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US20120247537A1 - Glass system of a solar photovoltaic panel - Google Patents

Glass system of a solar photovoltaic panel Download PDF

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Publication number
US20120247537A1
US20120247537A1 US13/494,032 US201213494032A US2012247537A1 US 20120247537 A1 US20120247537 A1 US 20120247537A1 US 201213494032 A US201213494032 A US 201213494032A US 2012247537 A1 US2012247537 A1 US 2012247537A1
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US
United States
Prior art keywords
energy
solar photovoltaic
photovoltaic panel
layers
glass system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/494,032
Inventor
Aaron Mei
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Individual
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Individual
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Filing date
Publication date
Priority claimed from US12/456,529 external-priority patent/US20100319753A1/en
Application filed by Individual filed Critical Individual
Priority to US13/494,032 priority Critical patent/US20120247537A1/en
Publication of US20120247537A1 publication Critical patent/US20120247537A1/en
Priority to US15/130,462 priority patent/US9553219B2/en
Abandoned legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02—Details
    • H01L31/0236—Special surface textures
    • H01L31/02366—Special surface textures of the substrate or of a layer on the substrate, e.g. textured ITO/glass substrate or superstrate, textured polymer layer on glass substrate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B82—NANOTECHNOLOGY
    • B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042—PV modules or arrays of single PV cells
    • H01L31/048—Encapsulation of modules
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042—PV modules or arrays of single PV cells
    • H01L31/048—Encapsulation of modules
    • H01L31/0488—Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/054—Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
    • H01L31/0547—Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means comprising light concentrating means of the reflecting type, e.g. parabolic mirrors, concentrators using total internal reflection
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/054—Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
    • H01L31/055—Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means where light is absorbed and re-emitted at a different wavelength by the optical element directly associated or integrated with the PV cell, e.g. by using luminescent material, fluorescent concentrators or up-conversion arrangements
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30—Electrical components
    • H02S40/38—Energy storage means, e.g. batteries, structurally associated with PV modules
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy
    • Y02E10/52—PV systems with concentrators
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E70/00—Other energy conversion or management systems reducing GHG emissions
    • Y02E70/30—Systems combining energy storage with energy generation of non-fossil origin

Definitions

  • the present invention relates to a solar photovoltaic panel, and more particularly to a glass system of a solar photovoltaic panel.
  • Typical glass units, safety glasses, or glass laminates comprise two or more glass laminates or layers and one or more adhesive or bonding layers disposed or engaged between the glass layers for solidly securing or bonding the glass layers together and for increasing the strength of the typical glass units, safety glasses, or glass laminates.
  • U.S. Pat. No. 5,622,580 to Mannheim discloses one of the typical shatterproof glass laminates comprising at least one heat tempered or heat strengthened glass layer, at least one internal combination elastic shock absorbing adhesive plastic layer of polyvinyl butyral material, and at least one antilacerative plastic layer of polyester or polycarbonsate material, and/or a polyester material having a scratch-resistant or self healing coating engaged therein.
  • the typical shatterproof glass laminates may only be used to keep out the wind and rain, and to shelter or obstruct from the sun shine, but may not be used to collect the solar or light energy.
  • the present invention has arisen to mitigate and/or obviate the afore-described disadvantages.
  • the primary objective of the present invention is to provide a glass system of a solar photovoltaic panel which is used to collect the solar or light energy and to converting the solar or light energy into the electrical energy and to store the electrical energy and to provide the electrical energy to energize various electric facilities of families, schools, plants, or the like.
  • Another object of the present invention is to provide a glass system of a solar photovoltaic panel which allows the light energy to be suitably or effectively collected by the energy collecting layer.
  • a glass system of a solar photovoltaic panel according to the present invention contains:
  • FIG. 1 is a perspective view showing the exploded components of a glass system of a solar photovoltaic panel according to a preferred embodiment of the present invention
  • FIG. 2 is a block diagram showing the assembly of the glass system of the solar photovoltaic panel according to the preferred embodiment of the present invention
  • FIG. 3 is a plan view showing the operation of the glass system of the solar photovoltaic panel according to the preferred embodiment of the present invention.
  • FIG. 4 is also a plan view showing the operation of the glass system of the solar photovoltaic panel according to the preferred embodiment of the present invention.
  • a glass system of a solar photovoltaic panel 1 comprises an energy guiding assembly 10 in which two energy collecting layers 15 , two energy converting layers 16 , and an energy storage system 17 are fixed.
