US20150204600A1 - Wall mount air conditioner with system for impeding removal of heat exchanger coils - Google Patents
Wall mount air conditioner with system for impeding removal of heat exchanger coils Download PDFInfo
- Publication number
- US20150204600A1 US20150204600A1 US14/593,635 US201514593635A US2015204600A1 US 20150204600 A1 US20150204600 A1 US 20150204600A1 US 201514593635 A US201514593635 A US 201514593635A US 2015204600 A1 US2015204600 A1 US 2015204600A1
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- United States
- Prior art keywords
- coil assembly
- cabinet
- air conditioner
- wall mount
- single package
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D29/00—Arrangement or mounting of control or safety devices
- F25D29/008—Alarm devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/20—Casings or covers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
- F25B1/005—Compression machines, plants or systems with non-reversible cycle of the single unit type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2221/00—Details or features not otherwise provided for
- F24F2221/44—Protection from terrorism or theft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/22—Preventing, detecting or repairing leaks of refrigeration fluids
- F25B2500/222—Detecting refrigerant leaks
Definitions
- the present invention relates generally to air conditioners and, more particularly, to single package, wall mount air conditioners for use in cooling buildings or rooms within buildings in need of cooling and/or ventilation.
- Single package, wall mount air conditioners are mounted to an exterior wall of a building and incorporate both evaporator and condenser coils within a single cabinet. These wall mount air conditioners are typically used to deliver conditioned or ventilation air to enclosed structures such as classrooms, telecommunications shelters, electronic equipment rooms, and any other buildings or rooms within buildings in need of cooling and/or ventilation.
- the evaporator and condenser coils used in these wall mount air conditioners are made of copper and aluminum and, as a result of rising copper and aluminum prices, have increasingly been targeted by thieves who remove the coils and sell them as scrap metal.
- the removal of the coils renders the wall mount air conditioners inoperable, causing great inconvenience and necessitating costly repairs to the air conditioners themselves and potentially to the sensitive electronic equipment within the building which may become overheated as a result of the inability of the air conditioners to supply cooling air.
- a need has thus arisen for a coil theft deterrent system that makes it more difficult for thieves to remove the evaporator and condenser coils from single package, wall mount air conditioners.
- the present invention is directed to a single package, wall mount air conditioner comprising a cabinet, an evaporator coil assembly, a condenser coil assembly, and a theft deterrent system.
- the cabinet may be mountable to an exterior wall of a building.
- the evaporator coil assembly may be contained within an upper portion of the cabinet, and the condenser coil assembly may be contained within a lower portion.
- the theft deterrent system may be configured to impede or otherwise discourage unauthorized removal of the evaporator and condenser coil assemblies from the cabinet. More specifically, the theft deterrent system may include one or more metal straps mechanically securing the evaporator and condenser coil assemblies to the cabinet and physically impeding their removal.
- the metal straps may be attached to the cabinet by a plurality of specialty fasteners that require a non-standard tool to remove.
- the theft deterrent system may further include a sensor configured to monitor a condition of the air conditioner, wherein the condition is indicative of an attempt to remove the evaporator or condenser coil assemblies from the cabinet, and to communicate an alarm signal if the condition occurs.
- the single package, wall mount air conditioner may further include any one or more of the following features.
- the one or more metal straps may extend over a top portion of the evaporator coil assembly so as to physically impede upward movement of the evaporator coil assembly.
- Each of the one or more metal straps may have a substantially boxed cross-section, and each of the one or more metal straps may include a first member cooperating with and mechanically secured to a second member to create the substantially boxed cross-section.
- the first member may be at least partially nested within the second member.
- Each of the specialty fasteners may be elongated along a central axis and have a head portion with which the non-standard tool interacts, and the head portion may be mechanically shielded so as to be accessible only from a direction that is coincident with the central axis of the fastener.
- the sensor may include a switch associated with an access panel of the cabinet and configured to communicate the alarm signal if the access panel is unauthorizedly removed.
- the sensor may be a vibration sensor configured to communicate the alarm signal if vibrations are detected which are indicative of an attempt at unauthorized entry into the cabinet.
- the sensor may be a refrigerant monitoring sensor configured to communicate the alarm signal if a loss of refrigerant is detected which is indicative of an attempt to unauthorizedly remove the evaporator or condenser coil assemblies from the cabinet.
- the alarm signal may be communicated to a remote monitoring station and/or it may be communicated as a loud noise emitted by the speaker.
- the air conditioner may further include a camera configured to provide visual images of one or more components of the air conditioner and to communicate the visual images to a remote monitoring station.
- FIG. 1 is a front isometric view of a single package, wall mount air conditioner incorporating a coil theft deterrent system of the present invention and shown mounted to an exterior wall of a building;
- FIG. 2 is an exploded, fragmentary, front isometric view of an upper portion of the air conditioner shown in FIG. 1 , with cabinet panels removed to show portions of the coil theft deterrent system protecting an evaporator coil assembly;
- FIG. 3 is an exploded, fragmentary, front isometric view of the air conditioner similar to the view shown in FIG. 2 , but with a heat shield removed to illustrate further details of the coil theft deterrent system;
- FIG. 4 is an exploded, fragmentary, front perspective view of the air conditioner similar to the view shown in FIG. 3 , but with a strap of the coil theft deterrent system shown in an exploded view;
- FIG. 5 is an exploded, fragmentary, front isometric view of a lower portion of the air conditioner showing portions of the coil theft deterrent system protecting a condenser coil assembly;
- FIG. 6 is a fragmentary, front isometric view of the lower portion of the air conditioner showing a connecting strap and an upper mounting bracket of the coil theft deterrent system protecting the condenser coil assembly;
- FIG. 7 is a fragmentary, front isometric view of the air conditioner and similar to the view shown in FIG. 6 , but taken in vertical section along line 7 - 7 in the direction of the arrows;
- FIG. 8 is a fragmentary, side isometric view of the air conditioner showing the connecting strap and mounting brackets in vertical section and from a different perspective than that shown in FIG. 7 ;
- FIG. 9 is an exploded, rear isometric view of portions of the air conditioner.
