US20170009985A9 - Charged ion flows for combustion control - Google Patents
Charged ion flows for combustion control Download PDFInfo
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- US20170009985A9 US20170009985A9 US14/092,814 US201314092814A US2017009985A9 US 20170009985 A9 US20170009985 A9 US 20170009985A9 US 201314092814 A US201314092814 A US 201314092814A US 2017009985 A9 US2017009985 A9 US 2017009985A9
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- Prior art keywords
- charged particles
- combustion
- combustion reaction
- flows
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/02—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium
- F23N5/12—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using ionisation-sensitive elements, i.e. flame rods
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C99/00—Subject-matter not provided for in other groups of this subclass
- F23C99/001—Applying electric means or magnetism to combustion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/84—Flame spreading or otherwise shaping
Definitions
- ECC electrodynamic combustion control systems
- electrical energy is employed to control various aspects of a combustion reaction.
- the electrical energy is applied by electrodes in contact with, or in close proximity to the combustion reaction.
- one known method is to position a first electrode near or in contact with the combustion reaction and employ a burner nozzle as a second electrode.
- a voltage is then applied across the combustion reaction between the two electrodes, producing an electrical field extending through the combustion reaction, between the electrodes.
- fuel and/or oxidizer
- an electrical charge is imparted to the fuel. This produces a charge to the combustion reaction whose polarity is opposite that of the first electrode.
- the position of the first electrode, the polarity and value of the applied voltage, and many other related factors determine the effect of the electrical energy on the combustion reaction.
- a system for employing a flow of charged particles to impart a charge to a combustion reaction.
- the system may include an ionizer configured to provide a flow of charged particles.
- the system may include an ionizer configured to provide an ion flow having a first polarity.
- the ion flow is introduced to the combustion reaction at a first location with respect to a burner or fuel source of the combustion reaction.
- the ion flow can be configured to impart a charge to any of a component of the combustion reaction, the combustion reaction itself, or a product of the combustion reaction.
- the system also includes a first electrode positioned at a second location that is downstream from the first location, and a voltage source operatively coupled to the first electrode.
- the system may also include a controller operatively coupled to provide one or more electrical signals to the ionizer and the voltage source. The controller is configured to control the combustion reaction by selection of the one or more electrical signals to compel a response by the charged combustion reaction.
- a method for employing an ion flow to control a combustion reaction.
- the method includes supporting a combustion reaction at a burner or fuel source.
- the method also includes applying one or more electrical signals to an ionizer to generate an ion flow having a first polarity.
- the method further includes introducing the ion flow to the combustion reaction or a component of the combustion reaction at a first location.
- the first location is at least intermittently upstream with respect to at least a portion of a reaction front of the combustion reaction.
- the method may additionally include imparting a charge to a reactant of the combustion reaction, the combustion reaction, a product of the combustion reaction, or a combination thereof.
- the method can also include controlling the combustion reaction by applying one or more electrical signals to one or more electrodes.
- the electrodes are at respective locations that are downstream from the first location. Because of the charge imparted to the combustion reaction by the ion flow, the combustion reaction responds to the electrical signals in a predictable way, according to the nature of the signal or signals applied and the polarity and strength of the charge imparted to the reaction. Thus, the first electrode can be employed to control the combustion reaction by selection of the one or more electrical signals.
- FIG. 1 is a block diagram of a combustion system with an ion flow upstream of a reaction front to control a combustion reaction, according to an embodiment.
- FIG. 2A is a block diagram of an ionizer, according to an embodiment.
- FIG. 2B is a block diagram of an ionizer, according to another embodiment.
- FIG. 3 is a block diagram of a combustion system including an ion flow to control a combustion reaction, according to another embodiment.
- FIG. 4A is a block diagram of a combustion system including a plurality of combustion reactions, according to an embodiment.
- FIG. 4B is a block diagram of the system of FIG. 4A in which ion flows are of opposite polarities, according to an embodiment.
- FIG. 5A is a block diagram of a combustion system, according to an embodiment.
- FIG. 5B is a block diagram of the system of FIG. 5A in which the ion flows have opposite polarities, according to an embodiment.
- FIG. 6 is a block diagram of a combustion system including a system for employing ion flows to control the interaction of adjacent combustion reactions, according to another embodiment.
- FIG. 7 is a block diagram of a combustion system, according to another embodiment.
- FIG. 8 is a flow diagram of a method for employing an ion flow to control a combustion reaction, according to an embodiment.
- electrodes in contact with, or in close proximity to the combustion reaction may be damaged by heat or reactive species from the combustion reaction, which can reduce the ability to control the combustion reaction.
- electrodes with limited surface area, small radius of curvature, and/or sharp edges, such as may be employed for charge injection or corona electrodes are frequently susceptible to such damage.
- electrodes made from certain materials may be susceptible to such damage, in some cases so susceptible that such damage may discourage the use of otherwise desirable electrode materials for cost or practicality reasons.
- electrode replacement is costly in terms of combustion reaction downtime, electrode materials, and/or labor, not to mention reduced control efficiency of such electrodes prior to replacement.
- a combustion reaction charging system having “active”, or current-carrying parts in a combustion volume may require a more extensive procedure to replace broken or worn parts and/or may require shutdown or large fuel turn-down to access the broken or worn parts. Accordingly, service and reliability can be positively affected by placing active parts outside the combustion volume.
- the inventors propose providing an ionizer mechanism configured to create charged particles, which are then introduced to the combustion reaction as a means of applying an electrical charge to the combustion reaction.
- the charged particles can be drawn from any appropriate material or combination of materials, including, for example, components of the combustion reaction, such as oxidizer gas (e.g., air), fuel, flue gas, reactants, etc.
- the ionizer mechanism may include an ion beam generator, such as an electron beam source.
- the ionizer mechanism may include a corona electrode and counter electrode pair immersed in a flow of dielectric fluid, such as a gas, which is to be introduced into the combustion volume. The corona electrode and counter electrode pair are configured to create ions from (deposit charges on) molecules of the dielectric fluid, or from other donor substances carried by the fluid.
- the ionizer may be provided as a module or modular system configured for field exchange or replacement.
- combustion reaction is to be construed as referring to an exothermic oxidation reaction.
- a combustion reaction can include a stoichiometric (e.g., visible) surface.
- the combustion reaction may be “flameless” such that no visible boundary exists.
- Combustion components refers to elements that are to be introduced into the combustion volume, and that will be involved in the combustion process, such as fuel, oxidizer, EGR flue gases, modifiers, catalysts, and other substances that may be introduced. This term is not limited to reference to these elements as they are present within the combustion volume, but also prior to their introduction into the combustion volume.
- Combustion volume refers to the space within which a combustion reaction occurs, and is delineated according to the circumstances of the particular application.
- many systems include a firebox or other enclosure configured to contain the combustion reaction and its products, and/or to protect individuals from the reaction.
- corresponding boundaries and dimensions of the combustion volume are defined by walls or surfaces of the enclosure, to the extent reasonable.
- Any barrier configured to protect an element positioned on one side of the barrier from thermal energy produced by a combustion reaction positioned on an opposite side of the barrier can define a respective boundary of the combustion volume.
- a smaller enclosure positioned partially or wholly within a combustion volume and configured to protect a circuit or other device from heat produced by a combustion reaction effectively removes the volume defined by the smaller enclosure from the combustion volume.
- the combustion volume can be defined as the volume within which the ambient temperature is at least 400° F.
- the combustion volume also includes regions that are significantly hotter than 400° F. For example, a temperature of up to near the adiabatic flame temperature can be encountered in some practical combustion systems.
- the opening, i.e., terminus, of a fuel nozzle or burner that is configured to support the combustion reaction defines a boundary or limit of the combustion volume, such that fuel flowing from the nozzle enters the combustion volume as it is emitted from the nozzle.
- nozzles, openings, vents, etc. by which other components of a combustion reaction are introduced can define respective boundaries of a combustion volume. Another boundary is at the approximate point within an exhaust passage, such as a flue or chimney, at which the exothermic process is no longer self-sustaining.
- Embodiments illustrating the use of charged particles for applying a charge to a combustion reaction are primarily described in the present disclosure with reference to ions and ionizers. However, this is merely illustrative. Other varieties of charged particles are well known, as are mechanisms for their production.
- the term charged particle, as used in the claims, is not limited to ions, but is to be construed broadly as reading on any type of charged particle, i.e., any particle that is not electrically neutral.
- the charged particles may be present in the form of free- or loosely associated-electrons.
- the charged particles can include at least a nucleus, as in a H+, and/or can include a charged atomic pair or charged molecule. It will be understood that descriptions related to the production of ions herein may also apply to the production of charged particles that are not ions per se (e.g., electrons).
- FIG. 1 is a block diagram of system 100 for employing an ion flow 102 to control a combustion reaction 104 , according to an embodiment.
- the system 100 includes an ionizer 106 , which is configured to provide an ion flow 102 to a first location 108 with respect to the opening of a nozzle or terminus 109 of a burner 110 supporting a combustion reaction 104 .
- the ion flow 102 has a first polarity.
- the ion flow 102 is configured to impart a net charge to the combustion reaction 104 , or a component thereof.
- a first electrode 114 can be positioned at a second location 115 that is downstream 111 of the first location 108 and at least intermittently separated from the combustion reaction 104 by an air gap 117 .
- a voltage source 118 is operatively coupled to the first electrode 114 .
- a controller 120 is operatively coupled to provide one or more electrical signals to the ionizer 106 and the voltage source 118 .
- the controller can be configured to control the combustion reaction 104 by selection of the one or more electrical signals.
- the first location 108 is at least intermittently upstream 113 with respect to a reaction front 112 of the combustion reaction 104 .
- the controller 120 is configured to control the voltage supply and the ionizer 106 to maintain the air gap 117 between the combustion reaction 104 and the first electrode 114 .
- the first electrode 114 can be electrically insulated, such as by a fused quartz glass.
- the first electrode 114 can be in electrical continuity with the combustion reaction. Current flow through the combustion reaction can be controlled by maintaining resistance between the first electrode 114 and a voltage source for the first electrode, for example.
- upstream is with reference to a composite flow associated with a combustion reaction that includes, for example, a fuel flow, an oxidizer flow, a flow of reactants within the combustion reaction, and a flow of products of the combustion reaction, i.e., flue gas and its various components.
- a composite flow associated with a combustion reaction that includes, for example, a fuel flow, an oxidizer flow, a flow of reactants within the combustion reaction, and a flow of products of the combustion reaction, i.e., flue gas and its various components.
- the ion flow 102 is selected to impart the charge and the first polarity to the combustion reaction 104 . Additionally or alternatively, the ion flow 102 may be selected to impart the charge and the first polarity to a fuel of the combustion reaction 104 . Additionally or alternatively, the ion flow 102 may be selected to impart the charge and the first polarity to an oxidizer of the combustion reaction 104 . Additionally or alternatively, the ion flow 102 may be selected to impart the charge and the first polarity to a carrier gas of the combustion reaction 104 . Additionally or alternatively, the ion flow 102 may be selected to impart the charge and the first polarity to a product of the combustion reaction 104 . Additionally or alternatively, the ion flow 102 may be selected to impart the charge and the first polarity to any combination thereof of the fuel, oxidizer, carrier gas, and/or product of the combustion reaction.
- the controller 120 is configured to control the combustion reaction 104 by providing the one or more electrical signals carried by signal carriers 107 , such as wires.
- the one or more electrical signals carried by the signal carriers 107 may cause an increase or decrease in one or more of a height of the combustion reaction 104 or a surface area of the combustion reaction 104 .
- the one or more electrical signals carried by the signal carriers 107 may cause the combustion reaction 104 to be directed to a selected location or to be directed away from the selected location. For example, this can be use to affect heat transfer and/or affect another combustion reaction ignition location.
- the one or more electrical signals carried by the signal carriers 107 may cause an oscillation in the combustion reaction 104 .
- the one or more electrical signals carried by the signal carriers 107 may dynamically control a shape of the combustion reaction 104 or a movement of the combustion reaction 104 . Additionally or alternatively, the one or more electrical signals carried by the signal carriers 107 can affect the luminance of the combustion reaction 104 . Additionally or alternatively, the one or more electrical signals carried by the signal carriers 107 can be used to control a flame holding position; wherein a first flame holding position is proximal and a second flame holding position is distal.
