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US20160029716A1 - Customized face mask - Google Patents

Customized face mask Download PDF

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Publication number
US20160029716A1
US20160029716A1 US14/447,490 US201414447490A US2016029716A1 US 20160029716 A1 US20160029716 A1 US 20160029716A1 US 201414447490 A US201414447490 A US 201414447490A US 2016029716 A1 US2016029716 A1 US 2016029716A1
Authority
US
United States
Prior art keywords
image
user
mask
covering member
face
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/447,490
Inventor
William D. Duncan
Roderick A. Hyde
Jordin T. Kare
Tony S. Pan
Yaroslav A. Urzhumov
Lowell L. Wood, JR.
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Elwha LLC
Original Assignee
Elwha LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Elwha LLC filed Critical Elwha LLC
Priority to US14/447,490 priority Critical patent/US20160029716A1/en
Assigned to ELWHA LLC reassignment ELWHA LLC ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HYDE, RODERICK A., KARE, JORDIN T., WOOD, LOWELL L., JR., DUNCAN, WILLIAM D., PAN, Tony S., URZHUMOV, YAROSLAV A.
Publication of US20160029716A1 publication Critical patent/US20160029716A1/en
Abandoned legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • A41D13/1161Means for fastening to the user's head
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2400/00Functions or special features of garments
    • A41D2400/42Foldable

Definitions

  • Face masks such as surgical masks (sometimes referred to as hygiene masks, procedure masks, etc.) are often worn by users to, for example, protect the user's mouth and nose from undesirable airborne particles such as bacteria, airborne diseases, and the like.
  • a face mask covers the user's mouth and nose and is held in place by a strap, band, or a similar fastening device.
  • One embodiment relates to a face mask, including a covering member configured to cover facial features of a face of a user, the covering member including an air-permeable filter member; and a facial image provided on an outward facing surface of the covering member, the facial image being generated based on an image of the user and representing covered facial features of the user; and a fastening member configured to secure the covering member over the face of the user.
  • a face mask including a covering member configured to cover facial features of a face of a user, the covering member including a filter layer; and a display layer configured to provide a changeable image; and a fastening member configured to secure the covering member over the face of the user.
  • a clothing item including a covering member configured to cover a portion of a user's head, at least a portion of the covering member being an air-permeable material; and a facial image provided on an outward-facing surface of the covering member, the facial image being based on an image of the user and representing covered facial features of the user.
  • Another embodiment relates to a method of producing a customized face mask, including receiving a user image of a face of a user; determining a covering area based on the image, the covering area including a portion of the user image; and printing a covering image including a representation of the covering area onto a display layer of an air-permeable face mask.
  • Another embodiment relates to a method of producing a customized face mask, including acquiring a user image of a face of a user using an image capture device; determining a covering area corresponding to a portion of the image of the face of the user; and providing a covering image representing the portion of the image using a display layer of an air-permeable face mask such that when the covering member is worn by a user, the covering image provides a visual representation of at least a portion of the underlying portions of the face of the user.
  • FIG. 1 is a perspective view of a customized face mask worn by a user according to one embodiment.
  • FIG. 2 is a perspective view of the face mask of FIG. 1 according to one embodiment.
  • FIG. 3 is a perspective view of the face mask of FIG. 1 according to another embodiment.
  • FIG. 4 is a partial cross-sectional view of a face mask according to one embodiment.
  • FIG. 5 is a side view of a face mask in both a collapsed and an expanded configuration according to one embodiment.
  • FIG. 6 is an illustration of mapping a two dimensional image onto a face mask according to one embodiment.
  • FIG. 7 is a perspective view of the face mask of FIG. 1 according to another embodiment.
  • FIG. 8 is a perspective view of a garment having a customized image according to one embodiment.
  • FIG. 9 is a schematic representation of a system for producing a customized face mask according to one embodiment.
  • FIG. 10 is a block diagram of a method of producing a customized face mask according to one embodiment.
  • FIG. 11 is a block diagram of a method of using a customized face mask according to one embodiment.
  • a mask such as a surgical mask or similar mask, may provide filtering features to prevent spread of infection, etc. from airborne particles.
  • One or more portions of the mask may include an image provided on an outward facing surface such that others can view the image.
  • the image may be a representation of underlying facial features of the user, modified facial features of the user, and the like.
  • the mask may include portions that are opaque, translucent, or substantially transparent, or that can dynamically change between any or all of these states.
  • mask 14 is shown according to one embodiment. As shown in FIG. 1 , mask 14 covers a portion of face 12 of user 10 .
  • Mask 14 may be similar in many respects to a typical surgical mask and be used to retard passage (e.g., capture, reflect, filter, etc.) of particles leaving the user's nose, mouth, etc., or similarly, to retard passage of particles prior to entering the user's nose, mouth, etc.
  • Mask 14 may come in a variety of sizes, and be used in a variety of environments (e.g., during medical procedures, for personal use at home, work, on the street, etc., and the like).
  • mask 14 includes covering member 16 and one or more fastening members 18 .
  • Covering image 20 is provided on an outward-facing surface of covering member 16 .
  • Covering member 16 is in one embodiment made at least partially from an air-permeable material (e.g., a filter material, a paper or other non-woven or woven material, etc.) to enable a user to breathe through covering member 16 .
  • Fastening members 18 are configured to secure mask 14 to the user (e.g., around the ears, around the neck, around the head, etc.) to maintain mask 14 in a desired position.
  • Covering member 16 is in one embodiment a generally rectangular piece of material intended to cover all or a portion of a user's face.
  • covering member 16 is configured to cover a mouth and a nose of a user, and conform to the contour of the user's face in order to minimize the amount of air travelling to/from the user's nose and mouth without passing through covering member 16 .
  • edge portions 22 provide a perimeter edge for covering member 16 (e.g., to provide a cleaner appearance to the edges of mask 14 ). Edge portions 22 may be adhered, stitched, sewn, or otherwise secured to covering member 16 .
  • covering image 20 extends up to and throughout edge portion 22 to the outer edge of covering member 16 .
  • Fastening members 18 are in one embodiment elastic members configured to resiliently retain mask 14 on a face of a user. Any suitable straps, bands, strings, etc. may be used. As shown in FIG. 2 , fastening members 18 are provided in a looped configuration. Alternatively, fastening members 18 may be provided as free-ended members that may be tied together or otherwise secured. In some embodiments, only a single fastening member 18 is utilized (e.g., a single strap, band, etc.). In alternative embodiments, fastening members 18 are omitted, and mask 14 is secured using adhesives or other means. In some embodiments, the outermost surface of fastening members 18 is colored based on one or more facial features of the user.
  • This coloring may be employed to match underlying features of the user's face, and may be based on skin tone, on skin color, on facial hair color, or the like.
  • the coloring of fastening member 18 may be spatially variable (e.g., along a length of fastening member 18 ) to match spatial variations in the coloration due to the user's skin or hair.
  • Covering image 20 is in one embodiment an image provided on an outward facing surface of covering member 16 .
  • Covering image 20 includes depictions of various facial features, such as a nose, a mouth, skin features or imperfections, and the like.
  • Covering image 20 may be configured to provide a substantially homogenous transition between covering image 20 and adjacent uncovered portions of a user's face.
  • covering image 20 is generated based on images (e.g., user images) of a user's face, such as digital photographs, scanned images, and the like. Based on the user images, various facial features can then be printed onto mask 14 as part of covering image 20 .
  • covering image 20 is intended to substantially replicate the appearance of the user's face (e.g., to replicate facial features underlying mask 14 ).