- FIG. 10 is a fragmentary, bottom isometric view of the air conditioner showing a lower mounting bracket for the connecting strap mounted to a base pan of the cabinet for the air conditioner.
- a single package, wall mount air conditioner of the present invention is designated generally by the numeral 10 and is shown mounted to an exterior wall 12 of an enclosed structure.
- the enclosed structure may be a classroom, a telecommunications shelter, an electronic equipment room, shed or cabinet, or any other buildings or rooms in buildings in need of cooling and/or ventilation supplied by the wall mount air conditioner 10 .
- Conditioned supply air is delivered from the wall mount air conditioner 10 through a supply air opening (not shown) in the exterior wall 12 into the enclosed structure and return air is delivered from within the enclosed structure to the wall mount air conditioner 10 through a return air opening (not shown) in the exterior wall 12 in a conventional fashion.
- the wall mount air conditioner 10 has an exterior box-like cabinet 14 formed from spaced-apart side panels 16 and 18 , front and rear panels 20 and 22 , and top and bottom panels 24 and 26 .
- Each of the panels 16 , 18 , 20 , 22 , 24 , and 26 is typically fashioned from sheet metal and is attached to adjoining panels by screws that extend through the panels 16 , 18 , 20 , 22 , 24 , and 26 and into flanges 28 formed along edges of the panels.
- the front panel 20 includes an upper access panel 30 that is removable to permit access to an internal evaporator compartment 32 , which houses an evaporator coil assembly 34 .
- the front panel 20 also includes a second access panel 36 positioned below and in abutting relationship to the upper access panel 30 to permit access to an internal blower box 38 .
- a large lower opening 40 covered by a removable grill 42 is formed in the front panel 20 below access panels 30 and 36 to permit hot air from a condenser coil assembly 44 to be exhausted from a condenser compartment 46 within the cabinet 14 .
- An opening 48 covered by a removable grill 50 is formed in side panel 16 in horizontal alignment with lower opening 40 to supply external air to the condenser compartment 46 .
- a similar opening and covering grill (not shown) are formed in the other side panel 18 in horizontal alignment with openings 40 and 48 .
- the evaporator compartment 32 is box-like and is bounded at the top by the top panel 24 and at the bottom by a drain pan 52 that underlies and supports the evaporator coil assembly 34 .
- the drain pan 52 extends between the side panels 16 and 18 and the front and rear panels 20 and 22 of the cabinet 14 and has flanges 56 formed along its edges that are secured by screws to the side, front, and rear panels 16 , 18 , 20 , and 22 .
- the evaporator compartment 32 is bounded at its sides by the side, front, and rear panels 16 , 18 , 20 , and 22 .
- the evaporator coil assembly 34 is shown somewhat schematically and includes a series of copper coils or tubes through which a refrigerant flows as part of the conventional compression refrigeration system used in the wall mount air conditioner 10 .
- the details of construction of compression refrigeration systems are well known to those of ordinary skill in this field and need not be set forth herein.
- the evaporator coil assembly 34 rests on the drain pan 52 at an angle to the vertical and is covered by a heat shield 54 that extends rearwardly into the supply air opening.
- the blower box 38 is positioned immediately below the evaporator compartment 32 and includes a pair of blowers (not shown) for circulating the supply air through the evaporator coil assembly 34 and then through the supply air opening into the conditioned space on the opposite side of the exterior wall 12 of the enclosed structure. The return air is then delivered to the blowers through the return air opening in the exterior wall 12 .
- the blower box 38 is bounded at the top by the drain pan 52 and at the bottom by a divider 58 that extends horizontally between the side panels 16 and 18 and the front and rear panels 20 and 22 of the cabinet 14 .
- the blower box 38 is bounded at its sides by the side, front, and rear panels 16 , 18 , 20 , and 22 . Flanges 56 formed along the edges of the divider 58 are secured by screws to the side, front, and rear panels 16 , 18 , 20 , and 22 .
- a large opening 61 is provided in the divider 58 to accommodate the blowers (not shown).
- the condenser compartment 46 is positioned immediately below the blower box 38 within the cabinet 14 of the wall mount air conditioner 10 .
- the condenser compartment 46 is bounded at the top by the divider 58 , at the bottom by the bottom panel 26 , and at the sides by the side panels 16 and 18 and the front and rear panels 20 and 22 .
- the condenser coil assembly 44 rests on the bottom panel 26 .
- a fan (not shown) is positioned behind the condenser coil assembly 44 to blow air across the condenser coil assembly 44 to remove heat from the refrigerant flowing through the coils in the condenser coil assembly 44 .
- the wall mount air conditioner 10 includes a coil theft deterrent system 62 that impedes or otherwise discourages unauthorized removal of the evaporator coil assembly 34 and the condenser coil assembly 44 .
- the coil theft deterrent system 62 includes a series of straps 64 that are attached at their lower ends to a mounting bracket 66 and at their upper ends to the heat shield 54 . At least two straps 64 are normally used and in the illustrated embodiment three straps 64 are used and are uniformly spaced apart. More straps 64 could be used if desired.
- the straps 64 are formed from stainless steel or other metals or materials that are resistant to deformation and cutting.
- Each strap 64 has a boxed cross-section and is formed from two separate channel-shaped members 68 and 70 that are of slightly different widths to allow one member 68 to nest within the other member 70 . Rivets 72 or other fasteners extend through the channel legs of the members 68 and 70 to secure them together.
