the fans too far apart will significantly diminish the system's benefits.
- HVLS fans cost approximately $4,200-$5,000 each, including installation. While this is a large upfront investment, facility must use six to seven high-speed fans at $200-$300 each to move the same volume of air as with one HVLS fan. Energy savings realized through the use of HVLS fans over a high-speed fan system should make up the cost difference within two to three years. Manufacturers claim that HVLS fans typically do not require replacement for at least 10 years. Because high-speed fans operate a higher RPM, the motors typically need to be replaced more frequently than with HVLS fans.
- The components of a typical fan include:
-
- An electromagnetic motor;
- Blades also known as paddles or wings (usually made from wood, plywood, iron, aluminum or plastic);
- Metal arms, called blade mounts (alternately blade brackets, blade arms, blade holders, or flanges), which hold the blades and connect them to the motor;
- A mechanism for mounting the fan to the ceiling.
- While HVLS fans are utilized in commercial settings, in the residential environment, the HVLS fan is generally called a “ceiling fan.” Typically, the ceiling fan has smaller dimensions than the HLVS fan, but operate in a similar fashion. The ceiling fan rotates at a much slower speed than a high-speed fan. The ceiling fan introduces slow movement to otherwise still air, inducing evaporative cooling effect upon a human positioned within range of the ceiling fan. A ceiling fan does not actually cool the temperature of the air, rather the ceiling fan increases airflow to create a lower relative temperature—the temperature one feels impacted by the movement of air across the skin's surface. The rotation of the fan blade forces the air downward to create a wind-chill effect upon any human standing in the vicinity of the fan, as shown in
FIG. 8 . - A ceiling fan is different from an air conditioning unit in that the air conditioning equipment reduces the actual temperature of the air in the room, while the ceiling fan reduces the relative temperature experienced by a personal to the movement of the air.
- In the winter months, a ceiling fan may be used to reduce the stratification of warm air in a room—that is the air close to the ceiling may be as much as 10° F. to 15° F. warmer than air near the floor—by forcing the warmer air down toward the floor near the exterior walls of the room where windows and doors are located to more evenly distribute the warm air without causing direct airflow on a person located under the fan, as shown in
FIG. 9 . - There exists a need for a HVLS fan or ceiling fan to operate in combination with an HVAC system. More importantly, there is a need for the HVAC system to be a integral part of the HVLS fan or ceiling fan such that the air distributed from the HVAC system operates to converge with the air-flow created by the fan blades.
- One of the aspects provided by the current invention is to have a HVAC system as an integral part of the fan to provide air flow from the HVAC system to the blades of the fan. The HVAC system is positioned in such a manner as to direct the heated or cooled air into the stream of air created by the movement of the fan blades of the fan. The preferred method of delivering the heated or cooled air of the HVAC system is to direct the air through the center portion of the fan. By directing the air through the center portion of the fan, the HVAC air is directed to a position below the fan blades. If cool air is directed by the HVAC system either immediately above or below the blades, the cool air may be pushed downward by the motion of the fan blades upon the cool HVAC air. This would act to further cool a person standing within the zone of the fan by introducing actual cool air in the space. The combination of cool air and the relative cooling effect of the fan blades greatly increases the beneficial effect of the fans.
- Alternatively, when heated air is introduced by the HVAC system into the area immediately above or below the fan blade, and the fan is operating in the reversed position, the fan pulls the warmer air from a position under the fan upward and then distributes the warmer air situated at the ceiling to mix with the cooler air located at the floor to increase the actual temperature of the room.