  • one or more portions of covering image 20 may be a modified version of the user's face, or further yet, include customized and/or changeable features.
  • covering image 20 includes first, or inner, image 24 , and second, or outer, image 26 .
  • First and second images 24 , 26 are in one embodiment used to provide a customized image (e.g., as part of first image 24 ) that transitions (e.g., via second image 26 ) to uncovered portions of a user's face.
  • first image 24 may provide a customized mouth, nose, or other facial features
  • a border region of second image 26 may be configured to provide a smooth visual transition between adjacent regions of first image 24 and interior regions of second image 26 , and/or similarly between adjacent interior regions of second image 26 and surrounding adjacent uncovered facial features of the user.
  • the border region(s) of second image 26 extend throughout second image 26 (i.e., there is no separate interior region).
  • an inner border region (i.e., adjacent to first image 24 ) of second image 26 transitions without a separate interior region to an outer border region (i.e., adjacent to the uncovered face of the user) of second image 26 .
  • First image 24 may be customized to remove skin imperfections (e.g., scars, blemishes, etc.), modify structural facial features (e.g., to provide a larger/smaller nose, thicker/thinner lips, different teeth, etc.), or provide other customized facial features.
  • first image 24 and second image 26 are provided on an air-permeable material, such as a filter material or similar material.
  • first image 24 and second image 26 may include portions that are transparent, translucent, or opaque.
  • a user may desire to have modified facial features, such as a different mouth or nose, provided as part of covering image 20 , yet have the image be translucent such that others can see facial movements such as lip movements while the user speaks, as this often helps others interpret what is being said by the user.
  • first or second images 24 , 26 may both provide images visible to others and enable others to see or partially see the underlying facial features.
  • covering member 16 includes multiple layers such as layers 28 , 30 , and 32 .
  • one or more layers e.g., 28 , 32
  • a separate layer e.g., layer 30
  • the display layer may provide an electronically generated image that can be dynamically modified over time.
  • the display layer may provide a representation of the covered portion of the user's face (e.g., based on an image of the user), a representation of modified facial features, such as a modified nose, mouth, etc., movement of facial features, and the like.
  • the display layer is configured to depict a moving mouth based on the user speaking.
  • Layers 28 , 30 , and 32 can be made of any suitable material and arranged in any suitable manner.
  • layer 30 is a display layer captured between layers 28 , 32 .
  • one or both of layers 28 , 32 can be a filter member configured to filter particles during use of mask 14 .
  • Any of layers 28 , 30 , 32 may be opaque, transparent, or translucent to provide a desired appearance to others.
  • layer 32 in one embodiment is the outer-most layer of mask 14 , and is provided as a transparent layer such that images provided by an underlying display layer, such as layer 30 , are visible to others.
  • mask 14 includes control unit 34 (e.g., a controller, processing unit, etc.).
  • control unit 34 includes power source 36 (e.g., a battery) and one or more control modules 38 .
  • power source 36 is a removable or rechargeable battery.
  • power source 36 includes a transducer configured to convert flexure of mask 14 (e.g., due to a user breathing) to usable electrical energy.
  • Control modules 38 may include a processor and memory.
  • the processor may be implemented as a general-purpose processor, an application specific integrated circuit (ASIC), one or more field programmable gate arrays (FPGAs), a digital-signal-processor (DSP), a group of processing components, or other suitable electronic processing components.
  • the memory may be one or more devices (e.g., RAM, ROM, Flash Memory, hard disk storage, etc.) for storing data and/or computer code for facilitating the various processes described herein, and may include non-transient volatile memory or non-volatile memory.
  • the memory may include database components, object code components, script components, or any other type of information structure for supporting the various activities and information structures described herein, and may be communicably connected to the processor and provide computer code or instructions to the processor for executing the processes described herein.
  • control unit 38 is configured to control a display layer of mask 14 .
  • layer 30 shown in FIG. 4 is a display layer and control unit 34 is configured to control the operation of layer 30 to provide various images.
  • Layer 30 provides an image on an outward-facing surface of covering member 16 such that the image can be seen by others.
  • the display layer may be or include any suitable material or components, including e-paper, e-ink, a flexible display member, a flexible OLED, etc.
  • control unit 34 stores image data regarding images of a user, and controls the display layer to display images based on the image data.
  • the display layer may display images intended to replicate or modify facial features of the user, or alternatively, provide facial movements by dynamically modifying the displayed image over time.
  • control unit 34 is configured to operate based on user inputs to provide one or more desired display images.
  • control unit 34 may store multiple different images for display on the display layer, and a user may specify which images are to be displayed based on any of a number of factors (e.g., user selection, time of day, the location of the user, etc.).
  • control unit 34 controls the display layer to provide different image portions, such as first image portion 24 and second image portion 26 shown in FIG. 3 .
  • a first image portion may provide a generally static display and a second image portion may provide a dynamically changing display.
  • inner image portion 24 may provide a changing display portion (e.g., to display lip movement, nose movement, etc.)
  • outer image portion 26 may provide a transitional image such that there is a substantially homogeneous visual transition between inner image portion 24 , outer image portion 26 , and adjacent facial features of the user (e.g., avoiding abrupt changes in the visual image, color, etc.).
  • control unit 34 is configured to provide customized images that transition into the surrounding facial features of the user. For example, a user may wish to have an image of an animal face (e.g., a tiger, a bear, etc.) displayed. Control unit 34 may store such custom images in memory, and control operation of the display layer to provide the appropriate custom imagery. In one embodiment, control unit 34 is configured to determine a transitional image, such as second image portion 26 , configured to transition the custom image into surrounding facial features of the user (e.g., by providing gradual changes in color, facial features, etc.). Any custom image may be used according to various alternative embodiments, and the custom images may be provided in the form of image data (e.g., digital photographs, electronic scans, etc.) from a user.
  • image data e.g., digital photographs, electronic scans, etc.
  • face mask 14 is configured to provide images in one or both of a collapsed configuration 39 (e.g., as viewed along arrow 46 ) and an expanded configuration 41 (e.g., as viewed along arrow 48 ).
  • face mask 14 may include one or more pleats or folds 40 that enable face mask 14 to move between the collapsed and expanded configurations (e.g., to accommodate different-sized faces, to provide more or less coverage over a user face, to accommodate mouth movements, etc.).
  • a single image may be provided collectively by image portions 42 , which in FIG. 5 extend along height 45 .
  • a single image is provided by portion 44 , which extends along height 47 .
  • face mask 14 e.g., a covering member or display layer
  • face mask 14 is in one embodiment configured to provide images representing facial features in one or both of the collapsed and expanded states 39 , 41 .
  • the folds in collapsed configuration 39 result in obscuration of part of the folded material by another part; in other embodiments the folds in collapsed configuration 39 are less severe, and result in less (or no) obscuration as viewed along arrow 46 .
  • covering member 16 includes actuation device 43 coupled to control unit 34 .
  • Actuation device 43 is a movable member (e.g., a flexible member, etc.) configured to provide movement of covering member 16 between collapsed configuration 39 and expanded configuration 41 by folding/unfolding folds 40 .
  • Control unit 34 is configured to control operation of actuation device 43 to enable control of the amount of expansion of face mask 14 .
  • covering member 16 provides a first image in collapsed configuration 39 that generally corresponds to the user's face, while in expanded configuration 41 covering member 16 provides a second image that is modified (e.g., elongated, distorted, etc.) relative to the first image.
  • control unit 34 may be configured to collapse covering member 16 based on detecting nearby people.