- the controller 120 is configured to cause the ionizer to instantaneously extract ions of a single polarity or add ions of a single polarity at the one or more first electrodes 114 from/to the combustion reaction 104 , according to an embodiment.
- the first electrode 114 can be configured to affect various characteristics of the combustion reaction 104 such as, for example, shape, location, luminosity, reaction rate. Depending on resistance through the first electrode to an electrical potential different from the electrical potential imparted onto the combustion reaction 104 by the ionizer 106 , the first electrode can additionally or alternatively affect charge concentration in the combustion reaction 104 .
- the controller 120 together with the voltage source 118 , can be configured to hold the combustion reaction 104 at a surface of the burner 110 .
- the “burner” 110 may be embodied as a fuel nozzle 109 and flame holder 114 (aka, the first electrode), and the flame holder can operate as a flame holding surface. Not shown, a distal flame holder can hold the combustion reaction 104 when the controller 120 does not cause the voltage source 118 to hold the combustion reaction at the flame holder/first electrode 114 .
- the burner 110 is electrically isolated and/or insulated from electrical ground and from voltages other than those defined by the ionizer 106 and/or the first electrode 114 .
- the controller 120 is configured to apply the one or more electrical signals to the one or more first electrodes 114 .
- the controller 120 can cause a charge carried by the combustion reaction 104 to respond to the one or more electrical signals applied to the ionizer 106 and/or the first electrode 114 .
- the controller 120 can be configured to operate the ionizer 106 to periodically or intermittently change a quantity or a concentration of charge in the ion flow 102 or in the combustion reaction 104 . Additionally or alternatively, the controller 120 can be configured to operate the ionizer 106 to periodically or intermittently change the first charge polarity in the ion flow 102 or in the combustion reaction 104 .
- the one or more electrical signals can be characterized by one or more voltages. Additionally or alternatively, the one or more electrical signals can be controlled to influence or control an electrical field adjacent to the combustion reaction 104 .
- the one or more electrical signals can include a time-varying signal configured to control the ionizer 106 to output a time-varying charge and/or control the first electrode 114 to deplete a charge carried by the combustion reaction 104 in a time-varying way. Additionally or alternatively, the one or more electrical signals can include a time-varying voltage. Additionally or alternatively, the one or more electrical signals can be switched to provide a time-varying electrical continuity to the ionizer 106 and/or the first electrode 114 .
- the combustion reaction 104 can be embodied as a visible flame or can consist essentially of a flameless reaction, according to embodiments.
- the ionizer 106 is configured to provide an ion flow 102 .
- ion flow refers to a flow of ions (including precursor ions (e.g., ions that will subsequently be converted to charges carried by other particles), to the extent that they may be present) in some medium (theoretically, the medium could be comprised substantially 100% of ions, however typical ionizer technologies do not provide such a high charge carrying efficiency) through space to a combustion reaction 104 , with the ions carried by the ion flow then being substantially transferred to the combustion reaction 104 .
- precursor ions e.g., ions that will subsequently be converted to charges carried by other particles
- An ion flow may be provided by ionizing a gas, and the gas may then flow through space to the combustion reaction 104 .
- the ionized gas can include a fuel, such as a hydrocarbon gas; or can include an oxidant flow, such as air. Additionally or alternatively, an ion flow may be provided by ionizing a gas in the form of a dielectric vapor.
- An ion flow may be provided by ionizing particles or droplets in an aerosol.
- An ion flow may be provided by ionizing molecules of a dielectric liquid.
- An ion flow may be provided by depositing ions on a particulate solid. Combinations of the above-described ion flows may become evident with further variations that fall within the scope of claims appended hereto.
- the ionizer 106 is configured to provide the ion flow 102 by contacting the ion flow 102 to at least one of air or a fuel.
- the ion flow 102 can be contacted to air or may consist essentially of combustion air to form a charged air flow. Additionally or alternatively, the ion flow 102 can be contacted to or consist essentially of fuel to form a charged fuel flow. Additionally or alternatively, the ion flow 102 is contacted to at least one of air or a fuel or can consist essentially of a fuel/air mixture to form a charged fuel/air mixture flow. In the case of charging a fuel/air mixture, care should be taken to prevent any inadvertent spark discharge that could cause detonation.
- the ionizer 106 can be configured to provide the ion flow 102 at a positive polarity. Additionally or alternatively, the ionizer 106 may configured to provide the ion flow 102 at a negative polarity.
- the controller 120 is configured to control the combustion reaction 104 such that the first location 108 is substantially upstream 113 (e.g., averaged over time) with respect to the reaction front 112 of the combustion reaction 104 .
- the first location can include a flow distance through which the ion flow 102 travels between the ionizer 106 and the combustion reaction 104 .
- the ionizer 106 can output the ion flow 102 to the combustion reaction 104 above the lower reaction front 112 .
- the ionizer can output an ion flow to the combustion reaction 104 through a conduit 302 including at least a dielectric portion configured to guide the ion flow while maintaining electrical isolation of the combustion reaction 104 with respect to the ionizer body 106 .
- FIG. 2A is a diagram of an ionizer 200 A, according to an embodiment.
- the ionizer 200 A includes a charge source, such as a corona electrode 204 configured to cooperate with a counter electrode 206 to produce an ion discharge.
- a charge source such as a corona electrode 204 configured to cooperate with a counter electrode 206 to produce an ion discharge.
- the ionizer 200 A is electrically isolated. According to various embodiments, the ionizer 200 A imparts charged particles, in the form of ions, to the ion flow 102 via a corona discharge. Additionally or alternatively, the ionizer 200 A may impart ions to the ion flow 102 via an electrospray ionization. Additionally or alternatively, the ionizer 200 A may impart ions to the ion flow 102 via a thermospray ionization. Additionally or alternatively, the ionizer 200 A may impart ions to the ion flow 102 via a field desorption ionization.
- the ionizer 200 A may impart ions to the ion flow 102 via a photoionization. Additionally or alternatively, the ionizer 200 A may impart ions to the ion flow 102 via a photoelectric ionization. Additionally or alternatively, the ionizer 200 A may impart ions to the ion flow 102 via a radioactive decay ionization. Additionally or alternatively, the ionizer 200 A may impart ions to the ion flow 102 via any combination thereof of the corona discharge, electrospray ionization, thermospray ionization, field desorption ionization, photoionization, photoelectric ionization, and/or radioactive decay ionization.
- the ionizer 200 A imparts a charge to the ion flow 102 via ejection of generated ions (e.g. electrons) at corona electrode 204 to produce negatively charged ions. Additionally or alternatively, the ionizer 200 A may impart a charge to the ion flow 102 via extraction of charges (e.g., electrons) from neutral particles proximate the corona electrode 204 to produce positively charged ions. This is also referred to as charge ejection.
- charges e.g., electrons
- a counter-electrode 206 applies an electric field to pull the ejected charges away from the corona electrode in a direction toward an entraining dielectric fluid flow and/or toward a location where the ion flow 102 leaves the ionizer body 106 .
- Other ionization modalities may replace the corona/counter electrode 204 / 206 arrangement shown in FIG. 2A .
- the ionizer 200 A may produce a net charge density at the ionizer 200 A of about 1 million charges per cubic centimeter or more, according to embodiments.
- the controller 120 is configured to detect a short circuit at the corona electrode 204 in the ionizer 200 A.
- the controller 120 is configured to reduce or stop the voltage applied to the corona electrode 204 in the ionizer 200 A responsive to the short circuit at the corona electrode 204 .
- a fluid source 222 can be configured to provide a fluid 224 to the ionizer 200 A in the form of a gas. Additionally or alternatively, the fluid 224 may be provided to the ionizer 200 A in the form of a vapor. Additionally or alternatively, the fluid 224 may be provided to the ionizer 200 A in the form of a liquid aerosol. Additionally or alternatively, the fluid 224 may be provided to the ionizer 200 A in the form of a dielectric liquid stream. Additionally or alternatively, the fluid 224 may be provided to the ionizer 200 A in the form of any combination thereof of the gas, vapor, liquid aerosol, and/or liquid stream.
- the fluid source 222 is operatively coupled to provide the fluid 224 to the ionizer 200 A using a nebulizer.
- the fluid 224 may be provided to the ionizer 200 A using an atomizer.
- the fluid 224 may be provided to the ionizer 200 A using an injector.
- the fluid 224 may be provided to the ionizer 200 A using a steam generator.
- the fluid 224 may be provided to the ionizer 200 A using an ultrasonic humidifier.
- the fluid 224 may be provided to the ionizer 200 A using a vaporizer.
- the fluid 224 may be provided to the ionizer 200 A using an evaporator.
- the fluid 224 may be provided to the ionizer 200 A using a pump. Additionally or alternatively, the fluid 224 may be provided to the ionizer 200 A using any combination thereof of the nebulizer, atomizer, injector, steam generator, ultrasonic humidifier, vaporizer, evaporator, and
- the ionizer 200 A is configured to provide an ion flow 208 by ionizing a fluid 224 .
- the fluid 224 may include a buffer or may be functionalized to hold a charge, and can be impelled by any appropriate means, including, e.g., a pump, fan, compressor, etc.
- the fluid source 222 is a combustion air 224 source, and may include either natural draft or forced draft aspects.
- the fluid source 222 is a fuel source, such as a hydrocarbon gas source.
- the ionizer 200 A is positioned in series with a main fuel line of a combustion system, such that a flow of fuel to a burner of the combustion system passes through the ionizer and incorporates the ion flow 208 .
- a valve 226 is operatively coupled to the fluid source 222 and the controller 120 .
- the controller 120 is configured to operate the valve 226 to control a flow of the fluid 224 from the fluid source 222 .
- the fluid source 222 is configured to supply the fluid 224 to the ionizer 200 A and maintain electrical isolation between the conductive and/or grounded parts of the fluid source 222 and the ionizer 200 A.
- the fluid source 222 includes a tank 228 to hold the fluid 224 .
- the tank 228 can be made of an electrically insulating material to isolate the fluid 224 from ground or another voltage. Additionally or alternatively, the tank 228 may be supported by electrical insulators to isolate the fluid 224 from ground or another voltage.
- An anti siphon 230 arrangement is configured to maintain electrical isolation between the fluid source 222 and the ionizer 200 A.
- corona discharge ionization requires a charge separation across a dielectric layer adjacent to a corona electrode 204 (e.g., exhibited as electric field curvature around emission surfaces)
- most embodiments are contemplated as being based on a dielectric fluid 224 having a relatively high dielectric constant (i.e., being substantially non-conductive).
- the anti siphon arrangement 230 may be often embodied as simply a length of low conductivity material or an isolation distance between the corona electrode 204 and adjacent conductive components.
- FIG. 2B is a sectional diagram of an ionizer 200 B, according to another embodiment.
- the ionizer 200 B includes a body 250 defining a vaporization well 252 .
- Third and fourth electrodes 254 a , 254 b are operatively coupled to the voltage source 118 and are configured to apply a high voltage to a liquid at least temporarily resident in the vaporization well 252 .
- the voltage source 118 is configured to apply a voltage to vaporize the liquid to produce a vapor of the liquid. The vapor then carries charged particles from the ionizer.
- the voltage source 118 may be configured to apply a voltage to produce an aerosol or a mixed vapor and aerosol of the liquid, which, in either case, carries charged particles from the ionizer.
- the liquid includes water. Additionally or alternatively, the liquid may include a buffer solution or may be at least partly functionalized to hold a charge.
- the electrodes 254 a , 254 b are energized at a bias voltage to produce the polarity of the charges carried by the vapor or aerosol.
- the electrode 254 a can be briefly energized with +40 kV while the electrode 254 b is energized or held at +20 kV.
- the 20 kV difference between the electrodes produces vaporization.
- the +30 kV average voltage operates as a bias voltage to produce positive charges in the ejected vapor/aerosol.
- kinetic energy from the vaporization is sufficient to propel the ion flow 102 through the flow distance (e.g., see FIG. 1, 108 ) to the combustion reaction (not shown in FIG. 2B ) or to an entraining fluid stream.
- a counter electrode 206 can be positioned to accelerate the charged particles toward their intended destination as an ion flow 102 .