- The present invention may incorporate a stepped design on the leading edge of the fan blade. The leading edge of the fan blade is stepped such that the widest portion of the blade is located closest to the hub of the fan. The leading edge is stepped down from the hub at predetermined intervals such that the width of the overall fan blade decreases at each step. The present invention includes a leading edge which extends beyond the generally uniform width of a typical fan blade. The steps may be of equal length whereby the first step closest to the hub is the same length as the other steps. Thus, a preferred ratio of the width of the steps of the leading edge in the present invention is approximately 3:2:1. By way of example, the leading edge may be an additional three inches from the width of the body portion in a typical fan blade, the second step is an additional two inches from the width of the body portion of a typical fan blade, and the third step is an additional one inch from the width of the body portion of a typical fan blade. The steps provide for increased turbulent airflow. While the steps may be of any proportion, it appears that steps of uniform proportion create the optimal turbulent airflow. The stepped design of the fan blade is described in patent application Ser. No. 14/814,161 and is incorporated in its entirety by reference herein.
- One of the benefits of incorporating the HVAC delivery system of the present invention with a stepped leading edge on the fan blade is that movement of the blade creates greater airflow velocity than the existing fan blade.
- Another advantage of the stepped design is that it provides for a more balanced airflow and greater coverage area.
- Yet another advantage of the present invention is a greater velocity of airflow in the “dead area” below the centerline of the fan. The heated or cooled HVAC air is introduced into the fan blades at, or in close proximity to the centerline of the fan. In a typical fan blade design, the area directly under the hub of the fan to a distance of approximately twenty feet from the hub does not receive a significant amount of airflow. This area was known as the “dead area.” The HVAC delivery system delivering air to the dead area provides for airflow directly under the fan. The stepped configuration of the leading edge of the fan blade even more dramatically impacts the airflow directly under the fan.
- While some of the advantages of the present invention are set forth above, the full extent of the benefits of the present inventions will be understood in the drawings and detailed description of the preferred embodiments of the invention set forth below.
- Other objects and advantages of the invention will become apparent upon reading the following detailed description and upon reference to the following drawings:
-
FIG. 1 is a perspective view of the fan of the present invention; -
FIG. 2 is a bottom plan view of the fan; -
FIG. 2(a) is a section side elevation view of a fan of the present invention showing the HVAC system integral to the fan; -
FIG. 2(b) is a section side elevation view of a fan of the present invention with the fan moving in the reverse direction, directing air upward toward the ceiling; -
FIG. 3 is a top plan view of a fan blade of the present invention showing the stepped design; -
FIG. 3(a) is a top plan view of an alternative design of the fan blade of the current invention that includes five steps; -
FIG. 4 is a side view of the fan blade of the present invention; -
FIG. 5 is a perspective view of a fan blade of the current invention showing three steps; -
FIG. 5a is a perspective view of an alternate embodiment of the fan blade of the present invention; -
FIG. 6 is graph of air speed versus distance from the center of the fan; -
FIG. 7 is a cutout view of a offset motor gear box; -
FIG. 8 is a side view of a flow diagram where the rotation of the fan blades force air in a downward direction; and -
FIG. 9 is a side view of a flow diagram where the rotation of the fan blades force air in an upward direction. - A typical high volume, low-speed fan has between four to eight fan blades. The fan blades are typically between 4-feet to 12-feet in length and have a width of 6 inches. Thus, the total diameter of a typical fan is between 8-feet (96 inches) to 24-feet (288 inches). Non-commercial, or residential fans typically have a span less than 8-feet.