  • control unit 34 is or includes a short wave range finder configured to detect the presence of nearby people.
  • control unit 34 is configured to operate device 43 (and therefore control the degree of expansion of covering member 16 ) based on other factors (e.g., time, location, user inputs, etc.).
  • mask 14 is configured to provide covering image 20 such that when mask 14 conforms to the contours of a user's face, mask 14 provides a realistic representation of underlying facial features.
  • covering image 20 may be provided on a three-dimensional surface and generated based on mapping two-dimensional image 50 onto mask 14 .
  • image 50 is mapped onto mask 14 so as to provide a realistic portrayal of underlying facial features from a forward-facing direction. The mapping may be accomplished based on a curvature or contour of mask 14 , a known curvature or contour of a user's face, an estimated curvature of a user's face, etc.
  • mask 14 includes one or more features configured to enhance the visual impact and/or the effectiveness of mask 14 .
  • covering member 16 may include contoured edges 56 .
  • Edges 56 may be non-straight edges configured to better conform to a user's face than, for example, straight edges.
  • edges 56 are contoured based on user image data of a particular user, such that the contours of edges 56 are customized based on the facial structure of a particular user.
  • edges 56 are contoured based on inputs received from a user, for example, to provide extended areas of coverage over one or more facial features, etc.
  • mask 14 further includes one or more armatures 58 , 60 (e.g., structural members or inserts, etc.) configured to provide structural support for mask 14 and enable modification of the appearance of various facial features of a user.
  • armatures 58 , 60 spaced apart and oriented horizontally along a length of mask 14 .
  • armature 58 is positioned at or near a user's nose
  • armature 60 is positioned at or near a user's mouth.
  • armatures 58 , 60 may enable simulation of facial features such as a nose, mouth, etc.
  • different numbers or sizes of armatures may be used, and the armatures may be placed in any desired locations on mask 14 .
  • armatures 58 , 60 are movable (e.g., in a similar manner to movable member 43 shown in FIG. 5 ) to dynamically change the shape of mask 14 (e.g., during use).
  • armatures 58 , 60 are operatively coupled to a control unit such as control unit 34 such that movement of armatures 58 , 60 can be customized based on user inputs or other factors (e.g., time of day, location, whether a user is speaking, etc.).
  • control member 34 controls operation of armatures 58 , 60 in combination with controlling a display layer such as display layer 30 shown in FIG. 4 such that for each different image displayed by display layer 30 , armatures 58 , 60 are configured to be placed into a corresponding position by control member 34 (e.g., to simulate particular facial expressions, customized facial features, etc.).
  • mask 14 includes a pocket, or receptacle 61 .
  • Receptacle 61 is in one embodiment formed of layers of covering member 16 (e.g., layers 28 , 32 shown in FIG. 4 ) and is configured to receive a display layer such as display layer 30 (see FIG. 4 ).
  • display layer 30 is in one embodiment a removable display layer that may be re-used as remaining portions of mask 14 are discarded after use.
  • Receptacle 61 may be any suitable size, and may in some embodiments be transparent, or have apertures therein to facilitate viewing of images displayed on the display layer.
  • garment 62 (e.g., a clothing item, a head portion of a burka, etc.) is shown according to one embodiment.
  • garment 62 includes covering member 64 .
  • Covering member 64 may share any of the features of covering member 16 , such as providing a display of underlying facial features, etc.
  • Covering member 64 is in one embodiment integrally formed with or coupled to the remainder of garment 62 .
  • covering member 64 may be attached using fasteners (e.g., clips, pins, hook and loop fasteners, etc.), a pocket or receptacle such as receptacle 66 , and the like.
  • garment 62 enables a user to provide images on a covering member overlying one or more facial features of the user, and can include any of the features of mask 14 .
  • system 70 for generating a mask such as mask 14 is shown according to one embodiment.
  • system 70 includes image capture device 72 , image processor 74 , and printer 76 .
  • System 70 may alternatively include or be configured to communicate with and receive inputs from/provide outputs to one or more input/output devices 78 or control unit 34 .
  • system 70 may include more or fewer components than those illustrated in FIG. 9 , and various components may be separated or integrated relative to the illustrative configuration shown in FIG. 9 .
  • the various components may communicate with each other using any suitable wired or wireless communications protocols.
  • system 70 is shown in FIG. 9 to include both image capture device 72 and printer 76 , in other embodiments, one or both of image capture device 72 and printer 76 may be omitted. All such alternative embodiments are within the scope of the present disclosure.
  • Image capture device 72 is configured to capture one or more images of a user.
  • image capture device 72 is or includes a digital camera (e.g., a dedicated camera, a cellular phone or other device with camera capabilities, etc.).
  • image capture device 72 may be or include a video recorder, a scanning device, or other suitable image capture device.
  • Image capture device 72 captures one or more images of a user and provides user images/user image data to image processor 74 .
  • Image processor 74 is configured to receive user images/image data (e.g., from image capture device 72 or another suitable image capture device) and generate a covering image such as covering image 20 for printing by printer 76 .
  • Image processor 74 includes processor 80 and memory 82 .
  • Processor 80 may be implemented as a general-purpose processor, an application specific integrated circuit (ASIC), one or more field programmable gate arrays (FPGAs), a digital-signal-processor (DSP), a group of processing components, or other suitable electronic processing components.
  • Memory 82 is one or more devices (e.g., RAM, ROM, Flash Memory, hard disk storage, etc.) for storing data and/or computer code for facilitating the various processes described herein.
  • Memory 82 may be or include non-transient volatile memory or non-volatile memory. Memory 82 may include database components, object code components, script components, or any other type of information structure for supporting the various activities and information structures described herein. Memory 82 may be communicably connected to processor 80 and provide computer code or instructions to processor 80 for executing the processes described herein.
  • image processor 74 is configured to generate a covering image based on a covering member and one or more user images. For example, based on known dimensions of a covering member of a particular mask and image data of a particular user, image processor 74 determines the likely portions of the user's face that will be covered by the mask during use. As such, image processor 74 may crop a portion an image of a user and, after any necessary or desired modifications, print the cropped image onto the covering member.
  • the printed covering image may be a modified version of the user image to provide, for example, modified facial features, corrected blemishes, customized images (e.g., animal features, etc.), different facial expressions (e.g., smiles, frowns, etc.), and the like.
  • the covering image is configured to provide a generally homogenous transition between the covering image and adjacent uncovered portions of the user's face.
  • Image processor 74 controls operation of printer 76 to print the appropriate covering image onto a covering member or other appropriate surface.
  • Image processor 74 may be configured to print the covering image onto a covering member.
  • the covering image may be any suitable image, such as any of those discussed with respect to mask 14 and covering member 16 .
  • printer 76 is an ink jet printer. In other embodiments, printer 76 is another suitable printing device.
  • Printer 76 may be located locally or remotely from image processor 74 and/or image capture device 72 . For example, in some embodiments, a user captures one or more images of his or her face (e.g., using a digital camera) and provides the images to a mask vendor, who in turn processes the images and prints one or masks for use by the user.
  • the one or more images may be taken from different perspectives, capture different facial expressions, or the like.
  • image processor 74 is accessible via a web-based application and/or resides on a user device (e.g., a cellular phone, laptop computer, desktop computer, etc.), such that the user can take one or more digital photographs, upload the photographs to the image processor, and subsequently print one or more masks (e.g., on a personal printer, etc.).
  • printer 76 is or includes a three-dimensional printer and is configured to print one or more structural components for mask 14 .
  • one or more armatures or other components can be designed (e.g., by image processor 72 ) to enable mask 14 to conform to a user's facial contour and/or to provide customized facial structural features.