  • the energy guiding assembly 10 conducts a light energy in a single direction by ways of nano particles, the two energy collecting layers 15 are provided to collect photon beams of the energy guiding assembly 10 , each energy converting layer 16 transmits an electrical energy in each energy collecting layer 15 toward the energy storage system 17 .
  • the energy guiding assembly 10 is also comprised of two glass layers 11 on a top surface and a bottom surface of the energy guiding assembly 10 respectively to retain a collecting panel 13 , a reflecting panel 14 , and a plurality of high vision light emit bonding films 12 .
  • the two energy collecting layers 15 and the two energy converting layers 16 cover two outer sides of the energy guiding assembly 10 respectively.
  • the collecting panel 13 is made of cross-linked polymer material, such as polystyrene (PS), polypropylene (PP), polycarbonate (PC), polymethyl methacrylate (MMA), or acrylonitrile butadiene styrene (ABS). Furthermore, compound pellets of the polymer material are placed for a while before use and then are treated in a surface functional group via optical nanoparticles, such as Indium Tin Oxide (ITO), chromium-molybdenum powder metal (Mo—Cr), molybdenum powder metal (Mo), zinc indium oxide (i-ZnO), oxidized zinc-aluminum alloy (ZnO/Al2O3), or copper gallium (CuGa).
  • ITO Indium Tin Oxide
  • Mo—Cr chromium-molybdenum powder metal
  • Mo molybdenum powder metal
  • ZnO/Al2O3 oxidized zinc-aluminum alloy
  • CuGa copper gallium
  • the optical nanoparticles are mixed with the compound pellets in a range between 0.01% and 10%, then a mixture of the compound pellets and the optical nanoparticles are extruded into a thin sheet, and a thickness of the thin sheet is adjusted in a range between 2 m/m and 12 m/m based on a transparency, an atomization or an intensity.
  • the reflecting panel 14 reflects a residual energy back to the collecting panel 13 when the photon beams penetrates the solar photovoltaic panel 1 , thus enhancing photoelectric conversion efficiency.
  • the reflecting panel 14 is a rigid polymer film made of micromolecule compound pellets, and a thickness of the rigid polymer film is in a range between 0.15 m/m and 0.30 m/m, the polymer film is spin-coated, curtain coated, or sprayed nano metal particles with high reflectivity thereon, and the nano metal particles are copper (Cu), aluminum (Al), silver (Ag), or nickel ions (Ni), the polymer film is made of Polyethylene Terephthalate (PET), Glycol Polyethylene Terephthalate (PETG), or Acrylonitrile Butadiene Styrene (ABS).
  • PET Polyethylene Terephthalate
  • PETG Glycol Polyethylene Terephthalate
  • ABS Acrylonitrile Butadiene Styrene
  • Each high vision light emit bonding film 12 has a light-sensitive effect and is a bonding medium of the two glass layers 11 , the collecting panel 13 , and the reflecting panel 14 .
  • the each high vision light emit bonding film 12 is a carrier and is made of polymer materials to cover multiplier divergence nanoparticles, and the multiplier divergence nanoparticles are inorganic chemistry fluorescent particles, the inorganic chemistry fluorescent particles are diverging into an optical radiation through a processing to increase a light diverging ability for up to 15%-45% and are treated in the surface functional group by ways of the nano particles, thereafter the inorganic chemistry fluorescent particles are mixed with the polymer materials to form granulated rubber, and the granulated rubber is extruded to form flexible film.
  • a content of nanoparticles material of the each high vision light emit bonding film 12 is adjusted in a range between 0.01% and 5%, and a thickness of the each high vision light emit bonding film 12 is in a range between 0.25 m/m and 1.0 m/m.
  • a light source 20 emits visible lights A
  • the visible lights A penetrate a glass layer 11 on the top surface of the energy guiding assembly 10 and contacts the plurality of high vision light emit bonding films 12
  • a part of the visible lights A are absorbed and conducted to the two energy collecting layers 15
  • the visible lights A penetrating an upper high vision light emit bonding film 12 contact the collecting panel 13
  • the light energy is absorbed and conducted to the two energy collecting layers 15 , thereafter in middle, a high vision light emit bonding film 12 absorbs the visible lights A.
  • the light sources received by the two energy collecting layers 15 are transformed into the electrical energy, and the electrical energy is stored in the energy storage system 17 .
