US20160160857A1 - Liquid refrigerant pumping system - Google Patents
Liquid refrigerant pumping system Download PDFInfo
- Publication number
- US20160160857A1 US20160160857A1 US14/594,699 US201514594699A US2016160857A1 US 20160160857 A1 US20160160857 A1 US 20160160857A1 US 201514594699 A US201514594699 A US 201514594699A US 2016160857 A1 US2016160857 A1 US 2016160857A1
- Authority
- US
- United States
- Prior art keywords
- tank
- internal volume
- gas
- pump
- liquid refrigerant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 44
- 239000003507 refrigerant Substances 0.000 title claims abstract description 41
- 238000005086 pumping Methods 0.000 title description 3
- 239000000314 lubricant Substances 0.000 claims abstract description 83
- 239000012530 fluid Substances 0.000 claims abstract description 39
- 238000004891 communication Methods 0.000 claims abstract description 37
- 238000005057 refrigeration Methods 0.000 claims description 40
- 238000000034 method Methods 0.000 claims description 23
- 230000007423 decrease Effects 0.000 claims description 12
- 230000003247 decreasing effect Effects 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 5
- 239000007789 gas Substances 0.000 description 36
- 238000005461 lubrication Methods 0.000 description 6
- 239000013529 heat transfer fluid Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- CDOOAUSHHFGWSA-OWOJBTEDSA-N (e)-1,3,3,3-tetrafluoroprop-1-ene Chemical compound F\C=C\C(F)(F)F CDOOAUSHHFGWSA-OWOJBTEDSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/08—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
- F04B9/10—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid
- F04B9/109—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers
- F04B9/117—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/18—Lubricating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/06—Pumps having fluid drive
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/08—Cooling; Heating; Preventing freezing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/06—Lubrication
- F04D29/063—Lubrication specially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
- F25B31/002—Lubrication
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
- F25B1/04—Compression machines, plants or systems with non-reversible cycle with compressor of rotary type
- F25B1/053—Compression machines, plants or systems with non-reversible cycle with compressor of rotary type of turbine type
Definitions
- a centrifugal compressor includes one or more impellers that compress a fluid.
- the impellers are mounted on a rotating shaft which is supported by a plurality of bearings.
- the bearings require a steady supply of lubricant, which is oftentimes oil.
- refrigerant has been used to lubricate the bearings rather than oil.
- Refrigerant lubrication can be used when, for example, the compressor is part of a refrigeration chiller.
- a refrigeration chiller removes heat from a liquid via a vapor-compression or absorption refrigeration cycle. The cooled liquid may then be used to cool air (e.g., air conditioning) or in an industrial process.
- a pump can be used to make the refrigerant to flow to the bearings.
- the pump may cavitate making it more difficult to supply the refrigerant to the bearings.
- lubricant e.g., refrigerant
- a lubricant supply system includes first and second tanks, each including an internal volume that is divided into a first portion and a second portion.
- the first portion of the internal volume of the first tank and the first portion of the internal volume of the second tank are configured to alternate supplying a liquid refrigerant to a machine.
- a pump is in fluid communication with the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank. The pump is configured to vary a pressure of a gas in the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank.
- the lubricant supply system includes first and second tanks, each including an internal volume that is divided into a first portion and a second portion.
- the system also includes a refrigeration chiller including an evaporator and a condenser.
- a valve is in fluid communication with the first portion of the internal volume of the first tank, the evaporator, and the condenser. The valve provides a path of fluid communication from the evaporator to the first portion of the internal volume of the first tank when the valve is in a first position, and the valve provides a path of fluid communication from the condenser to the first portion of the internal volume of the first tank when the valve is in a second position.
- a pump is in fluid communication with the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank.
- the pump is configured to vary a pressure of a gas in the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank.
- a method for supplying a liquid refrigerant to a machine includes causing a pressure of a gas in a first tank to decrease, which draws a liquid refrigerant into the first tank from a refrigeration chiller.
- a pressure of a gas in second first tank may be caused to decrease, which draws additional liquid refrigerant into the second tank from the refrigeration chiller.
- the pressure of the gas in the first tank may be caused to increase simultaneously with the pressure of the gas in the second tank decreasing, which causes the liquid refrigerant to flow from the first tank to a bearing in a compressor in the refrigeration chiller.
- FIG. 1 illustrates a schematic view of a system for supplying a lubricant to a machine, according to an embodiment.
- FIG. 2 illustrates a schematic view of the system showing the divider as a piston, according to an embodiment.
- FIG. 3 illustrates a schematic view of the system showing the divider as a bladder, according to an embodiment.
- FIG. 4 illustrates a flowchart of a method for providing lubrication to a machine, according to an embodiment.
- FIG. 5 illustrates a schematic view of another system for supplying lubricant to a machine, according to an embodiment.
- FIG. 6 illustrates another flowchart of a method for providing lubrication to a machine, according to an embodiment.
- the terms “above,” “up,” “upward,” “ascend,” and various grammatical equivalents thereof may be used to refer to a position in a well that is closer to the surface than another position, or a movement or direction proceeding toward the surface (topside), without regard as to whether the well is vertical, deviated, or horizontal.
- the terms “below,” “down,” “downward,” and “descend” and various grammatical equivalents thereof may be used to refer to a position in a well that is farther from the surface than another position, or a direction or movement proceeding away from the surface, regardless of whether the well is vertical, deviated, or horizontal.
- the terms “upper,” “lower,” “above,” and “below,” when referring to components of an apparatus, are used to conveniently refer to the relative positioning of components or elements, e.g., as illustrated in the drawings, and may not refer to any particular frame of reference. Thus, a component may be flipped or viewed in any direction, while parts thereof may remain unchanged in terms of being “upper” or “lower” etc.
- FIG. 1 illustrates a schematic view of a system 100 for supplying a lubricant to a machine 160 , according to an embodiment.
- the system 100 may include a tank 110 that defines an internal volume.
- a divider 112 may be positioned in the internal volume of the tank 110 that divides or separates the internal volume into two or more portions (two are shown: 114 , 116 ).
- the divider 112 may be a diaphragm that is coupled to the inner surface of the tank 110 .
- the diaphragm 112 may be made of a material that is configured to bend or flex as the first portion of the internal volume 114 increases and decreases in response to a pressure differential between the first and second portions of the internal volume 114 , 116 .
- the tank 110 may have one or more openings (four are shown: 122 , 132 , 142 , 152 ) that provide a path of fluid communication between the internal volume and the exterior of the tank 110 .
- a first pump 120 (referred to hereafter as a liquid pump) may be in fluid communication with the first portion of the internal volume 114 of the tank 110 through a first one of the openings 122 .
- the term “pump” refers to all machines operable to increase and/or decrease a pressure in any type of fluid, whether gas, liquid, or a combination thereof.