  • printer 74 may print one or more structural components for mask 14 .
  • mask 14 includes a dynamically changeable display layer controlled by control unit 34 .
  • image processor 74 in some embodiments instead provides one or more data files to control unit 34 .
  • the data files contain data enabling control unit 34 to provide one or more desired displays on a display layer of mask 14 .
  • the data files may include different facial expressions, different customized images, etc.
  • control unit 34 may communicate with image processor 74 wirelessly or via wired communications protocols.
  • One or more images are acquired ( 92 ).
  • the images may be acquired using image capture device 72 or another suitable image capture device.
  • the images are acquired using a personal or mobile device of a user.
  • a covering image is generated ( 94 ).
  • an image processor such as image processor 74 may receive user image data associated with one or more images, and based on the user image data and data related to a particular face mask, generate a covering image for printing onto the face mask.
  • the covering image is in one embodiment based on the user images and intended to substantially replicate all or some of the facial features of the user.
  • a user communicates user images acquired with a personal and/or portable computer to a remote image processor, while in other embodiments, the image processor is integrated with or provided locally with an image capture device.
  • the covering image is customized ( 96 ).
  • a user may provide one or more inputs indicating a customization preference.
  • the preferences may include changing a facial feature (e.g., eye, nose, etc.), a facial color (to provide a different color skin tone), or alternatively providing images related to animals, etc.
  • the covering image is printed onto one or more face masks ( 98 ).
  • a printer such as printer 76 is used to print the covering image onto the face masks.
  • the printer may be located remotely from, or alternatively integrated with or located locally with, an image processor and/or an image capture device.
  • a user uploads images from a digital camera (e.g., a cellular phone with camera capabilities), processes the images using a personal computer (e.g., a program residing on the personal computer, a program accessible via a web-based application, etc.), and prints one or more face masks using a personal printer.
  • a digital camera e.g., a cellular phone with camera capabilities
  • a personal computer e.g., a program residing on the personal computer, a program accessible via a web-based application, etc.
  • a vendor can perform one or more of the image processing and printing steps and provide the user with one or more sets of face masks.
  • a user can select different image variations for printing (e.g., with different facial expressions, facial features, skin tones, etc.), and receive sets of each type of customized face mask.
  • control unit 34 may receive covering image data files enabling control unit 34 to generate one or more desired displays on a display layers such as display layer 30 .
  • the covering image data files may be communicated from an image processor to control unit 34 using any suitable wired or wireless communications protocol.
  • a first image is provided ( 102 ).
  • the first image may be provided by way of an image printed onto a covering member of a face mask, or alternatively, provided by an electronic display layer.
  • An input is received ( 104 ).
  • the input may be received by a control unit coupled to a covering member and/or display layer.
  • the input may be representative of a proximity of another person, a time, such as a time of day, day of the week, etc., a location of the user (e.g., at work, at home, out in public, etc.), whether the user is currently speaking, and the like.
  • the first image is modified ( 106 ).
  • Modifying the first image may include providing a second, different image via an electronic display layer.
  • modifying the first image includes physically manipulating a covering member of a face mask.
  • a covering member For example, in the case of a pleated or folded mask, different images may be provided based on whether the mask is folded or unfolded, such that modifying the first image includes folding or unfolding the covering member.
  • modifying the first image includes actuating one or more armatures to provide a different structural appearance to a covering member (e.g., to provide different facial expressions, to simulate talking, etc.). Method 100 may be continued while the user continues to wear the face mask.
  • the present disclosure contemplates methods, systems, and program products on any machine-readable media for accomplishing various operations.
  • the embodiments of the present disclosure may be implemented using existing computer processors, or by a special purpose computer processor for an appropriate system, incorporated for this or another purpose, or by a hardwired system.
  • Embodiments within the scope of the present disclosure include program products comprising machine-readable media for carrying or having machine-executable instructions or data structures stored thereon.
  • Such machine-readable media can be any available media that can be accessed by a general purpose or special purpose computer or other machine with a processor.
  • machine-readable media can comprise RAM, ROM, EPROM, EEPROM, CD-ROM or other optical disk storage, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to carry or store desired program code in the form of machine-executable instructions or data structures and which can be accessed by a general purpose or special purpose computer or other machine with a processor.
  • a network or another communications connection either hardwired, wireless, or a combination of hardwired or wireless
  • any such connection is properly termed a machine-readable medium.
  • Machine-executable instructions include, for example, instructions and data which cause a general purpose computer, special purpose computer, or special purpose processing machines to perform a certain function or group of functions.

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Abstract

A face mask includes a covering member configured to cover facial features of a face of a user, the covering member including an air-permeable filter member; and a facial image provided on an outward facing surface of the covering member, the facial image being generated based on an image of the user and representing covered facial features of the user. The face mask further includes a fastening member configured to secure the covering member over the face of the user.

Description

    BACKGROUND
  • Face masks such as surgical masks (sometimes referred to as hygiene masks, procedure masks, etc.) are often worn by users to, for example, protect the user's mouth and nose from undesirable airborne particles such as bacteria, airborne diseases, and the like. Typically, a face mask covers the user's mouth and nose and is held in place by a strap, band, or a similar fastening device.
  • SUMMARY
  • One embodiment relates to a face mask, including a covering member configured to cover facial features of a face of a user, the covering member including an air-permeable filter member; and a facial image provided on an outward facing surface of the covering member, the facial image being generated based on an image of the user and representing covered facial features of the user; and a fastening member configured to secure the covering member over the face of the user.
  • Another embodiment relates to a face mask, including a covering member configured to cover facial features of a face of a user, the covering member including a filter layer; and a display layer configured to provide a changeable image; and a fastening member configured to secure the covering member over the face of the user.
  • Another embodiment relates to a clothing item, including a covering member configured to cover a portion of a user's head, at least a portion of the covering member being an air-permeable material; and a facial image provided on an outward-facing surface of the covering member, the facial image being based on an image of the user and representing covered facial features of the user.
  • Another embodiment relates to a method of producing a customized face mask, including receiving a user image of a face of a user; determining a covering area based on the image, the covering area including a portion of the user image; and printing a covering image including a representation of the covering area onto a display layer of an air-permeable face mask.
  • Another embodiment relates to a method of producing a customized face mask, including acquiring a user image of a face of a user using an image capture device; determining a covering area corresponding to a portion of the image of the face of the user; and providing a covering image representing the portion of the image using a display layer of an air-permeable face mask such that when the covering member is worn by a user, the covering image provides a visual representation of at least a portion of the underlying portions of the face of the user.
  • The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a perspective view of a customized face mask worn by a user according to one embodiment.
  • FIG. 2 is a perspective view of the face mask of FIG. 1 according to one embodiment.
  • FIG. 3 is a perspective view of the face mask of FIG. 1 according to another embodiment.
  • FIG. 4 is a partial cross-sectional view of a face mask according to one embodiment.
  • FIG. 5 is a side view of a face mask in both a collapsed and an expanded configuration according to one embodiment.
  • FIG. 6 is an illustration of mapping a two dimensional image onto a face mask according to one embodiment.
  • FIG. 7 is a perspective view of the face mask of FIG. 1 according to another embodiment.
  • FIG. 8 is a perspective view of a garment having a customized image according to one embodiment.
  • FIG. 9 is a schematic representation of a system for producing a customized face mask according to one embodiment.
  • FIG. 10 is a block diagram of a method of producing a customized face mask according to one embodiment.