  • a waste heat generating from the photoelectric conversion is scattered by ways of a conductive coating surface of the energy conversion layer 1 , thus prevent parts of the solar photovoltaic panel from damage because of the waste heat.
  • the solar photovoltaic panel 1 is fixed on a wall 21 , and when a sunlight source 30 or the light source 20 emits a natural light A, the natural light A is absorbed by the solar photovoltaic panel 1 and is converted into the electrical energy so as to supply power or is stored in the energy storage system 17 .
  • the energy storage system 17 is selected from various power cells or batteries, such as lead acid batteries, Ni—Mh rechargeable battery, Ni—Cd rechargeable battery, LiFePO4 battery, Li/MnO2 battery, or the like.
  • the glass system of a solar photovoltaic panel of the present invention absorbs the visible lights in air to recycle photoelectricity.
  • the high vision light emit bonding films of the glass system of the present invention is manufactured as follows:
  • the high vision light emit bonding films 12 are made by changing the inorganic material, such as CaCO 3 or TiO 2 or BoSo 4 or SiO 2 , a lattice refractive index of the inorganic material must over 1.495, and the inorganic material is ground, crashed, smashed, and rearranged, wherein the SiO and the TiO, are ground and crashed 4-8 hours to increase their temperature up to 65° C. to 90° C. and are scattered into grains, a diameter of which is less than D99 ⁇ 1 ⁇ m, and the grains with a diameter less than 300 nm are eliminated so that the required grains have 300-950 nm of diameter.
  • the inorganic material such as CaCO 3 or TiO 2 or BoSo 4 or SiO 2
  • a temperature change has to be measured, wherein when the temperature reaches 97-107° C., a high-temperature type polymer dispersant is added, and a molecular weight of the grains is around 14000-21000 m/w, then the grains are ground and scattered continuously, and a bulk flow of the grains is finished, (around 0.5-2 kg/min and the grains are processed for 25-55 minutes), thereafter a temperature of the grains are lowered to 65-90° C., the grains are ground and scattered further.
  • the diameter of the grains in batch check is D99 ⁇ 1 ⁇ m, the grains are fed into a cooling tank in which a temperature is kept between 1° C.
  • the grains and the dispersant are combined together to form a structural disperse solution, and the Van der Waals force of the grains is released temporarily. Thereafter, a water of the disperse solution is eliminated in a freeze-drying manner to reach 0.5-2.5% of moisture content and matches with a suitable vehicle, thus obtaining dry and fluffy white powders.
  • the powders match with nonpolar material, such as EVA, Epoxy, or Silicone, and if the moisture content of the powders is more than 1%, the powders match with PVB, PVA, PVC, PC, PS, or ABS.
  • a dry film is used in the glass system and is extruded by an extruder, wherein in above-mention manufacturing process, the master batch is prepared in advance, and then mixing, kneading, melting, extruding, cooling, granulating, and eliminating water are processed so that the structured dispersants of the powder particles are mixed, thereafter the high concentrate master batch is fed into the extruder to extrude the high vision light emit bonding film, during which a reflectance value is between 1.495 and 1.690.
  • the vision light energy collecting layer of the present invention is comprised of hollow nanoparticles, wherein C 60 -Hollow Nano-carbons is applied to collect and convert energy and is produced by using an arc discharge method to capture particles, and then the C 60 -Hollow Nano-carbons is deposited on the cathode to lower its temperature and is ground, the covalent bond generates covalently attached function group.
  • the glass system is carboxylated, and a manufacture process of the C 60 -hollow nano-carbons includes steps of: high purity graphite vaporizating ⁇ depositing ⁇ cooling ⁇ (crushing, grinding, dispersing) ⁇ a diameter of the C 60 -hollow nano-carbons is D100 ⁇ 100 nm, wherein the C 60 -hollow nano-carbons is long or short and has different sizes and is closed, wherein the light energy is absorbed in the hollow nano-carbons by means of the Black-Body Theory to generate heat by which infrared electromagnetic waves are produced so that electromagnetic energy diverges the hollow nano-carbons quickly, hence the light energy is diverged toward the energy collecting layer at a light speed, wherein the energy collecting layer is solar cells selected from Mono, or Multi-Poly silicone, GaS, Amorphous Silicon Thin Film, CIGS, CuAs.
  • the hollow nano-carbons has different sizes and is circular, spherical, flat, or oval, and it forming and closed rate is above 95%.