- Each strap 64 extends upright from the mounting bracket 66 and is then bent at an angle to engage and extend over a top portion of the evaporator coil assembly 34 to prevent upward movement of the evaporator coil assembly 34 .
- Each strap 64 includes a free end portion that extends beyond the evaporator coil assembly 34 and is bent downwardly to block the evaporator coil assembly 34 from being moved rearwardly.
- the portion of the straps 64 that engage and extend beyond the evaporator coil assembly 34 may be formed by the single member 68 and the channel legs may be removed to permit closer engagement of the straps 64 with the evaporator coil assembly 34 .
- the heat shield 54 is fastened to the bent portions of the straps 64 to further secure the straps 64 in place.
- the mounting bracket 66 extends along the full width of the cabinet 14 and is secured to the upper surface of the drain pan 52 near the front panel 20 .
- the mounting bracket 66 includes an upright flange 74 that provides a surface to which the rear channel members 68 of the straps 64 are removably secured by screws or other fasteners 76 that extend first through the channel members 68 and then into the upright flange 74 .
- the screws or other fasteners 76 are preferably specialty fasteners that require a special, non-standard bit for turning.
- a hole 78 is provided in each of the front channel members 70 in alignment with the screw 76 that fastens the strap 64 to the upright flange 74 of the mounting bracket 66 .
- Another hole 80 is provided in the flange 56 at the front of the base pan 52 in alignment with each of the screws 76 .
- the holes 78 and 80 are sized to slightly larger than the head of the screws 76 to permit the screws 76 to be installed by insertion of the entire screw, including the head, through the holes 78 and 80 .
- the inserted screws 76 are then threaded through holes in the rear channel member 68 and the upright flange 74 . Once installed, the heads of the screws 76 are positioned within the hollow straps 64 and may only be accessed axially through the holes 78 and 80 .
- the drain pan 52 blocks access to the heads of the screws 76 from below and the straps 64 block access from the sides and above.
- the screws 76 can only be accessed axially and removal can only be achieved by using a bit that matches the particular specialty screws 76 that are utilized.
- a thief lacking the necessary bit for the specialty screws 76 is thereby deterred from being able to remove the screws 76 and is blocked by the drain pan 52 and straps 64 from being able to chisel off the head of the screws 76 . Without being able to remove the screws 76 , the thief must attempt to cut through the straps 64 in order to be able to free the evaporator coil assembly 34 for removal.
- the use of the channel members 68 and 70 in the straps 64 makes it difficult to quickly cut through the straps 64 and thereby greatly increases the amount of time and effort that must be expended to overcome the straps 64 . This may in turn cause the potential thief to move on to an easier target.
- the coil theft deterrent system 62 also includes vertically-extending connecting straps 82 near the front panel 20 that impede removal of the condenser coil assembly 44 .
- Each of the connecting straps 62 is attached at its lower end to a lower mounting bracket 84 secured to the bottom panel 26 and at its upper end to upper mounting bracket 86 attached to the divider 58 .
- Each connecting strap 82 is formed of a two-piece construction using nested, front and rear channel members 88 and 90 of the same material used for channel members 68 and 70 .
- the connecting straps 62 connect the bottom panel 26 to the divider 58 to impede separation of the bottom panel 26 from the divider 58 during attempted unauthorized removal of the condenser coil assembly 44 .
- each connecting strap 62 includes a lower tab 92 that extends downwardly through a slot 94 in the bottom panel 26 and an upper tab 96 that extends upwardly through a slot 98 in the divider 58 .
- the slots 94 and 98 are positioned so that the straps 62 extend along a front face of the condenser coil assembly 44 to prevent forward shifting of the condenser coil assembly 44 during attempts at unauthorized removal.
- Each lower mounting bracket 84 has a tab 100 that extends upwardly through a slot 102 in the bottom panel 26 and each upper mounting bracket 86 similarly has a tab 104 that extends downwardly through a slot 106 in the divider 58 .
- the tabs 100 and 104 are positioned at the rear face of the condenser coil assembly 44 to prevent rearward shifting of the condenser coil assembly 44 .
- the tabs 100 and 104 and connecting straps 82 are also positioned against end plates 108 at opposite ends of the condenser coil assembly 44 to prevent sideways shifting of the condenser coil assembly 44 .
- the lower mounting brackets 84 are each secured by screws 76 to an underside of the bottom panel 26 .
- Each lower mounting bracket 84 is formed as a box-like structure with a forward face to which the lower tab 92 of one of the connecting straps 82 is secured by one of the screws 76 .
- the bottom panel 26 has an L-shaped flange 110 extending downwardly and rearwardly along a front edge of the bottom panel 26 .
- a downturned flange 112 extends along each side of the bottom panel 26 .
- the lower mounting brackets 84 are positioned near the corners of the bottom panel 26 where the flanges 110 and 112 intersect. As a result, the flanges 110 and 112 and the bottom panel 26 block access to the head of the screw 76 once it is installed.
- a hole 114 is provided in flange 110 to only permit axial insertion and installation of the screw 76 by threading it through holes in the lower tab 92 and forward face of the lower mounting bracket 84 .
- shielding of the head of the screw 76 serves to prevent it from being removed by a chisel during attempts to remove the connecting straps 82 in an effort to gain access to the condenser coil assembly 44 .
- Each of the upper mounting brackets 86 is secured by screws 76 to an upper surface of the divider 58 and is slightly spaced from the front flange 60 .
- the upper mounting brackets 86 are of similar construction to the lower mounting brackets 84 and each presents a forward face to which the upper tab 96 of one of the connecting straps 82 is secured by one of the screws 76 .
- a hole 118 is formed in the front flange 60 of the divider 58 to permit insertion and installation of the screw 76 .
