US20150255402A1 - Packaged radio-frequency module having wirebond shielding - Google Patents
Packaged radio-frequency module having wirebond shielding Download PDFInfo
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- US20150255402A1 US20150255402A1 US14/720,872 US201514720872A US2015255402A1 US 20150255402 A1 US20150255402 A1 US 20150255402A1 US 201514720872 A US201514720872 A US 201514720872A US 2015255402 A1 US2015255402 A1 US 2015255402A1
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- wirebonds
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- conductive layer
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Definitions
- the present invention is generally in the field of semiconductor devices. More particularly, the invention is in the field of semiconductor device packaging.
- Portable electronic devices such as cell phones, typically utilize multi-component semiconductor modules to provide a high level of circuit integration in a single molded package.
- the multi-component semiconductor module can include, for example, a semiconductor die and a number of electronic components, which are mounted on a circuit board.
- the circuit board including the semiconductor die and electronic components can be encapsulated in a molding process to form an overmolded semiconductor package.
- the overmolded semiconductor package must be shielded from Electro-Magnetic Interference (EMI), which includes Radio Frequency Interference (RFI).
- EMI Electro-Magnetic Interference
- RFID Radio Frequency Interference
- semiconductor device manufacturers are challenged to provide effective EMI shielding for an overmolded semiconductor package without increasing the size of the package and without substantially increasing packaging cost.
- EMI shielding is provided a prefabricated metal shield, which is formed over the overmolded semiconductor package.
- the prefabricated metal shield typically includes a wall, which is formed around the overmolded semiconductor package, and a cover, which is attached to the wall and situated a sufficient distance above the overmolded package to avoid interfering with the package.
- the prefabricated metal shield undesirably increases the thickness of the final overmolded package.
- the formation of the prefabricated metal shield requires an extra process step and additional materials, which significantly increases packaging cost.
- conductive foam or rubber is applied over the overmolded semiconductor package to absorb and trap EMI.
- the conductive foam or rubber must be applied manually and requires special materials and an extra process, which significantly increases packaging cost. Additionally, the conductive foam or rubber undesirably increases the thickness of the final overmolded package.
- the present invention is directed to an overmolded semiconductor package with a wirebond cage for EMI shielding.
- the present invention addresses and resolves the need in the art for a cost-effective EMI shield for an overmolded semiconductor package that does not substantially increase package thickness.
- an overmolded package includes a component situated on a substrate.
- the component can be an active device or a passive device.
- the overmolded package further includes an overmold situated over the component and the substrate.
- the overmolded package further includes a wirebond cage situated over the substrate and in the overmold, where the wirebond cage surrounds the component, and where the wirebond cage includes a number of wirebonds.
- the wirebond cage forms an EMI shield around the component.
- the overmolded package further includes a conductive layer situated on a top surface of the overmold and connected to the wirebond cage, where the conductive layer forms an EMI shield over the component.
- the conductive layer may be conductive ink.
- each of the wirebonds can have a first and second ends and a middle portion, where the first and second ends are connected to respective bond pads on the substrate and the middle portion is connected to the conductive layer.
- each of the wirebonds can have first and second ends, where the first end is connected to a bond pad on the substrate and the second end is connected to the conductive layer.
- the invention is a method for achieving the above-described structure.
- Other features and advantages of the present invention will become more readily apparent to those of ordinary skill in the art after reviewing the following detailed description and accompanying drawings.
- FIG. 1A illustrates a top view of an exemplary overmolded semiconductor package in accordance with one embodiment of the present invention.
- FIG. 1B illustrates a cross sectional view of the exemplary structure of FIG. 1A .
- FIG. 2A illustrates a top view of an exemplary overmolded semiconductor package in accordance with one embodiment of the present invention.
- FIG. 2B illustrates a cross sectional view of the exemplary structure of FIG. 2A .
- FIG. 3A illustrates a top view of an exemplary overmolded semiconductor package in accordance with one embodiment of the present invention.
- FIG. 3B illustrates a cross sectional view of the exemplary structure of FIG. 3A .
- FIG. 4A illustrates a top view of an exemplary overmolded semiconductor package in accordance with one embodiment of the present invention.
- FIG. 4B illustrates a cross sectional view of the exemplary structure of FIG. 4A .
- FIG. 5 is a flowchart corresponding to exemplary method steps according to one embodiment of the present invention.
- the present invention is directed to an overmolded semiconductor package with a wirebond cage for EMI shielding.
- the following description contains specific information pertaining to the implementation of the present invention.
- One skilled in the art will recognize that the present invention may be implemented in a manner different from that specifically discussed in the present application. Moreover, some of the specific details of the invention are not discussed in order not to obscure the invention.
- FIG. 1A shows a top view of an exemplary overmolded semiconductor package in accordance with one embodiment of the present invention. Certain details and features have been left out of FIG. 1A that are apparent to a person of ordinary skill in the art.
- Overmolded semiconductor package 100 which is also referred to as an “overmolded package” in the present application, includes component 102 , bond pads 104 a , 104 b , 104 c , and 104 d (hereinafter “bond pads 104 a through 104 d ”), wirebond cage 106 , and conductive layer 108 .
- Wirebond cage 106 includes a number of wirebonds, such as wirebonds 110 a and 110 b . It is noted that only bond pads 104 a through 104 e and wirebonds 110 a through 110 e are discussed in detail herein to preserve brevity.
- component 102 is situated on a substrate (not shown in FIG. 1A ).
- Component 102 can be an active device, such as a semiconductor die, which can include RF circuitry, for example.
- component 102 can be a passive device, such as an inductor.
- bond pads 104 a through 104 d are situated on and along the perimeter of the substrate (not shown in FIG. 1A ).
- Bond pads 104 a through 104 d can comprise a metal such as copper or aluminum and can be formed, for example, by depositing and patterning a layer of metal, such as copper or aluminum, and plating the layer of metal with gold.
- Bond pads 104 a through 104 d can be connected to a reference potential (not shown in FIG. 1A ), which can be any constant DC plane that does not have an AC component.
- wirebond 110 a forms a loop that extends between bond pads 104 a and 104 b and wirebond 110 b forms a loop that extends between bond pads 104 c and 104 d .
- Wirebonds 110 a and 110 b can comprise gold or other suitable metal, for example.
- wirebond 110 a can be attached to bond pads 104 a and 104 b and the respective ends of wirebond 110 b can be attached to bond pads 104 c and 104 d by utilizing a suitable bonding process, for example.
- Wirebonds 110 a and 110 b form a portion of wirebond cage 106 , which extends along the perimeter of the substrate (not shown in FIG. 1A ).
- conductive layer 108 is situated on an overmold (not shown in FIG. 1A ). Conductive layer 108 is also situated over component 102 , bond pads 104 a through 104 d , wirebonds 110 a and 110 b , and the substrate (not shown in FIG. 1A ).
- conductive layer 108 can comprise a conductive coating, such as a conductive ink, which can include copper, silver, or other conductive metals.
- conductive layer 108 can comprise a layer of copper, aluminum, or other suitable metal.
- Conductive layer 108 is connected to a middle portion of each of the wirebonds (e.g. wirebonds 110 a and 110 b ) in wirebond cage 106 . Conductive layer 108 and wirebonds 110 a and 110 b will be further discussed below in relation to FIG. 1B .
- FIG. 1B a cross-sectional view is shown of overmolded semiconductor package 100 in FIG. 1A along line 1 B- 1 B in FIG. 1A .
- component 102 , bond pads 104 a through 104 d , wirebond cage 106 , conductive layer 108 , and wirebonds 110 a and 110 b correspond to the same elements in FIG. 1A and FIG. 1B .
- component 102 and bond pads 104 a through 104 d are situated on substrate 114 , which can comprise a ceramic material, a laminate material, or other suitable type of material.
- substrate 114 can include a patterned metal layer on top and bottom substrate surfaces and vias, for example.
- the respective ends of wirebond 110 a are situated on bond pads 104 a and 104 b and middle portion 111 of wirebond 110 a is in contact with conductive layer 108 .
- the respective ends of wirebond 110 b are situated on bond pads 104 c and 104 d and middle portion 113 of wirebond 110 b is in contact with conductive layer 108 .
- the ends of each wirebond e.g. wirebonds 110 a and 110 b
- are separated by wirebond loop width 120 and adjacent wirebonds e.g. wirebonds 110 a and 110 b
- wirebond spacing 122 In the embodiment in FIGS.
- wirebond loop width 120 can be different than wirebond spacing 122 .
- wirebond loop width 120 can be substantially equal to wirebond spacing 122 .
- Wirebond loop width 120 and wirebond spacing 122 can each range in value from microns to millimeters, for example. In the embodiment in FIGS. 1A and 1B , wirebond loop width 120 and wirebond spacing 122 can be selected to achieve EMI shielding for a particular frequency or a particular range of frequencies.
- overmold 116 is situated over component 102 , bond pads 104 a through 104 d , and substrate 114 and encapsulates wirebond cage 106 , which includes wirebonds 110 a and 110 b .
- Overmold 116 can comprise epoxy or other suitable molding compound and can be formed in a molding process in a manner known in the art.
- conductive layer 108 is situated on top surface 118 of overmold 116 and situated over component 102 , bond pads 104 a through 104 d and substrate 114 . Conductive layer 108 is also situated over and in contact with wirebonds 110 a and 110 b .