- the liquid pump 120 may be used to introduce a liquid lubricant into the first portion of the internal volume 114 of the tank 110 .
- the lubricant may be an oil or a refrigerant.
- Illustrative refrigerants may include R-134a, R-123, R-1233zd, R-1234ze, and the like.
- a check valve may be positioned at the discharge end of the liquid pump 120 .
- lubricant cannot flow back through the liquid pump 120 .
- a valve 130 may be in fluid communication with the second portion of the internal volume 116 of the tank 110 through a second one of the openings 132 .
- the valve 130 may be used to allow gas to discharge (i.e. “bleed off”) from the second portion of the internal volume 116 of the tank 110 when the lubricant is being introduced into the first portion of the internal volume 114 .
- a second pump 140 (referred to hereafter as a vacuum pump) may be in fluid communication with the second portion of the internal volume 116 of the tank 110 through a third one of the openings 142 .
- the vacuum pump 140 may be used to withdraw the gas from the second portion of the internal volume 116 to reduce the pressure of the gas and leave behind a partial vacuum.
- a third pump 150 (referred to hereafter as a gas pump) may be in fluid communication with the second portion of the internal volume 116 of the tank 110 through a fourth one of the openings 152 .
- the gas pump 150 may be used to introduce a gas into the second portion of the internal volume 116 of the tank 110 .
- the gas pump 150 may be or include a compressor.
- the gas may be air.
- the first opening 122 may also be in fluid communication with a machine 160 via a conduit 162 .
- a valve 124 may be positioned in the conduit 162 between the tank 110 and the machine 160 .
- a sensor (not shown) may be configured to sense when the lubricant supply to the machine 160 (e.g., from a primary lubricant supply system) is insufficient. When this occurs, the valve 124 may be switched from a closed position to an open position (e.g., manually or automatically) to supply the lubricant from the tank 110 to the machine 160 .
- the machine 160 may be any machine having relative movement between two or more components. As shown, the machine 160 is a centrifugal compressor in a chiller (e.g., a refrigeration chiller).
- the “chiller” removes heat from a liquid (e.g., liquid refrigerant lubricant) via a vapor-compression cycle or an absorption refrigeration cycle.
- the liquid refrigerant lubricant may flow through an evaporator of the chiller where heat is transferred to a first heat transfer fluid.
- the first heat transfer fluid may flow through machine (e.g., compressor) 160 where the pressure may be increased.
- the first heat transfer fluid (now compressed) may then be introduced to a condenser of the chiller where the heat is transferred from the first heat transfer fluid to a second heat transfer fluid.
- the liquid refrigerant lubricant may be discharged from the evaporator and be circulated through a heat exchanger to cool air or equipment as desired.
- the liquid refrigerant lubricant may be discharged from the condenser of the chiller depending on the operating conditions of the compressor chiller 160 and the state of the refrigerant.
- the machine 160 may include at least one impeller 170 .
- the machine (e.g., compressor) 160 may include a shaft 172 that is configured to rotate about a central longitudinal axis 174 .
- the shaft 172 may be supported by one or more bearings (four are shown: 176 ).
- the bearings 176 may each include an inner ring or “race” 178 , an outer ring or race 180 , and one or more rolling elements (e.g., balls) 182 positioned therebetween.
- the liquid refrigerant lubricant may flow from the first portion of the internal volume 114 of the tank 110 and be introduced to the bearings 176 (e.g., between the inner and outer rings 178 , 180 ).
- the bearings 176 may have steel or ceramic rolling elements.
- FIG. 2 illustrates a schematic view of the system 100 showing the divider 112 as a piston, according to an embodiment.
- the divider 112 may be a piston (as shown in FIG. 2 ).
- the piston 212 may be positioned within the tank 110 and divide or separate the internal volume into the two portions 114 , 116 .
- the piston 212 may be configured to move within the tank 110 as the first portion of the internal volume 114 increases and decreases in response to a pressure differential between the first and second portions of the internal volume 114 , 116 .
- the piston 212 may move in a first axial direction 214 (e.g., down as shown in FIG. 2 ) when the pressure of the gas in the second portion of the internal volume 116 is greater than the pressure of the lubricant in the first portion of the internal volume 114 .
- the piston 212 may move in a second axial direction 216 (e.g., up as shown in FIG. 2 ) when the pressure of the lubricant in the first portion of the internal volume 114 is greater than the pressure of the gas in the second portion of the internal volume 116 .
- FIG. 3 illustrates a schematic view of the system 100 showing the divider 112 as a bladder, according to an embodiment.
- the divider 112 may be a bladder (as shown in FIG. 3 ).
- the bladder 312 may be positioned within the tank 110 and divide or separate the internal volume into the two portions 114 , 116 . More particularly, the bladder 312 may include a flexible “bag” that defines an internal volume that is configured to receive the lubricant.
- the bladder 312 may be made from a polymer or elastomer (e.g., rubber).
- the bladder 312 may include an opening that is in fluid communication with the first opening 122 in the tank 110 .
- FIG. 4 illustrates a flowchart of a method 400 for providing lubrication to a machine, according to an embodiment.
- the method 400 may proceed by operation of an embodiment of the system 100 , for example, and may thus be best understood with reference thereto.
- the method 400 is not limited to any particular structure unless otherwise stated herein.
- the steps below may be conducted in any order, and the order described below is for illustrative purposes only.
- the method 400 may include introducing a lubricant (e.g., a refrigerant) into a first portion of an internal volume of a tank, as at 402 .
- a lubricant e.g., a refrigerant
- the lubricant may be pumped into the first portion of the internal volume with a first or “liquid” pump.
- a valve that is in fluid communication with a second portion of the internal volume of the tank may be open as the lubricant is pumped into the first portion of the internal volume of the tank. This may allow a gas within the second portion of the internal volume to discharge from the second portion of the internal volume to make room for the lubricant in the first portion of the internal volume.
- the valve may be closed once the lubricant is stored in the first portion of the internal volume.
- a second or “vacuum” pump may withdraw at least a portion of the gas from the second portion of the internal volume, leaving behind a partial vacuum in the second portion of the internal volume. This partial vacuum may draw the lubricant into the first portion of the internal volume.
- the method 400 may also include increasing a pressure of the gas in the second portion of the internal volume of the tank, as at 404 .
- additional gas e.g., air
- the gas pump may be controlled to maintain a predetermined pressure in the first portion of the internal volume and/or the second portion of the internal volume.
- the pressurized gas in the second portion of the internal volume may exert a force on the lubricant in the first portion of the internal volume via a diaphragm, a piston, a bladder, or the like positioned between the first and second portions.
- the vacuum and gas pumps may be a single pump that includes a switch at the inlet and outlet sides so that it may serve to increase and decrease the pressure of the gas based on the position of the switch.