  • the hollow nano-carbons is hydroxylated and mixed with the Polycarbonsate as shown in above Figure, then a mixture of the hollow nano-carbons and the Polycarbonsate is linked by mixing ⁇ kneading ⁇ extruding ⁇ melting ⁇ cooling ⁇ granulating ⁇ drying ⁇ packing master batch, thereafter the master batch is mixed with the vehicle at a certain proportion, a mixture of the master batch and the vehicle is fed into the extruder to produce a flat sheet in the energy collecting layer, a luminous flux of the flat sheet is controlled by controlling a concentration of the master batch, wherein the luminous flux of the penetration rate is over 70%, thereby generating transparent products.
  • the light energy is re-captured and is recycled by a reflecting layer
  • the reflecting layer is made of inorganic mineral or is nano-ceramic, such as Nano Size Calcium Carbonsate, Nano Size Barium Sulfate, Nano particles Silver, or Nano Size Tungsten, wherein the inorganic mineral is ground, crushed, dispersed, functional grouped, separated, dried, and packed.
  • the metal ceramic is ionized by plasma and is collected for powdering, thus generating the master batch.
  • a mineral inorganic material is dispersed to the nano particles with a 15-200 nm by using a mechanical method and forms the dispersion by ways of chemistry chain.
  • the mineral inorganic material is dried so that a diameter of the powers is kept in a range between 500 and 2000 nm without agglomeration, a secondary particle size of the materials is a lamellae
  • the light collecting panel is extruded so that the photon beams from the light source adjust automatically at a 90 degree and are conducted onto the two energy collecting layers 15
  • infrared rays divergence by ways of the light collecting panel so that the lights penetrate the sunlight batteries on a back side of the energy guiding assembly 10 , hence the light energy is converted into the electrical energy, and then the electrical energy is transmitted toward the energy store system.
  • the diameter of the grains is in a range between 200 ⁇ m and 2000 ⁇ m, and the high polymer materials are transparent, and the engineering plastics are glued by using the high vision light emit bonding films to form anti-collision materials.
  • a minimum anti-collision energy of the glass unit of the present invention is over 240 J/cm 2 to be used in green building materials and military purposes.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Nanotechnology (AREA)
  • Composite Materials (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Joining Of Glass To Other Materials (AREA)
  • Laminated Bodies (AREA)
  • Photovoltaic Devices (AREA)
  • Optical Elements Other Than Lenses (AREA)

Abstract

A glass system of a solar photovoltaic panel contains: an energy guiding assembly in which two energy collecting layers, two energy converting layers, and an energy storage system are fixed, the energy guiding assembly conducting a light energy in a single direction by ways of nano particles, the two energy collecting layers being provided to collect photon beams of the energy guiding assembly, each energy converting layer transmitting an electrical energy in each energy collecting layer toward the energy storage system. The energy guiding assembly also includes two glass layers on a top surface and a bottom surface of the energy guiding assembly respectively to retain a collecting panel, a reflecting panel, and a plurality of high vision light emit bonding films. The two energy collecting layers and the two energy converting layers cover two outer sides of the energy guiding assembly respectively.

Description

  • . This application is a Continuation-in-Part of application Ser. No. 12/456,529, filed Jun. 17, 2009.
    • BACKGROUND OF THE INVENTION
  • 1. Field of the Invention
  • The present invention relates to a solar photovoltaic panel, and more particularly to a glass system of a solar photovoltaic panel.
  • 2. Description of the Prior Art
  • Typical glass units, safety glasses, or glass laminates comprise two or more glass laminates or layers and one or more adhesive or bonding layers disposed or engaged between the glass layers for solidly securing or bonding the glass layers together and for increasing the strength of the typical glass units, safety glasses, or glass laminates.
  • For example, U.S. Pat. No. 5,622,580 to Mannheim discloses one of the typical shatterproof glass laminates comprising at least one heat tempered or heat strengthened glass layer, at least one internal combination elastic shock absorbing adhesive plastic layer of polyvinyl butyral material, and at least one antilacerative plastic layer of polyester or polycarbonsate material, and/or a polyester material having a scratch-resistant or self healing coating engaged therein.
  • However, the typical shatterproof glass laminates may only be used to keep out the wind and rain, and to shelter or obstruct from the sun shine, but may not be used to collect the solar or light energy.
  • The present invention has arisen to mitigate and/or obviate the afore-described disadvantages.