- In the preferred embodiment of the present invention, as shown in
FIGS. 1, 2, 2 (a) and 2(b), thefan 10 is mounted to aceiling 20. Thefan 10 is mounted to theceiling 20 using a standard mount such as a universal I-Beam clamp with a swivel. The fan may also be mounted in conjunction with an HVAC system (not shown). - As shown in
FIGS. 1, 2, 2 (a) and 2(b), thefan 10 includes anHVAC delivery system 500. TheHVAC delivery system 500, comprise a generallyhollow section 502 which connects to the HVAC system. In the preferred embodiment, theHVAC delivery system 500 is positioned along in close proximity to thecenterline 515 of the fan. Air from the HVAC system is supplied from the HVAC system (not shown) to thehollow section 502 of theHVAC delivery system 500. As shown inFIG. 2(a) , the air from the HVAC system passes from theinlet 504 of theHVAC delivery system 500, to the lower outlet or lower exchanger 506 of theHVAC delivery system 500. Air from the HVAC system may also be delivered above the plane formed by thefan blades 30 as shown by an upper air ducts orair exchanger 507. Thefan blades 32 act upon thecool air 507 delivered from theoutlet 506 and theair ducts 501 of theHVAC delivery system 500 such thatair 507 is pushed downward by thefan blades 32 toward the lower segment of a room. Thegear mechanism 516 andgear motor 501 of thefan 10 may operate in a reverse manner to pull the air supplied from theoutlet 506 of theHVAC delivery system 500 by the movement offan blades 32. As shown inFIG. 2(b) , the air from the HVAC system passes from the inlet of theHVAC delivery system 500, to thelower outlet 506, whereupon thefan blades 32 act upon thewarm air 509 delivered from theoutlet 506 such that theair 509 is pulled upward toward the ceiling of the room. Theair ducts 501 are not shown inFIG. 2(b) , but may be employed if so desired. - The
gear motor 501 andgear mechanism 516 is typically an off-set PM electromagnetic motor. The horsepower of the motor varies depending upon the diameter of theentire fan 10. For example, an 8-foot and 12-foot fan typically has a 1horsepower gear motor 501. The 16-foot fan typically includes a 1.5horsepower gear motor 501, and a 20-foot and 24-foot fan typically has a 2.0horsepower gear motor 501. Attached to thegear motor 501 is a fan blade mount/gear 503 that has acenterline 515 at the center of the fan to which thefan blades 32 are mounted. Thegear motor 501 operates in cooperation with thegear mechanism 516 and the blade mount/gear 503 to turn thefan blades 32. Thegear mechanism 516 may be offset from thecenterline 515 of the fan. Alternatively, thegear mechanism 516 may be positioned along thecenterline 515 of the fan.FIGS. 2(a) and 2(b) show thegear mechanism 516 in the offset position relative to thecenterline 515 of the fan. The position of theHVAC delivery system 500 in proximity to thecenterline 515 is the important to the function of the invention. - The preferred embodiment shown in
FIGS. 1 and 2 includes fivefan blades 30, however, there may be a greater number of fan blades, or there may be less than five fan blades. Eachfan blade 30 has aleading edge 32, and a trailingedge 34 and anend cap 36. Thefan blade 30 includes ablade body 38. Theblade body 38 is typically made of an extruded aluminum alloy, but could be made of a composite metal, carbon fiber material, a graphite material, fiberglass, wood or other similar material. The leadingedge 32 of the fan blade hassteps FIGS. 2 and 3 ) from the portion of the leadingedge 32fan blade 30 positioned closest to thecenterline 15 of thefan blade mount 15. - The stepped configuration of the leading
edge 32 of the fan blade is shown in more detail inFIGS. 2, 3, 4 and 5 . The leadingedge 32 of thefan blade 30 has afirst step 40, asecond step 42 and athird step 44. The steps extend from theblade body 38. The leadingedge 32 of thefan blade 30, including thefirst step 40, thesecond step 42 and thethird step 44, are preferably made of an extruded polymer material, such as high-impact polystyrene, but may be constructed of a composite plastic material, graphite, fiberglass, carbon fiber, aluminum or any material having similar features and properties to the identified materials. - The
steps blade body 38. Thus, thefirst step 40 would be approximately ⅓ thetotal length 39 of theblade body 38. The second step would also be approximately ⅓ thetotal length 39 of theblade body 38. Likewise, the third step would be approximately ⅓ thetotal length 39 of theblade body 38. Thesteps first step 40 extends beyond the front edge of theblade body 38 is 3-inches; the distance thesecond step 42 extends 52 is 2-inches and thethird step 44 extends 54 is 1-inch. The ratio of the distance thevarious steps blade body 38 is 3:2:1. While the preferred embodiment has steps of proportional length and proportional width, it is not a requirement. The important aspect of the step configuration is that the leading edge has multiple steps from the area of thefan blade 30 closest to the hub. The steps decrease the thickness of the blade in each step that proceeds from the hub. - While the preferred number of steps is three with a ratio of 3:2:1, the number of steps may be more than three, so long as the ratio of length of the steps corresponds to the number of steps and the distances the various steps extend beyond the front edge of the blade body is a ratio equal to the number of steps.