- Conductive layer 108 has thickness 124 , which can be between 25.0 microns and 50.0 microns, for example. In other embodiments, thickness 124 can be between 5.0 microns and 100.0 microns.
- Conductive layer 108 has height 126 , which refers to the distance between the top surface of substrate 114 and top surface 118 of overmold 116 . Height 126 can be approximately 1.0 mm, for example. However, height 126 may also be greater or less than 1.0 mm.
- EMI shield for component 102 .
- the EMI shield can be formed during formation of overmolded semiconductor package 100 by bonding the ends of wirebonds to respective bond pads, which can be formed on the top surface of substrate 114 .
- the ends of wirebond 110 a can be bonded to respective bond pads 104 a and 104 b , for example.
- Overmold 116 can then be formed by utilizing a mold compound, such as epoxy, in a molding process as known in the art to cover component 102 , the bond pads (e.g. bond pads 104 a through 104 d ), and the top surface of substrate 114 and to encapsulate the wirebonds (e.g. wirebonds 110 a and 110 b ) that form wirebond cage 106 .
- Overmold 116 is desirably formed such that the center portion of each wirebond (e.g. center portions 111 and 113 of respective wirebonds 110 a and 110 b ) in wirebond cage 106 is exposed above top surface 118 of overmold 116 .
- overmold 116 may inadvertently cover the center portions of the wirebonds in wirebond cage 106 .
- the covering portion of overmold 116 can be removed from the center portions of the wirebonds by utilizing a laser abrasion process, a mechanical milling process, a diamond polish process, or other suitable process.
- Conductive layer 108 can then be formed by utilizing a screen printing process, spraying process, electroplating process, thermal spray deposition process, or other suitable process to apply a layer of conductive ink on top surface 118 of overmold 116 and on the exposed center portions of the wirebonds in wirebond cage 106 .
- conductive layer 108 comprises a layer of metal
- the layer of metal can be deposited on top surface 118 of overmold 116 and on the exposed center portions of the wirebonds by utilizing a chemical vapor deposition (CVD) process or other suitable deposition processes.
- CVD chemical vapor deposition
- the invention's overmolded package includes conductive layer 108 , which provides EMI shielding over component 102 , and wirebond cage 106 , which provides EMI shielding around component 102 .
- the invention utilizes a conductive layer and a wirebond cage to achieve an effective EMI shield for an overmolded package.
- the invention can provide an EMI shield between a component, such as an active device, inside the overmolded package and the environment outside of the package.
- the invention advantageously achieves an EMI shield having a low manufacturing cost compared to a conventional prefabricated metal shield.
- the conductive layer in the invention's EMI shield is significantly thinner than metal utilized to form the conventional prefabricated metal shield.
- the invention's EMI shield results in a thinner overmolded package compared to an overmolded package that includes a conventional prefabricated metal shield.
- the invention provides an EMI shield having a flexible design that can more easily accommodate variations in package size and has increased scalability compared to a conventional prefabricated metal shield. Moreover, since wirebonds are significantly thinner than the walls of the conventional prefabricated metal shield, the invention's EMI shield consumes less space in the overmolded package compared to the conventional prefabricated metal shield.
- FIG. 2A shows a top view of an exemplary overmolded semiconductor package in accordance to one embodiment of the present invention. Certain details and features have been left out of FIG. 2A that are apparent to a person of ordinary skill in the art.
- Overmolded semiconductor package 200 which is also referred to as an “overmolded package” in the present application, includes components 202 and 203 , bond pads 204 a , 204 b , 204 c , and 204 d (hereinafter “bond pads 204 a through 204 d ”), bond pads 205 a , 205 b , 205 c , and 205 d (hereinafter “bond pads 205 a through 205 d ”), wirebond cage 206 , and conductive layer 208 .
- Wirebond cage 206 includes wirebond cage section 207 , which includes wirebonds 210 a and 210 b , and wirebond cage section 209 , which includes wirebonds 215 a and 215 b . It is noted that only bond pads 204 a through 204 d and 205 a through 205 d and wirebonds 210 a , 210 b , 215 a , and 215 b are discussed in detail herein to preserve brevity.
- components 202 and 203 are situated on a substrate (not shown in FIG. 2A ).
- components 202 and 203 can each be an active device, such as a semiconductor die, which can include RF circuitry, for example.
- component 202 can be a passive device, such as an inductor
- component 203 can be an active device, such as a semiconductor die.
- components 202 and 203 can each be a passive device.
- bond pads 204 a through 204 d and 205 a through 205 d are situated on the substrate (not shown in FIG.
- Bond pads 204 a through 204 d and 205 a through 205 d can be connected to a reference potential (not shown in FIG. 2A ), which can be any constant DC plane that does not have an AC component.
- respective ends of wirebond 210 a are situated on bond pads 204 a and 204 b and respective ends of wirebond 210 b are situated on bond pads 204 c and 204 d .
- Wirebonds 210 a and 210 b are substantially similar in composition and formation to wirebonds 110 a and 110 b in FIGS. 1A and 1B .
- respective ends of wirebond 215 a are situated on bond pads 205 a and 205 b and respective ends of wirebond 215 b are situated on bond pads 205 c and 205 d .
- Wirebonds 215 a and 215 b are also substantially similar in composition and formation to wirebonds 110 a and 110 b in FIGS. 1A and 1B .
- Wirebonds 210 a and 210 b form a portion of wirebond cage section 207 , which extends along the perimeter of the substrate (not shown in FIG. 2A ), and wirebonds 215 a and 215 b form a portion of wirebond cage section 209 , which is situated between components 202 and 203 .
- wirebond cage section 207 the ends of each wirebond (e.g. wirebond 210 a ) are separated by wirebond loop width 220 and adjacent wirebonds (e.g. wirebonds 210 a and 210 b ) are separated by wirebond spacing 222 .
- wirebond cage section 209 the ends of each wirebond (e.g. wirebonds 215 a ) are separated by wirebond loop width 221 and adjacent wirebonds (e.g. wirebonds 215 a and 215 b ) are separated by wirebond spacing 223 .
- wirebond spacing 223 In the embodiment in FIG.
- wirebond loop width 220 can be different than wirebond spacing 222 and wirebond loop width 221 can be different than wirebond spacing 223 .
- wirebond loop width 220 can be different than wirebond loop width 221 and wirebond spacing 222 can be different than wirebond spacing 223 .
- wirebond loop width 220 can be substantially equal to equal to wirebond spacing 222 and wirebond loop width 221 can be substantially equal to wirebond spacing 223 .
- Wirebond loop widths 220 and 221 and wirebond spacings 222 and 223 can each range in value from microns to millimeters, for example. The value of each of wirebond loop widths 220 and 221 and wirebond spacings 222 and 223 can be selected to provide EMI shielding for a particular frequency or range of frequencies.
- conductive layer 208 is situated on an overmold (not shown in FIG. 2A ) and also situated over components 202 and 203 , bond pads 204 a through 204 d and 205 a through 205 d , wirebonds 210 a , 210 b , 215 a , and 215 b , and the substrate (not shown in FIG. 2A ).
- Conductive layer 208 is substantially similar in composition and formation to conductive layer 108 in FIGS. 1A and 1B .
- conductive layer 208 can comprise a conductive coating, such as a conductive ink.
- conductive layer 208 can comprise a layer of copper, aluminum, or other suitable metal.
- Conductive layer 208 is connected to a middle portion of each of the wirebonds (e.g. wirebonds 210 a and 210 b ) in wirebond cage section 207 and connected to a middle portion of each of the wirebonds (e.g. wirebonds 215 a and 215 b ) in wirebond cage section 209 .
- Conductive layer 208 and wirebonds 210 a and 210 b will be further discussed below in relation to FIG. 2B .
- FIG. 2B a cross-sectional view is shown of overmolded semiconductor package 200 in FIG. 2A along line 2 B- 2 B in FIG. 2A .
- components 202 and 203 , bond pads 204 a through 204 d , wirebond cage 206 , wirebond cage section 207 , conductive layer 208 , and wirebonds 210 a and 210 b correspond to the same elements in FIG. 2A and FIG. 2B .
- components 202 and 203 and bond pads 204 a through 204 d are situated on substrate 214 , which is substantially similar in composition to substrate 114 in FIGS. 1A and 1B . Also shown in FIG.
- the respective ends of wirebond 210 a are situated on bond pads 204 a and 204 b and middle portion 211 of wirebond 210 a is in contact with conductive layer 208 . Further shown in FIG. 2B , the respective ends of wirebond 210 b are situated on bond pads 204 c and 204 d and middle portion 213 of wirebond 210 b is in contact with conductive layer 208 .
- overmold 216 is situated over components 202 and 203 , bond pads 204 a through 204 d , and substrate 214 and encapsulates wirebond cage 206 , which includes wirebonds 210 a and 210 b .
- Overmold 216 is substantially similar in composition and formation to overmold 116 in FIG. 1B .
- conductive layer 208 is situated on top surface 218 of overmold 216 and situated over components 202 and 203 , bond pads 204 a through 204 d and substrate 214 .
- Conductive layer 208 is also situated over and in contact with wirebonds 210 a and 210 b .
- Conductive layer 208 is substantially similar in composition, thickness, and formation to conductive layer 108 in FIGS. 1A and 1B .