    • SUMMARY OF THE INVENTION
  • The primary objective of the present invention is to provide a glass system of a solar photovoltaic panel which is used to collect the solar or light energy and to converting the solar or light energy into the electrical energy and to store the electrical energy and to provide the electrical energy to energize various electric facilities of families, schools, plants, or the like.
  • Another object of the present invention is to provide a glass system of a solar photovoltaic panel which allows the light energy to be suitably or effectively collected by the energy collecting layer.
  • A glass system of a solar photovoltaic panel according to the present invention contains:
      • an energy guiding assembly in which two energy collecting layers, two energy converting layers, and an energy storage system are fixed, the energy guiding assembly conducting a light energy in a single direction by ways of nano particles, the two energy collecting layers being provided to collect photon beams of the energy guiding assembly, each energy converting layer transmitting an electrical energy in each energy collecting layer toward the energy storage system;
      • wherein the energy guiding assembly is also comprised of two glass layers on a top surface and a bottom surface of the energy guiding assembly respectively to retain a collecting panel, a reflecting panel, and a plurality of high vision light emit bonding films;
      • wherein the two energy collecting layers and the two energy converting layers cover two outer sides of the energy guiding assembly respectively.
    BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a perspective view showing the exploded components of a glass system of a solar photovoltaic panel according to a preferred embodiment of the present invention;
  • FIG. 2 is a block diagram showing the assembly of the glass system of the solar photovoltaic panel according to the preferred embodiment of the present invention;
  • FIG. 3 is a plan view showing the operation of the glass system of the solar photovoltaic panel according to the preferred embodiment of the present invention;
  • FIG. 4 is also a plan view showing the operation of the glass system of the solar photovoltaic panel according to the preferred embodiment of the present invention.
    •  DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • With reference to FIGS. 1 and 2, a glass system of a solar photovoltaic panel 1 according to a preferred embodiment of the present invention comprises an energy guiding assembly 10 in which two energy collecting layers 15, two energy converting layers 16, and an energy storage system 17 are fixed. The energy guiding assembly 10 conducts a light energy in a single direction by ways of nano particles, the two energy collecting layers 15 are provided to collect photon beams of the energy guiding assembly 10, each energy converting layer 16 transmits an electrical energy in each energy collecting layer 15 toward the energy storage system 17. The energy guiding assembly 10 is also comprised of two glass layers 11 on a top surface and a bottom surface of the energy guiding assembly 10 respectively to retain a collecting panel 13, a reflecting panel 14, and a plurality of high vision light emit bonding films 12. The two energy collecting layers 15 and the two energy converting layers 16 cover two outer sides of the energy guiding assembly 10 respectively.
  • The collecting panel 13 is made of cross-linked polymer material, such as polystyrene (PS), polypropylene (PP), polycarbonate (PC), polymethyl methacrylate (MMA), or acrylonitrile butadiene styrene (ABS). Furthermore, compound pellets of the polymer material are placed for a while before use and then are treated in a surface functional group via optical nanoparticles, such as Indium Tin Oxide (ITO), chromium-molybdenum powder metal (Mo—Cr), molybdenum powder metal (Mo), zinc indium oxide (i-ZnO), oxidized zinc-aluminum alloy (ZnO/Al2O3), or copper gallium (CuGa). Thereafter, the optical nanoparticles are mixed with the compound pellets in a range between 0.01% and 10%, then a mixture of the compound pellets and the optical nanoparticles are extruded into a thin sheet, and a thickness of the thin sheet is adjusted in a range between 2 m/m and 12 m/m based on a transparency, an atomization or an intensity.
  • The reflecting panel 14 reflects a residual energy back to the collecting panel 13 when the photon beams penetrates the solar photovoltaic panel 1, thus enhancing photoelectric conversion efficiency. Furthermore, the reflecting panel 14 is a rigid polymer film made of micromolecule compound pellets, and a thickness of the rigid polymer film is in a range between 0.15 m/m and 0.30 m/m, the polymer film is spin-coated, curtain coated, or sprayed nano metal particles with high reflectivity thereon, and the nano metal particles are copper (Cu), aluminum (Al), silver (Ag), or nickel ions (Ni), the polymer film is made of Polyethylene Terephthalate (PET), Glycol Polyethylene Terephthalate (PETG), or Acrylonitrile Butadiene Styrene (ABS).