- a channel-shaped cover 120 is removably attached by screws 76 to the upper mounting bracket 86 and extends forwardly to block the gap between the upper mounting bracket 86 and the front flange 60 of the divider 58 .
- the thief must attempt to cut through the connecting straps 82 in order to be able to free the condenser coil assembly 44 for removal.
- the use of the channel members 88 and 90 in the connecting straps 82 makes it difficult to quickly cut through the connecting straps 82 and thereby greatly increases the amount of time and effort that must be expended to overcome the connecting straps 82 .
- the same types of screws 76 may be used to assemble the various components of the cabinet 14 to impede unauthorized attempts to disassemble the cabinet 14 to gain access to the evaporator coil assembly 34 and the condenser coil assembly 44 .
- the coil theft deterrent system 62 may further include plunger-type switches 122 positioned to activate when upper access panel 30 and/or second access panel 36 are removed.
- the switches 122 are connected to an alarm system 130 that may include a speaker 132 that broadcasts a loud audible alarm to scare off the potential thief
- the alarm system 130 may also cause a signal to be sent to a remote monitoring station (not shown) so that security personnel may be notified of the attempt at unauthorized intrusion.
- the coil theft deterrent system 62 may include a tri-axis vibration detection system 136 including one or more sensors 138 (e.g., an accelerometer) mounted on the evaporator coil compartment 32 and/or the condenser coil compartment 46 or on one of the exterior panels or grills 16 , 18 , 20 , 24 , 26 , 36 , 42 , and 50 .
- This vibration detection system 136 may be configured to detect vibrations due to an attempt at unauthorized intrusion into the evaporator compartment 32 and/or the condenser compartment 46 . The detected vibrations may trigger the audible alarm from the speaker 132 , and/or may notify the remote monitoring station.
- the coil theft deterrent system 62 may include a refrigerant loss detection system 140 including one or more sensors 142 (e.g., a pressure sensor).
- This refrigerant loss detection system 140 may be configured to detect rapid refrigerant loss due to an attempt to cut the tubing providing refrigerant to the evaporator coil assembly 34 and/or the condenser coil assembly 44 in order to remove the evaporator coil assembly 34 and/or the condenser coil assembly 44 .
- the detected loss of refrigerant may trigger an audible alarm from the speaker 132 , and/or may notify the remote monitoring station.
- the coil theft deterrent system 62 may include a camera 144 , which may be covered by a protective, substantially transparent dome or other shield.
- the camera 144 may be configured to provide visual images of the air conditioner 10 or any one or more components therefore (e.g., the evaporator coil assembly 34 and/or the condenser coil assembly 44 ), from a vantage point internal or external to the cabinet 14 , and communicate those images to the remote monitoring station.
- the camera 144 may be substantially non-functioning and provided only to make potential thieves wary of tampering with the air conditioner 10 .
- the coil theft deterrent system 62 may include one or more warning labels 146 prominently affixed to one or more external surfaces of the cabinet 14 to warn potential thieves that the air conditioner 10 is protected by a theft deterrent system in order to make potential thieves wary of tampering with the air conditioner 10 .
- the coil theft deterrent system 62 may frustrate and significantly delay efforts to steal the evaporator coil assembly 34 and the condenser coil assembly 44 .
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Abstract
Description
- The present U.S. non-provisional patent application claims priority benefit of an earlier-filed U.S. provisional patent application of the same title, Ser. No. 61/929,427, filed Jan. 20, 2014, the content of which is hereby incorporated by reference into the present application.
- The present invention relates generally to air conditioners and, more particularly, to single package, wall mount air conditioners for use in cooling buildings or rooms within buildings in need of cooling and/or ventilation.
- Single package, wall mount air conditioners are mounted to an exterior wall of a building and incorporate both evaporator and condenser coils within a single cabinet. These wall mount air conditioners are typically used to deliver conditioned or ventilation air to enclosed structures such as classrooms, telecommunications shelters, electronic equipment rooms, and any other buildings or rooms within buildings in need of cooling and/or ventilation.
- The evaporator and condenser coils used in these wall mount air conditioners are made of copper and aluminum and, as a result of rising copper and aluminum prices, have increasingly been targeted by thieves who remove the coils and sell them as scrap metal. The removal of the coils renders the wall mount air conditioners inoperable, causing great inconvenience and necessitating costly repairs to the air conditioners themselves and potentially to the sensitive electronic equipment within the building which may become overheated as a result of the inability of the air conditioners to supply cooling air. A need has thus arisen for a coil theft deterrent system that makes it more difficult for thieves to remove the evaporator and condenser coils from single package, wall mount air conditioners.
- In one embodiment, the present invention is directed to a single package, wall mount air conditioner comprising a cabinet, an evaporator coil assembly, a condenser coil assembly, and a theft deterrent system. The cabinet may be mountable to an exterior wall of a building. The evaporator coil assembly may be contained within an upper portion of the cabinet, and the condenser coil assembly may be contained within a lower portion. The theft deterrent system may be configured to impede or otherwise discourage unauthorized removal of the evaporator and condenser coil assemblies from the cabinet. More specifically, the theft deterrent system may include one or more metal straps mechanically securing the evaporator and condenser coil assemblies to the cabinet and physically impeding their removal. The metal straps may be attached to the cabinet by a plurality of specialty fasteners that require a non-standard tool to remove. The theft deterrent system may further include a sensor configured to monitor a condition of the air conditioner, wherein the condition is indicative of an attempt to remove the evaporator or condenser coil assemblies from the cabinet, and to communicate an alarm signal if the condition occurs.