- the method 400 may also include supplying the lubricant from the tank to a machine, as at 406 .
- a sensor may sense when the lubricant supplied to the machine (e.g., from a primary lubrication system) is insufficient.
- a valve positioned between the tank and the machine may be switched to an open position, and the (now pressurized) lubricant may flow through the valve and to the machine.
- the lubricant may be supplied to one or more bearings in the machine.
- back pressure to facilitate the flow of the lubricant, the lubricant may flow easier than when compared to a conventional gravity-fed system.
- the lubricant may be supplied in a sub-cooled liquid state.
- FIG. 5 illustrates a schematic view of another system 500 for supplying lubricant to the machine 160 , according to an embodiment.
- the system 500 may include one or more accumulator tanks (two are shown 510 , 550 that each define an internal volume.
- the first tank 510 may have a divider 512 positioned in the internal volume that divides or separates the internal volume into two or more portions (two are shown: 514 , 516 ).
- the second tank 550 may have a divider 552 positioned in the internal volume that divides or separates the internal volume into two or more portions (two are shown: 554 , 556 ).
- the dividers 512 , 552 may be diaphragms, pistons, bladders, or the like.
- the first portion of the internal volume 514 of the first tank 510 may be in fluid communication with a refrigeration chiller 502 and configured to receive lubricant therefrom.
- the lubricant may be oil or a liquid refrigerant.
- a valve 520 may be positioned between the refrigeration chiller 502 and the first tank 510 . As shown, the valve 520 may be a three way valve that is in fluid communication with the first portion of the internal volume 514 of the first tank 510 , an evaporator 504 of the refrigeration chiller 502 , and a condenser 506 of the refrigeration chiller 502 .
- a path of fluid communication may exist from the evaporator 504 , through the valve 520 , and to the first portion of the internal volume 514 of the first tank 510 .
- a path of fluid communication may exist from the condenser 506 , through the valve 520 , and to the first portion of the internal volume 514 of the first tank 510 .
- a check valve 522 may also be positioned between the refrigeration chiller 502 and the first tank 510 . The check valve 522 may allow the lubricant to flow from the refrigeration chiller 502 to the first tank 510 , but not from the first tank 510 to the refrigeration chiller 502 .
- the first portion of the internal volume 514 of the first tank 510 may also be in fluid communication with the machine (e.g., compressor) 160 in the refrigeration chiller 502 . More particularly, the lubricant may be supplied from the first portion of the internal volume 514 of the first tank 510 to the bearings 176 of the machine 160 .
- a check valve 524 may be positioned between the first tank 510 and the machine 160 . The check valve 524 may allow the lubricant to flow from the first portion of the internal volume 514 of the first tank 510 to the machine 160 , but not from the machine 160 to the first portion of the internal volume 514 of the first tank 510 .
- a shut-off valve 526 may also be positioned between the first portion of the internal volume 514 of the first tank 510 and the refrigeration chiller 502 , between the first portion of the internal volume 514 of the first tank 510 and the machine 160 , or both.
- the first portion of the internal volume 554 of the second tank 550 may also be in fluid communication with the refrigeration chiller 502 and configured to receive lubricant therefrom.
- a valve 560 may be positioned between the refrigeration chiller 502 and the second tank 550 . As shown, the valve 560 may be a three way valve that is in fluid communication with the first portion of the internal volume 554 of the first tank 550 , the evaporator 504 of the refrigeration chiller 502 , and the condenser 506 of the refrigeration chiller 502 .
- valve 560 When the valve 560 is in a first position, a path of fluid communication may exist from the evaporator 504 , through the valve 560 , and to the first portion of the internal volume 554 of the second tank 550 . When the valve 560 is in a second position, a path of fluid communication may exist from the condenser 506 , through the valve 560 , and to the first portion of the internal volume 554 of the second tank 550 .
- a check valve 562 may also be positioned between the refrigeration chiller 502 and the second tank 550 . The check valve 562 may allow the lubricant to flow from the refrigeration chiller 502 to second first tank 550 , but not from the second tank 550 to the refrigeration chiller 502 .
- the first portion of the internal volume 554 of the second tank 550 may also be in fluid communication with the machine (e.g., compressor) 160 . More particularly, the lubricant may be supplied from the first portion of the internal volume 554 of the second tank 550 to the bearings 176 of the machine 160 .
- a check valve 564 may be positioned between the second tank 550 and the machine 160 . The check valve 564 may allow the lubricant to flow from the first portion of the internal volume 554 of the second tank 550 to the machine 160 , but not from the machine 160 to the first portion of the internal volume 554 of the second tank 550 .
- a shut-off valve 566 may also be positioned between the first portion of the internal volume 554 of the second tank 550 and the refrigeration chiller 502 , between the first portion of the internal volume 554 of the second tank 550 and the machine 160 , or both.
- a pump 570 may be in fluid communication with the second portion of the internal volume 516 of the first tank 510 and the second portion of the internal volume 556 of the second tank 550 .
- the pump 570 may be used to vary a pressure of a gas into the second portion of the internal volume 516 of the first tank 510 and the second portion of the internal volume 556 of the second tank 550 . More particularly, the pump 570 may be used to transfer a gas back and forth between the second portion of the internal volume 516 of the first tank 510 and the second portion of the internal volume 556 of the second tank 550 .
- the pump 570 may be or include a compressor.
- the gas may be nitrogen or air.
- a check valve may be positioned at the discharge end of the pump 570 .
- the pump 570 may be or include first and second pumps where the first pump is in fluid communication with the second portion of the internal volume 516 of the first tank 510 , and the second pump is in fluid communication with the second portion of the internal volume 556 of the second tank 550 .
- FIG. 6 illustrates a flowchart of a method 600 for providing lubrication to a machine, according to an embodiment.
- the method 600 may proceed by operation of an embodiment of the system 500 , for example, and may thus be best understood with reference thereto.
- the method 600 is not limited to any particular structure unless otherwise stated herein.
- the steps below may be conducted in any order, and the order described below is for illustrative purposes only.
- the method 600 may include pumping gas (e.g., nitrogen) from the second portion of the internal volume 516 of the first tank 510 to the second portion of the internal volume 556 of the second tank 550 using the pump 570 , as at 602 . This may cause the pressure in the first tank 510 to decrease.
- the shut-off valve 526 proximate to the first tank 510 may be opened, allowing lubricant to be drawn into the first portion of the internal volume 514 of the first tank 510 from the evaporator 504 of the refrigeration chiller 502 , as at 604 .
- the shut-off valve 526 proximate to the first tank 510 may be closed, as at 606 .
- the pump 570 may then reverse direction by pumping at least a portion of the gas from the second portion of the internal volume 556 of the second tank 550 into the second portion of the internal volume 516 of the first tank 510 , as at 608 . This may cause the pressure in the second tank 550 to decrease.