- conductive layer 208 and wirebond cage 206 which are electrically connected together, form an EMI shield for components 202 and 203 .
- the EMI shield which includes conductive layer 208 and wirebond cage 206 , can be formed in a similar manner as the EMI shield in the embodiment in FIGS. 1A and 1B .
- the invention's overmolded package includes conductive layer 208 , which provides EMI shielding over components 202 and 203 , wirebond cage section 207 , which provides EMI shielding around components 202 and 203 , and wirebond cage section 209 , which provides EMI shielding between components 202 and 203 .
- the invention utilizes a conductive layer and wirebond cage sections to advantageously achieve an effective EMI shield between two components inside an overmolded package and the environment outside of the package and an effective EMI shield between the two components inside the package.
- the embodiment in FIGS. 2A and 2B also provides similar advantages as discussed above for the embodiment in FIGS. 1A and 1B .
- FIG. 3A shows a top view of an exemplary overmolded semiconductor package in accordance to one embodiment of the present invention. Certain details and features have been left out of FIG. 3A that are apparent to a person of ordinary skill in the art.
- Overmolded semiconductor package 300 which is also referred to as an “overmolded package” in the present application, includes component 302 , bond pads 304 a , 304 b , 304 c , 304 d , and 304 e (hereinafter “bond pads 304 a through 304 e ”), wirebond cage 306 , and conductive layer 308 .
- component 302 is situated on a substrate (not shown in FIG. 3A ).
- Component 302 can be an active device, such as a semiconductor die with RF circuitry.
- component 302 can be a passive device, such as an inductor.
- bond pads 304 a through 304 e are situated on and along the perimeter of the substrate (not shown in FIG. 3A ).
- Bond pads 304 a through 304 e can comprise a metal such as copper or aluminum and can be formed, for example, by depositing and patterning a layer of metal, such as copper or aluminum, and plating the layer of metal with gold.
- Bond pads 304 a through 304 e can be connected to a reference potential (not shown in FIG. 3A ), which can be any constant DC plane that does not have an AC component.
- wirebonds 310 a through 310 e are situated on respective bond pads 304 a through 304 e and form wirebond cage 306 , which surrounds component 302 .
- Wirebonds 310 a through 310 e can comprise gold or other suitable metal and can be connected to respective bond pads 304 a through 304 e by using a bonding process, for example.
- wirebond spacing 312 refers to the distance between adjacent wirebonds (e.g. the distance between wirebonds 310 a and 310 b ).
- Wirebond spacing 312 can range in value from microns to millimeters. In one embodiment, wirebond spacing 312 can be approximately 2.5 mm. The value of wirebond spacing 312 can be selected to provide EMI shielding for a particular frequency or range of frequencies.
- Conductive layer 308 is situated on overmold (not shown in FIG. 3A ). Conductive layer 308 is also situated over component 302 , bond pads 304 a through 304 e , wirebonds 310 a through 310 e , and the substrate (not shown in FIG. 3A ). Conductive layer 308 can comprise a conductive coating, such as a conductive ink, which can include copper, silver, or other conductive metals. In another embodiment, conductive layer 308 can comprise a layer of copper, aluminum, or other suitable metal. Conductive layer 308 is connected to an end of each of the wirebonds (e.g. wirebonds 310 a through 310 e ) in wirebond cage 306 .
- FIG. 3B a cross-sectional view is shown of overmolded semiconductor package 300 in FIG. 3A along line 3 B- 3 B in FIG. 3A .
- component 302 , bond pads 304 a and 304 b , wirebond cage 306 , conductive layer 308 , wirebonds 310 a and 310 b , and wirebond spacing 312 correspond to the same elements in FIG. 3A and FIG. 3B .
- component 302 and bond pads 304 a and 304 b are situated on substrate 314 , which can comprise a ceramic material, a laminate material, or other suitable type of material.
- substrate 314 can include a patterned metal layer on top and bottom substrate surfaces and vias, for example.
- overmold 316 is situated over component 302 , bond pads 304 a and 304 b , and substrate 314 and encapsulates wirebond cage 306 , which includes wirebonds 310 a and 310 b .
- Overmold 316 is substantially similar in composition and formation as overmold 116 in FIG. 1B .
- conductive layer 308 is situated on top surface 318 of overmold 316 and situated over component 302 , bond pads 304 a and 304 b and substrate 314 .
- Conductive layer 308 is also situated over and in contact with wirebonds 310 a and 310 b of wirebond cage 306 .
- Conductive layer 308 has thickness 320 and height 322 , which are substantially similar to thickness 124 and height 126 in FIG. 1B , respectively.
- wirebonds 310 a and 310 b of wirebond cage 306 are situated between respective bond pads 304 a and 304 b and conductive layer 308 and also situated in (i.e. encapsulated by) overmold 316 .
- one end of each of wirebonds 310 a and 310 b is bonded to respective bond pads 304 a and 304 b and the other end of each of wirebonds 310 a and 310 b is in contact with conductive layer 308 .
- conductive layer 308 and wirebond cage 306 which are electrically connected together, form an EMI shield for component 302 .
- the EMI shield can be formed during formation of overmolded semiconductor package 300 by bonding one end of each of the wirebonds (e.g. wirebond 310 a ) that form wirebond cage 306 to a bond pad (e.g. bond pad 304 a ) by using a suitable bonding process as is know in the art.
- Overmold 316 can then be formed by utilizing a mold compound, such as epoxy, in a molding process as known in the art to cover component 302 , the bond pads (e.g. bond pads 304 a and 304 b ), and the top surface of substrate 314 and to encapsulate the wirebonds (e.g. wirebonds 310 a and 310 b ) that form wirebond cage 306 .
- Overmold 316 is desirably formed such that the unattached ends of the wirebonds (e.g. wirebonds 310 a and 310 b ) in wirebond cage 306 are exposed above top surface 318 of overmold 316 .
- the unattached wirebond ends can be exposed by utilizing a laser abrasion process, a mechanical milling process, a diamond polish process, or other suitable process to remove the covering portion of overmold 316 .
- Conductive layer 308 can then be formed by utilizing a screen printing process, spraying process, electroplating process, or thermal spray deposition process to apply a layer of conductive ink on top surface 318 of overmold 316 and on the exposed ends of the wirebonds in wirebond cage 306 .
- conductive layer 308 comprises a layer of metal
- the layer of metal can be deposited on top surface 318 of overmold 316 and on the exposed wirebond ends by utilizing a CVD process or other suitable deposition processes.
- the invention's overmolded package includes conductive layer 308 , which provides EMI shielding over component 302 , and wirebond cage 306 , which provides EMI shielding around component 302 .
- the invention utilizes a conductive layer and a wirebond cage to achieve an effective EMI shield between a component inside an overmolded package and the environment outside of the package.
- the embodiment in FIGS. 3A and 3B also provides similar advantages as discussed above for the embodiment in FIGS. 1A and 1B .
- FIG. 4A shows a top view of an exemplary overmolded semiconductor package in accordance to one embodiment of the present invention. Certain details and features have been left out of FIG. 4A that are apparent to a person of ordinary skill in the art.
- Overmolded semiconductor package 400 which is also referred to as an “overmolded package” in the present application, includes components 402 and 403 , bond pads 404 a , 404 b , 405 a , and 405 b , wirebond cage 406 , and conductive layer 408 .
- Wirebond cage 406 includes wirebond cage section 407 , which includes wirebonds 410 a and 410 b , and wirebond cage section 409 , which includes wirebonds 415 a and 415 b .
- bond pads 404 a , 404 b , 405 a , and 405 b and wirebonds 410 a , 410 b , 415 a , and 415 b are discussed in detail herein to preserve brevity.
- components 402 and 403 are situated on a substrate (not shown in FIG. 4A ).
- components 402 and 403 can each be an active device, such as a semiconductor die, which can include RF circuitry, for example.
- component 402 can be a passive device, such as an inductor
- component 403 can be an active device, such as a semiconductor die.
- components 402 and 403 can each be a passive device.
- bond pads 404 a , 404 b , 405 a , and 405 b are situated on the substrate (not shown in FIG.
- Bond pads 404 a , 404 b , 405 a , and 405 b can be connected to a reference potential (not shown in FIG. 4A ), which can be any constant DC plane that does not have an AC component.
- wirebonds 410 a and 410 b are situated on bond pads 404 a and 404 b and respective ends of wirebonds 415 a and 415 b are situated on bond pads 405 a and 405 b .
- Wirebonds 410 a , 410 b , 415 a , and 415 b are substantially similar in composition and formation to wirebonds 310 a through 310 e in FIG. 3A .
- Wirebonds 410 a and 410 b form a portion of wirebond cage section 407 , which extends along the perimeter of the substrate (not shown in FIG. 4A ), and wirebonds 415 a and 415 b form a portion of wirebond cage section 409 , which is situated between components 402 and 403 .
- wirebond spacing 412 in wirebond cage section 407 , adjacent wirebonds (e.g. wirebonds 410 a and 410 b ) are separated by wirebond spacing 412 .
- wirebond spacing 412 In wirebond cage section 409 , adjacent wirebonds (e.g. wirebonds 415 a and 415 b ) are separated by wirebond spacing 413 .
- wirebond spacing 412 can be different than wirebond spacing 413 .