- In various implementations of this embodiment, the single package, wall mount air conditioner may further include any one or more of the following features. The one or more metal straps may extend over a top portion of the evaporator coil assembly so as to physically impede upward movement of the evaporator coil assembly. Each of the one or more metal straps may have a substantially boxed cross-section, and each of the one or more metal straps may include a first member cooperating with and mechanically secured to a second member to create the substantially boxed cross-section. The first member may be at least partially nested within the second member. Each of the specialty fasteners may be elongated along a central axis and have a head portion with which the non-standard tool interacts, and the head portion may be mechanically shielded so as to be accessible only from a direction that is coincident with the central axis of the fastener.
- The sensor may include a switch associated with an access panel of the cabinet and configured to communicate the alarm signal if the access panel is unauthorizedly removed. The sensor may be a vibration sensor configured to communicate the alarm signal if vibrations are detected which are indicative of an attempt at unauthorized entry into the cabinet. The sensor may be a refrigerant monitoring sensor configured to communicate the alarm signal if a loss of refrigerant is detected which is indicative of an attempt to unauthorizedly remove the evaporator or condenser coil assemblies from the cabinet. The alarm signal may be communicated to a remote monitoring station and/or it may be communicated as a loud noise emitted by the speaker. The air conditioner may further include a camera configured to provide visual images of one or more components of the air conditioner and to communicate the visual images to a remote monitoring station.
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FIG. 1 is a front isometric view of a single package, wall mount air conditioner incorporating a coil theft deterrent system of the present invention and shown mounted to an exterior wall of a building; -
FIG. 2 is an exploded, fragmentary, front isometric view of an upper portion of the air conditioner shown inFIG. 1 , with cabinet panels removed to show portions of the coil theft deterrent system protecting an evaporator coil assembly; -
FIG. 3 is an exploded, fragmentary, front isometric view of the air conditioner similar to the view shown inFIG. 2 , but with a heat shield removed to illustrate further details of the coil theft deterrent system; -
FIG. 4 is an exploded, fragmentary, front perspective view of the air conditioner similar to the view shown inFIG. 3 , but with a strap of the coil theft deterrent system shown in an exploded view; -
FIG. 5 is an exploded, fragmentary, front isometric view of a lower portion of the air conditioner showing portions of the coil theft deterrent system protecting a condenser coil assembly; -
FIG. 6 is a fragmentary, front isometric view of the lower portion of the air conditioner showing a connecting strap and an upper mounting bracket of the coil theft deterrent system protecting the condenser coil assembly; -
FIG. 7 is a fragmentary, front isometric view of the air conditioner and similar to the view shown inFIG. 6 , but taken in vertical section along line 7-7 in the direction of the arrows; -
FIG. 8 is a fragmentary, side isometric view of the air conditioner showing the connecting strap and mounting brackets in vertical section and from a different perspective than that shown inFIG. 7 ; -
FIG. 9 is an exploded, rear isometric view of portions of the air conditioner; and -
FIG. 10 is a fragmentary, bottom isometric view of the air conditioner showing a lower mounting bracket for the connecting strap mounted to a base pan of the cabinet for the air conditioner. - Turning now to the drawings in greater detail, and initially to
FIGS. 1-5 , a single package, wall mount air conditioner of the present invention is designated generally by thenumeral 10 and is shown mounted to anexterior wall 12 of an enclosed structure. The enclosed structure may be a classroom, a telecommunications shelter, an electronic equipment room, shed or cabinet, or any other buildings or rooms in buildings in need of cooling and/or ventilation supplied by the wallmount air conditioner 10. Conditioned supply air is delivered from the wallmount air conditioner 10 through a supply air opening (not shown) in theexterior wall 12 into the enclosed structure and return air is delivered from within the enclosed structure to the wallmount air conditioner 10 through a return air opening (not shown) in theexterior wall 12 in a conventional fashion. - The wall
mount air conditioner 10 has an exterior box-like cabinet 14 formed from spaced-apartside panels rear panels bottom panels panels panels flanges 28 formed along edges of the panels. - The
front panel 20 includes anupper access panel 30 that is removable to permit access to aninternal evaporator compartment 32, which houses anevaporator coil assembly 34. Thefront panel 20 also includes asecond access panel 36 positioned below and in abutting relationship to theupper access panel 30 to permit access to aninternal blower box 38. A largelower opening 40 covered by aremovable grill 42 is formed in thefront panel 20 belowaccess panels condenser coil assembly 44 to be exhausted from acondenser compartment 46 within thecabinet 14. Anopening 48 covered by aremovable grill 50 is formed inside panel 16 in horizontal alignment withlower opening 40 to supply external air to thecondenser compartment 46. A similar opening and covering grill (not shown) are formed in theother side panel 18 in horizontal alignment withopenings - The
evaporator compartment 32 is box-like and is bounded at the top by thetop panel 24 and at the bottom by adrain pan 52 that underlies and supports theevaporator coil assembly 34. Thedrain pan 52 extends between theside panels rear panels cabinet 14 and hasflanges 56 formed along its edges that are secured by screws to the side, front, andrear panels evaporator compartment 32 is bounded at its sides by the side, front, andrear panels evaporator coil assembly 34 is shown somewhat schematically and includes a series of copper coils or tubes through which a refrigerant flows as part of the conventional compression refrigeration system used in the wallmount air conditioner 10. The details of construction of compression refrigeration systems are well known to those of ordinary skill in this field and need not be set forth herein. Theevaporator coil assembly 34 rests on thedrain pan 52 at an angle to the vertical and is covered by aheat shield 54 that extends rearwardly into the supply air opening. - The