- the shut-off valve 566 proximate to the second tank 550 may be opened, allowing additional lubricant to be drawn into the first portion of the internal volume 554 of the second tank 550 , as at 610 .
- shut-off valve 566 proximate to the second tank 550 may be closed, as at 612 .
- the system 500 is now ready to lubricate the bearings 176 of the machine (e.g., compressor) 160 .
- the shut-off valve 526 proximate to the first tank 510 may be opened, as at 614 .
- the pressurized gas in the second portion of the internal volume 516 of the first tank 510 may exert a force on the divider 512 , causing the lubricant to flow from the first portion of the internal volume 514 of the first tank 510 to the bearings 176 of the machine 160 .
- the pump 570 may cause an additional portion of the gas to flow from the second portion of the internal volume 556 of the second tank 550 to the second portion of the internal volume 516 of the first tank 510 , as at 616 . This may maintain or increase the pressure in the first tank 510 so that the lubricant may continue to flow to the bearings 176 .
- the pump 570 may reverse direction and transfer at least a portion of the gas from the second portion of the internal volume 516 of the first tank 510 to the second portion of the internal volume 556 of the second tank 550 , as at 618 .
- the shut-off valve 526 proximate to the first tank 510 may be closed, and the shut-off valve 566 proximate to the second tank 550 may be opened, as at 620 .
- the pressurized gas in the second portion of the internal volume 556 of the second tank 550 may cause the lubricant to flow from the first portion of the internal volume 554 of the second tank 550 to the bearings 176 of the machine 160 .
- the method 600 may loop back to block 604 where the shut-off valve 526 proximate to the first tank 510 may be opened again, allowing additional lubricant to be drawn into the first portion of the internal volume 514 of the first tank 510 from the evaporator 504 (e.g., simultaneously with lubricant flowing from the second tank 550 to the bearings 176 of the machine 160 ).
- the tanks 510 , 550 may alternate receiving the lubricant from the evaporator 504
- the bearings 176 of the machine 160 may alternate receiving the lubricant from the tanks 510 , 550 .
- the first and second tanks 510 , 550 may initially (e.g., during start-up) draw in the lubricant from the evaporator 504 of the refrigeration chiller 502 . Once the refrigeration chiller 502 reaches steady state conditions, the valves 520 , 560 may be switched to the second position such that the first and second tanks 510 , 550 may draw in the lubricant from the condenser 506 of the refrigeration chiller 502 .
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- Compressor (AREA)
Abstract
A lubricant supply system includes first and second tanks, each including an internal volume that is divided into a first portion and a second portion. The first portion of the internal volume of the first tank and the first portion of the internal volume of the second tank are configured to alternate supplying a liquid refrigerant to a machine. A pump is in fluid communication with the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank. The pump is configured to vary a pressure of a gas in the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank.
Description
- This application is a continuation-in-part of U.S. patent application Ser. No. 14/561,692, filed on Dec. 5, 2014, the entirety of which is incorporated herein by reference.
- A centrifugal compressor includes one or more impellers that compress a fluid. The impellers are mounted on a rotating shaft which is supported by a plurality of bearings. The bearings require a steady supply of lubricant, which is oftentimes oil. However, in some recent applications, refrigerant has been used to lubricate the bearings rather than oil. Refrigerant lubrication can be used when, for example, the compressor is part of a refrigeration chiller. A refrigeration chiller removes heat from a liquid via a vapor-compression or absorption refrigeration cycle. The cooled liquid may then be used to cool air (e.g., air conditioning) or in an industrial process.
- A pump can be used to make the refrigerant to flow to the bearings. The pump may cavitate making it more difficult to supply the refrigerant to the bearings. There can also be operating conditions under which the supply of refrigerant is in inadequate supply or the state of the refrigerant is a mix of liquid and vapor such that it is unable to properly lubricate the bearings. Therefore, what is needed is a backup lubricant supply system that is capable of providing lubricant (e.g., refrigerant) to the bearings when the primary lubricant supply system is unable to lubricate the bearings.
- A lubricant supply system is disclosed. The lubricant supply system includes first and second tanks, each including an internal volume that is divided into a first portion and a second portion. The first portion of the internal volume of the first tank and the first portion of the internal volume of the second tank are configured to alternate supplying a liquid refrigerant to a machine. A pump is in fluid communication with the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank. The pump is configured to vary a pressure of a gas in the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank.
- In another embodiment, the lubricant supply system includes first and second tanks, each including an internal volume that is divided into a first portion and a second portion. The system also includes a refrigeration chiller including an evaporator and a condenser. A valve is in fluid communication with the first portion of the internal volume of the first tank, the evaporator, and the condenser. The valve provides a path of fluid communication from the evaporator to the first portion of the internal volume of the first tank when the valve is in a first position, and the valve provides a path of fluid communication from the condenser to the first portion of the internal volume of the first tank when the valve is in a second position. A pump is in fluid communication with the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank. The pump is configured to vary a pressure of a gas in the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank.
- A method for supplying a liquid refrigerant to a machine is also disclosed. The method includes causing a pressure of a gas in a first tank to decrease, which draws a liquid refrigerant into the first tank from a refrigeration chiller. A pressure of a gas in second first tank may be caused to decrease, which draws additional liquid refrigerant into the second tank from the refrigeration chiller. The pressure of the gas in the first tank may be caused to increase simultaneously with the pressure of the gas in the second tank decreasing, which causes the liquid refrigerant to flow from the first tank to a bearing in a compressor in the refrigeration chiller.
- The accompanying drawings, which are incorporated in and constitutes a part of this specification, illustrates an embodiment of the present teachings and together with the description, serves to explain the principles of the present teachings. In the figures:
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FIG. 1 illustrates a schematic view of a system for supplying a lubricant to a machine, according to an embodiment. -
FIG. 2 illustrates a schematic view of the system showing the divider as a piston, according to an embodiment. -
FIG. 3 illustrates a schematic view of the system showing the divider as a bladder, according to an embodiment. -
FIG. 4 illustrates a flowchart of a method for providing lubrication to a machine, according to an embodiment. -
FIG. 5 illustrates a schematic view of another system for supplying lubricant to a machine, according to an embodiment. -
FIG. 6 illustrates another flowchart of a method for providing lubrication to a machine, according to an embodiment. - It should be noted that some details of the figures have been simplified and are drawn to facilitate understanding of the embodiments rather than to maintain strict structural accuracy, detail, and scale.
- Reference will now be made in detail to embodiments of the present teachings, examples of which are illustrated in the accompanying drawing. In the drawings, like reference numerals have been used throughout to designate identical elements, where convenient. In the following description, reference is made to the accompanying drawings that form a part of the description, and in which is shown by way of illustration one or more specific example embodiments in which the present teachings may be practiced.