  • Each high vision light emit bonding film 12 has a light-sensitive effect and is a bonding medium of the two glass layers 11, the collecting panel 13, and the reflecting panel 14. The each high vision light emit bonding film 12 is a carrier and is made of polymer materials to cover multiplier divergence nanoparticles, and the multiplier divergence nanoparticles are inorganic chemistry fluorescent particles, the inorganic chemistry fluorescent particles are diverging into an optical radiation through a processing to increase a light diverging ability for up to 15%-45% and are treated in the surface functional group by ways of the nano particles, thereafter the inorganic chemistry fluorescent particles are mixed with the polymer materials to form granulated rubber, and the granulated rubber is extruded to form flexible film. Furthermore, a content of nanoparticles material of the each high vision light emit bonding film 12 is adjusted in a range between 0.01% and 5%, and a thickness of the each high vision light emit bonding film 12 is in a range between 0.25 m/m and 1.0 m/m.
  • In operation, as shown in FIG. 3, when a light source 20 emits visible lights A, the visible lights A penetrate a glass layer 11 on the top surface of the energy guiding assembly 10 and contacts the plurality of high vision light emit bonding films 12, a part of the visible lights A are absorbed and conducted to the two energy collecting layers 15, and when the visible lights A penetrating an upper high vision light emit bonding film 12 contact the collecting panel 13, the light energy is absorbed and conducted to the two energy collecting layers 15, thereafter in middle, a high vision light emit bonding film 12 absorbs the visible lights A. However, when the rest of visible lights A contact the reflecting panel 14, a part of light energy reflects back to the collecting panel 13 and is absorbed by the middle high vision light emit bonding film 12 and a lower middle high vision light emit bonding film 12, the rest of visible lights A generate in the glass layer 11 on the bottom surface of the of the energy guiding assembly 10. Thereby, when the light sources 20 generate in the glass layer 11 on the bottom surface of the energy guiding assembly 10, they are absorbed by the plurality of high vision light emit bonding films 12 and the collecting panel 13, and then a part of the light source 20 is reflected by the reflecting panel 14 and absorbed so as to increase a photoelectric absorption and conversion efficiency.
  • In addition, the light sources received by the two energy collecting layers 15 are transformed into the electrical energy, and the electrical energy is stored in the energy storage system 17. A waste heat generating from the photoelectric conversion is scattered by ways of a conductive coating surface of the energy conversion layer 1, thus prevent parts of the solar photovoltaic panel from damage because of the waste heat.
  • As shown in FIG. 4, in another operation, the solar photovoltaic panel 1 is fixed on a wall 21, and when a sunlight source 30 or the light source 20 emits a natural light A, the natural light A is absorbed by the solar photovoltaic panel 1 and is converted into the electrical energy so as to supply power or is stored in the energy storage system 17. Also, the energy storage system 17 is selected from various power cells or batteries, such as lead acid batteries, Ni—Mh rechargeable battery, Ni—Cd rechargeable battery, LiFePO4 battery, Li/MnO2 battery, or the like. Thereby, the glass system of a solar photovoltaic panel of the present invention absorbs the visible lights in air to recycle photoelectricity.
  • Thereby, the high vision light emit bonding films of the glass system of the present invention is manufactured as follows:
  • 1. The high vision light emit bonding films 12 are made by changing the inorganic material, such as CaCO3 or TiO2 or BoSo4 or SiO2, a lattice refractive index of the inorganic material must over 1.495, and the inorganic material is ground, crashed, smashed, and rearranged, wherein the SiO and the TiO, are ground and crashed 4-8 hours to increase their temperature up to 65° C. to 90° C. and are scattered into grains, a diameter of which is less than D99<1 μm, and the grains with a diameter less than 300 nm are eliminated so that the required grains have 300-950 nm of diameter.
  • 2. In the grinding and scattering process, a temperature change has to be measured, wherein when the temperature reaches 97-107° C., a high-temperature type polymer dispersant is added, and a molecular weight of the grains is around 14000-21000 m/w, then the grains are ground and scattered continuously, and a bulk flow of the grains is finished, (around 0.5-2 kg/min and the grains are processed for 25-55 minutes), thereafter a temperature of the grains are lowered to 65-90° C., the grains are ground and scattered further. As the diameter of the grains in batch check is D99<1 μm, the grains are fed into a cooling tank in which a temperature is kept between 1° C. and 7° C., and then the grains are mixed to shrink instantly so as to make the plate like particles surface too curved to ball as like. In the meantime, the grains and the dispersant are combined together to form a structural disperse solution, and the Van der Waals force of the grains is released temporarily. Thereafter, a water of the disperse solution is eliminated in a freeze-drying manner to reach 0.5-2.5% of moisture content and matches with a suitable vehicle, thus obtaining dry and fluffy white powders.