  • FIG. 11 is a block diagram of a method of using a customized face mask according to one embodiment.
  • DETAILED DESCRIPTION
  • In the following detailed description, reference is made to the accompanying drawings, which form a part thereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here.
  • Referring to the figures generally, various embodiments disclosed herein relate to face masks, and more specifically, face masks that are customizable to provide unique imagery for users. A mask, such as a surgical mask or similar mask, may provide filtering features to prevent spread of infection, etc. from airborne particles. One or more portions of the mask may include an image provided on an outward facing surface such that others can view the image. The image may be a representation of underlying facial features of the user, modified facial features of the user, and the like. Furthermore, the mask may include portions that are opaque, translucent, or substantially transparent, or that can dynamically change between any or all of these states.
  • Referring now to FIGS. 1-2, mask 14 is shown according to one embodiment. As shown in FIG. 1, mask 14 covers a portion of face 12 of user 10. Mask 14 may be similar in many respects to a typical surgical mask and be used to retard passage (e.g., capture, reflect, filter, etc.) of particles leaving the user's nose, mouth, etc., or similarly, to retard passage of particles prior to entering the user's nose, mouth, etc. Mask 14 may come in a variety of sizes, and be used in a variety of environments (e.g., during medical procedures, for personal use at home, work, on the street, etc., and the like).
  • In one embodiment, mask 14 includes covering member 16 and one or more fastening members 18. Covering image 20 is provided on an outward-facing surface of covering member 16. Covering member 16 is in one embodiment made at least partially from an air-permeable material (e.g., a filter material, a paper or other non-woven or woven material, etc.) to enable a user to breathe through covering member 16. Fastening members 18 are configured to secure mask 14 to the user (e.g., around the ears, around the neck, around the head, etc.) to maintain mask 14 in a desired position.
  • Covering member 16 is in one embodiment a generally rectangular piece of material intended to cover all or a portion of a user's face. In one embodiment, covering member 16 is configured to cover a mouth and a nose of a user, and conform to the contour of the user's face in order to minimize the amount of air travelling to/from the user's nose and mouth without passing through covering member 16. In one embodiment, edge portions 22 provide a perimeter edge for covering member 16 (e.g., to provide a cleaner appearance to the edges of mask 14). Edge portions 22 may be adhered, stitched, sewn, or otherwise secured to covering member 16. In some embodiments covering image 20 extends up to and throughout edge portion 22 to the outer edge of covering member 16.
  • Fastening members 18 are in one embodiment elastic members configured to resiliently retain mask 14 on a face of a user. Any suitable straps, bands, strings, etc. may be used. As shown in FIG. 2, fastening members 18 are provided in a looped configuration. Alternatively, fastening members 18 may be provided as free-ended members that may be tied together or otherwise secured. In some embodiments, only a single fastening member 18 is utilized (e.g., a single strap, band, etc.). In alternative embodiments, fastening members 18 are omitted, and mask 14 is secured using adhesives or other means. In some embodiments, the outermost surface of fastening members 18 is colored based on one or more facial features of the user. This coloring may be employed to match underlying features of the user's face, and may be based on skin tone, on skin color, on facial hair color, or the like. The coloring of fastening member 18 may be spatially variable (e.g., along a length of fastening member 18) to match spatial variations in the coloration due to the user's skin or hair.
  • Covering image 20 is in one embodiment an image provided on an outward facing surface of covering member 16. Covering image 20 includes depictions of various facial features, such as a nose, a mouth, skin features or imperfections, and the like. Covering image 20 may be configured to provide a substantially homogenous transition between covering image 20 and adjacent uncovered portions of a user's face.
  • In one embodiment, covering image 20 is generated based on images (e.g., user images) of a user's face, such as digital photographs, scanned images, and the like. Based on the user images, various facial features can then be printed onto mask 14 as part of covering image 20. In one embodiment, covering image 20 is intended to substantially replicate the appearance of the user's face (e.g., to replicate facial features underlying mask 14). In other embodiments, one or more portions of covering image 20 may be a modified version of the user's face, or further yet, include customized and/or changeable features.
  • Referring to FIG. 3, according to one embodiment, covering image 20 includes first, or inner, image 24, and second, or outer, image 26. First and second images 24, 26 are in one embodiment used to provide a customized image (e.g., as part of first image 24) that transitions (e.g., via second image 26) to uncovered portions of a user's face. For example, first image 24 may provide a customized mouth, nose, or other facial features, and a border region of second image 26 may be configured to provide a smooth visual transition between adjacent regions of first image 24 and interior regions of second image 26, and/or similarly between adjacent interior regions of second image 26 and surrounding adjacent uncovered facial features of the user. In some embodiments the border region(s) of second image 26 extend throughout second image 26 (i.e., there is no separate interior region). In one embodiment an inner border region (i.e., adjacent to first image 24) of second image 26 transitions without a separate interior region to an outer border region (i.e., adjacent to the uncovered face of the user) of second image 26. First image 24 may be customized to remove skin imperfections (e.g., scars, blemishes, etc.), modify structural facial features (e.g., to provide a larger/smaller nose, thicker/thinner lips, different teeth, etc.), or provide other customized facial features.
  • According to one embodiment, one or both of first image 24 and second image 26 are provided on an air-permeable material, such as a filter material or similar material. One or both of first image 24 and second image 26 may include portions that are transparent, translucent, or opaque. For example, a user may desire to have modified facial features, such as a different mouth or nose, provided as part of covering image 20, yet have the image be translucent such that others can see facial movements such as lip movements while the user speaks, as this often helps others interpret what is being said by the user. As such, first or second images 24, 26 may both provide images visible to others and enable others to see or partially see the underlying facial features.
  • Referring now to FIG. 4, in some embodiments covering member 16 includes multiple layers such as layers 28, 30, and 32. In one embodiment, one or more layers (e.g., 28, 32) are provided as a filter or other material, and a separate layer (e.g., layer 30) is provided as a display layer. The display layer may provide an electronically generated image that can be dynamically modified over time. For example, the display layer may provide a representation of the covered portion of the user's face (e.g., based on an image of the user), a representation of modified facial features, such as a modified nose, mouth, etc., movement of facial features, and the like. In one embodiment, the display layer is configured to depict a moving mouth based on the user speaking.
  • Layers 28, 30, and 32 can be made of any suitable material and arranged in any suitable manner. For example, in one embodiment, layer 30 is a display layer captured between layers 28, 32. In such a configuration, one or both of layers 28, 32 can be a filter member configured to filter particles during use of mask 14. Any of layers 28, 30, 32 may be opaque, transparent, or translucent to provide a desired appearance to others. For example, layer 32 in one embodiment is the outer-most layer of mask 14, and is provided as a transparent layer such that images provided by an underlying display layer, such as layer 30, are visible to others.
  • Referring further to FIG. 4, in one embodiment mask 14 includes control unit 34 (e.g., a controller, processing unit, etc.). In one embodiment, control unit 34 includes power source 36 (e.g., a battery) and one or more control modules 38. In on embodiment, power source 36 is a removable or rechargeable battery. In other embodiments, power source 36 includes a transducer configured to convert flexure of mask 14 (e.g., due to a user breathing) to usable electrical energy. Control modules 38 may include a processor and memory. The processor may be implemented as a general-purpose processor, an application specific integrated circuit (ASIC), one or more field programmable gate arrays (FPGAs), a digital-signal-processor (DSP), a group of processing components, or other suitable electronic processing components. The memory may be one or more devices (e.g., RAM, ROM, Flash Memory, hard disk storage, etc.) for storing data and/or computer code for facilitating the various processes described herein, and may include non-transient volatile memory or non-volatile memory. The memory may include database components, object code components, script components, or any other type of information structure for supporting the various activities and information structures described herein, and may be communicably connected to the processor and provide computer code or instructions to the processor for executing the processes described herein.