- Further, notwithstanding that the numerical ranges and parameters setting forth the broad scope of the disclosure are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in their respective testing measurements. Moreover, all ranges disclosed herein are to be understood to encompass any and all sub-ranges subsumed therein.
- Additionally, when referring to a position or direction in a well, the terms “above,” “up,” “upward,” “ascend,” and various grammatical equivalents thereof may be used to refer to a position in a well that is closer to the surface than another position, or a movement or direction proceeding toward the surface (topside), without regard as to whether the well is vertical, deviated, or horizontal. Similarly, when referring to a position in a well, the terms “below,” “down,” “downward,” and “descend” and various grammatical equivalents thereof may be used to refer to a position in a well that is farther from the surface than another position, or a direction or movement proceeding away from the surface, regardless of whether the well is vertical, deviated, or horizontal. Moreover, the terms “upper,” “lower,” “above,” and “below,” when referring to components of an apparatus, are used to conveniently refer to the relative positioning of components or elements, e.g., as illustrated in the drawings, and may not refer to any particular frame of reference. Thus, a component may be flipped or viewed in any direction, while parts thereof may remain unchanged in terms of being “upper” or “lower” etc.
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FIG. 1 illustrates a schematic view of asystem 100 for supplying a lubricant to amachine 160, according to an embodiment. Thesystem 100 may include atank 110 that defines an internal volume. Adivider 112 may be positioned in the internal volume of thetank 110 that divides or separates the internal volume into two or more portions (two are shown: 114, 116). As shown, thedivider 112 may be a diaphragm that is coupled to the inner surface of thetank 110. Thediaphragm 112 may be made of a material that is configured to bend or flex as the first portion of theinternal volume 114 increases and decreases in response to a pressure differential between the first and second portions of theinternal volume - The
tank 110 may have one or more openings (four are shown: 122, 132, 142, 152) that provide a path of fluid communication between the internal volume and the exterior of thetank 110. A first pump 120 (referred to hereafter as a liquid pump) may be in fluid communication with the first portion of theinternal volume 114 of thetank 110 through a first one of theopenings 122. As used herein, the term “pump” refers to all machines operable to increase and/or decrease a pressure in any type of fluid, whether gas, liquid, or a combination thereof. Theliquid pump 120 may be used to introduce a liquid lubricant into the first portion of theinternal volume 114 of thetank 110. The lubricant may be an oil or a refrigerant. Illustrative refrigerants may include R-134a, R-123, R-1233zd, R-1234ze, and the like. To prevent lubricant from flowing back through theliquid pump 120, a check valve may be positioned at the discharge end of theliquid pump 120. Alternatively, with theliquid pump 120 running, lubricant cannot flow back through theliquid pump 120. - A
valve 130 may be in fluid communication with the second portion of theinternal volume 116 of thetank 110 through a second one of theopenings 132. Thevalve 130 may be used to allow gas to discharge (i.e. “bleed off”) from the second portion of theinternal volume 116 of thetank 110 when the lubricant is being introduced into the first portion of theinternal volume 114. - A second pump 140 (referred to hereafter as a vacuum pump) may be in fluid communication with the second portion of the
internal volume 116 of thetank 110 through a third one of theopenings 142. Thevacuum pump 140 may be used to withdraw the gas from the second portion of theinternal volume 116 to reduce the pressure of the gas and leave behind a partial vacuum. - A third pump 150 (referred to hereafter as a gas pump) may be in fluid communication with the second portion of the
internal volume 116 of thetank 110 through a fourth one of theopenings 152. Thegas pump 150 may be used to introduce a gas into the second portion of theinternal volume 116 of thetank 110. As such, thegas pump 150 may be or include a compressor. The gas may be air. - Referring again to the
first opening 122 in thetank 110, thefirst opening 122 may also be in fluid communication with amachine 160 via aconduit 162. In at least one embodiment, avalve 124 may be positioned in theconduit 162 between thetank 110 and themachine 160. A sensor (not shown) may be configured to sense when the lubricant supply to the machine 160 (e.g., from a primary lubricant supply system) is insufficient. When this occurs, thevalve 124 may be switched from a closed position to an open position (e.g., manually or automatically) to supply the lubricant from thetank 110 to themachine 160. - The
machine 160 may be any machine having relative movement between two or more components. As shown, themachine 160 is a centrifugal compressor in a chiller (e.g., a refrigeration chiller). The “chiller” removes heat from a liquid (e.g., liquid refrigerant lubricant) via a vapor-compression cycle or an absorption refrigeration cycle. For example, the liquid refrigerant lubricant may flow through an evaporator of the chiller where heat is transferred to a first heat transfer fluid. The first heat transfer fluid may flow through machine (e.g., compressor) 160 where the pressure may be increased. The first heat transfer fluid (now compressed) may then be introduced to a condenser of the chiller where the heat is transferred from the first heat transfer fluid to a second heat transfer fluid. The liquid refrigerant lubricant may be discharged from the evaporator and be circulated through a heat exchanger to cool air or equipment as desired. In another embodiment, the liquid refrigerant lubricant may be discharged from the condenser of the chiller depending on the operating conditions of thecompressor chiller 160 and the state of the refrigerant. - As shown, the machine (e.g., compressor) 160 may include at least one
impeller 170. The machine (e.g., compressor) 160 may include ashaft 172 that is configured to rotate about a centrallongitudinal axis 174. Theshaft 172 may be supported by one or more bearings (four are shown: 176). Thebearings 176 may each include an inner ring or “race” 178, an outer ring orrace 180, and one or more rolling elements (e.g., balls) 182 positioned therebetween. As described in greater detail below, the liquid refrigerant lubricant may flow from the first portion of theinternal volume 114 of thetank 110 and be introduced to the bearings 176 (e.g., between the inner andouter rings 178, 180). In some embodiments, thebearings 176 may have steel or ceramic rolling elements. -
FIG. 2 illustrates a schematic view of thesystem 100 showing thedivider 112 as a piston, according to an embodiment. In at least one embodiment, rather than thedivider 112 being a diaphragm (as shown inFIG. 1 ), thedivider 112 may be a piston (as shown inFIG. 2 ). Thepiston 212 may be positioned within thetank 110 and divide or separate the internal volume into the twoportions piston 212 may be configured to move within thetank 110 as the first portion of theinternal volume 114 increases and decreases in response to a pressure differential between the first and second portions of theinternal volume piston 212 may move in a first axial direction 214 (e.g., down as shown inFIG. 2 ) when the pressure of the gas in the second portion of theinternal volume 116 is greater than the pressure of the lubricant in the first portion of theinternal volume 114. Similarly, thepiston 212 may move in a second axial direction 216 (e.g., up as shown inFIG. 2 ) when the pressure of the lubricant in the first portion of theinternal volume 114 is greater than the pressure of the gas in the second portion of theinternal volume 116. -
FIG. 3 illustrates a schematic view of thesystem 100 showing thedivider 112 as a bladder, according to an embodiment. In at least one embodiment, rather than thedivider 112 being a diaphragm (as shown inFIG. 1 ) or a piston (as shown inFIG. 2 ), thedivider 112 may be a bladder (as shown inFIG. 3 ). Thebladder 312 may be positioned within thetank 110 and divide or separate the internal volume into the twoportions bladder 312 may include a flexible “bag” that defines an internal volume that is configured to receive the lubricant. In at least one embodiment, thebladder 312 may be made from a polymer or elastomer (e.g., rubber). Thebladder 312 may include an opening that is in fluid communication with thefirst opening 122 in thetank 110. - With continuing reference to
FIGS. 1-3 ,FIG. 4 illustrates a flowchart of amethod 400 for providing lubrication to a machine, according to an embodiment. Themethod 400 may proceed by operation of an embodiment of thesystem 100, for example, and may thus be best understood with reference thereto. However, it will be appreciated that themethod 400 is not limited to any particular structure unless otherwise stated herein. In addition, the steps below may be conducted in any order, and the order described below is for illustrative purposes only. - The
method 400 may include introducing a lubricant (e.g., a refrigerant) into a first portion of an internal volume of a tank, as at 402. In one embodiment, the lubricant may be pumped into the first portion of the internal volume with a first or “liquid” pump. A valve that is in fluid communication with a second portion of the internal volume of the tank may be open as the lubricant is pumped into the first portion of the internal volume of the tank. This may allow a gas within the second portion of the internal volume to discharge from the second portion of the internal volume to make room for the lubricant in the first portion of the internal volume. The valve may be closed once the lubricant is stored in the first portion of the internal volume. - In another embodiment, instead of, or in addition to, using the liquid pump to introduce the lubricant into the first portion of the internal volume, a second or “vacuum” pump may withdraw at least a portion of the gas from the second portion of the internal volume, leaving behind a partial vacuum in the second portion of the internal volume. This partial vacuum may draw the lubricant into the first portion of the internal volume.