- FIG. 3 is a diagram of a system 300 for employing an ion flow to control a combustion reaction, according to an embodiment.
- the ionizer 106 is configured to provide at least a portion of the ion flow 102 , which is introduced upstream 113 of the terminus 109 of a burner or fuel source 110 .
- the ionizer 106 can be configured to provide at least a portion of the ion flow 102 through the burner or fuel source 110 .
- the ionizer 106 is configured to provide at least a portion of the ion flow 102 downstream 111 from the terminus 109 and upstream 113 from the reaction front 112 .
- a conduit 302 is configured to convey the ion flow 102 from the ionizer 106 to the first location 108 .
- the conduit 302 can be electrically isolated.
- the conduit 302 may include a conduit electrode operatively coupled to the voltage supply, in which case, the controller 120 can be configured to control the voltage supply to apply a voltage at the first polarity to the conduit electrode.
- the maximum charge density output of the ionizer 106 can be within about 10 centimeters of a downstream 111 terminus of the burner or fuel source 110 .
- the conduit 302 preferably includes a material that resists reaction with the ion flow 102 .
- the conduit 302 is thermally insulated, according to various embodiments.
- a portion of the conduit 302 or an opening of the conduit 302 can be shielded from the combustion reaction 104 by a shroud (not shown) located at least in part upstream 113 of the first location 108 .
- the shroud may be thermally reflective.
- a cooling apparatus (not shown) may be operatively coupled to the conduit 302 to cool the conduit 302 .
- a system 300 may include a flow control valve 306 operatively coupled to the controller 120 and the burner or fuel source 110 .
- the controller 120 is configured to operate the ionizer 106 , the voltage source 118 , and the flow control valve 306 to control the combustion reaction 104 .
- a system 300 may include a waveform generator 304 that is operatively coupled to the controller 120 and the voltage supply.
- the waveform generator 304 is configured to generate one or more waveforms.
- the waveform generator 304 is configured together with the controller 120 to drive the ionizer 106 or the one or more first electrodes 114 with the one or more waveforms.
- the one or more electrical signals may include the one or more waveforms.
- the waveform generator 304 is configured to generate an alternating current (AC) voltage waveform. Additionally or alternatively, the waveform generator 304 may be configured to generate a sinusoidal waveform. The waveform generator 304 may generate a square waveform. The waveform generator 304 may generate a sawtooth waveform. The waveform generator 304 may generate a triangular waveform. The waveform generator 304 may generate a wavelet waveform. The waveform generator 304 may generate a logarithmic waveform. The waveform generator 304 may generate an exponential waveform. The waveform generator 304 may generate a truncated waveform. The waveform generator 304 may generate a combination of one or more waveform thereof.
- AC alternating current
- FIG. 4A is a block diagram of a system 400 for employing a plurality of ion flows to control the interaction of adjacent combustion reactions, according to an embodiment.
- the system 400 includes a pair of burners 110 a , 110 b , and corresponding second electrodes 116 a , 116 b operatively coupled to the voltage source 118 .
- An ionizer 106 includes first and second conduits 302 a , 302 b configured to deliver respective ion flows 102 a , 102 b to the corresponding combustion reactions 104 a , 104 b .
- the conduits 302 a , 302 b are positioned and configured to introduce the ion flows 102 upstream from the opening or terminus of the burner 110 .
- sub-flow is used where a plurality of flows of charged particles are introduced to one or more combustion reactions within a same combustion volume.
- the ion flows 102 a , 102 b of FIG. 4A can also be referred to as sub-flows that together form a single ion flow.
- a controller 120 is configured to control the ionizer 106 , first electrodes (not shown) and the second electrodes 116 to control the combustion reaction 104 .
- the second electrodes 116 electrically isolated.
- the controller 120 is operatively coupled to provide electrical signals to the ionizer 106 and the voltage source 118 to independently control polarity and volume of the ion flows 102 a , 102 b .
- the controller 120 is configured to control the combustion reactions 104 by applying charges to the combustion reactions via the ion flows 102 .
- the controller 120 may also be configured to further control the combustion reactions 104 by applying electrical energy via first electrodes 114 , as described above with reference to FIG. 1 .
- the controller is configured to produce an electrostatic repulsion 402 between the first and second instance combustion reactions 104 a , 104 b , by controlling the ionizer 106 to produce ion flows 102 a , 102 b , having a same polarity, as shown in FIG. 4A .
- the corresponding net charge applied to the combustion reactions 104 a , 104 b causes the combustion reactions to be mutually repulsive.
- FIG. 4B is a block diagram of the system 400 illustrating a second method of operation, according to an embodiment.
- the controller 120 is configured to control the first and second ion flows 102 a , 102 b to have opposite polarities, which produces an electrostatic attraction 404 between the first and second combustion reactions 104 a , 104 b .
- the controller 120 can be configured to control the electrostatic attraction 404 to cause mixing between the first combustion reaction 104 a and the second combustion reaction 104 b.
- FIG. 5A is a block diagram of a combustion system 500 , according to an embodiment.
- the system 500 is substantially identical to the system 400 of FIGS. 4A and 4B .
- the system 500 is configured to introduce the ion flows 102 downstream of the burners 110 .
- the ion flows 102 a , 102 b are have a same polarity, similarly to the operation of the system 400 described with reference to FIG. 4A .
- the combustion reactions 104 a , 104 b are electrically repulsed.
- FIG. 5B shows the system 500 of FIG. 5A , with the ionizer 106 controlled to produce the ion flows 102 a , 102 b at opposite polarities.
- the combustion reactions 104 are attracted to each other, substantially as described with reference to FIG. 4B .
- the system 500 can include a second ionizer 106 configured to provide the second ion flow 102 b having a second polarity to the third location 108 b downstream 113 of a second reaction front 112 b of the second combustion reaction 104 b .
- the controller 120 can be configured to independently control the first and second instances of the combustion reaction 104 a , 104 b .
- the controller 120 can be further configured to control an electrostatic repulsion 402 between the first instance of the combustion reaction 104 a and the second instance of the combustion reaction 104 b by causing the first polarity and the second polarity to be the same.
- the controller 120 can be further configured to control an electrostatic attraction 404 between the first instance of the combustion reaction 104 a and the second instance of the combustion reaction 104 b by causing the first polarity and the second polarity to be different.
- the controller 120 can be further configured to control the electrostatic attraction 404 to cause mixing between the first instance of the combustion reaction 104 a and the second instance of the combustion reaction 104 b.
- the burner or fuel source 110 can be electrically insulated, electrically isolated, or electrically insulated and isolated.
- the controller 120 can be configured to operate the ionizer 106 to periodically and/or intermittently change a quantity and/or a concentration of charge in the ion flow 102 .
- the controller 120 can be configured to operate the ionizer 106 to periodically and/or intermittently change a quantity and/or a concentration of charge in the combustion reaction 104 .
- the controller 120 can be configured to operate the ionizer 106 to periodically and/or intermittently change the first charge polarity in the ion flow 102 and/or in the combustion reaction 104 .
- the controller 120 can be configured to apply the one or more electrical signals to the one or more first electrodes 114 to cause a charge of the combustion reaction 104 to respond to the one or more electrical signals.
- the one or more electrical signals can include a charge, a voltage, an electrical field, or a combination thereof. Additionally, the one or more electrical signals can include one or more of a time-varying charge, a time-varying voltage, a time varying electric field, or a combination thereof.
- a waveform generator 304 can be included, according to an embodiment.
- the waveform generator 304 can be operatively coupled to the controller 120 and the power supply 118 .
- the waveform generator 304 can be configured to generate one or more waveforms.
- the waveform generator 304 can be configured together with the controller 120 to drive the ionizer 106 and/or the one or more first electrodes 114 with the one or more waveforms such that the one or more electrical signals can include the one or more waveforms.
- the waveform generator 304 can be configured to generate one or more of an alternating current (AC) voltage waveform, a sinusoidal waveform, a square waveform, a sawtooth waveform, a triangular waveform, a wavelet waveform, a logarithmic waveform, an exponential waveform, a truncated waveform, or a combination waveform thereof.
- AC alternating current
- FIG. 6 is a block diagram of a system 600 for employing ion flows to control the interaction of adjacent combustion reactions, according to another embodiment.
- the system 600 is substantially similar to the system 100 of FIG. 1 , except that the ionizer 106 is configured to introduce a plurality of ion flows 102 to the combustion reaction 104 .
- a first ion flow 102 is introduced at a first location 108 that is upstream 113 relative to a reaction front 112 of the combustion reaction 104 .
- a second ion flow 102 ′ is introduced at a second location 108 ′ that is upstream 113 relative to the first location 108 .
- the second location 108 ′ may be positioned upstream 113 or downstream 111 relative to the reaction front 112 .
- both locations 108 , 108 ′ are at least intermittently upstream of the reaction front 112 .
- the first location 108 is positioned upstream with respect to the terminus 109 of the burner 110 .
- the first and second ion flows 102 , 102 ′ can be provided by a single ionizer 106 , as shown, or by separate ionizers.
- the ionizer 106 is configured to provide the first and second ion flows 102 , 102 ′ at first and second polarities effective to cause mixing of the first and second charged ion flows 102 , 102 ′.
- the opposing first and second polarities can be configured to cause an electrostatic attraction that facilitates mixing of the first and second ion flows 102 a , 102 b , and consequently promotes improved mixing of components of the combustion reaction 104 .
- the ionizer 106 is configured to provide the first and second charged ion flows 102 , 102 ′ in unequal respective first and second charge quantities or strengths, resulting in a net charge 103 of the combustion reaction 104 .
- the combustion reaction 104 can be further controlled as described with reference to previous embodiments.
- FIG. 7 is a block diagram of a system 600 that includes first and second burners 110 a , 110 b , each configured to support a respective combustion reaction 104 a , 104 b .
- Each of the first and second burners 110 is associated with respective first and second ion flows 102 a , 102 a ′ and 102 b , 102 b ′.
- Each of the first and second burners 110 a , 110 b and associated elements operates substantially as described with reference to the system 600 of FIG. 6 .
- the combustion reactions 104 a , 104 b can be manipulated, by selection of strengths and polarities of the respective ion flows, to function as described with reference to the combustion reactions 104 a , 104 b of FIGS. 4A, 4B, 5A, and 5B .
- FIG. 8 is a flow diagram of a method 500 for employing an ion flow downstream of a reaction front to control a combustion reaction, according to an embodiment.
- a method for employing an ion flow to control a combustion reaction.
- the method includes 802 supporting a combustion reaction at a burner.
- the method also includes 804 generating an ion flow having a first polarity.
- the method may further include 806 introducing the ion flow to the combustion reaction or a component of the combustion reaction at a first location.
- the first location is, according to an embodiment, at least intermittently upstream with respect to at least a portion of a reaction front of the combustion reaction.
- the method additionally includes 808 imparting a charge to the combustion reaction via the ion flow.
- the method shown includes 810 controlling the combustion reaction by applying one or more electrical signals to respective electrodes positioned at locations that are downstream of the first location, causing the combustion reaction to respond due to the imparted charge.
- the one or more electrodes thus control aspects of the combustion reaction by application of the one or more electrical signals.
- imparting the charge can include selecting the ion flow to impart the charge and the first charge polarity to the combustion reaction, a fuel of the combustion reaction, an oxidizer of the combustion reaction, a carrier gas of the combustion reaction, a product of the combustion reaction, another component of the combustion reaction, a combination of components of the combustion reaction, etc.
- controlling the combustion reaction may include extracting ions of a single polarity at the one or more electrodes from the combustion reaction.
- Generating the ion flow may also include providing a ion flow, such as by ionizing a gas, a vapor, a liquid aerosol, a dry aerosol, a particulate solid, or a combination of elements.
- Generating the ion flow may also include contacting an ion flow to air or a fuel to form a charged air flow, a charged fuel flow, or a charged air-fuel mixture flow.
- the method can include providing the ion flow at a positive polarity, a negative polarity, or, where multiple ion flows (i.e., sub-flows) are used, both.
- the method may include controlling the combustion reaction such that the first location is substantially upstream over time with respect to the reaction front of the combustion reaction.
- the method may also include providing at least a portion of the ion flow upstream of the burner or fuel source.
- the method may further include providing at least a portion of the ion flow through the burner or fuel source.