- wirebond spacing 412 can be substantially equal to wirebond spacing 413 .
- Wirebond spacing 412 and wirebond spacing 413 can range in value from microns to millimeters, for example. The value of each of wirebond spacings 412 and 413 can be selected to provide EMI shielding for a particular frequency or range of frequencies.
- conductive layer 408 is situated on an overmold (not shown in FIG. 4A ) and also situated over components 402 and 403 , bond pads 404 a , 404 b , 405 a , and 405 b , wirebonds 410 a , 410 b , 415 a , and 415 b , and the substrate (not shown in FIG. 4A ).
- Conductive layer 408 is substantially similar in composition and formation to conductive layer 308 in FIGS. 3A and 3B .
- conductive layer 408 can comprise a conductive coating, such as a conductive ink.
- conductive layer 408 can comprise a layer of copper, aluminum, or other suitable metal. Conductive layer 408 is connected to an end of each of the wirebonds (e.g. wirebonds 410 a and 410 b ) in wirebond cage section 407 and connected to an end of each of the wirebonds (e.g. wirebonds 415 a and 415 b ) in wirebond cage section 409 . Conductive layer 408 and wirebonds 410 a and 410 b will be further discussed below in relation to FIG. 4B .
- FIG. 4B a cross-sectional view is shown of overmolded semiconductor package 400 in FIG. 4A along line 4 B- 4 B in FIG. 4A .
- components 402 and 403 , bond pads 404 a and 404 b , wirebond cage 406 , wirebond cage section 407 , conductive layer 408 , wirebonds 410 a and 410 b , and wirebond spacing 412 correspond to the same elements in FIG. 4A and FIG. 4B .
- components 402 and 403 and bond pads 404 a and 404 b are situated on substrate 414 , which is substantially similar in composition to substrate 314 in FIGS. 3A and 3B .
- wirebonds 410 a and 410 b are situated between respective bond pads 404 a and 404 b and conductive layer 408 .
- overmold 416 is situated over components 402 and 403 , bond pads 404 a and 404 b , and substrate 414 and encapsulates wirebond cage 406 , which includes wirebonds 410 a and 410 b .
- Overmold 416 is substantially similar in composition and formation to overmold 316 in FIG. 3B .
- conductive layer 408 is situated on top surface 418 of overmold 416 and situated over components 402 and 403 , bond pads 404 a and 404 b and substrate 414 .
- Conductive layer 408 is also situated over and in contact with wirebonds 410 a and 410 b and is substantially similar in composition, thickness, and formation to conductive layer 308 in FIGS. 3A and 3B .
- conductive layer 408 and wirebond cage 406 which are electrically connected together, form an EMI shield for components 402 and 403 .
- the EMI shield which includes conductive layer 408 and wirebond cage 406 , can be formed in a similar manner as the EMI shield in the embodiment in FIGS. 3A and 3B .
- the invention's overmolded package includes conductive layer 408 , which provides EMI shielding over components 402 and 403 , wirebond cage section 407 , which provides EMI shielding around components 402 and 403 , and wirebond cage section 409 , which provides EMI shielding between components 402 and 403 .
- the invention utilizes a conductive layer and wirebond cage sections to advantageously achieve an effective EMI shield between two components inside an overmolded package and the environment outside of the package and an effective EMI shield between the two components inside the package.
- the embodiment in FIGS. 4A and 4B also provides similar advantages as discussed above for the embodiment in FIGS. 1A and 1B .
- FIG. 5 shows a flowchart illustrating an exemplary method according to one embodiment of the present invention. Certain details and features have been left out of flowchart 500 that are apparent to a person of ordinary skill in the art. For example, a step may consist of one or more substeps or may involve specialized equipment or materials, as known in the art.
- bond pads are formed on a substrate that includes one or more components and wirebonds are attached to the bond pads to form a wirebond cage.
- bonds pads 104 a through 104 d in FIG. 1B can be formed on substrate 114 , which includes component 102 , by depositing and patterning a layer of copper, aluminum, or other suitable metal.
- wirebonds 110 a and 110 b can be attached to respective bond pads 104 a and 104 b and bond pads 104 c and 104 d by using a suitable bonding process to form wirebond cage 106 .
- an overmold is formed over one or more components, the wirebond cage, the bond pads, and the substrate.
- overmold 116 in FIG. 1B which can comprise an epoxy molding compound, can be formed over component 102 , wirebond cage 106 , which includes wirebonds 110 a and 110 b , bond pads 104 a through 104 d , and substrate 114 in a molding process in a manner known in the art.
- a conductive layer is formed on a top surface of the overmold such that the conductive layer is in contact with the wirebond cage.
- overmold 116 can be formed such that middle portions 111 and 113 of respective wirebonds 110 a and 110 b are exposed.
- Conductive layer 108 in FIG. 1B can then be formed by applying a conductive ink over exposed middle portions 111 and 113 of respective wirebonds 110 a and 110 b and on top surface 118 of overmold 116 .
- the conductive ink can be applied by utilizing a spraying process, electroplating process, thermal spray deposition process, or other suitable process, for example.
- the invention utilizes a conductive layer and a wirebond cage to advantageously achieve an effective EMI shield between one or more components inside an overmolded package and the environment outside of the package. Additionally, in the embodiments in FIGS. 2A , 2 B, 4 A, and 4 B, the invention utilizes a wirebond cage section to achieve an effective EMI shield between two components inside the package. Furthermore, in the embodiments in FIGS.
- the invention advantageously achieves an effective EMI shield for an overmolded package that has a flexible design, is cost effective, and does not substantially increase the size of the overmolded package.
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Abstract
According to one exemplary embodiment, an overmolded package includes a component situated on a substrate. The overmolded package further includes an overmold situated over the component and the substrate. The overmolded package further includes a wirebond cage situated over the substrate and in the overmold, where the wirebond cage surrounds the component, and where the wirebond cage includes a number of wirebonds. The wirebond cage forms an EMI shield around the component. According to this exemplary embodiment, the overmolded package further includes a conductive layer situated on a top surface of the overmold and connected to the wirebond cage, where the conductive layer forms an EMI shield over the component.
Description
- This application is a continuation of U.S. patent application Ser. No. 13/311,493, filed on Dec. 5, 2011, entitled “OVERMOLDED SEMICONDUCTOR PACKAGE WITH WIREBONDS FOR ELECTROMAGNETIC SHIELDING,” which is a divisional of U.S. patent application Ser. No. 12/970,705, filed on Dec. 16, 2010, now U.S. Pat. No. 8,071,431, entitled “OVERMOLDED SEMICONDUCTOR PACKAGE WITH A WIREBOND CAGE FOR EMI SHIELDING,” which is a divisional of U.S. patent application Ser. No. 11/499,285, filed on Aug. 4, 2006, now U.S. Pat. No. 8,399,972, entitled “OVERMOLDED SEMICONDUCTOR PACKAGE WITH A WIREBOND CAGE FOR EMI SHIELDING,” which is a continuation-in-part of, and claims benefit of the filing date of, U.S. patent application Ser. No. 10/793,618, filed on Mar. 4, 2004, now U.S. Pat. No. 7,198,987, entitled “OVERMOLDED SEMICONDUCTOR PACKAGE WITH AN INTEGRATED EMI AND RFI SHIELD,” the benefits of the filing dates of which are hereby claimed and the disclosures of which are hereby expressly incorporated by reference in their entirety.
- 1. Field of the Invention
- The present invention is generally in the field of semiconductor devices. More particularly, the invention is in the field of semiconductor device packaging.
- 2. Related Art
- Portable electronic devices, such as cell phones, typically utilize multi-component semiconductor modules to provide a high level of circuit integration in a single molded package. The multi-component semiconductor module can include, for example, a semiconductor die and a number of electronic components, which are mounted on a circuit board. The circuit board including the semiconductor die and electronic components can be encapsulated in a molding process to form an overmolded semiconductor package. To ensure an acceptable level of performance in devices such as cell phones, which are required to properly operate in diverse environments, the overmolded semiconductor package must be shielded from Electro-Magnetic Interference (EMI), which includes Radio Frequency Interference (RFI). However, semiconductor device manufacturers are challenged to provide effective EMI shielding for an overmolded semiconductor package without increasing the size of the package and without substantially increasing packaging cost.
- In one approach, EMI shielding is provided a prefabricated metal shield, which is formed over the overmolded semiconductor package. The prefabricated metal shield typically includes a wall, which is formed around the overmolded semiconductor package, and a cover, which is attached to the wall and situated a sufficient distance above the overmolded package to avoid interfering with the package. As a result, the prefabricated metal shield undesirably increases the thickness of the final overmolded package. Also, the formation of the prefabricated metal shield requires an extra process step and additional materials, which significantly increases packaging cost.
- In another approach, conductive foam or rubber is applied over the overmolded semiconductor package to absorb and trap EMI. However, the conductive foam or rubber must be applied manually and requires special materials and an extra process, which significantly increases packaging cost. Additionally, the conductive foam or rubber undesirably increases the thickness of the final overmolded package.
- Thus, there is a need in the art for a cost-effective EMI shield for an overmolded semiconductor package that does not substantially increase package thickness.
- The present invention is directed to an overmolded semiconductor package with a wirebond cage for EMI shielding. The present invention addresses and resolves the need in the art for a cost-effective EMI shield for an overmolded semiconductor package that does not substantially increase package thickness.