blower box 38 is positioned immediately below theevaporator compartment 32 and includes a pair of blowers (not shown) for circulating the supply air through theevaporator coil assembly 34 and then through the supply air opening into the conditioned space on the opposite side of theexterior wall 12 of the enclosed structure. The return air is then delivered to the blowers through the return air opening in theexterior wall 12. Theblower box 38 is bounded at the top by thedrain pan 52 and at the bottom by adivider 58 that extends horizontally between theside panels rear panels cabinet 14. Theblower box 38 is bounded at its sides by the side, front, andrear panels Flanges 56 formed along the edges of thedivider 58 are secured by screws to the side, front, andrear panels large opening 61 is provided in thedivider 58 to accommodate the blowers (not shown). - As can best be seen in
FIG. 5 , thecondenser compartment 46 is positioned immediately below theblower box 38 within thecabinet 14 of the wallmount air conditioner 10. Thecondenser compartment 46 is bounded at the top by thedivider 58, at the bottom by thebottom panel 26, and at the sides by theside panels rear panels condenser coil assembly 44 rests on thebottom panel 26. A fan (not shown) is positioned behind thecondenser coil assembly 44 to blow air across thecondenser coil assembly 44 to remove heat from the refrigerant flowing through the coils in thecondenser coil assembly 44. - In accordance with the present invention, the wall
mount air conditioner 10 includes a coiltheft deterrent system 62 that impedes or otherwise discourages unauthorized removal of theevaporator coil assembly 34 and thecondenser coil assembly 44. The coiltheft deterrent system 62 includes a series ofstraps 64 that are attached at their lower ends to a mountingbracket 66 and at their upper ends to theheat shield 54. At least twostraps 64 are normally used and in the illustrated embodiment threestraps 64 are used and are uniformly spaced apart. More straps 64 could be used if desired. Thestraps 64 are formed from stainless steel or other metals or materials that are resistant to deformation and cutting. Eachstrap 64 has a boxed cross-section and is formed from two separate channel-shapedmembers member 68 to nest within theother member 70.Rivets 72 or other fasteners extend through the channel legs of themembers - Each
strap 64 extends upright from the mountingbracket 66 and is then bent at an angle to engage and extend over a top portion of theevaporator coil assembly 34 to prevent upward movement of theevaporator coil assembly 34. Eachstrap 64 includes a free end portion that extends beyond theevaporator coil assembly 34 and is bent downwardly to block theevaporator coil assembly 34 from being moved rearwardly. The portion of thestraps 64 that engage and extend beyond theevaporator coil assembly 34 may be formed by thesingle member 68 and the channel legs may be removed to permit closer engagement of thestraps 64 with theevaporator coil assembly 34. Theheat shield 54 is fastened to the bent portions of thestraps 64 to further secure thestraps 64 in place. - As can best be seen in
FIG. 4 , the mountingbracket 66 extends along the full width of thecabinet 14 and is secured to the upper surface of thedrain pan 52 near thefront panel 20. The mountingbracket 66 includes anupright flange 74 that provides a surface to which therear channel members 68 of thestraps 64 are removably secured by screws orother fasteners 76 that extend first through thechannel members 68 and then into theupright flange 74. The screws orother fasteners 76 are preferably specialty fasteners that require a special, non-standard bit for turning. - A
hole 78 is provided in each of thefront channel members 70 in alignment with thescrew 76 that fastens thestrap 64 to theupright flange 74 of the mountingbracket 66. Anotherhole 80 is provided in theflange 56 at the front of thebase pan 52 in alignment with each of thescrews 76. Theholes screws 76 to permit thescrews 76 to be installed by insertion of the entire screw, including the head, through theholes rear channel member 68 and theupright flange 74. Once installed, the heads of thescrews 76 are positioned within thehollow straps 64 and may only be accessed axially through theholes drain pan 52 blocks access to the heads of thescrews 76 from below and thestraps 64 block access from the sides and above. As a result, thescrews 76 can only be accessed axially and removal can only be achieved by using a bit that matches the particular specialty screws 76 that are utilized. A thief lacking the necessary bit for the specialty screws 76 is thereby deterred from being able to remove thescrews 76 and is blocked by thedrain pan 52 andstraps 64 from being able to chisel off the head of thescrews 76. Without being able to remove thescrews 76, the thief must attempt to cut through thestraps 64 in order to be able to free theevaporator coil assembly 34 for removal. The use of thechannel members straps 64 makes it difficult to quickly cut through thestraps 64 and thereby greatly increases the amount of time and effort that must be expended to overcome thestraps 64. This may in turn cause the potential thief to move on to an easier target. - Turning to
FIGS. 5-10 , the coiltheft deterrent system 62 also includes vertically-extending connectingstraps 82 near thefront panel 20 that impede removal of thecondenser coil assembly 44. Each of the connectingstraps 62 is attached at its lower end to alower mounting bracket 84 secured to thebottom panel 26 and at its upper end to upper mountingbracket 86 attached to thedivider 58. Each connectingstrap 82 is formed of a two-piece construction using nested, front andrear channel members channel members bottom panel 26 to thedivider 58 to impede separation of thebottom panel 26 from thedivider 58 during attempted unauthorized removal of thecondenser coil assembly 44. - The