  • 3. If the moisture content of the powders is less than 1%, the powders match with nonpolar material, such as EVA, Epoxy, or Silicone, and if the moisture content of the powders is more than 1%, the powders match with PVB, PVA, PVC, PC, PS, or ABS. A dry film is used in the glass system and is extruded by an extruder, wherein in above-mention manufacturing process, the master batch is prepared in advance, and then mixing, kneading, melting, extruding, cooling, granulating, and eliminating water are processed so that the structured dispersants of the powder particles are mixed, thereafter the high concentrate master batch is fed into the extruder to extrude the high vision light emit bonding film, during which a reflectance value is between 1.495 and 1.690.
  • 4. The vision light energy collecting layer of the present invention is comprised of hollow nanoparticles, wherein C60-Hollow Nano-carbons is applied to collect and convert energy and is produced by using an arc discharge method to capture particles, and then the C60-Hollow Nano-carbons is deposited on the cathode to lower its temperature and is ground, the covalent bond generates covalently attached function group. The glass system is carboxylated, and a manufacture process of the C60-hollow nano-carbons includes steps of: high purity graphite vaporizating→depositing→cooling→(crushing, grinding, dispersing)→a diameter of the C60-hollow nano-carbons is D100<100 nm, wherein the C60-hollow nano-carbons is long or short and has different sizes and is closed, wherein the light energy is absorbed in the hollow nano-carbons by means of the Black-Body Theory to generate heat by which infrared electromagnetic waves are produced so that electromagnetic energy diverges the hollow nano-carbons quickly, hence the light energy is diverged toward the energy collecting layer at a light speed, wherein the energy collecting layer is solar cells selected from Mono, or Multi-Poly silicone, GaS, Amorphous Silicon Thin Film, CIGS, CuAs.
  • 5. The hollow nano-carbons has different sizes and is circular, spherical, flat, or oval, and it forming and closed rate is above 95%. To spread the hollow nano-carbons evenly, at corners of the hollow nano-carbons are chemical hydroxyl bonding processed so that a hydrogen bond of the engineering polymer forms a chain bonding to use as a covalently attached function group.
  • Figure US20120247537A1-20121004-C00001
  • 6. The hollow nano-carbons is hydroxylated and mixed with the Polycarbonsate as shown in above Figure, then a mixture of the hollow nano-carbons and the Polycarbonsate is linked by mixing→kneading→extruding→melting→cooling→granulating→drying→packing master batch, thereafter the master batch is mixed with the vehicle at a certain proportion, a mixture of the master batch and the vehicle is fed into the extruder to produce a flat sheet in the energy collecting layer, a luminous flux of the flat sheet is controlled by controlling a concentration of the master batch, wherein the luminous flux of the penetration rate is over 70%, thereby generating transparent products.
  • 7. The light energy is re-captured and is recycled by a reflecting layer, the reflecting layer is made of inorganic mineral or is nano-ceramic, such as Nano Size Calcium Carbonsate, Nano Size Barium Sulfate, Nano particles Silver, or Nano Size Tungsten, wherein the inorganic mineral is ground, crushed, dispersed, functional grouped, separated, dried, and packed. In addition, the metal ceramic is ionized by plasma and is collected for powdering, thus generating the master batch.
  • 8. A mineral inorganic material is dispersed to the nano particles with a 15-200 nm by using a mechanical method and forms the dispersion by ways of chemistry chain. Although adding an anionic dispersing agent to synthesize with cation materials to form a stable dispersion, the mineral inorganic material is dried so that a diameter of the powers is kept in a range between 500 and 2000 nm without agglomeration, a secondary particle size of the materials is a lamellae, the light collecting panel is extruded so that the photon beams from the light source adjust automatically at a 90 degree and are conducted onto the two energy collecting layers 15, and infrared rays divergence by ways of the light collecting panel so that the lights penetrate the sunlight batteries on a back side of the energy guiding assembly 10, hence the light energy is converted into the electrical energy, and then the electrical energy is transmitted toward the energy store system.
  • 9. The diameter of the grains is in a range between 200 μm and 2000 μm, and the high polymer materials are transparent, and the engineering plastics are glued by using the high vision light emit bonding films to form anti-collision materials. Moreover, a minimum anti-collision energy of the glass unit of the present invention is over 240 J/cm2 to be used in green building materials and military purposes.