FIG. 3(a) shows a blade that has five steps. By way of example, a 20-foot diameter fan would have afan blade 130 of approximately 10-foot inlength 139. The ratio of the steps in the preferred embodiment would be 5:4:3:2:1. Eachstep length 156. Theoverall fan width 155 should not exceed 9-inches in the preferred embodiment. Afan blade 30 that exceeds a width of 9-inches may cause an undesirable load to be placed on the motor. It is, of course, possible for the distance to be greater than 9-inches if one chooses to construct a fan using a non-conventional fan motor. In the above example of the 5 step fan blade, the distance from the front edge of thefan body 38 to the leading edge of thestep 40 should not necessarily exceed 3 inches. In the embodiment of a 5 step fan blade (FIG. 3(a) ), the distance of thefirst step 50 would be approximately 3-inches. Each step would then decrease by 6/10 of an inch. -
FIG. 4 is a side view of one of the preferred embodiments of the fan blade of the present invention which has 3 steps. Theblade 30 includes aleading edge 32. The leadingedge 32 includes a series ofsteps first step 40 and thesecond step 42 of the leadingedge 32 is shown as 56. Likewise, the distance between thesecond step 42 and thethird step 44 is shown as 58. Theblade 30 has anupper portion 35 and alower portion 37. Theblade 30 also has arearward portion 34. Thesteps edge 32 of theblade 30 provides vortex along the edge of thesteps steps steps centerline 15 of the fan. - The pitch P of the
blade 30 is approximately 22°. The design of thesteps edge 32 of theblade 30 permits for the blade to accommodate up to a 22° pitch. Conventional HVLS fans typically have a pitch for the blade between 10°-15°. The stepped design of the leading edge of the fan blade allows for a pitch between 18° to 22° to be implemented without increasing the strain of the motor. The increased pitch promotes more downward airflow. - The
steps edge 32 of thefan blade 30 haveedges edges FIG. 5(a) , thesteps edges leading edge 232 of thefan blade 230. The configuration of theedges fan blade 230. - An actual embodiment of the preferred invention, without the
HVAC delivery system 500, was tested at a warehouse facility in Beaver Dam, Wis. The height of the facility was twenty-five feet from the floor to the ceiling. The high volume, low-speed fan was a 24-foot diameter fan that was mounted twenty feet from the floor—in other words, the fan had approximately a five foot drop from the ceiling. The fan had five blades including three steps on each blade as depicted inFIGS. 3 and 4 . The average velocity of the air was measured using a wind velometer gauge. The air velocity was measured at a height of 48-inches above the level of the floor. Measurements were taken at various distances, at approximately three foot intervals, from the centerline 18 of the fan. Measurements were taken at each location using the wind velometer gauge over a time period of approximately thirty seconds. Because the airflow is not constant, the maximum and minimum airflow measurements were recorded over the thirty second period. The maximum and minimum velocity readings over the thirty second period were averaged and are set forth in the chart below: -
Distance from Velocity Center of Fan (Feet) (Miles Per Hour) 3 2.3 6 3.0 9 4.0 12 2.8 15 4.0 20 3.0 23 3.1 26 2.3 30 1.9 33 2.9 36 3.0 42 2.0 46 2.7 50 2.0 53 1.9 58 1.1 62 1.1