rear channel member 88 of each connectingstrap 62 includes alower tab 92 that extends downwardly through aslot 94 in thebottom panel 26 and anupper tab 96 that extends upwardly through aslot 98 in thedivider 58. Theslots straps 62 extend along a front face of thecondenser coil assembly 44 to prevent forward shifting of thecondenser coil assembly 44 during attempts at unauthorized removal. Each lower mountingbracket 84 has atab 100 that extends upwardly through aslot 102 in thebottom panel 26 and each upper mountingbracket 86 similarly has atab 104 that extends downwardly through aslot 106 in thedivider 58. Thetabs condenser coil assembly 44 to prevent rearward shifting of thecondenser coil assembly 44. Thetabs straps 82 are also positioned againstend plates 108 at opposite ends of thecondenser coil assembly 44 to prevent sideways shifting of thecondenser coil assembly 44. - The
lower mounting brackets 84 are each secured byscrews 76 to an underside of thebottom panel 26. Each lower mountingbracket 84 is formed as a box-like structure with a forward face to which thelower tab 92 of one of the connectingstraps 82 is secured by one of thescrews 76. Thebottom panel 26 has an L-shapedflange 110 extending downwardly and rearwardly along a front edge of thebottom panel 26. Adownturned flange 112 extends along each side of thebottom panel 26. Thelower mounting brackets 84 are positioned near the corners of thebottom panel 26 where theflanges flanges bottom panel 26 block access to the head of thescrew 76 once it is installed. Ahole 114 is provided inflange 110 to only permit axial insertion and installation of thescrew 76 by threading it through holes in thelower tab 92 and forward face of thelower mounting bracket 84. As previously described, shielding of the head of thescrew 76 serves to prevent it from being removed by a chisel during attempts to remove the connectingstraps 82 in an effort to gain access to thecondenser coil assembly 44. - Each of the upper mounting
brackets 86 is secured byscrews 76 to an upper surface of thedivider 58 and is slightly spaced from thefront flange 60. The upper mountingbrackets 86 are of similar construction to the lower mountingbrackets 84 and each presents a forward face to which theupper tab 96 of one of the connectingstraps 82 is secured by one of thescrews 76. Ahole 118 is formed in thefront flange 60 of thedivider 58 to permit insertion and installation of thescrew 76. In order to block access to the head of thescrew 76 that connects theupper tab 96 to the upper mountingbracket 86, a channel-shapedcover 120 is removably attached byscrews 76 to the upper mountingbracket 86 and extends forwardly to block the gap between the upper mountingbracket 86 and thefront flange 60 of thedivider 58. - If a potential thief is unable to remove the
screws 76, the thief must attempt to cut through the connectingstraps 82 in order to be able to free thecondenser coil assembly 44 for removal. The use of thechannel members straps 82 makes it difficult to quickly cut through the connectingstraps 82 and thereby greatly increases the amount of time and effort that must be expended to overcome the connecting straps 82. The same types ofscrews 76 may be used to assemble the various components of thecabinet 14 to impede unauthorized attempts to disassemble thecabinet 14 to gain access to theevaporator coil assembly 34 and thecondenser coil assembly 44. - The coil
theft deterrent system 62 may further include plunger-type switches 122 positioned to activate whenupper access panel 30 and/orsecond access panel 36 are removed. Theswitches 122 are connected to analarm system 130 that may include aspeaker 132 that broadcasts a loud audible alarm to scare off the potential thief Thealarm system 130 may also cause a signal to be sent to a remote monitoring station (not shown) so that security personnel may be notified of the attempt at unauthorized intrusion. - In addition or as an alternative to the plunger-
type switches 122, the coiltheft deterrent system 62 may include a tri-axisvibration detection system 136 including one or more sensors 138 (e.g., an accelerometer) mounted on theevaporator coil compartment 32 and/or thecondenser coil compartment 46 or on one of the exterior panels or grills 16,18,20,24,26,36,42, and 50. Thisvibration detection system 136 may be configured to detect vibrations due to an attempt at unauthorized intrusion into theevaporator compartment 32 and/or thecondenser compartment 46. The detected vibrations may trigger the audible alarm from thespeaker 132, and/or may notify the remote monitoring station. - In addition or as an alternative to any one or more of the
aforementioned subsystems theft deterrent system 62 may include a refrigerantloss detection system 140 including one or more sensors 142 (e.g., a pressure sensor). This refrigerantloss detection system 140 may be configured to detect rapid refrigerant loss due to an attempt to cut the tubing providing refrigerant to theevaporator coil assembly 34 and/or thecondenser coil assembly 44 in order to remove theevaporator coil assembly 34 and/or thecondenser coil assembly 44. The detected loss of refrigerant may trigger an audible alarm from thespeaker 132, and/or may notify the remote monitoring station. - In addition or as an alternative to any one or more of the
aforementioned subsystems theft deterrent system 62 may include acamera 144, which may be covered by a protective, substantially transparent dome or other shield. In one implementation, thecamera 144 may be configured to provide visual images of theair conditioner 10 or any one or more components therefore (e.g., theevaporator coil assembly 34 and/or the condenser coil assembly 44), from a vantage point internal or external to thecabinet 14, and communicate those images to the remote monitoring station. In another implementation, thecamera 144 may be substantially non-functioning and provided only to make potential thieves wary of tampering with theair conditioner 10. - In addition or as an alternative to any one or more of the
aforementioned subsystems theft deterrent system 62 may include one ormore warning labels 146 prominently affixed to one or more external surfaces of thecabinet 14 to warn potential thieves that theair conditioner 10 is protected by a theft deterrent system in order to make potential thieves wary of tampering with theair conditioner 10. - It can thus be seen that the coil
theft deterrent system 62 may frustrate and significantly delay efforts to steal theevaporator coil assembly 34 and thecondenser coil assembly 44. - It will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the invention.
- Since many possible embodiments may be made of the invention without departing from the scope thereof, it is to be understood that all matter herein set forth or shown in the accompanying drawings is to be interpreted as illustrative and not in a limiting sense.