  • In one embodiment, control unit 38 is configured to control a display layer of mask 14. For example, in one embodiment, layer 30 shown in FIG. 4 is a display layer and control unit 34 is configured to control the operation of layer 30 to provide various images. Layer 30 provides an image on an outward-facing surface of covering member 16 such that the image can be seen by others. The display layer may be or include any suitable material or components, including e-paper, e-ink, a flexible display member, a flexible OLED, etc.
  • In one embodiment, control unit 34 stores image data regarding images of a user, and controls the display layer to display images based on the image data. For example, the display layer may display images intended to replicate or modify facial features of the user, or alternatively, provide facial movements by dynamically modifying the displayed image over time. In one embodiment, control unit 34 is configured to operate based on user inputs to provide one or more desired display images. For example, control unit 34 may store multiple different images for display on the display layer, and a user may specify which images are to be displayed based on any of a number of factors (e.g., user selection, time of day, the location of the user, etc.).
  • In one embodiment, control unit 34 controls the display layer to provide different image portions, such as first image portion 24 and second image portion 26 shown in FIG. 3. As such, a first image portion may provide a generally static display and a second image portion may provide a dynamically changing display. For example, inner image portion 24 may provide a changing display portion (e.g., to display lip movement, nose movement, etc.), and outer image portion 26 may provide a transitional image such that there is a substantially homogeneous visual transition between inner image portion 24, outer image portion 26, and adjacent facial features of the user (e.g., avoiding abrupt changes in the visual image, color, etc.).
  • According to various alternative embodiments, control unit 34 is configured to provide customized images that transition into the surrounding facial features of the user. For example, a user may wish to have an image of an animal face (e.g., a tiger, a bear, etc.) displayed. Control unit 34 may store such custom images in memory, and control operation of the display layer to provide the appropriate custom imagery. In one embodiment, control unit 34 is configured to determine a transitional image, such as second image portion 26, configured to transition the custom image into surrounding facial features of the user (e.g., by providing gradual changes in color, facial features, etc.). Any custom image may be used according to various alternative embodiments, and the custom images may be provided in the form of image data (e.g., digital photographs, electronic scans, etc.) from a user.
  • Referring now to FIG. 5, according to one embodiment, face mask 14 is configured to provide images in one or both of a collapsed configuration 39 (e.g., as viewed along arrow 46) and an expanded configuration 41 (e.g., as viewed along arrow 48). For example, face mask 14 may include one or more pleats or folds 40 that enable face mask 14 to move between the collapsed and expanded configurations (e.g., to accommodate different-sized faces, to provide more or less coverage over a user face, to accommodate mouth movements, etc.). As shown in FIG. 5, in collapsed configuration 39, a single image may be provided collectively by image portions 42, which in FIG. 5 extend along height 45. In expanded configuration 41, a single image is provided by portion 44, which extends along height 47. As such, face mask 14 (e.g., a covering member or display layer) is in one embodiment configured to provide images representing facial features in one or both of the collapsed and expanded states 39, 41. In some embodiments (e.g., as shown in FIG. 5) the folds in collapsed configuration 39 result in obscuration of part of the folded material by another part; in other embodiments the folds in collapsed configuration 39 are less severe, and result in less (or no) obscuration as viewed along arrow 46.
  • In some embodiments, covering member 16 includes actuation device 43 coupled to control unit 34. Actuation device 43 is a movable member (e.g., a flexible member, etc.) configured to provide movement of covering member 16 between collapsed configuration 39 and expanded configuration 41 by folding/unfolding folds 40. Control unit 34 is configured to control operation of actuation device 43 to enable control of the amount of expansion of face mask 14. For example, in some embodiments, covering member 16 provides a first image in collapsed configuration 39 that generally corresponds to the user's face, while in expanded configuration 41 covering member 16 provides a second image that is modified (e.g., elongated, distorted, etc.) relative to the first image. To minimize distortion while near other people, control unit 34 may be configured to collapse covering member 16 based on detecting nearby people. In some embodiments, control unit 34 is or includes a short wave range finder configured to detect the presence of nearby people. In other embodiments, control unit 34 is configured to operate device 43 (and therefore control the degree of expansion of covering member 16) based on other factors (e.g., time, location, user inputs, etc.).
  • Referring now to FIG. 6, in one embodiment, mask 14 is configured to provide covering image 20 such that when mask 14 conforms to the contours of a user's face, mask 14 provides a realistic representation of underlying facial features. As such, covering image 20 may be provided on a three-dimensional surface and generated based on mapping two-dimensional image 50 onto mask 14. In some embodiments, image 50 is mapped onto mask 14 so as to provide a realistic portrayal of underlying facial features from a forward-facing direction. The mapping may be accomplished based on a curvature or contour of mask 14, a known curvature or contour of a user's face, an estimated curvature of a user's face, etc.
  • Referring to FIG. 7, according to various embodiments, mask 14 includes one or more features configured to enhance the visual impact and/or the effectiveness of mask 14. For example, covering member 16 may include contoured edges 56. Edges 56 may be non-straight edges configured to better conform to a user's face than, for example, straight edges. In some embodiments, edges 56 are contoured based on user image data of a particular user, such that the contours of edges 56 are customized based on the facial structure of a particular user. In other embodiments, edges 56 are contoured based on inputs received from a user, for example, to provide extended areas of coverage over one or more facial features, etc.
  • In one embodiment, mask 14 further includes one or more armatures 58, 60 (e.g., structural members or inserts, etc.) configured to provide structural support for mask 14 and enable modification of the appearance of various facial features of a user. As shown in FIG. 7, mask 14 includes armatures 58, 60 spaced apart and oriented horizontally along a length of mask 14. In one embodiment, armature 58 is positioned at or near a user's nose, and armature 60 is positioned at or near a user's mouth. As such, armatures 58, 60 may enable simulation of facial features such as a nose, mouth, etc. According to various other embodiments, different numbers or sizes of armatures may be used, and the armatures may be placed in any desired locations on mask 14.
  • In one embodiment, one or both of armatures 58, 60 are movable (e.g., in a similar manner to movable member 43 shown in FIG. 5) to dynamically change the shape of mask 14 (e.g., during use). In one embodiment, armatures 58, 60 are operatively coupled to a control unit such as control unit 34 such that movement of armatures 58, 60 can be customized based on user inputs or other factors (e.g., time of day, location, whether a user is speaking, etc.). In further embodiments, control member 34 controls operation of armatures 58, 60 in combination with controlling a display layer such as display layer 30 shown in FIG. 4 such that for each different image displayed by display layer 30, armatures 58, 60 are configured to be placed into a corresponding position by control member 34 (e.g., to simulate particular facial expressions, customized facial features, etc.).
  • Referring further to FIG. 7, according to one embodiment, mask 14 includes a pocket, or receptacle 61. Receptacle 61 is in one embodiment formed of layers of covering member 16 (e.g., layers 28, 32 shown in FIG. 4) and is configured to receive a display layer such as display layer 30 (see FIG. 4). As such, display layer 30 is in one embodiment a removable display layer that may be re-used as remaining portions of mask 14 are discarded after use. Receptacle 61 may be any suitable size, and may in some embodiments be transparent, or have apertures therein to facilitate viewing of images displayed on the display layer.