FIG. 6 is a graph of the average velocity in MPH of airflow created by the circulation of thefan 10 utilizing theblades 30 of the preferred embodiment at various distances from the centerline 18 of the fan. As shown inFIG. 6 , for example, at approximately 8-feet and 16-feet from the centerline 18 of the fan, the average velocity of airflow 48-inches above the ground was 4 miles per hour. The human body typically feels 6° to 10° F. cooler (Relative Temperature) than the ambient temperature of the air when the air is circulating at 4 miles per hour. At airflow at a velocity of 2 miles per hour, thehuman body fees 3 to 5° cooler than the ambient temperature of the air. The benefit of the fan design is a greater velocity of air circulation is achieved within close proximity to thecenterline 14 of the fan. - The design of the present invention of placing an
HVAC delivery system 500 along, or in close proximity to, thecenterline 515 of the fan achieves movement of the air exiting the outlet 506 (and air ducts 501) of theHVAC delivery system 500. Cool air 507 (orheated air 509 if the fan is reversed) exiting theupper air exchanger 507 or lower exchanger 506 (and air ducts 501) of theHVAC delivery system 500 along the centerline 505 of the fan is disbursed along thefan blades 32. Thus, the cooled air 507 (or heated air 509) interacts with the airflow created by thefan blades 32 to more evenly disbursed the cooled air 507 (or heated air 509) in the vicinity of the fan. - The stepped fan blade design has significant airflow coverage and overall air dispersion when used in connection with the
HVAC delivery system 500 positioned along thecenterline 515 of the fan. The fan of the current invention has minimal airflow dead spots, especially within close proximity to thecenterline 515 of thefan 10. - The fundamental operating principals and indeed many of the engineering criteria of fan blades for high volume low-speed ceiling fans is similar to fan blades used in basically all forms of compressors, fans and turbine generators. In other words, the rotor blades can be used in a huge range of products such as for example, for helicopter blades, car fans, air conditioning units, water turbines, thermal and nuclear steam turbines, rotary fans, rotary and turbine pumps, and other similar applications.
- Although embodiments of the present invention have been described, those of skill in the art will appreciate that variations and modifications may be made without departing from the spirit and scope thereof as defined by the appended claims.
Claims (19)
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US201662332191P | 2016-05-05 | 2016-05-05 | |
US15/587,798 US20170356664A1 (en) | 2016-05-05 | 2017-05-05 | Hvac delivery system in high volume low-speed fan |
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CN111963456A (en) * | 2020-08-12 | 2020-11-20 | 李伟强 | Ventilation device capable of automatically adjusting air intake based on mine |
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US6587642B1 (en) * | 2000-11-14 | 2003-07-01 | Daniel King | Ceiling fan cooling system |
US20070155304A1 (en) * | 2005-12-29 | 2007-07-05 | Lg Electronics Inc. | Air Conditioner |
US20090097975A1 (en) * | 2007-10-10 | 2009-04-16 | Richard Michael Aynsley | Ceiling Fan with Concentric Stationary Tube and Power-Down Features |
US20150217851A1 (en) * | 2012-08-16 | 2015-08-06 | Richard Kelso | Wing configuration |
-
2017
- 2017-05-05 US US15/587,798 patent/US20170356664A1/en not_active Abandoned
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6587642B1 (en) * | 2000-11-14 | 2003-07-01 | Daniel King | Ceiling fan cooling system |
US20070155304A1 (en) * | 2005-12-29 | 2007-07-05 | Lg Electronics Inc. | Air Conditioner |
US20090097975A1 (en) * | 2007-10-10 | 2009-04-16 | Richard Michael Aynsley | Ceiling Fan with Concentric Stationary Tube and Power-Down Features |
US20150217851A1 (en) * | 2012-08-16 | 2015-08-06 | Richard Kelso | Wing configuration |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN111963456A (en) * | 2020-08-12 | 2020-11-20 | 李伟强 | Ventilation device capable of automatically adjusting air intake based on mine |
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