- the method may, alternatively, include providing at least a portion of the ion flow downstream from the burner or fuel source and upstream from the reaction front.
- the method may include providing the ion flow by ionizing a gas, a vapor, an aerosol, a particulate solid, an oxidant or a fuel of the combustion reaction, combinations of elements, etc.
- the method may include electrically isolating the ionizer.
- the method may include imparting ions to the ion flow via a corona discharge.
- the method may include imparting ions to the ion flow via an electrospray ionization, a thermospray ionization, a field desorption ionization, via a photoionization, a photoelectric ionization, a radioactive decay ionization, etc.
- the method may include imparting a charge to the ion flow via generating and injecting ions, selectively extracting preexisting ions, or a combination thereof.
- Applying electrical signals to the ionizer to generate the ion flow may include producing a net charge density at the ionizer of at least about 1 million charges per cubic centimeter.
- applying electrical signals to the ionizer to generate the ion flow may include employing a corona electrode and a counter electrode to generate ions in the ionizer. Applying the one or more electrical signals to the ionizer to generate the ion flow may also include detecting a short at the corona electrode in the ionizer. The method may further include reducing the voltage applied to the corona electrode in the ionizer responsive to the short at the corona electrode.
- applying the one or more electrical signals to the ionizer to generate the ion flow may include providing a fluid to the ionizer in the form of a gas, a vapor, an aerosol, a dielectric liquid stream, etc.
- the method may include providing the fluid to the ionizer using a nebulizer, an atomizer, an injector, a steam generator, an ultrasonic humidifier, a vaporizer, an evaporator, a pump, etc.
- applying electrical signals to the ionizer to generate the ion flow may include preparing an ion flow by ionizing a gas, a vapor, a liquid aerosol, a dry aerosol, a liquid, a particulate solid, etc. Applying electrical signals to the ionizer to generate the ion flow may also include forming the ion flow by contacting the ion flow to water, in the form of a vapor, a steam, a liquid, a liquid aerosol, etc.
- the fluid may include a buffer or be functionalized to hold a charge.
- the method may also include controlling a flow of the fluid to an ionizer.
- Applying electrical signals to the ionizer to generate the ion flow may also include supplying the fluid to the ionizer and maintaining electrical isolation between the fluid source and the ionizer. Applying electrical signals to the ionizer to generate the ion flow may also include electrically isolating the fluid from ground or another voltage. Additionally or alternatively, generating an ion flow in step 204 can include attracting ions away from an ion source and toward a desired flow direction can include attracting the ions with a counter-electrode. In the cases where an ion source other than a corona electrode is used, the counter-electrode may be referred to as a propulsion electrode.
- applying electrical signals to the ionizer to generate the ion flow may include applying a voltage to a liquid to vaporize the liquid to produce a vapor, aerosol, or vapor and aerosol of the liquid to carry charged particles.
- the liquid may include a buffer solution or may be at least partly functionalized to hold a charge.
- introducing the ion flow at the first location may include conveying the ion flow from the ionizer to the first location using a conduit.
- Introducing the ion flow at the first location may also include electrically isolating the conduit.
- the conduit is formed at least partially from a dielectric material selected to maintain electrical insulation between the combustion reaction and the ionizer.
- the use of a dielectric conduit can prevent the conduit from acting as an immersed electrode in direct contact with the combustion reaction.
- the conduit can be formed from fused quartz glass or other ceramic material that maintains relatively high electrical resistivity at temperatures encountered in the combustion volume.
- the method may include applying a voltage at the first polarity to the conduit electrode.
- Introducing the ion flow at the first location may further include providing a maximum charge density output of the ionizer within about 10 centimeters of a downstream terminus of the burner or fuel source.
- Introducing the ion flow at the first location may also include employing a conduit material that resists reaction with the ion flow.
- Introducing the ion flow at the first location may further include thermally insulating the conduit or cooling the conduit.
- the method may also include electrically isolating the one or more electrodes from ground or another voltage.
- Controlling the combustion reaction may include at least intermittently separating the one or more electrodes from the combustion reaction by an air gap.
- Controlling the combustion reaction may also include controlling the voltage supply and the ionizer to maintain the air gap between the combustion reaction and the one or more first electrodes.
- Controlling the combustion reaction may further include at least intermittently holding the combustion reaction at the burner or fuel source.
- controlling the combustion reaction may include controlling two or more combustion reactions. Controlling the combustion reaction may include causing an electrostatic repulsion between the first combustion reaction and the second combustion reaction by charging the first combustion reaction and the second combustion reaction at the first polarity. Controlling the combustion reaction may also include causing an electrostatic attraction between the first combustion reaction and the second combustion reaction by charging the first combustion reaction at the first polarity and charging the second combustion reaction at a second polarity opposite the first polarity. Controlling the combustion reaction may further include controlling the electrostatic attraction to cause mixing between the first combustion reaction and the second combustion reaction.
- the method may include electrically isolating the burner or fuel source.
- Controlling the combustion reaction may include operating a flow valve operatively coupled to the burner or fuel source.
- Controlling the combustion reaction may also include periodically or intermittently changing a quantity or a concentration of ions in the ion flow or in the combustion reaction.
- Controlling the combustion reaction may further include periodically or intermittently changing the polarity of the ion flow or the combustion reaction.
- controlling the combustion reaction may include applying the one or more electrical signals including a charge, a voltage, an electrical field, or a combination thereof. Controlling the combustion reaction may also include applying the one or more electrical signals including one or more of: a time-varying charge, a time-varying voltage, a time varying electric field, or a combination thereof. Controlling the combustion reaction may further include generating one or more waveforms. Controlling the combustion reaction may also include driving the ionizer or the one or more electrodes with the one or more waveforms such that the one or more electrical signals include the one or more waveforms.
- Generating one or more waveforms may include generating one or more of: an alternating current (AC) voltage waveform, a sinusoidal waveform, a square waveform, a sawtooth waveform, a triangular waveform, a wavelet waveform, a logarithmic waveform, an exponential waveform, a truncated waveform, a DC offset voltage, etc.
- AC alternating current
- the method may also include supporting the combustion reaction to include a flame.
- the combustion reaction can be supported by either a diffusion, partial premix, or premixed burner.
- the ion (or charged particle) flow 102 can be introduced to the combustion reaction through a premixing chamber.
- a charged particle source such as a corona electrode 204 and counter electrode 206 pair can be disposed in the premixing chamber, and the premixing chamber and any flame arrestor can be held or allowed to float to a voltage that allows the charged particle flow 102 to pass through the flame arrestor and into the combustion reaction.
- a charged particle delivery conduit 302 can deliver the charged particle flow 102 from a charged particle source into the premixing chamber.
- the charged particle flow 102 can be introduced above a flame arrestor and below a flame holder into a premixed fuel/air flow.
- the charged particle flow can be generated by a charged particle source such as a corona electrode 204 and counter electrode 206 pair can be disposed in the premixed fuel/air flow between the flame arrestor and below the flame holder, and the flame arrestor or other conductive surface past which the charged particles may flow (e.g., the flame holder) can be held or allowed to float to a voltage that allows the charged particle flow 102 to pass through the flame holder and into the combustion reaction 104 .
- a charged particle source such as a corona electrode 204 and counter electrode 206 pair
- the flame arrestor or other conductive surface past which the charged particles may flow e.g., the flame holder
- the flame arrestor or other conductive surface past which the charged particles may flow e.g., the flame holder
- the flame arrestor or other conductive surface past which the charged particles may flow e
- a charged particle delivery conduit 302 can deliver the charged particle flow 102 from a charged particle source into the premixed fuel/air flow between the flame arrestor and below the flame holder.
- the flame holder can optionally be configured as the first electrode 114 (and be held at a voltage different from a voltage that would allow the charged particle flow 102 to pass by the flame holder.
- the flame holder can be formed from an electrically insulating material or can be held or allowed to float to an equilibrium voltage. In this case, the resultant charge concentration in the combustion reaction 104 can be used for purposes other than holding the combustion reaction.
- the ion flow 102 can be introduced above a flame holder into a premixed fuel/air flow and/or into a combustion reaction above a flame holder.
- the ion flow can be generated by a charged particle source, such as a corona electrode 204 and counter electrode 206 pair, can be disposed outside the combustion volume.
- a charged particle delivery conduit 302 can deliver the charged particle flow 102 from the charged particle source into the fuel/air flow or into the combustion reaction 104 .
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Abstract
Technologies are provided for employing an ion flow to control a combustion reaction. A combustion reaction is supported at a burner or fuel source. One or more electrical signals are applied to an ionizer to generate an ion flow having a first polarity. The ion flow is introduced to the combustion reaction or a reactant at a first location, imparting a corresponding charge to the combustion reaction. The first location is at least intermittently upstream with respect to a reaction front of the combustion reaction. One or more of the electrical signals are applied to a first electrode at a second location downstream of the first location, which provokes a response by the combustion reaction according to the applied charge. The combustion reaction is controlled by selection of the one or more electrical signals.
Description
- The present application claims priority benefit from U.S. Provisional Patent Application No. 61/730,486 entitled “MULTISTAGE IONIZER FOR A COMBUSTION SYSTEM” filed Nov. 27, 2012; which, to the extent not inconsistent with the disclosure herein, is incorporated by reference.
- The following U.S. patent applications, filed concurrently herewith, are directed to subject matter that is related to or has some technical overlap with the subject matter of the present disclosure, and are incorporated herein by reference, in their entireties: U.S. patent application Ser. No. ______, docket number 2651-064-03; U.S. patent application Ser. No. ______, docket number 2651-065-03; U.S. patent application Ser. No. ______, docket number 2651-072-03; U.S. patent application Ser. No. ______, docket number 2651-100-03; and U.S. patent application Ser. No. ______, docket number 2651-147-03.
- In electrodynamic combustion control systems (ECC), electrical energy is employed to control various aspects of a combustion reaction. Typically, the electrical energy is applied by electrodes in contact with, or in close proximity to the combustion reaction. For example, one known method is to position a first electrode near or in contact with the combustion reaction and employ a burner nozzle as a second electrode. A voltage is then applied across the combustion reaction between the two electrodes, producing an electrical field extending through the combustion reaction, between the electrodes. As fuel (and/or oxidizer) are emitted via the burner nozzle, an electrical charge is imparted to the fuel. This produces a charge to the combustion reaction whose polarity is opposite that of the first electrode. The position of the first electrode, the polarity and value of the applied voltage, and many other related factors determine the effect of the electrical energy on the combustion reaction.
- In an embodiment, a system is provided for employing a flow of charged particles to impart a charge to a combustion reaction. The system may include an ionizer configured to provide a flow of charged particles. For example, the system may include an ionizer configured to provide an ion flow having a first polarity. The ion flow is introduced to the combustion reaction at a first location with respect to a burner or fuel source of the combustion reaction. The ion flow can be configured to impart a charge to any of a component of the combustion reaction, the combustion reaction itself, or a product of the combustion reaction. According to an embodiment, the system also includes a first electrode positioned at a second location that is downstream from the first location, and a voltage source operatively coupled to the first electrode. The system may also include a controller operatively coupled to provide one or more electrical signals to the ionizer and the voltage source. The controller is configured to control the combustion reaction by selection of the one or more electrical signals to compel a response by the charged combustion reaction.
- In an embodiment, a method is provided for employing an ion flow to control a combustion reaction. The method includes supporting a combustion reaction at a burner or fuel source. The method also includes applying one or more electrical signals to an ionizer to generate an ion flow having a first polarity. The method further includes introducing the ion flow to the combustion reaction or a component of the combustion reaction at a first location. The first location is at least intermittently upstream with respect to at least a portion of a reaction front of the combustion reaction. The method may additionally include imparting a charge to a reactant of the combustion reaction, the combustion reaction, a product of the combustion reaction, or a combination thereof. The method can also include controlling the combustion reaction by applying one or more electrical signals to one or more electrodes. The electrodes are at respective locations that are downstream from the first location. Because of the charge imparted to the combustion reaction by the ion flow, the combustion reaction responds to the electrical signals in a predictable way, according to the nature of the signal or signals applied and the polarity and strength of the charge imparted to the reaction. Thus, the first electrode can be employed to control the combustion reaction by selection of the one or more electrical signals.