  • Referring to FIG. 8, garment 62 (e.g., a clothing item, a head portion of a burka, etc.) is shown according to one embodiment. As shown in FIG. 8, garment 62 includes covering member 64. Covering member 64 may share any of the features of covering member 16, such as providing a display of underlying facial features, etc. Covering member 64 is in one embodiment integrally formed with or coupled to the remainder of garment 62. Alternatively, covering member 64 may be attached using fasteners (e.g., clips, pins, hook and loop fasteners, etc.), a pocket or receptacle such as receptacle 66, and the like. As with mask 14, garment 62 enables a user to provide images on a covering member overlying one or more facial features of the user, and can include any of the features of mask 14.
  • Referring now to FIG. 9, system 70 for generating a mask such as mask 14 is shown according to one embodiment. As shown in FIG. 9, system 70 includes image capture device 72, image processor 74, and printer 76. System 70 may alternatively include or be configured to communicate with and receive inputs from/provide outputs to one or more input/output devices 78 or control unit 34. It should be understood that according to various alternative embodiments, system 70 may include more or fewer components than those illustrated in FIG. 9, and various components may be separated or integrated relative to the illustrative configuration shown in FIG. 9. Furthermore, the various components may communicate with each other using any suitable wired or wireless communications protocols. For example, while system 70 is shown in FIG. 9 to include both image capture device 72 and printer 76, in other embodiments, one or both of image capture device 72 and printer 76 may be omitted. All such alternative embodiments are within the scope of the present disclosure.
  • Image capture device 72 is configured to capture one or more images of a user. In one embodiment, image capture device 72 is or includes a digital camera (e.g., a dedicated camera, a cellular phone or other device with camera capabilities, etc.). Alternatively, image capture device 72 may be or include a video recorder, a scanning device, or other suitable image capture device. Image capture device 72 captures one or more images of a user and provides user images/user image data to image processor 74.
  • Image processor 74 is configured to receive user images/image data (e.g., from image capture device 72 or another suitable image capture device) and generate a covering image such as covering image 20 for printing by printer 76. Image processor 74 includes processor 80 and memory 82. Processor 80 may be implemented as a general-purpose processor, an application specific integrated circuit (ASIC), one or more field programmable gate arrays (FPGAs), a digital-signal-processor (DSP), a group of processing components, or other suitable electronic processing components. Memory 82 is one or more devices (e.g., RAM, ROM, Flash Memory, hard disk storage, etc.) for storing data and/or computer code for facilitating the various processes described herein. Memory 82 may be or include non-transient volatile memory or non-volatile memory. Memory 82 may include database components, object code components, script components, or any other type of information structure for supporting the various activities and information structures described herein. Memory 82 may be communicably connected to processor 80 and provide computer code or instructions to processor 80 for executing the processes described herein.
  • According to one embodiment, image processor 74 is configured to generate a covering image based on a covering member and one or more user images. For example, based on known dimensions of a covering member of a particular mask and image data of a particular user, image processor 74 determines the likely portions of the user's face that will be covered by the mask during use. As such, image processor 74 may crop a portion an image of a user and, after any necessary or desired modifications, print the cropped image onto the covering member.
  • As noted above, the printed covering image may be a modified version of the user image to provide, for example, modified facial features, corrected blemishes, customized images (e.g., animal features, etc.), different facial expressions (e.g., smiles, frowns, etc.), and the like. In one embodiment, the covering image is configured to provide a generally homogenous transition between the covering image and adjacent uncovered portions of the user's face.
  • Image processor 74 controls operation of printer 76 to print the appropriate covering image onto a covering member or other appropriate surface. Image processor 74 may be configured to print the covering image onto a covering member. The covering image may be any suitable image, such as any of those discussed with respect to mask 14 and covering member 16. In one embodiment, printer 76 is an ink jet printer. In other embodiments, printer 76 is another suitable printing device. Printer 76 may be located locally or remotely from image processor 74 and/or image capture device 72. For example, in some embodiments, a user captures one or more images of his or her face (e.g., using a digital camera) and provides the images to a mask vendor, who in turn processes the images and prints one or masks for use by the user. In one embodiment, the one or more images may be taken from different perspectives, capture different facial expressions, or the like. In other embodiments, image processor 74 is accessible via a web-based application and/or resides on a user device (e.g., a cellular phone, laptop computer, desktop computer, etc.), such that the user can take one or more digital photographs, upload the photographs to the image processor, and subsequently print one or more masks (e.g., on a personal printer, etc.).
  • According to some embodiments, printer 76 is or includes a three-dimensional printer and is configured to print one or more structural components for mask 14. For example, based on the user image data, one or more armatures or other components can be designed (e.g., by image processor 72) to enable mask 14 to conform to a user's facial contour and/or to provide customized facial structural features. As such, based on one or more factors, such as user images, a particular covering member, and/or one or more user inputs, printer 74 may print one or more structural components for mask 14.
  • Referring further to FIG. 9, in some embodiments, mask 14 includes a dynamically changeable display layer controlled by control unit 34. As such, rather than printing images onto a covering member, image processor 74 in some embodiments instead provides one or more data files to control unit 34. The data files contain data enabling control unit 34 to provide one or more desired displays on a display layer of mask 14. For example, the data files may include different facial expressions, different customized images, etc. As discussed above, control unit 34 may communicate with image processor 74 wirelessly or via wired communications protocols.
  • Referring now to FIG. 10, method 90 of making a face mask such as mask 14 is shown according to one embodiment. One or more images are acquired (92). The images may be acquired using image capture device 72 or another suitable image capture device. In one embodiment, the images are acquired using a personal or mobile device of a user. Based on the acquired images, a covering image is generated (94). For example, an image processor such as image processor 74 may receive user image data associated with one or more images, and based on the user image data and data related to a particular face mask, generate a covering image for printing onto the face mask. The covering image is in one embodiment based on the user images and intended to substantially replicate all or some of the facial features of the user. In one embodiment, a user communicates user images acquired with a personal and/or portable computer to a remote image processor, while in other embodiments, the image processor is integrated with or provided locally with an image capture device. If desired, the covering image is customized (96). For example, a user may provide one or more inputs indicating a customization preference. The preferences may include changing a facial feature (e.g., eye, nose, etc.), a facial color (to provide a different color skin tone), or alternatively providing images related to animals, etc.
  • Once the covering image is complete, the covering image is printed onto one or more face masks (98). In one embodiment, a printer such as printer 76 is used to print the covering image onto the face masks. The printer may be located remotely from, or alternatively integrated with or located locally with, an image processor and/or an image capture device. For example, in one embodiment, a user uploads images from a digital camera (e.g., a cellular phone with camera capabilities), processes the images using a personal computer (e.g., a program residing on the personal computer, a program accessible via a web-based application, etc.), and prints one or more face masks using a personal printer. In alternative embodiments, a vendor can perform one or more of the image processing and printing steps and provide the user with one or more sets of face masks. In further embodiments, a user can select different image variations for printing (e.g., with different facial expressions, facial features, skin tones, etc.), and receive sets of each type of customized face mask.
  • According to an alternative embodiment, rather than printing a covering image onto a face mask, one or more covering image data files are created for use in generating electronic displays on an electronic display member of a face mask. For example, referring back to FIG. 4, control unit 34 may receive covering image data files enabling control unit 34 to generate one or more desired displays on a display layers such as display layer 30. The covering image data files may be communicated from an image processor to control unit 34 using any suitable wired or wireless communications protocol.