- The
method 400 may also include increasing a pressure of the gas in the second portion of the internal volume of the tank, as at 404. In one embodiment, additional gas (e.g., air) may be pumped into the second portion of the internal volume with a third or “gas” pump to increase the pressure in the second portion of the internal volume. The gas pump may be controlled to maintain a predetermined pressure in the first portion of the internal volume and/or the second portion of the internal volume. For example, the pressurized gas in the second portion of the internal volume may exert a force on the lubricant in the first portion of the internal volume via a diaphragm, a piston, a bladder, or the like positioned between the first and second portions. This may cause the pressure of the lubricant in the first portion of the internal volume to increase, and the pressure may be maintained at this level until the lubricant is released to a machine, as discussed below. In one embodiment, the vacuum and gas pumps may be a single pump that includes a switch at the inlet and outlet sides so that it may serve to increase and decrease the pressure of the gas based on the position of the switch. - The
method 400 may also include supplying the lubricant from the tank to a machine, as at 406. More particularly, a sensor may sense when the lubricant supplied to the machine (e.g., from a primary lubrication system) is insufficient. When this occurs, a valve positioned between the tank and the machine may be switched to an open position, and the (now pressurized) lubricant may flow through the valve and to the machine. The lubricant may be supplied to one or more bearings in the machine. By using back pressure to facilitate the flow of the lubricant, the lubricant may flow easier than when compared to a conventional gravity-fed system. In addition, by using back pressure, the lubricant may be supplied in a sub-cooled liquid state. -
FIG. 5 illustrates a schematic view of anothersystem 500 for supplying lubricant to themachine 160, according to an embodiment. Thesystem 500 may include one or more accumulator tanks (two are shown 510, 550 that each define an internal volume. Thefirst tank 510 may have adivider 512 positioned in the internal volume that divides or separates the internal volume into two or more portions (two are shown: 514, 516). Similarly, thesecond tank 550 may have adivider 552 positioned in the internal volume that divides or separates the internal volume into two or more portions (two are shown: 554, 556). Thedividers - The first portion of the
internal volume 514 of thefirst tank 510 may be in fluid communication with arefrigeration chiller 502 and configured to receive lubricant therefrom. The lubricant may be oil or a liquid refrigerant. In at least one embodiment, avalve 520 may be positioned between therefrigeration chiller 502 and thefirst tank 510. As shown, thevalve 520 may be a three way valve that is in fluid communication with the first portion of theinternal volume 514 of thefirst tank 510, anevaporator 504 of therefrigeration chiller 502, and acondenser 506 of therefrigeration chiller 502. When thevalve 520 is in a first position, a path of fluid communication may exist from theevaporator 504, through thevalve 520, and to the first portion of theinternal volume 514 of thefirst tank 510. When thevalve 520 is in a second position, a path of fluid communication may exist from thecondenser 506, through thevalve 520, and to the first portion of theinternal volume 514 of thefirst tank 510. Acheck valve 522 may also be positioned between therefrigeration chiller 502 and thefirst tank 510. Thecheck valve 522 may allow the lubricant to flow from therefrigeration chiller 502 to thefirst tank 510, but not from thefirst tank 510 to therefrigeration chiller 502. - The first portion of the
internal volume 514 of thefirst tank 510 may also be in fluid communication with the machine (e.g., compressor) 160 in therefrigeration chiller 502. More particularly, the lubricant may be supplied from the first portion of theinternal volume 514 of thefirst tank 510 to thebearings 176 of themachine 160. Acheck valve 524 may be positioned between thefirst tank 510 and themachine 160. Thecheck valve 524 may allow the lubricant to flow from the first portion of theinternal volume 514 of thefirst tank 510 to themachine 160, but not from themachine 160 to the first portion of theinternal volume 514 of thefirst tank 510. In at least one embodiment, a shut-offvalve 526 may also be positioned between the first portion of theinternal volume 514 of thefirst tank 510 and therefrigeration chiller 502, between the first portion of theinternal volume 514 of thefirst tank 510 and themachine 160, or both. - The first portion of the
internal volume 554 of thesecond tank 550 may also be in fluid communication with therefrigeration chiller 502 and configured to receive lubricant therefrom. In at least one embodiment, avalve 560 may be positioned between therefrigeration chiller 502 and thesecond tank 550. As shown, thevalve 560 may be a three way valve that is in fluid communication with the first portion of theinternal volume 554 of thefirst tank 550, theevaporator 504 of therefrigeration chiller 502, and thecondenser 506 of therefrigeration chiller 502. When thevalve 560 is in a first position, a path of fluid communication may exist from theevaporator 504, through thevalve 560, and to the first portion of theinternal volume 554 of thesecond tank 550. When thevalve 560 is in a second position, a path of fluid communication may exist from thecondenser 506, through thevalve 560, and to the first portion of theinternal volume 554 of thesecond tank 550. Acheck valve 562 may also be positioned between therefrigeration chiller 502 and thesecond tank 550. Thecheck valve 562 may allow the lubricant to flow from therefrigeration chiller 502 to secondfirst tank 550, but not from thesecond tank 550 to therefrigeration chiller 502. - The first portion of the
internal volume 554 of thesecond tank 550 may also be in fluid communication with the machine (e.g., compressor) 160. More particularly, the lubricant may be supplied from the first portion of theinternal volume 554 of thesecond tank 550 to thebearings 176 of themachine 160. Acheck valve 564 may be positioned between thesecond tank 550 and themachine 160. Thecheck valve 564 may allow the lubricant to flow from the first portion of theinternal volume 554 of thesecond tank 550 to themachine 160, but not from themachine 160 to the first portion of theinternal volume 554 of thesecond tank 550. In at least one embodiment, a shut-offvalve 566 may also be positioned between the first portion of theinternal volume 554 of thesecond tank 550 and therefrigeration chiller 502, between the first portion of theinternal volume 554 of thesecond tank 550 and themachine 160, or both. - A