Claims (20)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/593,635 US20150204600A1 (en) | 2014-01-20 | 2015-01-09 | Wall mount air conditioner with system for impeding removal of heat exchanger coils |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201461929427P | 2014-01-20 | 2014-01-20 | |
US14/593,635 US20150204600A1 (en) | 2014-01-20 | 2015-01-09 | Wall mount air conditioner with system for impeding removal of heat exchanger coils |
Publications (1)
Publication Number | Publication Date |
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US20150204600A1 true US20150204600A1 (en) | 2015-07-23 |
Family
ID=53544484
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/593,635 Abandoned US20150204600A1 (en) | 2014-01-20 | 2015-01-09 | Wall mount air conditioner with system for impeding removal of heat exchanger coils |
Country Status (1)
Country | Link |
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US (1) | US20150204600A1 (en) |
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US20190128543A1 (en) * | 2017-03-16 | 2019-05-02 | Therma-Stor LLC | Dehumidifier with secondary evaporator and condenser coils in a single coil pack |
USD898884S1 (en) | 2019-06-03 | 2020-10-13 | Bard Manufacturing Company, Inc. | Frame for HVAC unit |
US11215168B2 (en) * | 2015-07-01 | 2022-01-04 | Wobben Properties Gmbh | Wind turbine and cooling device for a wind turbine |
US11232552B1 (en) * | 2020-09-28 | 2022-01-25 | Lennox Industries Inc. | Digital fingerprints generated from coil brazing |
US20220163266A1 (en) * | 2020-11-25 | 2022-05-26 | Ice Qube, Inc. | Flexible lines for air conditioners used in enclosure cooling |
US11692750B1 (en) | 2020-09-15 | 2023-07-04 | Renu, Inc. | Electronic expansion valve and superheat control in an HVAC system |
US11859845B1 (en) | 2019-01-04 | 2024-01-02 | Renu, Inc. | Networked HVAC system having local and networked control |
US11859856B1 (en) * | 2019-01-04 | 2024-01-02 | Renu, Inc. | HVAC system with single piece body |
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US11215168B2 (en) * | 2015-07-01 | 2022-01-04 | Wobben Properties Gmbh | Wind turbine and cooling device for a wind turbine |
US20190128543A1 (en) * | 2017-03-16 | 2019-05-02 | Therma-Stor LLC | Dehumidifier with secondary evaporator and condenser coils in a single coil pack |
US10921002B2 (en) * | 2017-03-16 | 2021-02-16 | Therma-Stor LLC | Dehumidifier with secondary evaporator and condenser coils in a single coil pack |
US11859845B1 (en) | 2019-01-04 | 2024-01-02 | Renu, Inc. | Networked HVAC system having local and networked control |
US11859856B1 (en) * | 2019-01-04 | 2024-01-02 | Renu, Inc. | HVAC system with single piece body |
US11892185B1 (en) | 2019-01-04 | 2024-02-06 | Renu, Inc. | HVAC system having learning and prediction modeling |
US12044419B1 (en) | 2019-01-04 | 2024-07-23 | Kova Comfort, Inc. | HVAC system with coil arrangement in blower unit |
USD898884S1 (en) | 2019-06-03 | 2020-10-13 | Bard Manufacturing Company, Inc. | Frame for HVAC unit |
US11692750B1 (en) | 2020-09-15 | 2023-07-04 | Renu, Inc. | Electronic expansion valve and superheat control in an HVAC system |
US12196463B2 (en) | 2020-09-15 | 2025-01-14 | Kova Comfort, Inc. | Electronic expansion valve and superheat control in an HVAC system |
US11232552B1 (en) * | 2020-09-28 | 2022-01-25 | Lennox Industries Inc. | Digital fingerprints generated from coil brazing |
US20220108437A1 (en) * | 2020-09-28 | 2022-04-07 | Lennox Industries Inc. | Digital fingerprints generated from coil brazing |
US11593929B2 (en) * | 2020-09-28 | 2023-02-28 | Lennox Industries Inc. | Digital fingerprints generated from coil brazing |
US20220163266A1 (en) * | 2020-11-25 | 2022-05-26 | Ice Qube, Inc. | Flexible lines for air conditioners used in enclosure cooling |
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Owner name: VIXEN COMPOSITES, LLC, KANSAS Free format text: TERMINATION OF FEB. 2017 GRANT;ASSIGNOR:U.S. BANK NATIONAL ASSOCIATION;REEL/FRAME:046390/0465 Effective date: 20180427 Owner name: AIRXCEL, INC., KANSAS Free format text: TERMINATION OF FEB. 2017 GRANT;ASSIGNOR:U.S. BANK NATIONAL ASSOCIATION;REEL/FRAME:046390/0465 Effective date: 20180427 Owner name: MCD INNOVATIONS, INC., KANSAS Free format text: TERMINATION OF FEB. 2017 GRANT;ASSIGNOR:U.S. BANK NATIONAL ASSOCIATION;REEL/FRAME:046390/0465 Effective date: 20180427 Owner name: DICOR CORPORATION, INC., KANSAS Free format text: TERMINATION OF FEB. 2017 GRANT;ASSIGNOR:CITIZENS BANK OF PENNSYLVANIA;REEL/FRAME:046390/0476 Effective date: 20180427 Owner name: VIXEN COMPOSITES, LLC, KANSAS Free format text: TERMINATION OF FEB. 2017 GRANT;ASSIGNOR:CITIZENS BANK OF PENNSYLVANIA;REEL/FRAME:046390/0476 Effective date: 20180427 Owner name: AIRXCEL, INC., KANSAS Free format text: TERMINATION OF FEB. 2017 GRANT;ASSIGNOR:CITIZENS BANK OF PENNSYLVANIA;REEL/FRAME:046390/0476 Effective date: 20180427 Owner name: DICOR CORPORATION, INC., KANSAS Free format text: TERMINATION OF FEB. 2017 GRANT;ASSIGNOR:U.S. BANK NATIONAL ASSOCIATION;REEL/FRAME:046390/0465 Effective date: 20180427 Owner name: MCD INNOVATIONS, INC., KANSAS Free format text: TERMINATION OF FEB. 2017 GRANT;ASSIGNOR:CITIZENS BANK OF PENNSYLVANIA;REEL/FRAME:046390/0476 Effective date: 20180427 |