  • Referring now to FIG. 11, method 100 of using a face mask such as mask 14 is shown according to one embodiment. A first image is provided (102). The first image may be provided by way of an image printed onto a covering member of a face mask, or alternatively, provided by an electronic display layer. An input is received (104). The input may be received by a control unit coupled to a covering member and/or display layer. The input may be representative of a proximity of another person, a time, such as a time of day, day of the week, etc., a location of the user (e.g., at work, at home, out in public, etc.), whether the user is currently speaking, and the like. Based on the input, the first image is modified (106). Modifying the first image may include providing a second, different image via an electronic display layer. Alternatively, in some embodiments modifying the first image includes physically manipulating a covering member of a face mask. For example, in the case of a pleated or folded mask, different images may be provided based on whether the mask is folded or unfolded, such that modifying the first image includes folding or unfolding the covering member. In a further example, modifying the first image includes actuating one or more armatures to provide a different structural appearance to a covering member (e.g., to provide different facial expressions, to simulate talking, etc.). Method 100 may be continued while the user continues to wear the face mask.
  • The present disclosure contemplates methods, systems, and program products on any machine-readable media for accomplishing various operations. The embodiments of the present disclosure may be implemented using existing computer processors, or by a special purpose computer processor for an appropriate system, incorporated for this or another purpose, or by a hardwired system. Embodiments within the scope of the present disclosure include program products comprising machine-readable media for carrying or having machine-executable instructions or data structures stored thereon. Such machine-readable media can be any available media that can be accessed by a general purpose or special purpose computer or other machine with a processor. By way of example, such machine-readable media can comprise RAM, ROM, EPROM, EEPROM, CD-ROM or other optical disk storage, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to carry or store desired program code in the form of machine-executable instructions or data structures and which can be accessed by a general purpose or special purpose computer or other machine with a processor. When information is transferred or provided over a network or another communications connection (either hardwired, wireless, or a combination of hardwired or wireless) to a machine, the machine properly views the connection as a machine-readable medium. Thus, any such connection is properly termed a machine-readable medium. Combinations of the above are also included within the scope of machine-readable media. Machine-executable instructions include, for example, instructions and data which cause a general purpose computer, special purpose computer, or special purpose processing machines to perform a certain function or group of functions.
  • Although the figures may show a specific order of method steps, the order of the steps may differ from what is depicted. Also two or more steps may be performed concurrently or with partial concurrence. Such variation will depend on the software and hardware systems chosen and on designer choice. All such variations are within the scope of the disclosure. Likewise, software implementations could be accomplished with standard programming techniques with rule based logic and other logic to accomplish the various connection steps, processing steps, comparison steps and decision steps.
  • While various aspects and embodiments have been disclosed herein, other aspects and embodiments will be apparent to those skilled in the art. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the following claims.

Claims (54)

1. A face mask, comprising:
a covering member configured to cover facial features of a face of a user, the covering member including:
an air-permeable filter member; and
a facial image provided on an outward facing surface of the covering member, the facial image being generated based on an image of the user and representing covered facial features of the user; and
a fastening member configured to secure the covering member over the face of the user.
2. The mask of claim 1, wherein a color of the fastening member is based on a facial feature of the user.
3-6. (canceled)
7. The mask of claim 1, wherein the facial image includes a first image portion and a second image portion, the second image portion providing a transitional image between the first image portion and the face of a user.
8. The mask of claim 7, wherein the second image portion provides a substantially homogenous visual transition between adjacent regions of the first image portion and adjacent uncovered portions of the face of the user.
9. The mask of claim 7, wherein the first image portion includes a modified facial feature of a user.
10. (canceled)
11. The mask of claim 7, wherein a border region of the second image portion provides a substantially homogeneous visual transition between an adjacent interior region of the second image portion and adjacent uncovered portions of the face of the user.
12. (canceled)
13. The mask of claim 1, further comprising a removable insert including the facial image.
14-16. (canceled)
17. The mask of claim 1, further comprising a display layer configured to provide the facial image and enable dynamic changing of the facial image.
18-19. (canceled)
20. The mask of claim 17, wherein the display layer is configured to change the facial image based on movement of the user's face.
21-23. (canceled)
24. The mask of claim 17, wherein the display layer is configured to be changeable based on an input from the user.
25. (canceled)
26. The mask of claim 1, further comprising an armature movable to change the outward physical contour of the covering member.
27. The mask of claim 26, further comprising a control unit coupled to the armature and configured to control operation of the armature.
28. The mask of claim 27, wherein the control unit includes a ranging device configured to detect a person proximate the user, and wherein the control unit is configured to control operation of the armature based on detection of the person.
29-41. (canceled)
42. A face mask, comprising:
a covering member configured to cover facial features of a face of a user, the covering member including:
a filter layer; and
a display layer configured to provide a changeable image; and
a fastening member configured to secure the covering member over the face of the user.
43-44. (canceled)
45. The mask of claim 42, wherein the display layer is configured to provide an image representing covered facial features of the user.
46. The mask of claim 42, wherein the display layer is configured to provide a first image portion and a second image portion, the second image portion providing a transitional image between the first image portion and the face of a user.
47. (canceled)
48. The mask of claim 46, wherein the first image portion includes a modified facial feature of a user.
49-58. (canceled)
59. The mask of claim 42, wherein the display layer is configured to change the facial image based on movement of the user's face.
60-65. (canceled)
66. The mask of claim 42, wherein the covering member is movable between a folded state and an unfolded state.
67. The mask of claim 66, wherein the facial image is configured to provide a continuous image in one or both of the folded and unfolded states.
68. The mask of claim 66, further comprising an actuator configured to move the covering member between the folded state and the unfolded state.
69. The mask of claim 68, further comprising a control unit configured to control operation of the actuator.
70. The mask of claim 68, wherein the actuator is at least partially powered by breathing of the user.
71. (canceled)
72. The mask of claim 69, wherein the control unit is configured to control operation of the actuator based on detection of a person proximate the user.
73-78. (canceled)
79. A clothing item, comprising:
a covering member configured to cover a portion of a user's head, at least a portion of the covering member being an air-permeable material; and
a facial image provided on an outward-facing surface of the covering member, the facial image being based on an image of the user and representing covered facial features of the user.
80. (canceled)
81. The clothing item of claim 79, wherein the facial image includes a first image portion and a second image portion, the second image portion providing a transitional image between the first image portion and remaining portions of the covering member.
82. The clothing item of claim 81, wherein the first image portion includes a modified facial feature of a user.
83-84. (canceled)
85. The clothing item of claim 79, further comprising a removable insert including the facial image.
86. The clothing item of claim 85, wherein the covering member includes a receptacle configured to receive the removable insert.
87-88. (canceled)
89. The clothing item of claim 79, further comprising a display layer configured to provide the facial image and enable dynamic changing of the facial image.
90. The clothing item of claim 89, wherein the display layer includes e-ink.
91. The clothing item of claim 89, wherein the display layer includes an OLED.
92. The clothing item of claim 89, wherein the display layer is configured to change the facial image based on movement of the user's face.
93-100. (canceled)
101. The clothing item of claim 79, wherein the covering member is movable between a folded state and an unfolded state.
102. The clothing item of claim 101, wherein the facial image is configured to provide a continuous image in one or both of the folded and unfolded states.
103-182. (canceled)
US14/447,490 2014-07-30 2014-07-30 Customized face mask Abandoned US20160029716A1 (en)

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USD1038530S1 (en) * 2023-12-08 2024-08-06 Brian J. Fortier Protective face mask
USD1044138S1 (en) * 2024-01-30 2024-09-24 Shirley Doloris Stradford Nose mask

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