pump 570 may be in fluid communication with the second portion of theinternal volume 516 of thefirst tank 510 and the second portion of theinternal volume 556 of thesecond tank 550. Thepump 570 may be used to vary a pressure of a gas into the second portion of theinternal volume 516 of thefirst tank 510 and the second portion of theinternal volume 556 of thesecond tank 550. More particularly, thepump 570 may be used to transfer a gas back and forth between the second portion of theinternal volume 516 of thefirst tank 510 and the second portion of theinternal volume 556 of thesecond tank 550. As such, thepump 570 may be or include a compressor. The gas may be nitrogen or air. When thepump 570 is operating in a substantially closed circuit between the first andsecond tanks - To prevent lubricant from flowing back through the
pump 570, a check valve may be positioned at the discharge end of thepump 570. Alternatively, with thepump 570 running, lubricant cannot flow back through thepump 570. In at least one embodiment, thepump 570 may be or include first and second pumps where the first pump is in fluid communication with the second portion of theinternal volume 516 of thefirst tank 510, and the second pump is in fluid communication with the second portion of theinternal volume 556 of thesecond tank 550. - With continuing reference to
FIG. 5 ,FIG. 6 illustrates a flowchart of amethod 600 for providing lubrication to a machine, according to an embodiment. Themethod 600 may proceed by operation of an embodiment of thesystem 500, for example, and may thus be best understood with reference thereto. However, it will be appreciated that themethod 600 is not limited to any particular structure unless otherwise stated herein. In addition, the steps below may be conducted in any order, and the order described below is for illustrative purposes only. - The
method 600 may include pumping gas (e.g., nitrogen) from the second portion of theinternal volume 516 of thefirst tank 510 to the second portion of theinternal volume 556 of thesecond tank 550 using thepump 570, as at 602. This may cause the pressure in thefirst tank 510 to decrease. The shut-offvalve 526 proximate to thefirst tank 510 may be opened, allowing lubricant to be drawn into the first portion of theinternal volume 514 of thefirst tank 510 from theevaporator 504 of therefrigeration chiller 502, as at 604. Once a predetermined amount of the lubricant is within the first portion of theinternal volume 514 of the first tank 510 (e.g., filling about 50% of the first tank 510), the shut-offvalve 526 proximate to thefirst tank 510 may be closed, as at 606. - The
pump 570 may then reverse direction by pumping at least a portion of the gas from the second portion of theinternal volume 556 of thesecond tank 550 into the second portion of theinternal volume 516 of thefirst tank 510, as at 608. This may cause the pressure in thesecond tank 550 to decrease. The shut-offvalve 566 proximate to thesecond tank 550 may be opened, allowing additional lubricant to be drawn into the first portion of theinternal volume 554 of thesecond tank 550, as at 610. Once a predetermined amount of the lubricant is within the first portion of theinternal volume 554 of the second tank 550 (e.g., filling about 50% of the second tank 550), the shut-offvalve 566 proximate to thesecond tank 550 may be closed, as at 612. - The
system 500 is now ready to lubricate thebearings 176 of the machine (e.g., compressor) 160. The shut-offvalve 526 proximate to thefirst tank 510 may be opened, as at 614. The pressurized gas in the second portion of theinternal volume 516 of thefirst tank 510 may exert a force on thedivider 512, causing the lubricant to flow from the first portion of theinternal volume 514 of thefirst tank 510 to thebearings 176 of themachine 160. Thepump 570 may cause an additional portion of the gas to flow from the second portion of theinternal volume 556 of thesecond tank 550 to the second portion of theinternal volume 516 of thefirst tank 510, as at 616. This may maintain or increase the pressure in thefirst tank 510 so that the lubricant may continue to flow to thebearings 176. - When the lubricant in the first portion of the
internal volume 514 of thefirst tank 510 drops below a predetermined amount (e.g., less than 10% of thefirst tank 510 contains lubricant), thepump 570 may reverse direction and transfer at least a portion of the gas from the second portion of theinternal volume 516 of thefirst tank 510 to the second portion of theinternal volume 556 of thesecond tank 550, as at 618. The shut-offvalve 526 proximate to thefirst tank 510 may be closed, and the shut-offvalve 566 proximate to thesecond tank 550 may be opened, as at 620. The pressurized gas in the second portion of theinternal volume 556 of thesecond tank 550 may cause the lubricant to flow from the first portion of theinternal volume 554 of thesecond tank 550 to thebearings 176 of themachine 160. - The
method 600 may loop back to block 604 where the shut-offvalve 526 proximate to thefirst tank 510 may be opened again, allowing additional lubricant to be drawn into the first portion of theinternal volume 514 of thefirst tank 510 from the evaporator 504 (e.g., simultaneously with lubricant flowing from thesecond tank 550 to thebearings 176 of the machine 160). Thus, thetanks evaporator 504, and thebearings 176 of themachine 160 may alternate receiving the lubricant from thetanks - The first and
second tanks evaporator 504 of therefrigeration chiller 502. Once therefrigeration chiller 502 reaches steady state conditions, thevalves second tanks condenser 506 of therefrigeration chiller 502. - While the present teachings have been illustrated with respect to one or more implementations, alterations and/or modifications may be made to the illustrated examples without departing from the spirit and scope of the appended claims. In addition, while a particular feature of the present teachings may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular function. Furthermore, to the extent that the terms “including,” “includes,” “having,” “has,” “with,” or variants thereof are used in either the detailed description and the claims, such terms are intended to be inclusive in a manner similar to the term “comprising.” Further, in the discussion and claims herein, the term “about” indicates that the value listed may be somewhat altered, as long as the alteration does not result in nonconformance of the process or structure to the illustrated embodiment. Finally, “exemplary” indicates the description is used as an example, rather than implying that it is an ideal.