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FIG. 1 is a block diagram of a combustion system with an ion flow upstream of a reaction front to control a combustion reaction, according to an embodiment. -
FIG. 2A is a block diagram of an ionizer, according to an embodiment. -
FIG. 2B is a block diagram of an ionizer, according to another embodiment. -
FIG. 3 is a block diagram of a combustion system including an ion flow to control a combustion reaction, according to another embodiment. -
FIG. 4A is a block diagram of a combustion system including a plurality of combustion reactions, according to an embodiment. -
FIG. 4B is a block diagram of the system ofFIG. 4A in which ion flows are of opposite polarities, according to an embodiment. -
FIG. 5A is a block diagram of a combustion system, according to an embodiment. -
FIG. 5B is a block diagram of the system ofFIG. 5A in which the ion flows have opposite polarities, according to an embodiment. -
FIG. 6 is a block diagram of a combustion system including a system for employing ion flows to control the interaction of adjacent combustion reactions, according to another embodiment. -
FIG. 7 is a block diagram of a combustion system, according to another embodiment. -
FIG. 8 is a flow diagram of a method for employing an ion flow to control a combustion reaction, according to an embodiment. - In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. Other embodiments may be used and/or other changes may be made without departing from the spirit or scope of the disclosure.
- The inventors have recognized that electrodes in contact with, or in close proximity to the combustion reaction may be damaged by heat or reactive species from the combustion reaction, which can reduce the ability to control the combustion reaction. For example, electrodes with limited surface area, small radius of curvature, and/or sharp edges, such as may be employed for charge injection or corona electrodes, are frequently susceptible to such damage. Additionally, electrodes made from certain materials may be susceptible to such damage, in some cases so susceptible that such damage may discourage the use of otherwise desirable electrode materials for cost or practicality reasons. Moreover, electrode replacement is costly in terms of combustion reaction downtime, electrode materials, and/or labor, not to mention reduced control efficiency of such electrodes prior to replacement.
- According to some embodiments, a combustion reaction charging system having “active”, or current-carrying parts in a combustion volume, may require a more extensive procedure to replace broken or worn parts and/or may require shutdown or large fuel turn-down to access the broken or worn parts. Accordingly, service and reliability can be positively affected by placing active parts outside the combustion volume.
- The inventors propose providing an ionizer mechanism configured to create charged particles, which are then introduced to the combustion reaction as a means of applying an electrical charge to the combustion reaction. The charged particles can be drawn from any appropriate material or combination of materials, including, for example, components of the combustion reaction, such as oxidizer gas (e.g., air), fuel, flue gas, reactants, etc. According to an embodiment, the ionizer mechanism may include an ion beam generator, such as an electron beam source. According to another embodiment, the ionizer mechanism may include a corona electrode and counter electrode pair immersed in a flow of dielectric fluid, such as a gas, which is to be introduced into the combustion volume. The corona electrode and counter electrode pair are configured to create ions from (deposit charges on) molecules of the dielectric fluid, or from other donor substances carried by the fluid.
- The ionizer may be provided as a module or modular system configured for field exchange or replacement.
- The term combustion reaction is to be construed as referring to an exothermic oxidation reaction. In some cases a combustion reaction can include a stoichiometric (e.g., visible) surface. In other cases, the combustion reaction may be “flameless” such that no visible boundary exists.
- Combustion components refers to elements that are to be introduced into the combustion volume, and that will be involved in the combustion process, such as fuel, oxidizer, EGR flue gases, modifiers, catalysts, and other substances that may be introduced. This term is not limited to reference to these elements as they are present within the combustion volume, but also prior to their introduction into the combustion volume.
- Combustion volume refers to the space within which a combustion reaction occurs, and is delineated according to the circumstances of the particular application. For example, many systems include a firebox or other enclosure configured to contain the combustion reaction and its products, and/or to protect individuals from the reaction. In such cases, corresponding boundaries and dimensions of the combustion volume are defined by walls or surfaces of the enclosure, to the extent reasonable. Any barrier configured to protect an element positioned on one side of the barrier from thermal energy produced by a combustion reaction positioned on an opposite side of the barrier can define a respective boundary of the combustion volume. Thus, for example, a smaller enclosure positioned partially or wholly within a combustion volume and configured to protect a circuit or other device from heat produced by a combustion reaction effectively removes the volume defined by the smaller enclosure from the combustion volume.
- Where an enclosure is not present, or where portions of an enclosure are far enough from the combustion reaction that they do not effectively constrain aspects of the combustion reaction, the combustion volume can be defined as the volume within which the ambient temperature is at least 400° F. The combustion volume also includes regions that are significantly hotter than 400° F. For example, a temperature of up to near the adiabatic flame temperature can be encountered in some practical combustion systems.
- Generally, the opening, i.e., terminus, of a fuel nozzle or burner that is configured to support the combustion reaction defines a boundary or limit of the combustion volume, such that fuel flowing from the nozzle enters the combustion volume as it is emitted from the nozzle. Likewise, nozzles, openings, vents, etc. by which other components of a combustion reaction are introduced can define respective boundaries of a combustion volume. Another boundary is at the approximate point within an exhaust passage, such as a flue or chimney, at which the exothermic process is no longer self-sustaining.
- Embodiments illustrating the use of charged particles for applying a charge to a combustion reaction are primarily described in the present disclosure with reference to ions and ionizers. However, this is merely illustrative. Other varieties of charged particles are well known, as are mechanisms for their production. The term charged particle, as used in the claims, is not limited to ions, but is to be construed broadly as reading on any type of charged particle, i.e., any particle that is not electrically neutral. In some cases, the charged particles may be present in the form of free- or loosely associated-electrons. In other cases, the charged particles can include at least a nucleus, as in a H+, and/or can include a charged atomic pair or charged molecule. It will be understood that descriptions related to the production of ions herein may also apply to the production of charged particles that are not ions per se (e.g., electrons).
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FIG. 1 is a block diagram ofsystem 100 for employing anion flow 102 to control acombustion reaction 104, according to an embodiment. - According to an embodiment, the
system 100 includes anionizer 106, which is configured to provide anion flow 102 to afirst location 108 with respect to the opening of a nozzle orterminus 109 of aburner 110 supporting acombustion reaction 104. Theion flow 102 has a first polarity. Theion flow 102 is configured to impart a net charge to thecombustion reaction 104, or a component thereof. Afirst electrode 114 can be positioned at asecond location 115 that is downstream 111 of thefirst location 108 and at least intermittently separated from thecombustion reaction 104 by anair gap 117. Avoltage source 118 is operatively coupled to thefirst electrode 114. Acontroller 120 is operatively coupled to provide one or more electrical signals to theionizer 106 and thevoltage source 118. The controller can be configured to control thecombustion reaction 104 by selection of the one or more electrical signals. Thefirst location 108 is at least intermittently upstream 113 with respect to areaction front 112 of thecombustion reaction 104. According to embodiments, thecontroller 120 is configured to control the voltage supply and theionizer 106 to maintain theair gap 117 between thecombustion reaction 104 and thefirst electrode 114. In other embodiments, thefirst electrode 114 can be electrically insulated, such as by a fused quartz glass. In other embodiments, thefirst electrode 114 can be in electrical continuity with the combustion reaction. Current flow through the combustion reaction can be controlled by maintaining resistance between thefirst electrode 114 and a voltage source for the first electrode, for example. - The terms upstream, indicated in the drawings by the
arrow 111, and downstream, indicated byarrow 113, are with reference to a composite flow associated with a combustion reaction that includes, for example, a fuel flow, an oxidizer flow, a flow of reactants within the combustion reaction, and a flow of products of the combustion reaction, i.e., flue gas and its various components. Use of these terms without further modification or definition can be construed as referring to relative positions along this composite flow. - According to various embodiments, the
ion flow 102 is selected to impart the charge and the first polarity to thecombustion reaction 104. Additionally or alternatively, theion flow 102 may be selected to impart the charge and the first polarity to a fuel of thecombustion reaction 104. Additionally or alternatively, theion flow 102 may be selected to impart the charge and the first polarity to an oxidizer of thecombustion reaction 104. Additionally or alternatively, theion flow 102 may be selected to impart the charge and the first polarity to a carrier gas of thecombustion reaction 104. Additionally or alternatively, theion flow 102 may be selected to impart the charge and the first polarity to a product of thecombustion reaction 104. Additionally or alternatively, theion flow 102 may be selected to impart the charge and the first polarity to any combination thereof of the fuel, oxidizer, carrier gas, and/or product of the combustion reaction. - According to various embodiments, the
controller 120 is configured to control thecombustion reaction 104 by providing the one or more electrical signals carried bysignal carriers 107, such as wires. The one or more electrical signals carried by thesignal carriers 107 may cause an increase or decrease in one or more of a height of thecombustion reaction 104 or a surface area of thecombustion reaction 104. Additionally or alternatively, the one or more electrical signals carried by thesignal carriers 107 may cause thecombustion reaction 104 to be directed to a selected location or to be directed away from the selected location. For example, this can be use to affect heat transfer and/or affect another combustion reaction ignition location. Additionally or alternatively, the one or more electrical signals carried by thesignal carriers 107 may cause an oscillation in thecombustion reaction 104. Additionally or alternatively, the one or more electrical signals carried by thesignal carriers 107 may dynamically control a shape of thecombustion reaction 104 or a movement of thecombustion reaction 104. Additionally or alternatively, the one or more electrical signals carried by thesignal carriers 107 can affect the luminance of thecombustion reaction 104. Additionally or alternatively, the one or more electrical signals carried by thesignal carriers 107 can be used to control a flame holding position; wherein a first flame holding position is proximal and a second flame holding position is distal. - The
controller 120 is configured to cause the ionizer to instantaneously extract ions of a single polarity or add ions of a single polarity at the one or morefirst electrodes 114 from/to thecombustion reaction 104, according to an embodiment. - The