- According to one exemplary embodiment, an overmolded package includes a component situated on a substrate. For example, the component can be an active device or a passive device. The overmolded package further includes an overmold situated over the component and the substrate. The overmolded package further includes a wirebond cage situated over the substrate and in the overmold, where the wirebond cage surrounds the component, and where the wirebond cage includes a number of wirebonds. The wirebond cage forms an EMI shield around the component.
- According to this exemplary embodiment, the overmolded package further includes a conductive layer situated on a top surface of the overmold and connected to the wirebond cage, where the conductive layer forms an EMI shield over the component. For example, the conductive layer may be conductive ink. For example, each of the wirebonds can have a first and second ends and a middle portion, where the first and second ends are connected to respective bond pads on the substrate and the middle portion is connected to the conductive layer. For example, each of the wirebonds can have first and second ends, where the first end is connected to a bond pad on the substrate and the second end is connected to the conductive layer.
- According to one embodiment, the invention is a method for achieving the above-described structure. Other features and advantages of the present invention will become more readily apparent to those of ordinary skill in the art after reviewing the following detailed description and accompanying drawings.
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FIG. 1A illustrates a top view of an exemplary overmolded semiconductor package in accordance with one embodiment of the present invention. -
FIG. 1B illustrates a cross sectional view of the exemplary structure ofFIG. 1A . -
FIG. 2A illustrates a top view of an exemplary overmolded semiconductor package in accordance with one embodiment of the present invention. -
FIG. 2B illustrates a cross sectional view of the exemplary structure ofFIG. 2A . -
FIG. 3A illustrates a top view of an exemplary overmolded semiconductor package in accordance with one embodiment of the present invention. -
FIG. 3B illustrates a cross sectional view of the exemplary structure ofFIG. 3A . -
FIG. 4A illustrates a top view of an exemplary overmolded semiconductor package in accordance with one embodiment of the present invention. -
FIG. 4B illustrates a cross sectional view of the exemplary structure ofFIG. 4A . -
FIG. 5 is a flowchart corresponding to exemplary method steps according to one embodiment of the present invention. - The present invention is directed to an overmolded semiconductor package with a wirebond cage for EMI shielding. The following description contains specific information pertaining to the implementation of the present invention. One skilled in the art will recognize that the present invention may be implemented in a manner different from that specifically discussed in the present application. Moreover, some of the specific details of the invention are not discussed in order not to obscure the invention.
- The drawings in the present application and their accompanying detailed description are directed to merely exemplary embodiments of the invention. To maintain brevity, other embodiments of the present invention are not specifically described in the present application and are not specifically illustrated by the present drawings.
-
FIG. 1A shows a top view of an exemplary overmolded semiconductor package in accordance with one embodiment of the present invention. Certain details and features have been left out ofFIG. 1A that are apparent to a person of ordinary skill in the art.Overmolded semiconductor package 100, which is also referred to as an “overmolded package” in the present application, includescomponent 102,bond pads bond pads 104 a through 104 d”),wirebond cage 106, andconductive layer 108.Wirebond cage 106 includes a number of wirebonds, such as wirebonds 110 a and 110 b. It is noted thatonly bond pads 104 a through 104 e and wirebonds 110 a through 110 e are discussed in detail herein to preserve brevity. - As shown in
FIG. 1A ,component 102 is situated on a substrate (not shown inFIG. 1A ).Component 102 can be an active device, such as a semiconductor die, which can include RF circuitry, for example. In one embodiment,component 102 can be a passive device, such as an inductor. Also shown inFIG. 1A ,bond pads 104 a through 104 d are situated on and along the perimeter of the substrate (not shown inFIG. 1A ).Bond pads 104 a through 104 d can comprise a metal such as copper or aluminum and can be formed, for example, by depositing and patterning a layer of metal, such as copper or aluminum, and plating the layer of metal with gold.Bond pads 104 a through 104 d can be connected to a reference potential (not shown inFIG. 1A ), which can be any constant DC plane that does not have an AC component. - Further shown in
FIG. 1A , respective ends ofwirebond 110 a are situated onbond pads wirebond 110 b are situated onbond pads bond pads bond pads Wirebonds wirebond 110 a can be attached tobond pads wirebond 110 b can be attached tobond pads Wirebonds wirebond cage 106, which extends along the perimeter of the substrate (not shown inFIG. 1A ). - Also shown in
FIG. 1A ,conductive layer 108 is situated on an overmold (not shown inFIG. 1A ).Conductive layer 108 is also situated overcomponent 102,bond pads 104 a through 104 d, wirebonds 110 a and 110 b, and the substrate (not shown inFIG. 1A ). In the present embodiment,conductive layer 108 can comprise a conductive coating, such as a conductive ink, which can include copper, silver, or other conductive metals. In another embodiment,conductive layer 108 can comprise a layer of copper, aluminum, or other suitable metal.Conductive layer 108 is connected to a middle portion of each of the wirebonds (e.g. wirebonds 110 a and 110 b) inwirebond cage 106.Conductive layer 108 and wirebonds 110 a and 110 b will be further discussed below in relation toFIG. 1B . - Referring now to
FIG. 1B , a cross-sectional view is shown ofovermolded semiconductor package 100 inFIG. 1A alongline 1B-1B inFIG. 1A . In particular,component 102,bond pads 104 a through 104 d,wirebond cage 106,conductive layer 108, and wirebonds 110 a and 110 b correspond to the same elements inFIG. 1A andFIG. 1B . As shown inFIG. 1B ,component 102 andbond pads 104 a through 104 d are situated onsubstrate 114, which can comprise a ceramic material, a laminate material, or other suitable type of material. Although not shown inFIG. 1B ,substrate 114 can include a patterned metal layer on top and bottom substrate surfaces and vias, for example. - Also shown in
FIG. 1B , the respective ends ofwirebond 110 a are situated onbond pads wirebond 110 a is in contact withconductive layer 108. Further shown inFIG. 1B , the respective ends ofwirebond 110 b are situated onbond pads wirebond 110 b is in contact withconductive layer 108. Also shown inFIG. 1B , the ends of each wirebond (e.g. wirebonds 110 a and 110 b) are separated bywirebond loop width 120 and adjacent wirebonds (e.g. wirebonds 110 a and 110 b) are separated bywirebond spacing 122. In the embodiment inFIGS. 1A and 1B ,wirebond loop width 120 can be different thanwirebond spacing 122. In one embodiment,wirebond loop width 120 can be substantially equal towirebond spacing 122.Wirebond loop width 120 and wirebond spacing 122 can each range in value from microns to millimeters, for example. In the embodiment inFIGS. 1A and 1B ,wirebond loop width 120 and wirebond spacing 122 can be selected to achieve EMI shielding for a particular frequency or a particular range of frequencies. - Further shown in
FIG. 1B ,overmold 116 is situated overcomponent 102,bond pads 104 a through 104 d, andsubstrate 114 and encapsulateswirebond cage 106, which includes wirebonds 110 a and 110 b.Overmold 116 can comprise epoxy or other suitable molding compound and can be formed in a molding process in a manner known in the art. Also shown inFIG. 1B ,conductive layer 108 is situated ontop surface 118 ofovermold 116 and situated overcomponent 102,bond pads 104 a through 104 d andsubstrate 114.Conductive layer 108 is also situated over and in contact withwirebonds Conductive layer 108 hasthickness 124, which can be between 25.0 microns and 50.0 microns, for example. In other embodiments,thickness 124 can be between 5.0 microns and 100.0 microns.Conductive layer 108 hasheight 126, which refers to the distance between the top surface ofsubstrate 114 andtop surface 118 ofovermold 116.Height 126 can be approximately 1.0 mm, for example. However,height 126 may also be greater or less than 1.0 mm. - In
overmolded semiconductor package 100,conductive layer 108 andwirebond cage 106, which are electrically connected together, form an EMI shield forcomponent 102. The EMI shield can be formed during formation ofovermolded semiconductor package 100 by bonding the ends of wirebonds to respective bond pads, which can be formed on the top surface ofsubstrate 114. The ends ofwirebond 110 a can be bonded torespective bond pads Overmold 116 can then be formed by utilizing a mold compound, such as epoxy, in a molding process as known in the art to covercomponent 102, the bond pads (e.g. bond pads 104 a through 104 d), and the top surface ofsubstrate 114 and to encapsulate the wirebonds (e.g. wirebonds 110 a and 110 b) that formwirebond cage 106. -
Overmold 116 is desirably formed such that the center portion of each wirebond (e.g. center portions 111 and 113 ofrespective wirebonds wirebond cage 106 is exposed abovetop surface 118 ofovermold 116. However, overmold 116 may inadvertently cover the center portions of the wirebonds inwirebond cage 106. In such case, the covering portion ofovermold 116 can be removed from the center portions of the wirebonds by utilizing a laser abrasion process, a mechanical milling process, a diamond polish process, or other suitable process.Conductive layer 108 can then be formed by utilizing a screen printing process, spraying process, electroplating process, thermal spray deposition process, or other suitable process to apply a layer of conductive ink ontop surface 118 ofovermold 116 and on the exposed center portions of the wirebonds inwirebond cage 106. In an embodiment in whichconductive layer 108 comprises a layer of metal, the layer of metal can be deposited ontop surface 118 ofovermold 116 and on the exposed center portions of the wirebonds by utilizing a chemical vapor deposition (CVD) process or other suitable deposition processes. - In the embodiment in
FIGS. 1A and 1B , the invention's overmolded package includesconductive layer 108, which provides EMI shielding overcomponent 102, andwirebond cage 106, which provides EMI shielding aroundcomponent 102. Thus, in the embodiment inFIGS. 1A and 1B , the invention utilizes a conductive layer and a wirebond cage to achieve an effective EMI shield for an overmolded package. For example, in the embodiment inFIGS. 1A and 1B , the invention can provide an EMI shield between a component, such as an active device, inside the overmolded package and the environment outside of the package. - Also, by forming an EMI shield that includes a wirebond cage, which includes multiple wirebonds, and a conductive layer, which is formed over an overmold, the invention advantageously achieves an EMI shield having a low manufacturing cost compared to a conventional prefabricated metal shield. Additionally, the conductive layer in the invention's EMI shield is significantly thinner than metal utilized to form the conventional prefabricated metal shield. As a result, the invention's EMI shield results in a thinner overmolded package compared to an overmolded package that includes a conventional prefabricated metal shield.