  • While the preferred embodiments of the invention have been set forth for the purpose of disclosure, modifications of the disclosed embodiments of the invention as well as other embodiments thereof may occur to those skilled in the art. Accordingly, the appended claims are intended to cover all embodiments which do not depart from the spirit and scope of the invention.

Claims (12)

1. A glass system of a solar photovoltaic panel comprising:
an energy guiding assembly in which two energy collecting layers, two energy converting layers, and an energy storage system are fixed, the energy guiding assembly conducting a light energy in a single direction by ways of nano particles, the two energy collecting layers being provided to collect photon beams of the energy guiding assembly, each energy converting layer transmitting an electrical energy in each energy collecting layer toward the energy storage system;
wherein the energy guiding assembly is also comprised of two glass layers on a top surface and a bottom surface of the energy guiding assembly respectively to retain a collecting panel, a reflecting panel, and a plurality of high vision light emit bonding films;
wherein the two energy collecting layers and the two energy converting layers cover two outer sides of the energy guiding assembly respectively.
2. The glass system of the solar photovoltaic panel as claimed in claim 1, wherein the collecting panel is made of cross-linked polymer material, compound pellets of the polymer material are placed for a while before use and then are treated in a surface functional group via optical nanoparticles, thereafter the optical nanoparticles are mixed with the compound pellets, then a mixture of the compound pellets and the optical nanoparticles are extruded into a thin sheet.
3. The glass system of the solar photovoltaic panel as claimed in claim 2, wherein the cross-linked polymer material is selected from polystyrene (PS), polypropylene (PP), polycarbonate (PC), polymethyl methacrylate (MMA), and acrylonitrile butadiene styrene (ABS).
4. The glass system of the solar photovoltaic panel as claimed in claim 2, wherein the optical nanoparticles are selected from Indium Tin Oxide (ITO), chromium-molybdenum powder metal (Mo—Cr), molybdenum powder metal (Mo), zinc indium oxide (i-ZnO), oxidized zinc-aluminum alloy (ZnO/Al2O3), and copper gallium (CuGa).
5. The glass system of the solar photovoltaic panel as claimed in claim 2, wherein the optical nanoparticles are mixed with the compound pellets in a range between 0.01% and 10%.
6. The glass system of the solar photovoltaic panel as claimed in claim 2, wherein a thickness of the thin sheet is adjusted in a range between 2 m/m and 12 m/m based on a transparency, an atomization or intensity.
7. The glass system of the solar photovoltaic panel as claimed in claim 1, wherein the reflecting panel is a rigid polymer film made of micromolecule compound pellets, and the polymer film is spin-coated, curtain coated, or sprayed nano metal particles with high reflectivity thereon.
8. The glass system of the solar photovoltaic panel as claimed in claim 7, wherein a thickness of the rigid polymer film is in a range between 0.15 m/m and 0.30 m/m, and the rigid polymer film is made by selected from Polyethylene Terephthalate (PET), Glycol Polyethylene Terephthalate (PETG), and Acrylonitrile Butadiene Styrene (ABS).
9. The glass system of the solar photovoltaic panel as claimed in claim 7, wherein the nano metal particles are selected from copper (Cu), aluminum (Al), silver (Ag), and nickel ions (Ni).
10. The glass system of the solar photovoltaic panel as claimed in claim 1, wherein each high vision light emit bonding film is a bonding medium of the two glass layers, the collecting panel, and the reflecting panel 4.
11. The glass system of the solar photovoltaic panel as claimed in claim 1, wherein the each high vision light emit bonding film is a carrier and is made of polymer materials to cover multiplier divergence nanoparticles, and the multiplier divergence nanoparticles are inorganic chemistry fluorescent particles, the inorganic chemistry fluorescent particles are diverging into an optical octave radiation through a processing to increase a light diverging ability for up to 15%-45% and are treated in the surface functional group by ways of the nano particles, thereafter the inorganic chemistry fluorescent particles are mixed with the polymer materials to form granulated rubber, and the granulated rubber is extruded to form flexible film.
12. The glass system of the solar photovoltaic panel as claimed in claim 11, wherein a content of nanoparticles material of the each high vision light emit bonding film is adjusted in a range between 0.01% and 5%, and a thickness of the each high vision light emit bonding film is in a range between 0.25 m/m and 1.0 m/m.
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