first electrode 114 can be configured to affect various characteristics of thecombustion reaction 104 such as, for example, shape, location, luminosity, reaction rate. Depending on resistance through the first electrode to an electrical potential different from the electrical potential imparted onto thecombustion reaction 104 by theionizer 106, the first electrode can additionally or alternatively affect charge concentration in thecombustion reaction 104. Thecontroller 120, together with thevoltage source 118, can be configured to hold thecombustion reaction 104 at a surface of theburner 110. In the example ofFIG. 1 , the “burner” 110 may be embodied as afuel nozzle 109 and flame holder 114 (aka, the first electrode), and the flame holder can operate as a flame holding surface. Not shown, a distal flame holder can hold thecombustion reaction 104 when thecontroller 120 does not cause thevoltage source 118 to hold the combustion reaction at the flame holder/first electrode 114. - According to an embodiment, the
burner 110 is electrically isolated and/or insulated from electrical ground and from voltages other than those defined by theionizer 106 and/or thefirst electrode 114. According to various embodiments, thecontroller 120 is configured to apply the one or more electrical signals to the one or morefirst electrodes 114. Thecontroller 120 can cause a charge carried by thecombustion reaction 104 to respond to the one or more electrical signals applied to theionizer 106 and/or thefirst electrode 114. - The
controller 120 can be configured to operate theionizer 106 to periodically or intermittently change a quantity or a concentration of charge in theion flow 102 or in thecombustion reaction 104. Additionally or alternatively, thecontroller 120 can be configured to operate theionizer 106 to periodically or intermittently change the first charge polarity in theion flow 102 or in thecombustion reaction 104. The one or more electrical signals can be characterized by one or more voltages. Additionally or alternatively, the one or more electrical signals can be controlled to influence or control an electrical field adjacent to thecombustion reaction 104. The one or more electrical signals can include a time-varying signal configured to control theionizer 106 to output a time-varying charge and/or control thefirst electrode 114 to deplete a charge carried by thecombustion reaction 104 in a time-varying way. Additionally or alternatively, the one or more electrical signals can include a time-varying voltage. Additionally or alternatively, the one or more electrical signals can be switched to provide a time-varying electrical continuity to theionizer 106 and/or thefirst electrode 114. - The
combustion reaction 104 can be embodied as a visible flame or can consist essentially of a flameless reaction, according to embodiments. - As previously noted, according to the embodiment of
FIG. 1 , theionizer 106 is configured to provide anion flow 102. As used herein, ion flow refers to a flow of ions (including precursor ions (e.g., ions that will subsequently be converted to charges carried by other particles), to the extent that they may be present) in some medium (theoretically, the medium could be comprised substantially 100% of ions, however typical ionizer technologies do not provide such a high charge carrying efficiency) through space to acombustion reaction 104, with the ions carried by the ion flow then being substantially transferred to thecombustion reaction 104. An ion flow may be provided by ionizing a gas, and the gas may then flow through space to thecombustion reaction 104. The ionized gas can include a fuel, such as a hydrocarbon gas; or can include an oxidant flow, such as air. Additionally or alternatively, an ion flow may be provided by ionizing a gas in the form of a dielectric vapor. An ion flow may be provided by ionizing particles or droplets in an aerosol. An ion flow may be provided by ionizing molecules of a dielectric liquid. An ion flow may be provided by depositing ions on a particulate solid. Combinations of the above-described ion flows may become evident with further variations that fall within the scope of claims appended hereto. - In an embodiment, the
ionizer 106 is configured to provide theion flow 102 by contacting theion flow 102 to at least one of air or a fuel. Theion flow 102 can be contacted to air or may consist essentially of combustion air to form a charged air flow. Additionally or alternatively, theion flow 102 can be contacted to or consist essentially of fuel to form a charged fuel flow. Additionally or alternatively, theion flow 102 is contacted to at least one of air or a fuel or can consist essentially of a fuel/air mixture to form a charged fuel/air mixture flow. In the case of charging a fuel/air mixture, care should be taken to prevent any inadvertent spark discharge that could cause detonation. - According to embodiments, the
ionizer 106 can be configured to provide theion flow 102 at a positive polarity. Additionally or alternatively, theionizer 106 may configured to provide theion flow 102 at a negative polarity. - According to an embodiment, the
controller 120 is configured to control thecombustion reaction 104 such that thefirst location 108 is substantially upstream 113 (e.g., averaged over time) with respect to thereaction front 112 of thecombustion reaction 104. For example, the first location can include a flow distance through which theion flow 102 travels between theionizer 106 and thecombustion reaction 104. - According to another embodiment, the
ionizer 106 can output theion flow 102 to thecombustion reaction 104 above thelower reaction front 112. For example, as shown inFIGS. 5A, 5B , the ionizer can output an ion flow to thecombustion reaction 104 through aconduit 302 including at least a dielectric portion configured to guide the ion flow while maintaining electrical isolation of thecombustion reaction 104 with respect to theionizer body 106. -
FIG. 2A is a diagram of anionizer 200A, according to an embodiment. Theionizer 200A includes a charge source, such as acorona electrode 204 configured to cooperate with acounter electrode 206 to produce an ion discharge. - According to embodiments, the
ionizer 200A is electrically isolated. According to various embodiments, theionizer 200A imparts charged particles, in the form of ions, to theion flow 102 via a corona discharge. Additionally or alternatively, theionizer 200A may impart ions to theion flow 102 via an electrospray ionization. Additionally or alternatively, theionizer 200A may impart ions to theion flow 102 via a thermospray ionization. Additionally or alternatively, theionizer 200A may impart ions to theion flow 102 via a field desorption ionization. Additionally or alternatively, theionizer 200A may impart ions to theion flow 102 via a photoionization. Additionally or alternatively, theionizer 200A may impart ions to theion flow 102 via a photoelectric ionization. Additionally or alternatively, theionizer 200A may impart ions to theion flow 102 via a radioactive decay ionization. Additionally or alternatively, theionizer 200A may impart ions to theion flow 102 via any combination thereof of the corona discharge, electrospray ionization, thermospray ionization, field desorption ionization, photoionization, photoelectric ionization, and/or radioactive decay ionization. - According to an embodiment, the
ionizer 200A imparts a charge to theion flow 102 via ejection of generated ions (e.g. electrons) atcorona electrode 204 to produce negatively charged ions. Additionally or alternatively, theionizer 200A may impart a charge to theion flow 102 via extraction of charges (e.g., electrons) from neutral particles proximate thecorona electrode 204 to produce positively charged ions. This is also referred to as charge ejection. A counter-electrode 206 applies an electric field to pull the ejected charges away from the corona electrode in a direction toward an entraining dielectric fluid flow and/or toward a location where theion flow 102 leaves theionizer body 106. Other ionization modalities, referenced herein or known in the art, may replace the corona/counter electrode 204/206 arrangement shown inFIG. 2A . Theionizer 200A may produce a net charge density at theionizer 200A of about 1 million charges per cubic centimeter or more, according to embodiments. - According to an embodiment, the
controller 120 is configured to detect a short circuit at thecorona electrode 204 in theionizer 200A. Thecontroller 120 is configured to reduce or stop the voltage applied to thecorona electrode 204 in theionizer 200A responsive to the short circuit at thecorona electrode 204. - According to embodiments, a
fluid source 222 can be configured to provide a fluid 224 to theionizer 200A in the form of a gas. Additionally or alternatively, the fluid 224 may be provided to theionizer 200A in the form of a vapor. Additionally or alternatively, the fluid 224 may be provided to theionizer 200A in the form of a liquid aerosol. Additionally or alternatively, the fluid 224 may be provided to theionizer 200A in the form of a dielectric liquid stream. Additionally or alternatively, the fluid 224 may be provided to theionizer 200A in the form of any combination thereof of the gas, vapor, liquid aerosol, and/or liquid stream. - In an embodiment, the
fluid source 222 is operatively coupled to provide the fluid 224 to theionizer 200A using a nebulizer. Additionally or alternatively, the fluid 224 may be provided to theionizer 200A using an atomizer. The fluid 224 may be provided to theionizer 200A using an injector. The fluid 224 may be provided to theionizer 200A using a steam generator. The fluid 224 may be provided to theionizer 200A using an ultrasonic humidifier. The fluid 224 may be provided to theionizer 200A using a vaporizer. The fluid 224 may be provided to theionizer 200A using an evaporator. The fluid 224 may be provided to theionizer 200A using a pump. Additionally or alternatively, the fluid 224 may be provided to theionizer 200A using any combination thereof of the nebulizer, atomizer, injector, steam generator, ultrasonic humidifier, vaporizer, evaporator, and/or pump. - According to various embodiments, the
ionizer 200A is configured to provide anion flow 208 by ionizing afluid 224. The fluid 224 may include a buffer or may be functionalized to hold a charge, and can be impelled by any appropriate means, including, e.g., a pump, fan, compressor, etc. In other embodiments, thefluid source 222 is acombustion air 224 source, and may include either natural draft or forced draft aspects. In other embodiments, thefluid source 222 is a fuel source, such as a hydrocarbon gas source. According to an embodiment, theionizer 200A is positioned in series with a main fuel line of a combustion system, such that a flow of fuel to a burner of the combustion system passes through the ionizer and incorporates theion flow 208. - According to other embodiments, a
valve 226 is operatively coupled to thefluid source 222 and thecontroller 120. Thecontroller 120 is configured to operate thevalve 226 to control a flow of the fluid 224 from thefluid source 222. Thefluid source 222 is configured to supply the fluid 224 to theionizer 200A and maintain electrical isolation between the conductive and/or grounded parts of thefluid source 222 and theionizer 200A. Thefluid source 222 includes atank 228 to hold thefluid 224. Thetank 228 can be made of an electrically insulating material to isolate the fluid 224 from ground or another voltage. Additionally or alternatively, thetank 228 may be supported by electrical insulators to isolate the fluid 224 from ground or another voltage. An anti siphon 230 arrangement is configured to maintain electrical isolation between thefluid source 222 and theionizer 200A. However, since corona discharge ionization requires a charge separation across a dielectric layer adjacent to a corona electrode 204 (e.g., exhibited as electric field curvature around emission surfaces), most embodiments are contemplated as being based on adielectric fluid 224 having a relatively high dielectric constant (i.e., being substantially non-conductive). Accordingly, the anti siphonarrangement 230 may be often embodied as simply a length of low conductivity material or an isolation distance between thecorona electrode 204 and adjacent conductive components. -
FIG. 2B is a sectional diagram of anionizer 200B, according to another embodiment. According to embodiments, theionizer 200B includes abody 250 defining avaporization well 252. Third andfourth electrodes voltage source 118 and are configured to apply a high voltage to a liquid at least temporarily resident in thevaporization well 252. Thevoltage source 118 is configured to apply a voltage to vaporize the liquid to produce a vapor of the liquid. The vapor then carries charged particles from the ionizer. Additionally or alternatively, thevoltage source 118 may be configured to apply a voltage to produce an aerosol or a mixed vapor and aerosol of the liquid, which, in either case, carries charged particles from the ionizer. - According to various embodiments, the liquid includes water. Additionally or alternatively, the liquid may include a buffer solution or may be at least partly functionalized to hold a charge.