- Furthermore, by utilizing wirebonds to form an EMI shield, the invention provides an EMI shield having a flexible design that can more easily accommodate variations in package size and has increased scalability compared to a conventional prefabricated metal shield. Moreover, since wirebonds are significantly thinner than the walls of the conventional prefabricated metal shield, the invention's EMI shield consumes less space in the overmolded package compared to the conventional prefabricated metal shield.
-
FIG. 2A shows a top view of an exemplary overmolded semiconductor package in accordance to one embodiment of the present invention. Certain details and features have been left out ofFIG. 2A that are apparent to a person of ordinary skill in the art.Overmolded semiconductor package 200, which is also referred to as an “overmolded package” in the present application, includescomponents bond pads bond pads 204 a through 204 d”),bond pads bond pads 205 a through 205 d”),wirebond cage 206, andconductive layer 208.Wirebond cage 206 includeswirebond cage section 207, which includes wirebonds 210 a and 210 b, andwirebond cage section 209, which includes wirebonds 215 a and 215 b. It is noted thatonly bond pads 204 a through 204 d and 205 a through 205 d and wirebonds 210 a, 210 b, 215 a, and 215 b are discussed in detail herein to preserve brevity. - As shown in
FIG. 2A ,components FIG. 2A ). In the embodiment inFIG. 2A ,components component 202 can be a passive device, such as an inductor, andcomponent 203 can be an active device, such as a semiconductor die. In another embodiment,components FIG. 2A ,bond pads 204 a through 204 d and 205 a through 205 d are situated on the substrate (not shown inFIG. 2A ) and are substantially similar in composition and formation tobond pads 104 a through 104 d inFIGS. 1A and 1B .Bond pads 204 a through 204 d and 205 a through 205 d can be connected to a reference potential (not shown inFIG. 2A ), which can be any constant DC plane that does not have an AC component. - Further shown in
FIG. 2A , respective ends ofwirebond 210 a are situated onbond pads wirebond 210 b are situated onbond pads Wirebonds FIGS. 1A and 1B . Also shown inFIG. 2A , respective ends ofwirebond 215 a are situated onbond pads wirebond 215 b are situated onbond pads Wirebonds FIGS. 1A and 1B .Wirebonds wirebond cage section 207, which extends along the perimeter of the substrate (not shown inFIG. 2A ), and wirebonds 215 a and 215 b form a portion ofwirebond cage section 209, which is situated betweencomponents - Further shown in
FIG. 2A , inwirebond cage section 207, the ends of each wirebond (e.g. wirebond 210 a) are separated bywirebond loop width 220 and adjacent wirebonds (e.g. wirebonds 210 a and 210 b) are separated bywirebond spacing 222. Inwirebond cage section 209, the ends of each wirebond (e.g. wirebonds 215 a) are separated by wirebond loop width 221 and adjacent wirebonds (e.g. wirebonds 215 a and 215 b) are separated bywirebond spacing 223. In the embodiment inFIG. 2A ,wirebond loop width 220 can be different than wirebond spacing 222 and wirebond loop width 221 can be different thanwirebond spacing 223. Also,wirebond loop width 220 can be different than wirebond loop width 221 and wirebond spacing 222 can be different thanwirebond spacing 223. In one embodiment,wirebond loop width 220 can be substantially equal to equal towirebond spacing 222 and wirebond loop width 221 can be substantially equal towirebond spacing 223.Wirebond loop widths 220 and 221 andwirebond spacings wirebond loop widths 220 and 221 andwirebond spacings - Also shown in
FIG. 2A ,conductive layer 208 is situated on an overmold (not shown inFIG. 2A ) and also situated overcomponents bond pads 204 a through 204 d and 205 a through 205 d, wirebonds 210 a, 210 b, 215 a, and 215 b, and the substrate (not shown inFIG. 2A ).Conductive layer 208 is substantially similar in composition and formation toconductive layer 108 inFIGS. 1A and 1B . In the embodiment inFIG. 2A ,conductive layer 208 can comprise a conductive coating, such as a conductive ink. In another embodiment,conductive layer 208 can comprise a layer of copper, aluminum, or other suitable metal.Conductive layer 208 is connected to a middle portion of each of the wirebonds (e.g. wirebonds 210 a and 210 b) inwirebond cage section 207 and connected to a middle portion of each of the wirebonds (e.g. wirebonds 215 a and 215 b) inwirebond cage section 209.Conductive layer 208 and wirebonds 210 a and 210 b will be further discussed below in relation toFIG. 2B . - Referring now to
FIG. 2B , a cross-sectional view is shown ofovermolded semiconductor package 200 inFIG. 2A alongline 2B-2B inFIG. 2A . In particular,components bond pads 204 a through 204 d,wirebond cage 206,wirebond cage section 207,conductive layer 208, and wirebonds 210 a and 210 b correspond to the same elements inFIG. 2A andFIG. 2B . As shown inFIG. 2B ,components bond pads 204 a through 204 d are situated onsubstrate 214, which is substantially similar in composition tosubstrate 114 inFIGS. 1A and 1B . Also shown inFIG. 2B , the respective ends ofwirebond 210 a are situated onbond pads wirebond 210 a is in contact withconductive layer 208. Further shown inFIG. 2B , the respective ends ofwirebond 210 b are situated onbond pads wirebond 210 b is in contact withconductive layer 208. - Further shown in
FIG. 2B ,overmold 216 is situated overcomponents bond pads 204 a through 204 d, andsubstrate 214 and encapsulateswirebond cage 206, which includes wirebonds 210 a and 210 b.Overmold 216 is substantially similar in composition and formation to overmold 116 inFIG. 1B . Also shown inFIG. 2B ,conductive layer 208 is situated ontop surface 218 ofovermold 216 and situated overcomponents bond pads 204 a through 204 d andsubstrate 214.Conductive layer 208 is also situated over and in contact withwirebonds Conductive layer 208 is substantially similar in composition, thickness, and formation toconductive layer 108 inFIGS. 1A and 1B . - In
overmolded semiconductor package 200,conductive layer 208 andwirebond cage 206, which are electrically connected together, form an EMI shield forcomponents FIGS. 2A and 2B , the EMI shield, which includesconductive layer 208 andwirebond cage 206, can be formed in a similar manner as the EMI shield in the embodiment inFIGS. 1A and 1B . - In the embodiment in
FIGS. 2A and 2B , the invention's overmolded package includesconductive layer 208, which provides EMI shielding overcomponents wirebond cage section 207, which provides EMI shielding aroundcomponents wirebond cage section 209, which provides EMI shielding betweencomponents FIGS. 2A and 2B , the invention utilizes a conductive layer and wirebond cage sections to advantageously achieve an effective EMI shield between two components inside an overmolded package and the environment outside of the package and an effective EMI shield between the two components inside the package. The embodiment inFIGS. 2A and 2B also provides similar advantages as discussed above for the embodiment inFIGS. 1A and 1B . -
FIG. 3A shows a top view of an exemplary overmolded semiconductor package in accordance to one embodiment of the present invention. Certain details and features have been left out ofFIG. 3A that are apparent to a person of ordinary skill in the art.Overmolded semiconductor package 300, which is also referred to as an “overmolded package” in the present application, includescomponent 302,bond pads bond pads 304 a through 304 e”),wirebond cage 306, andconductive layer 308. Wirebond cage 304 includes wirebonds 310 a, 310 b, 310 c, 310 d, and 310 e (hereinafter “wirebonds 310 a through 310 e”). It is noted thatonly bond pads 304 a through 304 e and wirebonds 310 a through 310 e are discussed in detail herein to preserve brevity. - As shown in
FIG. 3A ,component 302 is situated on a substrate (not shown inFIG. 3A ).Component 302 can be an active device, such as a semiconductor die with RF circuitry. In one embodiment,component 302 can be a passive device, such as an inductor. Also shown inFIG. 3A ,bond pads 304 a through 304 e are situated on and along the perimeter of the substrate (not shown inFIG. 3A ).Bond pads 304 a through 304 e can comprise a metal such as copper or aluminum and can be formed, for example, by depositing and patterning a layer of metal, such as copper or aluminum, and plating the layer of metal with gold.Bond pads 304 a through 304 e can be connected to a reference potential (not shown inFIG. 3A ), which can be any constant DC plane that does not have an AC component. - Further shown in
FIG. 3A , wirebonds 310 a through 310 e are situated onrespective bond pads 304 a through 304 e andform wirebond cage 306, which surroundscomponent 302.Wirebonds 310 a through 310 e can comprise gold or other suitable metal and can be connected torespective bond pads 304 a through 304 e by using a bonding process, for example. Also shown inFIG. 3A , wirebond spacing 312 refers to the distance between adjacent wirebonds (e.g. the distance between wirebonds 310 a and 310 b).Wirebond spacing 312 can range in value from microns to millimeters. In one embodiment, wirebond spacing 312 can be approximately 2.5 mm. The value of wirebond spacing 312 can be selected to provide EMI shielding for a particular frequency or range of frequencies. - Further shown in
FIG. 3A ,conductive layer 308 is situated on overmold (not shown inFIG. 3A ).Conductive layer 308 is also situated overcomponent 302,bond pads 304 a through 304 e, wirebonds 310 a through 310 e, and the substrate (not shown inFIG. 3A ).Conductive layer 308 can comprise a conductive coating, such as a conductive ink, which can include copper, silver, or other conductive metals. In another embodiment,conductive layer 308 can comprise a layer of copper, aluminum, or other suitable metal.Conductive layer 308 is connected to an end of each of the wirebonds (e.g. wirebonds 310 a through 310 e) inwirebond cage 306. - Referring now to