- Other embodiments of the present teachings will be apparent to those skilled in the art from consideration of the specification and practice of the present teachings disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the present teachings being indicated by the following claims.
Claims (20)
1. A lubricant supply system, comprising:
a first tank defining an internal volume that is divided into a first portion and a second portion;
a second tank defining an internal volume that is divided into a first portion and a second portion, wherein the first portion of the internal volume of the first tank and the first portion of the internal volume of the second tank are configured to alternate supplying a liquid refrigerant to a machine; and
a pump in fluid communication with the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank, wherein the pump is configured to vary a pressure of a gas in the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank.
2. The lubricant supply system of claim 1 , wherein the first portion of the internal volume of the first tank and the first portion of the internal volume of the second tank are configured to be in fluid communication with a refrigeration chiller and to receive the liquid refrigerant therefrom.
3. The lubricant supply system of claim 2 , wherein the pump is configured to transfer at least a portion of the gas from the second portion of the internal volume of the first tank to the second portion of the internal volume of the second tank, thereby generating a pressure differential that draws the liquid refrigerant from the refrigeration chiller into the first portion of the internal volume of the first tank.
4. The lubricant supply system of claim 2 , wherein the pump is configured to transfer at least a portion of the gas back and forth between the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank.
5. The lubricant supply system of claim 4 , wherein the first portion of the internal volume of the first tank and the first portion of the internal volume of the first tank are configured to alternate drawing the liquid refrigerant from the refrigeration chiller based on operation of the pump.
6. The lubricant supply system of claim 1 , wherein the pump comprises:
a first pump in fluid communication with the second portion of the internal volume of the first tank; and
a second pump in fluid communication with the second portion of the internal volume of the second tank.
7. The lubricant supply system of claim 1 , wherein the first and second portions of the internal volume of the first tank are separated by a divider, and wherein the divider comprises a diaphragm, a piston, or a bladder.
8. A lubricant supply system, comprising:
a first tank defining an internal volume that is divided into a first portion and a second portion;
a second tank defining an internal volume that is divided into a first portion and a second portion;
a refrigeration chiller including an evaporator and a condenser;
a valve in fluid communication with the first portion of the internal volume of the first tank, the evaporator, and the condenser, wherein the valve provides a path of fluid communication from the evaporator to the first portion of the internal volume of the first tank when the valve is in a first position, and wherein the valve provides a path of fluid communication from the condenser to the first portion of the internal volume of the first tank when the valve is in a second position; and
a pump in fluid communication with the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank, wherein the pump is configured to vary a pressure of a gas in the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank.
9. The lubricant supply system of claim 8 , wherein the pump is configured to simultaneously increase the pressure of the gas in the second portion of the internal volume of the first tank and decrease the pressure of the gas in the second portion of the internal volume of the second tank.
10. The lubricant supply system of claim 9 , wherein the increased pressure in the second portion of the internal volume of the first tank causes a liquid refrigerant to flow from the first portion of the internal volume of the first tank to one or more bearings in a compressor in the refrigeration chiller.
11. The lubricant supply system of claim 10 , wherein the decreased pressure in the second portion of the internal volume of the second tank causes additional liquid refrigerant to be drawn into the first portion of the internal volume of the second tank from the evaporator or the condenser.
12. The lubricant supply system of claim 11 , wherein the pump is configured to transfer at least a portion of the gas back and forth between the second portion of the internal volume of the first tank and the second portion of the internal volume of the second tank.
13. The lubricant supply system of claim 11 , wherein the pump comprises:
a first pump in fluid communication with the second portion of the internal volume of the first tank; and
a second pump in fluid communication with the second portion of the internal volume of the second tank.
14. A method for supplying a liquid refrigerant to a machine, comprising:
causing a pressure of a gas in a first tank to decrease, which draws a liquid refrigerant into the first tank from a refrigeration chiller;
causing a pressure of a gas in second first tank to decrease, which draws additional liquid refrigerant into the second tank from the refrigeration chiller; and
causing the pressure of the gas in the first tank to increase simultaneously with the pressure of the gas in the second tank decreasing, which causes the liquid refrigerant to flow from the first tank to a bearing in a compressor in the refrigeration chiller.
15. The method of claim 14 , further comprising causing the pressure of the gas in the second tank to increase simultaneously with the pressure of the gas in the first tank decreasing, which causes the additional liquid refrigerant to flow from the second tank to the bearing in the compressor.
16. The method of claim 14 , wherein a pump causes the pressure of the gas in the first tank to increase simultaneously with the pressure of the gas in the second tank decreasing by transferring at least a portion of the gas in the first tank to the second tank.
17. The method of claim 14 , further comprising actuating a valve from a first position to a second position, wherein the liquid refrigerant flows from an evaporator of the refrigeration chiller, through the valve, and to the first tank when the valve is in the first position, and wherein the liquid refrigerant flows from a condenser of the refrigeration chiller, through the valve, and to the first tank when the valve is in the second position.
18. The method of claim 14 , wherein the first and second tanks alternate supplying the liquid refrigerant and the additional liquid refrigerant to the bearing in the compressor.
19. The method of claim 14 , further comprising closing a shut-off valve positioned proximate to an opening in the first tank through which the liquid refrigerant flows before the pressure of the gas in the first tank decreases.
20. The method of claim 14 , wherein the gas in the first tank and the liquid refrigerant in the first tank are separated by a divider, and wherein the divider comprises a diaphragm, a piston, or a bladder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US14/594,699 US20160160857A1 (en) | 2014-12-05 | 2015-01-12 | Liquid refrigerant pumping system |
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US14/561,692 US9903364B2 (en) | 2014-12-05 | 2014-12-05 | Backup lubricant supply system |
US14/594,699 US20160160857A1 (en) | 2014-12-05 | 2015-01-12 | Liquid refrigerant pumping system |
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US14/561,692 Continuation-In-Part US9903364B2 (en) | 2014-12-05 | 2014-12-05 | Backup lubricant supply system |
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Cited By (5)
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US20160160856A1 (en) * | 2014-12-05 | 2016-06-09 | Hans Wallin | Backup lubricant supply system |
US20170321844A1 (en) * | 2016-05-04 | 2017-11-09 | Poly-Clip System Gmbh & Co. Kg | Cartridge device for lubricating a machine |
US11493243B2 (en) | 2018-11-27 | 2022-11-08 | Aktiebolaget Skf | Cooling system and method for operating a cooling system |
US11635134B1 (en) * | 2022-01-14 | 2023-04-25 | Zulu Pods, Inc. | Packaged oil delivery for short term lubrication |
US20230304505A1 (en) * | 2022-03-24 | 2023-09-28 | Aktiebolaget Skf | Bearing assembly |
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