- The
electrodes electrode 254 a can be briefly energized with +40 kV while theelectrode 254 b is energized or held at +20 kV. The 20 kV difference between the electrodes produces vaporization. The +30 kV average voltage operates as a bias voltage to produce positive charges in the ejected vapor/aerosol. In some embodiments, kinetic energy from the vaporization is sufficient to propel theion flow 102 through the flow distance (e.g., seeFIG. 1, 108 ) to the combustion reaction (not shown inFIG. 2B ) or to an entraining fluid stream. Optionally, acounter electrode 206 can be positioned to accelerate the charged particles toward their intended destination as anion flow 102. -
FIG. 3 is a diagram of asystem 300 for employing an ion flow to control a combustion reaction, according to an embodiment. Theionizer 106 is configured to provide at least a portion of theion flow 102, which is introduced upstream 113 of theterminus 109 of a burner orfuel source 110. For example, theionizer 106 can be configured to provide at least a portion of theion flow 102 through the burner orfuel source 110. In an alternative embodiment (see, e.g.,FIGS. 4A and 4B ), theionizer 106 is configured to provide at least a portion of theion flow 102 downstream 111 from theterminus 109 and upstream 113 from thereaction front 112. - According to embodiments, a
conduit 302 is configured to convey theion flow 102 from theionizer 106 to thefirst location 108. Theconduit 302 can be electrically isolated. Theconduit 302 may include a conduit electrode operatively coupled to the voltage supply, in which case, thecontroller 120 can be configured to control the voltage supply to apply a voltage at the first polarity to the conduit electrode. The maximum charge density output of theionizer 106 can be within about 10 centimeters of a downstream 111 terminus of the burner orfuel source 110. Theconduit 302 preferably includes a material that resists reaction with theion flow 102. - The
conduit 302 is thermally insulated, according to various embodiments. For example, a portion of theconduit 302 or an opening of theconduit 302 can be shielded from thecombustion reaction 104 by a shroud (not shown) located at least in part upstream 113 of thefirst location 108. The shroud may be thermally reflective. A cooling apparatus (not shown) may be operatively coupled to theconduit 302 to cool theconduit 302. - Referring again to
FIG. 3 , according to various embodiments, asystem 300 may include aflow control valve 306 operatively coupled to thecontroller 120 and the burner orfuel source 110. Thecontroller 120 is configured to operate theionizer 106, thevoltage source 118, and theflow control valve 306 to control thecombustion reaction 104. - According to various embodiments, a
system 300 may include awaveform generator 304 that is operatively coupled to thecontroller 120 and the voltage supply. Thewaveform generator 304 is configured to generate one or more waveforms. Thewaveform generator 304 is configured together with thecontroller 120 to drive theionizer 106 or the one or morefirst electrodes 114 with the one or more waveforms. The one or more electrical signals may include the one or more waveforms. - According to embodiments, the
waveform generator 304 is configured to generate an alternating current (AC) voltage waveform. Additionally or alternatively, thewaveform generator 304 may be configured to generate a sinusoidal waveform. Thewaveform generator 304 may generate a square waveform. Thewaveform generator 304 may generate a sawtooth waveform. Thewaveform generator 304 may generate a triangular waveform. Thewaveform generator 304 may generate a wavelet waveform. Thewaveform generator 304 may generate a logarithmic waveform. Thewaveform generator 304 may generate an exponential waveform. Thewaveform generator 304 may generate a truncated waveform. Thewaveform generator 304 may generate a combination of one or more waveform thereof. -
FIG. 4A is a block diagram of asystem 400 for employing a plurality of ion flows to control the interaction of adjacent combustion reactions, according to an embodiment. Thesystem 400 includes a pair ofburners second electrodes voltage source 118. Anionizer 106 includes first andsecond conduits corresponding combustion reactions FIG. 4A , theconduits burner 110. - In the claims, the term sub-flow is used where a plurality of flows of charged particles are introduced to one or more combustion reactions within a same combustion volume. Thus, the ion flows 102 a, 102 b of
FIG. 4A can also be referred to as sub-flows that together form a single ion flow. - A
controller 120 is configured to control theionizer 106, first electrodes (not shown) and thesecond electrodes 116 to control thecombustion reaction 104. Thesecond electrodes 116 electrically isolated. - The
controller 120 is operatively coupled to provide electrical signals to theionizer 106 and thevoltage source 118 to independently control polarity and volume of the ion flows 102 a, 102 b. Thecontroller 120 is configured to control thecombustion reactions 104 by applying charges to the combustion reactions via the ion flows 102. Thecontroller 120 may also be configured to further control thecombustion reactions 104 by applying electrical energy viafirst electrodes 114, as described above with reference toFIG. 1 . - According to one method of operation, the controller is configured to produce an
electrostatic repulsion 402 between the first and secondinstance combustion reactions ionizer 106 to produce ion flows 102 a, 102 b, having a same polarity, as shown inFIG. 4A . The corresponding net charge applied to thecombustion reactions -
FIG. 4B is a block diagram of thesystem 400 illustrating a second method of operation, according to an embodiment. - As shown, the
controller 120 is configured to control the first and second ion flows 102 a, 102 b to have opposite polarities, which produces anelectrostatic attraction 404 between the first andsecond combustion reactions controller 120 can be configured to control theelectrostatic attraction 404 to cause mixing between thefirst combustion reaction 104 a and thesecond combustion reaction 104 b. -
FIG. 5A is a block diagram of acombustion system 500, according to an embodiment. In most respects, thesystem 500 is substantially identical to thesystem 400 ofFIGS. 4A and 4B . However, where thesystem 400 is configured to introduce the ion flows 102 a, 102 b upstream of theburners system 500 is configured to introduce the ion flows 102 downstream of theburners 110. - In
FIG. 5A , the ion flows 102 a, 102 b are have a same polarity, similarly to the operation of thesystem 400 described with reference toFIG. 4A . As a result of the common polarity of the ion flows 102, thecombustion reactions -
FIG. 5B shows thesystem 500 ofFIG. 5A , with theionizer 106 controlled to produce the ion flows 102 a, 102 b at opposite polarities. As a result, thecombustion reactions 104 are attracted to each other, substantially as described with reference toFIG. 4B . In an embodiment, thesystem 500 can include asecond ionizer 106 configured to provide thesecond ion flow 102 b having a second polarity to thethird location 108 b downstream 113 of asecond reaction front 112 b of thesecond combustion reaction 104 b. Thecontroller 120 can be configured to independently control the first and second instances of thecombustion reaction controller 120 can be further configured to control anelectrostatic repulsion 402 between the first instance of thecombustion reaction 104 a and the second instance of thecombustion reaction 104 b by causing the first polarity and the second polarity to be the same. Thecontroller 120 can be further configured to control anelectrostatic attraction 404 between the first instance of thecombustion reaction 104 a and the second instance of thecombustion reaction 104 b by causing the first polarity and the second polarity to be different. Thecontroller 120 can be further configured to control theelectrostatic attraction 404 to cause mixing between the first instance of thecombustion reaction 104 a and the second instance of thecombustion reaction 104 b. - According to an embodiment, the burner or
fuel source 110 can be electrically insulated, electrically isolated, or electrically insulated and isolated. Thecontroller 120 can be configured to operate theionizer 106 to periodically and/or intermittently change a quantity and/or a concentration of charge in theion flow 102. Thecontroller 120 can be configured to operate theionizer 106 to periodically and/or intermittently change a quantity and/or a concentration of charge in thecombustion reaction 104. And/or thecontroller 120 can be configured to operate theionizer 106 to periodically and/or intermittently change the first charge polarity in theion flow 102 and/or in thecombustion reaction 104. - According to an embodiment, the
controller 120 can be configured to apply the one or more electrical signals to the one or morefirst electrodes 114 to cause a charge of thecombustion reaction 104 to respond to the one or more electrical signals. The one or more electrical signals can include a charge, a voltage, an electrical field, or a combination thereof. Additionally, the one or more electrical signals can include one or more of a time-varying charge, a time-varying voltage, a time varying electric field, or a combination thereof. Awaveform generator 304 can be included, according to an embodiment. Thewaveform generator 304 can be operatively coupled to thecontroller 120 and thepower supply 118. Thewaveform generator 304 can be configured to generate one or more waveforms. Thewaveform generator 304 can be configured together with thecontroller 120 to drive theionizer 106 and/or the one or morefirst electrodes 114 with the one or more waveforms such that the one or more electrical signals can include the one or more waveforms. Thewaveform generator 304 can be configured to generate one or more of an alternating current (AC) voltage waveform, a sinusoidal waveform, a square waveform, a sawtooth waveform, a triangular waveform, a wavelet waveform, a logarithmic waveform, an exponential waveform, a truncated waveform, or a combination waveform thereof. -
FIG. 6 is a block diagram of asystem 600 for employing ion flows to control the interaction of adjacent combustion reactions, according to another embodiment. Thesystem 600 is substantially similar to thesystem 100 ofFIG. 1 , except that theionizer 106 is configured to introduce a plurality of ion flows 102 to thecombustion reaction 104. In the embodiment shown, afirst ion flow 102 is introduced at afirst location 108 that is upstream 113 relative to areaction front 112 of thecombustion reaction 104. Asecond ion flow 102′ is introduced at asecond location 108′ that is upstream 113 relative to thefirst location 108. Thesecond location 108′ may be positioned upstream 113 or downstream 111 relative to thereaction front 112. According to an embodiment, bothlocations reaction front 112. According to another embodiment, thefirst location 108 is positioned upstream with respect to theterminus 109 of theburner 110. - The first and second ion flows 102, 102′ can be provided by a
single ionizer 106, as shown, or by separate ionizers. - In an embodiment, the
ionizer 106 is configured to provide the first and second ion flows 102, 102′ at first and second polarities effective to cause mixing of the first and second charged ion flows 102, 102′. For example, the opposing first and second polarities can be configured to cause an electrostatic attraction that facilitates mixing of the first and second ion flows 102 a, 102 b, and consequently promotes improved mixing of components of thecombustion reaction 104. - According to an embodiment, the
ionizer 106 is configured to provide the first and second charged ion flows 102, 102′ in unequal respective first and second charge quantities or strengths, resulting in anet charge 103 of thecombustion reaction 104. By selection of the polarities and strengths of the respective ion flows, thecombustion reaction 104 can be further controlled as described with reference to previous embodiments. -
FIG. 7 is a block diagram of asystem 600 that includes first andsecond burners respective combustion reaction second burners 110 is associated with respective first and second ion flows 102 a, 102 a′ and 102 b, 102 b′. Each of the first andsecond burners system 600 ofFIG. 6 . Jointly, thecombustion reactions combustion reactions FIGS. 4A, 4B, 5A, and 5B . -
FIG. 8 is a flow diagram of amethod 500 for employing an ion flow downstream of a reaction front to control a combustion reaction, according to an embodiment. In an embodiment, a method is provided for employing an ion flow to control a combustion reaction. The method includes 802 supporting a combustion reaction at a burner. The method also includes 804 generating an ion flow having a first polarity. The method may further include 806 introducing the ion flow to the combustion reaction or a component of the combustion reaction at a first location. The first location is, according to an embodiment, at least intermittently upstream with respect to at least a portion of a reaction front of the combustion reaction. The method additionally includes 808 imparting a charge to the combustion reaction via the ion flow. The method shown includes 810 controlling the combustion reaction by applying one or more electrical signals to respective electrodes positioned at locations that are downstream of the first location, causing the combustion reaction to respond due to the imparted charge. The one or more electrodes thus control aspects of the combustion reaction by application of the one or more electrical signals. - In an embodiment, imparting the charge can include selecting the ion flow to impart the charge and the first charge polarity to the combustion reaction, a fuel of the combustion reaction, an oxidizer of the combustion reaction, a carrier gas of the combustion reaction, a product of the combustion reaction, another component of the combustion reaction, a combination of components of the combustion reaction, etc.
- In an embodiment of the method, controlling the combustion reaction may include extracting ions of a single polarity at the one or more electrodes from the combustion reaction. Generating the ion flow may also include providing a ion flow, such as by ionizing a gas, a vapor, a liquid aerosol, a dry aerosol, a particulate solid, or a combination of elements. Generating the ion flow may also include contacting an ion flow to air or a fuel to form a charged air flow, a charged fuel flow, or a charged air-fuel mixture flow.
- In an embodiment, the method can include providing the ion flow at a positive polarity, a negative polarity, or, where multiple ion flows (i.e., sub-flows) are used, both.
- In an embodiment, the method may include controlling the combustion reaction such that the first location is substantially upstream over time with respect to the reaction front of the combustion reaction. The method may also include providing at least a portion of the ion flow upstream of the burner or fuel source. The method may further include providing at least a portion of the ion flow through the burner or fuel source. The method may, alternatively, include providing at least a portion of the ion flow downstream from the burner or fuel source and upstream from the reaction front.
- In an embodiment, the method may include providing the ion flow by ionizing a gas, a vapor, an aerosol, a particulate solid, an oxidant or a fuel of the combustion reaction, combinations of elements, etc.
- In an embodiment, the method may include electrically isolating the ionizer. The method may include imparting ions to the ion flow via a corona discharge. The method may include imparting ions to the ion flow via an electrospray ionization, a thermospray ionization, a field desorption ionization, via a photoionization, a photoelectric ionization, a radioactive decay ionization, etc.
- In an embodiment, the method may include imparting a charge to the ion flow via generating and injecting ions, selectively extracting preexisting ions, or a combination thereof. Applying electrical signals to the ionizer to generate the ion flow may include producing a net charge density at the ionizer of at least about 1 million charges per cubic centimeter.
- In an embodiment, applying electrical signals to the ionizer to generate the ion flow may include employing a corona electrode and a counter electrode to generate ions in the ionizer. Applying the one or more electrical signals to the ionizer to generate the ion flow may also include detecting a short at the corona electrode in the ionizer. The method may further include reducing the voltage applied to the corona electrode in the ionizer responsive to the short at the corona electrode.
- In an embodiment, applying the one or more electrical signals to the ionizer to generate the ion flow may include providing a fluid to the ionizer in the form of a gas, a vapor, an aerosol, a dielectric liquid stream, etc.
- In an embodiment, the method may include providing the fluid to the ionizer using a nebulizer, an atomizer, an injector, a steam generator, an ultrasonic humidifier, a vaporizer, an evaporator, a pump, etc.
- In an embodiment, applying electrical signals to the ionizer to generate the ion flow may include preparing an ion flow by ionizing a gas, a vapor, a liquid aerosol, a dry aerosol, a liquid, a particulate solid, etc. Applying electrical signals to the ionizer to generate the ion flow may also include forming the ion flow by contacting the ion flow to water, in the form of a vapor, a steam, a liquid, a liquid aerosol, etc. The fluid may include a buffer or be functionalized to hold a charge. The method may also include controlling a flow of the fluid to an ionizer. Applying electrical signals to the ionizer to generate the ion flow may also include supplying the fluid to the ionizer and maintaining electrical isolation between the fluid source and the ionizer. Applying electrical signals to the ionizer to generate the ion flow may also include electrically isolating the fluid from ground or another voltage. Additionally or alternatively, generating an ion flow in
step 204 can include attracting ions away from an ion source and toward a desired flow direction can include attracting the ions with a counter-electrode. In the cases where an ion source other than a corona electrode is used, the counter-electrode may be referred to as a propulsion electrode. - In an embodiment, applying electrical signals to the ionizer to generate the ion flow may include applying a voltage to a liquid to vaporize the liquid to produce a vapor, aerosol, or vapor and aerosol of the liquid to carry charged particles. The liquid may include a buffer solution or may be at least partly functionalized to hold a charge.