FIG. 3B , a cross-sectional view is shown ofovermolded semiconductor package 300 inFIG. 3A alongline 3B-3B inFIG. 3A . In particular,component 302,bond pads wirebond cage 306,conductive layer 308, wirebonds 310 a and 310 b, andwirebond spacing 312 correspond to the same elements inFIG. 3A andFIG. 3B . As shown inFIG. 3B ,component 302 andbond pads substrate 314, which can comprise a ceramic material, a laminate material, or other suitable type of material. Although not shown inFIG. 3B ,substrate 314 can include a patterned metal layer on top and bottom substrate surfaces and vias, for example. - Also shown in
FIG. 3B ,overmold 316 is situated overcomponent 302,bond pads substrate 314 and encapsulateswirebond cage 306, which includes wirebonds 310 a and 310 b.Overmold 316 is substantially similar in composition and formation asovermold 116 inFIG. 1B . Further shown inFIG. 3B ,conductive layer 308 is situated ontop surface 318 ofovermold 316 and situated overcomponent 302,bond pads substrate 314.Conductive layer 308 is also situated over and in contact withwirebonds wirebond cage 306.Conductive layer 308 hasthickness 320 andheight 322, which are substantially similar tothickness 124 andheight 126 inFIG. 1B , respectively. - Further shown in
FIG. 3B , wirebonds 310 a and 310 b ofwirebond cage 306 are situated betweenrespective bond pads conductive layer 308 and also situated in (i.e. encapsulated by) overmold 316. In particular, one end of each of wirebonds 310 a and 310 b is bonded torespective bond pads conductive layer 308. - In
overmolded semiconductor package 300,conductive layer 308 andwirebond cage 306, which are electrically connected together, form an EMI shield forcomponent 302. The EMI shield can be formed during formation ofovermolded semiconductor package 300 by bonding one end of each of the wirebonds (e.g. wirebond 310 a) that formwirebond cage 306 to a bond pad (e.g. bond pad 304 a) by using a suitable bonding process as is know in the art.Overmold 316 can then be formed by utilizing a mold compound, such as epoxy, in a molding process as known in the art to covercomponent 302, the bond pads (e.g. bond pads substrate 314 and to encapsulate the wirebonds (e.g. wirebonds 310 a and 310 b) that formwirebond cage 306. -
Overmold 316 is desirably formed such that the unattached ends of the wirebonds (e.g. wirebonds 310 a and 310 b) inwirebond cage 306 are exposed abovetop surface 318 ofovermold 316. However, ifovermold 316 inadvertently covers the unattached ends of the wirebonds inwirebond cage 306, the unattached wirebond ends can be exposed by utilizing a laser abrasion process, a mechanical milling process, a diamond polish process, or other suitable process to remove the covering portion ofovermold 316.Conductive layer 308 can then be formed by utilizing a screen printing process, spraying process, electroplating process, or thermal spray deposition process to apply a layer of conductive ink ontop surface 318 ofovermold 316 and on the exposed ends of the wirebonds inwirebond cage 306. In an embodiment in whichconductive layer 308 comprises a layer of metal, the layer of metal can be deposited ontop surface 318 ofovermold 316 and on the exposed wirebond ends by utilizing a CVD process or other suitable deposition processes. - In the embodiment of the invention in
FIGS. 3A and 3B , the invention's overmolded package includesconductive layer 308, which provides EMI shielding overcomponent 302, andwirebond cage 306, which provides EMI shielding aroundcomponent 302. Thus, in the embodiment inFIGS. 3A and 3B , the invention utilizes a conductive layer and a wirebond cage to achieve an effective EMI shield between a component inside an overmolded package and the environment outside of the package. The embodiment inFIGS. 3A and 3B also provides similar advantages as discussed above for the embodiment inFIGS. 1A and 1B . -
FIG. 4A shows a top view of an exemplary overmolded semiconductor package in accordance to one embodiment of the present invention. Certain details and features have been left out ofFIG. 4A that are apparent to a person of ordinary skill in the art.Overmolded semiconductor package 400, which is also referred to as an “overmolded package” in the present application, includescomponents bond pads wirebond cage 406, andconductive layer 408.Wirebond cage 406 includeswirebond cage section 407, which includes wirebonds 410 a and 410 b, andwirebond cage section 409, which includes wirebonds 415 a and 415 b. It is noted thatonly bond pads - As shown in
FIG. 4A ,components FIG. 4A ). In the embodiment inFIG. 4A ,components component 402 can be a passive device, such as an inductor, andcomponent 403 can be an active device, such as a semiconductor die. In another embodiment,components FIG. 4A ,bond pads FIG. 4A ) and are substantially similar in composition and formation tobond pads 304 a through 3043 inFIG. 3A .Bond pads FIG. 4A ), which can be any constant DC plane that does not have an AC component. - Further shown in
FIG. 4A , respective ends of wirebonds 410 a and 410 b are situated onbond pads bond pads Wirebonds FIG. 3A .Wirebonds wirebond cage section 407, which extends along the perimeter of the substrate (not shown inFIG. 4A ), and wirebonds 415 a and 415 b form a portion ofwirebond cage section 409, which is situated betweencomponents - Also shown in
FIG. 4A , inwirebond cage section 407, adjacent wirebonds (e.g. wirebonds 410 a and 410 b) are separated bywirebond spacing 412. Inwirebond cage section 409, adjacent wirebonds (e.g. wirebonds 415 a and 415 b) are separated bywirebond spacing 413. In the embodiment inFIG. 4A , wirebond spacing 412 can be different thanwirebond spacing 413. In one embodiment, wirebond spacing 412 can be substantially equal towirebond spacing 413.Wirebond spacing 412 and wirebond spacing 413 can range in value from microns to millimeters, for example. The value of each ofwirebond spacings - Also shown in
FIG. 4A ,conductive layer 408 is situated on an overmold (not shown inFIG. 4A ) and also situated overcomponents bond pads FIG. 4A ).Conductive layer 408 is substantially similar in composition and formation toconductive layer 308 inFIGS. 3A and 3B . In the embodiment inFIG. 4A ,conductive layer 408 can comprise a conductive coating, such as a conductive ink. In another embodiment,conductive layer 408 can comprise a layer of copper, aluminum, or other suitable metal.Conductive layer 408 is connected to an end of each of the wirebonds (e.g. wirebonds 410 a and 410 b) inwirebond cage section 407 and connected to an end of each of the wirebonds (e.g. wirebonds 415 a and 415 b) inwirebond cage section 409.Conductive layer 408 and wirebonds 410 a and 410 b will be further discussed below in relation toFIG. 4B . - Referring now to
FIG. 4B , a cross-sectional view is shown ofovermolded semiconductor package 400 inFIG. 4A alongline 4B-4B inFIG. 4A . In particular,components bond pads wirebond cage 406,wirebond cage section 407,conductive layer 408, wirebonds 410 a and 410 b, andwirebond spacing 412 correspond to the same elements inFIG. 4A andFIG. 4B . As shown inFIG. 4B ,components bond pads substrate 414, which is substantially similar in composition tosubstrate 314 inFIGS. 3A and 3B . Also shown inFIG. 4B , wirebonds 410 a and 410 b are situated betweenrespective bond pads conductive layer 408. - Further shown in
FIG. 4B ,overmold 416 is situated overcomponents bond pads substrate 414 and encapsulateswirebond cage 406, which includes wirebonds 410 a and 410 b.Overmold 416 is substantially similar in composition and formation to overmold 316 inFIG. 3B . Also shown inFIG. 4B ,conductive layer 408 is situated ontop surface 418 ofovermold 416 and situated overcomponents bond pads substrate 414.Conductive layer 408 is also situated over and in contact withwirebonds conductive layer 308 inFIGS. 3A and 3B . - In
overmolded semiconductor package 400,conductive layer 408 andwirebond cage 406, which are electrically connected together, form an EMI shield forcomponents FIGS. 4A and 4B , the EMI shield, which includesconductive layer 408 andwirebond cage 406, can be formed in a similar manner as the EMI shield in the embodiment inFIGS. 3A and 3B . - In the embodiment in
FIGS. 4A and 4B , the invention's overmolded package includesconductive layer 408, which provides EMI shielding overcomponents wirebond cage section 407, which provides EMI shielding aroundcomponents wirebond cage section 409, which provides EMI shielding betweencomponents FIGS. 4A and 4B , the invention utilizes a conductive layer and wirebond cage sections to advantageously achieve an effective EMI shield between two components inside an overmolded package and the environment outside of the package and an effective EMI shield between the two components inside the package. The embodiment inFIGS. 4A and 4B also provides similar advantages as discussed above for the embodiment inFIGS. 1A and 1B . -
FIG. 5 shows a flowchart illustrating an exemplary method according to one embodiment of the present invention. Certain details and features have been left out offlowchart 500 that are apparent to a person of ordinary skill in the art. For example, a step may consist of one or more substeps or may involve specialized equipment or materials, as known in the art. Atstep 502, bond pads are formed on a substrate that includes one or more components and wirebonds are attached to the bond pads to form a wirebond cage. For example,bonds pads 104 a through 104 d inFIG. 1B can be formed onsubstrate 114, which includescomponent 102, by depositing and patterning a layer of copper, aluminum, or other suitable metal. For example, wirebonds 110 a and 110 b can be attached torespective bond pads bond pads wirebond cage 106. - At
step 504, an overmold is formed over one or more components, the wirebond cage, the bond pads, and the substrate. For example,overmold 116 inFIG. 1B , which can comprise an epoxy molding compound, can be formed overcomponent 102,wirebond cage 106, which includes wirebonds 110 a and 110 b,bond pads 104 a through 104 d, andsubstrate 114 in a molding process in a manner known in the art. Atstep 506, a conductive layer is formed on a top surface of the overmold such that the conductive layer is in contact with the wirebond cage. For example,overmold 116 can be formed such that middle portions 111 and 113 ofrespective wirebonds Conductive layer 108 inFIG. 1B can then be formed by applying a conductive ink over exposed middle portions 111 and 113 ofrespective wirebonds top surface 118 ofovermold 116. The conductive ink can be applied by utilizing a spraying process, electroplating process, thermal spray deposition process, or other suitable process, for example. - As a result of the process in
flowchart 500, an EMI shield, which includes the wirebond cage and the conductive layer, is formed in an overmolded package. For example, an EMI shield, which includeswirebond cage 106 andconductive layer 108, which are electrically connected together, is formed inovermolded semiconductor package 100 inFIGS. 1A and 1B . - Thus, as discussed above, in the embodiments in
FIGS. 1A , 1B, 2A, 2B, 3A, 3B, 4A, and 4B, the invention utilizes a conductive layer and a wirebond cage to advantageously achieve an effective EMI shield between one or more components inside an overmolded package and the environment outside of the package. Additionally, in the embodiments inFIGS. 2A , 2B, 4A, and 4B, the invention utilizes a wirebond cage section to achieve an effective EMI shield between two components inside the package. Furthermore, in the embodiments inFIGS. 1A , 1B, 2A, 2B, 3A, 3B, 4A, and 4B, the invention advantageously achieves an effective EMI shield for an overmolded package that has a flexible design, is cost effective, and does not substantially increase the size of the overmolded package. - From the above description of the invention it is manifest that various techniques can be used for implementing the concepts of the present invention without departing from its scope. Moreover, while the invention has been described with specific reference to certain embodiments, a person of ordinary skill in the art would appreciate that changes can be made in form and detail without departing from the spirit and the scope of the invention. Thus, the described embodiments are to be considered in all respects as illustrative and not restrictive. It should also be understood that the invention is not limited to the particular embodiments described herein but is capable of many rearrangements, modifications, and substitutions without departing from the scope of the invention.
- Thus, an overmolded semiconductor package with wirebond cage for EMI shielding has been described.
Claims (21)
1. A packaged radio-frequency (RF) module comprising:
a packaging substrate having a reference potential layer;
an RF component positioned over the packaging substrate;
an overmold implemented over the packaging substrate to substantially encapsulate the RF component, the overmold including an upper surface;
a conductive layer implemented on the upper surface of the overmold; and
a plurality of wirebonds implemented on the packaging substrate, each of the plurality of wirebonds having a first end electrically connected to the reference potential layer and a second end electrically connected to the conductive layer, the plurality of wirebonds arranged in a pattern relative to the RF component to yield electromagnetic shielding with respect to the RF component.
2. The packaged RF module of claim 1 wherein a combination of the conductive layer, the reference potential layer, and the plurality of wirebonds results in electromagnetic shielding with respect to a volume that covers the RF component.
3. The packaged RF module of claim 2 wherein the pattern of the wirebonds defines a boundary of the volume.
4. The packaged RF module of claim 1 wherein the pattern of the wirebonds includes a segment that separate a region associated with the RF component and another region on the packaging substrate, such that the pattern of the wirebonds provides the electromagnetic shielding between the region and the other region.
5. The packaged RF module of claim 1 wherein the pattern of the wirebonds includes a perimeter around the RF component, such that the pattern of the wirebonds provides the electromagnetic shielding between a region within the perimeter and a region outside of the perimeter.
6. The packaged RF module of claim 5 wherein the perimeter is substantially at or near the perimeter of the packaging substrate.
7. The packaged RF module of claim 1 wherein the packaging substrate includes a laminate substrate or a ceramic substrate.
8. The packaged RF module of claim 1 wherein the RF component is positioned directly on the packaging substrate.
9. The packaged RF module of claim 1 wherein the RF component includes a semiconductor die having an RF circuitry.
10. The packaged RF module of claim 1 wherein the RF component includes a passive device.
11. The packaged RF module of claim 1 further comprising a plurality of bond pads implemented on the packaging substrate and electrically connected to the reference potential layer, such that the first end of each of one or more of the plurality of wirebonds is attached to a corresponding bond pad.
12. The packaged RF module of claim 11 wherein each wirebond has associated with it a corresponding bond pad.
13. The packaged RF module of claim 11 wherein each wirebond extends generally upward between the corresponding bond pad and the conductive layer.
14. The packaged RF module of claim 13 wherein each wirebond is substantially straight.
15. The packaged RF module of claim 1 wherein a spacing between an adjacent pair of wirebonds is selected to provide the electromagnetic shielding for a particular frequency or range of frequencies.
16. The packaged RF module of claim 15 wherein the spacing is substantially uniform among the adjacent pairs of wirebonds.
17. The packaged RF module of claim 1 wherein the conductive layer includes a sprayed-on conductive layer.
18. A radio-frequency (RF) device comprising:
a circuit board; and
a packaged device mounted on the circuit board, the packaged device including a packaging substrate having a reference potential layer, and an RF component positioned over the packaging substrate, the packaged device further including an overmold implemented over the packaging substrate to substantially encapsulate the RF component, the overmold including an upper surface, the packaged device further including a conductive layer implemented on the upper surface of the overmold, the packaged device further including a plurality of wirebonds implemented on the packaging substrate, each of the plurality of wirebonds having a first end electrically connected to the reference potential layer and a second end electrically connected to the conductive layer, the plurality of wirebonds arranged in a pattern relative to the RF component to yield electromagnetic shielding with respect to the RF component.
19. The RF device of claim 17 wherein the RF device is a cellular phone.
20. The RF device of claim 17 wherein the electromagnetic shielding includes either or both of shielding between a region on the packaging substrate associated with the RF component and another region on the packaging substrate, and shielding between a region on the packaging substrate associated with the RF component and another region exterior to the packaged device.
21. A shielded radio-frequency (RF) module comprising:
a packaging substrate having a ground;
a conductive layer implemented over a region on the packaging substrate; and
a plurality of wirebonds configured to provide an electrical connection between the conductive layer and the ground, the plurality of wirebonds arranged in a pattern to yield electromagnetic shielding with respect to the region.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US14/720,872 US20150255402A1 (en) | 2004-03-04 | 2015-05-25 | Packaged radio-frequency module having wirebond shielding |
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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US10/793,618 US7198987B1 (en) | 2004-03-04 | 2004-03-04 | Overmolded semiconductor package with an integrated EMI and RFI shield |
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US10134682B2 (en) | 2015-10-22 | 2018-11-20 | Avago Technologies International Sales Pte. Limited | Circuit package with segmented external shield to provide internal shielding between electronic components |
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Also Published As
Publication number | Publication date |
---|---|
US20110084368A1 (en) | 2011-04-14 |
US9054115B2 (en) | 2015-06-09 |
US8399972B2 (en) | 2013-03-19 |
US9041168B2 (en) | 2015-05-26 |
US20070241440A1 (en) | 2007-10-18 |
US8071431B2 (en) | 2011-12-06 |
US20120146178A1 (en) | 2012-06-14 |
WO2008018959A2 (en) | 2008-02-14 |
US20150255403A1 (en) | 2015-09-10 |
WO2008018959A3 (en) | 2008-04-03 |
US20120137514A1 (en) | 2012-06-07 |
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