- In an embodiment, introducing the ion flow at the first location may include conveying the ion flow from the ionizer to the first location using a conduit. Introducing the ion flow at the first location may also include electrically isolating the conduit. Generally speaking, the conduit is formed at least partially from a dielectric material selected to maintain electrical insulation between the combustion reaction and the ionizer. The use of a dielectric conduit can prevent the conduit from acting as an immersed electrode in direct contact with the combustion reaction. In an embodiment, the conduit can be formed from fused quartz glass or other ceramic material that maintains relatively high electrical resistivity at temperatures encountered in the combustion volume. The method may include applying a voltage at the first polarity to the conduit electrode. Introducing the ion flow at the first location may further include providing a maximum charge density output of the ionizer within about 10 centimeters of a downstream terminus of the burner or fuel source. Introducing the ion flow at the first location may also include employing a conduit material that resists reaction with the ion flow. Introducing the ion flow at the first location may further include thermally insulating the conduit or cooling the conduit.
- In an embodiment, the method may also include electrically isolating the one or more electrodes from ground or another voltage. Controlling the combustion reaction may include at least intermittently separating the one or more electrodes from the combustion reaction by an air gap. Controlling the combustion reaction may also include controlling the voltage supply and the ionizer to maintain the air gap between the combustion reaction and the one or more first electrodes. Controlling the combustion reaction may further include at least intermittently holding the combustion reaction at the burner or fuel source.
- In an embodiment, controlling the combustion reaction may include controlling two or more combustion reactions. Controlling the combustion reaction may include causing an electrostatic repulsion between the first combustion reaction and the second combustion reaction by charging the first combustion reaction and the second combustion reaction at the first polarity. Controlling the combustion reaction may also include causing an electrostatic attraction between the first combustion reaction and the second combustion reaction by charging the first combustion reaction at the first polarity and charging the second combustion reaction at a second polarity opposite the first polarity. Controlling the combustion reaction may further include controlling the electrostatic attraction to cause mixing between the first combustion reaction and the second combustion reaction.
- In an embodiment, the method may include electrically isolating the burner or fuel source. Controlling the combustion reaction may include operating a flow valve operatively coupled to the burner or fuel source. Controlling the combustion reaction may also include periodically or intermittently changing a quantity or a concentration of ions in the ion flow or in the combustion reaction. Controlling the combustion reaction may further include periodically or intermittently changing the polarity of the ion flow or the combustion reaction.
- In an embodiment, controlling the combustion reaction may include applying the one or more electrical signals including a charge, a voltage, an electrical field, or a combination thereof. Controlling the combustion reaction may also include applying the one or more electrical signals including one or more of: a time-varying charge, a time-varying voltage, a time varying electric field, or a combination thereof. Controlling the combustion reaction may further include generating one or more waveforms. Controlling the combustion reaction may also include driving the ionizer or the one or more electrodes with the one or more waveforms such that the one or more electrical signals include the one or more waveforms. Generating one or more waveforms may include generating one or more of: an alternating current (AC) voltage waveform, a sinusoidal waveform, a square waveform, a sawtooth waveform, a triangular waveform, a wavelet waveform, a logarithmic waveform, an exponential waveform, a truncated waveform, a DC offset voltage, etc.
- The method may also include supporting the combustion reaction to include a flame.
- According to embodiments, the combustion reaction can be supported by either a diffusion, partial premix, or premixed burner.
- According to a premixed burner embodiment, the ion (or charged particle) flow 102 can be introduced to the combustion reaction through a premixing chamber. For example, a charged particle source such as a
corona electrode 204 andcounter electrode 206 pair can be disposed in the premixing chamber, and the premixing chamber and any flame arrestor can be held or allowed to float to a voltage that allows the chargedparticle flow 102 to pass through the flame arrestor and into the combustion reaction. In another example, a chargedparticle delivery conduit 302 can deliver the chargedparticle flow 102 from a charged particle source into the premixing chamber. - In another premixed burner embodiment, the charged
particle flow 102 can be introduced above a flame arrestor and below a flame holder into a premixed fuel/air flow. The charged particle flow can be generated by a charged particle source such as acorona electrode 204 andcounter electrode 206 pair can be disposed in the premixed fuel/air flow between the flame arrestor and below the flame holder, and the flame arrestor or other conductive surface past which the charged particles may flow (e.g., the flame holder) can be held or allowed to float to a voltage that allows the chargedparticle flow 102 to pass through the flame holder and into thecombustion reaction 104. In another example, a chargedparticle delivery conduit 302 can deliver the chargedparticle flow 102 from a charged particle source into the premixed fuel/air flow between the flame arrestor and below the flame holder. Of course, if it is desired to cause the fuel/air flow to support a combustion reaction that is held by the flame holder, then the flame holder can optionally be configured as the first electrode 114 (and be held at a voltage different from a voltage that would allow the chargedparticle flow 102 to pass by the flame holder. In the case of an aerodynamic flame holder, the flame holder can be formed from an electrically insulating material or can be held or allowed to float to an equilibrium voltage. In this case, the resultant charge concentration in thecombustion reaction 104 can be used for purposes other than holding the combustion reaction. - In another premixed burner embodiment, the
ion flow 102 can be introduced above a flame holder into a premixed fuel/air flow and/or into a combustion reaction above a flame holder. The ion flow can be generated by a charged particle source, such as acorona electrode 204 andcounter electrode 206 pair, can be disposed outside the combustion volume. A chargedparticle delivery conduit 302 can deliver the chargedparticle flow 102 from the charged particle source into the fuel/air flow or into thecombustion reaction 104. - While various aspects and embodiments have been disclosed herein, other aspects and embodiments are contemplated. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the following claims.
Claims (32)
1. A combustion system, comprising:
a burner positioned within a combustion volume and configured to support a combustion reaction;
a charging mechanism positioned outside the combustion volume and configured to produce a flow of charged particles; and
a delivery device configured to receive the flow of charged particles from the charging mechanism and introduce the flow of charged particles to a combustion reaction supported by the burner.
2. The combustion system of claim 1 , comprising a first electrode positioned within the combustion volume, configured to apply electrical energy to the combustion reaction.
3. The combustion system of claim 2 , comprising a second electrode positioned within the combustion volume upstream, relative to the first electrode and configured to apply electrical energy to the combustion reaction.
4. The combustion system of claim 1 , wherein the charging mechanism includes an ionizer.
5. The combustion system of claim 1 , wherein the delivery device is configured to introduce the charged particles to the combustion reaction at a location that is downstream from a nozzle terminus of the burner.
6. The combustion system of claim 1 , wherein the delivery device is configured to introduce the charged particles to a component of the combustion reaction at a location that is upstream from a nozzle terminus of the burner.
7. The combustion system of claim 1 , comprising a controller configured to control a polarity and/or quantity of charged particles produced by the charging mechanism.
8. The combustion system of claim 7 , wherein the charging mechanism is configured to produce a flow of charged particles including a plurality of sub-flows of charged particles, the controller being configured to control a polarity and/or quantity of charged particles of each of the plurality of sub-flows of charged particles.
9. The combustion system of claim 8 , wherein the charging mechanism includes a plurality of ionizers.
10. The combustion system of claim 8 , wherein the delivery device is configured to receive the plurality of sub-flows of charged particles and to introduce each of the sub-flows to the combustion reaction at a respective location relative to the combustion reaction.
11. The combustion system of claim 8 , wherein the controller is configured to control the charging mechanism to produce a first one of the plurality of sub-flows of charged particles having charged particles of a first polarity, and to produce a second one of the plurality of sub-flows of charged particles having particles of a second polarity, opposite the first polarity.
12. The combustion system of claim 8 , wherein the controller is configured to control the charging mechanism to produce a first one of the plurality of sub-flows of charged particles having a first quantity of charged particles, and to produce a second one of the plurality of sub-flows of charged particles having a second quantity of charged particles, different from the first quantity.
13. The combustion system of claim 8 , wherein the burner includes a plurality of nozzles, each configured to support a respective combustion reaction.
14. The combustion system of claim 13 , wherein the delivery device is configured to receive the plurality of sub-flows of charged particles and to introduce a respective first one of the plurality of sub-flows to a combustion reaction supported by each of the plurality of nozzles.
15. The combustion system of claim 14 , wherein the delivery device is configured to introduce a respective second one of the plurality of sub-flows to the combustion reaction supported by each of the plurality of nozzles.
16. The combustion system of claim 15 , wherein the controller is configured to control the charging mechanism to produce particles of each of the first ones of the plurality of sub-flows of charged particles having a first polarity, and to produce particles of each of the second ones of the plurality of sub-flows of charged particles having a second polarity, opposite the first polarity.
17. The combustion system of claim 15 , wherein the controller is configured to control the charging mechanism to produce each of the first ones of the plurality of sub-flows of charged particles to have a first quantity of charged particles, and to produce each of the second ones of the plurality of sub-flows of charged particles to have a second quantity of charged particles, the second quantity being different than the first quantity.
18. A method for controlling a combustion reaction, comprising:
supporting a combustion reaction within a combustion volume;
producing a flow of charged particles at a location outside the combustion volume; and
applying a charge to the combustion reaction by introducing the flow of charged particles to the combustion reaction.
19. The method of claim 18 , wherein the producing a flow of charged particles includes producing a flow of ions.
20. The method of claim 18 , wherein the introducing the flow of charged particles to the combustion reaction includes introducing the flow of charged particles to a component of the combustion at a location that is upstream from a nozzle terminus of a burner supporting the combustion reaction.
21. The method of claim 18 , wherein the introducing the flow of charged particles to the combustion reaction includes introducing the flow of charged particles to the combustion at a location that is downstream from a nozzle terminus of a burner supporting the combustion reaction.
22. The method of claim 18 , comprising controlling an aspect of the combustion reaction by applying electrical energy to the combustion reaction at a location that is downstream from the nozzle terminus, and selecting aspects of the electrical energy to compel a response according to the charge applied.
23. The method of claim 22 , wherein selecting aspects of the electrical energy includes selecting the aspects of the electrical energy from among a group including voltage, polarity, AC frequency, waveform, and DC offset voltage.
24. The method of claim 18 , wherein the producing a flow of charged includes producing a plurality of sub-flows of charged particles.
25. The method of claim 24 , wherein the introducing the flow of charged particles to the combustion reaction includes introducing each of the plurality of sub-flows to the combustion reaction at a respective location relative to the combustion reaction.
26. The method of claim 24 , wherein the producing a plurality of sub-flows of charged particles includes producing a first one of the plurality of sub-flows of charged particles having charged particles of a first polarity, and producing a second one of the plurality of sub-flows of charged particles having particles of a second polarity, opposite the first polarity.
27. The method of claim 24 , wherein the producing a plurality of sub-flows of charged particles includes producing a first one of the plurality of sub-flows of charged particles having a first quantity of charged particles, producing a second one of the plurality of sub-flows of charged particles having a second quantity of charged particles, different from the first quantity.
28. The method of claim 24 , wherein the supporting a combustion reaction includes supporting a plurality of combustion reactions within the combustion volume.
29. The method of claim 28 , wherein the introducing the flow of charged particles to the combustion reaction includes introducing a respective first one of the plurality of sub-flows to each of the plurality of combustion reactions.
30. The method of claim 29 , wherein the introducing the flow of charged particles to the combustion reaction includes introducing a respective second one of the plurality of sub-flows to each of the plurality of combustion reactions.
31. The method of claim 30 , wherein the producing a flow of charged particles includes producing particles of each of the first ones of the plurality of sub-flows of charged particles with a first polarity, and producing particles of each of the second ones of the plurality of sub-flows of charged particles with a second polarity, opposite the first polarity.
32. The method of claim 30 , wherein the producing a flow of charged particles includes producing each of the first ones of the plurality of sub-flows of charged particles to have a first quantity of charged particles, and producing each of the second ones of the plurality of sub-flows of charged particles to have a second quantity of charged particles, the second quantity being different than the first quantity.
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US14/092,814 US20170009985A9 (en) | 2012-11-27 | 2013-11-27 | Charged ion flows for combustion control |
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US201261730486P | 2012-11-27 | 2012-11-27 | |
US14/092,814 US20170009985A9 (en) | 2012-11-27 | 2013-11-27 | Charged ion flows for combustion control |
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